ABB SensyMaster FMT430 Operating Instructions Manual

—

ABB Measurement & Analytics

For your local ABB contact, visit: www.abb.com/contacts

For more product information, visit: www.abb.com/flow

—

A B B M E A S U R E M E N T & A N A L Y T I C S | OPE R A T I NG I N ST R U CT I ON | O I / F MT 43 0 /4 5 0 - E N R E V . B

SensyMaster FMT430, FMT450

Thermal mass flowmeter

Precise and dynamic direct mass flow measurement of gas in industrial applications

Measurement made easy

—

SensyMaster FMT430

SensyMaster FMT450

Introduction

The SensyMaster FMT430 is a top-quality costeffective solution for the precise and direct dynamic mass flow measurement of gases at low and medium operating pressure levels, which fulfills the requirements of any industrial application.

In addition, the FMT450 offers the highest level of accuracy and extended functionality for demanding industrial applications.

Additional Information

Additional documentation on SensyMaster FMT430,

FMT450 is available for download free of charge at www.abb.com/flow.

Alternatively simply scan this code:

—

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail.

ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB.

© ABB 2020 3KXF421015R4201

2 SensyMaster FMT430, FMT450 THERMAL MASS FLOWMETER | OI/FMT430/450-EN REV. B

Table of contents

1 Safety .......................................................................... 4

General information and instructions .................................. 4

Warnings .................................................................................... 4

Intended use ............................................................................. 4

Improper use ............................................................................. 5

Notes on data safety ............................................................... 5

Warranty provisions ................................................................. 5

Manufacturer’s address .......................................................... 5

2 Use in potentially explosive atmospheres ............. 6

Device overview ........................................................................ 6

ATEX / IECEx ........................................................................ 6 cFMus .................................................................................... 7

Ex marking ................................................................................. 8

ATEX / IECEx ........................................................................ 8 cFMus .................................................................................... 9

Temperature data .................................................................. 10

Temperature resistance for the connecting cable ...... 10

Environmental and process conditions for model

FMT4xx… ............................................................................ 10

Electrical data ......................................................................... 13

Overview ............................................................................. 13

Zone 0, 1, 21 and Division 1 – Model: FMT4xx-A1,

FMT4xx-F1 ........................................................................... 14

Zone 2, 22 and Division 2 – Model: FMT4xx-A2, FMT4xx-

F2 .......................................................................................... 15

Special connection conditions ........................................ 16

Installation instructions ........................................................ 17

ATEX / IECEx ...................................................................... 17 cFMus .................................................................................. 17

Use in areas exposed to combustible dust .................. 17

Opening and closing the housing .................................. 17

Cable entries in accordance with ATEX / IECEx ........... 18

Cable entries in accordance with cFMus ....................... 18

Electrical connections ...................................................... 19

Process sealing .................................................................. 19

Operating instructions .......................................................... 20

Protection against electrostatic discharges ................ 20

Devices with dual-compartment housing with type of protection Ex ‘d’ flameproof (enclosure) ...................... 20

Repair................................................................................... 20

Changing the type of protection .................................... 21

3 Design and function ................................................ 22

Overview .................................................................................. 22

Sensor .................................................................................. 22

Process connections ......................................................... 23

Transmitter ............................................................................. 24

Device description ................................................................. 25

Measuring principle ............................................................... 25

4 Product identification ............................................ 26

Name plate .............................................................................. 26

Plates and symbols ................................................................ 26

5 Transport and storage ............................................ 27

Inspection ............................................................................... 27

Transport ................................................................................ 27

Storing the device .................................................................. 27

Ambient conditions .......................................................... 27

Returning devices .................................................................. 27

6 Installation ............................................................... 28

Safety instructions ................................................................ 28

Installation conditions .......................................................... 28

Installation location and assembly ................................ 28

Inlet and outlet sections .................................................. 29

Installation at high ambient temperatures .................. 30

Sensor insulation .............................................................. 30

Ambient conditions ............................................................... 30

Ambient temperature ...................................................... 30

Process conditions ................................................................ 30

Measured medium temperature .................................... 30

Material loads for process connections ........................ 31

Assembly of the pipe component ....................................... 32

Wafer type design (FMT091) and partial measuring section (FMT092) ................................................................... 32

Assembly of the welding adapter with flange or threaded connector ................................................................................ 34

Welding adapter with flange connector ....................... 34

Welding adapter with threaded connection in accordance with DIN 11851 .............................................. 36

Mounting ............................................................................ 37

Assembly of the welding adapter with compression ring fitting ....................................................................................... 38

Mounting ............................................................................ 39

Assembly of the welding adapter with hot tap fitting ... 42

Installing the sensor .............................................................. 43

Wafer type design and welding adapter ...................... 43

Installation / Disassembly in connection with the hot tap fitting ........................................................................... 44

Installing the transmitter in the remote mount design . 46

Opening and closing the housing ....................................... 47

Rotating the transmitter housing and LCD display ... 48

Installing the plug-in cards .................................................. 50

SensyMaster FMT430, FMT450 THERMAL MASS FLOWMETER | OI/FMT430/450-EN REV. B 3

7 Electrical connections ............................................. 54

Safety instructions ................................................................ 54

Power supply .......................................................................... 54

Cable entries ........................................................................... 55

Installing the connection cables .......................................... 55

Signal cable......................................................................... 55

Pin assignment ....................................................................... 56

Electrical data for inputs and outputs ............................... 57

Connection examples ....................................................... 62

Connection to integral mount design ............................... 64

Connection to remote mount design ................................ 66

Transmitter ....................................................................... 66

Flowmeter sensor ............................................................ 68

Digital communication ......................................................... 69

HART® Communication ................................................... 69

Modbus® communication ............................................... 69

Cable specification ........................................................... 70

PROFIBUS DP® communication ...................................... 70

8 Commissioning ........................................................ 72

Safety instructions ................................................................. 72

Hardware settings ................................................................. 72

Dual- compartment housing ........................................... 72

Single-compartment housing ......................................... 73

Configuration of digital outputs V1 / V2 or V3 / V4 .... 73

Checks prior to commissioning .......................................... 74

Parameterization of the device ........................................... 74

Parameterization via the local operating interface .... 74

Parameterization via the infrared service port adapter

.............................................................................................. 75

Parameterization via HART® ............................................ 75

Switching on the power supply ........................................... 75

Parameterization via the menu function Easy Setup ...... 76

9 Operation ................................................................. 81

Safety instructions ................................................................. 81

Menu navigation ..................................................................... 81

Menu levels .............................................................................. 82

Process display ....................................................................... 83

Switching to the information level ...................................... 83

Error messages on the LCD display .............................. 84

Switching to the configuration level (parameterization)

84

Selecting and changing parameters .............................. 85

Parameter overview ............................................................... 87

Parameter descriptions ....................................................... 96

Available units ................................................................... 96

Available gas types ............................................................ 97

Available process variables............................................. 98

Menu: Easy Setup ............................................................. 99

Menu: Device Info ............................................................ 102

Menu: Device Setup ......................................................... 106

Menu: Display .................................................................... 111

Menu: Input/Output ....................................................... 113

Menu: Process Alarm ...................................................... 118

Menu: Communication ................................................... 119

Menu: Diagnostics ........................................................... 122

Menu: Totalizer ................................................................ 125

Software history .................................................................. 126

FillMass batch function ....................................................... 127

Setup .................................................................................. 127

10 Diagnosis / error messages ................................. 128

Calling up the error description ........................................ 128

General ................................................................................... 128

Overview ................................................................................ 129

Error messages ..................................................................... 131

‘SensorCheck’ diagnosis function .................................... 134

Assessment of the result ............................................... 134

11 Maintenance ........................................................... 135

Safety instructions .............................................................. 135

Sensor .................................................................................... 136

Cleaning ................................................................................. 136

Cleaning the sensor element ........................................ 136

Integrated hot tap fitting ................................................... 136

12 Repair ...................................................................... 138

Safety instructions .............................................................. 138

Spare parts ........................................................................... 138

Replacing the fuse ............................................................... 139

Replacing the LCD indicator .............................................. 140

Replacing the slide-in ........................................................... 141

Integral mount design .................................................... 141

Remote mount design ................................................... 142

Replacing the sensor ........................................................... 143

Returning devices ................................................................ 143

13 Dismounting and disposal ................................... 144

Dismounting ......................................................................... 144

Disposal ................................................................................. 144

14 Specification ......................................................... 145

15 Additional documents .......................................... 145

16 Appendix ................................................................ 146

Return form ........................................................................... 146

FMT400 Installation diagram 3kxf000094G0009 ......... 147


1 Safety

General information and instructions

These instructions are an important part of the product and must be retained for future reference.

Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator accordingly. The specialist personnel must have read and understood the manual and must comply with its instructions.

For additional information or if specific problems occur that are not discussed in these instructions, contact the manufacturer.

The content of these instructions is neither part of nor an amendment to any previous or existing agreement, promise or legal relationship.

Modifications and repairs to the product may only be performed if expressly permitted by these instructions.

Information and symbols on the product must be observed.

These may not be removed and must be fully legible at all times.

The operating company must strictly observe the applicable national regulations relating to the installation, function testing, repair and maintenance of electrical products.

Warnings

The warnings in these instructions are structured as follows:

DANGER

The signal word ‘ DANGER ’ indicates an imminent danger.

Failure to observe this information will result in death or severe injury.

WARNING

The signal word ‘ WARNING ’ indicates an imminent danger.

Failure to observe this information may result in death or severe injury.

CAUTION

The signal word ‘ CAUTION ’ indicates an imminent danger.

Failure to observe this information may result in minor or moderate injury.

NOTICE

The signal word ‘NOTICE’ indicates possible material damage.

Note

‘ Note ’ indicates useful or important information about the product.

Intended use

This device can be used in the following applications:

• As a plug-in sensor flanged into the pipe component in piping with nominal diameters DN 25 to 200 (1 to 8 in).

• Through a welding adapter directly in piping of nominal diameter DN 100 (4 in) and above, as well as for noncircular cross-sections.

This device is intended for the following uses:

• for direct mass flow measurement of gases and gas mixtures in closed pipelines.

• for indirect measurement of volume flows

(through standard density and mass current).

• for measuring the temperature of the measuring medium.

SensyMaster FMT430, FMT450 THERMAL MASS FLOWMETER | OI/FMT430/450-EN REV. B

The device has been designed for use exclusively within the technical limit values indicated on the identification plate and in the data sheets.

When using measuring media, the following points must be observed:

• Measuring media may only be used if, based on the state of the art or the operating experience of the user, it can be assured that the chemical and physical properties necessary for operational security of the materials of the wetted parts of the temperature sensor will not be adversely affected during the operating time.

• Media containing chloride in particular can cause corrosion damage to stainless steels which, although not visible externally, can damage wetted parts beyond repair and lead to the measuring medium escaping. It is the operator's responsibility to check the suitability of these materials for the respective application.

• Measuring media with unknown properties or abrasive measuring media may only be used if the operator is able to perform regular and suitable tests to ensure the safe condition of the device

Improper use

The following are considered to be instances of especially improper use of the device:

• Operation as a flexible compensating adapter in piping, for example for compensating pipe offsets, pipe vibrations, pipe expansions, etc.

• For use as a climbing aid, for example for mounting purposes.

• For use as a bracket for external loads, for example as a support for piping, etc.

• Material application, for example by painting over the housing, name plate or welding/soldering on parts.

• Material removal, for example by spot drilling the housing.

Notes on data safety

This product is designed to be connected to and to communicate information and data via a network interface.

It is operator’s sole responsibility to provide and continuously ensure a secure connection between the product and your network or any other network (as the case may be).

Operator shall establish and maintain any appropriate measures

(such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of anti-virus programs, etc.) to protect the product, the network, its system and the interface against any kind of security breaches, unauthorized access, interference, intrusion, leakage and / or theft of data or information.

ABB Automation Products GmbH and its affiliates are not liable for damages and / or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and / or theft of data or information.

Warranty provisions

Using the device in a manner that does not fall within the scope of its intended use, disregarding this manual, using underqualified personnel, or making unauthorized alterations releases the manufacturer from liability for any resulting damage. This renders the manufacturer's warranty null and void.

Manufacturer’s address

ABB Automation Products GmbH

Measurement & Analytics

Schillerstr. 72

32425 Minden

Germany

Tel: +49 571 830-0

Fax: +49 571 830-1806

Customer service center

Tel: +49 180 5 222 580

Email: [email protected]

5


2 Use in potentially explosive atmospheres

Note

Further information on the Ex-Approval of devices can be found in the type examination certificates or the relevant certificates at www.abb.com/flow .

Device overview

ATEX / IECEx

Model number

Integral mount design

• Standard

• Zone 2, 22

• Zone 1, 21

• Zone 0

Standard / No explosion protection

FMT4x0 Y0

Zones 2, 22

FMT4x0 A2

Zone 1, 21 (Zone 0)

FMT4x0 A1

Model number

Remote mount design

Transmitter and flowmeter sensor

• Standard

• Zone 2, 22

• Zone 1, 21

• Zone 0

Model number

Remote mount design

Transmitter

• Standard

• Zone 2, 22

Sensor

• Zone 1, 21

• Zone 0

Model number

Remote mount design

Transmitter

• Zone 2, 22

Sensor

• Zone 1, 21

• Zone 0

FMT4x2 Y0

FMT4x2 Y0

—

—

FCx4x0 Y0 FMT4x2 A2

FMT4x0 A2

FMT4x2 A2

FCx4x0 A2 FMT4x2 A1

FCx4x0 A1

FCx4x0 A1

FCx4x0 A1

1 Single-compartment housing

2 Dual-compartment housing

3 Zone 0 within the meter tube


cFMus

Model number

Integral mount design

• Standard

• Div. 2 / Zone 2

• Div. 1 / Zone 1

Standard / No explosion protection

FMT4x0 Y0

Model number

Remote mount design

Transmitter and flowmeter sensor

• Div. 2 / Zone 2

• Div. 1 / Zone 1

Model number

Remote mount design

Transmitter

• Standard

Sensor

• Div. 2 / Zone 2

• Div. 1 / Zone 1

Model number

Remote mount design

Transmitter

• Div. 2 / Zone 2

Sensor

• Div. 1 / Zone 1

FMT4x2 Y0

1 Single-compartment housing

2 Dual-compartment housing

FCT4x2 Y0

—

—

FMT4x0 Y0

Class I Div. 2 / Zone 2

FMT4x0 F2

FMT4x2 F2

FCT4x0 F2

FMT4x2 F2

Class I Div. 1 / Zone 1 (Zone 0)

FMT4x0 F1

FMT4x0 F2 FMT4x2 F1

FMT4x0 F1

FMT4x0 F1

FMT4x0 F1

7


… 2 Use in potentially explosive atmospheres

Ex marking

ATEX / IECEx

Note

• A specific marking applies, depending on the design.

• ABB reserves the right to modify the Ex-marking. Refer to the name plate for the exact marking.

Model number design*: FMTabcdefghijkl.m.n.o.p

* For detailed information on the design of the model number, see the ordering information in the data sheet

Model number for use in Zone 2, 22

FMT4x0 – A2 (i=D..,Y..,S..)

Sensor in integral mount design or remote mount design with single-compartment or dualcompartment housing

FMT4x2 – A2 (i=W..,R..)

Sensor in remote mount design with singlecompartment housing

Model number for use in Zone 0/1, 21

FMT4x0 – A1 (i=D1...D8)

Sensor in integral mount design with dualcompartment housing

Ex marking

II 3G Ex ec IIC T6...T1 Gc

II 3D Ex tc IIIC T80°C...T

medium

Dc

II 3G Ex ec IIC T6 Gc

II 3D Ex tc IIIC T80°C Dc

Certificate

ATEX:

FM19ATEX0178X

IECEx:

IECEx FMG 19.0025X

Certificate

ATEX:

FM19ATEX0177X

IECEx:

IECEx FMG 19.0025X

FMT4x0 – A3 (i=D1...D8)

Sensor in integral mount design with dualcompartment housing (Zone 0 in meter tube)

FMT4x0 – A1 (i=Y0)

Sensor in remote mount design with dualcompartment housing

FMT4x0 – A3 (i=Y0)

Sensor in remote mount design with dualcompartment housing (Zone 0 in meter tube)

FMT4x0 – A1 (i=R1...R4)

Transmitter in remote mount design with dualcompartment housing

FMT4x0 – A1 (i=R5...R8)

Transmitter in remote mount design with dualcompartment housing

(flameproof enclosure ‘Ex d’)

Ex marking

II 2 G Ex db eb ib mb IIC T6...T1 Gb

II 2 G Ex ia IIC T6...T1 Gb

II 2 D Ex ia tb IIIC T80°C...T

medium

Db

IN-/OUTPUTS: Urated=30V

II 1/2 G Ex db eb ib mb IIC T6...T1 Gb/Ga

II 1 G Ex ia IIC T6...T1 Ga

II 2 D Ex ia tb IIIC T80°C...T

medium

Db


II 2 G Ex eb ib mb IIC T6...T1 Gb

II 2 G Ex ia IIC T6...T1 Gb

II 2 D Ex tb IIIC T80°C...T

medium

Db


II 1/2 G Ex eb ia ib mb IIC T6...T1 Gb/Ga

II 1 G Ex ia IIC T6...T1 Ga

II 2 D Ex tb IIIC T80°C...T

medium

Db


II 2 G Ex db eb ia mb IIB+H2 T6 Gb

II 2 D Ex ia tb IIIC T80°C Db


II 2 G Ex db ia IIB+H2 T6 Gb

II 2 D Ex ia tb IIIC T80°C Db



cFMus

Note

• A specific marking applies, depending on the design.

• ABB reserves the right to modify the Ex-marking. Refer to the name plate for the exact marking.

Model number design*: FMTabcdefghijkl.m.n.o.p

* For detailed information on the design of the model number, see the ordering information in the data sheet

Model number for use in Division 2

FMT4x0 - F2 (i=D..,Y..,S..)

Ex marking

USA:

Sensor in integral mount design with singlecompartment or dual-compartment housing.

Certificate: FM19US0110X

NI: CL I, Div 2, GPS ABCD T6...T1

Design in accordance with ANSI / ISA 12.27.01 as ‘Dual DIP: CL II,III, Div 2, GPS EFG T6...T3B

Seal Device’. CL I, ZN 2, AEx ec IIC T6...T1 Gc

ZN 21, AEx tb IIIC T80°C...T165°C Db

FMT4x2 - F2 (i=W..,R..)

Transmitter in remote mount design with singlecompartment or dual-compartment housing.

See handbook for temperature class information

USA:


NI: CL I, Div 2, GPS ABCD T6

DIP: CL II,III, Div 2, GPS EFG T6

CL I, ZN 2, AEx ec IIC T6 Gc

ZN 21, AEx tb IIIC T80°C Db

See handbook for temperature class information

Canada:

Certificate: FM19CA0055X

NI: CL I, Div 2, GPS ABCD T6...T1

DIP: CL II,III, Div 2, GPS EFG T6...T3B

CL I, ZN 2, Ex ec IIC T6...T1 Gc

Ex tb IIIC T80°C...T165°C Db

ANSI/ISA 12.27.01: Dual Seal

Canada:


NI: CL I, Div 2, GPS ABCD T6


CL I, ZN 2, Ex ec IIC T6 Gc

Ex tb IIIC T80°C Db

Model number for use in Division 1 Ex marking

FMT4x0 – F1 (i=D1...D8)

Sensor in integral mount design or remote mount design with dual-compartment housing.

USA:


Design in accordance with ANSI / ISA 12.27.01 as ‘Dual DIP: CL II,III, Div 1, GPS EFG T6...T3B

Seal Device’.

S-XP-IS: CL I, Div 1, GPS ABCD T6...T1

CL I, ZN 1, AEx db eb ia mb IIB+H2 T6...T1 Gb

ZN 21, AEx ia tb IIIC T80°C...T165°C Db

Canada:


S-XP-IS: CL I, Div 1, GPS BCD T6...T1


CL I, ZN 1, AEx db eb ia mb IIB+H2 T6...T1 Gb

Ex ia tb IIIC T80°C...T165°C Db

See handbook for temperature class information and IN-/OUTPUTS: Urated=30V

FMT4x0 – F1 (i=Y0) installation drawing 3kxf000094G0009

USA:

ANSI/ISA 12.27.01: Dual Seal

Canada:

Sensor in remote mount design. Certificate: FM19US0110X

Design in accordance with ANSI / ISA 12.27.01 as ‘Dual S-XP: CL I, Div 1, GPS ABCD T6...T1

Seal Device’. DIP: CL II,III, Div 1, GPS EFG T6...T3B

CL I, ZN 1, AEx db eb mb IIB+H2 T6...T1 Gb


S-XP: CL I, Div 1, GPS BCD T6...T1


CL I, ZN 1, Ex db eb mb IIB+H2 T6...T1 Gb

ZN 21, AEx tb IIIC T80°C...T165°C Db Ex tb IIIC T80°C...T165°C Db

See handbook for temperature class information and ANSI/ISA 12.27.01: Dual Seal

FMT4x2 – F1 (i=R1...R8)

Transmitter in remote mount design with dualcompartment housing installation drawing 3kxf000094G0009

USA:


XP-IS: CL I, Div 1, GPS BCD T6


CL I, ZN 1, AEx db ia IIB+H2 T6 Gb

ZN 21, AEx ia tb IIIC T80°C Db

Canada:


XP-IS: CL I, Div 1, GPS BCD T6


CL I, ZN 1, Ex db ia IIB+H2 T6 Gb

Ex ia tb IIIC T80°C Db

See handbook for temperature class information and IN-/OUTPUTS: Urated=30V installation drawing 3kxf000094G0009

9



Temperature data

Temperature resistance for the connecting cable

The temperature at the cable entries of the device is dependent on the measuring medium temperature T medium temperature T amb.

.

and the ambient

For the electrical connection of the device, use only cables with sufficient temperature resistance in accordance with the following table.

T amb.

≤ 50 °C (≤ 122 °F)

≤ 60 °C (≤ 140 °F)

Temperature resistance for the connecting cable

≥ 70 °C (≥ 158 °F)

≥ 80 °C (≥ 176 °F)

≤ 70 °C (≤ 158 °F) ≥ 90 °C (≥ 194 °F)

From an ambient temperature of T amb.

≥ 60 °C (≥ 140 °F), the wires in the connection boxes with the enclosed silicone hoses need to be additionally insulated.

Note

The signal cable supplied by ABB can be used withou t restrictions up to an ambient temperature of ≤ 80 °C (≤ 176 °F).

Environmental and process conditions for model FMT4xx…

Ambient temperature T amb.

Measuring medium temperature T medium

IP rating / NEMA rating

− 20 to 70 °C (−4 to 158 °F)

− 20 to 150 °C (−4 to 302 °F)

IP 65, IP 67 / NEMA 4X,Type 4X


Measuring medium temperature (Ex data) for model FMT4x0-A1… in Zone 1, Zone 21

The table shows the maximum permissible measuring medium temperature as a function of ambient temperature and temperature class. The permissible measuring medium temperature specified in Environmental and process conditions for model FMT4xx… on page 10 must not be up-scaled!

Ambient temperature T amb.

− 40 °C to 50 °C

(−40 °F to 122 °F)

T1

280 °C (536 °F)

T2

185 °C (365 °F)

Temperature class

T3 T4

90 °C (194 °F) 90 °C (194 °F)

T5

—

T6

—

− 40 °C to 60 °C

(−40 °F to 140 °F)

− 40 °C to 70 °C

(−40 °F to 158 °F)

280 °C (536 °F)

280 °C (536 °F)

185 °C (365 °F)

185 °C (365 °F)

90 °C (194 °F)

90 °C (194 °F)

90 °C (194 °F)

90 °C (194 °F)

—

—

—

—

Measuring medium temperature (Ex data) for model FMT4x0-A2… in Zone 2, Zone 22



− 40 °C to 40 °C

(−40 °F to 104 °F)

− 40 °C to 50 °C

(−40 °F to 122 °F)

− 40 °C to 60 °C

(−40 °F to 140 °F)

− 40 °C to 70 °C

(−40 °F to 158 °F)

T1

300 °C (572 °F)

300 °C (572 °F)

300 °C (572 °F)

300 °C (572 °F)

T2

290 °C (554 °F)

290 °C (554 °F)

290 °C (554 °F)

290 °C (554 °F)


T3 T4

195 °C (383 °F)

195 °C (383 °F)

195 °C (383 °F)

195 °C (383 °F)

130 °C (266 °F)

130 °C (266 °F)

130 °C (266 °F)

130 °C (266 °F)

T5

95 °C (203 °F)

95 °C (203 °F)

—

—

T6

80 °C (176 °F)

—

—

—

11



… Temperature data

Measuring medium temperature (Ex data) for model FMT4x0-F1… in Class I Division 1 and Class II Division 1



− 40 °C to 50 °C

(−40 °F to 122 °F)

T1

280 °C (536 °F)

T2

185 °C (365 °F)


T3 T4

90 °C (194 °F) 90 °C (194 °F)

T5

—

T6

—

− 40 °C to 60 °C

(−40 °F to 140 °F)

− 40 °C to 70 °C

(−40 °F to 158 °F)

280 °C (536 °F)

280 °C (536 °F)

185 °C (365 °F)

185 °C (365 °F)

90 °C (194 °F)

90 °C (194 °F)

90 °C (194 °F)

90 °C (194 °F)

—

—

—

—

Measuring medium temperature (Ex data) for model FMT4x0-F1… in Class I Division 2 and Class II Division 2



− 40 °C to 40 °C

(−40 °F to 104 °F)

− 40 °C to 50 °C

(−40 °F to 122 °F)

− 40 °C to 60 °C

(−40 °F to 140 °F)

T1

300 °C (572 °F)

300 °C (572 °F)

300 °C (572 °F)

T2

290 °C (554 °F)

290 °C (554 °F)

290 °C (554 °F)


T3 T4

195 °C (383 °F)

195 °C (383 °F)

195 °C (383 °F)

130 °C (266 °F)

130 °C (266 °F)

130 °C (266 °F)

T5

95 °C (203 °F)

95 °C (203 °F)

—

T6

80 °C (176 °F)

—

—

− 40 °C to 70 °C

300 °C (572 °F) 290 °C (554 °F) 195 °C (383 °F) 130 °C (266 °F) — —

(−40 °F to 158 °F)

Notice on dust-ignition protection for USA and Canada in accordance with NEC

The surface temperature of the device must not under any circumstances up-scale 85 °C (185 °F) if there is there carbonaceous dust or dust which can carbonate.

Attention, T-Class for Dust US and Canada information according NEC/CEC:

The maximum temperature cannot exceed 165 °C under any circumstances where a carbonaceous dust or dust likely to carbonize is present.

• For combustible dusts, less than the lower of either the layer or cloud ignition temperature of the specific combustible dust. For organic dusts that may dehydrate or carbonize, the temperature marking shall not exceed the lower of either the ignition temperature or 165 °C (329 °F).

• For ignitible fibers/flyings, less than 165 °C (329 °F) for equipment that is not subject to overloading, or 120°C (248°F) for equipment (such as motors or power transformers) that may be overloaded.


Electrical data

Overview

Integral mount design Remote mount design

A Power supply

B Inputs / outputs, communication

C Signal cable (remote mount design only)

Figure 1: Electrical connections overview

Zones 2, 22

ATEX / IECEx:

II 3 G & II 3 D

Division 2 and Zone 2

USA:

DIV2 & ZN2

Canada:

DIV2 & ZN2

Activating the inputs and outputs

A Power supply

• Type of protection ATEX / IECEx:

Non-sparking ‘Ex ec’

• Type of protection USA / Canada:

‘non IS’

• Maximum 250 Vrms

• Terminals: 1+, 2-, L, N,

Zones 1, 21

ATEX / IECEx:

II 2 G & II 2 D

II 1/2 G & II 1 G & II 2 D

B Inputs / outputs, communication C Signal cable (remote mount design only)

• Type of protection ATEX / IECEx: non-sparking ‘Ex ec’


Non-sparking ‘Ex ec’

• Type of protection USA / Canada: • Type of protection USA / Canada:

Non-Incendive ‘NI’ Non-Incendive ‘NI’

• Terminals: 31, 32, Uco, V1, V2, V3, V4, 41, 42, 51, 52 • Terminals: A, B, UFE, GRN

Division 1 and Zone 1

USA:

DIV1 & ZN1

Canada:

DIV1 & ZN1

Activating the inputs and outputs

A Power supply B Inputs / outputs, communication C Signal cable (remote mount design only)


Non-sparking ‘Ex eb’


• Type of protection ATEX / IECEx: non-sparking ‘Ex ec’



Non-sparking ‘Ex eb’


‘non IS’

• Maximum 250 Vrms

Non-Incendive ‘NI’

• When installing in ‘Ex ia’, suited intrinsically safe explosionproof ‘XP’

• Terminals: A, B, UFE, GRN

• Terminals: 1+, 2-, L, N, isolation amplifiers must be used for the connection.

• Terminals: 31, 32, Uco, V1, V2, V3, V4, 41, 42, 51, 52

Note

When installing in ‘Ex ia’ or ‘IS’ type of protection, the type of protection is determined by the type of electrical connection. The information in Changing the type of protection on page 21 must be observed when changing the type of protection!

13



… Electrical data

Zone 0, 1, 21 and Division 1 – Model: FMT4xx-A1, FMT4xx-F1

Type of protection

Outputs on basic device

‘e’ / ‘XP’

U

M

[V]

I

M

[A]

U

O

[V]

U

I

[V]

I

O

[mA]

I

I

[mA]

P

O

[mW]

P

I

[mW]

Current / HART output 31 / U

CO

, active

Terminals 31 / U

CO

Current / HART output 31 / 32, passive

Terminals 31 / 32

Digital output 41 / 42, active*

Terminals 41 / 42 and V1 / V2*

30

30

30

0.2

0.2

0.1

30

—

27.8

30

30

30

115

—

119

115

115

30

815

—

826

815

815

225

Digital output 41 / 42, active**

Terminals 41 / 42 and U

CO

/ 32**

Digital output 41 / 42, passive

Terminals 41 / 42


30

30

0.1

0.1

30

—

30

30

115

—

115

30

826

—

225

225

30 0.1 27.8 30 119 30 826 225



Terminals 51 / 52

30 0.1 — 30 — 30 — 225

All outputs are electrically isolated from each other and from the power supply.

Digital outputs 41 / 42 and 51 / 52 are not electrically isolated from each other. Terminals 42 / 52 have the same potential.

C

O

[nF]

10

—

20

16

—

20

—

C

I

[nF]

10

C

OPA

[nF]

5

27

20

16

27

20

27

—

29

10

—

29

—

C

IPA

[nF]

‘ia’ / ‘IS’

L

O

[mH]

L

I

[mH]

5 0.08 0.08

5 0.08 0.08

29 0.22 0.22

10 0.08 0.08

5

29 0.22 0.22

5

— 0.08

— 0.08

* Only in conjunction with additional ‘24 V DC loop power supply (blue)’ plug-in card in slot OC1.

** Only in conjunction with current output U

CO

/ 32 in ‘power mode’, see Current output Uco / 32 as loop power supply for digital output 41 / 42 or 51 / 52 on page 58.

Type of protection

Inputs and outputs with optional plug-in cards

‘e’ / ‘XP’

U

M

[V]

I

M

[A]

30 0.1

U

O

[V]

27.8

U

I

[V]

I

O

[mA]

I

I

[mA]

P

O

[mW]

P

I

[mW]

30 119 30 826 225

C

O

[nF]

29

C

I

[nF]

C

OPA

[nF]

C

IPA

[nF]

‘ia’ / ‘IS’

L

O

[mH]

L

I

[mH]

29 117 117 0.4 0.4 Current output V3 / V4, active*

Terminals V3 / V4 and V1 / V2*

Current output V1 / V2, passive**


Terminals V1 / V2** or V3 / V4**

Digital output V3 / V4, active*


Digital output V1 / V2, passive**



Digital input V3 / V4, active*

Terminals V3 / V4 and V1 / V2

Digital input V1 / V2, passive*



Modbus® / PROFIBUS DP®

Terminals V1 / V2

30

30

30

30

30

30

0.1

0.1

0.1

0.1

0.1

0.1

—

27.8

—

27.8

—

4.2

30

30

30

30

30

4.2

—

119

—

119 3.45

— 3.45

150

68

68

30

150

—

826

—

826 25.8

— 25.8

150

510

225

225

—

17

—

17

—

45

17

13

17

13

—

31

—

31

—

59

31

16

31

16

150 5300 5300 0.06 0.06 0.09 0.09


** The terminal assignment depends on the model number or the slot assignments. For connection examples, see Connection examples on page 62.

— 0.27

0.4 0.4

— 0.27

0.4 0.4

— 0.27


Zone 2, 22 and Division 2 – Model: FMT4xx-A2, FMT4xx-F2

Outputs on basic device

Current / HART output 31 / U

CO

, active

Terminals 31 / U

CO

Current / HART output 31 / 32, passive

Terminals 31 / 32



Digital output 41 / 42, active**

Terminals 41 / 42 and U

CO

/ 32**


Terminals 41 / 42




Terminals 51 / 52

Operating values (general)

U

N

30 V

I

N

30 mA

30 V

30 V

30 V

30 V

30 V

30 V

30 mA

30 mA

30 mA

30 mA

30 mA

30 mA

Type of protection ‘ec’ / ‘NI’

U

N

30 V

I

N

30 mA

30 V

30 V

30 V

30 V

30 V

30 V

30 mA

30 mA

30 mA

30 mA

30 mA

30 mA

All outputs are electrically isolated from each other and from the power supply.

Digital outputs 41 / 42 and 51 / 52 are not electrically isolated from each other. Terminals 42 / 52 have the same potential.


** Only in conjunction with current output U

CO

/ 32 in ‘Powermode’, see Current output Uco / 32 as loop power supply for digital output 41 / 42 or 51 / 52 on page 58.

Inputs and outputs with optional plug-in cards Operating values (general)

U

N

30 V

I

N

30 mA

Type of protection ‘ec’ / ‘NI’

U

N

30 V

I

N

30 mA Current output V3 / V4, active*





Digital output V3 / V4, active*





Digital input V3 / V4, active*

Terminals V3 / V4 and V1 / V2




Modbus® / PROFIBUS DP®

Terminals V1 / V2

30 V

30 V

30 V

30 V

30 V

30 V

30 mA

30 mA

30 mA

3,45 mA

3,45 mA

30 mA

30 V

30 V

30 V

30 V

30 V

30 V


** The terminal assignment depends on the model number or the slot assignments. For connection examples, see Connection examples on page 62.

30 mA

30 mA

30 mA

3,45 mA

3,45 mA

30 mA

15



… Electrical data

Special connection conditions

Note

The AS plug-in card (24 V DC loop power supply) may only be used to power the internal inputs and outputs on the device.

It must not be used to power external circuits!

Note

If the protective earth (PE) is connected in the flowmeter's terminal box, you must ensure that no dangerous potential difference can arise between the protective earth (PE) and the potential equalization (PA) in areas with explosion risk.

Note

• For devices with a power supply of 11 to 30 V DC, on-site external overvoltage protection must be provided.

• You must make sure that the overvoltage is limited to

140 % (= 42 V DC) of the maximum operating voltage.

The output circuits are designed so that they can be connected to both intrinsically-safe and non-intrinsically-safe circuits.

• Combining intrinsically safe and non-intrinsically safe circuits is not permitted.

• On intrinsically safe circuits, potential equalization should be established along the entire length of the cable used for the signal outputs.

• The rated voltage of the non-intrinsically safe circuits is

U

M

= 30 V.

• Intrinsic safety is preserved If the rated voltage U

M

= 30 V is not up-scaled when connections are established to nonintrinsically safe external circuits.

• The information in Changing the type of protection on page 21 must be observed when changing the type of protection.

Devices connected to the relevant equipment must not be operated at over 250 V rms

AC or 250 V DC to ground.

Installation in accordance with ATEX or IECEx must comply with the applicable national and international standards and directives.

Installation in the USA or Canada must comply with ANSI / ISA

RP 12.6, ‘Installation of intrinsically safe systems for hazardous

(classified) locations’, the ‘National Electrical Code (ANSI / NFPA

70), sections 504, 505’ and the ‘Canadian electrical code (C22.1-

02)’.

Apparatus connected to the flowmeter must have appropriate explosion protection approval in accordance with the Entity concept.

The apparatus must have intrinsically safe circuits.

The apparatus must be installed and connected in accordance with the relevant manufacturer documentation.

The electrical specifications in Electrical data on page 13 must be observed.


Installation instructions

ATEX / IECEx

The installation, commissioning, maintenance and repair of devices in potentially explosive atmospheres must only be carried out by appropriately trained personnel. Works may be carried out only by persons, whose training has included instructions on different types of protection and installation techniques, concerned rules and regulations as well as general principles of zoning. The person must possess the appropriate competences for the type of work to be conducted.

When operating with combustible dusts, comply with

EN 60079-31.

The safety instructions for electrical apparatus in potentially explosive areas must be in accordance with Directive

2014/34/EU (ATEX) and IEC 60079-14 (Installation of electrical equipment in potentially explosive areas).

Comply with the applicable regulations for the protection of employees to ensure safe operation.

cFMus

The installation, commissioning, maintenance and repair of devices in areas with explosion hazard must only be carried out by appropriately trained personnel.

The operator must strictly observe the applicable national regulations with regard to installation, function tests, repairs, and maintenance of electrical devices. (e. g. NEC, CEC).

Use in areas exposed to combustible dust

When using the device in areas exposed to combustible dusts

(dust ignition), the following points must be observed:

• The maximum surface temperature of the device may not up-scale 85 °C (185 °F).

• The process temperature of the attached piping may upscale 85 °C (185 °F).

• Approved dust-proof cable glands must be used when operating in Zone 21, 22 or in Class II, Class III.

Opening and closing the housing

DANGER

Danger of explosion if the device is operated with the transmitter housing or terminal box open!

Before opening the transmitter housing or the terminal box, note the following points:

• A valid fire permit must be present.

• Make sure that there is no explosion hazard.

• Switch off the power supply and wait for t > 20 minutes before opening.

WARNING

Risk of injury due to live parts!

When the housing is open, contact protection is not provided and EMC protection is limited.

• Before opening the housing, switch off the power supply.

See also Opening and closing the housing on page 47.

Only original spare parts must be used to seal the housing.

Note

Spare parts can be ordered from ABB Service. www.abb.com/contacts

17


Cable entries in accordance with ATEX / IECEx

The devices are supplied with cable glands installed (certified in accordance with ATEX or IECEx).

• The use of standard cable glands and closures is prohibited.

• The black plugs in the cable glands are intended to provide protection during transport.

• The outside diameter of the connection cable must measure between 6 mm (0.24 in) and 12 mm (0.47 in) to guarantee the required tightness.

• Black cable glands are installed by default when the device is supplied. If signal outputs are connected to intrinsically safe circuits, replace the black cap on the corresponding cable gland with the blue one supplied.

• Any unused cable entries must be sealed before commissioning in accordance with the applicable standards.

Note

Lowtemperature version devices (optional, up to −40 °C (−40 °F) ambient temperature) are supplied with metal cable glands due to the required temperature resistance.

Cable entries in accordance with cFMus

1 Transport protection plugs

Figure 2: Cable entry

The devices are delivered with ½ in NPT threads with transport protection plugs.

• Unused cable entries must be sealed off prior to commissioning using either approved pipe fittings or cable glands in accordance with national regulations (NEC, CEC).

• Make sure that the pipe fittings, cable glands and, if applicable, sealing plugs are installed properly and are leaktight.

• If the device is to be operated in areas with combustible dusts, a threaded pipe connection or cable gland with suitable approval must be used.

• The use of standard cable glands and closures is prohibited.

Note

Devices which are certified for use in North America are supplied with a ½ in. NPT thread only and without cable glands.


Electrical connections

Note

The temperature at the cable entries of the device depends on the design, the measuring medium temperature T medium ambient temperature T

and the amb.

.

For the electric connection of the device, use only cables with sufficient temperature resistance in accordance with the tables at Temperature resistance for the connecting cable on page 10.

Grounding

The sensor must be grounded in accordance with the applicable international standards.

Perform grounding of the device in accordance with Pin assignment on page 56.

In accordance with NEC standards, an internal ground connection is present in the device between the sensor and the transmitter.

Perform grounding of the device in accordance with Pin assignment on page 56.

Process sealing

In accordance with ‘North American Requirements for Process

Sealing between Electrical Systems and Flammable or

Combustible Process Fluids’.

Note

The device is suitable for use in Canada.

• For use in Class II, Groups E, F and G, a maximum surface temperature of 165 °C (329 °F) may not be up-scaled.

• All cable (conduits) should be sealed from the device within a distance of 18 in (457 mm).

ABB flowmeters are designed for the worldwide industrial market and are suitable for functions such as the measurement of flammable and combustible liquids and can be installed in process pipes.

Connecting devices with cable (conduits) to the electric installation makes it possible for measuring media to reach the electric system.

To prevent measuring media from seeping into the electric installation, the devices are equipped with process gaskets which meet requirements in accordance with ANSI / ISA 12.27.01.

SensyMaster flowmeters are designed as ‘Dual Seal Devices’.

In accordance with the requirements of standard

ANSI / ISA 12.27.01, the existing operating limits of temperature, pressure and pressure bearing parts must be reduced to the following limit values:

Limit values

Flange or pipe material

Nominal sizes

Operating temperature

Process pressure

No limitations

DN 25 to DN 2000

(1 to 78 in)

− 20 °C to 280 °C

(−4 °F to 536 °F)

PN 40 / Class 300



Operating instructions

Protection against electrostatic discharges

DANGER

Risk of explosion!

The painted surface of the device can store electrostatic charges.

As a result, the housing can form an ignition source due to electrostatic discharges in the following conditions:

• The device is operated in environments with a relative humidity of ≤ 30 %.

• The painted surface of the device is thereby relatively free from impurities such as dirt, dust or oil.

• Instructions on avoiding ignition in potentially explosive environments due to electrostatic discharges in accordance with PD CLC/TR 60079-32-1 and IEC TS 60079-

32-1 must be complied with!

Instructions on cleaning

The painted surface of the device must be cleaned only using a moist cloth.

Devices which are approved for use in potentially explosive atmospheres have an additional warning plate.

1 Warning – Do not open in a flammable or potentially explosive atmosphere.

Devices with dual-compartment housing with type of protection Ex ‘d’ flameproof (enclosure)

Figure 4: Mounting screws on the dual-compartment transmitter housing

NOTICE

Special conditions for safe use!

For devices with dual-compartment housing with type of protection Ex ‘d’, the following instructions must be observed:

• The mounting screws 1 used to connect the dualcompartment housing to the sensor shall be M5 × 20 A2 gemäß according DIN 7964.

• The mounting screws shall have a yield stress of at least

210 Nm 2 .

Repair

Devices of type of protection ‘d’ are equipped with flameproof joints in the housing. Contact ABB before commencing repair work.

1 WARNING!

– Danger due to electrostatic discharge.

Figure 3: Warning signs on the device


Changing the type of protection

If you are installing in Zone 1 / Div. 1, the current outputs and digital outputs of models FMT430/450 can be operated with different types of protection:

• Current output and digital output in the ‘intrinsically safe ia / IS’ design

• Current output and digital output in non-intrinsically safe design

If a device that is already operational is operated with a different type of protection, the following measures must be implemented/insulation checks performed in accordance with applicable standards.

Original installation

Zone 1 / Div. 1:

Current outputs and digital outputs in non-intrinsically safe design

Zone 1 / Div. 1:

Current outputs and digital outputs in intrinsically safe ia(ib) / IS design

New installation

Zone 1 / Div. 1:

Current outputs and digital outputs in intrinsically safe ia / IS design

Zone 1 / Div. 1:

Current outputs and digital outputs in non-intrinsically safe design

Necessary test steps

• 500 × 1.414 = 710 V DC/1min

Test between terminals A / B, U

FE

, /GND, U

CO

/ 32, 31 / 32, 41 / 42, 51 / 52,

V1 / V2 and V3 / V4, and terminals A, B, U

FE

, GND, U

CO

, 31, 32, 41, 42, 51, 52,

V1, V2, V3, V4 and the housing.

When this test is performed, no voltage flashover is permitted in or on the device.

• Optical evaluation particularly of the electronic circuit boards, no visible damage or evidence of explosion.

• Visual inspection, no damage visible on the threads (cover, ½ in NPT cable glands).

21


3 Design and function

Overview

Sensor

Integral mount design Remote mount design

Figure 5:

Model

Design

Sensor FMT430, FMT450 (example)

Measuring media

Measuring accuracy for gases*

Air

Other gases

(optional process gas calibration)

Extended measuring range

Measuring medium temperature T medium

Ambient temperature T ambient

Sensor connection 3

Wetted materials

IP rating

NEMA rating

FMT430 FMT450

Integral mount design, remote mount design; transmitter optionally in single-compartment housing 1 or dualcompartment housing 2

Gas and gas mixtures with known composition, see table Available gas types on page 97

±1.2 % of Qm in range of 10 to 100 % of the measuring range;

±0.12 % of the Q max

DN possible at the nominal diameter in the range of 0 to 10 % of the measuring range

—

±0.6 % of the measured value,

± 0.05% of the Q max

DN possible in the nominal diameter

±1.6 % of the measured value, ±0.1 % of the Q max

DN possible in the nominal diameter

Yes, optional

Standard and explosion-proof design:

−20 to 150 °C (−4 to 302 °F)

High temperature design:

−20 to 300 °C (−4 to 572 °F)

DVGW Design**:

0 to 70 °C (32 to 158 °F)

Yes, optional

Standard and explosion-proof design:

−20 to 150 °C (−4 to 302 °F)

High temperature design:

−20 to 300 °C (−4

DVGW Design**:

to 572 °F)

0 to 70 °C (32 to 158 °F)

Standard: −20 to 70 °C (−4 to 158 °F)

Optional (in preparation): −40 to 70 °C (−40 to 158 °F)

Flange DN 25 – PN 40, threaded connection DIN 11851, compression fitting

Stainless steel, ceramic sensor element

In accordance with EN 60529: IP 65 / IP 67

In accordance with NEMA 4X

Approvals and certificates

Explosion protection ATEX / IECEx Zone 0, 1, 2, 21, 22

Explosion protection conforming to cFMus Class I Div. 1, Class I Div. 2, Zone 1, 2, 21

Additional approvals Available on our website abb.com/flow or on request

* The stated measuring accuracy only applies under the reference conditions in the stated measuring range.

** Not in connection with explosion-proof design.


Process connections

FMT091 – Wafer type design FMT094 – Weld-on adapter FMT094 – Weld-on adapter with clamp ring threading

23

Figure 6: Pipe components (examples)

Pipe components

FMT091 – Wafer type design

FMT092 – Partial measuring section

FMT094 – Weld-on adapter

Wetted materials

Stainless steel, galvanized

FMT092 – Partial measuring section

In accordance with EN 1092-1: DN 40 to 200, PN 40

In accordance with ASME B16.5: 1½ to 8 in, CL 150 to 300

Flange in accordance with EN 1092-1: DN 40 to 100 (larger nominal diameters on request), PN 10 to 40

Flange in accordance with ASME B16.5: 1½ to 8 in, CL 150 to 300

Male thread DN 25 to 80, R1 to 3 in

For rectangular ducts or pipe diameters ≥ DN 100 (4 in.), PN 16 to 40

24

Transmitter


Figure 7:

Model

Design

Transmitter with remote mount design

IP rating

NEMA rating

Signal cable length

Power supply

Outputs in basic version

Additional optional outputs

Communication

External output zero return

External totalizer reset

Counter

ApplicationSelector

Preconfigured applications

Freely configurable applications

Selectable nominal diameters

Selectable gas type

Filling function

"VeriMass" diagnosis function

Approvals and certificates

Additional approvals

FMT432 FMT452

Integral mount design (see Figure 4 on page 22), remote mount design; transmitter optionally in singlecompartment housing 2 or dual-compartment housing 1


In accordance with NEMA 4X

Maximum 100 m (328 ft), with remote mount design only

24 V DC, ±20 %; 100 to 240 V AC (−15 % / +10 %, 47 to 64 Hz)

Current output: 4 to 20 mA active or passive

Digital output 1: passive, configurable as pulse, frequency or switch output

Digital output 2: passive, configurable as pulse, frequency or switch output

The transmitter has two slots in which plug-in cards can be inserted to provide additional inputs and outputs.

The following plug-in cards are available:

• Current output (maximum two expansion cards simultaneously)

• Digital output (maximum one expansion card)

• Digital input (maximum two expansion cards)

• 24 V DC power supply for active outputs (maximum one expansion card)

Standard: HART® 7.1; optional: PROFIBUS DP® / Modbus®

Yes

Yes

Yes

Yes, up to 2 applications


No

Yes

No

No

Yes, optional




Yes

Yes

Yes, optional

Yes, optional

Available on our website abb.com/flow or on request


Device description

The SensyMaster FMT430, FMT450 works in accordance with the measuring principle of a hot-film anemometer. This measurement method allows for direct measurement of the gas mass flow.

Taking into account the standard density, the norm volume flow can be displayed without the need for additional pressure and temperature compensation.

The transmitter is equipped with an analog / HART® output

(4 to 20 mA) and two fast digital outputs that can be configured as pulse, frequency or binary outputs.

Optionally, the transmitter can be extended using plug-in cards with further inputs and outputs as well as a Modbus® or

PROFIBUS DP® interface.

The SensyMaster FMT430, FMT450is used in the process industry for the flow measurement of gases and gas mixtures.

Measuring principle

Thermal flow metering procedures use different ways to evaluate the flow dependent cooling of a heated resistor as measuring signal.

In a hotfilm anemometer with constant temperature difference control, the heated platinum resistor is maintained at a constant overtemperature in relation to an unheated platinum sensor inside the gas flow.

The heating power required for maintaining the overtemperature depends directly on the flow rate and the material properties of the gas. With a known (and constant) gas composition the mass-flow can be determined by electronically evaluating the heater current / mass-flow curve without additional pressure and temperature compensation.

Together with the standard density of the gas this results directly in the standard volume flow.

Considering the high measuring range dynamics up to 1:100, an accuracy smaller than 1 % of the measuring value is achieved.

A Sensor

B Pipe component

C Sensor with pipe component

1 Transmitter

2 Sensor connection

3 Thermal sensor elements

Figure 8: Sensor (example, wafer type design)

The SensyMaster FMT430, FMT450 is composed of the components sensor and pipe component (process connection).

The pipe component can be delivered in various designs. In addition, a weld-on adapter makes it possible to install the flowmeter sensor in rectangular ducts or pipelines with any diameter.

1 Transmitter

2 Gas temperature measurement resistor

3 Heating resistor

Figure 9: Measuring principle (simplified)

The transmitter has three signals available. In addition to the heating power, the temperatures of the measuring medium and the heater resistance are included herein, which can be used to compensate the temperature dependency of gas parameters.

By storing the gas data in the transmitter the optimal tailoring can be calculated and performed at any operating point.


4 Product identification

Name plate

Note

The name plates displayed are examples. The device identification plates affixed to the device can differ from this representation.

Plates and symbols

Devices which are approved for use in potentially explosive atmospheres have an additional warning plate.

1 Warning – Do not open in a flammable or potentially explosive atmosphere.

1 Type designation

2 CE mark

3 Power supply

4 IP- / NEMA IP rating

5 Ambient temperature range

(T amb

)

6 Sensor element design

7 Sensor installation length

8 Wetted material

9 Sensor connection j Measuring medium temperature range (T medium

) k ‘Read operating instruction’ symbol j ‘Hot surface’ symbol m ‘Disposal’ symbol n Manufacturer’s address o Manufacturing date

(month/year) p Ex marking q Device firmware update field r Device firmware revision s Order code t Serial number

Figure 10: Name plate (example)

Note

Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste

(domestic waste).

They should be disposed of through separate collection of electric and electronic devices.

1 WARNING!

– Danger due to electrostatic discharge.

Figure 11: Warning signs on the device


5 Transport and storage

Inspection

Check the devices immediately after unpacking for possible damage that may have occurred from improper transport.

Details of any damage that has occurred in transit must be recorded on the transport documents.

All claims for damages must be submitted to the shipper without delay and before installation.

Transport

DANGER

Life-threatening danger due to suspended loads.

In the case of suspended loads, a danger of the load falling exists.

• Standing under suspended loads is prohibited.

WARNING

Risk of injury due to device slipping.

The device's center of gravity may be higher than the harness suspension points.

• Make sure that the device does not slip or turn during transport.

• Support the device laterally during transport.

Storing the device

Bear the following points in mind when storing devices:

• Store the device in its original packaging in a dry and dust-free location.

• Observe the permitted ambient conditions for transport and storage.

• Avoid storing the device in direct sunlight.

• In principle, the devices may be stored for an unlimited period. However, the warranty conditions stipulated in the order confirmation of the supplier apply.

Observe the following instructions:

• Do not expose the device to humidity during transport.

Pack the device accordingly.

• Pack the device so that it is protected against vibrations during transport, for example, by using air-cushioned packing.

If the original packaging material is no longer available, wrap the device in bubble wrap or corrugated cardboard and place it in a box of sufficient size lined with a shock-absorbing material (e.g., foam rubber). The thickness of the padding should be appropriate for the device weight and type of shipment. The box must be labeled as “fragile”.

For overseas shipment, always add a desiccant (e.g., silica gel) and hermetically seal the device plus desiccant in a layer of polythene that is 0.2 mm thick. Use an amount of desiccant that is appropriate for the packing volume and the expected transport time (at least for three months). You should also line the box with a layer of union paper.

Ambient conditions

Storage temperature range

− 20 to 85 °C (−4 to 185 °F)

Relative humidity

Maximum 85 % RH, annual average ≤ 65 % RH

Returning devices

For the return of devices, follow the instructions in Repair on page 138.

27


6 Installation

Safety instructions

DANGER

Danger to life due to piping under pressure!

Sensors which may eject during installation or removal in piping remaining under pressure may pose a danger to life.

• Install or remove a sensor only if the piping is depressurized.

• As an alternative, use a pipe component with an integrated hop tap fitting.

WARNING

Risk of injury due to process conditions.

The process conditions, for example high pressures and temperatures, toxic and aggressive measuring media, can give rise to hazards when working on the device.

• Before working on the device, make sure that the process conditions do not pose any hazards.

• If necessary, wear suited personal protective equipment when working on the device.

• Depressurize and empty the device / piping, allow to cool and purge if necessary.

Installation conditions

Installation location and assembly

Note the following points when selecting the installation location and when mounting the sensor:

• The ambient conditions (IP rating, ambient temperature range T ambient

) of the device must be adhered to at the installation location.

• Sensors and transmitters must not be exposed to direct sunlight. If necessary, provide a suitable means of sun protection on site. The limit values for ambient temperature T ambient

must be adhered to.

• On flange devices, ensure that the counterflanges of the piping are aligned plane parallel. Only install flange devices with suitable gaskets.

• Prevent the sensor from coming into contact with other objects.

• The device is designed for industrial applications.

No special EMC protective measures are required if the electromagnetic fields and interference at the installation location of the device comply with ‘Best Practice’ (in accordance with the standards listed in the declaration of conformity).

Maintain a suitable distance from electromagnetic fields and interference that extend beyond the usual dimensions.

Seals

Users are responsible for selecting and mounting suitable gaskets (material, shape).

Note the following points when selecting and mounting gaskets:

• Use gaskets made from a material that is compatible with the measuring medium and measuring medium temperature.

• Gaskets must not extend into the flow area, since possible turbulence may influence the accuracy of the device.

Inlet and outlet sections


The figures below show the recommended inlet and outlet sections for various installations.

To achieve the specified measuring accuracy, the indicated inlet and outlet sections are required.

In case of combinations of several inlet-side errors, e.g. valve and reduction, a longer inlet section must always be taken into account.

In case of confined spaces at the installation site, the outlet section can be shortened to 3 × DN. However, reducing the specified inlet section will reduce the achievable level of accuracy.

A high repeatability of the measured value is maintained.

In case of insufficient inlet and outlet sections, a special calibration may be possible. To do this, a detailed alignment is necessary for individual cases.

The specified inlet and outlet sections must be doubled for gases with a very low density (hydrogen, helium).

29

Figure 12: Inlet and outlet sections

Installation

A Pipe extension

B Pipe reduction

C 90° Pipe elbow

D 2 × 90° pipe elbow in one level

E 2 × 90° pipe elbow in two levels

F Turn-off device

Inlet section min. 15 × DN min. 15 × DN min. 20 × DN min. 25 × DN min. 40 × DN min. 50 × DN

Outlet section min. 5 x DN


… 6 Installation

… Installation conditions

Installation at high ambient temperatures

Figure 13: Mounting position at high ambient temperatures

Under high but permissible ambient temperatures, avoid additional thermal stress from heat convection or radiation, since these sources of heat may exceed the permissible ambient temperature on the equipment surface.

If the device needs to be installed directly on a hot, horizontal piping, we recommend installing it on the side. In such cases, you should avoid installing it in the 12 o'clock position, otherwise the warm air that rises up will cause additional heating of the electronics.

Sensor insulation

1 Insulation

Figure 14: Isolation of the sensor

The sensor may be insulated as shown in Figure 13 .

Ambient conditions

Ambient temperature

• Standard: −20 to 70 °C (−4 to 158 °F)

• Optional (in preparation): −40 to 70 °C (−40 to 158 °F)

Relative humidity

Maximum 85 % RH, annual average ≤ 65 % RH

IP rating


NEMA IP rating

NEMA 4X

Process conditions

Measured medium temperature

Note

When using the device in potentially explosive atmospheres, note the additional temperature data in Temperature data on page 10!

Devices with ceramic element and flange connection

• Standard and explosion-proof design:

−20 to 150 °C (−4 to 302 °F)

• High temperature design:

−20 to 300 °C (−4 to 572 °F)

• DVGW design:

0 to 70°C (32 to 158 °F)

The approved measuring medium temperature T medium

also depends on the selected sensor connection and the design of the pipe components.

The following temperature specifications apply:

Sensor connection

Threaded connection DIN 11851

Clamp ring fitting

Pipe components with ball valve

Integrated hot tap fitting

T medium

− 20 to 150 °C (−4 to 302 °F)

− 20 to 150 °C (−4 to 302 °F)

Maximum 150 °C (302 °F)

See Material loads for process connections on page 31


Maximum operating pressure

Sensor connection

Flange in accordance with

DIN EN 1092, PN 40

Threaded connection DIN 11851

Clamp ring fitting

Integrated hot tap fitting

Pressure loss

Maximum measuring medium pressure P medium

4 MPa, 40 bar (580 psi)

1.6 MPa, 16 bar (232 psi)

2 MPa, 20 bar (290 psi)

See Material loads for process connections on page 31

Material loads for process connections

Figure 16: DIN flange process connection

31

A Pressure loss B Mass flow

Figure 15: Pressure loss in logarithmic representation

Figure 17: ASME flange process connection

The maximum approved operating pressure for CL 300 is limited to 40 bar (580 psi).



Assembly of the pipe component

When installing the pipe components, observe the following points:

• During installation, it is important to ensure that the flow direction corresponds to the attached label.

• When welding the welding adapter, remember to observe the relevant welding instructions. The amount of heat introduced must be kept to an absolute minimum to prevent warping of the mounting flange's sealing surface.

• In the case of flanged connections, flat gaskets must be installed, which should be in perfect condition and resistant to the measuring media.

• Before installing pipe components or sensors, check all components and gaskets for damage.

• Pipe components must not be installed under tension, otherwise the piping may exert impermissible forces on the device.

• When assembling the flanged connections, use screws that offer the required strength and dimensions.

• The screws must be tightened evenly and to the required torque.

• Once the pipe components have been installed, the insertion connection must be sealed by means of a blind flange plus gasket or by closing a shut-off device (if present).

Wafer type design (FMT091) and partial measuring section (FMT092)

1 Flange screw

2 Washer

3 Flange

4 Flange gasket

5 Pipe component

6 Sensor connection

7 Centering pin, outflow side

8 Nut

Figure 18: Installing a pipe component (example, wafer type design)

1.

Position the pipe component coplanar and centered between the piping. The flow direction must correspond to the arrow indicated on the pipe component. The centering pin on the pipe component must be located on the outflow side (behind the measuring point).

2.

Install gaskets between the sealing surfaces.

Note

For achieve the best measurement results, make sure the gaskets fit concentrically with the pipe component.

• The inside diameter of the pipe and flange must precisely match in the wafer type design. Any differences in levels or edges, or untidy weld seams, will reduce the measuring accuracy.

• To guarantee that the flow profile is not distorted, the gaskets must not protrude into the piping.


3.

Use the appropriate screws for the holes.

4.

Slightly grease the threaded nuts.

5.

Tighten the nuts in a crosswise manner in accordance with the figure. First tighten the nuts to approx. 50 % of the maximum torque, then to 80 %, and finally a third time to the maximum torque.

Note

Torques for screws depend on temperature, pressure, screw and gasket materials. The relevant applicable regulations must be taken into consideration.

Figure 19: Tightening sequence for the flange screws

33



Assembly of the welding adapter with flange or threaded connector

Welding adapter with flange connector

Dimensions in mm (in)

1 Centering pin

2 Groove for O-ring

3 Connection flange DN 25 (1 in)

4 Flow direction

Figure 20: Dimensions in mm (in) h – sensor length

263 (10.35)

425 (16.73)

775 (30.51)

Ø D – outer pipe diameter (min. / max.)

100 to 350 (3.94 to 13.78)

> 350 to 700 (> 13.78 to 27.56)

> 700 to 1400 (> 27.56 to 55.12)*

* The limitation of the maximum pipe diameter only applies for installations with a sensor element in the middle of the pipe. In case of larger or non-round cross-sections, a non-centered position of the measuring element in the piping is considered in the calibration.



1 Centering pin

2 Groove for O-ring

3 Connection flange DN 25 (1 in)

4 Flow direction

Figure 21: Dimensions in mm (in) h – sensor length Ø D – outer pipe diameter (min. / max.)

263 (10.35)

425 (16.73)

775 (30.51)

100 to 150 (3.94 to 5.91)

> 150 to 500 (> 5.91 to 19.69)

> 500 to 1150 (> 19.69 to 45.28)*

* The limitation of the maximum pipe diameter only applies for installations with a sensor element in the middle of the pipe. In case of larger or non-round cross-sections, a non-centered position of the measuring element in the piping is considered in the calibration.



… Assembly of the welding adapter with flange or threaded connector

Welding adapter with threaded connection in accordance with DIN 11851


1 Union nut

2 Flow direction

Figure 22: Dimensions in mm (in)

3 Centering pin


Mounting

Consider the following points when installing the welding dater in the piping:

• After welding, the welding adapter must have a length of L (see chapter Figure 19 on page 34 and Welding adapter with threaded connection in accordance with

DIN 11851 on page 36).

L = h −

(

1 / 2 × D

)

L Length of the welding adapter h Installation length of the sensor

D Outside diameter of the pipeline

• Shorten the length of the welding adapter as needed before welding it on. After welding, the welding adapter may protrude into the piping no more than 10 mm

(0.39 in).

• Observe thickness of pipeline wall and degree of shrinkage when welding!

• The distance h from the upper edge of the adapter flange to the pipe central axis must be within a tolerance of

±2 mm (0.08 in).

• Maintain a right angle to the pipe axis (max. tolerance 2°).

• The adapter centering pin must be aligned with the pipe axis in the flow direction (outflow side, behind the measuring point).

• Once welding is complete, there must be free clearance of at least 28 mm (1.10 in) to install the sensor; drill to create clearance as needed.

Additional instructions for welding adapter with ball valve

DANGER

Danger to life due to improper installation!

During welding, the gaskets in the ball valve may overheat.

This can lead to the measuring medium escaping in an uncontrolled manner. This can result in severe injuries or death.

• Remove the ball valve before welding.

Versions featuring a ball valve enable the flowmeter sensor to be installed and disassembled at low gauge pressures in the pipeline with minimal gas leakage.

The design with ball valve is installed as described above, but the following indications must be observed in addition:

• To install the sensor, the ball valve must be opened completely. Then, the flowmeter sensor can be installed along with the appropriate gasket and screwed into place.

• Before disassembling the sensor, make sure that the pipeline has been depressurized. Then, you can release the screws on the flange, remove the flowmeter sensor and close the ball valve.

NOTE

Damage to the sensor.

Closing the ball valve before you remove the sensor can seriously damage the protective cage or the sensor elements.

• Do not close the ball valve until the sensor has been removed.

37



Assembly of the welding adapter with compression ring fitting

All dimensions in mm (in)

1 Compression fitting 2 Welding tube for the compression fitting

Figure 23: Welding adapter with compression fitting h – sensor length

263 (10.35)

425 (16.73)

775 (30.51) h3 – installation length

244 (9.61)

406 (15.98)

756 (29.76)

L = h3 −(½ × ØD) to be calculated

∅ D – outer pipe diameter*(min. / max.)

> 100 to 350 (> 3.94 to 13.78)

> 350 to 700 (> 13.78 to 27.56)

> 700 to 1400 (> 27.56 to 55.12)

Table 1: Dimensions of welding adapter with compression fitting

* The limitation of the maximum pipe diameter only applies for installations with the thermal sensor element in the middle of the pipe. In case of larger or nonround cross-sections, a non-centered position of the thermal senor element in the piping is considered in the calibration.

Mounting


Calculation of mounting dimensions Preparing the sensor

DANGER

Fire hazard in oxygen applications

Fire hazard in oxygen applications due to the use of unapproved thread sealing compound.

• Use only approved thread sealing compound for oxygen applications!

WARNING

Risk of injury

Risk of injury due to the sensor ejecting because of a missing safety ring.

• Mount the sensor with compression fitting only with the safety ring in place.

39

L Length of the welding adapter

Z Height dependent on nominal diameter

∅ D Outside diameter of the piping h3 Installation length of the sensor

1 Flow direction (arrow marker on the protection tube)

2 Compression fitting

3 Safety snap ring

Figure 24: Calculating mounting dimensions

Calculations (mm)

L = h3−(½×ØD)

Z = (h3+137 mm)−(½×ØD)

Calculations (in)

L = h3−(½×ØD)

Z = (h3+5.39 in)−(½×ØD)

1 Sensor protection tube

2 Safety snap ring

Figure 25: Snap ring and marking

3 Marking for reinstallation

1. Slide the compression fitting onto the sensor and tighten by hand so that the compression fitting can still be moved.

2. Insert the safety snap ring using mounting pliers (see

Figure 24, Pos. 2 ).

Note

For gas-tight sealing of the NPT thread of the compression fitting, you can for example use special thread sealing compounds by Swagelok such as SWAK™, Silver Goop™, PTFE-

Free, etc., or PTFE thread sealing tape.



… Assembly of the welding adapter with compression ring fitting

First installation of the sensor

When mounting the sensor, a distinction is made between first installation and reinstallation. We will address first installation below.

Please also follow the ‘An Installer’s Pocket Guide for Swagelok®

Tube Fittings – MS-13-151.pdf’ available at www.swagelok.de/en .

Required tools

• Open-end wrench, width across flats 35 mm (1⅜ in)

• Open-end wrench, width across flats 38 mm (1½ in)

• Caliper gage or comparable measurement tool

• Marker pen (permanent marker) for marking

Description of first installation

1. Carefully insert the prepared sensor into the welding adapter.

NOTICE

Damage to the device

Mechanical damage to the sensor element can occur due to improper installation.

• When inserting into the welding adapter, the sensor protection frame must not hit the bottom of the piping.

2. Screw in the compression fitting (with thread sealing compound) into the welding adapter, first by hand and then tighten with 1.5 to 2.5 turns.

3. Move the sensor to the correct height for the calculated ‘Z’ dimension (see Figure 23) and secure the compression fitting against shifting by tightening the union nut by hand.

4. Align the sensor such that the lateral flow arrow on the upper sensor protection tube end points in the exact direction of the flow.

5. Using a suited marker pen, mark the orientation and height of the sensor on the sensor protection tube, compression fitting and the welding adapter (see Figure 24, pos. 3 ).

The marking on the union nut is also used as a starting position (6 o’clock position, see Figure 25) for the tightening of the compression fitting

1 Sensor protection tube

2 Union nut

3 Fitting body

4 Thread

Figure 26: Tighten sensor

6. Using an open-end wrench, hold the fitting body in position and with another open-end wrench, tighten the union nut by

1¼ turns clockwise to the 9 o’clock position.

In the process, check the orientation of the sensor with the help of the markings and correct as needed.

To achieve maximum measuring accuracy, the ‘Z’ dimension must be set with a tolerance of ±2 mm (±0.08 in) during installation of the sensor.

Note

Before commissioning, the tightness and compressive strength of the measuring point must be guaranteed!

• In addition, check the fittings using a suited leak detection spray.


Aus- und Reinstallation of the sensor

When mounting the sensor, a distinction is made between first installation and reinstallation . We will address reinstallation below.

Please also follow the ‘An Installer’s Pocket Guide for Swagelok®

Tube Fittings – MS-13-151.pdf’ available at www.swagelok.de/en .

Required tools

• Open-end wrench, width across flats 35 mm (1⅜ in)

• Open-end wrench, width across flats 38 mm (1½ in)

• Marker pen (permanent marker) for marking

Disassembly of the sensor

WARNING

Risk of injury due to process conditions





1. Depressurize and empty the device / piping, allow to cool and purge if necessary.

2. Switch off the power supply of the sensor and remove the connection cable.

3. Using a suited marker pen, mark the orientation and height of the sensor on the sensor protection tube, compression fitting and the welding adapter (see Figure 24, pos. 3 ).

4. Carefully loosen the union nut of the compression fitting and hold the sensor while doing so to prevent the sensor protection frame from hitting the bottom of the piping.

NOTICE


Mechanical damage to the sensor element can occur due to improper disassembly.

• The sensor protection frame must not hit the bottom of the piping.

5. Loosen the fitting body of the compression fitting on the welding adapter and pull out together with the sensor.

Note

Very high clamping forces are exerted on the clamp ring when the compression fitting is tightened. As a result, the clamp ring is lightly pressed into the sensor protection tube. The compression fitting can no longer be shifted onto the sensor protection tube and the ‘Z’ dimension can be readjusted once again.

Reinstallation of the sensor

WARNING

Risk of injury

Risk of injury due to the sensor ejecting because of a missing safety ring.

• Mount the sensor with compression fitting only with the safety ring in place.

1. Make sure that the safety snap ring is inserted in the provided snap ring groove (see Figure 24, pos. 2 ).

2. Apply sealing compound to the pipe thread of the fitting body.

3. Carefully insert the sensor into the welding adapter.

NOTICE


Mechanical damage to the sensor element can occur due to improper installation.

• When inserting into the welding adapter, sensor protection frame must not hit the bottom of the piping.

4. Screw in the compression fitting (with thread sealing compound) into the welding adapter, first by hand and then tighten with 1.5 to 2.5 turns.

5. Align the sensor in accordance with the marking (height and direction of flow) and tighten the union nut up to the marked position.

41



Assembly of the welding adapter with hot tap fitting

DANGER

Explosion hazard

Explosion hazard during installation or operation of the integrated hot tap fitting in potentially explosive atmospheres.

• The integrated hot tap fitting must not be installed or operated in potentially explosive atmospheres.

Wafer type design

Installation of the wafer type design is performed as explained in

Wafer type design (FMT091) and partial measuring section

(FMT092) on page 32.

Welding design

DANGER

Danger to life due to improper installation!

Do not shorten hot tap fitting components or interfere with the design. This can lead to the measuring medium escaping in an uncontrolled manner. This can result in severe injuries or death.

The welding version of the integrated changing device is available in two installation lengths:

• for nominal diameters DN 100 to 125 (4 to 5 in) and

• for nominal diameters DN 150 to 300 (6 to 12 in).

Note

• The sensor length h is 425 mm (16.73 in) respectively.

• The installation depth Y depends on the pipe diameter and must be calculated individually.

1 Sensor

2 Centering pin

3 Flow direction

Figure 27: Integrated hot tap fitting in measurement position, dimensions in mm (in)


Calculation of the installation length X and installation depth Y

Y =

X = h −

(

D / 2

)

− 28

( ) mm ( 1 .

1 inch )

X Outside length of the integrated changing device

Y Installation depth of the integrated changing device h Sensor length

D Outside diameter of the pipeline

Example

• Sensor length h = 425 mm (16.73 in)

• Pipe with outside diameter of 210 mm (8.27 in)

• The hot tap fitting is in measurement position

X = 425 mm − (210 mm / 2) = 320 mm

Y = (210 mm / 2) − 28 mm = 77 mm

Consider the following points when installing the welding version in the piping:

• Maintain a right angle to the pipe axis (max. tolerance 2°).

• The adapter centering pin must be aligned with the pipe axis in the flow direction (outflow side, behind the measuring point).

NOTE

Damage to components

If the welded joints become hot, warping of the sealing surfaces and / or damage to the O-rings can occur.

• Pause occasionally to allow the fitting to cool.

NOTE

Impact on measuring accuracy

Deviations from the stated dimension and position tolerances have an impact on measuring accuracy.

Installing the sensor

When installing the sensor, observe the following points:

• Installation in the pipe component or welding adapter is only possible if the sensor data matches the measuring point specifications.

• The sensor may be sealed only by using the O-ring supplied in the scope of delivery. The O-ring must be placed in the designated groove on the sensor connection.

• The sensor elements may not be damaged when inserting the sensor into the pipe component.

• If you are using an integrated hot tap fitting, you must check that the hot tap fitting is in the disassembly position before releasing the fixing screws.

Wafer type design and welding adapter

1 Sensor

2 Flange screws

3 O-ring

Figure 28: Installing a sensor (example)

4 Sensor connection

5 Centering pin

6 Washers and nuts

43



… Installing the sensor

Installing the sensor:

1.

Place the supplied O-ring in the groove of the sensor connection.

2.

Carefully slide the sensor into the pipe component.

Observe correct alignment to the centering pin in the process

3.

Fasten the sensor to the sensor connection using screws.

Tighten the flange screws simultaneously by applying the required torque (torque for supplied screws, non-lubricated, without use of spring washers: 87 Nm).

Installation / Disassembly in connection with the hot tap fitting

DANGER


If the changing device is in the measurement position during disassembly of the sensor, this may pose a danger to life due to the possibility of the sensor being ejected.

• Disassemble the sensor only if the hot tap fitting is in the disassemble position.

DANGER

Danger to life due to leaking measuring medium!

If the changing device is in the measurement position during disassembly of the sensor or gaskets in the changing device are damaged, leaking measuring medium may pose a danger to life.

• Make sure that the hot tap fitting is in the disassemble position.

• If measuring medium should start to leak in spite of this, immediately stop disassembly of the sensor and tighten the fixing screws.

• Drain and rinse the piping before disassembling the sensor, check and repair the hot tap fitting.

CAUTION

Risk of injury due to leaking measuring medium!

When you disassemble the transmitter, small quantities of measuring medium may leak due to the nature of the design.

• Make sure that sufficient ventilation is guaranteed during disassembly of the sensor.

NOTE

Damage to the changing device

Using tools or other devices to operate the lock nut can damage the hot tap fitting.

• Operate the union nut by hand only.


1 O-ring

2 Sensor connection

3 Centering pin

4 Screws for securing the guide tube

5 Union nut

Figure 29: Sensor connection on the hot tap fitting

A Integrated hot tap fitting in disassembly position

B Integrated hot tap fitting in measurement position

1 Sensor

Figure 30: Sensor installation and disassembly

2 Protection cap

3 Union nut in disassembly position

4 Union nut in measurement position

5 Special screws for protection cap

Installation of the sensor during operation

Note

The changing device must be in the disassembly position before disassembling the sensor, the sensor connection is sealed.

Installing the sensor:

1.

Place the supplied O-ring in the groove of the sensor connection.

2.

Carefully slide the sensor into the changing device.

Observe correct alignment to the centering pin in the process.

3. Fasten the sensor to the sensor connection using screws.

Use the supplied M12 screws, as well as two extended special screws for this.

4.

Place the protection caps onto the special screws and tighten using two nuts.

5.

Twist the transmitter with the union nut into the measuring position. The lower edge of the union nut indicates the position of the sensor. Only when the measuring position is reached 50 - OPEN - MESSEN (the lower limit stop of the union nut) will the sensor be in the middle of the piping and precise values can be provided.

6.

Carry out the electrical connection

Disassembly of the sensor during operation

Disassembly of the sensor:

1.

Twist the transmitter with the union nut into the disassemble position. The lower edge of the union nut indicates the position of the sensor. Only when the disassemble position is reached 0 - CLOSE - ZU (the upper limit stop of the union nut) will the sensor be in the disassemble position and the hot tap fitting sealed off from the process.

2.

Disconnect electrical connections.

3.

Remove protection caps.

4.

Remove flange screws.

5. Carefully pull the sensor out of the changing device (do not tip to the side).

45



Installing the transmitter in the remote mount design

When selecting a location for the transmitter, consider the following points:

• Observe the information concerning maximum ambient temperature and IP rating on the name plate

• The location must be mostly free from vibration.

• The location must not be exposed to direct sunlight. If necessary provide a sun screen on site.

• Do not up-scale the maximum signal cable length between the transmitter and the sensor.

1.

Drill mounting holes at mounting location.

2. Attach transmitter securely to the mounting location using suited fasteners for the base material.

1 Hole pattern for mounting holes

2 Female thread (either ½ in NPT or M20 × 1.5), see model coding. In the case of a ½ in NPT, there is a plug instead of a cable gland.

Figure 31: Mounting dimensions dual-compartment housing

1 Hole pattern for mounting holes

2 Female thread (either ½ in NPT or M20 × 1.5), see model coding. In the case of a ½ in NPT, there is a plug instead of a cable gland.

Figure 32: Mounting dimensions single-compartment housing


Opening and closing the housing

WARNING




47

A Integral mount design

B Remote mount design

C Transmitter, terminal space, signal cable

Figure 33: Cover lock (example)

Open the housing:

1.

Release the cover lock by screwing in the Allen screw 2 .

2.

Unscrew cover 1 .

Close the housing:

1.

Screw on the cover 1 .

2.

After closing the housing, lock the cover by unscrewing the Allen screw 2 .

1 Cover screws

2 Transmitter housing cover

3 Gasket

Figure 34: Open / close single-compartment housing

Open the housing:

• Perform steps A and B .

Close the housing:

• Perform steps C and D .



… Opening and closing the housing

Rotating the transmitter housing and LCD display

Depending on the installation position, the transmitter housing or LCD display can be rotated to enable horizontal readings.

Transmitter housing

DANGER

Damaging the device carries a risk of explosion!

When the screws for the transmitter housing are loosened, the explosion protection is suspended.

• Tighten all screws prior to commissioning.

• Never disconnect the transmitter housing from the sensor.

• Loosen only the screws indicated when rotating the transmitter housing!

Rotate LCD indicator – dual-compartment housing

The LCD indicator can be rotated in three increments of 90° each.

Figure 36: Rotating the LCD indicator

Turn the LCD indicator:

1. Open housing A , see Opening and closing the housing on page 47.

2. Perform steps B to F .

Figure 35: Rotate transmitter housing

Rotate the housing:

• Perform steps A to C .


Rotate LCD indicator – single-compartment housing

The LCD indicator can be rotated in three increments of 90° each.

49

Figure 37: Rotating the LCD indicator

Turn the LCD indicator:

1. Open housing A , see Opening and closing the housing on page 47.

2. Perform steps B to F .



Installing the plug-in cards

WARNING

Loss of Ex Approval!

Loss of Ex Approval due to retrofitting of plug-in cards on devices for use in potentially explosive atmospheres.

• Devices for use in potentially explosive atmospheres may not be retrofitted with plug-in cards.

• If devices are to be used in potentially explosive atmospheres, the required plug-in cards must be specified when the order is placed.

Optional plug-in cards

The transmitter has two slots (OC1, OC2) into which plug-in cards can be inserted to extend inputs and outputs. The slots are located on the transmitter motherboard and can be accessed after removing the front housing cover.

Plug-in cards Pos. Description

1 Current output, 4 to 20 mA passive (red)

Order number: 3KQZ400035U0100

2 Passive digital output (green)

Order no.: 3KQZ400030U0100

3 Passive digital input (yellow)


4 Loop power supply 24 V DC (blue)


5 Modbus RTU RS485 (white)


6 Profibus DP (white)


* The ‘Number’ column indicates the maximum number of plug-in cards of the same type that can be used.

Quantity*

2

1

2

1

1

1


Main ordering information (outputs)

G0

G0

G0

G0

G0

G0

G0

G0

G0

G1

G2

G3

G4

G0

G0

G0

G0

G0

G0

G0

G0

G0

G0

G0

The following table provides an overview of the possible plug-in card combinations that can be selected when ordering the device.

DSG

DSA

–

DSG

DSA

DSN

DSA

DSN

–

–

–

–

–

–

DSN

DSA

DSG

DSN

–

–

DSN

DSG

DSN

DSG

Additional ordering information Slot OC1

Additional output 1 Additional output 2 Terminals V1 / V2

DRT

DRT

DRN

DRN

DRN

DRG

DRG

DRN

–

–

–

–

–

DRT

DRT

DRA

DRA

DRA

DRM

DRD

DRM

DRM

DRD

DRD

–

Loop power supply 24 V DC (blue)

–

Current output, 4 to 20 mA passive (red)






Passive digital input (yellow)



Passive digital output (green)






Modbus RTU RS485 (white)

Profibus DP, RS485 (white)





Slot OC2

Terminals V3 / V4

–

–



Passive current output (red)

–




–









–

–





51



… Installing the plug-in cards

1 Cover

2 LCD indicator

3 Frontend board (FEB, with integral mount design only)

Figure 38: Installation of plug-in cards (example, dual-compartment housing)

4 Slot OC2

5 Slot OC1

6 Plug-in cards


1 Cover

2 LCD indicator

3 Slot OC1

Figure 39: Installation of plug-in cards (example, single-compartment housing)

WARNING




NOTICE

Damage to components!

The electronic components of the printed circuit board can be damaged by static electricity (observe ESD guidelines).

• Make sure that the static electricity in your body is discharged before touching electronic components.

4 Slot OC2

5 Plug-in cards

1. Switch off the power supply.

2.

Unscrew / remove the cover.

3. Remove the LCD indicator. Ensure that the cable harness is not damaged.

Insert the LCD indicator into the bracket

(only for single-compartment housings)

4.

Remove frontend board (only in integral mount design and dual-compartment housing). Ensure that the cable harness is not damaged.

5.

Insert the plug-in card in the corresponding slot and engage.

Ensure that the contacts are aligned correctly.

6. Attach the frontend board, insert the LCD indicator and screw on / replace the cover.

7. Connect outputs V1 / V2 and V3 / V4 in accordance with

Electrical connections on page 54.

8. After powering up the power supply, configure the plug-in card functions.


7 Electrical connections


DANGER






WARNING

Risk of injury due to live parts.

Improper work on the electrical connections can result in electric shock.

• Connect the device only with the power supply switched off.

• Observe the applicable standards and regulations for the electrical connection.

The electrical connection may only be established by authorized specialist personnel and in accordance with the connection diagrams.

The electrical connection information in this manual must be observed; otherwise, the IP rating may be adversely affected.

Ground the measurement system according to requirements.

Power supply

Note

• Adhere to the limit values of the power supply in accordance with the information on the name plate.

• Observe the voltage drop for large cable lengths and small conductor cross-sections. The voltage at the terminals of the device may not down-scale the minimum value required in accordance with the information on the name plate.

The power supply is connected to terminal L (phase), N (zero), or

1+, 2−, and PE.

A circuit breaker with a maximum rated current of 16 A must be installed in the power supply line.

The wire cross-sectional area of the power supply cable and the circuit breaker used must comply with VDE 0100 and must be dimensioned in accordance with the current consumption of the flowmeter measuring system. The cables must comply with IEC

227 and/or IEC 245.

The circuit breaker must be located near the device and marked as being associated with the device.

Connect the transmitter and sensor to functional earth.


Cable entries

The electrical connection is made via cable entries with a ½ in-

NPT or M20 × 1.5 thread.

Devices with a M20 × 1.5 or ½ in-NPT thread are equipped with protective plugs.

The black protective plugs in the cable glands are intended to provide protection during transport.

Any unused cable entries must be sealed with sealing plugs before commissioning in accordance with the applicable national standards.

• Observe maximum torque of 4.5 Nm (3.3 ft lb) when tightening the M20 cable gland.

• Make sure that the cable outer dimension used will fit the clamping range of the cable gland.

Installing the connection cables

Ensure that a drip loop (water trap) is used when installing the connecting cables for the sensor.

Signal cable

The signal cable used for the connection of the transmitter and sensor must fulfill at least the following technical specifications.

Cable specification

Impedance

Withstand voltage

Outer diameter

Cable design

Conductor cross-section

Shield

100 to 120 Ω

120 V

6 to 12 mm (0.24 to 0.47 in)

Two wire pairs as a star-quad cable

Length-dependent

Copper braid with approximately 85 % coverage

Depends on application. Temperature range

Maximum signal cable length

0.25 mm 2 (AWG 24)

0.34 mm 2 (AWG 22)

0.5 mm 2 (AWG 20)

25 m (82 ft)

40 m (131 ft)

65 m (213 ft)

0.75 mm 2 (AWG 19) 100 m (328 ft)

Recommended cables

It is recommended to use an ABB signal cable with the order number 3KQZ407123U0100 for standard applications.

The ABB signal cable fulfills the above-mentioned cable specification and can be utilized unrestrictedly up to an ambient temperature of T amb.

= 80 °C (176 °F).

55

1 Drip loop

Figure 40: Laying the connection cable


… 7 Electrical connections

Pin assignment

A Transmitter

Figure 41: Electrical connection

Connections for the power supply

AC voltage

Terminal

L

N

PE /

Function/comments

Phase

Neutral conductor

Protective earth (PE)

Potential equalization

DC voltage

Terminal Function/comments

1+

2-

+

−

PE / Protective earth (PE)

Potential equalization

Connecting the signal cable

Only for remote mount design.

The sensor housing and transmitter housing must be connected to potential equalization.

Terminal

U

FE

GND

A

B

Function / comments

Sensor power supply

Ground

Data line

Data line

Functional earth / Shielding

B Sensor

Connections for inputs and outputs

Terminal

Uco / 32

31 / 32

41 / 42

51 / 52

V1 / V2

V3 / V4

Function / comments

Current output 4 to 20 mA- / HART® output, active or

Current output 4 to 20 mA- / HART® output, passive

Passive digital output DO1

Passive digital output DO2

Plug-in card, slot OC1

Plug-in card, slot OC2

For details, see Optional plug-in cards on page 50.


Electrical data for inputs and outputs

Note

When using the device in potentially explosive atmospheres, note the additional connection data in Use in potentially explosive atmospheres on page 6!

Power supply L / N, 1+ / 2−

AC voltage

Terminals

Operating voltage

Power consumption

L / N

100 to 240 V AC, 50 / 60 Hz

< 20 VA

DC voltage

Terminals

Operating voltage

Power consumption

1+ / 2 −

19 to 30 V DC

< 20 W

Current output 32 / Uco, 31 / 32 (basic device)

Can be configured for outputting mass flow, volume flow, density and temperature via on-site software.

A Current output 31 / Uco, active B Current output 31 / 32, passive

Figure 42: (I = internal, E = external, R

B

= load)

57

Permissible source voltage U q

for passive outputs in relation to load resistance R

B

where I max

= 22 mA.  = Permissible range

Figure 43: Source voltage for passive outputs

Current output Active Passive

Terminals

Output signal

Load R

B

Source voltage U q

*

Measuring error

Resolution

Uco / 32 31 / 32

4 to 20 mA or

4 to 12 to 20 mA

4 to 20 mA switchable

250 Ω ≤ R

B

≤ 300 Ω

–

250 Ω ≤ R

B

≤ 600 Ω

13 V ≤ U q

≤ 30 V

< 0.1 % of measured value

0.4 µA per digit

* The source voltage U q

is dependent of the load R

B

and must be placed in an additional area.

For information on communication via the HART protocol, refer to HART® Communication on page 69.



… Electrical data for inputs and outputs

Current output Uco / 32 as loop power supply for digital output 41 / 42 or 51 / 52

In the case of digital communication via Modbus / PROFIBUS DP, the current output Uco / 32 can be switched to the ‘Power Mode’ operating mode through the software.

The current output 31/32/Uco is set permanently to 22.6 mA and no longer follows the selected process variable. HART communication is deactivated.

As a result, the passive digital outputs 41 / 42 or 51 / 52 can also be operated as active digital outputs.

The load resistance R

B

needs to be integrated by the customer outside of the transmitter housing.

Loop power supply 24 V DC pperating mode

Terminals

Function

Uco / 32

For active connection of passive outputs

Output Voltage

Load rating I max

Load dependent, see Figure 44.

22.6 mA, permanently short circuit-proof

Table 2: Specification current output Uco / 32 in power mode

A Transmitter FCx400

B Customer wiring

OC1 Modbus / PROFIBUS DP plug-in card

R

B

Load resistance

Figure 44: Current output Uco / 32 in power mode

Figure 45: Output voltage dependent on load resistance


Digital output 41 / 42, 51 / 52 (basic device)

Can be configured as pulse, frequency or binary output via onsite software.

Modbus® / PROFIBUS DP® interface V1 / V2 (plug-in card)

A Modbus or PROFIBUS DP interface can be implemented by using the ‘Modbus RTU, RS485 (white)’ or ‘PROFIBUS DP, RS485

(white)’ plug-in cards.

59

A Digital output 41 / 42, 51 / 52 passive as a pulse of frequency output

B Passive digital output 51 / 52 as binary output


B

= load)

Pulse / frequency output (passive)

Terminals

Output ‘closed’

Output ‘open’ f max

Pulse width

41 / 42, 51 / 52

0 V ≤ U

CEL

≤ 3 V

For f < 2.5 kHz: 2 mA < I

CEL

< 30 mA

For f > 2.5 kHz: 10 mA < I

CEL

< 30 mA

16 V ≤ U

CEH

≤ 30 V DC

0 mA ≤ I

CEH

≤ 0.2 mA

10.5 kHz

0.1 to 2000 ms

Binary output (passive)

Terminals 41 / 42, 51 / 52

Output ‘closed’

Output ‘open’

Switching function

0 V ≤ U

CEL

≤ 3 V

2 mA ≤ I

CEL

≤ 30 mA

16 V ≤ U

CEH

≤ 3 V DC

0 mA ≤ I

CEH

≤ 0.2 mA

Can be configured using software.

Menu: Input/Output on page 113

Note

• Terminals 42 / 52 have the same potential. Digital outputs

DO 41 / 42 and DO 51 / 52 are not electrically isolated from each other. If an additional electrically isolated digital output is required, a corresponding plug-in module must be used.

• If you are using a mechanical counter, we recommend setting a pulse width of ≥ 30 ms and a maximum frequency of f max

≤ 30 Hz.

Figure 47: Plug-in card as a Modbus / PROFIBUS DP interface (I = internal, E = external)

The corresponding plug-in card can only be used in slot OC1.

For information on communication through the Modbus or

PROFIBUS DP protocols, refer to chapters Modbus® communication on page 69 and PROFIBUS DP® communication on page 70.




Current output V1 / V2, V3 / V4 (plug-in module)

Up to two additional plug-in modules can be implemented via the ‘Passive current output (red)’ option module.

Can be configured for outputting mass flow, volume flow, density and temperature via on-site software.

Digital output V1 / V2, V3 / V4 (plug-in module)

An additional binary output can be implemented via the ‘Passive digital output (green)’ plug-in module.

Can be configured as an output for flow direction signaling, alarm output etc. via on-site software.

A Current output V1 / V2, passive B Current output V3 / V4, passive


B

= load)

The plug-in module can be used in slot OC1 and OC2.

Figure 50: Plug-in card as binary output (I = internal, E = external, R

B

= load)

The plug-in module can be used in slot OC1 or OC2.

Binary output (passive)

Terminals

Output ‘closed’

Output ‘open’

Switching function

V1 / V2, V3 / V4

0 V ≤ U

CEL

≤ 3 V

2 mA < I

CEL

< 30 mA

16 V ≤ U

CEH

≤ 30 V DC

0 mA ≤ I

CEH

≤ 0.2 mA



Permissible source voltage U q

for passive outputs in relation to load resistance R

B

where Imax = 22 mA.  = Permissible range

Figure 49: Source voltage for passive outputs

Passive current output

Terminals

Output signal

Load R

B

Source voltage U q

*

Measuring error

Resolution

V1 / V2, V3 / V4

4 to 20 mA

250 Ω ≤ R

B

≤ 600 Ω

13 V ≤ U q

≤ 30 V

< 0.1 % of measured value

0.4 µA per digit

* The source voltage U q

is dependent of the load R

B

and must be placed in an additional area.


Digital input V1 / V2, V3 / V4 (plug-in module)

Up to two additional digital inputs can be implemented via the

‘Passive digital input (yellow)’ plug-in card.

Can be configured as an input for external counter reset, external output deactivation etc. via on-site software.

24 V DC loop power supply (plug-in module)

Use of the ‘loop power supply (blue)’ plug-in card allows a passive output on the transmitter to be used as an active output. See also Connection examples on page 62.

61

Figure 51: Plug-in card as digital input (I = internal, E = external)

The plug-in module can be used in slot OC1 and OC2.

Digital input

Terminals

Input ‘On’

Input ‘Off’

Internal resistance R i

Function

V1 / V2, V3 / V4

16 V ≤ U

KL

≤ 30 V

0 V ≤ U

KL

≤ 3 V

6.5 kΩ



Figure 52: (I = Internal, E = External)

The plug-in module can only be used in slot OC1.

Loop power supply 24 V DC

Terminals

Function

Output Voltage

V1 / V2

For active connection of passive outputs

24 V DC at 0 mA,

17 V DC at 25 mA

Load rating I max

Note

25 mA, permanently short circuit-proof

If the device is used in potentially explosive atmospheres, the plug-in card for the power supply may only be used to supply a passive output. It is not allowed, to connect it to multiple passive outputs!




Connection examples

Input and output functions are configured via the device software in accordance with the desired application.

Parameter descriptions on page 96

Digital output 41 / 42, 51 / 52, V3 / V4 active

When the ‘loop power supply 24 V DC (blue)’ plug-in card is used, the digital outputs on the basic device and on the option modules can also be wired as active digital outputs.

Note

Each ‘loop power supply (blue)’ plug-in card must only power one output.

It must not be connected to two outputs (for example digital output 41 / 42 and 51 / 52)!

A ‘Loop power supply (blue)’ plug-in card in slot 1

B Digital output, digital output 41 / 42

Figure 53: Active digital output 41 / 42 (example)

The connection example shows usage for digital output 41 / 42; the same applies to usage for digital output 51 / 52.

Digital output 41 / 42, 51 / 52 passive on distributed control system

A Transmitter Ex. 2 Input 2

B Distributed control system /

R

Memory programmable controller R

I

X

Resistor for current limitation

Distributed control system

Ex. 1 Input 1 internal resistance

Figure 55: Digital output 41 / 42 on distributed control system (example)

The R

X

resistors limit the maximum current through the optoelectronic coupler of the digital outputs in the transmitter.

The maximum permissible current is 25 mA. An R

X

value of

1000 Ω / 1 W is recommended at a voltage level of 24 V DC.

The input on the distributed control system is reduced from

24 V DC to 0 V DC (falling edge) with ‘1’ at the digital output.


B ‘Digital output (green)’ plug-in card in slot 2

Figure 54: Active digital output V3 / V4 (example)


Current output V3 / V4 active

When the ‘loop power supply 24 V DC, blue’ plug-in card is used, the current output on the plug-in card can also be wired as the active current output.

Connection versions digital output 41 / 42, 51 / 52

Depending on the wiring of digital outputs DO 41 / 42 and

51 / 52, they can be used parallel or only individually. The electrical isolation between the digital outputs also depends on the wiring.

63


B ‘Passive current output (red)’ plug-in card in slot 2

Figure 56: Active current output V3 / V4 (example)

Digital input V3 / V4 active

When the ‘loop power supply 24 V DC, blue’ plug-in card is used, the current output on the plug-in card can also be wired as the active current output.


B ‘Passive digital input (yellow)’ plug-in card in slot 2

Figure 57: Active digital output V3 / V4 (example)

Figure 58: Connection versions digital output 41 / 42 and 51 / 52

A

B

C

D

DO 41 / 42 and 51 / 52 can be used parallel

DO 41 / 42 and 51 / 52 electrically isolated

Yes

Yes

No

Yes

No, only DO 41 / 42 can be used No

No, only DO 51 / 52 can be used No

Table 3: Connection versions digital output



Connection to integral mount design

Dual- compartment housing

1 Terminals for power supply

2 Cover for power supply terminals

3 Terminals for inputs and outputs

Figure 59: Connection to device (example), PA = potential equalization

Single-compartment housing

4 Terminal for potential equalization

5 LCD indicator

6 Bracket for LCD indicator (park position)


NOTICE

If the O-ring gasket is seated incorrectly or damaged, this may have an adverse effect on the housing protection class.

Follow the instructions in Opening and closing the housing on page 47 to open and close the housing safely.

Observe the following points when connecting to an electrical supply:

• Lead the power supply cable into the housing through the top cable entry.

• Lead the cables for signal inputs and signal outputs into the housing through the middle and, where necessary, bottom cable entries.

• Connect the cables in accordance with the electrical connection. If present, connect the cable shielding to the earthing clamp provided.

• Use wire end ferrules when connecting.

• After connecting the power supply to the dualcompartment housing, terminal cover 2 must be installed.

• Close unused cable entries using suited plugs.

65


Connection to remote mount design

Transmitter


A Upper terminal box (back side)

B Lower terminal box

C Signal cable to sensor


2 Cover for power supply terminals

3 Terminals for signal cable

4

5

Terminals for inputs and outputs

Terminal for potential equalization

Figure 60: Electrical connection to transmitter in remote mount design [example, dimensions in mm (in)]


Single-compartment housing

67

A Signal cable to sensor


2 Terminals for inputs and outputs (base device)


4 Terminals for inputs and outputs (plug-in cards)


6 LCD indicator

7 Bracket for LCD indicator (park position)

B

GND

U

FE

A

Figure 61: Electrical connection to transmitter in remote mount design [example, dimensions in mm (in)]

NOTICE



Terminal ABB signal cable

3KQZ407123U0100

HELKAMA signal cable

20522

Blue

White

Yellow

Orange

Blue (4) white (3)

Blue (2) white (1)


• Lead the cable for the power supply and the signal inputs and outputs into the housing as shown.

• The signal cable to the sensor is connected in the lower connection area of the transmitter.

• Connect the cables in accordance with the electrical connection diagram. If present, connect the cable shielding to the earthing clamp provided.


• After connecting the power supply, terminal cover 2 must be installed.

• Close unused cable entries using suitable plugs.



… Connection to remote mount design

Flowmeter sensor

B

GND

U

FE

A

A Signal cable from the sensor


Figure 62: Connection to sensor in remote mount design (example)

NOTICE



Terminal ABB signal cable

3KQZ407123U0100

HELKAMA signal cable

20522



• Lead the signal cable into the housing as shown.

• Connect the cables in accordance with the electrical connection. If present, connect the cable shielding to the earthing clamp provided.


• From an ambient temperature of T amb.

≥ 60 °C (≥ 140 °F) additionally insulate the wires with the enclosed silicone hoses.

• Close unused cable entries using suited plugs.

Blue

White

Yellow

Orange

Blue (4) white (3)

Blue (2) white (1)


Digital communication

HART® Communication

Note

The HART® protocol is an unsecured protocol, as such the intended application should be assessed to ensure that these protocols are suitable before implementation.

In connection with the DTM (Device Type Manager) available to the device, communication (configuration, parameterization) can be carried out FDT 0.98 or 1.2 (DSV401 R2).

Other tool or system integrations (e.g. Emerson AMS / Siemens

PCS7) on request.

The necessary DTMs and other files can be downloaded from www.abb.com/flow .

HART output

Terminals

Protocol

Transmission

Baud rate

Signal amplitude

Active: Uco / 32

Passive: 31 / 32

HART 7.1

FSK modulation on current output 4 to 20 mA in accordance with the Bell 202 standard

1200 baud

Maximum 1.2 mAss

Factory setting of the HART® process variables

Process variable Process value

Primary Value (PV)

Secondary Value (SV)

Tertiary Value (TV)

Mass flow

Temperature

Mass (counter)

Quaternary Value (QV) Standard flow rate

The process values of the HART® variables can be set in the device menu.

Modbus® communication

Note

The Modbus® protocol is an unsecured protocol, as such the intended application should be assessed to ensure that these protocols are suitable before implementation.

Modbus is an open standard owned and administrated by an independent group of device manufacturers styled the Modbus

Organization ( www.modbus.org

).

Using the Modbus protocol allows devices made by different manufacturers to exchange information via the same communication bus, without the need for any special interface devices to be used.

Modbus protocol

Terminals

Configuration

Transmission

Baud rate

Parity

Stop bit

IEEE format

Typical response time

Response delay time

V1 / V2

Via the Modbus interface or via the local operating interface in connection with Asset Vision Basic

(DAT200) and a corresponding Device Type Manager

(DTM)

Modbus RTU - RS485 serial connection

2400, 4800, 9600, 19200, 38400, 56000, 57600,

115200 baud

Factory setting: 9600 baud

None, even, odd

Factory setting: odd

One, two

Factory setting: One

Little endian, big endian

Factory setting: Little endian

< 100 ms

0 to 200 milliseconds

Factory setting: 10 milliseconds

69



… Digital communication

1 Modbus master

2 Terminating resistor

3 Modbus slave 1

4 Modbus slave n to 32

Figure 63: Communication with the Modbus protocol

Cable specification

The maximum permissible length is dependent on the baud rate, the cable (diameter, capacity and surge impedance), the number of loads in the device chain, and the network configuration

(2-core or 4-core).

• At a baud rate of 9600 and with a conductor cross-section of at least 0.14 mm 2 (AWG 26), the maximum length is 1000 m

(3280 ft).

• When using a 4-core cable as a 2-wire wiring system, the maximum length must be halved.

• The spur lines must be short, a maximum of 20 m (66 ft).

• When using a distributor with ‘n’ connections, each branch must have a maximum length of 40 m (131 ft) divided by ‘n.’

The maximum cable length depends on the type of cable used.

The following standard values apply:

• Up to 6 m (20 ft): cable with standard shielding or twisted-pair cable.

• Up to 300 m (984 ft): double twisted-pair cable with overall foil shielding and integrated earth cable.

• Up to 1200 m (3937 ft): double twisted-pair cable with individual foil shielding and integrated earth cables. Example: Belden 9729 or equivalent cable.

A category 5 cable can be used for Modbus RS485 up to a maximum length of 600 m (1968 ft). For the symmetrical pairs in

RS485 systems, a surge impedance of more than 100 Ω is preferred, especially at a baud rate of 19200 and above.

PROFIBUS DP® communication

Note

The PROFIBUS DP® protocol is an unsecured protocol, as such the intended application should be assessed to ensure that these protocols are suitable before implementation.

PROFIBUS DP interface

Terminals V1 / V2

Configuration

Transmission

Baud rate

Via the PROFIBUS DP interface or via the local operating interface in connection with Asset Vision

Basic (DAT200) and a corresponding Device Type

Manager (DTM)

In accordance with IEC 61158-2

Device profile

9.6 kbps, 19.2 kbps, 45.45 kbps, 93.75 kbps, 187.5 kbps, 500 kbps, 1.5 Mbps

The baud rate is automatically detected and does not need to be configured manually

PA Profile 3.02

Bus address Address range 0 to 126

Factory setting: 126

Only one of the three different GSD files provided by ABB is needed for commissioning.

Parameterization of the device can be performed via the display, or through a device driver in the form of an EDD (Electronic

Device Description) or DTM (Device Type Manager).

You can download EDD, DTM and GSD from www.abb.com/flow .

The files required for operation can also be downloaded from www.profibus.com

.

ABB provides three different GSD files which can be integrated in the system.

ID number

0x9740

0x3435

GSD file name

PA139740.gsd

ABB_3435.gsd

1xAI, 1xTOT

6xAI, 2xTOT, 1xDI, 2xDO

0x9700 PA139700.gsd

Users decide at system integration whether to install the full range of functions or only part. Switching is made using the

‘Ident Nr. Selector’ parameter.

Refer to Ident Nr. Selector on page 121.

1xAI


Limits and rules when using ABB fieldbus accessories

71

Figure 64: Bus cable length depends on the transmission rate

Pro PROFIBUS Line

(Line = Starts at DP Master and goes to last DP/PA Slave)

• Approximately 4 to 8 DP segments through the repeater

(see repeater data sheets)

• Recommended DP transfer rate 500 to 1500 kBit/s

• The slowest DP node determines the transfer rate of the DP line

• Number of PROFIBUS DP and PA nodes ≤ 126 (addresses

0 to 125)

Per PROFIBUS DP segment

• Number of DP nodes ≤ 32

(Node = Devices with / without PROFIBUS address)

• Bus termination required at the beginning and end of each

DP segment!

• Trunk cable length (L

T

) see diagram

(length dependent on transfer rate)

• Cable length of at least 1 m between two DP nodes at

≥ 1500 kBit/s!

• Spur cable length (L

S

), at ≤ 1500 kBit/s: LS ≤ 0.25 m, at > 1500 kBit/s: LS = 0.00 m!

• At 1500 kBit/s and ABB DP cable type A:

– Sum of all spur cable lengths (L

S length (L

T

) > 6.60 m, total length = L

T

+ (Σ L

S

) ≤ maximum 22 DP nodes

) ≤ 6.60 m, trunk cable

200 m,

(= 6.60 m / (0.25 m + 0.05 m spare))


8 Commissioning


DANGER






CAUTION

Risk of burns due to hot measuring media

The device surface temperature may exceed 70 °C (158 °F), depending on the measuring medium temperature!

• Before starting work on the device, make sure that it has cooled sufficiently.

Aggressive or corrosive media may lead to the damage of wetted parts of the sensor. As a result, measuring medium under pressure can leak out.

Wear to the flange gasket or process connection gaskets

(e.g. flange fitting or pipe fitting) may cause a pressurized measuring medium to escape.

If pressure surges above the permissible nominal pressure of the device occur permanently during operation, this may affect the service life of the device.

If there is a chance that safe operation is no longer possible, take the device out of operation and secure it against unintended startup.

Hardware settings


1 NAMUR DIP switch 2 Write protection DIP switch

Figure 65: Position of the DIP switches

DIP switches are located behind the front housing cover. The DIP switches are used to configure specific hardware functions. The power supply to the transmitter must be briefly interrupted in order for the modified setting to take effect.

Write-protect switch

When write protection is activated, device parameterization cannot be changed via the LCD indicator. Activating and sealing the write protection switch protects the device against tampering

Number Function

On Write protection active

Off Write protection deactivated.

Configuration of digital outputs 41 / 42 and 51 / 52

The configuration (NAMUR, optoelectronic coupler) for the digital outputs on the basic device is set via DIP switches in the transmitter.

Number

On

Off

Function

Digital output 41 / 42 and 51 / 52 as

NAMUR output.

Digital output 41 / 42 and 51 / 52 as optoelectronic coupler output.


Single-compartment housing Configuration of digital outputs V1 / V2 or V3 / V4

73

1 DIP switch, Write protection

Figure 66: Position of the DIP switch

The DIP switches are used to configure specific hardware functions. The power supply to the transmitter must be briefly interrupted or the device reset in order for the modified setting to take effect.

Write-protect switch

When write protection is activated, device parameterization cannot be changed via the LCD indicator. Activating and sealing the write protection switch protects the device against tampering.

Number

On

Off

Function

Write protection active

Write protection deactivated.

1 NAMUR rotary switch

Figure 67: Position of rotary switch on the plug-in card

The configuration (NAMUR, optoelectronic coupler) for the digital output on the plug-in card is set via a rotary switch on the plug-in card.

Number

On

Off

Function

Digital output V1 / V2 or V3 / V4 as

NAMUR output.

Digital output V1 / V2 or V3 / V4 as optoelectronic coupler output.


… 8 Commissioning

Checks prior to commissioning

The following points must be checked before commissioning the device:

• Correct wiring in accordance with Electrical connections on page 54.

• Correct grounding of the device.

• The ambient conditions must meet the requirements set out in the specification.

• The power supply must meet the requirements set out on the name plate.

Parameterization of the device

The OI_FMT430_450_EN_B-Draft 1 can be commissioned and operated via the integrated LCD indicator (option, see

Parameterization via the menu function Easy Setup on page 76).

Alternatively, the OI_FMT430_450_EN_B-Draft 1 can also be commissioned and operated via ABB Asset Vision Basic (FEP6xx

DTM).

Parameterization with the optional LCD indicator

Parameterization via the local operating interface

DANGER

Explosion hazard

Risk of explosion during operation of the device with open terminal box!

• Only perform parameterization of the device via the local operating interface outside potentially explosive atmospheres!

A PC / Notebook and the USB interface cable are needed to configure the device via the device local operating interface.

By combining the HART-DTM and the software flow available at www.abb.com/ABB AssetVision, all parameters can also be set without a fieldbus connection.

1 Local operating interface

2 Coupler connectors for LCD indicator

3 LCD indicator

Figure 68: Optional LCD indicator

For devices without LCD indicator, an optional LCD indicator for parameterization can be connected.

1 Local operating interface

2 USB-interface cable

3 PC / Notebook

Figure 69: Connection to the local operating interface

1. Open device terminal box.

2. Connect programming plug to the local operating interface of the device.

3. Insert USB interface cable into a free USB female connector on the PC / notebook.

4. Switch on the device power supply.

5. Start ABB AssetVision and perform the parameterization of the equipment.

Detailed information on operating the software is available in the relevant operating instructions and the DTM online help.


Parameterization via the infrared service port adapter

Configuration via the infrared service port adapter on the device requires a PC / notebook and the FZA100 infrared service port adapter.

By combining the HART-DTM and the software ‘ABB AssetVision’ available at www.abb.com/ flow , all parameters can also be set without a HART connection.

Parameterization via HART®

Configuration via the HART interface of the device requires a

PC / Notebook and a suited HART® Modem.

All parameters can also be set via the HART protocol, using the

HART DTM available at www.abb.com/ flow and the ABB

AssetVision software.

75

1 Infrared service port adapter

2 USB-interface cable

3 PC / Notebook running ABB

AssetVision and HART DTM

Figure 70: Infrared service port adapter on the transmitter (example)

1. Position the infrared service port adapter on the front plate of the transmitter as shown

2.

Insert USB interface cable into a free USB female connector on the PC / notebook.

3.

Switch on the device power supply.

4. Start ABB AssetVision and perform the parameterization of the equipment.

Detailed information on operating the software is available in the relevant operating instructions and the DTM online help.

1 PC / Notebook running ABB

AssetVision and HART DTM

2 HART modem

3 Power supply unit

Figure 71: HART Modem on the transmitter (example)

For more detailed information on operating the software and the HART modem, please refer to the relevant operating instructions and the DTM online help.

Switching on the power supply

• Switch on the power supply.

The LCD display shows the following display during the startup process:

System Startup

Processing

The process display is displayed after the startup process.


Parameterization via the menu function Easy Setup

Settings for the most common parameters are summarized in the ‘Easy Setup’ menu. This menu provides the fastest way to configure the device.

The following section describes parameterization via the ‘Easy

Setup’ menu function.

Qm

∑m

Tm

0.00

0.00

0.0 kg/h kg

°C

1.

Switch to the configuration level with .

Access Level

Read Only

Standard

Back Select

2.

Use / to select ‘Standard’.

3.

Confirm the selection with .

Enter Password

**********

RSTUVWXYZ  012345

Next OK

4.

Use to confirm the password. A password is not available as factory default; you can continue without entering a password.

Menu

Easy Setup

Exit Select

5.

Use / to select ‘Easy Setup’.

6.


Selection of the menu language

Easy Setup

Language

Next Edit

7.

Use to call up the edit mode.

8.

Use / to select the desired language.

9.


Configuration of the current output

Easy Setup

Curr.Out 31/32/Uco

Mass Flow [%]

Next Edit

10.


11.

Using / , select the desired process value for current output 31 / 32 / Uco.

12.


Easy Setup

Curr.Out V1/V2

Mass Flow [%]

Only if an appropriate plug-in card is present!

Edit Next

Easy Setup

Curr.Out V3/V4

Mass Flow [%]


Next Edit

13.


14.

Use / to select the desired process value for current output V1 / V2 or V3 / V4.

15.



Configuring the digital outputs

Easy Setup

Dig.Out 41/42 Mode

Off

Next Edit

16.


17.

Use / to select the desired operating modeOff,

Binary, Pulse, Frequencyfor the digital output.

18.


Easy Setup

Freq.Out 41/42

Mass Flow [%]

Only available if "Dig.Out 41/42 Mode”

Frequency has been selected.

Next Edit

19.


20.

Using / , select the desired process value for frequency output 41 / 42.

21.


Easy Setup

Freq.Out 41/42 100%

10000 Hz



Next Edit

22.


23.

Using / set the frequency for 100 % of the flow rate.

24.


Easy Setup

Freq.Out 41/42 0%

0 Hz



Next Edit

25.


26.


27.


Easy Setup

Puls.Out 41/42

Mass Flow [%]


Pulse has been selected.

Next Edit

28.


29.

Using / , select the desired process value for pulse output 41 / 42.

30.


Easy Setup

Puls.Out 41/42 Width

30.00 ms


Pulse has been selected.

Next Edit

31.


32.

Use / to select the desired pulse width for the pulse output..

33.


Easy Setup

Dig.Out 41/42

Alarm


Binary has been selected.

Next Edit

34.


35.

Using / , select the desired function for binary output

41 / 42.

36.


Easy Setup

Dig.Out 51/52 Mode

Off

Next Edit

37.


38.

Use / to select the desired operating modeOff,

Binary, Frequency, Pulse 41/42 <)90°, Pulse 41/42 <)180°for the digital output.

39.


77



… Parameterization via the menu function Easy Setup

Easy Setup

Freq.Out 51/52

Mass Flow [%]



Easy Setup

Dig.Out V1/V2 Mode

Dig.Out V3/V4 Mode

Off

Next Edit

40.


41.

Using / , select the desired process value for frequency output 51 / 52.

42.


Easy Setup

Freq.Out 51/52 100%

10000 Hz




Next Edit

52.


53.

Use / to select the desired operating mode (Off,

Binary) for digital output V1 / V2 or V3 / V4.

54.


Easy Setup

Dig.Out V1/V2

Dig.Out V3/V4

Alarm

Only if for Dig.Out V1/V2 Mode or

Dig.Out V3/V4 Mode Binary has been selected and an appropriate plug-in card is present!

Next Edit

43.


44.


45.


Easy Setup

Freq.Out 51/52 0%

0 Hz



Next Edit

46.


47.


48.


Easy Setup

Binary Out 51/52

Alarm


Binary has been selected.

Next Edit

49.


50.

Using / , select the desired function for binary output

51 / 52.

51.


Next Edit

55.


56.

Use / to select the desired function for binary output

V1 / V2 or V3 / V4.

57.


Select the application

Easy Setup

...Application Selector

Next Edit

58.


59.

Use / to select the desired application.

60.



Select the application using the digital inputs

Easy Setup

Dig.In 0 Application

Application 1


Edit Next

Easy Setup


Application 2


Next

Easy Setup

Dig.In1+2Application

Application 3

Edit


Next Edit

61.


62.

Use / to assign the applications to the respective digital inputs.

63.


Select measuring ranges and units

Easy Setup

Unit Massflow Qm

Only if Mass Flow [%] has been selected as the process value for a current, frequency or pulse output.

Next Edit

64.


65.

Use / to select the unit for mass flow measurement.

66.


Qm Max

Easy Setup

Only if Mass Flow [%] has been selected as the process value for a current, frequency or pulse output.

Next Edit

67.


68.

Use / to set the desired measuring range for mass flow measurement.

69.


Easy Setup

Volume flow Qv m3/h

Next Edit

70.


71.

Use / to select the desired unit for volume flow measurement.

72.


Easy Setup

Std. Conditions Vol@

20°C 1 ATM

Next Edit

73.


74.

Use / to select the desired standard state for volume flow measurement.

75.


Qv@ Max

Easy Setup Only if Volume Flow [%] has been selected as the process value for a current, frequency or pulse output.

Next Edit

76.


77.

Use / to set the desired measuring range for volume flow measurement.

78.


79



… Parameterization via the menu function Easy Setup

Easy Setup

Unit Temperature

°C

Only if Temperature [%] has been selected as the process value for a current, frequency or pulse output.

Next Edit

79.


80.

Use / to select the desired temperature unit.

81.


Easy Setup

Tm Max

21.800 mA

Next

Easy Setup

Tm Min

21.800 mA

Edit

Next Edit

82.


83.

Use / to set the desired measuring range for temperature measurement.

84.


Easy Setup

Low Flow Cut Off

3.0 %

Next OK

85.


86.

Use / to set the desired low flow (% of Q mMax

/

Q

VMax

).

87.


Easy Setup

Menu

Exit Select

Once all parameter have been set, the main menu appears again.

The most important parameters are now set.

88.

Use to switch to the process display.


9 Operation


CAUTION




Aggressive or corrosive media may lead to the damage of wetted parts of the sensor. As a result, measuring medium under pressure can leak out.

Wear to the flange gasket or process connection gaskets

(e.g. flange fitting or pipe fitting) may cause a pressurized measuring medium to escape.

If pressure surges above the permissible nominal pressure of the device occur permanently during operation, this may affect the service life of the device.

If there is a chance that safe operation is no longer possible, take the device out of operation and secure it against unintended startup.

Menu navigation

Select

Edit

OK

The LCD indicator has capacitive operating buttons. These enable you to control the device through the closed housing cover.

Note

The transmitter automatically calibrates the capacitive buttons on a regular basis. If the cover is opened during operation, the sensitivity of the buttons is firstly increased to enable operating errors to occur. The button sensitivity will return to normal during the next automatic calibration.

You can use the or operating buttons to browse through the menu or select a number or character within a parameter value.

Different functions can be assigned to the and operating buttons. The function 5 that is currently assigned to them is shown on the LCD display.

Control button functions

Exit

Back

Cancel

Next

Meaning

Exit menu

Go back one submenu

Cancel a parameter entry

Select the next position for entering numerical and alphanumeric values

Meaning

Select submenu / parameter

Edit parameter

Save parameter entered

2

1 Operating buttons for menu navigation

2 Menu name display

3 Menu number display

Menu 3

4

Select 5

4 Marker for indicating relative position within the menu

5 Display showing the current functions of the operating buttons

and

Figure 72: LCD display

81


… 9 Operation

Menu levels

Information level

(Operator Menu)

Operator Page 1 … n

Autoscroll

Diagnostics

Signals View

Process display

Process display

The process display shows the current process values.

There are two menu levels under the process display.

Information level (Operator Menu)

The information level contains the parameters and information that are relevant for the operator.

The device configuration cannot be changed on this level.

Configuration level (Configuration)

The configuration level contains all the parameters required for device commissioning and configuration. The device configuration can be changed on this level.

For detailed information on the parameters, refer to Parameter descriptions on page 96.

Configuration level

(Configuration)

Easy Setup

Device Info

Device Setup

Display

Input/Output

Process Alarm

Diagnostics

Totalizer


Process display

1 Measuring point tagging

2 Current process values

3 ‘Button function’ symbol

4 ‘Parameterization protected’ symbol

Figure 73: Process display (example)

The process display appears on the LCD display when the device is powered on. It shows information about the device and current process values.

The way in which the current process values are shown can be adjusted on the configuration level.

The symbols at the bottom of the process display are used to indicate the functions of the operating buttons and , in addition to other information.

Symbol

/

Description

Call up information level.

When Autoscroll mode is activated, the icon appears here and the operator pages are automatically displayed one after the other.

Call up configuration level.

The device is protected against changes in the parametrization.

Switching to the information level

On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display.

Process display

1.

Open the using Operator Menu.

Operator Menu

Diagnostics

Operator Page 1

Operator Page 2

Back Select

2.

Select the desired submenu using / .

3.


Description Menu

… / Operator Menu

Diagnostics

Operator Page 1 to n

Autoscroll

Signals View

Selection of sub-menu ‘Diagnostics’; see also Error messages on the LCD display on page 84.

Selection of operator page to be displayed.

When ‘Autoscroll‘ is activated, automatic switching of the operator pages is initiated on the process screen.

Selection of submenu ‘Signals View’ (only for service purposes).


… 9 Operation

… Switching to the information level

Error messages on the LCD display

In the event of an error, a message consisting of a symbol and text (e.g. Electronics) appears at the bottom of the process screen.

The text displayed provides information about the area in which the error has occurred.

Process display

Electronics

The error messages are divided into four groups in accordance with the NAMUR classification scheme. The group assignment can only be changed using a DTM or EDD:

Symbol Description

Error / failure

Function check

Outside of the specification

Maintenance required

The error messages are also divided into the following areas:

Range Description

Operation

Sensor

Electronics

Error / alarm due to the current operating conditions.

Error / alarm of the flowmeter sensor.

Error / alarm of the electronics.

Configuration Error / alarm due to device configuration.

Note

For a detailed description of errors and troubleshooting instructions, please see Diagnosis / error messages on page 128.

Switching to the configuration level

(parameterization)

Note

For security reasons it is recommended, to set a password.

The device parameters can be displayed and changed on the configuration level.

Process display

1.

Switch to the configuration level with .

Access Level

Read Only

Standard

Service

Back Select

2.

Select the desired level of access using / .

3.


Note

There are three levels of access. A password can be defined for level ‘Standard’.

• There is no factory default password. For security reasons it is recommended to set a password.

• The password prevents access to the parameterization via the buttons on the device. For further access protection via

DTM or EDD (HART®, PROFIBUS®, Modbus®) the hardware write protection switch must be set (see Write-protect switch on page 72).

Access Level

Read Only

Standard

Service

Description

All parameters are locked. Parameters are read only and cannot be modified.

All the parameters can be changed.

Only ABB Customer Service has access to the Service menu.


Once you have logged on to the corresponding access level, you can edit or reset the password. Reset (status ‘no password defined’) by selecting ‘ ’ as a password.

Enter Password

**********

QRSTUVWXYZ 0123456

Next OK

4. Enter the appropriate password. No password is preset in the factory settings. Users can switch to the configuration level without entering a password.

The selected access level remains active for 3 minutes. Within this time period you can toggle between the process display and the configuration level without re-entering the password.

5.

Use to confirm the password.

The LCD display now indicates the first menu item on the configuration level.

6.

Select a menu using / .

7.


Selecting and changing parameters

Entry from table

When an entry is made from a table, a value is selected from a list of parameter values.

Menu name

Parameter name

Currently set value

Edit Next

1. Select the parameters you want to set in the menu.

2. Use to call up the list of available parameter values. The parameter value that is currently set is highlighted.

Parameter name

Parameter 1

Parameter 2

Parameter 3

Cancel OK

3. Select the desired value using / .

4. Confirm the selection with .

This concludes the procedure for selecting a parameter value.

Numerical entry

When a numerical entry is made, a value is set by entering the individual decimal positions.

Menu name

Parameter name

12.3456 [unit]

Next Edit


2. Use to call up the parameter for editing. The decimal place that is currently selected is highlighted.

85


… 9 Operation

… Switching to the configuration level (parameterization)

Next

Parameter name

12.3456 [unit]

OK

3. Use to select the decimal place to change.

4. Use / to set the desired value.

5. Use to select the next decimal place.

6. If necessary select and set additional decimal places in accordance with steps 3 to 4.

7. Use to confirm your setting.

This concludes the procedure for changing a parameter value.

Alphanumeric entry

When an alphanumeric entry is made, a value is set by entering the individual decimal positions.

Exiting the setup

For some menu items, values must be entered. If you don't want to change the parameter, you can exit the menu as described below.

1. Pressing (Next) repeatedly moves the cursor to the right.

Once the cursor reaches the end position, ‘Cancel’ is

2. displayed in the lower right of the screen.

terminates editing and exits the menu item. Use to return to the start.

Note

The LCD display automatically returns to the process display three minutes after the last button has been actuated.

Menu name

Parameter name

Currently set value

Next Edit


2. Use to call up the parameter for editing. The decimal place that is currently selected is highlighted.

Parameter name

ABC………

ABCDEFGHIJKLMOPQ

Next OK

3. Use to select the decimal place to change.

4. Use / to set the desired value.

5. Use to select the next decimal place.

6. If necessary select and set additional decimal places in accordance with steps 3 to 4.

7. Use to confirm your setting.

This concludes the procedure for changing a parameter value.


Parameter overview

Note

This overview of parameters shows all the menus and parameters available on the device. Depending on the version and configuration of the device, not all of the menus and parameters may be visible in it.

Easy Setup

Language

Curr.Out 31/32/Uco

Curr.Out V1/V2

Curr.Out V3/V4

Dig.Out 41/42 Mode

Freq.Out 41/42

Freq.Out 41/42 100%

Freq.Out 41/42 0%

Puls.Out 41/42


Bin.Out 41/42

Dig.Out 51/52 Mode

Freq.Out 51/52

Freq.Out 51/52 100%

Freq.Out 51/52 0%

Binary Out 51/52

Dig.Out V1/V2 Mode

Binary Out V1/V2

Dig.Out V3/V4 Mode

Binary Out V3/V4

Application




Unit Massflow Qm

Qm Max

Unit Volumeflow Qv@


Qv@ Max

Unit Temperature

Tm Max

Tm Min

Damping Q

Low Flow Cut Off

87


… 9 Operation

… Parameter overview

Device Info

...Sensor

...ApplicationSelector

...Application 1 ... 8

...A1...Temp. meas. ...

...A8...Temp. meas.

...A1...Pipe type ...

...A8...Pipe type

...A1...Gas data ...

...A8...Gas data

...A1...Field Optim. ...

...A8...Field Optim.

Sensor Location Tag

Sensor Tag

Sensor Element Type

Sensor Length

Feature Series

Sensor ID

Sensor Serial No.

Sensor Run Hours

...Calibration

Application





Description

...A1...Flow meas. ...

...A8...Flow meas.

First Cal. Date

Last Cal. Date

Cal. Cert. No.

First Cal. Location

Last Cal. Location

Qm Max. DN

Qm Max

Qm Min

Qv@ Max. DN

Qv@ Max

Qv@ Min

Damping Q

Low Flow Cut Off

LowFlow Hysteresis

Tm Max

Tm Min

Damping Tm

Shape and probe pos.

Inside diameter

Duct inner height

Insertion depth

Duct inner width

Mean Operating Temp.

Mean Operating Press

Gas Type 1 ... 10

Concentr. Gas Type 1 ... 10

Offset Qm

Corr.Factor Qm


Device Setup

...Transmitter

...Access Control

...Sensor



Transmitter Type

Transmitter ID

Transm.Serial No.

...Transmitter Version

Transm. Run Hours

Tx Restart Counter

Time since Restart

Option Card Slot 1

Option Card Slot 2

FillMass On/Off

VeriMass On/Off

...Calibration

Manufacturer

Street

City

Phone

Standard Password

Read Only Switch

Sensor Location Tag

Sensor Tag

Application





Description

...A1...Flow meas. ...


...A1...Temp. meas. ...

...A8...Temp. meas.

FW Device Ver.

FW Device Part Nr.

FW Motherboard Ver.

FW Motherboard CRC

FW Frontend Ver.

FW Frontend CRC

HW Motherboard Ver.

HW Frontend Ver.

Bootloader MB Ver.

Bootloader FEB Ver.

Curr. Out FW Ver.

Curr. Out FW CRC

Option Card 1 FW Ver

Option Card 1 FW CRC

BootloaderOC1 Ver.



First Cal. Date

Last Cal. Date

Cal. Cert. No.

First Cal. Location

Last Cal. Location

Qm Max

Qm Min

Qv@ Max

Qv@ Min

Damping Q

Low Flow Cut Off

LowFlow Hysteresis

Tm Max

Tm Min

Damping Tm

89


… 9 Operation


...Transmitter

...A1...Pipe type ...


...A1...Gas data ...


...A1...Field Optim. ...


...Units

...Custom Units

TX Location TAG

TX TAG

Device Reset

Restore Factory Def.

...Feature Settings


Inside diameter

Duct inner height

Insertion depth

Duct inner width



Gas Type 1 ... 10

Concentr. Gas Type 1 ... 10

Offset Qm

Corr.Factor Qm

Unit Massflow Qm

Mass Totalizer

Unit Volumeflow Qv@

Unit Vol.@ totalizer


Volumeflow Qv@ Name

Volume@ Tot. Name

Unit Temperature

Pressure

Length

Density@

Density@ Name

Variable 1

Variable 2

Mass flow Qm Name

Mass flow Qm Factor

Mass Tot. Name

Mass Tot. Factor

Volumeflow Qv@ Name

Volumeflow Qv@ Fact.

Volume@ Tot. Name

Volume@ Tot. Factor

Density@ Name

Density@ Factor

Density Name

Density Factor

FillMass On/Off

FillMass Code

VeriMass On/Off

VeriMass Code


Display

Input/Output

Language

Contrast

...Operator Pages

Autoscroll

Mass Flow Format

Mass Format

Volume Flow@ Format

Volume@ Format

Temperature Format

Density Format

Density@ Format

Date Format

Display Tag

Display Rotation

Display Test

...Curr.Out 31/32/Uco

...Curr.Out V1/V2


...Dig.Out 41/42

...Dig.Out 51/52

...Operator Page 1




Loop Current Mode

Output Value

Curr.Out Mode

Curr.Out at Alarm

Low Alarm

High Alarm

Curr.Out > 20,5mA

Curr.Out < 3,8mA

Mode

...Puls.Out 41/42

...Puls.Out 51/52

...Freq.Out 41/42

...Freq.Out 51/52

...Binary Out 41/42

Binary Out 51/52

...Alarm Cfg. 41/42

...Alarm Cfg. 51/52

Display Mode

1st Line

2nd Line

3rd Line

Graph View

Bargraph

Signal Source Pulse

Quantity Pulses

Quantity Mass

Quantity Volume@

Pulse Width

Signal Source Freq.

Upper Range Value

Lower Range Value

Signal Source Binary

Active Mode

General Alarm

Qm Massflow Max

Qm Massflow Min

Qv@ Volumeflow Max

Qv@ Volumeflow Min

Tm Temperature Max

Tm Temperature Min

Sensor Soiling

91


… 9 Operation


...Dig.Out V1/V2


...Dig.In V1/V2

...Dig.In V3/V4

Process Alarm Alarm history

Clear Alarm History

...Group Masking

...Alarm Limits

Mode

...Binary Out V1/V2

...Binary Out V3/V4

...Alarm Cfg. V1/V2

...Alarm Cfg. V3/V4

Function

Active Mode

Delay Time

Maintenance Required

Function Check

Out Of Specification


Signal Source Binary

Active Mode

General Alarm

Qm Max

Qm Min

Qv@ Max

Qv@ Min

Tm Max

Tm Min

Sensor Soiling

Qm Massflow Min

Qm Massflow Max

Qv@ Volumeflow Min

Qv@ Volumeflow Max

Tm Min

Tm Max


Communication ...HART

...Modbus

...Profibus

Device Address

Curr.Out 31/32/Uco

HART Tag

HART Long Tag

HART Descriptor

HART Message

HART Manuf. ID

HART Device ID

HART Find

Last HART Command

Address

IEEE Format

Baud Rate

Parity

Stop Bits

Response Delay

...Scan Reg.1.00-15

...Scan Reg.1.16-31

...Scan Reg.2.00-15

...Scan Reg.2.16-31

Address

Ident Nr. Selector

Comm State

Baud Rate

PB Manufacturer ID

Register 0 up to

Register 15

93


… 9 Operation


Diagnostics ...Diagnosis Control

......Diagnosis Values

......Simulation Mode

...Output Readings

...SensorCheck

...Diag.CurrOut 31/32

...Alarm Simulation

Preset Maint. cycle

Maint. Remain. Time

Start New Cycle

Driver Voltage

Temperature gas

Temperature FE elec.

Readback curr. 31/32

Simulation Switch

Refer to Diagnosis / error messages on page 128.

Curr.Out 31/32/Uco

Curr.Out V1/V2

Curr.Out V3/V4

Freq.Out 41/42

Dig.Out 41/42 State

Freq.Out 51/52

Dig.Out 51/52 State

Dig.Out V1/V2 State

Dig.Out V3/V4 State

Dig.In V1/V2 State

Dig.In V3/V4 State

...Verify Fingerprint

...Install Fingerprint


...Alarm Reset Option

Reset Alarm

Alarm Simulation

Refer to Menu: Process Alarm on page 118.

Verify

Result

Value TDC1

Value TDC2

Value HDC1

Value HDC2

Determine

Delete (New)

Auto. Reset 10 min

Auto Reset open Loop


Totalizer ...Operation

...Reset Totalizer

...Preset Totalizer

...FillMass

Start all Totalizer

Stop all Totalizer

All Totalizer

Massflow Qm

Volumeflow Qv@

Massflow Qm

Volumeflow Qv@

Batch Process Value

Preset Batch Total.

Reset Cur.Batch Tot.

Start Batching

Current Batch Total

Stop Batching

Current Batch Counts

Reset Batch Counts

...Lag Correction Mode

Quantity

Factor

Time

95

96

… 9 Operation

Parameter descriptions

Available units

For certain parameters it is possible to choose among the following units.

Note

The ‘Code’ column indicates the value to which the corresponding parameter must be set, e.g. using the communications interface.

Table 1: Units for the standard volume flow

Selection Code Description m 3 /s m 3 /min m 3 /h m 3 /d ft 3 /s ft 3 /min ft 3 /h ft 3 /d

13

14

15

16

29

30

31

32

48

Cubic meters per second

Cubic meters per minute

Cubic meters per hour

Cubic meters per day

Cubic feet per second

Cubic feet per minute

Cubic feet per hour

Cubic feet per day

Liters per second l/s l/min l/h l/d xx/yy

49

50

51

254

Liters per minute

Liters per hour

Liters per day

User-defined unit g/s g/min g/h kg/s kg/min kg/h kg/d lb/s lb/min lb/h lb/d t/s t/min t/h t/d xx/yy

Table 2: Units for the mass flow

Selection Code Description

10

11

12

29

7

8

9

30

31

32

254

1

2

3

5

6

Grams per second

Grams per minute

Grams per hour

Kilograms per second

Kilograms per minute

Kilograms per hour

Kilograms per day

Pounds (avdp) per second

Pounds (avdp) per minute

Pounds (avdp) per hour

Pounds (avdp) per day

Metric tons per second

Metric tons per minute

Metric tons per hour

Metric tons per day

User-definable unit


Table 3: Standard density units

7

8

9

5

6

1

2

3

4

254

Selection g/cm 3 g/m 3 kg/m 3 g/l kg/l lb/ft 3 xx/yy

Code

1

3

4

10

11

13

254

Description

Table 4: Standard conditions

Code Description

Grams per cubic centimeter

Grams per cubic meter

Kilograms per cubic meter

Grams per liter

Kilograms per liter

Pounds (avdp) per cubic foot

User-definable unit

Temperature = 0 °C, pressure = 1.01325 bar

Temperature = 20 °C, pressure = 1.01325 bar

Temperature = 60°F, pressure = 1.01325 bar

Temperature = 70°F, pressure = 1.01325 bar

Temperature = 15°C, pressure = 1.01325 bar





User-defined standard conditions

K

°C

°F

Table 5: Temperature units


1

2

3

Kelvin

Celsius

Fahrenheit

Table 6: Length units

Selection Code mm inch

4

13

Description

Millimeters in. kg g t lb xx

Table 7: Units for the mass totalizer

Selection Code

5

8

2

3

254

Description

Kilograms

Grams

Tons (metric)

Pounds (advp)

User-definable unit


Table 8: Units for the standard volume totalizer

Selection m 3 ft 3 l xx

Code

4

7

13

254

Description

Cubic meters

Cubic feet

Liters

User-definable unit

Table 9: Pressure units


Pa kPa

Bar mBar 9 inH 2 O@4C 51 mmH 2 O@4C 54 atm 64

1

4

8

Pascals

Kilopascals

Bar

Millibar

Inches water column at 4 °C mm water column at 4 °C

Atmospheric gauge pressure psi 65 Pounds per square inch kp/cm 2 69 Kilogram-force per cm 2

Available gas types

For certain parameters it is possible to choose among the following gas types.

Note

The ‘Code’ column indicates the value to which the corresponding parameter must be set, e.g. using the communications interface.

Table: Gas types for the ApplicationSelector

Name / Formula

No selection

Air

Acetylene

Acetone

Ammonia

Argon

Biogas Type 1

1.2 Butadiene

1.3 Butadiene

1 Butene

Butane

Carbon dioxide

Carbon monoxide

—

C

2

H

2

C

3

H

6

O

NH

3

Ar

—

C

4

H

6

C

4

H

6

C

4

H

8

C

4

H

10

CO

2

CO

HEX

Code

DEZ

27

2A

30

3C

3F

42

0

1

1E

24

45

48

4B

39

42

48

60

63

66

0

1

30

36

69

72

75

Table: Gas types for the ApplicationSelector

Name / Formula

HEX

Code

DEZ

Diketene

Ethane

Ethanol

Ethylene

Formaldehyde

Helium

Hexane

Hydrogen

Hydrogen sulfide

Methane

Methanol

MethylEthylKetone

Natural gas Type 1

Neon

Nitrogen monoxide

C

4

H

4

O

2

C

2

H

6

C

2

H

5

OH

C

2

H

4

CH

2

O

He

C

6

H

14

H

2

H

2

S

CH

4

CH

3

OH

—

Ne

NO

7B

84

87

90

66

6C

6F

72

75

78

93

96

99

AF

B2

Nitrogen

Oxygen

Ozone

Pentane

Propadiene

N

2

O

2

O

3

C

5

H

12

C

3

H

4

B5

BB

BE

C1

CA

181

187

190

193

202

Propane

Propene/Propylene

Water vapor

C

3

H

8

C

3

H

6

H

2

O

CD

D0

E8

205

208

232

Note

In the case of hydrogen and helium gas types as pure gas or as a component of a gas mixture with a concentration of over 10 %, an optional process gas calibration should always be additionally ordered.

That way, additional measuring errors due to the special characteristics of gases are avoided.

123

132

135

144

102

108

111

114

117

120

147

150

153

175

178

97


… 9 Operation

… Parameter descriptions

Available process variables

The process variables available in the software are listed in the table.

Process variables can be assigned to the display (HMI), the current outputs (CO), the frequency outputs (DO [f]), and the pulse outputs (DO [pulse]).

Process variable Short form Description

Mass Flow [unit]

Mass Flow [%]

Qv@ [Unit]

Qv@ [%]

Temperature [unit]

Temperature [%]

Density@ [unit]

Zähler Qm

Zähler Qv@

Current Batch Total*

Current Batch Counts*

Variable 1

Variable 2

Qm

Qm

Qv@

Qv@

Tm

Tm p@

∑m

∑v@

CBT

CBC

Va1

Va2

Mass flow in the selected mass flow unit

Mass flow in percent

Standard volume flow in the selected volume unit

Standard volume flow in percent

Temperature in the selected temperature unit.

Temperature in percent

Standard density in the selected density unit

Mass flow counter reading in the selected unit.

Standard volume flow counter reading in the selected unit.

Current fill quantity

Number of fill operations

External fieldbus variable 1

External fieldbus variable 2

* Process variable is only available if the FillMass function is activated.

X = process variable available, – = process variable not available.

X

X

X

X

HMI CO

X

X

X

X

X

X

X

X

X

–

–

–

–

X

–

X

–

X

–

–

–

–

DO 41 / 52, DO 51 / 52

Frequency output Pulse output

–

–

–

–

X

–

X

–

X

–

–

–

–

–

X

–

X

–

–

–

–

–

–

–

–

–

Menu: Easy Setup

Menu / parameter

Easy Setup

Language

Curr.Out 31/32/Uco

Curr.Out V1/V2

Curr.Out V3/V4

Dig.Out 41/42 Mode

Freq.Out 41/42

Freq.Out 41/42 0%

Freq.Out 41/42 100%

Puls.Out 41/42


Bin.Out 41/42

Dig.Out 51/52 Mode

Freq.Out 51/52

Freq.Out 51/52 0%

Freq.Out 51/52 100%


Description

Selection of menu language.

Selection of the process value issued via the current output.

The current outputs V1 / V2 and V3 / V4 are only available if the corresponding plug-in cards are present!

• Mass Flow [%]: Mass flow in %

• Volume Flow@ [%]: Standard volume flow in %

• Temperature [%]: Temperature in %

Selection of the operating mode for the digital output 41 / 42.

• Off: Digital output deactivated.

• Binary: Digital output as a binary output (e.g. as an alarm output).

• Pulse: Digital output configured as a pulse output. In pulse mode, pulses per unit are output (e.g. 1 pulse per m 3 ).

• Frequency: Digital output configured as a frequency output. In frequency mode, a frequency is issued that is proportional to the flow rate.

Selection of the process value issued via the frequency output.




Set the frequency range for output of the selected process variables.

• Freq.Out 41/42 100%: Set the frequency for 100 % of the process variable.


Selection of the process value issued via the pulse output.



Set the pulse width for the pulse output.

Selection of binary output function.

• Alarm: The binary output indicates an active alarm. The alarm is selected in the ‘„...Alarm Cfg. 41/42’ menu.

• Batch End: The binary output is activated when the set fill quantity is reached (only if the FillMass function is activated).



• Binary: Digital output configured as a binary output.

• Frequency: Digital output configured as a frequency output. In frequency mode, a frequency is issued that is proportional to the flow rate.

• Pulse 41/42 <)90°: Output of the same pulses as for digital output 41 / 42, phase shifted by 90°.

• Pulse 41/42 <)180°: Output of the same pulses as for digital output 41 / 42, phase shifted by 180°

Selection of the process value issued via the frequency output.








… 9 Operation


Description Menu / parameter

Easy Setup

Binary Out 51/52

Dig.Out V1/V2 Mode

Binary Out V1/V2

Dig.Out V3/V4 Mode

Binary Out V3/V4

Application








Selection of the operating mode for digital output V1 / V2.

Digital output V1 / V2 is only available if the corresponding plug-in card is present!

• Off: Digital output V1 / V2 deactivated.

• Binary: Digital output V1 / V2 as a binary output (for example, as an alarm output).




Selection of the operating mode for digital output V3 / V4.

Digital output V3 / V4 is only available if the corresponding plug-in card is present!

• Off: Digital output V3 / V4 deactivated.

• Binary: Digital output V3 / V4 as a binary output (for example, as an alarm output).




Application selection (type of measuring medium)

• Air: Using the device with factory calibration for air.

• Application 1 ... 8: Selection of the appropriate application. The individual applications are configured in the ‘Device

Setup / ...Sensor / ...Application 1 ... 8’ menu.

Use of optional digital inputs for application switching. You can switch between four applications by wiring the digital inputs.

• Dig.In 0 Application: Assignment of the application if no digital inputs are active.

• Dig.In 1 Application: Assignment of the application if only digital input V1 / V2 is active.


• Dig.In1+2Application: Assignment of the application if only digital input V1 / V2 and V3 / V4 are active.

Note

The function is available only with the corresponding plug-in cards in place! The digital inputs must be configured in the

“Input/Output / ...Dig.In V1/V2” or “Input/Output / ...Dig.In V1/V2” menu using the “Act. App.Selector1|3” function or “Act.

App.Selector2|3” function.


Unit Massflow Qm


Qm Max

Unit Volumeflow Qv@


Qv@ Max

Unit Temperature

Tm Max

Tm Min

Mass Totalizer

Volume Totalizer

Damping Q

Low Flow Cut Off

101

Description

Selection of unit for mass flow.

Refer to Table 2: Units for the mass flow on page 96.

The selection applies to the display of the current mass flow, and for the parameters related to mass flow such as Qm

Max and Qm

Max

DN.

Set the upper range value for the mass flow.

Selection of unit for the standard volume flow.

Refer to Table 1: Units for the standard volume flow on page 96.

The selection applies to the display of the current standard volume flow and for the parameters related to standard volume flow such as Qv@ Max and Qv@ Max. DN.

Selection of the standard state for standard volume flow.

• 0°C 1atm: Standard state 0 °C at 1 bar

• 15°C 1bar: Standard state 15 °C at 1 bar



Set the upper range value for standard volume flow.

Selection of unit for temperature (e.g. for the associated parameters and the corresponding process values).

See Table 5: Temperature units on page 96.

Set the upper range value for the measuring medium temperature.

Set the lower range value for the measuring medium temperature.

Selection of the unit for the mass counters and the pulse outputs.

See Table 7: Units for the mass totalizer on page 96.

Selection of the unit for the volume totalizers and the pulse outputs.

See Table 8: Units for the standard volume totalizer on page 97.

Select the damping for flow measurement.

The value set here relates to 1 τ (Tau). The value refers to the response time for a step flowrate change. It affects the instantaneous value in the display and at the current output.

Default setting: 1 second

Set the switching threshold (0 to 10 %) for the low flow cut-off.

If the flow rate is below the switching threshold, there is no flow measurement. The setting of 0 % deactivates the low flow cut-off.

Default setting: 1.0 %


… 9 Operation


Menu: Device Info

This menu is only used to display the device parameters. The parameters are displayed independently of the configured access level, but cannot be changed.


Device Info

...Sensor

...Application Selector

...Application 1

...


...Transmitter

Device Info / ...Sensor

Sensor Location Tag

Sensor Tag

Sensor Element Type

Sensor Length

Feature Series

Sensor ID

Sensor Serial No.

Sensor Run Hours

...Calibration

Description

Selection of submenu ‘ ...Sensor

’ using .

Selection of submenu ‘ ...Application Selector ’ using .

Selection of submenu ‘ ...Application 1 ’ ... ‘ ...Application 8 ’ using

Selection of submenu ‘ ...Transmitter

’ using .

Display of the measuring point tagging for the sensor.

Display of the tag number for the sensor.

Display of the design of the thermal measuring element.

Display of the insertion length of the sensor.

Display of the device family.

Display of the sensor ID.

Display of the sensor serial number.

Display of the operating hours of the sensor.

Selection of submenu ‘ ...Calibration

’ using .

.

Device Info / ...Sensor / ...Calibration

First Cal. Date

Last Cal. Date

Display of the calibration data of the sensor.

Cal. Cert. No.

First Cal. Location

Last Cal. Location

Device Info / ...ApplicationSelector

Application





Display of the selected application (type of measuring medium).

Display of the application assignment to the optional digital inputs.


Menu / parameter Description

Device Info / ...Sensor / ...Application 1

...

Device Info / ...Sensor / ...Application 8

Description Display of the name of the application 1 ... 8.

Selection of submenu ‘ ...A1...Flow meas.

’ ... ‘ ...A8...Flow meas.

’ using ...A1...Flow meas.

...


...A1...Temp. meas.

...

...A8...Temp. meas.

Selection of submenu ‘ ...A1...Temp. meas.

’ ... ‘ ...A8...Temp. meas.

’ using

.


...


Selection of submenu ‘ ...A1...Pipe type ’ ... ‘ ...A8...Pipe type ’ using .

Selection of submenu ‘ ...A1...Gas data ’ ... ‘ ...A8...Gas data ’ using . ...A1...Gas data

...



...


Selection of submenu ‘ ...A1...Field Optim.

’ ... ‘ ...A8...Field Optim.

’ using .

.

Device Info / ...Sensor / ...Application 1 / ...A1...Flow meas.

...

Device Info / ...Sensor / ...Application 8 / ...A8...Flow meas.

Qm Max. DN Display of the maximum mass flow for the selected nominal diameter.

Qm Max

Qm Min

Qv@ Max. DN

Qv@ Max

Qv@ Min

Damping Q

Display of the upper range value for the mass flow.

Display of the lower range value for the mass flow.

Display of the maximum standard volume flow for the selected nominal diameter.

Display of the upper range value for the standard volume flow.

Display of the lower range value for the standard volume flow.

Low Flow Cut Off

LowFlow Hysteresis

Display of the damping for flow measurement.

Display of the switching threshold (0 to 10 %) for the low flow cut-off.

Display of the hysteresis (0 to 50 %) for the low flow cut-off.

103


… 9 Operation



Device Info / ...Sensor / ...Application 1 / ...A1...Temp. meas.

...

Device Info / ...Sensor / ...Application 8 / ...A8...Temp. meas.

Tm Max

Tm Min

Damping Tm

Display of the upper range value for the measuring medium temperature.

Display of the lower range value for the measuring medium temperature.

Display of the damping for temperature measurement.

Device Info / ...Sensor / ...Application 1 / ...A1...Pipe type

...

Device Info / ...Sensor / ...Application 8 / ...A8...Pipe type


Inside diameter

Duct inner height

Insertion depth

Duct inner width

Display of the piping form and sensor position.

Display of the inside diameter of the piping.

Display of the inside height of the channel with rectangular cross-section.

Display of the insertion depth of the sensor.

Display of the inside width of the channel with rectangular cross-section.

Device Info / ...Sensor / ...Application 1 / ...A1...Gas data

...

Device Info / ...Sensor / ...Application 8 / ...A8...Gas data



Gas Type 1

...

Gas Type 10

Display of the average measuring medium temperature.

Display of the average measuring medium pressure.

Display of gas type for gas components 1 to 10 of a gas mix.

See table Available gas types on page 97.

Display of concentration in % for gas components 1 to 10 of a gas mix. Concentr. Gas Type 1

...

Concentr.Gas Type 10

Device Info / ...Sensor / ...Application 1 / ...A1...Field Optim.

...

Device Info / ...Sensor / ...Application 8 / ...A8...Field Optim.

Offset Qm Offset correction of the flow rate measured value.

Correction factor for the flow measured value. Corr.Factor Qm



Device Info / ...Transmitter

Transmitter Type

Transmitter ID

Transm.Serial No.

...Transmitter Version

Transm. Run Hours

Tx Restart Counter

Time since Restart

Option Card Slot 1

Option Card Slot 2

FillMass On/Off

VeriMass On/Off

...Calibration

Manufacturer

Street

City

Phone

Description

Display of the transmitter design.

Display of the transmitter ID.

Display of the transmitter serial number.

Selection of submenu ‘ ...Transmitter Version ’ using .

Display of the operating hours of the transmitter.

Number of device restarts (switching the power supply off and on).

Device operating hours since the last restart.

Display of the type of plug-in card in slot 1 / 2.

FillMass function active?

VeriMass function active?

Selection of submenu ‘ ...Calibration

’ using .

Display of the manufacturer address and telephone number.

Device Info / ...Transmitter / ...Transmitter Version

FW Device Ver.

FW Device Part Nr.

Version and item number of device software package.

FW Motherboard Ver.

FW Motherboard CRC

Version and checksum (CRC) of motherboard (MB) software in transmitter.

Version and checksum (CRC) of frontend board (FEB) software in sensor. FW Frontend Ver.

FW Frontend CRC

HW Motherboard Ver.

HW Frontend Ver.

Bootloader MB Ver.

Bootloader FEB Ver.

Hardware version of motherboard (MB) in transmitter.

Hardware version of frontend board (FEB) in sensor.

Version of motherboard (MB) bootloader in transmitter.

Version of frontend board (FEB) bootloader in sensor.

Current output module software version and checksum (CRC). Curr. Out FW Ver.

Curr. Out FW CRC



Version and test number (CRC) of the software of the optional plug-in cards.

BootloaderOC1 Ver.



Device Info / ...Transmitter / ...Calibration

First Cal. Date Display of the calibration data of the transmitter.

Last Cal. Date

Cal. Cert. No.

First Cal. Location

Last Cal. Location

105


… 9 Operation


Menu: Device Setup


Device Setup

...Access Control

...Sensor



...


...Transmitter

Description

Selection of submenu ‘ ...Access Control ’ using

Selection of submenu ‘ ...Sensor

’ using .

.

Selection of submenu ‘ ...ApplicationSelector

’ using .

Selection of submenu ‘ ...Application 1 ’ ... ‘ ...Application 8 ’ using

Selection of submenu ‘ ...Transmitter

’ using .

.

Device Setup / ...Access Control

Standard Password

Read Only Switch

Entry / change of the password for the ‘Standard’ access level.

Indicator of the position of the write protection switch.

For further information, see chapter Hardware settings on page 72.

Device Setup / ...Sensor

Sensor Location Tag

Sensor Tag

Enter the measuring point tagging for the sensor.

Alphanumeric, max. 20 characters

Enter the tag number for the sensor.


Device Setup / ...ApplicationSelector

Application Application selection (type of measuring medium)

• Air: Using the device with factory calibration for air.

• Application 1 ... 8: Selection of the appropriate application. The individual applications are configured in the ‘Device

Setup / ...Application 1 ... 8’ menu.





Use of optional digital inputs for application switching. You can switch between four applications by wiring the digital inputs.

• Dig.In 0 Application: Assignment of the application if no digital inputs are active.



• Dig.In1+2Application: Assignment of the application if only digital input V1 / V2 and V3 / V4 are active.

Note

The function is available only with the corresponding plug-in cards in place! The digital inputs must be configured in the

“Input/Output / ...Dig.In V1/V2” or “Input/Output / ...Dig.In V1/V2” menu using the “Act. App.Selector1|3” function or “Act.

App.Selector2|3” function.



Device Setup / ...Application 1

...

Device Setup / ...Application 8

Description

Description

Enter the name of the application 1 ... 8.


Selection of submenu ‘ ...A1...Flow meas.

’ ... ‘ ...A8...Flow meas.

’ using ...A1...Flow meas.

...


...A1...Temp. meas.

...

...A8...Temp. meas.


...


...A1...Gas data

...



...


Selection of submenu ‘ ...A1...Temp. meas.

’ ... ‘ ...A8...Temp. meas.

’ using

Selection of submenu ‘ ...A1...Pipe type ’ ... ‘ ...A8...Pipe type ’ using

Selection of submenu ‘ ...A1...Gas data ’ ... ‘ ...A8...Gas data ’ using .

.

Selection of submenu ‘ ...A1...Field Optim.

’ ... ‘ ...A8...Field Optim.

’ using

.

.

.

Device Setup / ...Application 1 / ...A1...Flow meas.

...

Device Setup / ...Application 8 / ...A8...Flow meas.

Qm Max Qm Max set the upper range value for the mass flow.

Qm Min

Qv@ Max

Qv@ Min

Damping Q

Set the lower range value for the mass flow.

Set the upper range value for standard volume flow.

Low Flow Cut Off

LowFlow Hysteresis

Set the lower range value for standard volume flow.

Select the damping for flow measurement.

The value set here relates to 1 τ (Tau). The value refers to the response time for a step flowrate change. It affects the instantaneous value in the display and at the current output.

Default setting: 0.2 seconds

Set the switching threshold (0 to 10 %) for the low flow cut-off.

If the flow rate is below the switching threshold, there is no flow measurement. The setting of 0 % deactivates the low flow cut-off.

Default setting: 1.0 %

Set the hysteresis (0 to 50 %) for the low flow cut-off as it is defined in the parameter ‘Low Flow Cut Off’.

Default setting: 20 %

107


… 9 Operation



Device Setup / ...Application 1 / ...A1...Temp. meas.

...

Device Setup / ...Application 8 / ...A8...Temp. meas.

Tm Max

Tm Min

Damping Tm

Set the maximum measuring medium temperature.

Set the minimum measuring medium temperature.

Select the damping for temperature measurement.

The value set here relates to 1 τ (Tau). The data refers to the response time for an abrupt change in temperature. It affects the instantaneous value in the display and at the current output.

Default setting: 0.2 seconds

Device Setup / ...Application 1 / ...A1...Pipe type

...

Device Setup / ...Application 8 / ...A8...Pipe type

Shape and probe pos. Select the piping form and sensor position.

• A: Circular centric

• B: Circular

• C: Rectangular

Inside diameter

Duct inner height

Insertion depth

Duct inner width

Set the inside diameter of the piping.

Visible only when A and B selected.

Set the inside height of the channel with rectangular cross-section.

Visible only when C selected.

Set the insertion depth of the sensor.

Visible only when B and C selected.

Set the inside width of the channel with rectangular cross-section.

Visible only when C selected.

Device Setup / ...Application 1 / ...A1...Gas data

...

Device Setup / ...Application 8 / ...A8...Gas data

Mean Operating Temp. Set the average measuring medium temperature.


Gas Type 1

...

Gas Type 10

Set the average measuring medium pressure.

Select gas type for gas components 1 to 10 of a gas mix.

See table Available gas types on page 97.

Set concentration in % for gas components 1 to 10 of a gas mix. Concentr. Gas Type 1

...

Concentr.Gas Type 10

Device Setup / ...Application 1 / ...A1...Field Optim.

...

Device Setup / ...Application 8 / ...A8...Field Optim.

Offset Qm Offset correction of the flow rate measured value.

Causes a parallel shift of the application.

Corr.Factor Qm Correction factor for the flow measured value.

Causes a change in gradient over the measuring range of an application.



Device Setup / ...Transmitter

...Units

...Custom Units

TX Location TAG

TX TAG

Perform Device Reset

Description

Selection of submenu ‘ ...Units

’ using .

Selection of submenu ‘ ...Custom Units ’ using .

Enter the measuring point tagging for the transmitter.


Entry of the TAG number for the transmitter.


For service purposes only.

Restart the device without having to switch the power supply on and off.

All user-accessible parameters will be reset to the factory default settings.

Selection of submenu ‘ ...Feature Settings ’ using .

Factory Defaults

...Feature Settings

Device Setup / ...Transmitter / ...Units

Unit Massflow Qm

Mass Totalizer

Selection of unit for mass flow.

Refer to Table 2: Units for the mass flow on page 96.

The selection applies to the display of the current mass flow, and for the parameters related to mass flow such as Qm

Max and Qm

Max

DN.

Select the unit for the mass totalizer.

Refer to Table 7: Units for the mass totalizer on page 96.

Unit Volumeflow Qv@

Unit Vol.@ totalizer

Selection of unit for the standard volume flow.

Refer to Table 1: Units for the standard volume flow on page 96.

The selection applies to the display of the current standard volume flow and for the parameters related to standard volume flow such as Qv@ Max and Qv@ Max. DN.

Select the unit for the standard volume totalizer.

Refer to Table 8: Units for the standard volume totalizer on page 97.


Special Cond. fact.

Volumeflow Qv@ Name

Volume@ Tot. Name

Selection of the standard state for standard volume flow.

Refer to Table 4: Standard conditions on page 96.

Enter the factor by which the standard state 0°C 1atm is multiplied to define an individual standard state.

Enter the name of the unit for the standard volume flow.

If the first character is a space, a @ sign will be appended to the unit (standard setting).

Alphanumeric, maximum 7 characters.

Enter the name of the unit for the standard volume totalizer.



Temperature

Pressure

Length

Density@

Selection of unit for temperature.

Refer to Table 5: Temperature units on page 96.

Select a unit for pressure.

Refer to Table 9: Pressure units on page 97.

Select a unit for length information.

Refer to Table 6: Length units on page 96.

Select a unit for standard density.

Refer to Table 3: Standard density units on page 96.

Density@ Name Enter the name of the unit for standard density.



109


… 9 Operation



Device Setup / ...Transmitter / ...Units

Variable 1 Name

Variable 2 Name

Selection of the unit for external process variables.

The transmitter can show two external process variables in the display. The process variables can be transferred from a fieldbus master to the transmitter via the HART®, Modbus® oder PROFIBUS DP® protocol. You can configure the indicator through the ‘Display’ menu.

Device Setup / ...Transmitter / ...Custom Units

Mass flow Qm Name Enter the name of the user-defined unit for mass flow.


Mass flow Qm Factor

Mass Tot. Name

Enter the factor for the user-defined unit for mass flow.

Setting range: 0.0001 … 100000 kg/h

Enter the name of the user-defined totalizer unit for mass flow.


Mass Tot. Factor

Volumeflow Qv@ Name

Volumeflow Qv@ Fact.

Volume@ Tot. Name

Enter the factor for a user-defined totalizer unit.

Setting range: 0.0001 ... 100000 kg

Enter the name of the user-defined unit for standard volume flow.


Enter the factor for the user-defined unit for standard volume flow.

Setting range: 0.0001 ... 100000 m 3 /hour in standard conditions.

Enter the name of the user-defined totalizer unit for standard volume flow.


Volume@ Tot. Factor

Density@ Name

Density@ Factor

Enter the factor for the user-defined totalizer unit for standard volume flow.

Setting range: 0.0001 ... 100000 m 3 in standard conditions.

Enter the name of the user-defined unit for standard density.



Enter the factor for a user-defined standard density.

Setting range 0.0001 ... 100000 kg/m 3

Device Setup / ...Transmitter / ...Feature Settings

FillMass On/Off

FillMass Code

FillMass function active?

Off: FillMass function deactivated.

On: FillMass function activated.

Sets the device-specific code for activating the FillMass function. To use this function subsequently, contact the ABB service team or sales organization.

After entering the code, restart the device (by for example using the parameter ‘Perform Device Reset’, or by briefly switching off the power supply).

VeriMass On/Off

VeriMass Code

VeriMass function active?

Off: VeriMass function deactivated.

On: VeriMass function activated.

Sets the device-specific code for activating the FillMass function. To use this function subsequently, contact the ABB service team or sales organization.

After entering the code, restart the device (by for example using the parameter ‘Perform Device Reset’, or by briefly switching off the power supply).


Menu: Display


Display

Language

Contrast

...Operator Pages

Autoscroll

Description

Selection of menu language.

Contrast setting for the LCD display.

Selection of submenu ‘ ...Operator Pages ’ using .

Up to four user-specific operator pages (layouts) can be configured for the process display. If multiple operator pages have been configured, these can be scrolled through manually on the information level. In the factory setting only Operator Page

1 is enabled.

If Autoscroll is enabled, the ‘Autoscroll’ function can also be activated on the information level of the operator menu.

In this function, operator pages are automatically displayed in succession on the process screen, changing every 10 seconds. Manual scrolling through pre-configured operator pages as described above is no longer necessary. When Auto scroll mode is enabled, the icon is displayed in the lower left corner of the screen.

Default setting: Disabled.

Selection of number of decimal places (maximum 12) used to display the corresponding process variables. Mass Flow Format

Mass Format

Volume Flow@ Format

Volume@ Format

Volume Flow Format

Volume Format

Temperature Format

Density@ Format

Density Format

Date Format

Display Tag

Display Rotation

Display Test

Display / ...Operator Pages





Set the display format for the date and time.

Configuration of the top line in the display.

Off, Sensor Location Tag, Bus Address, HART Address, Appl. Description

The display on the display can be rotated through software by 180°.

Start the test of the LCD display with ‘

LCD display to check the display.

’. The display test lasts approx. 10 seconds. Various patterns are shown on the

Selection of submenu ‘ ...Operator Page 1 ’ using .

Selection of submenu ‘ ...Operator Page 2 ’ using .

Selection of submenu ‘ ...Operator Page 3 ’ using

Selection of submenu ‘ ...Operator Page 4 ’ using

.

.

111


… 9 Operation


Display / ...Operator Pages / ...Operator Page 1 (n)

Display Mode Configure each operator page.

The following versions can be selected:

Off, Graph View, 1x4, 1x6A, 1x6A bar, 1x9, 1x9 bar, 2x9, 2x9 bar, 3x9.

Selecting ‘Off’ deactivates the corresponding operator page.

1st Line

2nd Line

3rd Line

Selection of process variable displayed in the respective row.

See table Available process variables on page 98.

4th Line

Bargraph

Graph View

Select the process variable displayed as a bar graph (only in display modules with “Bar” bar graph).


• Volume Flow [%]: Volume flow in %

Select the process variable displayed as a graphic view (available only for user page 1).


Menu: Input/Output


Input/Output

...Curr.Out 31/32/Uco



...Dig.Out 41/42

...Dig.Out 51/52



...Dig.In V1/V2

...Dig.In V3/V4

Description

Selection of submenu ‘ ...Curr.Out 31/32/Uco ’ using

Selection of submenu ‘ ...Curr.Out V1/V2 ’ using .

Selection of submenu ‘ ...Curr.Out V3/V4 ’ using .

Selection of submenu ‘ ...Dig.Out 41/42 ’ using .

Selection of submenu ‘ ...Dig.Out 51/52 ’ using .

Selection of submenu ‘ ...Dig.Out V1/V2 ’ using .

Selection of submenu ‘ ...Dig.Out V3/V4 ’ using .

Selection of submenu ‘ ...Dig.In V1/V2 ’ using

Selection of submenu ‘ ...Dig.In V3/V4 ’ using

.

.

.

Input/Output / ...Curr.Out 31/32/Uco

Input/Output / ...Curr.Out V1/V2

Input/Output / ...Curr.Out V3/V4

Loop Current Mode

Output Value

Display of the operating mode (only for 31 / 32 Uco current output).

• Multidrop Fixed: The current output is in HART multi-drop mode, the current output is fixed to 3.6 mA and no longer follows the selected process variable. The process value is still transmitted through the HART protocol.

• Normal Signaling: The current output transmits the selected process value, and the process value is additionally transmitted through the HART protocol.

• Power Mode: The current output 31/32/Uco is set permanently to 22.6 mA and no longer follows the selected process variable. HART communication is deactivated. The current output 31/32/Uco works as a power supply unit for the operation of the digital output 41 / 42 as an active output. See chapter Current output Uco / 32 as loop power supply for digital output 41 / 42 or 51 / 52 on page 58.

Selection of process variable issued at the corresponding current output.

Refer to Available process variables on page 98.

Curr.Out Mode

Curr.Out at Alarm

Low Alarm

High Alarm

Curr.Out > 20,5mA

Select the operating mode for the current output.

• ‘4-20mA FWD’: Output flow rate in the forward flow direction:

4 mA = no flow rate, 20 mA = maximum flow rate).

Selection of status of the current output in error condition.

The output ‘low' or ‘high’ current is set in the subsequent menu.

Sets the current for Low Alarm.

Sets the current for High Alarm.

Curr.Out < 3,8mA

Behavior of current output if 20.5 mA is exceeded.

• Hold Last Value: The last measured value is retained and issued.

• High Alarm: The high alarm current is issued.

• Low Alarm: The low alarm current is issued.

Behavior of the current output if 3.8 mA is not reached.

• Hold Last Value: The last measured value is retained and issued.

• High Alarm: The high alarm current is issued.

• Low Alarm: The low alarm current is issued.

113


… 9 Operation



Input/Output / ...Dig.Out 41/42

Mode

Description

...Puls.Out 41/42

...Freq.Out 41/42

...Binary Out 41/42

...Alarm Cfg. 41/42


• Off: Digital output 41 / 42 deactivated.

• Binary: Digital output 41 / 42 as a binary output (e.g. as an alarm output).

• Pulse: Digital output 41 / 42 as a pulse output. In pulse mode, pulses per unit are output (e.g. 1 pulse per m 3 ).

• Frequency: Digital output 41 / 42 as a frequency output. In frequency mode, a frequency is issued that is proportional to the flow rate.

Selection of submenu ‘ ...Puls.Out 41/42 ’ using

Only available if ‘Mode’ Pulse has been selected.

.

Selection of submenu ‘ ...Freq.Out 41/42 ’ using .

Only available if ‘Mode’ Frequency has been selected.

Selection of submenu ‘ ...Binary Out 41/42 ’ using

Only available if ‘Mode’ Binary has been selected.

.

Selection of submenu ‘ ...Alarm Cfg. 41/42 ’ using .

Only available when ‘Mode’ Binary is selected in the ‘...Binary Out 41/42 / Signal Source Binary’ Alarm menu.

Input/Output / ...Dig.Out 41/42 / ...Puls.Out 41/42

Signal Source Pulse Select process variable that is issued via the pulse output.


Set the pulses per mass unit or volume unit (see table Available units on page 96) for the pulse output. Quantity Pulses

Quantity Mass

Quantity Volume@

Pulse Width Set the pulse width (low signal) for the pulse output.

The parameter directly limits the maximum possible output rate of pulses, for example max. 500 pulses/sec at 1 ms. If the calculation of the current output rate leads to an up-scale, the pulses are buffered and output with a delay.

Setting range: 0.05 to 2000 ms

Input/Output / ...Dig.Out 41/42 / ...Freq.Out 41/42

Signal Source Freq.

Upper Range Value

Lower Range Value

Selection of process variable that is issued via the frequency output.



• Upper Range Value: Set the frequency for 100 % of the process variable.

• Lower Range Value: Set the frequency for 0 % of the process variable.



Input/Output / ...Dig.Out 41/42 / ...Binary Out 41/42

Signal Source Binary Selection of binary output function.



Active Mode Select switching properties for the binary output.

• Active High: Normally open

• Active Low: Normally closed

Input/Output / ...Dig.Out 41/42 / ...Alarm Cfg. 41/42

General Alarm Selection of error messages signaled via the binary output 41 / 42.

Qm Massflow Max Only if the parameter "Signal Source Binary" has been set to “Alarm“.

Qm Massflow Min

Qv@ Volumeflow Max

Qv@ Volumeflow Min

Tm Temperature Max

Tm Temperature Min

Sensor Soiling In preparation

Input/Output / ...Dig.Out 51/52

Mode

...Puls.Out 51/52

...Freq.Out 51/52

...Binary Out 51/52

...Alarm Cfg. 51/52

Selection of the operating mode for the digital output 51 / 52. The following operating mode Pulse 41/42 <)90°, Pulse 41/42

<)180°“ is only available if the digital output 41 / 42 has been configured as a pulse output.


• Binary: Digital output configured as a binary output (for function see parameter ‘...Binary Out 51/52’).

• Frequency: Digital output 51 / 52 as a frequency output. In frequency mode, a frequency is issued that is proportional to the flow rate.

• Pulse 41/42 <)90°: Output of the same pulses as for digital output 41 / 42, phase shifted by 90°.

• Pulse 41/42 <)180°: Output of the same pulses as for digital output 41 / 42, phase shifted by 180°

Selection of submenu ‘ ...Puls.Out 51/52 ’ using

Selection of submenu ‘ ...Binary Out 51/52 ’ using


.

Selection of submenu ‘ ...Freq.Out 51/52 ’ using .

Only available if ‘Mode’ Frequency has been selected.

.

Selection of submenu ‘ ...Alarm Cfg. 51/52 ’ using .


115


… 9 Operation



Input/Output / ...Dig.Out 51/52 / ...Puls.Out 51/52

Signal Source Pulse

Quantity Pulses

Display of parameters that have been set in the ‘...Puls.Out 41/42’ menu.

Quantity Mass

Quantity Volume@

Pulse Width

Input/Output / ...Dig.Out 51/52 / ...Freq.Out 51/52

Signal Source Freq. Selection of process variable that is issued via the frequency output.


Upper Range Value

Lower Range Value


• Upper Range Value: Set the frequency for 100 % of the process variable.

• Lower Range Value: Set the frequency for 0 % of the process variable.

Input/Output / ...Dig.Out 51/52 / ...Binary Out 51/52







Input/Output / ...Dig.Out 51/52 / ...Alarm Cfg. 51/52

General Alarm

Qm Massflow Max

Selection of error messages signaled via the binary output 51 / 52.

Only if the parameter "Signal Source Binary" has been set to “Alarm“.

Qm Massflow Min

Qv@ Volumeflow Max

Qv@ Volumeflow Min

Tm Temperature Max

Tm Temperature Min




Input/Output / ...Dig.Out V1/V2

Input/Output / ...Dig.Out V3/V4

Mode

Description

...Binary Out V1/V2 / V3/V4

...Alarm Cfg. V1/V2 / V3/V4

Selection of operating mode for the digital output V1 / V2 or V3 / V4.


• Binary: Digital output functions as binary output (for function see parameter ‘„...Binary Out V1/V2 / V3/V4’).

The digital outputs V1 / V2 and V3 / V4 are only available if the corresponding plug-in cards are present!

Selection of submenu ‘ ...Binary Out V1/V2 / V3/V4


’ using .

Selection of submenu ‘ ...Alarm Cfg. V1/V2 / V3/V4 ’ using .


Input/Output / ...Dig.Out V1/V2 / ...Binary Out V1/V2

Input/Output / ...Dig.Out V3/V4 / ...Binary Out V3/V4


See description ‘„Input/Output / ...Dig.Out 41/42 / ...Binary Out 41/42’.




Input/Output / ...Dig.Out V1/V2 / ...Alarm Cfg. V1/V2

Input/Output / ...Dig.Out V3/V4 / ...Alarm Cfg. V3/V4

General Alarm

Qm Massflow Max

Select error messages signaled via the binary output V1 / V2 or V3 / V4.

Only if the parameter "Signal Source Binary" has been set to “Alarm“.

Qm Massflow Min

Qv@ Volumeflow Max

Qv@ Volumeflow Min

Tm Temperature Max

Tm Temperature Min


Input/Output / ...Dig.In V1/V2

Input/Output / ...Dig.In V3/V4

Function

Active Mode

Delay Time

Select a function for the digital input.

• Off: No function.

• Reset all Totalizer: Counter reset for all counters

• Stop all Totalizer : External counter stop for all counters

• Set Flowrate to zero: Sets flow measurement to 0. Heating of the thermal measuring element is also switched off here

• Start/Stop Batching: Start / stop fill operation (only when FillMass function is activated).

• Act. App.Selector1|3: Application selection via the digital input (with digital input V1 / V2 only).

• Act. App.Selector2|3: Application selection via the digital input (with digital input V3 / V4 only).

Select switching properties for the digital input.



Selection of delay time for suppressing EMC faults on the digital input.

117


… 9 Operation


Menu: Process Alarm


Process Alarm

Clear Alarm History

...Group Masking

...Alarm Limits

Process Alarm / ...Group Masking

Maintenance Required

Function Check

Out Of Specification

Description

Reset of the alarm history.

Selection of submenu ‘ ...Group Masking ’ using

Selection of submenu ‘ ...Alarm Limits ’ using .

.

Alarm messages are divided into groups.

If masking is activated for a group (On), no alarm is issued.

For more detailed information, see Diagnosis / error messages on page 128.

Process Alarm / ...Alarm Limits


...

Application 8

Selection of submenu ‘ ...Application 1...8

’ using .

The alarm thresholds can be set separately for each application.

Process Alarm / ...Alarm Limits / ...Application 1...8

Qm Massflow Min Sets the minimum / maximum limit value for mass measurement. If the process value ‘Mass Flow [unit]’ exceeds or falls

Qm Massflow Max below the limit value, an alarm is triggered.

Qv@ Volumeflow Min

Qv@ Volumeflow Max

Tm Min

Tm Max

Set the minimum / maximum limit value for standard volume measurement. If the process value ‘Qv@ [Unit]’ exceeds or falls below the limit value, an alarm is triggered.

Sets the minimum / maximum limit value for sensor temperature. If the process value ‘Temperature [unit]’ exceeds or falls below the limit value, an alarm is triggered.


Menu: Communication


Communication

...HART

...Modbus

...Profibus

Communication / ...HART

Device Address

Curr.Out 31/32/Uco

HART Tag

HART Long Tag

HART Descriptor

HART Message

HART Manuf. ID

HART Device ID

HART Find

Last HART Command

Description

Selection of submenu ‘ ...HART

’ using .

Selection of submenu ‘ ...Modbus

’ using

Selection of submenu ‘ ...Profibus

’ using

.

.

Selection of HART® device address.

Note

• The HART 5® protocol has provisions for creating a bus with up to 15 devices (1 to 15).

If an address greater than 0 is set via HART Command 6, the device operates in multidrop mode. Current loop node cannot be changed using Command 6 in HART 5. The current output 31 / 32 / Uco is fixed to 3.6 mA. HART communication takes place through current output 31 / 32 / Uco.

• The HART 7® protocol has provisions for creating a bus with up to 63 devices (1 to 63).

The address and the current loop mode can be changed via HART Command 6 independently of each other. Here it is not mandatory to also have the current output fixed to 3.6 mA with an address greater than 0.

If an address greater than 0 is set via the menu, the device will NOT switch automatically to multi-drop mode. The current loop mode is switched independently.

Selection of the operating mode for current output 31/32/Uco.

• Multidrop Fixed: The current output 31/32/Uco supports the HART multi-drop mode, the current output is fixed to

3.6 mA and no longer follows the selected process variable. The process variables can be transferred via the HART protocol.

• Normal Signaling: The current output 31/32/Uco transfers the selected process variables. In addition, the process variables can be transferred via the HART protocol.

• Power Mode: The current output 31/32/Uco is set permanently to 22.6 mA and no longer follows the selected process variable. HART communication is deactivated. The current output 31/32/Uco works as a power supply unit for the operation of the digital output 41 / 42 as an active output.

Entry of a unique HART® TAG number for device identification.

Alphanumeric, a maximum of 8 characters, upper case only, no special characters.

Entry of a unique HART® TAG number for device identification.

Alphanumeric, maximum of 32 characters, ASCII

Entry of a HART® descriptor.

Alphanumeric, a maximum of 16 characters, upper case only, no special characters.

Display of the alphanumeric measuring point tagging.

Display of the HART® manufacturer ID. ABB = 26

Display of the HART® device ID.

Select whether the transmitter should respond to the HART® command 73 (Find Device).

• Off: The transmitter does not respond to command 73.

• Once: The transmitter responds once to command 73.

• Continuous: The transmitter always responds to command 73.

Display of the most recently sent HART® command.

119


… 9 Operation



Communication / ...Modbus

Address

IEEE Format

Baud Rate

Parity

Stop Bits

Response Delay

Description

Setting the Modbus® device address (1 to 127).

Selection of the byte order for the Modbus communication.

• Enabled: If the IEEE format is activated, the data words are sent in the ‘little endian’ format with the lowest value word first.

• Disabled: If the IEEE format is deactivated, the data words are sent in the standard Modbus® ‘bigendian’ format.

Factory setting: Enabled.

Selection of the transmission speed (baud rate) for the Modbus® communication.

Factory setting: 9600 baud.

Selection of the parity for the Modbus® communication.

Factory setting: Odd.

Selection of the stop bits for the Modbus® communication.

Factory setting: One stop bit

Setting of the pause time in milliseconds after receiving a Modbus® command. The device sends a response no earlier than expiration of the set pause time.

Factory setting: 10 ms

Selection of submenu ‘ ...Scan Reg.1.00-15 ’ using .




...Scan Reg.1.00-15

...Scan Reg.1.16-31

...Scan Reg.2.00-15

...Scan Reg.2.16-31

Communication / ...Modbus / ...Scan Reg.1.00-15


Register 0

Register 1

Mass flow in the selected mass flow unit (data type float, register length 2)

Volume flow in the selected volume unit (data type float, register length 2) Register 2

Register 3

Register 4

Register 5

Register 6

Register 7

Register 8

Register 9

Mass flow counter reading in forward flow direction (data type float, register length 2)

Volume flow counter reading in forward flow direction (data type float, register length 2)

Diagnosis state 0 (data type Usign 16, register length 1)

Register 10

Register 11

Register 12

Register 13



Mass flow unit Qm (data type Usign 8, register length 1) Register 14

Register 15



Register 0 Non-configured register spaces must be filled with FFF.

...

Register 15



Communication / ...Profibus

Address

Ident Nr. Selector

Comm State

Baud Rate

PB Manufacturer ID

Description

Set the PROFIBUS DP® device address (1 to 126).

Display the PROFIBUS DP® identification number

• 0x9740 -PA 1AI+1TOT

• 0x3435 -ID Specific

• Adaptation Mode

• 0x9700 -PA 1AI

Display the PROFIBUS communication status.

• Offline: No PROFIBUS® communication.

• Stop: Bus active, device not active.

• Clear: Device is being initialized.

• Operate: Cyclic communication is active.

Display the transmission speed (baud rate) for the PROFIBUS® communication.

The baud rate is automatically detected and does not need to be configured manually.

Display the PROFIBUS DP® manufacturer ID

• 26: ABB

121


… 9 Operation


Menu: Diagnostics


Diagnostics

...Diagnosis Control

...Diagnosis Values

...Simulation Mode

...Output Readings

...SensorCheck

...Diag.CurrOut 31/32

...Alarm Simulation

Diagnostics / ...Diagnosis Control

Preset Maint. cycle

Description

Selection of submenu ‘ ...Diagnosis Control ’ using .

Selection of submenu ‘ ...Diagnosis Values ’ using .

Selection of submenu ‘ ...Simulation Mode ’ using .

Selection of submenu ‘ ...Output Readings ’ using .

Selection of submenu ‘ ...SensorCheck

’ using .

Selection of submenu ‘ ...Diag.CurrOut 31/32 ’ using

Selection of submenu ‘ ...Alarm Simulation ’ using .

.

Sets the service interval.

After the maintenance interval has expired, the corresponding error message ‘Flowrate to zero’ is set. The setting ‘0’ deactivates the maintenance interval.

Time remaining in the maintenance interval until the error message ‘Flowrate to zero’ is set.

Resetting of the maintenance interval. The service interval is reset to the value set in ‘Preset Maint. cycle’.

Maint. Remain. Time

Start New Cycle

Diagnostics / ...

...Diagnosis Values

Temperature gas

Temperature FE elec.

Display of the current measuring medium temperature in °C.

Display of the current temperature of the frontend board electronic unit in °C.

Diagnostics / ...

...Simulation Mode

Simulation Switch

Off

Curr.Out 31/32/Uco

Curr.Out V1/V2*

Curr.Out V3/V4*

Dig.Out 41/42 State

Dig.Out 41/42 Freq.

Dig.Out 41/42 Pulse

Dig.Out 51/52 State

Dig.Out 51/52 Pulse

Dig.Out V1/V2 State*


Dig.In V1/V2 State*

Dig.In V3/V4 State*

Mass Flow [unit]

Mass Flow [%]

Qv@ Vol.flow [unit]

Qv@ Vol.flow [%]

Temperature [unit]

Temperature [%]

* Only with plug-in card present.

Manual simulation of measured values. After selecting the value to be simulated, a corresponding parameter is displayed in the menu ‘Diagnostics / ......Simulation Mode’. The simulation value can be set here.

The output values correspond to the simulated flowrate entered.

Information ‘Configuration’ appears in the lower line of the display.

Only one measured value / output can be selected for simulation.

After power-up / restart of the device, the simulation is switched off.



Diagnostics / ...Output Readings

Curr.Out 31/32/Uco

Curr.Out V1/V2*

Curr.Out V3/V4*

Dig.Out 41/42 Freq.

Dig.Out 41/42 State

Dig.Out 51/52 Freq.

Dig.Out 51/52 State



Dig.In V1/V2 State*

Dig.In V3/V4 State*

* Only with plug-in card present.

Diagnostics / ...SensorCheck

...Verify Fingerprint

...Install Fingerprint

Description

Display the current values and statuses of the listed inputs and outputs.

Selection of submenu ‘ ...Verify Fingerprint ’ using

Selection of submenu ‘ ...Install Fingerprint ’ using

.

.

Diagnostics / ...SensorCheck / ...Verify Fingerprint

Verify Fingerprint testing manual start using .

The process takes approx. 12 minutes. Make sure that during this time there is no flow through the sensor (e.g. by shutting or sealing it off).

Result Read fingerprint status

Value TDC1

Value TDC2

Value HDC1

Value HDC2

Read VeriMass parameters. See ‘SensorCheck’ diagnosis function on page 134 for additional information on assessing the results.

• Value TDC1: Temperature change TDC1


• Value HDC1: Heat emission change HDC1


Diagnostics / ...SensorCheck / ...Install Fingerprint

Determine Create new commissioning fingerprint using .

The process takes approx. 12 minutes. Make sure that during this time there is no flow through the sensor (e.g. by shutting or sealing it off).

Delete existing commissioning fingerprint using . Delete (New)

123


… 9 Operation



Diagnostics / ...Diag.CurrOut 31/32


Description

Activate the monitoring function for current output 31 / 32.

Activate the monitoring function for current output 31 / 32.

The transmitter measures the actual current and compares the measured value to the set point for the current output. If the measured value deviates from the set point by more than ±2 %, the current output on the alarm current of 3.3 mA is set and the ‘Communicat. card not responding’ error message is generated.

Factory setting: Off.

Selection of submenu ‘ ...Alarm Reset Option ’ using .

Manually resetting the ‘Communicat. card not responding’ error message using .

...Alarm Reset Option

Reset Alarm

Diagnostics / ...Diag.CurrOut 31/32 / ...Alarm Reset Option

Auto. Reset 10 min

Auto Reset open Loop

Automatic reset of the ‘Communicat. card not responding’ error message.

• Off: The error is permanently saved and must be reset manually. After the reset, the current output 31 / 32 is retested.

• On: The error is automatically reset after 10 minutes. After the reset, the current output 31 / 32 is retested.

Factory setting: On.

Behavior in the case of an open current output 31 / 32 (interruption of the current loop).

• Off: If the current loop is interrupted, the ‘Communicat. card not responding’ is generated. The reset of the error then depends on the setting of the ‘Auto. Reset 10 min’ parameter.

• On: If the current loop is closed again, the error will be automatically reset.

Factory setting: On.

Diagnostics / ...Alarm Simulation

Manual simulation of alarms / error messages.

The simulated alarm is selected by setting the parameter to the corresponding error.

See also chapter Diagnosis / error messages on page 128.

The following error messages can be simulated:

Off, Flow Mass Reached, Flow Volume Reached, Simulation Alarm, Flowrate to Zero, Maint. Cycle Time, Totalizer Stop, Totalizer Reset, Totalizer Rollover, Dev. not calibrated, NV defect on FEB, NV data defect, FEB not detected, FEB comm. error, Incompatible FEB, NV defect on MB, DO 41/42 Saturated, CO 31/32 Saturated,

CO Vx/Vy Saturated, CO 31/32 Comm. Error, Option 1 Comm. Error, Option 2 Comm. Error, CO 31/32 Safety, CO 31/32 Not Calibr., CO V1/V2 Not Calibr., CO V3/V4

Not Calibr., Volt. Monitoring MB, ADC Failure FE, Elec. defect FE, Sensor Temp. Max., Elec.Temp.Max.FE, Sensor Meas. Failure, Flow Normvolume Max., Gas

Temperature Max., Configuration Error, Volume@ overflow, Sensor Soiling, Volt. Monitor FEB


Menu: Totalizer


Totalizer

...Operation

...Reset Totalizer

...Preset Totalizer

...FillMass

Totalizer / ...Operation

Start all Totalizer

Stop all Totalizer

Totalizer / ...Reset Totalizer

All Totalizer

Massflow Qm

Volumeflow Qv@

Totalizer / ...Preset Totalizer

Massflow Qm

Volumeflow Qv@

Totalizer / ...FillMass

Batch Process Value

Preset Batch Total.

Reset Cur.Batch Tot.

Start Batching

Current Batch Total

Stop Batching

Current Batch Counts

Reset Batch Counts

...Quantity

Description

Selection of submenu ‘ ...Operation

’ using .

Selection of submenu ‘ ...Reset Totalizer ’ using

Selection of submenu ‘ ...Preset Totalizer ’ using

Selection of submenu ‘ ...FillMass

’ using .

.

.

Starts all counters.

Stops all counters.

Resets all totalizers to zero.

Reset all mass totalizers to zero.

Reset all standard volume totalizers to zero.

Input from meter readings (e.g. when replacing the transmitter).

Selection of process variable used during the filling process.

• Off: Filler deactivated.

• VolumeFlow@: Standard flow rate.

• Mass Flow: Mass flow.

Sets the fill quantity using the selected unit.

When the defined fill quantity is reached, the configured binary output is activated.

Note

Before setting the fill quantity, the corresponding process value must be selected with the parameter ‘Batch Process Value’.

Resets the current fill quantity.

Manual start of the filling function.

Alternatively, the digital input can be configured for starting / stopping the fill operation.

Display of the current fill quantity.

Once a fill operation has been started, the quantity already filled is shown here. The counter restarts at zero for each fill operation initiated and then counts up to the set fill quantity.

Manual stop of the filling function.

Alternatively, the digital input can be configured for starting / stopping the fill operation.

Display of the number of fill operations since the last reset.

Sets the parameter ‘Current Batch Counts’ to zero.

Select the ‘ ...Quantity

’ submenu.

125


… 9 Operation


Description Menu / parameter

Totalizer / ...FillMass / ...Quantity

Mode

Quantity

Factor

Time

Selection of overrun correction.

Closing the fill valve takes some time and as a consequence more liquid is added, even though the fill quantity is reached and the contact for closing the valve is actuated.

—Auto: The overrun quantity is calculated by the transmitter automatically.

—Manual: The overrun quantity must be determined manually and entered in the selected unit via the parameter ‘Quantity’.

Manual input of the overrun quantity / display of the overrun quantity detected automatically by the transmitter.

Sets the weighting of the last filling process during automatic calculation of the overrun quantity.

The calculation is based on the following formula:

New correction value = last correction value + (Factor x correction value during the last fill operation)

— 0.0: No change to correction value.

— 1.0: The correction value is immediately adjusted to the overrun quantity calculated during the last fill operation.

Sets the time for the overrun quantity correction after the fill valve is closed.

Software history

In accordance with NAMUR recommendation NE53, ABB offers a transparent and traceable software history.

Device software package FMT430 / FMT450 (device firmware package)

Type Issue date Type of change Description

01.00.07

01.00.08

01.01.00

28.08.2017

06.11.2018

04.2020

First publication

Change

Change

—

Minor debugging

Function extension and minor debugging

Ordering number

3KXF002045U0100_01.00.07

3KXF002045U0100_01.00.08

3KXF002045U0100_01.01.00


FillMass batch function

Only for FMT450

1 Gas pipeline (CO

2

)

2 Sensor

3 Start / stop fill operation

(via digital input)

4 Fill valve

5 Filling tank

Figure 74: FillMass filling function (example CO2 fill)

Diagram legend t

1 t

2

VO Valve open (filling started)

VC Valve closed (fill quantity reached)

Valve closing time

Overrun time

127

The integrated FillMass fill function allows filling operations with filling times of > 3 s.

For this purpose, the filling quantity is given via an adjustable totalizer.

The Modbus interface is used to configure and control the fill function.

The valve is triggered via one of the digital outputs and closed again once the preset filling quantity is reached.

The transmitter measures the overrun quantity and calculates the overrun correction from this.

Additionally, the low flow cut-off can be activated if required.

Setup

For the configuration of the fill mass function, the following steps must be performed:

1.

The FillMass function must be active. See also the ‘Device

Setup / ...Transmitter / ...Feature Settings / ...’ menu.

2.

One digital output must be configured as a binary output with the function ‘Batch End’. See also the ‘Input/Output / ...’ menu. As an option, one digital input (plug-in card) can be configured with the function ‘Start/Stop Batching’ at the start of the filling process.

3.

The parameters for the fill mass function must be configured. See also the ‘Totalizer / ...FillMass / ...’ menu.

Note

During fast filling processes, the damping should be set to the minimum value to ensure the greatest possible accuracy of the fill quantity.

See also the ‘Device Setup / ...Transmitter / ...’ menu.


10 Diagnosis / error messages

Calling up the error description

Additional details about the error that has occurred can be called up on the information level.

Process display

Electronics

1. Use to switch to the information level (Operator Menu).

Operator Menu

Diagnostics

Back Select

2. Use / to select the submenu ‘Diagnostics’.

3. Confirm the selection with .

Electronics

- F123.321 -

Brief description

Information

Back Exit

The error message is shown on the display according to priority.

The first line shows the area in which the error has occurred.

The second line shows the unique error number. It is made up of the priority (Fxxx) and the error position (.xxx)

The next lines show a brief description of the error and information on how to remedy it.

You absolutely need to scroll the display further to read the error message in more detail.

Note

For a detailed description of the error messages and information on troubleshooting, see the following pages.

General

Errors encountered are itemized in tabular form on the following pages. The response of the transmitter on error detection is described therein.

The table lists all possible errors together with a description of their impact on the value of measurement variables, the properties of current outputs and the alarm output.

If no entry is indicated in the table field, there is no effect on the measurement variable or no alarm signal for the particular output. The sequence of the errors in the table corresponds to the error priorities.

The first entry has the highest priority and the last has the lowest.

If multiple errors are detected simultaneously, the error with the highest priority determines the alarm condition of the measurement variable and the current output. If an error with a higher priority does not affect the measurement variable or the output status, the error with the next highest priority determines the status of the measurement variable and the output.


Overview

The counter readings and the states of the current outputs and the alarm output are represented by symbols; please see the table below.

Symbol

—

1)

2)

HOLD

Description

Counter stop

No change, current value

When the error occurs, the corresponding measurement variable is calculated with the temperature 20 °C.

When the error occurs, the corresponding measurement variable is set to the value with density = 1.

The last ‘good’ measured value is retained.

Alarm (general)

High alarm

Low alarm

Process values Counter Current output

82

80

78

98

92

91

90

88

96

94

93

86

84

No Frontend Board detected.

Wrong connection. Defect

Frontend.

ADC Failure on Frontend Board.

Safety Alarm Curr.Out 31/32

Sensor failure or disconnected.

FEB voltages outside range.

MB voltages outside range.

Frontend temp. out of range.

FEB communication error.

Curr.Out 31/32 com error.

NV data defect. Data storage irreparable.

Incompatible Frontend Board.

Electronics failFrontend Board.

Flowrate to zero

0

0

0

0

0

–

1)

0

–

0

0

–

0

0 1 – 0 0 1 0

0

0

0

0

0

–

1)

0

–

–

–

0

1

–

1

1

0

–

1)

1

–

–

–

1

0

–

0

0

0

–

0

–

1)

–

–

0

20

–

20

20

0

–

20

–

–

–

–

–

1

–

1

1

0

–

1)

1

–

–

–

1

0

0

0

0

0

–

0

–

1)

–

–

0

0

0

0

0

0

–

0

–

1)

–

–

0

–

–

–

–

–

–

–

–

–

–

0

–

Current output 31 /32 /U

CO

: only

0

–

–


… 10 Diagnosis / error messages

… Overview

Process values Counter Current output

76

74

72

70

65

60

59

58

57

52

All totalizer stopp.

Totalizer reset. Reset of one or more Totalizers.

Simulation is on! Simulating process/output value

An alarm is simulated.

CO31/32 readbackcurrent deviates

Sensor heat emission limit.

Reserved 36

Invalid Sensor configuration

Sensor temperature out of range.

Curr.Out 31/32 is saturated.

–

–

0

–

1)

–

–

–

–

–

51 Curr.Out V1/V2, V3/V4 saturated

49 Option Card 1 com error.

–

–

48 Option Card 2 com error. –

42

41

40

38

37

47

46

44

43

28

26

24

32

31

30

20

Dig.Out 41/42 is saturated.

Mass flowrate exceeds limits.

Volume flowrate exceeds limits.

Reserved 37

Medium temperat exceeds limits.

Std.Volume flow exceeds limits.

Sensor soiling detected.

Sensor memory defective.

NV chips defect on Motherboard.

Curr.Out 31/32 not calibrated.

Curr.Out V1/V2 not calibrated.


Display value is<1600h at Qmax.

Maintenance interval is reached

Device not calibrated. –

Communicat. card not responding –

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

0

2)

1)

–

–

–

–

–

0

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

2)

1)

–

–

–

0

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

0

2)

1)

–

–

–

–

–

0

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

20

–

–

–

0

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

1

1)

–

–

–

–

–

0

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

2)

1)

–

–

–

–

–

0

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

0

2)

1)

–

–

–

0

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Current output 31 /32 /U

CO

only:

HOLD , ,

Current output V1 / V2, V3 / V4:

HOLD , ,

Only with current output V1 / V2

,

–

–

–

Only with current output V3 / V4:

,

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–


Error messages

Error number Error text

F098.011

F096.029

F094.021

F093.033

F092.030

F088.012

F086.018

F084.010

F082.013

F081.041

F080.025

Description

No Frontend Board detected. Communication error to frontend board (FEB) of the sensor.

Wrong connection. Defect

Frontend.

No frontend board found, frontend board defective.

• For remote mount design: check signal cable connection between sensor and transmitter.

• Restart the device

• Replace frontend board

• Contact ABB Service

ADC Failure on Frontend

Board.

AD-converter error in frontend board (FEB) of the sensor.

EMC defects, frontend board defective

• Check installation




Safety Alarm Curr.Out 31/32 Error in current output 31 / 32 / Uco

• Check electrical connection current output 31 / 32 / Uco


Sensor failure or disconnected.

Electronics failFrontend

Board.

Electrical connection of the sensor or the thermal measuring element is defective. Sensor not connected, signal cable defective, sensor element defective.


• Check thermal measuring element


Electronics error in frontend board (FEB) of the sensor.

EMC defects, frontend board defective

• Check installation




FEB communication error.

Curr.Out 31/32 com error.

Communication error to frontend board (FEB) of the sensor.

Electro magnetic interference.




Communication error to current output 31 / 32 / Uco.

Electro magnetic interference, faulty motherboard in transmitter.


NV data defect. Data storage Error in SensorMemory. irreparable. Memory module defective


Incompatible Frontend Board. Incompatible frontend board.

The frontend board is not compatible with the motherboard in the transmitter.


FEB voltages outside range. Frontend board power supply defective. Frontend board defective.

• Check power supply

MB voltages outside range.



Motherboard power supply defective Faulty motherboard.

• Contact ABB Service.

NAMUR classification

Failure

Failure

Failure

Failure

Failure

Failure

Failure

Failure

Failure

Failure

Failure

131



… Error messages

Error number

C078.003

C076.005

C074.006

C072.002

C070.026

S090.031

S065.028

S055.032

S052.016

S051.017

S049.019

S048.020

S047.015

S046.042

Error text Description NAMUR classification

Flowrate to zero

All totalizer stopp.

External switch-off active via digital input.

• Check status of digital input.

• Check parameterization.

External totalizer switch-off active via digital input.



Totalizer reset. Reset of one or more Totalizers.

Reset of one or more counters.



Simulation is on! Simulating process/output value

An alarm is simulated.

Simulation mode is active.

• Deactivate simulation mode in the ‘Diagnostics / ......Simulation Mode’ menu.

The alarm simulation is active.

• Deactivate alarm simulation in the ‘Diagnostics / ...Alarm Simulation’ menu.

Sensor temperature out of range.

CO31/32 readbackcurrent deviates

The temperature of the thermal measuring element is outside the permissible limits.

Measuring medium temperature outside of the set alarm threshold or permissible limit values.

• Check parameterization, see menu Menu: Process Alarm on page 118

• Check process conditions, see chapter Process conditions on page 30

•

•

Current loop error current output 31 / 32.

• Check current loop current output 31 / 32 (short-circuit / interruption).

Check load current output 31 / 32.

Check the power supply (voltage) of the transmitter.

Functional check

Functional check

Functional check

Functional check

Functional check

Out of specification


Frontend temp. out of range. Device temperature outside of permissible limit values.

• Check ambient temperature (see Ambient conditions on page 27)

Curr.Out 31/32 is saturated. Current output 31 / 32 overshot. The flow has exceeded the set upper measuring range value.

• Check the upper range value Qv@ Max, Qm Max in the ‘Device Setup / ...Sensor’ menu and correct if necessary.

Curr.Out V1/V2, V3/V4 saturated



Current output V1 / V2, V3 / V4 (plug-in card) overshot. The flow has exceeded the set upper Out of specification measuring range value.

• Check the upper range value Qv@ Max, Qm Max in the ‘Device Setup / ...Sensor’ menu and correct if necessary.

Option Card 1 com error.

Option Card 2 com error.

Communication error to plug-in card.

• Check that the plug-in card is installed correctly.

• Replace plug-in card if necessary.



Dig.Out 41/42 is saturated. The pulse rate or the frequency at the pulse output 41 / 42 is outside the permissible limits. Out of specification

• Check configuration of the parameters for the pulse output.

Dig.Out 51/52 is saturated. The pulse rate or the frequency at the pulse output 51 / 52 is outside the permissible limits. Out of specification

• Check configuration of the parameters for the pulse output.


Error number

S045.034

S044.000

S042.037

S041.039

M059.038

M058.040

M038.009

M037.014

M032.022

M031.023

M030.024

M028.007

M026.004

M024.008

M020.027

Error text Description NAMUR classification

Sensor heat emission limit. Heat emission limits of the measuring element up-scaled. Flow rate too high, incorrect measuring medium

• Check the process conditions

Mass flowrate exceeds limits. The mass flow is below or above the configured limit values ‘Qm Massflow Min’ and ‘Qm

Massflow Max’.

• Check the settings of the parameters in the ‘Process Alarm / ...Alarm Limits’ menu and adjust if necessary.

• Check mass flow.


Medium temperat exceeds limits.

The measuring medium temperature is below or above the configured limit values ‘Tm

Temperature Min’ and ‘Tm Temperature Max’.


• Check measuring medium temperature.



Std.Volume flow exceeds limits.

The standard volume flow is below or above the parameterized limit values "Qv@

Volumeflow Min" and "Qv@ Volumeflow Max".



• Check volume flow rate.

Invalid Sensor configuration Parameterization (configuration) of the device is incorrect.

• Check parameterization (configuration)



Sensor soiling detected.

Sensor memory defective.

Thermal measuring element contaminated.

• Check thermal sensor elements and clean as needed Maintenance on page 135)

SensorMemory missing or defective

• Check SensorMemory

• Replace SensorMemory







NV chips defect on

Motherboard.

Memory module on the motherboard defective.


Curr.Out 31/32 not calibrated. Current output 31 / 32, Uco not calibrated.


Curr.Out V1/V2 not calibrated. Current output (plug-in card) V1 / V2 or V3 / V4 not calibrated.


• Check plug-in card and replace if necessary.


Display value is<1600h at

Qmax.

Maintenance interval is reached

The current counter reading has exceeded the display resolution.

• Check the unit setting for the mass counters / volume totalizers and adjust if necessary.

Maintenance interval reached.

• Perform maintenance work.

• Start new maintenance interval in the ‘Diagnostics / ...Diagnosis Control’ menu.

Device not calibrated.

Communicat. card not responding

Have device calibrated.


Fieldbus plug-in is not reacting.

• Plug-in card is defective.






133



‘SensorCheck’ diagnosis function

SensorCheck compares the characteristic values of the installation fingerprint with those of the current device fingerprint. As a result, changes to the sensor element such as contamination or damage, for example, can be detected early on and the integrity of the measurement can be guaranteed.

Note

The SensorCheck lasts approx. 12 min. Make sure that during the test there is no flow through the sensor (e.g. by shutting or sealing it off).


Diagnostics / ...SensorCheck / ...Verify Fingerprint

Verify Fingerprint testing manual start using .

Result

Value TDC1

Value TDC2

Value HDC1

Value HDC2

Read fingerprint status

• in progress: SensorCheck is running.

• incomplete: SensorCheck has been aborted.

• done: SensorCheck has successfully completed.

If an error of the SensorCheck should occur, restart it at a later time.

If the SensorCheck still cannot be completed successfully, contact ABB Service.

Read VeriMass parameters.





Assessment of the result

Assessment of the results of the VeriMass parameters TDC1, TDC2, HDC1, HDC2 must be conducted individually and depending on the application. The following table provides values for a rough estimation.

Parameters

Value TDC1

Value TDC2

Value HDC1

Value TDC2

Description / recommended measures

A deviation of > ±2 K indicates a defect of the sensor elements, the HDC characteristic values are not longer certain.

• Disassemble the sensor, check the sensor element.

• Contact ABB Service, if necessary.

A deviation of > ±10 % indicates a defect of the sensor elements, the HDC characteristic values are not longer certain.

• Disassemble the sensor, check the sensor element.

• Contact ABB Service, if necessary.

A deviation of > ±100 % indicates contamination of the sensor element, but the effect on the measured values is minimal in a normal situation.

• Check the sensor element and clean as needed.

A deviation of > ±100 % indicates contamination of the sensor element, the effect on the measured values is large in this case.

• Check the sensor element and clean as needed.


11 Maintenance


DANGER






DANGER


Sensors which may eject during installation or removal in piping remaining under pressure may pose a danger to life.

• Install or remove a sensor only if the piping is depressurized.

• As an alternative, use a pipe component with an integrated hop tap fitting.

WARNING

Loss of Ex-approval!

Loss of Ex approval due to replacement of components in devices for use in potentially explosive atmospheres.

• Devices for use in potentially explosive atmospheres may be serviced and repaired by qualified ABB personnel only.

• For measuring devices for potentially explosive atmospheres, observe the relevant operator guidelines.

See also Use in potentially explosive atmospheres on page 6.

WARNING




CAUTION




NOTICE




Corrective maintenance work may only be performed by trained personnel.

• Before removing the device, depressurize it along with any adjacent lines or vessels.

• Check whether hazardous materials have been used as measuring medium before opening the device. Residual amounts of hazardous material may still be present in the device and could escape when it is opened.

Within the scope of operator responsibility, check the following as part of a regular inspection:

• pressure-carrying walls / pressure equipment liner

• the measurement-related function

• the leak tightness

• the wear (corrosion)

135


… 11 Maintenance

Sensor

The flowmeter sensor is largely maintenance-free.

The following items should be checked annually:

• Ambient conditions (air circulation, humidity).

• Tightness of the process connections.

• Cable entries, cover gaskets and cover screws.

• Operational reliability of power supply, lightning protection and grounding.

Cleaning

When cleaning the exterior of meters, make sure that the cleaning agent used does not corrode the housing surface and the seals.

To avoid static charge, a damp cloth must be used for cleaning.

Cleaning the sensor element

It can be necessary to clean the thermal measuring element when measuring gases with damp contamination.

The cleaning interval depends on the degree of contamination of the measuring element and must be individually defined.

NOTE

Damage to the sensor due to improper cleaning!

• Do not clean the sensor element with hard objects

(screwdrivers, tweezers or wire brushes).

• Do not clean the sensor element in an ultrasonic bath.

• Do not clean or dry the measuring element with pressurized air.

1.

Switch off the power supply.

2. Disconnect electrical connections.

3.

Disassemble the sensor from the pipe component or hot tap fitting, as described in Assembly of the pipe component on page 32 and Installation / Disassembly in connection with the hot tap fitting on page 44.

4.

Carefully clean the measuring element with warm water or an alcohol solution using a soft brush or cotton swab.

5.

Allow the sensor to dry or carefully dry with warm air.

6.

Check that the gasket between the sensor and pipe component or welding adapter is clean and in good condition; if necessary replace it with a new gasket (O-Ring

Ø 55 mm × 3 mm (2.16 in × 0.12 in).

7.

Install the sensor in the pipe component or hot tap fitting, as described in chapter Assembly of the pipe component on page 32 and Installation / Disassembly in connection with the hot tap fitting on page 44.

8.

Perform electrical connection (see Electrical connections on page 54).

9. Perform commissioning (see Commissioning on page 72).

Integrated hot tap fitting

Replace the O-ring gaskets

DANGER

Danger of injury due to improper maintenance!

Danger of injury due to leaking measuring medium during disassembly of the changing device with piping under pressure.

• Before starting maintenance, depressurize the piping and rinse.

DANGER

Risk of fire!

Risk of fire due to the use of non-permissible grease for oxygen applications.

• Only use permissible fitting grease for oxygen applications (e.g. Krytox GPL-226).

After approx. 100 sensor installation and disassembly procedures, the O-ring gaskets on the changing device must be replaced. If you are working with dusty, abrasive or aggressive measuring media, it may be necessary to replace these more frequently.

O-ring gaskets may only be replaced by the manufacturer's service department or by qualified personnel employed by the operator.


1 Sensor

2 Special screws

3 Protection cap

4 Fixing screws for union nuts (4×)

5 Union nut

6 Flow direction

Figure 75: Gaskets on the hot tap fitting

O-ring seals

Pos. Quantity Design

A

B

2

1

O-ring Ø 36 × 3 mm (1.42 × 0.12 in), Viton

Oring Ø 26 × 3 mm (1.02 × 0.12 in), Viton

1.

Disassemble the sensor (see Installation / Disassembly in connection with the hot tap fitting on page 44).

2. Loosen the fixing screws of the union nut and pull the guide tube out of the changing device. Clean the guide tube if necessary.

3. Replace both inside O-rings on the changing device and the

O-ring of the guide tube. Lightly lubricate the O-rings as well as the threads of the union nut and slip ring of the guide tube.

4. Insert the guide tube in the changing device and tighten the fixing screws of the union nut as far as the limit stop in exactly the same position as during disassembly.

5. Verify correct installation by rotating the lock nut into measuring and disassembly positions.

6.

Install the sensor (see chapter Installation / Disassembly in connection with the hot tap fitting on page 44).


12 Repair


DANGER






WARNING




CAUTION




NOTICE




NOTICE



Spare parts

Repair and maintenance activities may only be performed by authorized customer service personnel.

When replacing or repairing individual components, use original spare parts.

Note

Spare parts can be ordered from ABB Service. www.abb.com/contacts


Replacing the fuse

139

1 Fuse holder

Figure 76: Fuse holder position

There is a fuse in the transmitter housing.

Power supply transmitter 11 to 30 V DC 100 to 240 V AC

Rated current of fuse

Nominal voltage of fuse

Design

Breaking capacity

1.25 A

250 V AC

0.8 A

250 V AC

Device fuse 5 x 20 mm

1500 A at 250 V AC

Ordering number 3KQR000757U0100 3KQR000757U0200

Perform the following steps to replace the fuse:

1.


2. Open the transmitter housing.

3.

Pull out the defective fuse and insert a new fuse.

4.

Closing the transmitter housing.

5.

Switch on the power supply.

6.

Check that the device is working correctly.

If the fuse blows again on activation, the device is defective and must be replaced.


… 12 Repair

Replacing the LCD indicator

Dual-compartment housing Single-compartment housing

1 LCD indicator cable harness

Figure 77: Replacing the LCD Indicator (example)

The LCD indicator can be replaced in the event of a malfunction.

Component

LCD indicator (HMI)

For integral mount and remote mount design

Ordering number

3KQZ407125U0100

2 LCD indicator

Replace the LCD indicator by following the steps below:

1.


2.


3. Loosen fixing screws for LCD indicator (only in integral mount design).

4.

Remove the LCD indicator.

5.

Pull the connector out of the motherboard.

6.

Attach the connector on the new LCD indicator. Ensure that the cable harness is not damaged.

7. Insert the LCD indicator and tighten if necessary.

8.

Unscrew / set down the cover once again

9.

Switch on the power supply.


Replacing the slide-in

Integral mount design

141

1 LCD indicator cable harness

2 LCD indicator

3 Sensor cable harness

Figure 78: Replacing LCD indicator and frontend board (example)

In the event of a fault, the frontend board can be replaced on flowmeters with an integral mount design.

Component Ordering number

Frontend board (FEB) 3KXF002810U0100

Replace the frontend board as follows:


2. Unscrew / remove the cover.

3. Remove the LCD indicator. Ensure that the cable harness is not damaged.

4. Pull the connector out of the sensor cable harness.

5. Pull out the SensorMemory.

4 SensorMemory

5 Cable retainer

6 Frontend board

Note

The SensorMemory is assigned to the sensor. The

SensorMemory is therefore fastened to the sensor cable harness with a cable retainer.

• Make sure that the SensorMemory remains with the sensor and cannot be lost!

6. Pull the faulty frontend board out forwards.

7. Insert new frontend board.

8. Attach connector from the sensor cable harness.

9. Attach the SensorMemory.

10. Insert the LCD indicator and screw on /replace the cover.


… 12 Repair

… Replacing the slide-in

Remote mount design

1 Frontend board fixing screw

2 Terminals

3 Frontend board

Figure 79: Replacing the frontend board (flowmeter sensor)

The sensor electronic unit (slide-in module) can be replaced in the event of a malfunction.

Component / version Order no.

Sensor electronic unit (slide-in module)

(non-Ex, Ex Zone 2, Division 2)


(Ex Zone 1)

3KXF002812U1100

3KXF002812U1200


(Division 1)

3KXF002812U1300

Perform the following steps to replace the sensor electronic unit:


2. Unscrew / remove the cover.

3. Loosen the fixing screws (3×) on the sensor electronic unit.

4. Disassemble the defective sensor electronic unit.

5. Pull the connector out of the sensor cable harness. Ensure that the cable harness is not damaged.

6. Pull out the SensorMemory.

4 Connections for flowmeter sensor

5 SensorMemory

Note

The SensorMemory is assigned to the sensor. Ensure that the

SensorMemory remains with the sensor and cannot be lost!

7. Insert the SensorMemory into the new sensor electronic unit.

8. Connect the plug of the sensor cable harness.

9. Insert the new sensor electronic unit and secure it with the fixing screws (3×).

10. After powering up the power supply, the transmitter automatically replicates the system data from the

SensorMemory.


Replacing the sensor

WARNING






Note

The frontend board of the replacement sensor has a

SensorMemory module.

The calibration and system data of the sensor is stored in the

SensorMemory.

After powering-up the power supply, the transmitter automatically replicates the system data from the

SensorMemory.

Replace the sensor as described below:

1.


2.


3.

Disconnect the signal cable (if necessary, remove the potting compound).

4.

Install the new sensor in accordance with Installation on page 28.

5.

Complete the electrical connection in accordance with

Electrical connections on page 54.

6.

Unscrew / set down the cover once again

7.

After powering-up the power supply, the transmitter automatically replicates the system data from the

SensorMemory.

Returning devices

Use the original packaging or a secure transport container of an appropriate type if you need to return the device for repair or recalibration purposes.

Fill out the return form (see Return form on page 146) and include this with the device.

In accordance with the EU Directive governing hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes:

All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.).

Address for returns:

Please contact Customer Center Service according to page 5 for nearest service location.


13 Dismounting and disposal

Dismounting

WARNING


The process conditions, for example high pressures and temperatures, toxic and aggressive measuring media, can give rise to hazards when dismantling the device.

• If necessary, wear suited personal protective equipment during disassembly.

• Before disassembly, make sure that the process conditions do not pose any safety risks.


Bear the following points in mind when dismantling the device:

• Switch off the power supply.

• Disconnect electrical connections.

• Allow the device / piping to cool and depressurize and empty. Collect any escaping medium and dispose of it in accordance with environmental guidelines.

• Use suited tools to disassemble the device, taking the weight of the device into consideration.

• If the device is to be used at another location, the device should preferably be packaged in its original packing so that it cannot be damaged.

• Observe the notices in Returning devices on page 143.

Disposal

Note

Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste

(domestic waste).

They should be disposed of through separate collection of electric and electronic devices.

This product and its packaging are manufactured from materials that can be recycled by specialist recycling companies.

Bear the following points in mind when disposing of them:

• As of 8/15/2018, this product will be under the open scope of the WEEE Directive 2012/19/EU and relevant national laws (for example, ElektroG - Electrical

Equipment Act - in Germany).

• The product must be supplied to a specialist recycling company. Do not use municipal waste collection points.

These may be used for privately used products only in accordance with WEEE Directive 2012/19/EU.

• If there is no possibility to dispose of the old equipment properly, our Service can take care of its pick-up and disposal for a fee.


14 Specification

Note

The device data sheet is available in the ABB download area at www.abb.com/flow .

15 Additional documents

Note

All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow

Trademarks

HART is a registered trademark of FieldComm Group, Austin, Texas, USA

Modbus is a registered trademark of Schneider Automation Inc.

PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS &

PROFINET International (PI)

Kalrez and Kalrez Spectrum are registered trademarks of DuPont Performance

Elastomers.

Viton is a DuPont de Nemours trademark

145


16 Appendix

Return form

Statement on the contamination of devices and components

Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.

Otherwise, the device/component returned may be rejected. This statement form may only be completed and signed by authorized specialist personnel employed by the operator.

Customer details:

Company:

Address:

Contact person: Telephone:

Fax:

Device details:

Type:

Email:

Serial no.:

Reason for the return/description of the defect:

Was this device used in conjunction with substances which pose a threat or risk to health?

 Yes  No

If yes, which type of contamination (please place an X next to the applicable items):

 biological  corrosive / irritating  combustible (highly / extremely combustible)

 toxic  explosive

 radioactive

Which substances have come into contact with the device?

1.

 other toxic substances

2.

3.

We hereby state that the devices/components shipped have been cleaned and are free from any dangerous or poisonous substances.

Town/city, date Signature and company stamp


FMT400 Installation diagram 3kxf000094G0009

Page 1 of 12

147


… 16 Appendix

… FMT400 Installation diagram 3kxf000094G0009

Page 2 of 12

Page 3 of 12



… 16 Appendix


Page 4 of 12

Page 5 of 12



… 16 Appendix


Page 6 of 12

Page 7 of 12



… 16 Appendix


Page 8 of 12

Page 9 of 12



… 16 Appendix


Page 10 of 12

Page 11 of 12



… 16 Appendix


Page 12 of 12

Notesa


—

ABB Measurement & Analytics

For your local ABB contact, visit: www.abb.com/contacts

For more product information, visit: www.abb.com/flow

—

A B B M E A S U R E M E N T & A N A L Y T I C S | OPE R A T I NG I N ST R U CT I ON | O I / F MT 43 0 /4 5 0 - E N R E V . B

SensyMaster FMT430, FMT450

Thermal mass flowmeter

Precise and dynamic direct mass flow measurement of gas in industrial applications

Measurement made easy

—

SensyMaster FMT430

SensyMaster FMT450

Introduction

The SensyMaster FMT430 is a top-quality costeffective solution for the precise and direct dynamic mass flow measurement of gases at low and medium operating pressure levels, which fulfills the requirements of any industrial application.

In addition, the FMT450 offers the highest level of accuracy and extended functionality for demanding industrial applications.

Additional Information

Additional documentation on SensyMaster FMT430,

FMT450 is available for download free of charge at www.abb.com/flow.

Alternatively simply scan this code:

—

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail.

ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB.

© ABB 2020 3KXF421015R4201