Rockwell Automation Guardmaster 440R-ENETR User Manual

User Manual

Original Instructions

Guardmaster EtherNet/IP Network Interface

Catalog Numbers 440R-ENETR (Series B)

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Table of Contents

Product Overview

Installation

Set the IP Address

Download and Install the Addon Profile

Add the AOP to a Studio 5000

Project

Preface

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 1

About the Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Power Up a System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

RIUP Situations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

What the Interface Does. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Interface Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Hardware/Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Use of the Common Industrial Protocol (CIP) . . . . . . . . . . . . . . . . . . 10

Understand the Producer/Consumer Model . . . . . . . . . . . . . . . . . . . . 11

Specify the Requested Packet Interval (RPI) . . . . . . . . . . . . . . . . . . . . . 11

Support of Data Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 2

Relay Arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Mount on DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removable Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Wire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Terminal Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Network Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Enclosure Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Preventing Excessive Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 3

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Reset to Factory Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Set a Private IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Use BootP/DHCP Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Use Third-party DHCP and RSLinx Software. . . . . . . . . . . . . . . . . . . 22

Chapter 4

Download the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Install the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 5

Add AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Add Relays to the ENETR Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Upload Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Manual Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 3

4

Table of Contents

AOP Controller Tags

Chapter 6

General Instructions for Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

ENETR Input Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

ENETR Output Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Dual GuardLink (DG) Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

DG Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

GuardLink Tap Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

GuardLink Tap Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

GuardLink Tap Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

DI and DIS Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

DI and DIS Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

EM Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

EMD Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

EM and EMD Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

GLP Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

GLP Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

GLT Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

GLT Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

SI Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

SI Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Chapter 7

Diagnostic Status Indicators

Indicator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Indicator Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Studio 5000 Example Logix

Code

Chapter 8

GuardLink Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Lock and Unlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Lock and Unlock a Nonlocking Device. . . . . . . . . . . . . . . . . . . . . . 66

Fault Reset Command to All GuardLink Taps . . . . . . . . . . . . . . . 67

Guard Locking with Fault Reset Command . . . . . . . . . . . . . . . . . 69

Explicit Communication

Specifications

Regulatory Approvals

Chapter 9

Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Appendix A

440R-ENETR Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Appendix B

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Who Should Use this

Manual

Summary of Changes

Preface

This user manual is a reference guide for the 440R-ENETR Guardmaster®

EtherNet/IP™ network interface, communications interface for Guardmaster safety relays. It describes the procedures that you use to install, wire, configure, troubleshoot, and use this module.

This user manual describes the following:

• The features of the 440R-ENETR interface.

• Examples of how to add the ENETR interface to an existing network.

• Information that can be gathered from the GSR safety relays.

• Information on the control signals that can be sent to the GSR relays.

• RSLogix™ examples of how to use the ENETR interface.

Use this manual if your responsibilities include the design, installation, programming, or troubleshooting of control systems that use the 440R-ENETR

Guardmaster EtherNet/IP network interface.

To add a catalog number 440R-ENETR EtherNet/IP network interface to an existing network successfully, you must be familiar with EtherNet/IP networks and the RSLinx® and BootP/DHCP utilities. You must also have a basic understanding of electrical circuitry and familiarity with safety-related control systems. If you do not, obtain the proper training before using this product.

This manual contains the following new and updated information.

Topic Page

Updated information for the Series B interface Throughout

Added Definitions section

Updated Additional Resources table

6

6

Updated Relay Arrangement text.

Added Important table after

Table 1

13

40

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 5

6

Preface

Definitions

Publication AG-7.1

contains a glossary of terms and abbreviations that are used by Rockwell Automation to describe industrial automation systems. The following is a list of specific terms and abbreviations that are used in this manual.

Term/Abbreviation

AOP (Add-on Profile)

Definition

A collection of parameters of a device that can be added to the Controller Tags of a Rockwell Automation® controller in the Studio 5000® application

(and earlier versions that are called the RSLogix 5000® application).

A type of tap that interfaces with safety devices that have redundant voltage-free contacts. The tap generates pulse tests to detect short circuits to the

DC power supply, short circuits to the DC common, and shorts circuits between the two contacts.

Electrical Mechanical

Safety Switch (EMSS)

ENETR

GSR

The Guardmaster EtherNet/IP network interface (catalog number 440R-ENETR).

A Guardmaster safety relay.

N.C. (Normally Closed) An electrical contact whose normal state (that is, no pressure or electrical potential applied) is in the closed position.

N.O. (Normally Open) An electrical contact whose normal state (that is, no pressure or electrical potential applied) is in the open position.

OLink

PLC

Reaction Time

Recovery Time

Reset

Monitored Manual

Automatic/Manual

The optical communication bus between GSR relays.

A programmable logic controller or a programmable automation controller.

The time between the true states of one input to the ON state of the output.

The time required for the input to be in the LO state before returning to the HI state.

The GSR safety relay offers two types of reset: monitored manual and automatic/manual.

The GSR safety relay performs a reset function when the reset signal goes from OFF to ON and then back to OFF in a prescribed time-period. The reset occurs on the trailing edge.

The GSR safety relay performs a reset function if the reset input is ON. If the reset input is connected directly to 24V, the reset function is executed immediately when the inputs become closed or active. If a contact (push button or equivalent device) is used in the reset input, the reset function is executed on the leading edge of the reset signal (if the inputs are closed or active).

Response Time

Output Signal Switching

Device (OSSD)

The time between the trigger of one input to the OFF state of the output. Throughout this manual, the safety outputs can be described as turning OFF immediately, which means that the safety outputs turn OFF within the response time.

A pair of solid-state signals that are pulled up to the DC source supply. The signals are tested for short circuits to the DC power supply, short circuits to the DC common and shorts circuits between the two signals.

Single Wire Safety (SWS) A unique, safety-rated signal that is sent over one wire to indicate a safety status. The SWS can be used in safety systems that require Category 4,

Performance Level e, per ISO 13849-1 and safety integrity level (SIL) 3, per IEC 62061 and IEC 61508. When an SWS signal is present, this document describes this state as ACTIVE or ON. This signal is also referred to as the logic link signal.

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource

ENETR Declaration of Conformity, publication SAFETY-CT004

Allen-Bradley Industrial Automation Glossary, publication AG-7.1

Ethernet Design Considerations, publication ENET-RM002

RSLinx Classic Getting Results Guide, publication LINX-GR001

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Product Certifications website: rok.auto/certifications

Description

Provides declarations of conformity, certificates, and other certification details.

A glossary of industrial automation terms and abbreviations.

An overview of the design considerations when designing an EtherNet/IP network.

Guides you with information on how to install and navigate the RSLinx Classic software.

Provides general guidelines for installing a

Rockwell Automation industrial system.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page

.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Chapter

1

Product Overview

About the Interface

The Guardmaster EtherNet/IP network interface is catalog number

440R-ENETR (referred to as ‘ENETR interface’ throughout this manual). The

ENETR interface provides connectivity to EtherNet/IP networks from the

Guardmaster safety relays (GSR).

This user manual describes the Series B version of the ENETR interface, which was released in mid-year 2018.

Two significant differences between the Series A and B interface include:

• Webpage was discontinued to meet Internet security requirements.

• A faster optical bus was added to accommodate the DG relay and

GuardLink® designs.

The ENETR interface communicates to the GSR safety relays over two optical buses that are on the side of the housing. EtherNet/IP connectivity is provided through two RJ45 connectors for 2-port pass-through support of daisy chain or ring, and the existing star and tree network topologies.

Figure 1 on page 9

shows the key features of the ENETR interface and the locations of the two optical buses. Opto bus 3 communicates with the DG safety relay. Opto bus 2 communicates with the DI, DIS, EM, EMD, GLP, GLT, and SI safety relays.

Power Up a System

Each time the interface is powered up, the adapter compares the number of I/O modules present on its backplane to the chassis size value from nonvolatile memory. The adapter does not allow I/O connections until the number of I/O modules present equals the chassis size value minus one for the adapter itself.

On powerup, the interface assigns an address to every Guardmaster safety relay

(up to six) in the backplane. The addressing starts from left to right with the

Guardmaster safety relay to the immediate right of the interface taking the first address of 1.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 7

Chapter 1 Product Overview

RIUP Situations

You must observe the following rules for Guardmaster safety relay system construction and the removal and reinsertion of safety relays.

• Actual Guardmaster safety relay identification (such as, electronic keying) is done when connection establishment requests are received from the controller or controllers. The interface does not allow any I/O connections until the number and type of Guardmaster safety relays match the configuration in the connection request.

• A Guardmaster safety relay that is removed under power disrupts communication of the other Guardmaster safety relays in the system.

Connections to all safety relays are disallowed until power to the entire system, including the interface, is cycled to initiate readdressing the system.

• If safety relays of different types are removed and returned to the wrong locations, attempts to connect to these safety relays fails during verification of the electronic ID (providing that keying has not been disabled).

• If safety relays of the same type are removed and returned to the wrong locations, they accept connections from the controller or controllers once they pass their electronic keying check.

What the Interface Does

The interface performs the following primary tasks:

• Real-time input data (also known as implicit messaging) - the interface serves as a bridge between Guardmaster safety relays and the network

L

7

X

E

N

B

T

EtherNet/IP Network

E

T

E

N

R

Guardmaster

Safety

Relays

E

N

B

T

ControlLogix

I/O

Other

Network

Devices

• Support of messaging data for programming information (also known as

Explicit Messaging)

8 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Interface Features

Product Overview Chapter 1

Features of the interface include:

• Use of EtherNet/IP messages encapsulated within standard TCP/UDP/

IP protocol

• Common application layer with ControlNet and DeviceNet networks

• Interfacing via Category 5 rated twisted-pair cable

• Half/full duplex 10 Mbit or 100 Mbit operation

• DIN Rail mounting for 440R-ENETR interface

• Communication from Guardmaster safety relays on the same DIN rail

(mounted immediately to the right of the interface) as the ENETR interface to controllers on the EtherNet/IP network

IMPORTANT Each safety relay must be mounted to the right of the interface within

5 mm [0.2 in.] of the next safety relay.

• Communication supported by RSLinx software

• IP address that is assigned via standard BOOTP or DHCP tools

• Configuration via RSLogix 5000 software

• No network scheduling required

• No routing tables required

• Support of connections from multiple controllers simultaneously

You must use RSLogix 5000 software to configure these features. For more details on configuration, see

Overview on page 17 .

Figure 1 - Key Features of the 440R-ENETR Interface

4

5

2

3

1

6

7

8

2

3

Item Description

1 35 mm (1.38 in.) DIN rail mounting

4

Optical communications bus (OLink) 2.0

Optical communications bus (OLink) 3.0

Removable terminal block

6

7

Item Description

5 Status Indicators

8

EtherNet/IP address rotary switches

Two Ethernet network RJ45 connectors

22.5 mm (0.89 in.) wide housing

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 9

Chapter 1 Product Overview

Hardware/Software

Compatibility

The interface and the applications that are described in this manual are compatible with the following firmware revisions and software releases.

Contact your Rockwell Automation sales office or Allen-Bradley distributor if you need software or firmware updates to use this equipment.

Product Firmware Revision/ Software Release

440R-ENETR interface

1756-ENBT

Logix controller

RSLogix 5000 software

RSLinx software

GSR DI (Catalog number 440R-D22R2)

GSR DIS (Catalog number 440R-D22S2)

GSR EM (Catalog number 440R-EM4R3)

GSR EMD (Catalog number 440R-EM4R2D)

GSR GLP (Catalog number 440R-GL2S1P)

GSR GLT (Catalog number 440R-GL2S2T)

1.xx or later

2.3 or later

19 or later

19 or later

2.52 or later

2 or later

2 or later

2 or later

2 or later

2 or later

2 or later

Use of the Common

Industrial Protocol (CIP)

The adapter uses the Common Industrial Protocol (CIP). CIP is the application layer protocol that is specified for EtherNet/IP, the Ethernet Industrial Protocol, and for ControlNet and DeviceNet networks. It is a message-based protocol that implements a relative path to send a message from the producing device in a system to the consuming devices.

The producing device contains the path information that steers the message along the proper route to reach its consumers. Since the producing device holds this information, other devices along the path simply pass this information; they do not store it.

This configuration has the following significant benefits:

• You do not need to configure routing tables in the bridging modules, which greatly simplify maintenance and module replacement.

• You maintain full control over the route that each message takes, which enables you to select alternative paths for the same end device.

10 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Product Overview Chapter 1

Understand the Producer/

Consumer Model

The CIP producer and consumer networking model replaces the old source and destination (master and slave) model. The producer and consumer model reduces network traffic and increases speed of transmission. In traditional I/O systems, controllers poll input modules to obtain their input status. In the CIP system, a controller does not poll input modules. Instead, they produce (multicast or unicast) their data either upon a change of state (COS) or periodically.

Multicast is the default mode for version 17 Logix and earlier controllers and unicast is the default for version 18 with multicast as a selectable option.

The frequency of update depends upon the options that are chosen during configuration and where on the network the input module resides. The input module, therefore, is a producer of input data, and the controller is a consumer of the data.

The controller also produces data for other controllers to consume. The produced and consumed data is accessible by multiple controllers and other devices over the EtherNet/IP network. This data exchange conforms to the producer and consumer model.

Specify the

Support of Data

Connections

Requested

Packet Interval (RPI)

The Requested Packet Interval or RPI is the update rate that is specified for a particular piece of data on the network. The RPI can be specified for the interface and includes all Guardmaster safety relays in the system.

When you add an interface to the I/O configuration of a controller, you must enter the RPI as a parameter. This value specifies how often to produce the data for that device. For example, if you specify an RPI of 50 ms, it means that every

50 ms the device should send its data to the controller and the controller should send the consumed (output) data to the device.

Use RPIs only for devices that exchange data. For example, a ControlLogix®

EtherNet/IP bridge in the same chassis as the controller does not require an RPI, because it is not a data-producing member of the system. Its use is only as a bridge to remote racks.

TheGuardmaster EtherNet/IP Network Interface supports data connections.

A data connection to the interface is a grouping of data from one or more

Guardmaster safety relays into one block of data that is sent over one connection at the same data rate.

See the EtherNet/IP Design Considerations Reference Manual, publication ENET-RM002 for more information on connections.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 11

Chapter 1 Product Overview

Notes:

12 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Chapter

2

Installation

Relay Arrangement

Mount on DIN Rail

Figure 2

shows a typical setup. The ENETR interface must be at the leftmost position. Up to a maximum of six GSR safety relays can be mounted to the right of the ENETR interface. When OLink 3.x devices (for example, Guardmaster

DG safety relays) are used, they must be located next to the ENETR interface.

The other OLink 2.0 relays can be mounted in any order. The DG safety relay has both OLink 2.0 and 3.x, so it can pass information from OLink 2.0 devices to the

ENETR interface.

Figure 2 - Typical Arrangement of ENETR Interface and GSR Relays

A1 A2

LINK1

MS

LNK1

LNK2

NS

ENETR

C

A

B

S12 S22 S32 S42

A1 A2 S11 S21

S12 S22 S32 S42

A1 A2 S11 S21

PWR/Fault

OUT

IN 1

IN 2

OUT X

IN X

Reset

FB

PWR/Fault

OUT

IN 1

IN 2

OUT X

IN X

Reset

FB

Config/Set

DG

Reset

Sel./Save

8

9

7

6

0

5

1

2

4

3

Time

X1 X2 X3 X4

13 14 23 24

Config/Set

DG

Reset

Sel./Save

7

8

9

6

0

5

1

2

4

3

Time

X1 X2 X3 X4

13 14 23 24

LINK2

S12 S22 S32 S42

A1 A2 S11 S12

PWR/Fault

S12 S22 S32 S42

A1 A2 S11 S12

PWR/Fault

IN1

IN2

Logic IN

OUT

LOGIC

8

7

6 5

0 1

2

3

4

IN1

IN2

Logic IN

OUT

LOGIC

8

7

6 5

0 1

2

4

3

A1

33 34 43 44

A1 A2 S11 S12

PWR/Fault

Logic IN

OUT

33 34 43 44

37 38 47 48

A1 A2 B1 B2

PWR/Fault

B1

Logic IN

OUT

RANGE

9

8

7

TIME

6

10

9

8

7

0

4

1

2

3

5

6

1

2

5

3

4

13 14 23 24

DI

L12 L11 Y32 S34

13 14 23 24

34 44 14 24

DIS

L12 L11 Y32 S34

34 44 14 24

13 14 23 24

EM

L12 L11 X32

13 14 23 24

EMD

L12 L11 X32

17 18 27 28

Locate DG safety relays closest to the ENETR interface

Max separation between relays is 5 mm (0.2 in.).

Follow these steps to mount the ENETR interface on a DIN rail.

1.

Position the adapter vertically above an IEC standard (35x7.5x1 mm

[1.38x0.3x0.04 in.]) DIN rail at a slight angle (DIN rail catalog number

199-DR1; 46277-3).

DIN Rail

DIN Rail Latch

2.

Press down firmly to install the interface on the DIN rail.

To remove your interface from the DIN rail, pry the DIN rail latch downwards until there is separation from the latch and the DIN rail.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 13

Chapter 2 Installation

Removable Terminal Block

The ENETR interface has one removable terminal block. Use a screwdriver (or

your thumb) as a lever to remove the blocks. As shown in Figure 3

, insert the screwdriver into the slot and pry up.

Figure 3 - Terminal Block Removal

Power Connections

The ENETR interface requires only a 24V DC connection and common.

Connect 24V DC to terminal A1 and the 24V common to terminal A2 as shown

in Figure 4

.

The 24V supply must provide power to the ENETR interface and the GSR relays that it is monitoring. If a power cycle is required to clear a fault on a GSR relay, then power also has to be cycled to the ENETR interface to re-establish the optical link communications. Having one power supply eliminates the need for two power cycles to clear a fault and re-establish the optical communications.

Figure 4 - Power Connections

Ethernet

RJ45 connector

A1 = +24V DC Supply

A2 = 24V Common

TOP VIEW

Wire Size

Each terminal accommodates copper wire with size from 0.14…2.5 mm2

(26…14 AWG). Use copper wire that withstands 60…75 °C (140…167 °F).

Each terminal can accommodate up to two wires.

Terminal Torque

Torque terminals to 0.4 N•m (4 lb•in).

14 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Network Connections

Installation Chapter 2

The ENETR interface has two network connections, using standard RJ45 connectors. The connection that is labeled LNK1 is on the top of the housing, and the LNK2 connection is on the bottom of the housing. Connection can be made to either LNK1 or LNK2. The network connection is a repeater; the signal

coming into one Link is repeated at the other Link. Figure 5

shows an example of a system with both LNK1 and LNK2 connections.

Figure 5 - Example Showing Link 1 and Link 2 Network Connections

Enclosure Considerations

Most applications require installation in an industrial enclosure to reduce the effects of electrical interference and environmental exposure. Pollution Degree 2 is an environment where normally only non-conductive pollution occurs except that occasionally temporary conductivity that is caused by condensation can be expected. Overvoltage Category II is the load level section of the electrical distribution system. At this level, transient voltages are controlled and do not exceed the impulse voltage capability of the product insulation.

This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in

IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This equipment is considered Group 1, Class A industrial equipment according to

IEC/CISPR 11. Without appropriate precautions, there can be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances.

This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that are present and appropriately designed to help prevent personal injury that results from accessibility to live parts. The enclosure must have suitable flameretardant properties to help prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic.

The interior of the enclosure must be accessible only by use of a tool. Subsequent sections of this publication contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

Other helpful publications can be found in Additional Resources on page 6

.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 15

Chapter 2 Installation

Preventing Excessive Heat

For most applications, normal convective cooling keeps the ENETR interface and relays within the specified operating range. Confirm that the specified temperature range is maintained. Spacing of 50.8 mm (2 in.) above, below, and in front of components within an enclosure is usually sufficient for heat dissipation.

In some applications, other equipment inside or outside the enclosure produce a substantial amount of heat. In this case, place blower fans inside the enclosure to help air circulation and to reduce “hot spots” near the ENETR interface and safety relays.

Additional cooling provisions might be necessary when high ambient temperatures are encountered. Do not bring in unfiltered outside air. Place the controller in an enclosure to help protect it from a corrosive atmosphere.

Harmful contaminants or dirt could cause improper operation or damage to components. In extreme cases, the use air conditioning to help protect against heat buildup within the enclosure may be required.

16 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Chapter

3

Set the IP Address

Overview

Before using your ENETR interface in an EtherNet/IP network, you must configure it with an IP address, subnet mask, and optional Gateway address. The

ENETR interface must be assigned a fixed IP address to maintain continued communication with its network.

There are four ways of assigning a fixed IP address:

• Use the ABC rotary switches to set a ‘Private’ IP address (see

Set a Private

IP Address on page 17 ).

• Use the Rockwell BootP/DHCP tool, version 2.3 or later, that ships with

Studio 5000 (RSLogix 5000) or RSLinx software (see

Use BootP/DHCP

Server on page 18

).

• Use a third-party DHCP server and RSLinx software to set the IP address

(see Use Third-party DHCP and RSLinx Software on page 22 ).

• Have your network administrator configure the ENETR interface via the network DHCP server.

Upon power-up, the ENETR interface reads the switches to determine what actions to take.

Reset to Factory Default

At any time, the ENETR interface can be set to the factory default by setting the

ABC rotary switches to 888 and cycling the power. The ENETR interface is reset after 10 seconds. The indicators remain OFF during the reset process. You must then assign a new IP address by setting the ABC switches and cycling the power again. The ENETR interface comes up as DHCP enabled unless the ABC switches are set to a value of 001…254 or 888.

Set a Private IP Address

Use a small screwdriver to rotate the switches. Align the small arrow on the switch with the number setting you wish to use. Setting the ABC switches to a value of 001 to 254 assigns a fixed private IP address of 192.168.1.ABC.

Figure 6 on page 18 shows an example with the ABC switches set to 163. Upon

power-up, the ENETR interface assigns itself a fixed IP address of 192.168.1.163.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 17

Chapter 3 Set the IP Address

Figure 6 - Network Address Example

A

8

7

9

6

0

5

1

4

2

3

B

8

7

9

6

0

5

1

4

2

3

C

8

7

9

6

0

5

1

4

2

3

When you use the switches to assign an address and set it to 001, the gateway address of the ENETR interface is set to 0.0.0.0, and the subnet mask is

255.255.255.0. When you use the switches to assign an address and set it to a valid number between 002…254, the gateway address of the ENETR interface is set to 192.168.1.1, and the subnet mask is 255.255.255.0.

Since the IP address is fixed, the ENETR interface does not show up on the

DHCP/BootP Utility. The ENETR interface is listed on RSLinx program when a compatible driver is selected.

Use BootP/DHCP Server

When received from the factory, the ABC switches are set to 999, and the

ENETR interface is DHCP enabled. If the ENETR interface was previously assigned an IP address and you want to change it with the BootP/DHCP server, then set the ENETR interface back to its factory default setting. Set the ABC switches to 888 and cycle power and then set the ABC switches to 999 and cycle the power.

TIP The ENETR interface goes into DHCP mode for any switch settings except

1…254 and 888. Common practice is to set the switches to 999 or 000.

The following example uses BootP/DHCP Version 3.02.00. In this example, the network is 192.168.2.xxx.

1.

Upon opening, the BootP/DHCP server may prompt for a network interface similar to the window shown in

Figure 7

. This window does not appear if there is only one network connection available. For this example, the ‘USB2.0 to Fast Ethernet Adapter’ with IP address 192.168.2.10 is selected.

Figure 7 - Select the BootP/DHCP Network Interface

18 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Set the IP Address Chapter 3

2.

The first time the BootP/DHCP server is used, you must select the types of networks you can connect to.

Figure 8

is an example of this request in

Windows 10.

Select Public networks and click Allow Access.

IMPORTANT If the BootP/DHCP server is not functioning properly, check the firewall settings and adjust if necessary.

Figure 8 - Windows Firewall Settings

The BootP/DHCP window appears.

3.

Cycle the power to the ENETR interface and the discovery process begins

automatically. In Figure 9

, the MAC address of the ENETR interface appears in the Discovery History window and the type of connection is

DHCP.

The # column shows the number of times the ENETR interface has requested an IP address. The Error and warnings section shows that it cannot service the request because you have not told it what address to use.

Double-click the listing to open the New Entry window.

Figure 9 - BootP/DHCP Commissioning Tool

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 19

Chapter 3 Set the IP Address

4.

As shown in

Figure 10 , the New Entry window opens showing the server

IP address and client MAC address. Type in the desired client IP address, hostname, and description.

At this point, only the client IP address is required. Although the other fields are optional, they are imported into the Studio 5000 program.

Click OK.

Figure 10 - New Entry — Set the IP Address

The Commissioning window is updated as shown in Figure 11 .

• The IP address and hostname appear in the Discovery History.

• The new entry appears the Entered Relations.

• The Error and Warning show the IP address as sent to the ENETR interface.

Figure 11 - IP Address Sent to ENETR Interface

20

5.

Right-click the Relation and click Disable BOOTP/DHCP, as shown in

Figure 12

.

IMPORTANT The Disable BOOTP/DHCP button does not work.

Figure 12 - Right-click Relation

In

Figure 13 , the Errors and Warnings show that the Disable command

was successful. Now, you can cycle power to the ENETR interface and this

IP address remains configured.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Set the IP Address Chapter 3

Figure 13 - Disable DHCP Command Successful

6.

Save the relation. This step is optional but highly recommended. This feature allows you to save your list of assigned IP address to help prevent duplicate IP addresses. Also, if you have to repeat this process, you can open the file, and the utility automatically sends the IP address to the device.

Click File and then Save As, as shown in

Figure 14

. Then, follow the instructions in each of the subsequent windows to save the file.

Figure 14 - Save the Relation

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 21

Chapter 3 Set the IP Address

Use Third-party DHCP and

RSLinx Software

To perform this process, the ENETR interface and your host computer must be connected to a third-party DHCP server. See publication LINX-GR001 for more information on RSLinx software.

In the following example, we want to add an ENETR interface to our network, and we want to assign it an IP address of 192.168.2.59.

1.

To reset the ENETR interface to the factory default setting, set the ABC switches to 888 and cycle the power. All indicators remain OFF after the power cycle. Leave the power ON for at least 10 seconds to allow the reset to finish.

2.

Set the ABC switches to 999 and cycle power.

3.

Open your RSLinx software and configure the driver. See

Figure 15 .

a. Uncheck the Autobrowse feature. (This step is optional.) b. Notice the two connections:

Connection Description

192.168.2.10

The FactoryTalk® Linx connection from your computer. This connection is a USB to

Ethernet adapter.

192.168.2.60

A L83E Logix controller.

4.

To configure the RSLinx drivers, click the icon.

5.

With AB_ETHIP-1 highlighted, click Configure.

6.

Highlight the IP address that is the DHCP server. In this example, the

DHCP server is 10.0.0.183.

7.

Click OK.

8.

Click Close to close the Configure Drives window.

Figure 15 - Configure Driver

22 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Set the IP Address Chapter 3

9.

Click Refresh to update the RSLinx window. After a short while,

Figure 16

shows the ENETR interface with its new IP address, and a new

FactoryTalk Linx connection. The 192.168.2.xx devices cannot be recognized, for now.

10.

Right-click the ENETR interface description.

11.

Select Module Configuration.

Figure 16 - ENETR Interface Assigned an IP Address

12.

In

Figure 17 , click the Port Configuration tab.

13.

Click the Manually configure IP settings.

14.

Enter the desired IP address. In this example, we want 192.168.2.59. Leave the Network Mask as 255.255.255.0 and clear out all other fields.

15.

Click OK.

16.

Click Yes at the next prompt (not shown).

Figure 17 - Reassign the IP Address

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 23

Chapter 3 Set the IP Address

17.

In

Figure 18 , click Refresh. The RSLinx window is updated, the ENETR

interface at 10.0.0.146 can no longer be found.

18.

Click the Configure Driver icon.

19.

With the ETHIP-1 highlighted, click Configure.

20.

Select the Ethernet adaptor with IP address 192.168.2.10.

21.

Click OK.

Figure 18 - Reconfigure the Driver

22.

In

Figure 19 , click Refresh.

23.

The ENETR interface now has a fixed IP address of 192.168.2.59. You can right-click and delete the two connections that are not used.

Figure 19 - Now Available

24 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Download the AOP

Download and Install the Add-on Profile

Chapter

4

When using Rockwell Automation controllers, an Add-on Profile (AOP) can be added to the Controller Tags to facilitate the use of the performance characteristics of the GSR relays.

To use the ENETR interface in a Logix Designer application, you must download and install the AOP. Download firmware, associated files (such as AOP, DTM, and EDS), and access product release notes from only the Product Compatibility and Download Center (PCDC): http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page

.

Complete the following steps after you go to the Compatibility and Downloads

webpage ( Figure 20

): https://compatibility.rockwellautomation.com/Pages/MultiProductDownload.aspx?crumb=112

1.

Type 440r in the ‘search…’ box.

2.

Click the box that contains the 440R-ENETR.

3.

Click the Downloads icon.

Figure 20 - Compatibility and Downloads Webpage

The available ENETER interface Add-on Profiles are shown ( Figure 21 ).

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 25

Chapter 4 Download and Install the Add-on Profile

4.

Check the v2 option.

5.

Click Downloads

Figure 21 - AOP Offerings – Select v2

The Download Cart window ( Figure 22

) appears.

6.

Click Download Now.

7.

Sign in (not shown)

8.

Accept the terms (not shown).

9.

Use the Managed Download or Direct Download option (not shown)

Figure 22 - Download Now

26

The downloaded file is named 440RAdapter_Rel_Ver_2.00.51.zip, and

shows the desired version ( Figure 23 ).

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

10.

Extract the file.

Figure 23 - ZIP File Downloaded

Download and Install the Add-on Profile Chapter 4

Install the AOP

In this example, the zip file was extracted to a directory with the same name.

1.

In

Figure 24 , expand that directory and expand the Install directory.

2.

To install the AOP, click the MPSetup.exe file.

Figure 24 - Run MPSetup

The installation begins with the Profile Setup Wizard (

Figure 25

).

3.

Click Next.

Figure 25 - Profile Setup Wizard

Figure 26 on page 28

shows the License Agreement.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 27

Chapter 4 Download and Install the Add-on Profile

4.

Click “I accept...”

5.

Click Next.

Figure 26 - Accept License Agreement

28

Figure 27

shows the Program Maintenance window.

6.

To install from media, click Next.

Figure 27 - Install from Media

Figure 28

shows the module profiles to be installed.

7.

Click Install to begin the installation.

Figure 28 - Click Install to Begin

Figure 29 on page 29

shows that the install was successful.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

8.

Click Next.

Figure 29 - Installation Succeeded

Download and Install the Add-on Profile Chapter 4

Figure 30

shows the completion of the setup.

9.

Check “Display RSLogix 5000...” to show the release notes after finishing.

10.

Click Finish.

Figure 30 - Finish

The release notes are displayed.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 29

Chapter 4 Download and Install the Add-on Profile

Notes:

30 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Add AOP

Chapter

5

Add the AOP to a Studio 5000 Project

This chapter describes how to add the ENETR Add-on Profile to a Studio 5000

Project. In this example, version 32 of Studio 5000 is used.

Figure 31 shows the Controller Organizer in Studio 5000.

1.

Right-click Ethernet and select New Module.

Figure 31 - New Module

The Select Module Type window opens.

2.

In the “Enter Search Text for Module Type…” field, type ‘440R’, as shown in

Figure 32 . The list of available catalog numbers is reduced to one

module.

3.

Click the 440R-ENETR (the selection is now highlighted in blue).

4.

Check the Close on Create box.

5.

Click Create.

Figure 32 - Select Module Type

Upon creation, the New Module window appears, as shown in

Figure 33 .

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 31

Chapter 5 Add the AOP to a Studio 5000 Project

6.

Type in the name of the module.

7.

Type in a description, if desired (optional).

8.

Type in the IP address.

9.

The Module Definition box shows the six safety relays as being undefined.

10.

To specify the safety relays, click Change.

IMPORTANT At least one safety relay must be specified.

Figure 33 - New Module – General Setup

Figure 34

shows the possible selections for electronic keying.

11.

Select the desired electronic keying.

• Compatible Module: The series letter must be correct, but the revision level is ignored.

• Disable Keying: The series letter and revision level are not used to determine if the module is correct.

• Exact Match: Both the series letter and revision level must be correct to use the module.

Figure 34 - Electronic Keying

32 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Add Relays to the ENETR

Interface

Add the AOP to a Studio 5000 Project Chapter 5

There are two ways to add relays to the ENETR interface.

• Upload Method

This preferred method requires the physical system to be complete, including relays, taps, and communications with the ENETR interface.

• Manual Method

This method can be used before the physical system being complete. This method requires you to select each relay in its specific location. If a DG safety relay is used, you must also select the type of tap and its specific location in the GuardLink circuit. For more information, see

Manual

Method on page 36 .

Upload Method

The steps of the upload method follow steps 1

…

11

on pages 31

…

32 .

1.

Click Upload ( Figure 35

).

Figure 35 - Module Definition

2.

To select the upload path, click the ENETR interface (

Figure 36 ).

3.

Click OK.

Figure 36 - Select Path

The Upload Complete message (

Figure 37 on page 34 ) confirms the

operations.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 33

Chapter 5 Add the AOP to a Studio 5000 Project

4.

Click OK.

Figure 37 - Upload Complete

5.

Expand the Relay Bus and confirm the number of relays and type of relay is

correct for each slot ( Figure 38

).

6.

Expand the DG relay (440R-DG2R2T) and confirm how many

GuardLink circuits are used. In this example, a GuardLink circuit is used on input 1. Input 2 is a standard dual channel circuit.

7.

Expand the GuardLink circuit and confirm the number of taps and types of taps are correct for each location.

8.

Click OK.

Figure 38 - Confirm the Configuration

9.

Click Yes to confirm the change to the module definition (

Figure 39 ).

Figure 39 - Confirm Module Definition Change

Figure 40 on page 35

shows the results of the setup.

34 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Add the AOP to a Studio 5000 Project Chapter 5

10.

Verify the number and type of safety relays.

11.

To add the ENETR interface to the project, click OK.

Figure 40 - Confirm Setup

The ENETR interface is added to the project in the Controller Organizer

(

Figure 41 ).

Figure 41 - ENETR Interface Added to the Controller Organizer

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 35

Chapter 5 Add the AOP to a Studio 5000 Project

Manual Method

The manual method follows steps

1 …

11

on pages 31

… 32

. The following steps

come after Figure 34 on page 32

.

In this method, the safety relays and GuardLink taps are manually added to the

ENETR interface.

1.

Right-click Relay Bus (

Figure 42 ).

2.

Click Add Device.

3.

Click one of the devices in the list that appears. You can select multiple devices, but the DG safety relays must be together and closest to the

ENETR interface. For this example, click the DG safety relay.

Figure 42 - Module Definition - Add a DG Safety Relay

The DG relay is added and located in Slot 1 ( Figure 43

). The GuardLink circuits are added with the default status as disabled; both inputs are configured as standard dual-channel.

Figure 43 - DG Relay Added

36 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Add the AOP to a Studio 5000 Project Chapter 5

4.

To add taps to the GuardLink circuit (

Figure 44 ), right-click

[1]GuardLink.

5.

Click Add Device.

6.

Click one of the taps.

Figure 44 - Add a Tap

The tap is added to the GuardLink circuit ( Figure 45

).

IMPORTANT

Repeat steps 1

…

6

to add more relays and taps. The number and location of the relays and taps must be the same as the physical setup.

7.

Click OK.

Figure 45 -

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 37

Chapter 5 Add the AOP to a Studio 5000 Project

8.

Confirm the change to the change in the module definition (

Figure 46 )

and click Yes.

Figure 46 - Change Module Definition

The ENETR interface is added to the project in the Controller Organizer

(

Figure 47 ).

Figure 47 - ENETR Interface Added to the Controller Organizer

38 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Chapter

6

AOP Controller Tags

This chapter contains the controller tags and nonrecoverable fault codes for each the ENETR interface, the GSR safety relays, and the GuardLink taps.

The Controller tag names have a prefix, which is shown in the title of each table.

• The name that you have assigned to the ENETR interface replaces the

‘ENETRname’.

• Relay1…Relay6 replaces the ‘Relayx’.

• GuardLink1 or GuardLink2 replaces the ‘GuardLinkx’.

General Instructions for

Faults

The GSR relays have both recoverable and nonrecoverable. External events generally cause the recoverable faults, and most of the recoverable faults can be cleared by following the recommended actions. Internal events generally cause the nonrecoverable faults and require power to be cycled after the recommended action to clear the fault.

Follow these steps when trying to clear a fault:

1.

Perform the recommended action, if stated.

2.

Cycle power to the relay and GuardLink circuit to clear the fault.

3.

If the fault is not cleared, reconfigure the relay.

4.

If the fault continues, try to remove possible sources of electromagnetic interference in the grounding and wiring/cabling.

5.

If the fault persists, replace the relay or tap.

TIP The AOP in Studio 5000 sets the fault code style to Decimal. If a -1 appears as the fault code, change the style to Hexadecimal to get the value.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 39

Chapter 6 AOP Controller Tags

ENETR Input Tags

Table 1 - ENETR Input Tags (Tag name prefix: ENETRname:I.)

Name Data Type Definition

ConnectionFaulted BOOL Indicates whether the ENETR interface is communicating with an Ethernet network.

0 = No connection.

1 = Communication is active.

EthernetLink1Sts BOOL

EthernetLink2Sts BOOL

Indicates whether an Ethernet connection is communicating on LNK1.

0 = No communications.

1 = Communication is active.

Indicates whether an Ethernet connection is communicating on LNK2.

0 = No communications.

1 = Communication is active.

OpticalLinkSts BOOL

OpticalLink2Sts

OpticalLink3Sts

BOOL

BOOL

Indicates whether an ENETR interface is communicating to the GSR relays over Optical Link 2 and Optical Link 3. Cycling the power to an individual GSR relay causes this bit to go to 0. The Module Status (MS) indicator is flashing red. Cycle power to the ENETR interface to restore the communications.

0 = No communications on one or both optical links.

1 = Communication is active on both Optical Link 2 and 3.

Indicates whether an ENETR interface is communicating to the GSR relays over Optical Link 2.

0 = No communications.

1 = Communication is active.

Indicates whether an ENETR interface is communicating to the GSR relays over Optical Link 3.

0 = No communications.

1 = Communication is active.

Relay1Connected BOOL

Relay2Connected

Relay3Connected

Relay4Connected

Relay5Connected

Relay6Connected

BOOL

BOOL

BOOL

BOOL

BOOL

Indicates whether Relay 1 is connected (monitored by Optical Link 2 or 3)

0 = No relay connected.

1 = Relay is connected.

Indicates whether Relay 2 is connected (monitored by Optical Link 2 or 3)

0 = No relay connected.

1 = Relay is connected.

Indicates whether Relay 3 is connected (monitored by Optical Link 2 or 3)

0 = No relay connected.

1 = Relay is connected.

Indicates whether Relay 4 is connected (monitored by Optical Link 2 or 3)

0 = No relay connected.

1 = Relay is connected.

Indicates whether Relay 5 is connected (monitored by Optical Link 2 or 3)

0 = No relay connected.

1 = Relay is connected.

Indicates whether Relay 6 is connected (monitored by Optical Link 2 or 3)

0 = No relay connected.

1 = Relay is connected.

IMPORTANT If six relays are configured on the optical bus (for example, 1. DG, 2. DG, 3. DI, 4.

GLP, 5. EMD, 6. EM) and a FaultReset (or power cycle) is performed on an OLink

3.x device, the tags RelayxConnected behind the OLink 3.x device momentarily go to 0 and come back after the FaultReset (or power cycle).

40 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

ENETR Output Tags

Table 2 - ENETR Output Tags (Tag name prefix: ENETRname:O.Relayx.)

Name

Reset1

FaultReset

GuardLinkx.UnlockCmd

GuardLinkx.LockCmd

GuardLinkx.FaultResetCmd

Data Type Definition

BOOL Sends a reset command to the relay, which is equivalent to pressing a push button connected to the reset terminal on a relay.

The reset command only operates on Optical Link 3.

Those relays that have only Optical Link 2 cannot be reset by the command.

The duration of the reset signal must be between 0.25…3 s.

0 = The reset command is OFF.

1 = The reset command is ON.

BOOL

DINT

Sends a fault reset command to the relay, which is equivalent to cycling the power to the relay.

The reset command only operates on Optical Link 3.

Those relays that have only Optical Link 2 cannot be reset by the command.

0 = The fault reset command is OFF.

1 = The fault reset command is ON.

Sends an unlock command to one or more GuardLink taps.

-1 = sends an unlock command to all GuardLink taps.

0 = Clears the unlock command to all GuardLink taps.

DINT = sends lock command to one or more GuardLink taps.

For example, 23 = sends unlock command to taps 1, 2, 3, and 5.

DINT

DINT

Sends a lock command to one or more GuardLink taps.

-1 = sends a lock command to all GuardLink taps.

0 = Clears the lock command to all GuardLink taps.

DINT = sends lock command to one or more GuardLink taps.

For example, 23 = sends lock command to taps 1, 2, 3, and 5.

Equivalent to cycling the power to a GuardLink tap and also to the device connected to the tap. Use this command to clear a fault on the tap or a fault on a device that is connected to the tap.

Only one tap can be sent a fault reset command at a time.

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Chapter 6 AOP Controller Tags

Dual GuardLink (DG) Tags

DG safety relays have GuardLink input capability. The AOP includes tags that

are related to the DG relay (see Table 3 ) and tags related to the GuardLink

circuits (see

Table 5 on page 46 ).

Table 3 - DG Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_DG.)

Name

SafetyInput01

SafetyInput02

PtS12

PtS22

PtS32

PtS42

PtS11

PtS21

PtX1

PtX2

PtX3

PtX4

Pt13_14

Pt23_24

ResetRequired1

Data Type

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

BOOL

Definition

Safety Input 1 Status - Indicates whether safety input circuit 1 is ON or OFF.

0 = The input channel is OFF.

1 = The input channel is ON.

Safety Input 2 Status - Indicates whether safety input circuit 2 is ON or OFF.

0 = The input channel is OFF.

1 = The input channel is ON.

S12 Status - Indicates whether terminal S12 of circuit IN01 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S22 Status - Indicates whether terminal S22 of circuit IN02 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S32 Status - Indicates whether terminal S32 of circuit IN02 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S42 Status - Indicates whether terminal S42 of circuit IN02 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S11 Status - Indicates whether terminal S11 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S21 Status - Indicates whether terminal S21 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

X1 Status - Indicates whether terminal X1 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

X2 Status - Indicates whether terminal X2 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

X3 Status - Indicates whether terminal X3 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

X4 Status - Indicates whether terminal X4 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

13/14 Status - Indicates whether output relays contacts at terminals 13/14 are closed or open.

0 = The contacts are open.

1 = The contacts are closed.

23/24 Status - Indicates whether output relays contacts at terminals 23/24 are closed or open.

0 = The contacts are open.

1 = The contacts are closed.

Reset Required Indication – Indicates whether the DG relay shows all monitored input conditions (both IN1 and IN2, as configured) are ON and the safety relay Output is OFF (0).

0 = No reset required.

1 = Waiting for reset signal at terminal X4.

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AOP Controller Tags Chapter 6

Table 3 - DG Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_DG.)

Name

ResetHeldOn1

NonRecoverableFault

Fault

FaultCode

Config

ValueRotarySwitch

GuardLink1

GuardLink2

Data Type

BOOL

BOOL

BOOL

INT

INT

Definition

Reset Held On Fault - Indicates that the reset signal at terminal X4 was held ON (1) for longer than the maximum time of 3000 ms.

0 = No fault

1 = Fault

Nonrecoverable Fault Status - Indicates whether the DG safety relay has detected unexpected internal operation.

0 = No fault

1 = Fault

Fault Status - Indicates whether the DG safety relay has detected unexpected operation of a monitored safety device.

0 = No fault

1 = Fault

Fault Code - When a nonrecoverable fault occurs, the DG safety relay generates a value to help indicate the potential cause of the

fault. See Table 4

for a list of DG fault codes.

Configuration ID - Each configuration of the DG safety relay has a unique ID. You can use this tag to determine if the configuration changed.

SINT Value of Rotary Switch - The DG safety relay provides a unique value of each position of the timer rotary switch.

AB:GSR_DG_GL:I:0 GuardLink1 Input and Output

AB:GSR_DG_GL:I:0 GuardLink2 Input and Output

DG Fault Codes

Table 4 - DG Relay Nonrecoverable Fault Codes

Fault Code

Decimal (Hex)

01 (01)

02 (02)

03 (03)

04 (04)

06 (06)

10 (0A)

13 (0D)

16 (10)

17 (11)

19 (13)

Description

21 (15)

23 (17)

64 (40)

65 (41)

66 (42)

67 (43)

Recommended Action

Pulse test output A stuck at 24V or 0V Check the wiring and voltage at terminal S11.

Pulse test output B stuck at 24V or 0V Check the wiring and voltage at terminal S21.

Power Fault

Internal VCC (3.3V) is out of range

Terminal A1 is over 27V or under 20V. Measure and adjust the voltage at terminal A1 to 20.4…26.4V under all electrical load conditions.

Internal fault

Internal relay feedback error

Pulse test output cross fault

Terminal fault S11

Terminal fault S21

Terminal fault S22

Follow the general instructions for faults.

The internal force-guided relay has a feedback error. Replace unit.

Check for a short circuit between ChA S11/S12 and ChB S21/S22.

Terminal issue when configured as output like Test Pulse Output A. Check the wiring at terminal S11.

Terminal issue when configured as output like Test Pulse Output B. Check the wiring at terminal S21.

Terminal issue when configured as GuardLink.

Check wiring on terminal S22.

Terminal fault S42

Terminal fault X2

GuardLink-CH[0] no termination

Terminal issue when configured as GuardLink.

Check wiring on terminal S22.

Terminal issue when configured as OSSD/SWS. Check the wiring at terminal X2.

Check and install terminator at end of GuardLink[0] circuit.

GuardLink-CH[1] no termination Check and install terminator at end of GuardLink[1] circuit.

GuardLink-CH[0] no communication Check wiring - brown wire is connected to 24V, blue wire is connected to ground, white wire is connected to S12, and black wire is connected to S22.

GuardLink-CH[1] no communication Check wiring - brown wire is connected to 24V, blue wire is connected to ground, white wire is connected to S32, and black wire is connected to S42.

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Chapter 6 AOP Controller Tags

Table 4 - DG Relay Nonrecoverable Fault Codes

277 (115)

278 (116)

279 (117)

280 (118)

281 (119)

282 (11A)

283 (11B)

284 (11C)

269 (10D)

270 (10E)

271 (10F)

272 (110)

273 (111)

274 (112)

275 (113)

276 (114)

285 (11D)

286 (11E)

287 (11F)

261 (105)

262 (106)

263 (107)

264 (108)

265 (109)

266 (10A)

267 (10B)

268 (10C)

Fault Code

Decimal (Hex)

68 (44)

69 (45)

257 (101)

258 (102)

259 (103)

260 (104)

Description

GuardLink-CH[0] more than 32 taps

GuardLink-CH[1] more than 32 taps

GuardLink-CH[0] Tap 1 comm error

GuardLink-CH[0] Tap 2 comm error

GuardLink-CH[0] Tap 3 comm error

GuardLink-CH[0] Tap 4 comm error

GuardLink-CH[0] Tap 5 comm error

GuardLink-CH[0] Tap 6 comm error

GuardLink-CH[0] Tap 7 comm error

GuardLink-CH[0] Tap 8 comm error

GuardLink-CH[0] Tap 9 comm error

GuardLink-CH[0] Tap 10 comm error

GuardLink-CH[0] Tap 11 comm error

GuardLink-CH[0] Tap 12 comm error

GuardLink-CH[0] Tap 13 comm error

GuardLink-CH[0] Tap 14 comm error

GuardLink-CH[0] Tap 15 comm error

GuardLink-CH[0] Tap 16 comm error

GuardLink-CH[0] Tap 17 comm error

GuardLink-CH[0] Tap 18 comm error

GuardLink-CH[0] Tap 19 comm error

GuardLink-CH[0] Tap 20 comm error

GuardLink-CH[0] Tap 21 comm error

GuardLink-CH[0] Tap 22 comm error

GuardLink-CH[0] Tap 23 comm error

GuardLink-CH[0] Tap 24 comm error

GuardLink-CH[0] Tap 25 comm error

GuardLink-CH[0] Tap 26 comm error

GuardLink-CH[0] Tap 27 comm error

GuardLink-CH[0] Tap 28 comm error

GuardLink-CH[0] Tap 29 comm error

GuardLink-CH[0] Tap 30 comm error

GuardLink-CH[0] Tap 31 comm error

Recommended Action

Reduce the number of taps on the GuardLink circuit to no more than 32.

No or corrupted GuardLink channel communications from the specified Tap.

Check the tap and the wiring that is located before the tap.

44 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Table 4 - DG Relay Nonrecoverable Fault Codes

310 (136)

311 (137)

312 (138)

313 (139)

314 (13A)

315 (13B)

316 (13C)

317 (13D)

302 (12E)

303 (12F)

304 (130)

305 (131)

306 (132)

307 (133)

308 (134)

309 (135)

318 (13E)

319 (13F)

320 (140)

512 (200)

513 (201)

294 (126)

295 (127)

296 (128)

297 (129)

298 (12A)

299 (12B)

300 (12C)

301 (12D)

Fault Code

Decimal (Hex)

288 (120)

289 (121)

290 (122)

291 (123)

292 (124)

293 (125)

Description

GuardLink-CH[0] Tap 32 comm error

GuardLink-CH[1] Tap 1 comm error

GuardLink-CH[1] Tap 2 comm error

GuardLink-CH[1] Tap 3 comm error

GuardLink-CH[1] Tap 4 comm error

GuardLink-CH[1] Tap 5 comm error

GuardLink-CH[1] Tap 6 comm error

GuardLink-CH[1] Tap 7 comm error

GuardLink-CH[1] Tap 8 comm error

GuardLink-CH[1] Tap 9 comm error

GuardLink-CH[1] Tap 10 comm error

GuardLink-CH[1] Tap 11 comm error

GuardLink-CH[1] Tap 12 comm error

GuardLink-CH[1] Tap 13 comm error

GuardLink-CH[1] Tap 14 comm error

GuardLink-CH[1] Tap 15 comm error

GuardLink-CH[1] Tap 16 comm error

GuardLink-CH[1] Tap 17 comm error

GuardLink-CH[1] Tap 18 comm error

GuardLink-CH[1] Tap 19 comm error

GuardLink-CH[1] Tap 20 comm error

GuardLink-CH[1] Tap 21 comm error

GuardLink-CH[1] Tap 22 comm error

GuardLink-CH[1] Tap 23 comm error

GuardLink-CH[1] Tap 24 comm error

GuardLink-CH[1] Tap 25 comm error

GuardLink-CH[1] Tap 26 comm error

GuardLink-CH[1] Tap 27 comm error

GuardLink-CH[1] Tap 28 comm error

GuardLink-CH[1] Tap 29 comm error

GuardLink-CH[1] Tap 30 comm error

GuardLink-CH[1] Tap 31 comm error

GuardLink-CH[1] Tap 32 comm error

DG not configured.

DG needs firmware update.

Recommended Action

No or corrupted GuardLink channel communications from the specified Tap.

Check the tap and the wiring that is located before the tap.

Configure the DG relay as stated in publication 440R-UM015 .

Follow the general instructions for faults.

AOP Controller Tags Chapter 6

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Chapter 6 AOP Controller Tags

Table 4 - DG Relay Nonrecoverable Fault Codes

534 (216)

535 (217)

536 (218)

537 (219)

538 (21A)

539 (21B)

540 (21C)

541 (21D)

542 (21E)

543 (21F)

Fault Code

Decimal (Hex)

528 (210)

529 (211)

530 (212)

531 (213)

532 (214)

533 (215)

Description

Rotary switch mismatch (0)

Rotary switch mismatch (1)

Rotary switch mismatch (2)

Rotary switch mismatch (3)

Rotary switch mismatch (4)

Rotary switch mismatch (5)

Rotary switch mismatch (6)

Rotary switch mismatch (7)

Rotary switch mismatch (8)

Rotary switch mismatch (9)

Rotary switch mismatch (10)

Rotary switch mismatch (11)

Rotary switch mismatch (12)

Rotary switch mismatch (13)

Rotary switch mismatch (14)

Rotary switch mismatch (15)

Recommended Action

Wrong rotary switch position detected during startup.

Turn the rotary switch back to the specified position.

GuardLink Tap Tags

Table 5 - GuardLink Taps (Tag name prefix: ENETRname:I.Relayx_GSR_DG.GuardLinkx.)

Name

Active

Trip

DiagnosticActive

Fault

DiagnosticCode

FaultCode

Data Type Definition

BOOL Active Status - Indicates whether the GuardLink circuit is used on IN1.

0 = IN1 is used for standard OSSD or EMSS inputs. When the Active value is zero, all remaining GuardLink tags are zero.

1 = IN1 is used as a GuardLink input.

BOOL

BOOL

Tripped Status - Indicates whether the GuardLink circuit is operational or in a tripped state.

0 = Operational

1 = Tripped

Diagnostic Active - Indicates whether the GuardLink circuit is in a diagnostic state.

0 = All GuardLink taps are not in a faulted (diagnostic) state.

1 = One or more GuardLink taps are in a faulted (diagnostic) state. The tap indicators are flashing red.

BOOL

SINT

SINT

Fault - Indicates whether the GuardLink circuit is in a fault state.

0 = No fault

1 = Fault

Diagnostic Code - See

Table 6 on page 47 for more information.

Fault Code - Indicates the fault code when the GuardLink circuit is faulted. See Table 7 on page 48

.

46 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

Table 5 - GuardLink Taps (Tag name prefix: ENETRname:I.Relayx_GSR_DG.GuardLinkx.)

Name

DeviceTrip

Data Type Definition

DINT Device Trip - When all nodes are operational, DeviceTrip is the same as DeviceCount. When nodes are tripped, DeviceTrip shows a value that reflects all nodes that remain operational. Bit values of zero indicate the nodes that are tripped.

With four operational nodes, the decimal value is 15.

• If nodes 1 and 3 are tripped, the decimal value is 10.

• If only node 2 is tripped, the decimal value is 13.

Status

All Operational

Nodes 1 and 3 tripped 10

Node 2 tripped 13

Decimal Bit 3

15 1

1

1

Bit 2

1

0

1

Bit 1

1

1

0

Bit 0

1

0

1

DeviceDiagnostic

DeviceFault

DeviceCount

DINT

DINT

DINT

Device Diagnostic - Indicates the nodes whose diagnostics are active.

0 = No nodes are in diagnostics.

DINT = one or more taps with active diagnostics

Device Fault - Indicates the nodes that are faulted.

0 = No nodes are faulted.

For example, with four nodes, a 6 means that node 1 and node 4 are faulted.

Device Count - Provides the number of nodes in the GuardLink1 circuit. For example, a 15 means the GuardLink system has four nodes.

GuardLink Tap Diagnostic Codes

Table 6 - Tap Diagnostic Codes

Diagnostic Code

Decimal (Hex)

Description

00 (00)

01 (01)

02 (02)

No diagnostic

Safety signal timeout

Safety signal invalid

03 (03)

04 (04)

64 (40)

65 (41)

Reset input is held ON

Power low warning

Device startup functional test

Device fault functional test

Recommended Action

No action needed

Check status of downstream (furthest away from the DG relay) device.

Cycle the device between safe and active state. Measure the voltage of the safety signals; verify that they are at the switch concurrently.

Check the reset signal duration. Reset must be 250…3000 s.

Evaluate supply voltage. Supply voltage must be 20.4…26.4V at all taps under all electrical load conditions.

Functionally test the monitored device. Cycle the device between safe and active state.

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Chapter 6 AOP Controller Tags

GuardLink Tap Fault Codes

Table 7 - GuardLink Tap Nonrecoverable Fault Codes

05 (05)

06 (06)

07 (07)

08 (08)

09 (09)

10 (0A)

11 (0B)

12 (0C)

13 (0D)

14 (0E)

15 (0F)

Fault Code

Decimal (Hex)

00 (00)

01 (01)

02 (02)

Description

No fault.

Short circuit is detected on Channel A of the monitored field device

Short circuit is detected on Channel B of the monitored field device

Recommended Action

No action necessary.

Check wiring. Functionally test the monitored device. Cycle the device between safe and active state.

Power error

Internal memory fault

Failure to detect monitored field device type

Internal memory (ROM) fault

Evaluate supply voltage. Supply voltage must be 20.4… 26.4V at all taps under all electrical load conditions.

Follow the general instructions for faults. See General Instructions for Faults on page 39

.

Runtime memory (RAM) fault.

Internal memory(CPU) fault

Internal test fault

Voltage fault Evaluate supply voltage. Supply voltage must be 20.4…26.4V at all taps under all electrical load conditions.

Channel A and Channel B (OSSD) cross fault Check for a short circuit condition between ChA and ChB of the monitored device.

Internal memory fault

No response on GuardLink

Follow the general instructions for faults. See General Instructions for Faults on page 39

.

Check GuardLink wiring - brown wire is connected to 24V, blue wire is connected to ground, white wire is connected to S12, and black wire is connected to S22.

DI and DIS Tags

Due to similar functionality, the DI and DIS safety relays have the same tags. The

DI safety relay has voltage-free electromechanical outputs, and the DIS safety relay has solid-state outputs.

Table 8 - DI and DIS Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_DI. or ENETRname:I.Relayx_GSR_DIS.)

Name

IN01

IN02

SingleWireSafetyIn

ResetRequired

CrossLoopOK

SafetyOutput

Data Type Definition

BOOL IN01 Status - Indicates whether input circuit 1 is ON or OFF.

0 = The input channel is OFF.

1 = The input channel is ON.

BOOL

BOOL

BOOL

BOOL

IN02 Status - Indicates whether input circuit 2 is ON or OFF.

0 = The input channel is OFF.

1 = The input channel is ON.

Single Wire Safety Input Status - Indicates whether the Single Wire Safety input (L12) is ON or OFF.

0 = The Single Wire Safety input signal is OFF.

1 = The Single Wire Safety input signal is ON.

Reset Required Indication - Turns ON (1) when all monitored input conditions are ON and the safety relay Output is OFF (0).

BOOL

Cross Loop OK - Indicates whether the safety relay is detecting a cross loop fault on one of the input circuits.

0 = Cross loop fault

1 = No fault

Safety Output Status – Indicates whether the safety output channels are ON or OFF.

0 = The safety output channels are OFF.

1 = The safety input channels are ON.

48 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

Table 8 - DI and DIS Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_DI. or ENETRname:I.Relayx_GSR_DIS.)

Name

RecoverableFault

NonRecoverableFault

S12

S22

S32

S42

L12

S34

NonRecoverableFault_A

NonRecoverableFault_B

S12OpenWire

S22OpenWire

S32OpenWire

S42OpenWire

CrossLoopFault

Data Type Definition

BOOL Recoverable Fault Status – Toggles ON (1) for one scan when the DI/DIS safety relay has detected an unexpected operation.

• S12 OpenWire

• S22 OpenWire

• S32 OpenWire

• S42 OpenWire

• Cross Loop Fault

• Invalid Switch Setting

• Reset Held ON

Toggles back to OFF (0), when the unexpected operation status goes to ON (1)

0 = No fault

1 = Fault

BOOL Nonrecoverable Fault Status – Toggles ON (1) for one scan when the DI/DIS safety relay has detected an unexpected internal operation or failed a pulse check. Toggles back to OFF (0), when the nonrecoverable fault tags are assigned a value.

See

NonRecoverableFault_A and NonRecoverableFault_B

fault tags for values.

0 = No fault

1 = Fault

BOOL

BOOL

BOOL

BOOL

S12 Status – Indicates whether terminal S12 of circuit IN01 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S22 Status – Indicates whether terminal S22 of circuit IN02 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S32 Status – Indicates whether terminal S32 of circuit IN02 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S42 Status – Indicates whether terminal S42 of circuit IN02 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

BOOL

BOOL

SINT

SINT

BOOL

BOOL

BOOL

BOOL

BOOL

L12 Status – Indicates whether terminal L12 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S34 Status – Indicates whether terminal S34 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

Nonrecoverable Fault Processor A – Indicates that Safety Processor A has recorded a nonrecoverable fault. See Table 9 on page 50 for a

list of nonrecoverable fault codes.

Nonrecoverable Fault Processor B – Indicates that Safety Processor B has recorded a nonrecoverable fault. See Table 9 on page 50 for a

list of nonrecoverable fault codes.

S12 Open Wire - Indicates S12 open (0) and closed (1) while S22 remained closed (1).

S22 Open Wire - Indicates S22 open (0) and closed (1) while S12 remained closed (1).

S32 Open Wire - Indicates S32 open (0) and closed (1) while S42 remained closed (1).

S42 Open Wire - Indicates S42 open (0) and closed (1) while S32 remained closed (1).

InvalidSwitchSetting

ResetHeldOn

BOOL

BOOL

Cross Loop Fault – Indicates whether the safety relay has detected a cross loop fault on one of the input circuits.

0 = No fault

1 = Cross loop fault

Invalid Switch Settings – Indicates the switch settings changed after power-up of the safety relay.

0 = No fault

1 = Fault

Reset Held On Fault – Indicates the reset signal ON (1) for longer than the maximum time of 3000 ms.

0 = No fault

1 = Fault

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Chapter 6 AOP Controller Tags

DI and DIS Fault Codes

Table 9 - DI and DIS Relay Nonrecoverable Fault Codes

Fault Code

Decimal (Hex)

06 (06)

Description Recommended Action

07 (07)

09 (09)

11 (0B)

12 (0C)

13 (0D)

14 (0E)

15 (0F)

16 (10)

17 (11)

32 (20), 33 (21) Internal program fault

34 (22), 35 (23) Rotary switch read error

36 (24)

37 (25)

Cross fault at processor pins for safety outputs

Under voltage detected

38 (26)

Safety mat wiring detected on one of the input pairs while the safety relay is configured for ‘OR’ logic

Mismatch between current switch settings and setting stored in EEPROM during power-up

If there are no safety mats, check the input wiring (safety mat wiring is crossed from normal dual-channel device wiring).

Change the safety relay to ‘AND’ logic.

Change the switch settings to the correct values or reconfigure the relay.

SPI compare fault

ROM test failure

Terminal S12 hardware input fault

Terminal S22 hardware input fault

Fault detected in the other Processor

Follow the general instructions for faults.

Terminal S32 hardware input fault

Terminal S42 hardware input fault

Terminal S34 hardware input fault

Pulse test fault on main transistor

18 (12)

19 (13)

Pulse test fault of transistor for safety output channel 1 (DIS terminal 14, 34)

Pulse test fault of transistor for safety output channel 2 (DIS terminal 24, 44)

20 (14)…30 (1E) Internal plausibility test fault

31 (1F) Different Single Wire Safety input signal is detected at Processor A than

Processor B

At the specified terminal, check the wiring for short circuits to 24V, 0V, or other channels.

Validate the electrical installation and appropriate measures to reduce noise and suppress surges are taken.

Follow the general instructions for faults. See General Instructions for Faults on page 39 .

Measure and adjust the voltage at terminal A1 to 20.4…26.4V under all electrical load conditions.

Follow the general instructions for faults. See General Instructions for Faults on page 39 .

50 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

EM Tags

Table 10

lists the tags used by the EM expansion module.

Table 10 - EM Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_EM.)

Name

SingleWireSafetyIn

SafetyOutput

Recoverable_Fault

NonRecoverable_Fault

NonRecoverableFault_A

NonRecoverableFault_B

Data Type Definition

BOOL Single Wire Safety Input Status – Indicates whether the Single Wire Safety input (L12) is ON or OFF.

0 = The Single Wire Safety input signal is OFF.

1 = The Single Wire Safety input signal is ON.

BOOL

BOOL

Safety Output Status – Indicates whether the safety output channels are ON or OFF.

0 = The safety output channels are OFF.

1 = The safety input channels are ON.

Recoverable Fault Status – Toggles ON (1) for one scan when the EM has detected an unexpected operation. Toggles back to OFF (0), when the unexpected operation status goes to ON (1).

0 = No fault

1 = Fault

BOOL

SINT

SINT

Nonrecoverable Fault Status – Toggles ON (1) for one scan when the safety relay has detected unexpected internal operation or failed a pulse check. Toggles back to OFF (0), when the nonrecoverable fault tags are assigned a value. See

NonRecoverableFault_A

and

NonRecoverableFault_B

for details.

0 = No fault

1 = Fault

Nonrecoverable Fault Processor A – Indicates that Safety Processor A has recorded a nonrecoverable fault. See

Table 12 on page 53 for

a list of nonrecoverable fault codes.

Nonrecoverable Fault Processor B – Indicates that Safety Processor B has recorded a nonrecoverable fault. See Table 12 on page 53

for a list of nonrecoverable fault codes.

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Chapter 6 AOP Controller Tags

EMD Tags

Table 11

lists the tags that are used by the EMD module with delayed outputs.

Table 11 - EMD Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_EMD.)

Name

SingleWireSafetyIn

B1State

SafetyOutput

Recoverable_Fault

NonRecoverable_Fault

NonRecoverableFault_A

NonRecoverableFault_B

Data Type Definition

BOOL Single Wire Safety Input Status – Indicates whether the Single Wire Safety input (L12) is ON or OFF.

0 = The Single Wire Safety input signal is OFF.

1 = The Single Wire Safety input signal is ON.

BOOL

BOOL

B1 Status – Only when the Safety Output is ON, this tag indicates whether input B1 is ON (connected to 24V DC or to B2) or OFF. When the SafetyOutput tag is 0, B1 State is 0.

0 = The input is OFF.

1 = The input is ON.

Safety Output Status – Indicates whether the safety output channels are ON or OFF.

0 = The safety output channels are OFF.

1 = The safety input channels are ON.

BOOL

BOOL

SINT

SINT

Recoverable Fault Status – Toggles ON (1) for one scan when the EMD has detected an unexpected operation.

0 = No fault

1 = Fault

Nonrecoverable Fault Status – Toggles ON (1) for one scan when the EMD has detected unexpected internal operation or failed a pulse check. See

NonRecoverableFault_A and NonRecoverableFault_B for details.

0 = No fault

1 = Fault

Nonrecoverable Fault Processor A – Indicates that Safety Processor A has recorded a nonrecoverable fault. See

Table 12 on page 53 for

a list of nonrecoverable fault codes.

Nonrecoverable Fault Processor B – Indicates that Safety Processor B has recorded a nonrecoverable fault. See

Table 12 on page 53 for

a list of nonrecoverable fault codes.

Input_Retrigger

InvalidSwitchSetting

B1_B2_Setting_Change

BOOL

BOOL

BOOL

Input Retrigger – Indicates whether a retrigger event occurred when the EMD is configured for non-retriggerable OFF-delay. If the

SWS input at terminal L12 turns ON during the timing period, this tag is set to 1 and the PWR/Fault indicator is green with flashing red

4X. Turn the SWS input OFF during the timing cycle to clear the fault condition.

0 = No fault

1 = Retrigger event occurred.

Invalid Switch Setting – Indicates that either the Range or Time (or both) switch settings have been changed after configuration. The

Recoverable Fault tag changes from 0 to 1 for one scan and then the InvalidSwitchSetting value changes from 0 to 1 and remain at 1 until the switches are returned to their original configured values. The PWR/Fault indicator is green with flashing red 2X when this tag has a value of 1.

0 = No changes

1 = One or both switches have changed

While the Safety Output tag is On, this tag indicates whether the connection between terminals B1 and B2 has changed from its original configuration.

Example: The EMD is configured for OFF-delay with B1/B2 connected (retriggerable). If the B1/B2 connection opens while the safety output is ON, the following events happen:

1. The Recoverable Fault tag changes from 0 to 1.

2. The B1 State tag changes from 1 to 0.

3. The B1_B2_Setting_Change tag changes from 0 to 1.

4. The Recoverable Fault tag changes back from 1 to 0.

5. The PWR/Fault indicator is green with flashing red 3X.

If the B1/B2 connection is remade while the safety output is ON, the same steps happen with the values reversed, and the PWR/Fault indicator changes to solid green.

When the SafetyOutput tag is 0, the B1_B2_Setting_Change tag has a value of 0.

0 = Connection has not changed.

1 = Connection changed.

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AOP Controller Tags Chapter 6

EM and EMD Fault Codes

Table 12 - EM and EMD Relay Nonrecoverable Fault Codes

Fault Code

Decimal (Hex)

00 (00)

01 (01)

02 (02)

03 (03)

04 (04)

05 (05)

06 (06)

07 (07)

08 (08)

09 (09)

11 (0B)

17 (11)

18 (12)

Description

No fault

RAM test

Stack over-/under-flow

Configuration mismatch between

Processors A and B

Internal timing

EEPROM read/write failure

B1 configuration

Mismatch between current switch settings (switch 1: Range) and setting stored during power-up.

Mismatch between current switch settings (switch 2: Time) and setting stored during power-up.

SPI compare fault

ROM test failure

Pulse test fault on main transistor

Pulse test fault of transistor for safety output channel 1

19 (13) Pulse test fault of transistor for safety output channel 2

20 (14)…24 (18) Internal plausibility test fault

25 (19) Relay contact K1

26 (1A)

27 (1B)

Relay contact K2

Relay contact K3

28 (1C) Relay contact K4

29 (1D), 30 (1E) Internal plausibility test.

31 (1F) Different Single Wire Safety input signal is detected at Processor A than

Processor B

32 (20), 33 (21) Internal program

34 (22), 35 (23) Rotary switch read error

36 (24) Cross fault at processor pins for safety outputs.

37 (25)

38 (26)

42 (30)

Under voltage detected

Fault detected in the other Processor

Capacitor short detected

Recommended Action

No action necessary.

Follow the general instructions for faults. See General Instructions for Faults on page 39 .

Check the wiring to terminal B1.

Change the switch settings to the correct values.

Follow the general instructions for faults. See General Instructions for Faults on page 39 .

Measure and adjust the voltage at terminal A1 to 20.4…26.4V under all electrical load conditions.

Follow the general instructions for faults. See General Instructions for Faults on page 39 .

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 53

Chapter 6 AOP Controller Tags

GLP Tags

Table 13

lists the tags that are used by the GLP safety relay.

Table 13 - GLP Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_GLP.)

Name

S12_S22_Status

SingleWireSafetyIn

LockRequest_S44

UnLockRequest_S54

RecoverableFault

NonRecoverableFault

OSSD_51

L61

Y32

S11

S21

L11

NonRecoverableFault_A

NonRecoverableFault_B

Data Type Definition

BOOL S12, S22 Status – Indicates whether two channel input channel S12/S22 is ON or OFF.

0 = The two-channel input is OFF.

1 = The two-channel input is ON.

BOOL

BOOL

Single Wire Safety Input Status – Indicates whether the Single Wire Safety input (L12) is ON or OFF.

0 = The Single Wire Safety input signal is OFF.

1 = The Single Wire Safety input signal is ON.

Lock Request S44 Indication – This indication whether the Lock Request input (S44) is ON or OFF.

0 = The Lock Request input is OFF.

1 = the Lock Request input is ON.

BOOL

BOOL

Unlock Request S54 Indication – This indication whether the Unlock Request input (S54) is ON or OFF.

0 = The Unlock Request input is OFF.

1 = the Unlock Request input is ON.

Recoverable Fault Status – Toggles ON (1) for one scan when the GLP safety relay has detected unexpected operation for the following:

• Gate Open Fault

• Invalid Switch Setting

• Lock Request Gate Open Fault

• Overspeed SL2

• Overspeed SL1

• Lock Request Held ON

• Unlock Request Held ON

Toggles back to OFF (0), when the unexpected operation status goes to ON (1).

0 = No fault

1 = Fault

BOOL

BOOL

BOOL

BOOL

Nonrecoverable Fault Status – Toggles ON (1) for one scan when the safety relay has detected unexpected internal operation or failed a pulse check. Toggles back to OFF (0), when the nonrecoverable fault tags are assigned a value. See

NonRecoverableFault_A and NonRecoverableFault_B tags for details.

0 = No fault

1 = Fault

51 Status – Indicates whether terminal 51 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

L61 Status – Indicates whether terminal L61 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

Y32 Status – Indicates whether terminal Y32 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

BOOL

BOOL

BOOL

SINT

SINT

S11 Status – Indicates whether terminal S11 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S21 Status – Indicates whether terminal S21 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

L11 Status – Indicates whether terminal L11 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

Nonrecoverable Fault Processor A – Indicates that Safety Processor A has recorded a nonrecoverable fault. See

Table 14 on page 56

for a list of nonrecoverable fault codes.

Nonrecoverable Fault Processor B – Indicates that Safety Processor B has recorded a nonrecoverable fault. See Table 14 on page 56

for a list of nonrecoverable fault codes.

54 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

Table 13 - GLP Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_GLP.)

Name

GateOpenFault

Data Type Definition

BOOL Gate Open Fault - Indicates the Gate inputs, S12, S22, unexpectedly opened.

0 = No Fault

1 = Fault

InvalidSwitchSetting BOOL

LockRequestGateOpenFault BOOL

Invalid Switch Setting Fault – The rotatory switch configuration does not match the configuration that is stored in the safety relay.

Lock Request/Reset Gate Open Fault - Indicates that the gate was open during a lock or reset request.

0 = No fault

1 = Fault

Overspeed_SL2 BOOL

Overspeed_SL1

LockRequestHeldOn

UnLockRequestHeldOn

BOOL

BOOL

BOOL

Overspeed SL2 Fault - Indicates that the monitored speed exceeded the configured maximum speed limit settings for SL2 with the safety gate locked. PWR/Fault indicator is green with red flashing 4X. Reduce the speed to below SL2 and press the reset button to clear the fault.

0 = No fault

1 = Fault

Overspeed SL1 Fault - Indicates that the monitored speed exceeded the configured maximum speed limit settings for SL1 when the gate is unlocked with Logic setting = 3 or 4. Reduce speed below the SL1 setting and press reset to clear the fault.

0 = No fault

1 = Fault

Lock Request Held On Fault – Indicates the lock request signal ON (1) for longer than the maximum time of 3000 ms. The fault is cleared when the signal is removed.

0 = No fault

1 = Fault

Unlock Request Held On Fault – Indicates the unlock request signal ON (1) for longer than the maximum time of 3000 ms. The fault is cleared when the signal is removed.

0 = No fault

1= Fault

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Chapter 6 AOP Controller Tags

GLP Fault Codes

Table 14 - GLP Relay Nonrecoverable Fault Codes

04 (04)

05 (05)

06 (06)

07 (07)

08 (08)

09 (09)

10 (0A)

11 (0B)

15 (0F)

16 (11)

18 (13)

21 (16)

23 (18)

24 (19)

30 (1E)

31 (1F)

32 (20)

33 (21)

Fault Code

Decimal (Hex)

00 (00)

02 (02)

03 (03)

12 (0C)

13 (0D)

14 (0E)

34 (22)

35 (23)

S54 Auto-start fault

Prox sensor cross fault

40 (28)…57 (39) ROM Fault

250 (FA)

Description

No fault

Reserved

Jitter fault

Proximity speed exceeds SL1 when safety gate is unlocked with logic setting = 1

Recommended Action

No action needed.

Follow the general instructions for faults. See

General Instructions for Faults on page 39

.

Check the movement of the sensor targets. Movement must not cause one sensor to turn ON and OFF while the other sensor does not change state.

Proximity Sensor 1 (P12) stuck at High fault.

Proximity Sensor 2 (P22) stuck at High fault.

Proximity Sensors cross fault.

Self-test of terminal 51 failed.

Self-test of terminal L61 failed.

Proximity Input Fault: Both Proximity inputs are Low simultaneously.

Proximity Input Fault: Both Proximity inputs stuck at HIGH simultaneously.

SPI compare fault

Check the alignment and functionality of the specified proximity sensor.

Check the wiring at the specified terminal for short circuits to 24V.

Check connection for short circuit from P12 and P22.

Check connection of 51 or L61 against shorts to 24V or 0V and cross loop shorts from 51 to L61.

Check the alignment and functionality of the Proximity Sensors.

Self-test of Single Wire Safety output at L11.

Current configuration does not agree with the safety relay memory:

Switch settings do not match required initial configuration or X14 and X24 are connected to inputs S12, S22 but they are configured as safety outputs or

L61 and 51 connection has changed after configuration.

Mismatch between current switch settings and setting stored during powerup.

EEPROM read/write Fault

Compare State Fault

L52 Fault

Cross Tran Fault

Gate Open Fault: Indicates the Gate inputs, S12, S22, unexpectedly opened.

Over Speed 1

Terminal S12 hardware input fault

Terminal S22 hardware input fault

Pulse test fault on main transistor

Over voltage detected

Follow the general instructions for faults. See

General Instructions for Faults on page 39

.

Check connection of L11 for short circuits to 24V or 0V.

Change the current configuration back to the stored configuration.

Change the switch settings to the correct values.

Follow the general instructions for faults. See

General Instructions for Faults on page 39

.

Check wiring for shorts to 24V or other channels.

Measure and adjust the voltage at terminal A1 to 20.4…26.4V under all electrical load conditions.

Processor A shows FF. Processor B shows 21.

Check for a short circuit from P12 to P22 while safety outputs are ON.

Follow the general instructions for faults. See

General Instructions for Faults on page 39

.

Reduce the speed to below the SL1 setting. Cycle power.

Processor A shows 00. Processor B shows FA.

PWR/Fault indicator is flashing red 7X.

56 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

GLT Tags

Table 15

lists the controller tags for the guard locking with time delay safety relay.

Table 15 - GLT Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_GLT.)

Name

S12_S22_Status

SingleWireSafetyIn

LockRequest_S44

UnlockRequest_S54

Recoverable_Fault

NonRecoverable_Fault

OSSD_51

L61_Door_Cntrl

Y32

OSSD_14

OSSD_24

L61_OSSD

L11

NonRecoverableFault_A

NonRecoverableFault_B

Data Type Definition

BOOL S12, S22 Status – Indicates whether two channel input channel S12/S22 is ON or OFF.

0 = The two-channel input is OFF.

1 = The two-channel input is ON.

BOOL

BOOL

Single Wire Safety Input Status – Indicates whether the Single Wire Safety input (L12) is ON or OFF.

0 = The Single Wire Safety input signal is OFF.

1 = The Single Wire Safety input signal is ON.

Lock Request – Indicates whether the lock request input at terminal S44 is ON (24V) or OFF (0V).

0 = The Lock Request input is OFF.

1 = The Lock Request input is ON.

BOOL

BOOL

Unlock Request – Indicates whether the lock request input at terminal S54 is ON (24V) or OFF (0V).

0 = The Unlock Request input is OFF.

1 = The Unlock Request input is ON.

Recoverable Fault Status – Toggles ON (1) for one scan when the GLT safety relay has detected unexpected operation of the following:

• Gate Open Fault

• Cross Loop Fault

• Lock Request Gate Open

• S12 Open Wire

• S22 Open Wire

• Logic, Range, or Time switch settings changed

Toggles back to OFF (0), when the unexpected operation status goes to ON (1).

0 = No fault

1 = Fault

BOOL

BOOL

BOOL

BOOL

Nonrecoverable Fault Status – Toggles ON (1) for one scan when the GLT safety relay has detected an unexpected internal operation or failed a pulse check. Toggles back to OFF (0), when the nonrecoverable fault tags are assigned a value. See

NonRecoverableFault_A and NonRecoverableFault_B tags for details.

0 = No fault

1 = Fault

51 Status – Indicates whether terminal 51 is ON or OFF.

0 = The terminal is OFF. The 51/L61 indicator is ON.

1 = The terminal is ON. The 51/L61 indicator is OFF.

L61 Door Control Status –Indicates whether terminal L61 is ON or OFF.

0 = The terminal is OFF. The 51/L61 indicator is ON.

1 = The terminal is ON. The 51/L61 indicator is OFF.

Y32 Status – Indicates whether terminal Y32 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

BOOL

BOOL

BOOL

BOOL

SINT

SINT

S11 Status – Indicates whether terminal S11 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S21 Status – Indicates whether terminal S21 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

Not used.

L11 Status – Indicates whether terminal L11 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

Nonrecoverable Fault Processor A – Indicates that Safety Processor A has recorded a nonrecoverable fault. See

Table 16 on page 58 for

a list of nonrecoverable fault codes.

Nonrecoverable Fault Processor B – Indicates that Safety Processor B has recorded a nonrecoverable fault. See

Table 16 on page 58 for

a list of nonrecoverable fault codes.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 57

Chapter 6 AOP Controller Tags

Table 15 - GLT Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_GLT.)

Name

CrossLoopFault

S12OpenWire

S22OpenWire

Data Type Definition

BOOL Cross Loop Fault – Indicates that a short circuit is present from terminal S11 to terminal S21, or short circuit from S11 to 24V or from

S21 to 24V.

• Case 1: The input circuit is open (gate is open)

The PWR/Fault indicator is solid green.

Close the gate and press the reset button to clear the fault.

• Case 2: The input circuit is closed (gate is locked)

The PWR/Fault indicator is green with red flashing 5X.

Remove the fault and cycle power to the GLP to clear the fault.

• Case 3: The input circuit is open (E-stop pushed).

The PWR/Fault indicator is solid green.

Remove the fault and release the E-stop to clear the fault.

• Case 4. The input circuit is closed (E-stop released)

The PWR/Fault indicator is solid green.

Remove the fault and cycle the E-stop to clear the fault.

0 = No fault

1 = Fault

BOOL

BOOL

S12 Open Wire Fault – Indicates that the circuit to terminal S12 opened when it was expected to be closed. The PWR/Fault indicator is green with red flashing 5X. Check the wiring at S12 and its source. Open and close the gate to clear the fault.

If the Logic setting is 5…8, then a short circuit from S12 to 0V also sets this bit to 1. The PWR/Fault indicator is solid green. Remove the short circuit and cycle the E-stop button to clear the fault.

0 = No fault

1 = Fault

S22 Open Wire Fault – Indicates that the circuit to terminal S22 opened when it was expected to be closed. The PWR/Fault indicator is green with red flashing 5X. Check the wiring at S22 and its source. Open and close the gate to clear the fault.

If the Logic setting is 5…8, then and a short circuit from S22 to 0V sets this bit. Remove the short circuit and cycle the E-stop to clear the fault.

0 = No fault

1 = Fault

LockRequest_GateOpen BOOL

Gate_Retrigger_Fault

GateOpen_Fault

BOOL

BOOL

Lock Request/Reset Gate Open Fault - Indicates that the gate was open during a lock or reset request. The PWR/Fault indicator is green with red flashing 3X. Close the gate and press the unlock button to clear the fault.

0 = No fault

1 = Fault

Gate Retrigger Fault – With the GLP configured for non-retriggerable delay, the E-stop was released before the time delay expired.

The PWR/Fault indicator is green with red flashing 4X. After the timing cycle expires, cycle the E-stop button to clear the fault.

0 = No fault

1 = Fault

Gate Open Fault - Indicates the gate inputs, S12 and S22, unexpectedly opened, or a cross loop fault occurred when the gate was locked. The PWR/Fault indicator is green with red flashing 5X. Close the gate and press the reset button to clear the fault.

0 = No Fault

1 = Fault

GLT Fault Codes

Table 16 - GLT Relay Nonrecoverable Fault Codes

Fault Code

Decimal (Hex)

00 (00)

05 (05)

06 (06)

07 (07)

Description

No Fault

S11 Pulse Test

S21 Pulse Test

OSSD1

Recommended Action

No action needed.

Follow the general instructions for faults. See

General Instructions for Faults on page 39 .

Check for short circuits at terminal 14 to 24V and 0V.

Processor A shows 07. Processor B shows 07 (24V short).

Processor A shows 07. Processor B shows 02 (0V short).

58 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

Table 16 - GLT Relay Nonrecoverable Fault Codes

15 (0F)

17 (21)

19 (13)

20 (14)

21 (15)

22 (16)

23 (17)

24 (18)

25 (19)

29 (1D)

30 (1E)

31 (1F)

32 (20)

33 (21)

40 (28)

50 (32)

51 (33)

52 (34)

53 (35)

54 (36)

55 (37)

56 (38)

57 (39)

58 (40)

Fault Code

Decimal (Hex)

08 (08)

Description

09 (09)

10 (0A)

11 (0B)

12 (0C)

13 (0D)

14 (0E)

Recommended Action

OSSD2

Low Side

High Side

SPI

L11

Locking configuration different from

EEPROM

Switch setting different from EEPROM

Check for short circuits at terminal 24 to 24V and 0V.

Processor A shows FF. Processor B shows 08 (24V short).

Processor A shows 82. Processor B shows 08 (0V short).

Check for short circuits at terminal 51 and L61 to 24V and 0V.

Processor A shows 09. Processor B shows 0A.

Follow the general instructions for faults. See

General Instructions for Faults on page 39 .

Check for short circuits at terminal L11 to 24V and 0V.

Processor A shows FF. Processor B shows 0C.

The connections at terminals 51 and L61 differ from the configuration that is stored in the EEPROM. Return to the previous connections or reconfigure the GLP.

Processor A shows FF. Processor B shows 0C.

Logic, Range, or Time switch setting was incorrect on power-up.

Processor A shows FF. Processor B shows 0E (24V short).

Set switch back to appropriate setting or reconfigure the GLP.

EEPROM

Compare State

L52

Switch 3

CASE 000

Cross Tran

B2 Value Different from EPROM

Follow the general instructions for faults. See

General Instructions for Faults on page 39 .

In Logic Setting 5…8: Upon power-up, the connection to B2 is not as originally configured. Either reconnect 24V or remove 24V from B2 and cycle power to the GLP.

IN1 is open while guard switch is locked

Switch overflow

B2

S12

S22

Main Output Transistor

Overvoltage detected

Follow the general instructions for faults. See

General Instructions for Faults on page 39 .

Measure and adjust the voltage at terminal A1 to 20.4…26.4V under all electrical load conditions.

Processor A shows FF. Processor B shows 21.

ROM

CASE

RAM

Flow control

Unused interrupt

Stack

Wrong revision number (Processor B only)

Array overflow

ADC

Input not equal to other processor

Follow the general instructions for faults. See

General Instructions for Faults on page 39 .

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 59

Chapter 6 AOP Controller Tags

SI Tags

Table 17

lists the controller tags for the single input safety relay.

Table 17 - SI Relay Tags (Tag name prefix: ENETRname:I.Relayx_GSR_SI)

Name

IN01

ResetRequired

CrossLoopOK

SafetyOutput

RecoverableFault

NonRecoverableFault

S12

S22

S34

NonRecoverableFault_A

NonRecoverableFault_B

S12OpenWire

S22OpenWire

CrossLoopFault

Data Type Definition

BOOL IN01 Status - Indicates whether input circuit 1 is ON or OFF.

0 = The input channel is OFF.

1 = The input channel is ON.

BOOL

BOOL

Reset Required Indication - This indication turns ON (1) when all monitored input conditions are ON and the safety relay Output is OFF

(0).

Cross Loop OK - Indicates whether the safety relay is detecting a cross loop fault on one of the input circuits.

0 = Cross loop fault

1 = No fault

BOOL

BOOL

BOOL

Safety Output Status – Indicates whether the safety output channels are ON or OFF.

0 = The safety output channels are OFF.

1 = The safety input channels are ON.

Recoverable Fault Status – Toggles ON (1) for one scan when the SI safety relay has detected an unexpected operation for the following:

• S12 OpenWire

• S22 OpenWire

• Cross Loop Fault

• Invalid Switch Setting

• Reset Held ON

Toggles back to OFF (0), when the unexpected operation status goes to ON (1).

0 = No fault

1 = Fault

Nonrecoverable Fault Status – Toggles ON (1) for one scan when the safety relay has detected unexpected internal operation or failed a pulse check. Toggles back to OFF (0), when the nonrecoverable fault tags are assigned a value. See

NonRecoverableFault_A

and

NonRecoverableFault_B

tags for details.

0 = No fault

1 = Fault

BOOL

BOOL

BOOL

SINT

SINT

BOOL

BOOL

BOOL

S12 Status – Indicates whether terminal S12 of circuit IN01 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S22 Status – Indicates whether terminal S22 of circuit IN02 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

S34 Status – Indicates whether terminal S34 is ON or OFF.

0 = The terminal is OFF.

1 = The terminal is ON.

Nonrecoverable Fault Processor A – Indicates that Safety Processor A has recorded a nonrecoverable fault. See

Table 18

for a list of nonrecoverable fault codes.

Nonrecoverable Fault Processor B – Indicates that Safety Processor B has recorded a nonrecoverable fault. See Table 18 for a list of

nonrecoverable fault codes.

S12 Open Wire - Indicates S12 open (0) and closed (1) while S22 remained closed (1).

S22 Open Wire - Indicates S22 open (0) and closed (1) while S12 remained closed (1).

InvalidSwitchSetting

ResetHeldOn

BOOL

BOOL

Cross Loop Fault – Indicates whether the safety relay has detected a cross loop fault on one of the input circuits.

0 = No fault

1 = Cross loop fault

Invalid Switch Settings – Indicates the switch settings changed after power-up of the safety relay.

0 = No fault

1 = Fault

Reset Held On Fault – Indicates the reset signal ON (1) for longer than the maximum time of 3000 ms.

0 = No fault

1 = Fault

60 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

AOP Controller Tags Chapter 6

SI Fault Codes

Table 18 - SI Relay Nonrecoverable Fault Codes

Fault Code

Decimal (Hex)

00 (00)

01 (01)

02 (02)

03 (03)

04 (04)

05 (05)

06 (06)

07 (07)

16 (10)

17 (11)

18 (12)

19 (13)

20 (14)

21 (15)

22 (16)

23 (17)

08 (08)

09 (09)

10 (0A)

11 (0B)

12 (0C)

13 (0D)

14 (0E)

15 (0F)

Description

No fault

Reserved

Stack over or underflow Fault

Different configuration at Processor A + B

Timing Fault

EEPROM Read or Write Fault

Reserved

Mismatch between current Reset setting and setting stored in EEPROM during power-up

Current Safety Mats configuration unequal the stored value

SPI Compare Fault

Reserved

ROM Test Fault

Terminal S12 hardware input fault

Terminal S22 hardware input fault

Reserved

Reserved

Terminal S34 hardware input fault

Pulse Test Fault of main transistor

Pulse Test Fault of transistor for safety output channel 1

Pulse Test Fault of transistor for safety output channel 2

Plausibility Test Fault of relay channel 1 feedback contact

Plausibility Test Fault of relay channel 2 feedback contact

Plausibility Test Fault of main transistor

Plausibility Test Fault of transistor for safety output channel 1

24 (18)

25 (19)

26 (1A)

27 (1B)

28 (1C)

29 (1D)

30 (1E)

31 (1F)

Plausibility Test Fault of transistor for safety output channel 2

Reserved

Reserved

Reserved

Reserved

Plausibility Fault of Single Wire Safety Output (should be ON, but is OFF)

Plausibility Fault of Single Wire Safety Output (should be OFF, but is ON)

Different Single Wire Safety Input Signal at Processor A + B

32 (20)

33 (21)

34 (22)

35 (23)

Switch / Case Fault

Logical program flow control fault

ADC Fault (reading Potentiometer values)

Fault by reading the Potentiometer values

36 (24)

37 (25)

Cross Fault at processor pins for safety outputs

Fault of voltage reduction of the relay voltage

38 (26) The other Processor has a Fault only

39 (27)…255 (FF) Reserved

Recommended Action

No action needed.

Follow the general instructions for faults. See General Instructions for Faults on page 39

.

Change the switch settings to the correct values or reconfigure the relay.

Follow the general instructions for faults. See General Instructions for Faults on page 39

.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 61

Chapter 6 AOP Controller Tags

Notes:

62 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Indicator Location

Chapter

7

Diagnostic Status Indicators

Figure 48 shows the four diagnostic status indicators on the front face of the

ENETR interface.

Figure 48 - Diagnostic Status Indicators

Module Status

Link 1 Activity/Status

Link 2 Activity/Status

Network Status

Indicator Description

Table 19 on page 64 describes each of the indicators and recommended actions

for each status.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 63

Chapter 7 Diagnostic Status Indicators

Table 19 - Diagnostic Status Indicator Descriptions

Indicator

Module status

Network status

Link 1 or Link 2 Activity / Status

Status

OFF

Solid green

Flashing green

Flashing red/green Module self-test on power-up.

No action necessary.

Flashing red Recoverable fault.

Complete firmware update.

Verify address switches.

Check for monitored safety relay fault - PWR/Fault indicator may be red or Device Fault bit may be 1.

Power was cycled to one of the monitored safety relays.

Cycle power.

Solid red

OFF

Unrecoverable fault; may require device replacement.

Cycle power.

Device is not online.

Device has not completed Dup_MAC_ID test.

Device not powered - check module status indicator.

Flashing green

Solid green

Flashing red

Device is online but has no CIP connections in the established state.

Device online and has CIP connections in the established state.

One or more CIP connections in timed-out state.

Check for Guardmaster safety relay failure and controller operation.

Solid red

OFF

Solid green

Flashing green

Solid yellow

Flashing yellow

Description and Recommended Actions

No power is applied to device.

AOP: ConnectionFaulted = 0

Check the voltage at terminals A1/A2.

Device operating normally.

AOP: ConnectionFaulted = 0

No action necessary.

Device needs commissioning due to missing, incomplete, or incorrect configuration.

Update module configuration (See Upload Method on page 33

).

Check for missing IP address.

Check if automation controller is in program mode.

Cycle power.

Duplicate IP address detected.

Verify IP address setting and correct, as needed.

No link established. Check RJ45 connections at top or bottom of ENETR interface.

One of the following conditions exists:

• A 100 Mbps (full or half-duplex) link exists.

• The ring network is operating normally.

No action necessary.

Transmit or receive activity present on indicated port @ 100 Mbps.

AOP: EthernetLinkxSts = 1 if ConnectionFaulted = 0

AOP: EthernetLinkxSts = 0 if ConnectionFaulted = 1.

No action necessary.

One of the following conditions exists:

• A 10 Mbps (full or half-duplex) link exists.

• The ring network is operating normally.

• AOP: EthernetLinkxSts = 1 if ConnectionFaulted = 0.

• AOP: EthernetLinkxSts = 0 if ConnectionFaulted = 1.

No action necessary.

Transmit or receive activity present on indicated port @ 10 Mbps.

AOP: EthernetLinkxSts = 1 if ConnectionFaulted = 0.

AOP: EthernetLinkxSts = 0 if ConnectionFaulted = 1.

No action necessary.

64 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Chapter

8

Studio 5000 Example Logix Code

GuardLink Commands

This chapter shows sample code for GuardLink commands.

Lock and Unlock

Figure 49 shows sample code to lock and unlock guard locking switches. Rung 9

uses an HMI input to unlock all switches in the GuardLink circuit. First, we move a zero into the LockCmd to clear out any previous lock commands. Then, we move a -1 into the UnlockCmd. The -1 is converted to a 1 for each tap.

Rung 10 uses an HMI input to lock all switches in the GuardLink circuit. First, we move a zero into the UnlockCmd to clear out any previous unlock commands.

Then, we move a -1 into the LockCmd. The -1 is converted to a 1 for each tap.

Rungs 11 and 12 provide an example of unlocking and locking a specific switch.

In this case, we move a 4, which is the third tap, instead of a -1.

Figure 49 - Unlock and Lock Commands

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 65

Chapter 8 Studio 5000 Example Logix Code

Lock and Unlock a Nonlocking Device

When an unlock command is sent to a tap connected to a non-locking device

(like an E-stop), the GuardLink safety signal turns OFF. When a lock command is sent to a tap connected to a non-locking device, the tap turns ON. The following events occur when an unlock command is issued to an individual tap that is not connected to a locking switch.

Figure 50 , an unlock command is sent to tap 4 on Relay 1, GuardLink1. Tap 4 is

an E-stop.

Figure 50 - Unlock Tap 4

1.

The GuardLink safety signal turns OFF.

• The Link indicator on all taps changes to solid red.

• The Device indicator on all taps changes to blinking green. Tap 4 blinks green because the E-stop has not been pressed.

• The DG IN1 indicator changes to solid red.

• The DG output turns OFF.

2.

The following occurs in the Studio 5000 AOP:

• The GuardLink1.DeviceTrip.4 bit remains HI because the E-stop is not pressed.

• The GuardLink1.Trip bit remains LO, because no devices are tripped.

• The Relay1_GSR_DG.PtS12 is LO, because the GuardLink Safety signal is OFF.

• The Relay1_GSR_DG.SafetyInput01 is LO.

The unlock command for tap 4 must be cleared (set to 0), and a lock command must be sent to tap 4 to restore the GuardLink safety signal (

Figure 51 ).

Figure 51 - Lock Tap 4

66 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Studio 5000 Example Logix Code Chapter 8

Fault Reset Command to All GuardLink Taps

The fault reset command is used to power cycle a tap. In GuardLink 1.0, the DG relay does not know if a device connected to a tap is in a faulted state; the DG relay only knows that the tap is OFF. If the tap remains OFF, this state can indicate a device fault. A fault reset command can be sent to the tap to power cycle the tap and the device that is connected to the tap. This action can clear the fault in the device.

The fault reset command cannot be sent to all taps with a rung of code like the lock all and unlock all commands. By using timers, logic can be written to execute the fault reset command to all taps.

Figure 52 on page 68 shows example logic for Studio 5000. A reset command is

sent to a tap. After 3 seconds, the reset command is sent to the next tap. The process is repeated until all taps are reset.

In this example, a momentary push button is used to initiate the subroutine. The

FRC_0 output is latched; this output is for the first tap (Tap 0). The output starts a timer. The timer value is set to 3000 ms; enough time for the tap to execute its startup self-test. After timer is done, the FRC_0 output is unlatched, and the FRC_1 output is latched. The steps are repeated for each tap.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 67

Chapter 8 Studio 5000 Example Logix Code

Figure 52 - Jump to Fault Reset Subroutine

68 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Studio 5000 Example Logix Code Chapter 8

Guard Locking with Fault Reset Command

Figure 53 on page 70 shows an example of how the lock, unlock, and fault reset

commands can be used. In this example, a guard locking interlock switch (like the

TLS-ZR or 440G-LZ) is connected to tap 4. Momentary, normally open push buttons initiate the lock and unlock commands. The logic initiates the fault reset command automatically.

The safety outputs of the guard locking switch can be OFF for various reasons:

• The switch is unlocked.

• The gate is not closed.

• The switch has faulted.

If the gate is not closed and a lock command is issued to the tap, the tap and switch do not fault. If the gate is then closed, the tap does not automatically lock the gate. The operator must issue an unlock command, followed by a lock command.

The GuardLink taps only know that the safety outputs of the switch are OFF.

The example logic allows an operator to attempt to lock the switch twice. If on the third attempt, the switch does not lock, the logic automatically sends a fault reset command to the tap. The fault reset command cycles power to the switch, in an attempt to clear a faulted state. If on the fourth unsuccessful attempt to lock the switch, an inspect flag is set. This flag can be used to inform the operator to inspect the tap, the switch, and its cabling.

You can change the number of attempts and the delay that is allowed before determining the lock command does not work. The delay must be set for at least

200 ms.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 69

Chapter 8 Studio 5000 Example Logix Code

Figure 53 - Logix

70 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Setup

Chapter

9

Explicit Communication

Explicit communication is used when status information is requested from the

ENETR interface or control signals are sent to the ENETR interface only when needed.

This communication method is also used by non-Rockwell Automation controllers.

The examples in this chapter show how to use the explicit communications when the AOP is not loaded into the Project. In this example, a generic Ethernet device is added to the project and the Get Message block is used.

1.

Figure 54

shows the start of the process of adding a new module. In the controller organizer, right-click the Ethernet connection and select New

Module.

Figure 54 - New Module

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 71

Chapter 9 Explicit Communication

2.

In

Figure 55 , scroll down to find the ETHERNET-BRIDGE.

3.

Check Close on Create.

4.

Click Create.

Figure 55 - Select Ethernet-Bridge

72

5.

In

Figure 56 , enter a name.

6.

Enter a description (optional).

7.

Enter an IP address.

8.

Click OK.

Figure 56 - New Module Name and IP Address

9.

Create three message type controller tags; one for the configuration, a second for the input and a third for the output.

10.

Create three SINT data type. These data types must be arrays with the values as shown.

Figure 57 - Create Controller Tags

Figure 58 on page 73

shows an example logic program. Add three rungs with the message block tags. When the program is running, toggle the

HMI control to execute the message function.

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Explicit Communication Chapter 9

11.

Add a rung to read the configuration of the ENETR interface.

12.

Add a rung to read the input values of the ENETR interface.

13.

Add a rung to write control signals to the ENETR interface.

14.

To configure each of the message blocks, click the ellipsis.

Figure 58 - Example Logic Program

15.

In

Figure 59 , click the Communication tab.

16.

Click Browse.

17.

Scroll down to find the Ethernet-Bridge.

18.

Click OK.

IMPORTANT Repeat these steps for each of the message controls.

Figure 59 - Communication Tab

19.

Populate the five fields as shown in Figure 60 to read the ENETR interface

configuration and click OK.

Figure 60 - Config Message Configuration

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 73

Chapter 9 Explicit Communication

20.

Populate the five fields as shown in Figure 61 to read the ENETR interface

input values and click OK.

Figure 61 - Input Message Configuration

21.

Populate the six fields as shown in Figure 62

to write the ENETR interface output values and click OK.

Figure 62 - Output Message Configuration

Configuration Data

The Configuration data can occupy an array of up to a maximum of 390 bytes.

Table 20 on page 75 describes the bytes. The Relay ID shows up in the first

six(0…5) bytes. Since the ENETR interface can only monitor a maximum of six relays, each relay is identified by one byte. Byte 0 is the relay closest to the

ENETR interface (called Slot 1).

Each DG relay can have a maximum of 32 GuardLink taps on each input and each DG relay as two inputs. Therefore, the Slot 1 GuardLink 1 taps are identified with bytes 6…37. Each GuardLink circuit occupies 32 bytes.

IMPORTANT See Knowledgebase article 1087826 for additional configuration information: https://rockwellautomation.custhelp.com/app/answers/detail/a_id/1087826

74 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Explicit Communication Chapter 9

Table 20 - Start and End Bytes

Description

Relay ID

Slot 1 GuardLink 1 ID

Slot 1 GuardLink 2 ID

Slot 2 GuardLink 1 ID

Slot 2 GuardLink 2 ID

Slot 3 GuardLink 1 ID

Slot 3 GuardLink 2 ID

Slot 4 GuardLink 1 ID

Slot 4 GuardLink 2 ID

Slot 5 GuardLink 1 ID

Slot 5 GuardLink 2 ID

Slot 6 GuardLink 1 ID

Slot 6 GuardLink 2 ID

198

230

262

294

326

358

Start Byte

0

6

38

70

102

134

166

229

261

293

325

357

389

End Byte

5

37

69

101

133

165

197

Table 21

shows the IDs in hexadecimal and decimal format for each of the relays and taps.

Table 21 - Config IDs

Type

Relay

Taps

EMD

SI

GLP

GLT

Name

DIS

DI

EM

DG

OSSD 5-pin

OSSD 8-pin

EMSS 5-pin

EMSS 8-pin

Cat. No.

440R-D22S2

440R-D22R2

440R-EM4R2

440R-EM4R2D

440R-S12R2

440R-GL2S2P

440R-GL2S2P

440R-DG2R2T

440S-SF5D

440S-SF8D

440S-MF5D

440S-MF8D

8

9

4

6

Hex

1

2

3

82

83

A

81

84

8

9

4

6

2

3

Dec

1

10

129

130

131

132

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 75

Chapter 9 Explicit Communication

Notes:

76 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Appendix

A

Specifications

440R-ENETR Specifications

Attribute 440R-ENETR

Indicators

Power consumption, max

Power dissipation, max

Thermal dissipation, max

Dimensions (HxWxD), approx.

Enclosure type rating

Terminal screw torque

Weight, approx.

Wiring category

Wire size

Two red/green status indicators:

• Module status

• Network status (Ports 1 and 2 combined)

2.2 W @ 26.4V DC

0.8 W @ 26.4V DC

2.7 BTU/hr @ 26.4V DC

111.4 x 22.5 x 113.6 mm (4.39 x 0.89 x 4.47 in.)

None (open-style)

0.4 N•m (4 lb•in)

180 g (0.4 lb)

– on power ports

– on communications ports

Power connections:

0.34…2.1 mm2 (22…14 AWG) solid or stranded copper wire, rated @ 75 °C (167 °F) or greater, 1.2 mm (3/64 in.) insulation max

Two green/yellow status indicators:

• Link 1 status

• Link 2 status

Ethernet wiring:

RJ45 connector according to IEC 60603-7, 2 or 4 pair Category 5e min cable according to TIA 568-B.1 or Category 5 cable according to ISO/IEC 24702.

North American temp code

IEC temp code

Temperature, operating IEC 60068-2-1 (Test Ad, operating cold), IEC 60068-2-2 (Test Bd, operating dry heat),

IEC 60068-2-14 (Test Nb, operating thermal shock): -20…+55 °C (-4…+131 °F)

Temperature, surrounding air, max 55 °C (131 °F)

Temperature, nonoperating

T6

T6

IEC60068-2-1 (Test Ab, unpackaged nonoperating cold) IEC60068-2-2 (Test Bb, unpackaged nonoperating dry heat), IEC60068-2-14 (Test Na, unpackaged nonoperating thermal shock):

-40…+85 °C (-40…+185 °F)

IEC 60068-2-30 (Test Db, unpackaged damp heat): 5...95% noncondensing Relative humidity

Vibration

Shock, operating

Emissions

ESD immunity

Radiated RF immunity

IEC 60068-2-6 (Test Fc, operating): 5 g @ 10...500 Hz

IEC60068-2-27 (Test Ea, unpackaged shock): 15 g

CISPR 11: Group 1, Class A

IEC61000-4-2: 6 kV contact discharges 8 kV air discharges

EFT/B immunity

IEC 61000-4-3:

• 10V/m with 1 kHz sine-wave 80% AM from 80...2000 MHz 10V/m with 200 Hz 50% Pulse

100% AM @ 900 MHz

• 10V/m with 200 Hz 50% Pulse 100% AM @ 1890 MHz 10V/m with 1 kHz sine-wave 80% AM from 2000...2700 MHz

IEC 61000-4-4:

• ±4 kV @ 5 kHz on power ports

• ±2 kV @ 5 kHz on communications ports

Surge transient immunity

Conducted RF immunity

IEC 61000-4-5:

• ±1 kV line-line (DM) and ±2 kV line-earth (CM) on power ports

• ±2 kV line-earth (CM) on communications ports

IEC61000-4-6:

• 10V rms with 1 kHz sine-wave 80% AM from 150 kHz...80 MHz

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 77

Appendix A Specifications

Notes:

78 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

Certifications

Appendix

B

Regulatory Approvals

The ENETR interface is not a safety rated device and does not meet the standard requirements of machine safety devices. The ENETR interface is a monitoring device that reports the status of the safety relays. It also monitors to the machine control system so you can take appropriate actions and sends non-safety related commands.

c-UL-us

CE

UL Listed Industrial Control Equipment, certified for US and Canada. See UL File E65584.

• ENETR Interface Declaration of Conformity

• European Union 2004/108/EC EMC Directive, compliant with:

– EN 61326-1; Meas./Control/Lab., Industrial Requirements

– EN 61000-6-2; Industrial Immunity

– EN 61000-6-4; Industrial Emissions

– EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

EtherNet/IP ODVA conformance tested to EtherNet/IP specifications

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 79

Appendix B Regulatory Approvals

Notes:

80 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

A

about interface

7

add

AOP

31

relays to ENETR

33

Add-on Profile download

25

install

27

AOP add

31

controller tags

39

download

25

install

27

approval regulatory

79

arrangement relay

13

B

BootP/DHCP server

18

bridge interface

8

C

certification

79

CIP

10

command

GuardLink

65

Common Industrial Protocol

10

communication explicit

71

compatibility hardware

10

software

10

configuration data

74

consumer model

11

controller tags

AOP

39

D

daisy chain

7

data messaging

8

data connection support

11

description status indicator

63

destination device model

11

consuming

10

producing

10

DG fault code

43

tag

42

DHCP software third-party

22

DI fault code

50

tag

48

diagnostic code

GuardLink tap

47

diagnostic status indicator

63

DIN rail mount

13

DIS fault code

50

tag

48

download

Add-on Profile (AOP)

25

dual GuardLink fault code

43

tag

42

E

EM fault code

53

tag

51

EMD fault code

53

tag

52

enclosure consideration

15

ENETR add relays

33

Ethernet Industrial Protocol

10

EtherNet/IP

10

example

Logix code

65

excessive heat

16

explicit communication

71

configuration data

74

setup

71

Index

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 81

Index

82

F

factory default reset

17

fault general instruction

39

fault code

DI

50

DIS

50

dual GuardLink (DG)

43

EM

53

EMD

53

GLP

56

GLT

58

GuardLink tap

48

SI

61

fault reset command guard locking

69

GuardLink taps

67

features interface

9

firmware version

10

G

general instruction fault

39

GLP fault code

56

tag

54

GLT fault code

58

tag

57

guard locking fault reset command

69

GuardLink command

65

GuardLink tap diagnostic code

47

fault code

48

fault reset command

67

tag

46

H

hardware compatibility

10

heat excessive

16

I

implicit messaging

8

information configuration

8

programming

8

input data real-time

8

input tag

40

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 install

Add-on Profile (AOP)

27

installation

13

interface about

7

bridge

8

features

9

primary tasks

8

what it does

8

IP address set

17

set private

17

L

location status indicator

63

lock

65

nonlocking device

66

Logix code example

65

M

manual method

36

messaging implicit

8

model destination master and slave

model

11

master and slave

11

producer/consumer

11

mount

DIN rail

13

multicast

11

N

network connection

15

nonlocking device lock/unlock

66

O

output tag

41

P

power connection

14

power up

7

primary tasks interface

8

private IP address set

17

producer model

11

protocol message-based

10

R

regulatory approval

79

reinsertion safety relay

8

relative path

10

relay arrangement

13

removable terminal block

14

removal safety relay

8

requested packet interval

11

reset factory default

17

RIUP situation

8

RJ45 connectors

7

RPI

11

RSLinx software third-party

22

S

safety relay reinsertion

8

removal

8

set setup

IP address

17

private IP address

17

explicit communication

71

SI fault code

61

tag

60

software compatibility

10

third-party DHCP/RSLinx

22

software releases

10

specifications

77

star

7

status indicator description

63

diagnostic

63

location

63

Studio 5000 example Logix code

65

support data connection

11

system power up

7

T

tag

DI

48

DIS

48

dual GuardLink (DG)

42

EM

51

EMD

52

GLP

54

GLT

57

GuardLink tap

46

input

40

output

41

SI

60

tags controller

39

terminal block removable

14

terminal torque

14

third-party tree

7

DHCP and RSLinx software

22

U

unicast

11

unlock

65

nonlocking device

66

upload method

33

V

version firmware

10

wire size

14

W

Index

Rockwell Automation Publication 440R-UM009C-EN-P - July 2019 83

Index

Notes:

84 Rockwell Automation Publication 440R-UM009C-EN-P - July 2019

.

Rockwell Automation Support

Use the following resources to access support information.

Technical Support Center

Local Technical Support Phone

Numbers

Direct Dial Codes

Literature Library

Product Compatibility and Download

Center (PCDC)

Knowledgebase Articles, How-to Videos, FAQs, Chat,

User Forums, and Product Notification Updates.

Locate the phone number for your country.

https://rockwellautomation.custhelp.com/ http://www.rockwellautomation.com/global/support/get-supportnow.page

Find the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer.

Installation Instructions, Manuals, Brochures, and

Technical Data.

Get help determining how products interact, check features and capabilities, and find associated firmware.

http://www.rockwellautomation.com/global/support/direct-dial.page

http://www.rockwellautomation.com/global/literature-library/ overview.page

http://www.rockwellautomation.com/global/support/pcdc.page

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/ documents/du/ra-du002_-en-e.pdf

.

Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page

.

Allen-Bradley, ControlLogix, FactoryTalk, GuardLink, Guardmaster, Rockwell Automation, Rockwell Software, RSLinx, RSLogix, RSLogix 5000, and Studio 5000 are trademarks of Rockwell Automation, Inc.

EtherNet/IP is a trademark of ODVA, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

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Publication 440R-UM009C-EN-P - July 2019

Supersedes Publication 440R-UM009B-EN-P - February 2014 Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.