CommScope SYSTIMAX 360 360G2-4U-MOD-SD Instruction Sheet

860452168

Issue 7, April 2014 www.commscope.com

SYSTIMAX 360

™

360G2 4U Sliding Front Access

Combination Shelf Instructions

General

The SYSTIMAX 360 ™ 360G2 4U sliding, front access fiber optic combination shelf mounts onto a standard

19-inch (483mm), 23-inch (584mm) or ETSI equipment rack. This product is intended for indoor use or may be used outdoors in a suitable protective enclosure.

Ordering information is listed below:

Material ID

760193896

760101089

Part No.

360G2-4U-MOD-SD

360G2-4U IP-SD

Description

360G2 4U sliding modular cassette shelf

360G2 4U sliding adapter panel shelf

SYSTIMAX 360 ™ 360G2 4U Sliding, Front Access Fiber Optic Combination Shelf

This product is covered by one or more of the following U.S. patents or their foreign equivalents:

7,113,667 B2, 7,200,314 B2

© 2014 CommScope, Inc. All rights reserved Page 1 of 21

Material ID

760101410

760027516

760031849

760031856

760039859

760039867

760148502

760032102

760032110

760039875

760039883

760107482

760107490

760107508

760107516

760107524

760128942

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Instruction Sheet www.commscope.com

How to Contact Us

• To find out more about CommScope ® products, visit us on the web at http://www.commscope.com/

• For technical assistance:

Within the United States, contact your local account representative or technical support at

1-800-344-0223. Outside the United States, contact your local account representative or

PartnerPRO ™ Network Partner.

Within the United States, report any missing/damaged parts or any other issues to CommScope

Customer Claims at 1-866-539-2795 or email to [email protected]. Outside the United

States, contact your local account representative or PartnerPRO Network Partner.

Tools Required

• Screw-starter

• Flat-blade screwdriver

• Isopropyl alcohol

• Lint-free wipes or tissues

Ordering Information

For most versions of this shelf, termination cartridges, bezels and panels, splice organizers and splice carriers

(example: Splice Wallet ® , RoloSplice ® ) are optional and must be ordered separately. Build-out blocks, couplers, splicing materials and equipment used with this shelf must always be ordered separately.

Separately orderable accessories are available for this shelf. Ordering information is listed below.

760128959

Product No.

360G2-4U-FLK

RS-00

RS-4AM-12SF

RS-4AF-16SF

RS-2AM-12SF

RS-2AF-16SF

360-LP-STACK-SPT

MODG2-BLANK

MODG2-MGS

G2-SRF

G2-23BRKT

DP360-BLANK

DP360-2MPO

DP360-4MPO

DP360-6MPO

DP360-8MPO

SMB-KIT-8-1/2-360G2

SMB-KIT-4-3/4-360G2

Description

4U Flip label kit

RoloSplice (unpopulated, splice trays available separately)

RoloSplice , 2U version, equipped w/ mechanical splice trays

RoloSplice , 2U version, equipped w/ fusion splice trays

RoloSplice , 1U version, equipped w/ mechanical splice trays

RoloSplice , 1U version, equipped w/ fusion splice trays

Stackable fusion splice tray kit

G2 Modular blank panel bezel (package of 4)

G2 Modular MGS bezel (package of 4)

Liquid-tight cable fitting kit for small-diameter cables

Frame mounting bracket kit for 23” frames and ETSI frames

360 InstaPATCH ® blank panel (pkg of 4)

360 InstaPATCH 2MPO adapter panel (MOD shelves only)

360 InstaPATCH 4MPO adapter panel (MOD shelves only)

360 InstaPATCH 6MPO adapter panel (MOD shelves only)

360 InstaPATCH 8MPO adapter panel (MOD shelves only)

360G2 Fitment - InstaPATCH attachment bracket (2), shelf mounted, four 1/2 inch fittings per bracket and (2) expanded cable protector covers

360G2 Fitment - InstaPATCH attachment bracket (2), shelf mounted, two 3/4 inch fittings per bracket and (2) expanded cable protector covers continued on page 3

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Instruction Sheet

Material ID

760122895

760122903

760122911

760122929

760122937

Product No.

BAF-1/2-NPT

BAF-3/4-NPT

BAF-1-NPT

BAF-1-1/4-NPT

BAF-1-1/2-NPT

Description

Bracket for armor fitting, 1/2 NPT

Bracket for armor fitting, 3/4 NPT

Bracket for armor fitting, 1 NPT

Bracket for armor fitting, 1-1/4 NPT

Bracket for armor fitting, 1-1/2 NPT

!

CAUTIONS

• Isopropyl alcohol is flammable, and can cause eye irritation on contact. If eye contact occurs, flush with water for at least 15 minutes. In case of ingestion, consult a physician. Use only in well ventilated areas.

• Disconnected optical components may emit invisible optical radiation that can damage your eyes.

Never look directly into an optical component that may have a laser coupled to it. Serious and permanent retinal damage is possible. If accidental exposure to laser radiation is suspected, consult a physician for an eye examination.

• Wearing safety glasses during installation of this shelf is recommended. Although standard safety glasses provide no protection from potential optical radiation, they offer protection from accidental airborne hardware and cleaning solvents.

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Instruction Sheet www.commscope.com

Step 1 – Verify Parts and Install Labels

1. Verify parts shipped with this unit against the parts listed in the table below.

2. Apply shelf ID labels to bulkhead, located approximately as shown, one on each side of panel (outside and inside).

Shelf assembly

Pull to open, push to close latch

Shelf ID label

Bulkhead

Cable protectors

Front door

Loose Parts Furnished with Shelf

Quantity

1

2

3

4

2

2

3

1

6

11

4

1

Description

Front door

Hardware bezel cover

Label hangers

Flip label holder

Oblong fiber rings

Round fiber rings

LH cable protectors

RH cable protectors

Flat tie holders

12-24 x 1/2 screws

M6 x 12 screws

Instruction sheet

Hardware bezel cover

Oblong fiber ring

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Instruction Sheet

Step 2 – Configure Mounting Brackets and Mount Shelf to Equipment Rack

Configuration for 19” Rack Configuration for 23” Rack Configuration for ETSI Rack

Front

For ETSI configuration only, use these holes to secure mounting bracket on right side

Side View

1. Configure mounting brackets to match type of equipment rack to be used as shown above.

2. Align tabs on mounting brackets (two per bracket) with the holes on the front of equipment rails.

Note : If tabs do not insert into holes in equipment rails without interference, DO NOT FORCE as damage to shelf will result. In this case, tabs must be bent back or trimmed off to eliminate interference. This situation is usually caused by equipment racks/cabinets being improperly assembled. Great care should be taken when assembling racks/cabinets to assure that the rails are properly aligned. Use of an alignment tool is recommended.

3. Install shelf to front of equipment rails using four 12-24 x 1/2-inch screws (provided) for 19-inch (483mm) rack and 23-inch (584mm) racks and four M6 x 12 screws for ETSI racks. See figure below.

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Instruction Sheet www.commscope.com

Step 3 – Install Building Cables/Outside Plant Cables (OSP)

Note: All fiber installation shall be done with the internal mechanism pulled out from the outer shelf enclosure and fully lowered, as shown in the following illustrations.

WARNING: : Use of spiral wrap (such as RICHCO part no. HR8R-1/2) for protection of fibers entering the shelf is strongly recommended. Movement of internal mechanism may damage stray fibers if proper precautions are not taken..

Step 3A – Rear/Bottom Cable Entry Configuration

Upper cable entry

Splice organizer mounting panel

Fiber slack storage

(spool counter-clockwise)

12A1 clamp

Bldg or OSP cable

Spiral wrap

(for protection) procedures for metallic or armored cables.

Fiber slack storage

(spool clockwise)

1. Prepare fiber optic building cables or outside plant (OSP) cables. See 636-299-110-5 for cable preparation

2. Secure incoming cables to 4U shelf per the following methods:

• Building cables – use two cable-ties anchored through slots provided in shelf sidewall and cinch cableties against outer jacket of cable.

• InstaPATCH ® respectively).

or ReadyPATCH cables – use SYSTIMAX ® shelf mounted bracket (SMB) or rack mounted bracket (RMB) per instructions included with the kits (860448471 and 860380781

• OSP cables – use 12A-type clamps installed in sidewall of shelf. Use 12A1 clamp for metallic cables and 12A2 clamp for nonmetallic cables. Ground metallic cables to the equipment rack or other suitable ground (refer to 636299110-5 for details).

Note: The SMB kit, RMB kit, and 12A-type clamps are ordered separately.

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Instruction Sheet

3. Locate cable-tie anchoring positions provided in upper sidewalls of shelf.

4. Route buffered building cables or PVC protected OSP fibers into shelf through oblong openings provided in upper rear corner of sidewalls. Use of protective spiral wrap around these fibers is highly recommended .

Secure fiber bundle to the sidewall using cable-ties and anchor position located in item 3. Tighten cable-ties sufficiently to restrict fiber movement but do not over tighten and cause damage to fibers.

5. Route fiber bundle into slack fiber management rings, as shown in Figure 5, so that approximately 1/2 to 1 inch (13 to 25mm) of protected fiber bundle passes through first ring. Enough slack should be left between first fiber ring and restrained portion of bundle so that a loop is formed when mechanism is pushed back into shelf. Spool as much slack fiber into rings as will be needed for subsequent splicing operations.

6. If no other cables are to be installed, proceed to Step 4 .

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Step 3B – Rear/Top Cable Entry Configuration

Lower cable entry www.commscope.com

Bldg of OSP cable

Splice organizer mounting panel

Fiber slack storage

(spool counter-clockwise)

12A1 clamp

Spiral wrap

(for protection)

Fiber slack storage

(spool clockwise)

1. Prepare fiber optic building cables or outside plant (OSP) cables. See 636299110-5 for cable preparation procedures for OSP cables.

2. Secure incoming cables to 4U shelf per the following methods:

• Building cables – use two cable-ties anchored through slots provided in shelf sidewall and cinch cableties against outer jacket of cable.

• InstaPATCH or ReadyPATCH cables – use SYSTIMAX shelf mounted bracket (SMB) or rack mounted bracket (RMB) per instructions included with the kits (860448471 and 860380781 respectively).

• OSP cables – use 12A-type clamps installed in sidewall of shelf. Use 12A1 clamp for metallic cables and 12A2 clamp for nonmetallic cables. Ground metallic cables to the equipment rack or other suitable ground (refer to 636299110-5 for details).

Note: The SMB kit, RMB kit, and 12A-type clamps are ordered separately.

3. Locate cable-tie anchoring position provided in floor of shelf.

4. Route buffered building cables or PVC protected OSP fibers into shelf through oblong openings provided in lower rear corner of sidewalls. Use of protective spiral wrap around these fibers is highly recommended .

Secure fiber bundle to the floor of shelf using cable-ties and anchor positions located in item 3. Tighten cable-ties sufficiently to restrict fiber movement but do not over tighten and cause damage to fibers.

5. Route fiber bundle into slack fiber management rings, as shown above, so that approximately 1/2 to 1-inch

(13 to 25mm) of protected fiber bundle passes through first ring. Enough slack should be left between first fiber ring and restrained portion of bundle so that a loop is formed when mechanism is pushed back into shelf. Spool as much slack fiber into rings as will be needed for subsequent splicing operations.

6. Install cable protector kit (provided) and jumper bend limiter kit (provided) as desired.

7. If no other cables are to be installed, proceed to Step 4.

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Instruction Sheet

Step 4 – Install Termination Devices

Note: Modular cassettes, bezels, and adapter panels are normally ordered separately from the shelf. Some customer specific versions of this shelf come pre-terminated and will not require these steps.

Step 4A – G2 Modular Cassette Application

1. Starting at location A (the left-most position), plug a cassette into the bulkhead cutout until it snaps into place, as shown in figure above.

2. Remove cassette cover and spool out enough length from the pigtails that they may be routed into the slack fiber management rings and have sufficient length for subsequent splicing operations. Spool fiber into slack management rings as shown. Replace cover.

3. Repeat items 1 and 2 for the next five consecutive cassette locations (locations B through F).

4. Starting at location G (seventh location from the left side), repeat items 1 and 2 for all remaining locations

(locations G through M).

5. Pigtails from locations A through F are to be spooled into the first set of slack fiber management rings (four rings on the left-hand side of the shelf). Fibers from locations G through M are to be spooled into the second set of slack fiber management rings (four rings on the right-hand side of the shelf).

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Step 4B – G2 Bezel Application

Splice tray

Splice wallet

Spool clockwise through fiber rings www.commscope.com

Bulkhead

Spool clockwise through fiber rings

G2 Bezel

(location A) G2 Bezel

(location G)

1. Starting at location A (the left-most position), plug a bezel into the bulkhead cutout until it snaps into place, as shown in figure above.

2. Terminate a fiber pigtail into bezel, color keying as required. Repeat for remaining locations. Bundle all pigtails together with a suitable device that will not damage the fibers (e.g. twist tie or hook-and- loop strip) at approximately 1-foot (305mm) increments.

3. Spool fiber bundle into slack fiber management rings in a clock-wise direction as shown.

4. Repeat items 1 through 3 for the next five consecutive bezel locations (locations B through F).

5. Starting at location G (seventh location from the left side), repeat items 1 through 4 for all remaining locations (locations G through M).

6. Pigtails from locations A through F are to be spooled into the first set of slack fiber management rings (four rings on the left-hand side of the shelf). Fibers from locations G through M are to be spooled into the second set of slack fiber management rings (four rings on the right-hand side of the shelf).

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Step 4C – Adapter Panel Application

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Instruction Sheet

1. Starting at location A (the left-most position), plug an adapter panel into the bulkhead cutout, as shown in figure above.

2. Terminate a fiber pigtail into adapter panel, color keying as required. Repeat for all remaining locations.

Bundle all pigtails together with a suitable device that will not damage the fibers (e.g. twist tie or hook-and- loop strip) at approximately 1-foot (305mm) increments.

3. Spool fiber bundle into slack fiber management rings in a clock-wise direction as shown.

4. Repeat items 1 through 3 for the next five consecutive adapter panel locations (locations B through F).

5. Starting at location G (seventh location from the left side), repeat items 1 through 4 for all remaining locations

(locations G through M).

6. Pigtails from locations A through F are to be spooled into the first set of slack fiber management rings (four rings on the left-hand side of the shelf). Fibers from locations G through M are to be spooled into the second set of slack fiber management rings (four rings on the right-hand side of the shelf).

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Step 4D – InstaPATCH Plus Module Application

www.commscope.com

Note: InstaPATCH or ReadyPATCH cables use SYSTIMAX shelf mounted bracket (SMB) kit or rack mounted bracket (RMB) kit per instructions provided in 860448471 and 860380781 respectively.

1. Starting at location A (the left-most position), plug module into bulkhead cutout, as shown in figure above.

2. Mate MPO connector(s) on module with those on trunk cable or ruggedized fan out.

3. Dress cable(s) thru fiber management rings, approximately as shown. Create loops with cable, where appropriate, to manage excess slack.

4. Repeat items 1 through 3 for all remaining positions.

Note : If desired, splice organizer management panel assembly may be easily removed since it is not used in this application. To accomplish this, remove 4 screws at base of the door support bracket. It may also be beneficial to temporarily remove some of the fiber management rings if they interfere with module insertion or extraction. Simply grasp rings firmly and pull in an upward motion until they pop out.

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Step 4E – 360 InstaPATCH Plus Module Application

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Instruction Sheet

Note: InstaPATCH or ReadyPATCH cables use SYSTIMAX shelf mounted bracket (SMB) kit or rack mounted bracket (RMB) kit per instructions provided in 860448471 and 860380781 respectively.

1. Starting at location A (the left-most position), plug module into bulkhead cutout, as shown in figure above.

2. Mate MPO connector(s) on module with those on trunk cable or ruggedized fan out.

3. Dress cable(s) thru fiber management rings, approximately as shown. Create loops with cable, where appropriate, to manage excess slack.

4. Repeat items 1 through 3 for all remaining positions.

Note : If desired, splice organizer management panel assembly may be easily removed since it is not used in this application. To accomplish this, remove 4 screws at base of the door support bracket. It may also be beneficial to temporarily remove some of the fiber management rings if they interfere with module insertion or extraction. Simply grasp rings firmly and pull in an upward motion until they pop out.

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Step 5 – Splicing Provisions

Note: Splice organizer trays and splice carriers are normally ordered separately from the shelf. Some customer specific versions of this shelf come pre-populated with these items and will not require these steps. Splicing operations are not covered in this document.

Splice Wallet

Splice Wallet is to be mounted within areas of splice organizer mounting panel indicated by four indented alignment marks (in two places). See figure above.

1. Using a lint-free wipe and isopropyl alcohol, clean and degrease area of splice organizer mounting panel where Splice Wallet will be mounted.

2. Peel off paper backing from hook-and-loop strip on base of Splice Wallet . Orient opening flap toward top of shelf and center between alignment marks on panel. Press the Splice Wallet firmly into place and hold for several seconds to assure that adhesive makes good contact.

The Splice Wallet is designed to accommodate all splice trays sold by SYSTIMAX , including:

• Mechanical (Rotary)

• Fusion

• Mass Fusion.

In order to function properly, all positions must be populated with splice trays, whether or not they are to be used. Splice trays are mounted with adhesive pads provided on leaves of Splice Wallet .

Splice Wallet may be temporarily removed from splice organizer mounting panel (by releasing the hook-andloop fastener) for splicing operations or splice trays may be populated with splices before the trays are mounted into the Splice Wallet .

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Instruction Sheet

RoloSplice

1. Assemble components for mounting in the illustrated position, if required. See figure above.

2. Install plastic fasteners into splice organizer mounting panel as shown.

3. Assemble base of RoloSplice onto plastic fasteners and push in plungers to fasten.

Note: The RoloSplice is designed to accommodate all splice trays sold by SYSTIMAX , including:

 Mechanical (Rotary)

 Fusion

 Mass Fusion.

Splice trays may be assembled onto pivoting trays of RoloSplice by slightly bending pivot tray sufficiently to allow splice tray to be snapped in between engaging features.

RoloSplice may be temporarily removed from splice organizer mounting panel (by releasing the plastic fasteners) for splicing operations or splice tray/pivot tray assemblies may individually removed and populated with splices before being placed back into the assembly.

UHD Stackable Splice Trays

Notes :

• Stackable splice tray kit (MID 760148502) is ordered separately from shelf. Refer to instructions enclosed with that kit for all details not covered here.

• Hinged rear panel assembly must be removed, as shown below.

• Sliding function of shelf must be defeated when using these trays.

Remove components

Bulkhead

Sliding internal mechanism (floor)

Remove locknuts

(3 places)

1. Slide internal mechanism (floor) of shelf fully out to expose three locknuts (as shown on previous page) and remove them.

2. Remove components from shelf and return internal mechanism to closed position.

3. Remove all fiber management rings from floor area behind bulkhead.

4. Snugly fasten two quick-release fasteners on bulkhead.

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Instruction Sheet

Adapter panel

www.commscope.com

Splice tray

Buffer tube

.25”

(6mm)

Cable ties

OSP or indoor/outdoor cable

Notes :

• It is recommended that splicing operations be performed on a work surface outside the shelf, prior to tray installation. Approximately 5 feet (1.5 meters) of buffer tube length should be prepared with an additional 3 feet (1 meter) of fiber exposed for splicing. Slack buffer tube length should allow tray to be removed from shelf for subsequent adds, moves or repairs.

• It is recommended that buffer tubes be brought into shelf through upper cable entry openings at rear to provide maximum clearance possible between trays and fiber.

• Bundle buffer tubes together with hook-and-loop fasteners or cable ties within interior of shelf to protect adapter panel pigtails.

5. Using a lint-free wipe and isopropyl alcohol, clean area where splice tray is to be located.

6. Peel off paper backing from splice tray. Center over shelf chassis floor so that tray butts up against rearmost sheet metal edge, approximately 0.25 inch (6mm) from rear of sliding mechanism and press down firmly to adhere tray.

7. Route buffer tube(s) to tray, as shown above. Buffer tube slack shall be spooled around perimeter of tray and restrained with cable ties at tie-down points provided, as necessary.

8.

Each splice tray will accommodate up to 48 fusion splices. If more splice capacity is required, additional trays may be stacked and attached together. Up to eight trays may be used for a

total

capacity of 384 splices.

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Instruction Sheet

Plastic snap rivets

Bundle buffer tubes on interior of shelf

3 trays stacked

Fiber Management When Using Stackable Splice Trays

1. Trim all pigtail lengths to 3 feet (1 meter) or less.

2. Perform fusion splicing operations per best practices and snap splice sleeves into holders provided inside of tray.

3. Wind and dress fibers from buffer tube(s) into tray.

4. Wind and dress pigtails into tray.

5. After tray is fully populated, snap on clear plastic top cover.

6. Terminate a fiber pigtail into panel, color keying as required. Repeat for all remaining locations.

7. Repeat items 1-6 for any/all additional trays.

Step 6 – Return Internal Mechanism to Normal Position and Secure

Pivot internal mechanism up into position parallel to shelf bottom and slide inside shelf outer enclosure, as shown in figure on previous page.

!

CAUTION: Assure that no fiber slack becomes pinched or bent.

1. Secure bulkhead with two captive fasteners.

2. Align front door with front hinge slots, insert, close door, and rotate door fasteners to secure.

3. This completes the installation of the 360G2 extended depth, front access fiber optic combination shelf.

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Step 7 – Install Front Loose Parts

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1. Install left hardware bezel cover by inserting two tabs on shelf into openings on bottom of bezel cover.

2. Push bezel cover towards mounting rail until bezel overrides lock on shelf and snaps into place.

3. Fasten upper latch of bezel cover to shelf mounting bracket.

4. To remove bezel cover, depress upper latch to free from mounting bracket.

5. Pull bezel towards front to override lock on shelf.

6. Release bezel from shelf tabs.

7. Repeat items 1-3 to install right hardware bezel cover to shelf.

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Step 8 – Install or Remove Front Door

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Instruction Sheet

1. To install front door, position door at 45° and align door clasps on lower corners of door to hinges on panel and push in on each corner to engage the two parts.

2. Swing door up and down freely to verify proper installation.

3. Swing door up to the closed position and push in on upper corners to engage latches and secure door.

4. To open front door, pull on upper corners of door to disengage latches, then swing open.

5. To remove front door, open door and position it at 45°. Slide door to either side to disengage clasp from hinge.

6. Remove protective film from inside and outside of door.

7. To close door, push on upper corners of door, engaging tabs to door latch.

Note: Take special care when removing door to prevent scratches, damage, or loss.

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Step 9 – Install Rear Loose Parts

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1. To install rear door, align door clasps on lower corners of door to hinges on panel and push in on each corner to engage the two parts.

2. Swing door up and down freely to verify proper installation.

3. Swing door up to the closed position and push in on upper corners to engage latches and secure door.

4. To open rear door, pull on upper corners of door to disengage latches, then swing open.

5. To close rear door, push on upper corners of door to secure latch

6. To remove rear door, open door and hold it close to bottom hinge, then pull door to disengage clasp from hinge. Repeat for other side and door will be free from shelf.

Note : Take special care when removing door to prevent scratches, damage, or loss.

7. Install cable protectors. Align tabs to shelf and align plunger. Press firmly to engage.

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Step 10 – Install Fiber Designation Label

Label holder

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Instruction Sheet

Trough door

Label hanger

(3 places)

1. To print a designation label, go to http://www.commscope.com/Resources/Labeling-Templates and scroll down to 360G2 Panels and Shelves and select the appropriate label template.

2. Open trough door to 90°, orient the three provided label hangers as shown, and insert them into openings in rib on trough door as shown.

3. Orient label holder perpendicular to label hangers with slots aligned with hangers. Insert edge of label holder into hangers so that slots slide over the hangers. The label holder should pivot on the hangers freely.

4. Apply labels on surface of flip label holder facing door to be seen when door is closed.

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