Smithco Spray Star 1750 sn 175G001 – 175G045 Owner's Manual

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Spray Star 1750

Model 15-600

SN: 175G001

December 2007

CONTENTS

Introduction .......................................... 1-3

Introduction ....................................................................... 1

General Safe Practices .................................................... 2

Specifications ................................................................... 3

Optional Spray Equipment ............................................... 3

Service .................................................. 4-9

Maintenance ................................................................. 4-6

Service Chart .................................................................... 7

End User’s Service Chart ................................................. 8

Wheel Creep .................................................................... 9

Storage ............................................................................. 9

Diagrams ........................................... 10-13

Wiring Diagram ........................................................ 10-11

Hydraulic Diagram ................................................... 12-13

Parts .................................................. 14-43

Body & Frame ........................................................... 14-15

Nose Cone ............................................................... 16-19

Front Axle .................................................................. 20-21

Oil Tank and Fuel Tank ............................................. 22-23

Seat Panel ................................................................ 24-25

Engine Pumps and Exhaust .................................... 26-29

Spray Pump .............................................................. 30-31

Spray Tank ................................................................ 32-33

Turbo Quad Agitator ................................................. 32-33

Park brake and Rear Axle ......................................... 34-35

15-301 Orbitor .......................................................... 36-37

76-398 Hydrostatic Pump ........................................ 38-39

76-197 Eaton Gear Pump ........................................ 40-41

16-998 Hypro ® Pump ................................................ 42-43

Accessories ...................................... 44-98

Plumbing 1752 System (Raven 440) .............................

44-45

Plumbing 1754 System (Raven 203) .............................

46-47

Controls 1752 System (Raven 440) ...............................

48-49

Control 1754 System (Raven 203) ................................

48-49

16-524 Motorized Control Valve ................................ 50-51

15-743 Manifold Ball vlave ....................................... 52-53

17-503 20’ Spray Boom ............................................ 54-57

15-493 Stainless Steel 18’ Auto Boom ..................... 58-61

15-493 Boom Wiring Diagram ................................. 62-63

Nozzle Assembly ...................................................... 62-63

Turbo TurfJet Tips .......................................................... 64

XR TEEJET Tips ............................................................. 65

16-906 Electric Hose Reel ....................................... 66-67

16-129 Hose Reel .................................................... 68-69

17-507 Hose Reel Installation ................................. 70-73

Hose Reel Adjustments ................................................. 74

Electric Hose Reel Wiring Diagram ......................... 74-75

17-505 Foam Marker Installation ............................. 76-81

14-291 Foamer ......................................................... 82-83

15-505 Motor Sub Assembly .................................... 84-85

15-511 Foam Nozzle Sub Assembly ........................ 86-87

17-506 Fresh Water Tank ......................................... 88-89

14-515 Water Meter Kit (Gallons) ............................. 90-91

15-618 Water Meter Kit (Liters) ................................ 90-91

15-619 Chemical Cleanload System ...................... 92-95

15’ Star Shield Boom ................................................ 96-98

Reference ........................................ 99-100

Decal List ........................................................................ 99

Quick Reference Replacement Parts ......................... 100

Limited Warranty .................................. Inside Back Cover

INTRODUCTION

Thank you for purchasing a product.

Read this manual and all other manuals pertaining to the Spray Star 1750 carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.

Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward.

All machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 1750 is located on the left main frame, by front bumper. Refer to engine manual for placement of engine serial number.

For easy access record your Serial and Model numbers here.

lb/kg Empty lb/kg Full

Information needed when ordering replacement parts:

1. Model Number of machine

2. Serial Number of machine

3. Name and Part Number of part

4. Quantity of parts

SAFE PRACTICES

1. It is your responsibility to read this manual and all publications associated with this machine.

2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment.

3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.

4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and feet. Operate the machine only in daylight or in good artificial light.

5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.

Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.

6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective devices in place.

7. Never disconnect or bypass any switch.

8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventilation.

9. Fuel is highly flammable, handle with care.

10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.

11. Disengage all drives and set park brake before starting the engine.

12. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.

13. This machine demands your attention. To prevent loss of control or tipping of the vehicle:

A. Use extra caution in backing up the vehicle. Ensure area is clear.

B. Do not stop or start suddenly on any slope.

C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.

D. Stay alert for holes in the terrain and other hidden hazards.

14. Before leaving operator’s position:

A. Disengage all drives.

B. Set park brake.

C. Shut engine off and remove the ignition key.

D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body away from moving parts.

15. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.

16. Keep the area of operation clear of all bystanders.

17. Never carry passengers.

18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.

19. Use parts and materials supplied by only. Do not modify any function or part.

20. Use caution when booms are down as they extend out beyond the center line of the machine.

21. The tank is a confined space, take precaution.

These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is expressed or implied.

SPECIFICATIONS SPRAY STAR 1750

WEIGHTS AND DIMENSIONS

Length 120" (305 cm)

Width

Width With Boom Open

65" (165 cm)

240" (610 cm)

Height w/ ROPS 77" (195 cm)

Height w/ Booms Folded 110" (279 cm)

Wheel Base

Weight Empty

Weight Full

68" (173 cm)

1750 lbs (794 kg)

3500 lbs (1588 kg)

SOUND LEVEL (DBA)

At ear level

At 3 ft. (0.914 m)

At 30 ft. (9.14 m)

96 dBA

98 dBA

88 dBA

ENGINE

Make

Model#

Type / Spec#

Horsepower

Fuel

Cooling System

Lubrication System

Alternator

WHEELS & TIRE

Briggs & Stratton

543477

0160E1

31 hp (23 kW)

Unleaded 87 Octane Gasoline Minimum

Air Cooled

Full Pressure

15 Amp

Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar)

Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)

SPEED

Infinitely Variable 0-12 m.p.h. (0-20 kph)

BATTERY

BCI Group

Cold Cranking Amps

Automotive type 24F - 12 volt

Size 24

900 minimum

Ground Terminal Polarity Negative (-)

Maximum Length 10.25" (26 cm)

Maximum Width

Maximum Height

6.88" (17 cm)

10" (25 cm)

FLUID CAPACITY

Crankcase Oil

Fuel

Hydraulic Fluid

See Engine Manual

5 gallon (19 liters)

Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil

15-618

15-619

15-622

17-505

15-577

17-503

30-003

OPTIONAL EQUIPMENT

Water Meter Kit (Liters) 14-515 Water Meter Kit (Gallons)

Chemical Cleanload

Canopy

Foam Marker

18' Manual Boom

17-506 Clear water Wash Tank

17-521 Electric Hose Reel

17-507 Manual Hose Reel

15-493 18" Dry Boom

20' Spray Boom 10-300 18' Spray Boom w/ Contour Wheels

20' Spray boom w/ Contour Wheels

MAINTENANCE

Before servicing or making adjustments to machine, stop engine and remove key from ignition.

Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation.

LUBRICATION

Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star

1750 has 9 grease fittings.

A. One on the rod end of hydraulic cylinder.

B. One on each the right and left spindles.

C. One on the center front pivot.

D. One on the idler arm.

E. One on the brake relay.

F. One on each of the pedal relays.

G. One on the shift arm.

ELECTRICAL CONNECTIONS

Use dielectric grease on all electrical connections.

AIR CLEANER ON ENGINE

1. Unclip the two clips, remove the cover and pull out the element.

2. To service, clean by tapping gently on flat surface. Do not oil. Replace if very dirty or damaged.

3. Clean out the inside of the body and cover.

4. Place the element into the body and put the cover back on..

Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can damage cartridge.

MAINTENANCE

ENGINE OIL

Change and add oil according to chart below based on air temperature at the time of operation. Do not overfill.

Use a high quality detergent oil classified "For Service SJ or higher" oil. Use no special additives with recommended oils. Do not mix oil with gasoline.

SAE Viscosity Grades

Starting Temperature Range Anticipated Before Next Oil Change

HYDRAULIC OIL

1. Use SAE 10W-40 API Service SJ or higher motor oil.

2. For proper warranty, change oil every 500 hours or annually, which ever is first.

3. Oil level should be 2-2½" (5-6.4cm) from top of the tank when fluid is cold. Do not overfill.

4. After changing oil, run the machine for a few minutes. Check oil level and for leaks.

5. Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of contaminants.

Check and service more frequently when operating in extremely cold, hot or dusty conditions.

6. If the natural color of the fluid has become black or smells burnt, it is possible that an overheating problem exists.

7. If fluid becomes milky, water contamination may be a problem.

8. If either of the above conditions happen, change oil immediately after fluid is cool and find the cause.

Take fluid level readings when the system is cold.

9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SG when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C) ambient temperature. Use either motor oil or hydraulic oil, but do not mix.

10. Oil being added to the system must be the same as what is already in the tank.

Mark the tank fill area as to which type you put in.

TIRE PRESSURE

Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. All tires should be 20 psi (1.4bar). Improper inflation will reduce tire life considerably.

WHEEL MOUNTING PROCEDURE

1. Set park brake. Turn machine off and remove key.

2. Block wheel on opposite corner.

3. Loosen nuts slightly on wheel to be removed.

4. Jack up machine being careful not to damage underside of machine.

5. Place wheel on hub lining up bolt holes.

6. Torque to 64-74 ft/lb (87-100Nm) using a cross pattern. Retorque after first 10 hours and every 200 hours thereafter.

7. Lower machine to ground and remove blocks and jack.

MAINTENANCE

BATTERY

Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation.

Battery cable should be disconnected before using “Fast Charge”.

Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging rate. If electrolyte starts boiling over, decrease charging.

Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:

1. Filling batteries in well-ventilated areas.

2. Wear eye protection and rubber gloves.

3. Avoid breathing fumes when electrolyte is added.

4. Avoid spilling or dripping electrolyte.

Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is splashed on any part of your body, flush all contact areas immediately with liberal amounts of water. Get medical attention immediately.

Use of booster battery and jumper cables. Particular care should be used when connecting a booster battery. Use proper polarity in order to prevent sparks.

TO JUMP START (NEGATIVE GROUNDED BATTERY):

1. Shield eyes.

2. Connect ends of one cable to positive (+) terminals of each battery, first (A) then (B).

3. Connect one end of other cable to negative (-) terminal of "good" battery (C).

4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery)

To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables.

STORAGE

If the engine will be out of service for two or more months, use the following storage procedure.

1. Clean the exterior surfaces of the engine.

2. Change the oil and filter while the engine is still warm from operation.

3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration.

If you choose to use a stabilizer, follow manufacturers recommendations, and add the correct amount for the capacity of fuel system. Fill fuel tank with clean, fresh gasoline. Run engine for 2-3 minutes to get stabilized fuel into carburetor. Close fuel shut-off valve when unit is being stored or transported.

To empty the system, drain fuel tank and carburetor, or run engine until tank and system are empty.

4. Remove the spark plugs. Add one tablespoon of engine oil into each spark plug hole. Install plugs, but do not connect the plug leads. Crank the engine two or three revolutions.

5. Store machine in a clean, dry place.

SERVICE CHART

Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition.

Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance.

The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.

Maintenance Service Interval

After the first 5 operating hours

After the first 20 operating hours

Before each use daily

Every 25 hours

Maintenance Procedure

Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))

Change the engine oil and filter.

Replace hydraulic filter

Check the engine oil.

Check the hydraulic fluid level.

Check the tire pressure.

Check condition of hydraulic hoses and fittings.

Inspect and clean the machine.

Inspect cooling system.

Check the battery fluid level and cable connections.

Change oil when operating under heavy load or high bi t t t

Every 100 hours

Every 200 Hours

Every 250 hours

Every 400 hours

Every 500 hours or yearly

Change hydraulic filter

Check engine for leaks or loose parts.

Check air cleaner.

Check tire pressure (20 psi (1.4 bar)).

Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))

Grease Machine.

Check belt tension (where needed)

Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))

Change oil filter

Change hydraulic filter

Clean battery terminals

Check spark plugs

Lubricate machine

Visual inspection of machine and hydraulic hoses

Change oil.

Torque lug nuts.

Check battery terminals and electrolyte level.

Change all filters.

END USER SERVICE CHART

Duplicate this page for routine use

Maintence Check Item

Check the Safety Seat Switch

Check Steering Operation

Check the fuel level

Check the engine oil level.

Check the condition of the air filter

Clean the engine cooling fins.

Check for unusual engine noises

Check the hydraulic oil level

Check hydraulic hoses and fittings for damage

Check for fluid leaks.

Check the tire pressure (5 psi)

Check the Instrumentation

Inspect electrical system for frayed wires

Check park brake adjustment

Change oil filter.

Change oil.

Lubricate Machine

Ensure all warning decals are intact.

Areas of Concern

Inspection Performed by:

Item

For the week of:

Mon Tues.

Date

Wed.

Thurs. Fri.

Information

Sat.

Sun.

WHEEL CREEP

"Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion.

1. Lift up and support machine so rear wheels are off the ground and can turn freely.

2. In the engine compartment, the hydrostatic transmission is on the left side. The shift arm (D) is under the pump and comes out the side. The idler arm (B) has a bearing that runs in the notch of the shift arm. Loosen bolt (A).

3. With engine running, move bearing (B) so it centers on the shift arm (D) and 'wheel creep' stops.

4. Tighten all fasteners and test by using foot pedal linkage to see that 'creep' is removed.

5. Turn engine off and lower machine.

SPRAY PUMP WITH BELT

Located to the right of the engine. The belt should have approximately 1 /

" (13mm) of deflection in the center of the top strand. Loosen and tighten the 5 /

-18 x 1 1 /

set screw located on the foot of the pump mount.

PARK BRAKE

Turn knob clockwise on end of park brake to tighten. Turn it counter clockwise to loosen. If finer adjustment is needed turn clevis on brake cable to adjust length of cable.

MASTER BOOM SWITCH (FOOT SWITCH)

The master boom switch, located on the left floorboard is used to override the master switch on the computer console of the spray systems. By pushing down it will turn on/off the booms. For the 440 System the Master

Switch on the computer must be off for the master boom control switch to work.

GROUND SPEED CONTROL (FOOT SWITCH)

The ground speed control does not work the same as an automotive type cruise. The ground speed control is located on the center floorboard and is used to lock forward speed.

TO ENGAGE:

1. Flip rocker switch ‘On’ (green light).

2. Obtain desired speed with foot pedal.

3. Step on foot switch to lock speed.

4. Push foot switch again to disengage.

SPEED CALIBRATION NUMBERS

The speed calibration numbers for the Spray Star 3182 is 612.

SPRAY BOSS CONTROL

Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever is engaged it sets a stop for the accelerator. The accelerator pedal must be used to maintain this speed. To adjust speed use the knob on the end of the lever, counter clockwise increases speed and clockwise decreases speed.

Disengage the lever and you will have full accelerator pedal range.

WIRING DIAGRAM

Color Code Chart

Blue

Brown

Yellow

Green

Orange

Red

Black

Purple

White

Use dielectric grease on all electrical connections.

To reset circuit breaker on ball valve, you must disconnect power to computer.

REF#

PART#

33-216

50-359

75-518

8935

15-784

13-488

77-261

8977

Cruise

15-729

15-726

15-732

Lights

15-725

15-782

15-727

8849-28

8957-32

34-201

33-480

16-998

12-017

14-292

77-207

33-084

33-509

Right Boom

15-725

15-727

15-728

Left Boom

15-729

15-728

15-727

Pump

15-729

15-726

15-731

10-202

16-883

76-327

15-677

DESCRIPTION

Battery

Oil Temperature Light

Red Battery Cable

Buss Bar

Ignition Jumper Wire

Key Switch

40 Amp Circuit Breaker

Red Boot

Solenoid

Seat Switch

Buzzer

Magnetic Coil

Master Boom Switch

Mount Panel End

Switch Actuator - No light

Switch Body, On-Off-On

Mount Panel Middle

Switch Body, On-Off-On

Switch Actuator - No light

Mount Panel Middle

Switch Body - Light

Actuator Amber

Mount Panel Middle

Switch Body - Light

Actuator Green

Mount Panel End

Switch Body, On-Off-On

Switch Actuator - No light

Black Wire

Blue White Wire

Lights

Pressure Switch

Spray Pump

Hour Meter

Engine Block

Speedometer

Speed Sensor

Negative Battery Cable

Wire Harness

WIRING PARTS LIST

QUANTITY

HYDRAULIC DIAGRAM

REF#

PART#

76-238

15-681

15-682

15-685

8832-33

18-040

75-714

15-687

15-301

15-686

60-473

8917-26

18-040

26-016

23-031

15-683

76-398

76-197

15-624

15-684

DESCRIPTION

Wheel Motor

Hydraulic Hose 23"

Hydraulic Hose 46 3 /

Hydraulic Hose 101"

3 /

" Suction Hose

Hose Clamp

Hydraulic Cylinder

Hydraulic Hose 75 1 /

Orbitrol

Hydraulic hose 107 1 /

Hydraulic Oil tank

3 /

" Suction Hose

Hose Clamp

Oil Filter

Replacement Filter

Hydraulic Hose 43 3 /

Hydrostatic Pump

Gear Pump

Cooler

Hydraulic Hose 58"

HYDRAULIC DIAGRAM PARTS LIST

QUANTITY

PUMP DISPLACEMENT

76-398 Hydrostatic Pump

Displacement

Max Operating Speed

Rated Pressure

Max Pressure

Max Inlet Vacuum

Variable to 1.44 in 3 /R (23.6 cm 3 /R)

22.44 gpm (84.94 lpm) at 3600 rpm

3600 rpm

3000 psi (206.8 bar)

5000 psi (344.7 bar)

6 in Hg (.203 bar)

Max Inlet Temperature 225°F (107°C)

Max Allowable Case Pressure 25 psi (1.72 bar)

76-197 Gear Pump

Displacement .40 in3/R (6.6 cm3/R) 6.23 gpm (25.39 lpm)

Over tightened fittings will result in crushing the cone which will create a leak.

BODY & FRAME DRAWING

REF#

PART#

15-753

16-557

14-451

16-953

15-787

50-081

HNTL-38-16

15-765

27-055

HSM-10-32-063

HSM-10-32-100

HNFL-10-32

15-762

15-710

15-756

14-519

15-709

15-822

15-672

15-751

15-752

15-823

15-767

16-857

16-857-01

16-857-02

HB-12-13-200

HW-12

HNFL-12-13

15-701

10-168

10-154

16-225

16-225-01

16-225-02

DESCRIPTION

Boom Support Tube

Square Cap

Spray Tank

Lid

Hood Support

Rubber Bumper

Lock Nut 3 /

- 16

Read Hood (fiberglass)

Hinge

Machine Screw #10 - 32 x 5 /

Machine Screw #10 - 32 x 1

Flange Lock Nut #10 - 32

Roll Bar

LH Boom Holder

Back Panel

Seat

RH Boom Holder

Nose Cone (fiberglass)

Decal, Dash Panel

RH Step

LH Step

RH Front Fender

LH Front Fender

Tire and Wheel

Tire 20 x 10.00 - 10NHS 4 Ply

Wheel

Bolt 1 /

- 13 x 2

Washer 1 /

Flange Lock Nut 1 /

- 13

Main Frame

Rear Fender

Rear Fender Bracket

Tire and Wheel

Tire 24 x 13.00 - 12NHS 4 Ply

Wheel

BODY & FRAME PARTS LIST

QUANTITY

NOSE CONE DRAWING

REF#

PART# DESCRIPTION

12-017

15-721

13-488

15-784

10-202

50-359

76-364

HNJ-58-18

Hour Meter

Wire Cover

Ignition Switch

Ignition Jumper Wire

Speedometer

Oil Indicator Light

Square Boot

(comes with 76-362)

Jam Nut 5 /

- 18

(comes with 76-362)

13-718

13-726

76-362

HWK-316-075

Steering Wheel

Steering Wheel Cap

Tilt Steering Column

Woodruff Key 3 /

x 3 /

(comes with 76-362)

HB-516-18-125

HB-516-18-150

HW-14

15-754

Bolt 5 /

- 18 x 1 1 /

Bolt 5 /

- 18 x 1 1 /

Washer 1 /

Dash Panel

Decal, Dashboard 1750 15-672

Right Boom

15-725

15-727

Panel Mount End

Switch Actuator

Switch Body, On-Off-On 15-728

Cruise

15-729

15-726

Mount Panel, Middle

Switch Body, Light

Actuator, Green 15-732

Pump

15-729

15-726

Mount Panel, Middle

Switch Body, Light

Actuator, Amber 15-731

Left Boom

15-729

15-727

15-728

HSM-10-32-100

HWLM-6

HNFL-516-18

15-763

15-759

48-187

15-301

18-169

15-694

Mount Panel, Middle

Switch Actuator

Switch Body, On-Off-On

Machine Screw #10 - 32 x 1

Metric Lockwasher

Flange Lock Nut 5 /

- 18

Nose Cone

Bussbar Mount

Stub Shaft

Orbitrol

Adapter

Foot Pedal Assembly

76-299 Pedal Pad

HSTP-516-18-100 Machine Screw 5 /

- 18 x 1

HNFL-516-18

76-296

Flange Lock Nut 5 /

- 18

Pedal Mount

HSTP-516-18-075 Machine Screw 5 /

- 18 x 3 /

HNFL-516-18 Flange Lock Nut 5 /

- 18

15-693 Shift Arm

NOSE CONE PARTS LIST

QUANTITY

(Continued on next page)

NOSE CONE DRAWING

REF#

PART#

21-173

HN-38-24

15-760

15-692

15-761

15-758

HBM-6-1-16

33-509

HSM-10-32-063

HNFL-10-32

15-757

HBM-6-1-16

77-207

8935

Lights

15-725

15-727

15-782

DESCRIPTION

Ball Joint 3 /

- 24

Nut 3 /

- 24

Short Foot Pedal Rod

Pedal Relay

Long Foot Pedal Rod

Spray Switch Plate

(1752 only)

Metric Hex Bolt #6 -1 x 16

Master Boom Switch

(1752 only)

Machine Screw #10-32 x 5 /

Flange Nut #10 - 32

Cruise Switch Plate

Metric Hex Bolt #6 -1 x 16

Buzzer

Buss Bar

Panel Mount End

Switch Actuator

Switch Body, On-Off-On

NOSE CONE PARTS LIST

QUANTITY

FRONT AXLE DRAWING

REF#

PART# DESCRIPTION

HP-18-150

80-167*

HNAR-100-14

11-043*

80-019

11-041*

HMB-100-10

15-696

50-081

15-699

HG-14-28-180

18-153

14-344

HB-516-18-125

HNTL-516-18

HCP-58-175

Cotter Pin 1 /

x 1 1 /

Dust Cap

Slotted Hex Jam Nut

Bearing

Hub

(includes all * items)

Oil Seal

Machine Bushing 1 x 10GA

Spindle - LH

Rubber Insulators

Front Axle

Grease Fitting 1 /

- 28 x 180°

Bushing

(part of 15-699)

Axle Pin

Bolt 5 /

- 18 x 1 1 /

Lock Nut 5 /

- 18

Clevis Pin 5 /

x 1 3 /

HP-18-100

75-714

18-168

14-254

HB-58-11-250

18-154

16-883

HNJ-34-16

Cotter Pin 1 /

x 1

Hydraulic Cylinder

Elbow

Seal Kit

Bolt 5 /

- 11 x 2 1 /

Rod End

Magnetic Sensor

Jam Nut 3 /

- 16

10-265 Hub with Sprocket

HSSHS-516-18-038 Socket Head Set Screw 5 /

-18 x 3 /

16-076

15-695

King Pin

Spindle - RH

HNTL-58-11

HMB-58-14

HMB-114-10

HP-18-200

Lock Nut 5

Cotter Pin

1 /

- 18

Machine Bushing

x 2

Machine Bushing 1

1 /

x 14GA

x 10GA

HNAT-114-12

HNJ-58-18

15-690

HNL-12-220*

27-022-02*

15-715

Axle Nut 1 1 /

-12

Jam Nut 5 /

- 18

Tie Rod

Lug Nut 1 /

- 20

Stud 1 /

- 20

Sensor Bracket

(1752 only)

FRONT AXLE PARTS LIST

QUANTITY

OIL AND FUEL TANK DRAWING

REF#

PART#

18-249

18-140

18-093

60-473

13-747

15-586-03

HSTC-10-32-050

33-216

15-785

HNFL-14-20

18-202

23-183

HB-14-20-075

HW-14

HWL-14

26-016

18-008

23-143

23-031

15-491

15-492

HB-14-20-075

HW-14

HWL-14

15-039

18-186

8800-38

18-042

75-792

HB-516-18-150

HW-516

HNFL-516-18

23-142

60-213

DESCRIPTION

Barb Fitting

Street Elbow

Straight Tee

Oil Tank

Filler Breather

(complete)

Gas Tank Neck

Thread Cutting Screwe 10-32 x 1 /

Battery

Battery Hold Down

Flange Lock Nut 1 /

- 20

Elbow

Male Connector

Bolt 1 /

- 20 x 3 /

Washer 1 /

Lock Washer

Part of Main Frame

Oil Filter

Pipe Thread Reducer

Connector

Replacement Filter

Fuel Tank w/ Inserts

Cap with Gauge

Bolt 1 /

-20 x 3 /

Washer 1 /

Lock washer

Fuel Valve

Hose Clamp

Fuel Hose 1 /

x 38"

Reducer Bushing

Tank Hold Down

Bolt 5 /

- 18 x 1 1 /

Washer 5 /

Flange Nut 5 /

- 18

Connector

Strainer

OIL AND FUEL TANK PARTS LIST

QUANTITY

SEAT PANEL DRAWING

REF#

HNFL-516-18

60-106

15-751

15-752

15-766

16-857

16-857-01

16-857-02

15-712

HB-12-13-200

HW-12

HNFL-12-13

50-081

HNTL-38-16

15-706

15-707

11-100

21-462

15-708

PART#

15-723

15-786

HW-38

HP-18-075

10-211

15-710

10-194

HW-14

HN-14-20

15-762

60-106

76-198-03

HB-716-14-100

HW-716

HNTL-716-14

15-767

15-781

15-713

15-714

15-709

27-055

HSM-10-32-063

HN-10-32

15-786

HW-38

HP-18-075

80-020

34-160

34-160-01

15-711

HBFL-516-18-075

DESCRIPTION

Hood Latch

Hood Rod

Washer 3 /

Cotter Pin 1 /

x 3 /

Hood Rod Mount

Boom Holder - LH

U-Bolt

Washer 1 /

Nut 1 /

- 20

Roll Bar

Speed Boss Lever

Seat Belt

Bolt 7 /

-14 x 1

Washer 7 /

Lock Nut 7 /

-14

Front Fender - LH

Plastic Cup Holder

Side Panel - LH

Seat Panel

Boom Holder - RH

Hinge

Machine Screw #10-32 x 5 /

Nut #10 - 32

Hood Rod

Washer 3 /

Cotter Pin 1 /

x 3 /

Choke Cable

Throttle Cable

Inner Cable

Front Panel

Flange Bolt 5 /

- 18 x 3 /

Flange Nut 5 /

-18

Park Brake

Step - RH

Step - LH

Front Fender - RH

Tire and Wheel

Tire 20 x 10.00 - 10NHS 4 Ply

Wheel

Side Panel - RH

Bolt 1 /

- 13 x 2

Washer 1 /

Flange Lock Nut 1 /

- 13

Rubber Insulator

Lock Nut 3 /

- 16

Speed Boss Arm

Spray Boss Linkage

Linkage Yolk

Ball Joint

Valve Mount

SEAT PANEL PARTS LIST

QUANTITY

ENGINE, PUMPS AND EXHAUST DRAWING

REF#

PART# DESCRIPTION

76-270

HB-516-24-075

HWL-516

76-447

50-394

15-651

76-400

15-774

HB-38-16-125

HW-38

HNTL-38-16

42-537

18-204

23-130

18-133

76-398

Cable Mount

Bolt 5 /

- 24 x 3 /

Lock Washer 5 /

Muffler

Muffler Clamp

Tailpipe

Omega Pump Coupling

Pump Mount

Bolt 3 /

- 16 x 1 1 /

Washer 3 /

Lock Nut 3 /

-16

Spade Bolt 3 /

Elbow

Hose Barb

Gear Pump

23-145

23-129

23-188

HB-38-16-125

HNFL-38-16

76-197

23-133

18-133

O-ring

Elbow

Male Connector

Bolt 3 /

- 16 X 1 1 /

Flange Lock 3 /

- 16

Gear Pump

Adjustable Elbow 90°

Hose Barb

15-702

15-693

Adapter

Shift Arm

HSSHS-14-20-031 Set Screw 1 /

- 20 x 5 /

18-241 Straight Thread Connector

29-118

HB-38-16-175

HW-38

HN-38-16

Spring

Bolt

Nut 3

- 16 x 1

Washer 3 /

- 16

3 /

HWL-38

14-266

18-270

HSM-10-32-100

HN-10-32

HNFL-10-32

HB-12-13-300

HN-12-13

HMB-12-14

HWL-12

HG-14-28-180

Lock Washer 3 /

Ball Bearing

Oilite Bushing

Machine Screw #10 - 32 x 1

Nut #10 - 32

Flange Lock Nut #10 - 32

Bolt 1 /

- 13 x 3

Nut 1 /

- 13

Machine Bushing 1 /

x 14GA

Lock Washer 1 /

Grease Fitting 1 /

- 28 x 180°

ENGINE, PUMPS AND EXHAUST PARTS LIST

QUANTITY

(Continued on next page)

ENGINE, PUMPS AND EXHAUST DRAWING

REF#

PART#

15-705

HB-516-18-200

HW-516

HNTL-516-18

HB-38-16-150

HW-516

HNTL-38-16

HB-12-13-300

60-168

60-107

15-678

76-446

21-161

76-395-04

76-395-01

76-395-02

ENGINE, PUMPS AND EXHAUST PARTS LIST

DESCRIPTION

Idler Arm

Bolt 5 /

- 18 x 2

Washer 5 /

Lock Nut 5 /

- 18

Bolt 3 /

- 16 x 1 1 /

Washer 5 /

Lock Nut 3 /

- 16

Bolt 1/2 - 13 x 3

Spacer

Rubber Insulator

Engine Plate

Engine, Briggs & Stratton 31HP

Wire Block

Cyclonic Air Cleaner

Air Cleaner Cartridge

Safety Filter Cartridge

QUANTITY

SPRAY PUMP DRAWING

REF#

PART#

16-156

18-372

16-180

16-935

16-161

HB-12-13-400

HMB-12-14

HN-12-13

HB-38-16-150

HW-38

HNTL-38-16

15-580

16-998

15-704

15-688

HB-14-20-075

HW-14

18-202

HBFL-516-18-075

18-190

18-168

15-624

HNFL-14-20

15-703

76-411

76-446

18-214

33-480

16-825

8889-19

18-222

33-494

15-764

DESCRIPTION

Elbow

3-Way Valve

Quick Coupler Male

Quick Coupler Cap

Fitting

Bolt 1 /

- 13 x 4

Machine Bushing 1 /

x 14GA

Nut 1 /

- 13

Bolt 3 /

- 16 x 1 1 /

Washer 3 /

Lock Nut 3 /

- 16

Pump Mount Arm

Spray Pump

Belt

Cooler Panel

Bolt 1 /

- 20 x 3 /

Washer 1 /

Elbow

Flange Bolt 5 /

- 18 x 3 /

Tee

3 /

" Straight Elbow

Oil Cooler

Flange Nut 1 /

- 20

Pulley

Stub Shaft

(comes with engine)

Briggs & Stratton 31 HP Engine

45° Elbow

Pressure Switch

Hex Bushing

Suction Hose 1 1 /

" x 19"

Hose Clamp

Male Elbow

Cooler Clamp

SPRAY PUMP PARTS LIST

QUANTITY

TANK DRAWING

TURBO-QUAD AGITATOR DRAWING

REF#

PART#

16-953

16-953-01

14-322

16-945

16-162

HB-38-16-400

HB-38-16-350

HNTL-38-16

16-150

16-155

15-733

16-557

15-753

HB-12-13-150

HNJ-12-13

10-168

10-154

HBFL-516-18-075

HNFL-516 - 18

HBC-516-18-100

HNFL-516-18

15-701

16-998

33-494

HB-12-13-125

HNFL-12-13

16-156

16-194

8954-30

33-496

33-495

14-451

15-787

50-081

HNFL-38-16

15-788

HB-14-20-075

HNFL-14-20

14-327

14-365

16-962

16-962-01

16-961

16-851

18-448

DESCRIPTION

16" Hinged Lid Well with Gasket

Gasket

(for Lid)

Tank Strap

1" Double Thread Fitting

1" Hex Plug

(only 440)

Bolt 3 /

- 16 x 4

Bolt 3 /

- 16 x 3 1 /

Lock Nut 3 /

- 16

1 /

" Double Thread Fitting

(part of tank)

Elbow

Tank Carrier

Square Cap

Boom Support Tube

Bolt 1 /

- 13 x 1 1 /

Jam Nut 1 /

- 13

Rear Fender

Rear Fender Brackets

Flange Bolt 5 /

- 18 x 3 /

Flange Nut 5 /

- 18

Carriage Bolt 5 /

- 18 x 1

Flange Lock Nut 5 /

- 18

Main Frame

Hypro Pump

Male Elbow

Bolt 1 /

- 13 x 1 1 /

Flange Nut 1 /

- 13

Elbow

1 1 /

Anti Vortex Fitting

(part of tank)

Clear Hose 3 /

Reducer Bushing 1 /

to 1 /

Bulkhead Fitting

Spray Tank

Hood Support

Rubber Bumper

Flange Nut 3 /

- 16

Stop Adjustment

Bolt 1 /

- 20 x 3 /

Flange Nut 1 /

- 20

Front Tank Strap

Air Gap Filler

1" Coupler

Buna-N Gasket

(for 16-962)

1" Adapter

1" Nipple

1" Ball Valve

PART#

16-036

16-173

16-158

16-157

16-172

TANK PARTS LIST

QUANTITY

TURBO-QUAD AGITATOR PARTS LIST

DESCRIPTION

Agitator Jet (Includes one each 1 /

", 5 /

", and 3 /

" orifices)

Reducer 3 /

4 x 1 /

Close Nipple 3 /

4 x 3 /

Female Pipe Thread Tee 3 /

x 3 /

Nylon Nipple 3 /

NPT x 3 1 /

QUANTITY

PARK BRAKE AND REAR AXLE DRAWING

REF#

PART#

60-106

11-100

HN-516-24

15-722

60-347

15-691

34-021

HN-516-24

10-154

HCP-516-100

HP-18-075

76-241

76-239

76-238

HMB-12-14

HB-12-13-800

HNFL-12-13

HB-12-13-750

HNFL-12-13

15-681

34-057

15-700

HBFL-516-18-075

HNFL-516 - 18

HWK-516-100

60-268

14-265

34-122

76-240

PARK BRAKE AND REAR AXLE PARTS LIST

DESCRIPTION

Park Brake Lever Kit

Linkage Yoke 5 /

Nut 5 /

- 24

Seat Frame

Brake Cable

Brake Relay

Short Rod

Nut 5 /

-24

Rear Fender Bracket

Clevis Pin 5 /

x 1

Cotter Pin 1 /

x 3 /

Right Caliper CW

Brake Disc 5-hole

Wheel Motor

Machine Bushing 1 /

x 14GA

Bolt 1 /

- 13 x 8

Flange Lock Nut 1 /

- 13

Bolt 1 /

- 13 x 7 1 /

Flange Lock Nut 1 /

-13

Hydraulic Hose

Tee

Rear Axle

Flange Bolt 5 /

- 18 x 3 /

Flange Nut 5 /

- 18

Woodruff Key 5 /

x 1

(comes with wheel motor)

Lug Bolt 1 /

- 20 x 1 5 /

Lug Nut

(comes with wheel motor)

Short Elbow

Left Caliper CCW

QUANTITY

15-301 ORBITROL DRAWING

REF #

PART #

15-301-14

15-301-13

15-301-15

13*

18*

19*

15-301-08

15-301-11

15-301-12

15-301-06

15-301-07

15-301-05

15-301-04

15-301-03

15-301-02

15-301-01

15-301 ORBITOR SPECIFICATIONS

Maximum System Pressure

Maximum Back Pressure

Maximum System Operating Temperature.

Maximum Flow

Maximum Temperature Differential between

Steering Unit and System.

Input Torque Powered

Input Torque Maximum Non-powered

Rotation Limits

Fluid

Check Valve for Manual Steering

Relief Valve Setting

Ports

Displacement

15-301 ORBITROL PARTS LIST

DESCRIPTION

O-Ring Seal

Quad Seal

Bearing Kit

Bearing Race

Bearing

Spool

External Retaining Ring

Spring Centering Kit

(Includes Ref# 9)

Spring Spacer

Centering Spring

Spring Retaining Ring

Sleeve

Retainer

Plug and O-ring

O-Ring Seal

Plug

Relief Valve/Check

(1015 psi (70 bar))

Housing

Dust Seal

Wear Plate

Drive

Spacer

Gerotor

O-Ring

Seal

End Cap

Cap Screw

QUANTITY

Seal Kit

1015 psi (70 bar)

150 psi (10 bar)

200°F (93°C)

4 gpm (15 lpm)

50°F (28°C)

15-25 lb/in @ 100 psi tank pressure (2-3 Nm @ 7 bar)

60 lb/ft (81 Nm)

None

SAE 10W-40 API Service SJ or higher Motor Oil

Yes

1015 psi (70 bar)

9 /

- 18 SAE O-Ring 4 Ports

61 cu. in/ R (100 cu cm/R)

76-398 HYDROSTATIC PUMP DRAWING

PART#

77-239-13

77-239-14

33-058-27

60-343-23

77-239-15

77-239-16

76-160

77-239-17

77-239-18

77-239-19

60-343-43

77-239-20

77-239-21

60-343-05

60-343-06

60-343-03

60-343-02

60-343-01

76-398-01

60-343-08

77-239-01

77-239-02

77-239-03

77-239-04

77-239-05

77-239-06

77-239-07

77-239-08

77-239-09

60-343-21

77-239-10

60-343-12

77-239-11

77-239-12

REF#

27*

30*

34*

35*

17*

14*

* 77-239-22

76-398 HYDROSTATIC PUMP PARTS LIST

DESCRIPTION

Drive Shaft

(splined)

Needle Bearing

(with housing)

Housing

O-Ring

Thrust Bearing

Trunnion Cover

Pan Head Screw

Washer

Cone Bearing

Cam Plate

Swash Plate Insert

Rotating Kit

Crush Ring

Shaft Seal

Seal Cover

Key

Gasket

Back Plate

Dowel Pin

Bearing

Relief Valve

Tow Valve Assembly

Charge Pump Adaptor

Cap Screw

O-Ring

Gerotor and Coupler

End Cover Assembly

Retaining Ring

Bearing Race

Thrust Bearing

Washer

Shaft Seal

Retaining Ring

QUANTITY

Seal Kit

76-197 EATON GEAR PUMP DRAWING

REF#

10*

11*

14*

PART#

76-197-01

76-197-06

76-197-07

33-061-15

76-197-04

76-197-02

76-197-08

76-197 EATON GEAR PUMP PARTS LIST

DESCRIPTION

Body

Front Plate

Washer

Cap Screw

Retaining Ring

Shaft Seal

Washer

O-Ring

Backup Gasket

Seal

Wear Plate

Shaft

(comes with Idler Gear)

Back Plate

Plug

QUANTITY

Seal Kit

16-998 HYPRO PUMP DRAWING

REF#

17*

PART#

16-998-01

16-998-02

16-998-03

16-966-16

16-998-04

16-998-05

16-966-06

16-998-06

16-998-07

16-966-10

16-998-08

16-998-09

16-822-20

16-966-13

16-998-10

16-994-01

16-967

16-998 HYPRO ® PUMP PARTS LIST

DESCRIPTION

Drain Plug

Pump Casing

Impeller Nut

Impeller

0-Ring

Mechanical Seal (Silicon Carbide)

Slinger Ring

Mounting Flange

Bolt

Ball Bearing

Key

Pump Shaft

Key

Bearing Retainer

Gasket

Clutch

QUANTITY

Silicone - Carbon Seal Kit

When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank.

1752 PLUMBING DRAWING

(RAVEN 440)

REF#

PART#

18-116

15-740

15-738

15-808

8896-66

18-116

18-040

16-156

18-372

16-180

16-935

16-161

8889-38

18-116

16-825

16-998

15-741

15-742

15-743

16-524

15-734

18-373

15-744

8897-60

18-116

HB-38-16-500

HNFL-38-16

15-739

16-281

15-737

15-735

8897-66

16-194

16-155

16-150

14-451

15-553

8887-120

18-040

8889-19

18-116

1752 PLUMBING PARTS LIST

(RAVEN 440)

DESCRIPTION

75 Series Clamp

#75 Inlet Cover

Manifold Ball Valve

Motorized Control Valve

#75 Elbow Coupling

Flow Meter

#75 Hose Barb

1 1 /

Discharge Hose 60"

Hose Clamp

Bolt 3 /

- 16 x 5

Flange Nut 5 /

- 18

#75 90° Hose Barb

Liquid Filled Gauge

Flanged Strainer

#50 x 1" FPT Fitting

1 1 /

Discharge Hose 66"

Hose Clamp

50 Series Clamp

Flanged Ball Valve

Flange Hose Barb, Straight

1 Suction Hose 66"

Hose Clamp

Elbow

3-Way Valve

Quick Coupler Male

Quick Coupler Cap

Fitting

1 1 /

Suction Hose 38"

Hose Clamp

Hex Bushing

Pump

1 1 /

Anti Vortex Fitting

(comes with tank)

Elbow

1 /

" Double Threaded Fitting

(comes with tank)

Spray tank

3 /

-90° Hose Barb

3 /

" Orange PVC Hose x 120"

Hose Clamp

1 1 /

Suction Hose 19"

Hose Clamp

QUANTITY

1754 PLUMBING DRAWING

(RAVEN 203)

REF#

PART#

16-180

16-935

16-161

16-825

8889-38

18-116

16-998

16-155

16-150

16-194

8889-19

18-222

15-734

14-451

16-945

15-779

8897-26

18-116

15-739

16-524

15-741

15-743

15-553

8887-120

18-040

15-775

15-740

15-776

15-744

8897-60

18-116

HB-38-16-500

HNFL-38-16

15-780

15-737

15-735

15-808

15-738

8897-66

18-116

16-156

8896-66

18-116

18-040

18-372

1754 PLUMBING PARTS LIST

(RAVEN 203)

DESCRIPTION

Spray Tank

Double Thread Fitting

(inside tank)

Hose Barb

1 1 /

Discharge Hose 26"

Hose Clamp

#75 90° Hose Barb

Motorized Control Valve

70 Serise Clamp

Manifold Ball Valve

3 /

-90° Hose Barb

3 /

" Orange PVC Hose x 120"

Hose Clamp

Reducer Tee

50 Series Clamp

#50 Tee

#75 Hose Barb

1 1 /

Discharge Hose 60"

Hose Clamp

Bolt 3 /

- 16 x 5

Flange Nut 3 /

- 16

Poly Hex Plug

Flanged Strainer

#50 1" FTP Fitting

Flange Hose Barb Straight

Fllanged Ball Valve

1 1 /

Discharge Hose 66"

Hose Clamp

Elbow

1" Suction Hose 66"

Hose Clamp

3-Way Valve

Quick Coupler Male

Quick Coupler Cap

Fitting

Hex Bushing

1 1 /

Suction Hose 38"

Hose Clamp

Pump

Elbow

1 /

" Double Threaded Fitting (comes with tank)

1 1 /

Anti Vortex Fitting (comes with tank)

1 1 /

Suction Hose 19"

Hose Clamp

#75 Elbow Coupling

QUANTITY

CONTROLS 1752 SYSTEM DRAWING

(RAVEN 440)

CONTROL 1754 SYSTEM DRAWING

(RAVEN 203)

REF#

PART#

16-558

15-716

16-525

33-089-04

33-089-05

16-139

HN-14-20

HWL-14

15-715

16-524

18-373

15-369

33-271

33-273

33-508

33-509

10-225

CONTROLS 1752 SYSTEM PARTS LIST

DESCRIPTION

Mounting Knob

Controller Box

Console

(only)

Red Magnet Assembly

Black Magnet Assembly

Magnetic Sensor

Nut 1 /

- 20

Lockwasher 1 /

Sensor Bracket

Motorized Control Valve

Flow Meter

Console Control Cable

Fuse Block

Auto Blade Type Fuse 30 amp

Auto Blade Type Fuse 15 amp

Master boom Switch

Power Wire

Use Dielectric Grease On All Electrical Connections

QUANTITY

10*

11*

14*

15*

REF#

PART#

16-958-01

16-898

16-900

16-899

16-958

33-090-02

16-958-02

16-525-03

16-895

16-958-04

16-958-05

15-624

15-743

15-775

16-955

16-902

33-271

33-508

10-225

33-273

16-852

CONTROL 1754 SYSTEM PARTS LIST

DESCRIPTION

Mounting Bracket

Boom Switch

Mounting Knob

Master Switch

Console (only)

Liquid Filled Pressure Gauge

Fuse Holder

Fuse 15 AMP

Pressure Switch

Cable Assembly 8ft Enclosure Hook-Up

Union Fitting

Motorized Control Valve

Manifold Valve

Tee

Tubing

Cable Assembly 72" Solenoid Hook-Up

Fuse Block

Auto Blade Type Fuse 15 amp

Wire Harness (fuse block to electric valve)

Auto Blade Type Fuse 30 Amp

QUANTITY

203 Sprayer Control Kit (includes all * items)

Use Dielectric Grease On All Electrical Connections

16-524 MOTORIZED CONTROL VALVE DRAWING

16-524 MOTORIZED CONTROL VALVE PARTS LIST

REF#

PART#

16-870

16-524-01

16-897

16-875

16-866-01

16-957

16-524-04

16-524-02

16-956

16-524-03

16-995-01

DESCRIPTION

Valve Cover

#6 Self Tapping Screw 3 /

" Long

Seal Tetraseal

Motor Assembly

(For 16-524 on Spray Star 3002)

Motor Assembly

(For 16-866 on Spray Star 3004)

Woodruff Key

Isolation Flange Assembly

Coupler Shaft

Butterfly

Valve Body Assembly (for 16-524)

Valve Body Assembly (for 16-995)

QUANTITY

* 16-524-05

16-955-02

1" Valve ISO-Body Kit (for 15-524)

1" Valve ISO-Body Kit (for 16-995)

WHEN SERVICING VALVE:

Replace valve body with ISO-Body Kit if valve has been leaking internally.

Replace motor assembly if the motor will not run or if the printed circuit board is corroded.

Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key. Place the coupler shaft (Ref 7) and the woodruff key (Ref 5) onto the motor shaft. Plug motor into the valve connector coming from Sprayer Control Console. Check that the motor rotates in both directions. Motor must stop when coupler CAM releases printed circuit board switch button.

When reassembling valve, grease both sealing surfaces of coupler shaft. Insert coupler shaft into Iso-flange and be sure seal properly seats on shaft. Install on valve body and apply RTV 738 to mounting holes. Reassemble remaining items as shown in parts diagram on opposite side.

15-743 MSANIFOLD VALVE DRAWING

REF#

12*

13*

14*

PART#

15-552-23

15-552-24

15-552-25

15-552-26

15-517-11

15-552-27

15-552-05

15-517-16

15-517-17

15-552-09

15-552-13

15-517-19

15-517-20

15-743-01

15-743-03

15-743-02

15-552-10

15-743 MANIFOLD VALVE PARTS LIST

QUANTITY DESCRIPTION

Motor

Retaining Clip

Socket Head Cap Screw, Stainless Steel

Motor Adapter, Polypropylene

Thrust Washer, Teflon

Stem, Stainless Steel

O-ring, Viton

Body, Nylon

Dust Plug, Felt

Lock Nut, Stainless Steel

Ball, Polypropylene

Gasket, Viton

Seal, teflon

O-ring, Viton

End Cap

Mounting Rail aluminum

#75 tee Body 4

Spare Pasts Kit (includes all * items)

17-503 20' SPRAY BOOM DRAWING

11-158-03

Motor 12VDC

11-180 RH Linear Actuator

11-181-LH Linear Actuator

REF#

17-503 20' SPRAY BOOM PARTS LIST

PART# DESCRIPTION QUANTITY

16-926

13-498

33-333

15-013

HNFL-14-20

15-020

10-316

15-810

HMB-58-14

HBS-38-16-125

HWS-38

HNTL-38-16

HCPS-12-225

HPS-18-100

Stainless Steel Cap 3 /

U-Bolt Kit 1 1 /

Left Brush Guard

Rubber Bumper

Flange Lock Nut 1 /

- 20

Grip Pad

LH Boom Holder

Pivot

Machine Bushing 5 /

- 14

Stainless Steel Bolt 3 /

- 16 x 1 1 /

Stainless Steel Washer 3 /

Lock Nut 3 /

- 16

Stainless Steel Clevis Pin 1 /

x 2 1 /

Stainless Steel Cotter Pin 1 /

x 1

Bolt 3 /

- 16 x 2 1 /

Lock Nut 3 /

- 16

Boom Brackets

HB-38-16-225

HNTL-38-16

16-761

17-512

10-317

11-180

11-181

HMB-100-14

HRPS-14-150

Center Mount

RH Boom Holder

RH Linear Actuator with 4" Stroke

LH Linear Actuator with 4" Stroke

Machine Bushing 1 x 14GA

Stainless Steel Roll Pin 1 /

x 1 1 /

33-332

16-024

HWLS-516

Right Brush Guard

U-Bolt 5 /

- 24

HNS-516-24

16-928

16-966

33-301

15-813

15-494

Stainless Steel Lockwasher 5 /

Stainless Steel Nut

Right and Left Tube

Nozzle Bodies

Right Pivot Bracket

Pivot Bracket

5 /

- 24

Nylon Flange Bushing

(part of 33-295)

18-036 Oilite Bushing (part of 33-295)

HSSQS-38-16-150 Stainless Steel Set Screw 3 /

- 16 x 1 1 /

HN-38-16

18-249

Nut 3 /

- 16

Barb Fitting

16-925 Stainless Steel Pipe Elbow 3 /

4 x 90°

HSSQS-38-16-150 Stainless Steel Set Screw 3 /

- 16 x 1 1 /

(part of 17-512)

HN-38-16

33-308

Nut 3 /

- 16 (part of 17-512)

Right Center Tube Bracket

HBS-38-16-125

HWS-38

HNTL-38-16

HBS-38-16-550

HNTL-38-16

17-511

33-309

Stainless Steel Bolt

Lock Nut

Center Tube

- 16

Stainless Steel Bolt

- 16

- 16 x 1

Stainless Steel Washer 3

Left Center Tube Bracket

- 16 x 5

HBS-38-16-125

HWS-38

HNTL-38-16

Stainless Steel Bolt 3 /

- 16 x 1 1 /

Stainless Steel Washer 3 /

Lock Nut 3 /

- 16

(Continued on next page)

17-503 20' SPRAY BOOM DRAWING

11-158-03

Motor 12VDC

11-180 RH Linear Actuator

11-181-LH Linear Actuator

REF#

PART#

HBS-12-13-550

HNCL-12-13

15-495

15-812

15-811

18-268

HMB-100-10

33-302

HPS-18-100

17-503 20' SPRAY BOOM PARTS LIST

DESCRIPTION

Stainless Steel Bolt 1 /

- 13 x 5 1 /

Center Lock Nut 1 /

- 13

Extension Spring

Right Cam Stop (must also order 15-811)

Left Cam Stop (must also order 15-812)

Oilite Bushing (part of 15-812)

Machine Bushing 1 x 10GA

Left Pivot Bracket

Cotter Pin 3 /

x 1

QUANTITY

INSTALLATION INSTRUCTION

For best results use Teflon ® tape on all fittings.

1. The three boom assemblies are not on the packing list but are in carton. The long boom assemblies are the right and left booms. The labels are located on right and left pivot brackets (Ref 20 and 32). The small boom assembly is the center boom. You can NOT order these boom assemblies as one unit. Please refer to parts drawing for individual parts.

2. Mount small boom assembly to rear upright support on sprayer using four boom brackets (Ref 10), four bolts, 3 /

- 16 x 5 1 /

and four lock nuts, 3 /

- 16 (Ref 26). One boom bracket should go on boom assembly and one on upright support of sprayer. Do the same for right and left side. Place boom at desired level

(approximately 20" (51 cm) nozzle height) and center. Tighten bolts.

3. The actuator brackets are incorporated into the boom holders (Ref 6 and 12) on the center mount (Ref 11) using 3 /

- 16 x 1 1 /

bolts, washers and lock nuts, with washers over the slots. Snug up the bolts so that you can adjust the boom holders with the set screws (Ref 24) on the center mount after booms have been mounted.

4. Take right boom and slide pivot bracket (Ref 21) in center mount (Ref 11) and hold in place with

1 /

- 13 x 5 1 /

bolt and 1 /

- 13 center lock nut (Ref 29). Do not over tighten, boom must be able to move up and down. Repeat for left boom.

5. Mount actuator (Ref 13) fixed end to actuator bracket and ram end to pivot bracket using 1 /

x 2 1 /

clevis pins and 1 /

x 1 cotter pins (Ref 8). It may be necessary to lift boom slightly for proper fit. Repeat process for other boom.

6. Hook hoses to respective fittings using hose clamps (18-040). The hose coming from right side of sprayer goes to straight fitting on right boom. Center hose from sprayer goes to straight fitting on center boom.

The left hose from sprayer goes to straight fitting on left boom. Be sure all clamps are tight.

7. Connect wire harness to actuator. Use two nylon ties (22-075) to hold wire to fixed end of actuators.

8. Use boom switches to completely extend actuator and lower booms.

9. Using set screws (Ref 24) adjust actuator brackets so nozzles of booms are at same height with nozzles of center section. Tighten bolts holding actuator brackets to center mount and locknuts on set screws.

10. Make certain set screws on the pivot brackets (Ref 21) on both sides are completely screwed in. Raise booms with boom switches all the way up, adjust set screws (Ref 24) so they contact the stop.

15-493 STAINLESS STEEL 18' AUTO BOOM DRAWING

8887-120 Orange Hose (Right & Left Booms)

18-040 Hose Clamps

11-178 Linear Actuator

Ref# 30

11-158-03

Motor 12VDC

REF#

15-493 STAINLESS STEEL 18' AUTO BOOM PARTS LIST

PART# DESCRIPTION QUANTITY

16-926

13-498

16-928

33-333

33-332

HBS-38-16-550

HNTL-38-16

16-761

16-024

HWLS-516

HNS-516-24

18-249

16-925

Stainless Steel Cap

U-Bolt Kit 1

Lock Nut 3 /

Barb Fitting

Right and Left Tube

Left Brush Guard

Right Brush Guard

Stainless Steel Bolt

- 16

Boom Brackets

U-Bolt 5 /

- 24

- 16 x 5

Stainless Steel Lockwasher 5 / 16

Stainless Steel Nut 5 / 16 - 24

1 /

33-301

HMB-100-14

HMB-100-10

15-495

15-812

33-308

HBS-38-16-125

HWS-38

HNTL-38-16

Stainless Steel Pipe Elbow 3 /

4 x 90°

Right Pivot Bracket

Machine Bushing 1 x 14GA

Machine Bushing 1 x 10GA

Extension Spring

Right Cam Stop (must also order 15-811)

Right Center Tube Bracket

Stainless Steel Bolt 3 /

- 16 x 1 1 /

Stainless Steel Washer 3 /

Lock Nut 3 /

- 16

16-927 Center Tube 1

33-330

HBS-38-16-125

HN-38-16

33-331

Right Actuator Bracket

Stainless Steel Bolt 3 /

- 16 x 1 1 /

HWS-38

HNTL-38-16

33-329

Stainless Steel Washer 3 /

Lock Nut 3 /

- 16

Center Mount

HSSQS-38-16-150 Stainless Steel Set Screw 3 /

- 16 x 1 1 /

(part of 33-329) 2

Nut 3 /

- 16 (part of 33-329)

Left Actuator Bracket

HBS-38-16-125

HWS-38

HNTL-38-16

33-309

HBS-38-16-125

HWS-38

HNTL-38-16

HRPS-14-150

33-302

Stainless Steel Bolt 3 /

- 16 x 1

Stainless Steel Washer 3 /

1 /

Lock Nut 3 /

- 16

Left Center Tube Bracket

Stainless Steel Bolt 3 /

- 16 x 1 1 /

Stainless Steel Washer 3 /

Lock Nut 3 /

- 16

Stainless Steel Roll Pin 1 /

x 1 1 /

Left Pivot Bracket

Pivot

Stainless Steel Machine Bushing 5 / 8 - 14

15-810

HMBS-58-14

HPS-18-100

HBS-38-16-125

HWS-38

HNTL-38-16

Stainless Steel Cotter Pin 1 / 8 x 1

Stainless Steel Bolt 3 /

- 16 x 1 1 /

Stainless Steel Washer

Lock Nut 3 /

- 16

3 /

15-813

15-494

Pivot Bracket

Nylon Flange Bushing (part of 33-295)

18-036 Oilite Bushing (part of 33-295)

HSSQS-38-16-150 Stainless Steel Set Screw 3 /

- 16 x 1 1 /

HN-38-16

HCPS-12-225

HPS-18-100

Nut 3 /

- 16

Stainless Steel Clevis Pin 1 /

x 2 1 /

Stainless Steel Cotter Pin 1 /

x 1

(Continued on next page)

15-493 STAINLESS STEEL 18' AUTO BOOM DRAWING

BOOM CARRIER DRAWING

REF#

PART#

11-178

15-811

18-268

HBS-12-13-550

HNCL-12-13

18-289

HB-38-16-225

HNTL-38-16

10-247

21-212

HB-38-16-300

HW-38

HNTL-38-16

10-162

HB-516-18-225

HNTL-516-18

10-246

15-493 STAINLESS STEEL 18' AUTO BOOM PARTS LIST

DESCRIPTION

Linear Actuator with 4" Stroke

Left Cam Stop (must also order 15-812)

Oilite Bushing (part of 15-811)

Stainless Steel Bolt 1 /

- 13 x 5 1 /

Center Lock Nut 1 /

- 13

Bushing 3 /

ID - 1 /

OD x 5 /

Bolt 3 /

- 16 x 2 1 /

Lock Nut 3 /

- 16

Right Boom Stabilizer

Extension Spring

Bolt 3 /

- 16 x 3

Washer 3 /

Lock Nut 3 /

- 16

Boom Support

Bolt 5 /

- 18 x 2 1 /

Lock Nut 5 /

- 18

Left Boom Stabilizer

QUANTITY

INSTALLATION INSTRUCTIONS

For best results use teflon tape on all fittings.

The three boom assemblies are not on the packing list but are in carton. The long boom assemblies are the right and left booms. The labels are located on right and left pivot brackets (Ref 13 and 25). The small boom assembly is the center boom. You can NOT order these boom assemblies as one unit. Please refer to parts drawing for individual parts.

Mount small boom assembly to rear upright support on sprayer using four boom brackets (Ref 8), four bolts, 3 /

16 x 5 1 /

and four lock nuts, 3 /

- 16 (Ref 7). One boom bracket should go on boom assembly and one on upright support of sprayer. Do the same for right and left side. Place boom at desired level (approximately 20" (51cm) nozzle height) and center. Tighten bolts.

Put the actuator brackets (Ref 20 and 22) on the center mount (Ref 21) using 3 /

- 16 x1 1 /

bolts, washers and lock nuts, with washers over the slots. Snug up the bolts so that you can adjust actuator brackets with the set screws

(Ref A) on the center mount after booms have been mounted.

Take right boom and slide pivot bracket (Ref 27) in center mount (Ref 21) and hold in place with

1 /

- 13 x 5 1 /

bolt and 1 /

- 13 center lock nut (Ref 32). Do not over tighten, boom must be able to move up and down.

Mount actuator (Ref 30) fixed end to actuator bracket and ram end to pivot bracket using 1 /

x 2 1 /

clevis pins and 1 /

x 1 cotter pins (Ref 28). It may be necessary to lift boom slightly for proper fit. Repeat process for other boom.

Hook hoses to respective fittings using hose clamps (18-040). The hose coming from right side of sprayer goes to straight fitting on right boom. Center hose from sprayer goes to straight fitting on center boom. The left hose from sprayer goes to straight fitting on left boom. Be sure all clamps are tight.

Connect wire harness to actuator. Use two nylon ties (22-075) to hold wire to fixed end of actuators.

Use boom switches to completely extend actuator and lower booms.

Using set screws (Ref A) adjust actuator brackets so nozzles of booms are at same height with nozzles of center section. Tighten bolts holding actuator brackets to center mount and locknuts on set screws.

10.

Make certain set screws (B) on both sides are completely screwed in. Raise booms with boom switches all the way up, adjust set screws (A) so they contact the stop.

11.

To install boom carriers (15-328) and latch (15-437) see diagram. The boom holders should point upward and latch pointing outward. Use 8 - 32 x 1 1 /

machine screws, nuts and washers to install latch to boom carriers.

12.

To put booms into boom carriers, booms must be down. Push booms towards front of machine and lift boom slightly to clear fenders. Disconnect latch and put it over brush guard and reconnect.

NOZZLE ASSEMBLY DRAWING

REF#

PART#

16-920-03

16-920-05

16-920-06

16-798

16-800

16-921

15-588

16-996

DESCRIPTION

O-Ring

Diaphragm Teflon

(Optional)

Diaphragm EPDM Rubber

(Standard)

Chemsaver End Cap

Gasket Viton

Cap

Turbo Turf Jet Tip #8

Body

NOZZLE ASSEMBLY PARTS LIST

QUANTITY

When the 16-920-05 Teflon Diaphragm is used, it is placed in the assembly in front of the

16-920-06 EPDM Rubber Diaphragm. Nozzles are located 20" (51 cm) apart on the right, left, and center tubes. There are predrilled holes in all tubes. The Nozzle should be at a

45° angle to the ground for proper application.

For all 18' Booms: The eleven 16-996 bodies are installed on the boom sections. The eleven 16-800 viton gasket, 15-588 Turbo Turf Jet Tip #8 and 16-921 cap are in the small parts bag.

TURBO TURFJET TIPS

This is a wide-angle (110°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broadcast applications.

FEATURES:

• Color-coding makes it easy to match nozzle flow rates for easy identification.

• Color-coding is available in sizes 1 /

TTJ02-VS through 1 /

TTJ15-VS.

• Uniform spray distribution.

• A large orifice opening and passages minimize clogging.

• The Turbo TurfJet nozzle’s patented design element, a secondary swirl chamber in the nozzle cap, alters the swirling action of the liquid so that the fewer driftable lines are discharged from the secondary orifice.

• Spraying Pressure 25-75 PSI (1.5-5 bar).

NOZZLE TILT

Delavan’s extensive research on spray patterns has proven that a tilt of about 45° for flood Nozzles or tips will significantly improve the spray pattern uniformity.

The nozzle tilt reduces the effect of boom height variation and allows the spray nozzle to maintain a more fully developed pattern even when the nozzle outlet is below the recommended height for the best spray pattern uniformity.

RECOMMENDED OVERLAP AND NOZZLE HEIGHT

Adjust spray height in the field to overlap a minimum of 30% of each edge of pattern. Adjust nozzle height until this is achieved. If a decision to tilt the nozzle is made, do it before measuring the width of the spray on the ground and adjusting nozzle height. See example below.

DRIFTABLE FINES PRODUCED

(0.5 gpm at 40 psi)

Nozzle

(.5 gpm Output)

Turbo TurfJet

Percent of Spray Volume less than 200 microns

< 1%

XR TEEJET TIPS

This is an extended range flat spray tip. It is excellent for Contact Pesticides and Growth Regulators and good for Systemic Pesticides.

Contact Pesticides and Growth Regulators - At medium pressures (20-30 psi) provides medium size droplets for good surface coverage and less drift. At higher pressures (30-60 psi) produces smaller droplets for better coverage. Wide angle 110° tips produce slightly smaller droplets than 80° tips at equal pressures.

Systemic Pesticides - At lower pressures (15-20 psi) produces larger spray droplets and reduces drift while still providing uniform coverage along the boom.

FEATURES:

• Excellent spray distribution over a wide range of pressures (15-60 psi).

• Ideal for rigs equipped with sprayer controllers.

• Reduces drift at lower pressures, better coverage at higher pressures.

• Available in stainless steel and hardened stainless steel in 80° and 110° tip spray angles with VisiFlo color coding.

RECOMMENDED OVERLAP

Adjust nozzle spray height to overlap 30% of each edge of pattern.

NOZZLE HEIGHT

Suggested spray nozzle height with 20" spacing, tip spray angle of 80° should be 17-19", tip spray angle of 110° should be 12-14".

16-906 ELECTRIC HOSE REEL DRAWING

REF#

PART#

16-906-25

16-906-22

HB-38-16-100

HW-38

16-906-27

16-906-21

12-015

HB-14-20-075

HWL-14

HN-14-20

33-251

16-906-19

HB-516-18-075

16-906-26

HWL-516

HW-516

33-252

HB-516-18-075

HW-516

HWL-516

HN-516-18

HNTL-516-18

HB-516-18-100

16-906-17

16-906-29

HNTL-38-16

16-906-18

16-906-08

16-906-24

16-906-07

16-906-20

16-906-23

16-906-30

16-906-28

16-980

HB-516-18-175

HW-516

HNTL-516-18

16-906 ELECTRIC HOSE REEL PARTS LIST

DESCRIPTION

Retaining Ring

Axle Assembly

Bolt 3 /

- 16 x 1

Washer 3 /

Trim, Drum Edge

Drum Center

Solenoid

Bolt 1 /

- 20 x 3 /

Lockwasher 1 /

Nut 1 /

- 20

Switch

Disc and Gear Assembly

Bolt 5 /

- 18 x 3 /

Pipe Cap 3 /

Lockwasher 5 /

Motor 12VDC

Washer 5 /

Switch and Solenoid Brkt

Bolt 5 /

- 18 x 3 /

Washer 5 /

Lockwasher 5 /

Nut 5 /

- 18

Lock Nut 5 /

- 18

Bolt 5 /

-18 x 1

Key

Set Screw

Pinion

Lock Nut 3 /

- 16

Frame Assembly

Mounting Pillow Block (Bottom)

Bearing

Mounting Pillow Block (Top)

Disc 17 1 /

Swivel Assembly 3 /

Seal Kit (For 16-906-23)

Bracket 12VDC

Mount Bracket

Bolt 5 /

- 18 x 1 3 /

Washer 5 /

Lock Nut 5 /

- 18

QUANTITY

16-982 Electric Hose Reel (only) 1

16-129 HOSE REEL DRAWING

REF#

PART#

16-129-11

16-906-25

16-906-22

HB-38-16-100

HW-38

16-906-27

16-906-21

16-906-20

HWL-516

HB-516-18-075

16-129-09

16-129-10

HNTL-38-16

HNTL-516-18

16-129-08

HB-516-18-075

HW-516

16-129-07

16-906-08

16-906-24

16-906-07

16-906-23

16-906-30

16-980

HB-516-18-175

HW-516

HNTL-516-18

16-129 HOSE REEL PARTS LIST

DESCRIPTION

Disc 17 1 /

Retaining Ring

Axle Assembly 3 /

Bolt 3 /

- 16 x 1

Washer 3 /

Trim, Drum Edge

Drum Center

Disc 17 1 /

, Crank Side

Lockwasher 5 /

Bolt 5 /

- 18 x 3 /

Crank Assembly 3 /

Brake Assembly 3 /

Lock Nut 3 /

- 16

Lock Nut 5 /

- 18

Lock Pin Assembly

Bolt 5 /

- 18 x 3 /

Washer 5 /

Frame Assembly

Mounting Pillow Block (Bottom)

Bearing

Mounting Pillow Block (Top)

Swivel Assembly 3 /

Seal Kit ( For 16-906-23 )

Mount Bracket

Bolt 5 /

- 18 x 1 3 /

Washer 5 /

Lock Nut 5 /

- 18

QUANTITY

17-507 HOSE REEL DRAWING

REF#

PART#

HB-38-16-350

HNTL-38-16

14-325

10-221

16-906

16-129

18-249

HB-516-18-150

HNTL-516-18

HB-38-16-250

HNTL-38-16

16-295

17-507 HOSE REEL PARTS LIST

DESCRIPTION

Bolt 3 /

- 16 x 3 1 /

Lock Nut 3 /

- 16

Boom Carrier (part of machine)

Hose Reel Mount

Electric Hose Reel

Manual Hose Reel

Brass Fitting 3 /

MPT x 3 /

Bolt 5 /

- 18 x 1 1 /

Lock Nut 5 /

- 18

Bolt 3 /

- 16 x 2 1 /

Lock Nut 3 /

- 16

Hose Fitting

QUANTITY

2 7

1. Wear protective clothing when draining the tank and taking apart the lines.

2. Drain tank and spray system in a safe and approved method insuring that no chemical or water remain in tank as you will be taking apart lines.

3. Remove key from ignition, set park brake and block wheels.

4. Remove square rubber covers on boom carriers.

5. Place hose reel bracket inside the boom carrier tube on left side and outside on right side with arms pointing toward front of machine.

6. Lower bracket until top hole in bracket lines up with hole in upright. Bolt as shown.

7. Put hose reel on hose reel bracket with fitting on left side of machine. Use four bolts 5 /

- 18 x 1 1 /

2 and four

5 /

- 18 lock nuts to hold in place. Tighten bolts.

8. Put 18-249 barb fitting into hose reel.

(Continued on next page)

1752 (RAVEN 440 ) PLUMBING

1754 (SSC 203 ) PLUMBING

REF#

PART#

15-743

15-742

15-740

15-748

15-736

15-738

15-749

1752 PLUMBING PARTS LIST AND INSTALLATION

DESCRIPTION

Electric ball Valve

Inlet Cover

50 Series Clamp

Reducer Coupling

#50 Elbow Coupling

Flanged Ball Valve

Hose Barb

QUANTITY

INSTALLATION INSTRUCTIONS

1. On the top of the Electric Spray Control Valve (Ref 1) you will find a cover. Remove clamp, o-ring and cover. Install a 15-748 reducer (Ref 4) in place of the cover you just removed. Reinstall clamp and o-ring and tighten. The cap will not be used again.

2. Install a 15-736 Elbow onto the top of the reducer with a 15-740 clamp (Ref 3) and O-ring. Rotate it 90° so it points to the rear of the machine, then tighten clamp.

3. Install the 15-738 ball valve (Ref 6) onto the elbow using a 15-740 clamp and O-ring. Tighten with the handle on the top or side.

4. Install the 15-749 Hose Barb (Ref 7) onto the open end of the ball valve with a 15-740 clamp and o-ring.

Tighten.

5. Route the orange 3 /

" hose fro the hose barb to the hose barb on the hose reel and secure with a 18-040

Hose clamp.

6. Secure the orange hose to the machine with a nylon tie strap.

REF#

PART#

15-778

15-738

15-740

15-736

15-749

1754 PLUMBING PARTS LIST AND INSTALLATION

DESCRIPTION

Blank Guage Port

Flanged Ball Valve

50 Series Clamp

#50 Elbow Coupling

Hose Barb

QUANTITY

INSTALLATION INSTRUCTIONS

1. Between the boom control valves and the fuel tank you will find a tee fitting with a black cap on top of it.

Remove the clamp and the cap.

2. Install the 15-738 ball valve (Ref 2) onto the top of the tee using the clamp and o-ring you removed in step

1. The Handle can be positioned so it clears the other hoses by rotating it before the clamp is tightened.

Tighten clamp when ball valve is in the position you wanted.

3. Install the 15-736 Elbow (Ref 4) on top of the ball valve pointing to the back of the machine and secure with 15-740 clamp(Ref 3) and O-ring. Tighten.

4. Install the 15-749 flanged hose barb (Ref 5) on to the open end of the elbow with a 15-740 clamp and Oring. Tighten.

5. Route the orange 3 /

" hose from the hose barb you just installed to the hose barb on the hose reel. Secure with an 18-40 hose clamp. Secure orange hose to machine with 22-075 nylon ties.

6. You will have a reducer coupling, clamp and cap left over that you will not need.

ELECTRIC HOSE REEL WIRING DIAGRAM

HOSE REEL ADJUSTMENTS

OPERATIONAL CHECK:

Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism.

Let the hose retract.

Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed.

Continue pulling the hose, no more than one revolution, until no clicking is heard. Hose should rewind when tension is removed.

HOSE REPLACEMENT PROCEDURE:

Facing swivel, turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism. Make sure spring is locked.

Remove hose clamps and disconnect hose from swivel. Remove old hose.

Insert new hose through roller guide, connect to swivel and reinstall hose clamps. Use spring guard over hose to protect the hose from being cut by the drum.

Remove check ball from old hose and install on replacement hose.

Carefully, keeping the tension on the hose, pull the hose to release the locking mechanism. Let the hose wind on the drum.

REF#

PART#

8843-132

8919-144

8901

16-979

33-251

16-978

12-015

ELECTRIC HOSE REEL WIRING PARTS LIST

DESCRIPTION

Flexguard 3 /

10GA Red Wire 144"

Slide-On Connector

Wire, Switch to Solenoid Hot Terminal

Push Button Switch

Wire, Switch to Solenoid Start Terminal

Solenoid

SOLENOID TERMINALS

HN -516-24 5 /

- 24 Hex Nut

HN -10-32

8931-144

10 - 32 Hex Nut

10GA White Wire 144"

8901

33-273

Slide-On Connector

Auto Blade Type Fuse 30Amp

QUANTITY

CONNECTION INSTRUCTIONS

Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components. Cut off excess wire and strip back 3 /

". Place one 8963 heat shrink ( 1 /

x 1 1 /

) on each wire before crimping 8901 slide on connectors to the red and white wires. Connect the two wires to the fuse block first the red to the (+) positive and the white to the (-) negative. Put the 33-273 auto blade type fuse (30 amp) into fuse block.

Make certain you are connecting positive (+) to positive; negative (-) to negative while attaching power leads. If you do not observe polarity, damage will result to electrical components.

Use Dielectric Grease On All Electrical Connections

17-505 FOAM MARKER FOR 1750 DRAWING

WIRING DRAWING

REF#

A-G

PART#

HBFL-516-18-075

HNFL-516-18

15-689

HBFL-516-18-075

HN-14-20-075

HBFL-14-20

15-755

14-291-04

14-284-02

14-291-03

14-291-01

14-291-02

14-291-05

15-506-01

15-506-02

17-505 FOAM MARKER FOR 1750 PARTS LIST

DESCRIPTION

Flange Bolt, 5 /

-18 x 3 /

Flange Lock Nut, 5 /

- 18

Foamer Bottom Brace

Flange Bolt, 5 /

-18 x 3 /

Hex Bolt, 1 /

-20 x 3 /

Flange Lock Nut, 1 /

-20

Mount Plate

Tank Bracket

Cap Assembly

Blue Tube

Clear Tube

Compressor Only

Black Cover

Foamer Tank

Double Switch Box

Fuse (F10A 250)

Switch

QUANTITY

14-291 Foamer

(includes parts A-G)

REF#

PART#

14-291-03

15-504-04

14-291-05

15-506-01

15-506-02

15-509

33-271

33-507

FOAM MARKER WIRING PARTS LIST

DESCRIPTION

Compressor

Wiring Harness

Switch Box

Fuse

(F10A 250V)

Switch

Power Cable

Fuse Block (part

of machine)

Auto Blade Type Fuse 10 amp

QUANTITY

17-505 FOAM MARKER FOR 1750 DRAWING

INSTALLATION INSTRUCTIONS

Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal.

1. Mount the switch box to the panel to the right of the operator's seat. Remove the drill screw on the right hand rear side and mount the Switch Box (Ref. G) using this screw. The switch box must be mounted facing towards the operator's seat.

WIRING

Use dielectric grease on all electrical connections. Connect power cable (15-509) to the switch box. Turn the switch off. Route the power wire to the fuse block (on the inside of the engine cover) out of the way of any heat or moving parts. Use nylon ties as needed. Cut the power wire with enough length to connect the fuse block. Put the slide on terminal with heat shrink onto the wire ends and connect to fuse block. Red to positive(+), black to negative(-). Insert 10 amp fuse into slot which has red wire attached to it.

MOUNTING THE FOAMER UNIT

1. Position the Mount Plate (Ref. 5) as illustrated and mount to the Tank Carrier using two 1 /

Bolts and 1 /

-20 Flange Lock Nuts. Leave loose.

-20 x 3 /

Flange

2. Connect Brace (Ref. 2) to the Mount Plate using one 5 /

- 18 x 3 /

Flange Bolt and 5 /

Nut. Tighten. Bolt Brace (Ref. 2) to the tapped hole in the mainframe using one 5 /

Tighten.

- 18 Flange Lock

- 18 x 3 /

Flange Bolt.

3. Tighten hardware connecting Mount Plate (Ref. 5) to the Tank Carrier.

4. Place Foamer unit (Refs. A-G) on the Mount Plate (Ref. 5) and bolt in place with four 5 /

- 18 x 3 /

Flange

Bolts and 5 /

- 18 Flange Lock nuts (Ref. 1). Foamer must be placed with the Cap Assembly (Ref. B) facing to the rear of the machine.

5. Tighten hardware.

CONNECTING THE CAP ASSEMBLY

Connect the blue tube to the tank cap connector which is also connected to the large blue tube which hangs below the cap. This is the soap outlet tube. Connect the clear tube to the other connector on the tank cap. This is the air input tube. Tighten connectors hand tight, assembly tank cap onto tank.

HOSES

Being careful not to cut the tubing, cut the oversleeve back approximately 2" (5 cm) to expose blue and clear tubing. Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward end of tube. Slide blue tube all the way over the top of the small tube on foam nozzle. Slide wing nut back to the threads and hand tighten. Follow the same steps for the clear tube and tube nut.

Route the tubing along underside of main frame using tie downs as necessary.

Install opposite ends of air-liquid tubes to compressor, again cutting back the oversleeve approximately 2" (5 cm) and inserting blue and clear tubes for the left boom section into the tubing connectors on the right side of compressor as far as possible. Follow the same steps for the right boom tubing. Notice the right boom is inserted into left side of compressor. To release tubing from compressor, hold black ring around tubing, and pull tube out.

FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING

REF#

PART#

15-537

HSDPS-14-075

16-987

15-507

15-511

15-510-01

16-795

17-505 FOAM MARKER PARTS LIST

DESCRIPTION

Foamer Hose Guard 31"

Stainless Steel Pan Head Drill Screw 1 /

x 3 /

Foam Nozzle Mounting Kit

Foamer Tubing

Clear Tubing

Foam Nozzle

Blue Tubing

Nozzle Mounting Rod

Boom

Square Clamp

QUANTITY

1 per boom

INSTALLATION INSTRUCTIONS

Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell.

Place splined end of Nozzle mounting rod (Ref 7) into top of foam nozzle (Ref 5). Tighten screw.

Slide two foam nozzle mounts (Ref 2) onto the rod. Place square clamps (Ref 9) on foam nozzle mounts and mount the square clamps to the boom (Ref 8). Adjust foam nozzle mounts and clamps so nozzle assembly will clear end of boom. Tighten foam nozzle mounts and square clamps to prevent side to side movement. Do the same to the other side.

Being careful not to cut the tubing (Ref 3), cut the oversleeve back approximately 2" (5 cm) to expose blue (Ref 6) and clear tubing (Ref 4).

Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward end of tube. Slide blue tube all the way over the top of the small tube on foam nozzle. Slide wing nut back to the threads and hand tighten. Follow the same steps for the clear tube and tube nut.

Route the tubing along underside of main frame using tie downs as necessary.

Follow the same steps for the right boom tubing. Notice the right boom is inserted into left side of compressor.

To release tubing from compressor, hold black ring around tubing, and pull tube out.

Hose's must be routed on bottom of the boom square tubing.

10.

Mark 6 inches in from inside edge of foamer nozzle mounting bracket on square boom tubing.

11.

Place hose guard (Ref 1) flush with top of square tubing with edge on previous mark. The channel covers hoses on the bottom of the square tubing.

12.

Install hose guard using 2 drill screws (you may want to drill a 3 /

pilot hole first).

13.

Place another hose guard against first and install in same manner.

14.

Repeat process for other boom side.

15.

Connect small plastic electrical plug under compressor to electrical extension cable.

16.

For Spray Star 1600 route extension cable under engine along the mainframe cross bar, using tie downs as necessary.

17.

Cut cable and strip casing, allowing enough length to connect to fuse block.

18.

Strip and connect slide on connectors to each wire and use the heat shrink.

19.

Connect black negative (-) wire to the ground and connect red wire to the positive (+).

20.

Insert 10 amp fuse into slot which red wire was attached to.

FOAM MARKER DRAWING

REF#

PART#

15-507

14-291-02

14-291-01

14-291-03

14-284-02

14-291-04

14-291-05

15-511

15-510-01

16-987

DESCRIPTION

Foamer Tubing

Tank

Black Cover

Compressor

Cap Assembly

Tank Bracket

Double Switch Box

Foam Nozzle

Nozzle Mounting Rod

Foam Nozzle Mounting Kit

FOAM MARKER PARTS LIST

QUANTITY

15-505 MOTOR SUB ASSEMBLY DRAWING

REF#

15*

16*†

5†

6†

7†

1†

17*†

18*†

19*

†

PART#

15-505-01

15-505-03

15-505-06

15-505-07

15-505-05

15-505-02

15-505-04

15-505 MOTOR SUB ASSEMBLY PARTS LIST

DESCRIPTION

Bolt

Head

Exhaust Manifold Gasket

Exhaust Manifold

Manifold Screw

Diaphragm

Piston

Brush Retainer

Brush

12 Volt Electric Motor

Stainless Steel Bearing

Block

Cover

Cover Screw

Exhaust Reed Valve

Washer

Split Lockwasher

Intake Valve Screw

Exhaust Valve Screw

QUANTITY

Intake Exhaust Valve Sub Assembly

Intake Piston Sub Assembly

15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING

REF#

PART#

15-511-01

15-510-01

15-511-08

15-511-09

14-284-09

15-511-07

15-511 FOAM NOZZLE SUB ASSEMBLY PARTS LIST

DESCRIPTION

Foam Nozzle Inlet Body

Nozzle Mounting Rods

Hose Clamp

Drop Tube

Foam Sponge

Stainless Steel Screen

Hose Clamp

Foam Nozzle Reducer

QUANTITY

Foam Nozzle Sub Assembly

17-506 FRESH WATER TANK DRAWING

REF#

PART#

HB-516-18-075

HW-516

HWL-516

15-750

HB-38-16-275

HNFL-38-16

10-234

16-158

16-960

16-151

17-506 FRESH WATER TANK PARTS LIST

DESCRIPTION

Bolt 5 /

- 18 x 3 /

Washer 5 /

Lock Washer 5 /

Tank Mount Bracket

Bolt 3 /

- 16 x 2 3 /

Flange Lock Nut 3 /

- 16

3 Gallon Rectangular Tank

Close Nipple 3 /

x 3 /

Spigot 3 /

NPT

Elbow FPT 3 /

x 3 /

QUANTITY

INSTALLATION INSTRUCTIONS

1. Fresh Water Wash Tank mounts on the left side of the Roll Bar just above the sprayer control valve.

2. Clamp the mount bracket to the roll bar post approximately 19" up from the mount foot and then mark the holes onto the tube with a center punch. Drill the two holes using a 3 /

drill bit.

3. Secure the bracket to the post with two 3 /

x 2 3 /

bolts and flange lock nuts. Then tighten.

4. Install the nipple (Ref 5), elbow (Ref 7) and spigot (Ref 6)into the bottom of wash tank (Ref 4). Use thread tape on all threads.

5. Mount the tank onto the mount bracket (Ref 2) using four 5 /

x 3 /

bolts, washers and lockwashers.

TIghten.

6. Rinse tank with clear water and check for leaks around fittings.

This tank is for fresh clear water ONLY. Do not put chemicals in this tank.

14-515WATER METER KIT (GALLONS)

15-618 WATER METER KIT (LITERS)

REF #

PART #

14-524

14-514

14-525

16-962

16-961

WATER KIT PARTS LIST

DESCRIPTION

Filler Outlet

Water Meter

Filler Inlet

1"Quick Coupler (already on machine)

1" Adapter Quick Coupler (already on machine)

QUANTITY

WATER METER KIT INSTRUCTIONS

1. Thoroughly flush the service line upstream of the meter to remove dirt and debris.

2. The DLJ Meter is for use only with COLD WATER up to 122°F (50°C)

3. Slowly open any upstream valves to prevent damage to the meter.

Gallons to Cubic feet Conversion :

Multiply gallons reading by 0.1337 to get cubic feet.

There are 7.48052 gallon per cubic foot.

15-619 CHEMICAL CLEANLOAD SAFE FILL SYSTEM

REF#

PART #

8889-25

18-116

16-156

18-391

15-620

HBFL-516-18-075

HNFL-516-18

15-816

8889-88

16-880

18-390

HB-38-16-300

HNTL-38-16

16-159

16-945

DESCRIPTION

1 1 / 4 " Suction Hose 25"

Hose Clamp

90° Hose Barb

Coupling

Cleanload Assembly

Flange Bolt, 5 / 16 - 18 x ¾

Flange Lock Nut, 5 / 16 - 18

Mixer Mount

1 1 / 4 " Suction Hose 88"

Close Nipple

Pipe tee

Hex Bolt, 3 / 8 - 16 x 3

Lock Nut, 3 / 8 - 16

Fitting

(part of tank)

15-619 CHEMICAL CLEANLOAD PART LIST

QUANTITY

INSTALLATION INSTRUCTIONS

1. Make sure sprayer tank is empty and flush all chemical residue from sprayer. Always wear protective clothing, goggles and gloves.

2. Disconnect outlet hose from the spray pump then the 90° fitting from the pump.

3. Install the close nipple, tee, elbow and the 90° elbow that was removed from the pump. Always use thread sealant on all fittings. Tighten all Fittings. One of the 90° fittings should point towards the right side of the machine and the other one needs to point to the back of the machine.

4. Reinstall the outlet hose onto the spray pump and tighten hose clamp.

5. Install 88" of 1 1 /

" suction hose onto the elbow on the pump that points back and tighten hose clamp.

6. Route the 88" hose to the back of the sprayer so it connects over the top of the left boom support tube.

7. Install Mixer Mount (Ref 7) onto the left hand side of the center boom section. The Mount will slide over the 2" tube under the actuator. Secure Mixer Mount with 3 /

x 3 bolt and lock nut. Tighten.

8. Mount Cleanload Assembly onto mixer mount using 5 /

x 3 /

flange bolts and flange nuts. Tighten.

9. Install 18-391 reducer coupling (Ref 4) onto outlet side. Then a 16-156 90° elbow (Ref 3) into the coupling pointing up and one into valve with yellow handle. Tighten fittings so that the elbow in the valve is pointing up and forward. The outlet fitting should be pointing up.

10. Remove the plug from the top back of the spray tank and install 16-159 hose barb (Ref 12) and tighten.

Now the 25" hose can be installed from the tank to the outlet fitting and tighten with clamps.

11. The hose from the spray pump can be connected to the inlet fitting and tightened with clamps.

12. Make sure all hardware, fittings and clamps are tight. Add about 25 gallons of water to the spray tank.

Start sprayer and circulate water through system to check for leaks.

13. Be sure to read start up, loading and shutdown instructions for Cleanload Assembly before using with chemicals. When working with chemicals Always wear protective clothing, goggles and gloves.

OPERATING INSTRUCTION

STARTUP

1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve.

2. Open lid to check for foreign objects which may hinder performance or contaminate the system.

3. Close and lock lid by turning cover clockwise.

4. Divert pump flow to Cleanload inlet line. A pressure of 30 PSI minimum and 150 PSI maximum must be used. Highest pressures increase eduction rate and available wand suction.

5. Turn inlet ball valve on (yellow handle).

6. Open knife valve, located on the bottom of hopper, by pushing handle in (red handle).

7. Unlock and open lid slowly by turning cover counterclockwise.

LOADING LIQUID OR POWDERED CHEMICAL INTO HOPPER

8. Pour required amount of chemical into hopper. Avoid splashing liquids or powdered chemicals outside of hopper.

9. Rinse empty chemical containers if applicable. Place container opening over container rinse valve and press down. This will activate the rinse valve and rinse container.

10. Rinse Cleanload hopper. Close and lock lid by turning cover clockwise. Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds. Close ball valve and return locking band to locked position.

11. Open lid and inspect for chemical residue. Repeat step 10 as necessary.

12. Close knife valve by pulling red handle out towards you. Turn inlet (yellow handle) off.

LOADING LIQUID AND/OR POWDERED CHEMICAL WITH SUCTION LANCE

Note: Lance suction is dependent upon eductor pressure and flow. For best results, use highest pressure available up to 150 PSI maximum.

8. Insert lance body with o-ring into eductor until the o-ring is sealed.

9. Use the free end of the lance to pierce bag or container to vacuum powdered or liquid chemical.

10. Rinse lance. Place lance end into a clean container of water to rinse lance assembly.

11. Remove lance body from eductor and drain any remaining fluid into hopper.

12. Close knife valve (red handle). Turn inlet valve (yellow handle) off.

SHUTDOWN

1. Ensure that:

• All valves are closed. Be sure to close knife valve first. (Close by pulling red handle out towards you.)

• Chemical residue has been cleaned.

• Hopper lid is closed and locked by turning cover clockwise.

2. Divert pump flow back to normal operation.

TROUBLESHOOTING

Symptom

Low eduction rate

Plugged or clogged bottle rinse nozzle

Plugged or clogged tank rinse nozzle

Fitting leaks

Corrective Action

Check pump pressure and flow. Cleanload Eductor performance is based on flow and pressure to the system. Note requirements for high eduction rates.

Increase outlet hose size back to tank.

Disassemble rotary portion of nozzle from lower valve assembly and back flush until nozzle ports are clear of debris.

Disassemble rotary portion of nozzle from NPT hose barb and back flush until nozzle ports are clear of debris. Remove screen and flush with water to clear away foreign material.

Check for cracks in fitting. Replace fitting if necessary. Disassemble and add more joint seal in compound if leak occurs on threads.

STAR SHIELD ASSEMBLY DRAWING

Figure 2: Lift frame attachment on Spray Star 1600 vehicle.

Figure 10: Center actuator position and level adjustment.

INSTALLATION INSTRUCTIONS

1. Locate the pivot plate. The pivot plate is shipped attached with two U-bolts and is pinned to the pivot arm with a 1” top link pin.

2. The mount the plate horizontal. The center of the pin should be about 11 ½ inches from the ground and as close to the rear wheels of the utility vehicle as possible.

3. The pivot plate may be mounted higher or lower than suggested. By mounting the pivot plate higher than suggested increases how tight the sprayer folds into the transport position. Placing the plate lower increases the amount of down float for the sprayer.

4. Locating the sprayer closer to the vehicle’s rear wheels increases sprayer float but you must make sure that there is enough clearance for the sprayer to float up i.e. avoid frame, tank, solenoids or other installed attachments.

5. The plate may be mounted to the utility vehicle by U-bolting around 2 inch tubing uprights.

6. Adjust the pivot arm position by loosening the two lock bolts and sliding over the tubing of the main lift frame. Lock the pivot arm into place by tightening the bolts and locking with the jam nut.

7. Attach center actuator. For this step it will help to have someone to hold the main frame level or support the boom with blocks so the actuator can be pinned easily.

8. Begin by pinning the rod end of the actuator to the center actuator mount plates on the lift frame. Use the center hole.

NOTE: Make sure there is a spacer on each side of the center actuator shaft otherwise severe damage could occur to the actuator.

9. Pin the motor end of the actuator to the main frame. Locate the motor above the rod of the actuator for clearance.

LEVEL SPRAYER

1. When all three booms are in the spray position, adjust the booms to be level with the ground. Loosen the four nuts holding the center actuator pin plates and adjust position by sliding plates on slot and tighten securely.

NOTE: Center actuator should be fully retracted while adjusting.

2. If you require more range than sliding the plates can give use the next hole in the plate. If further adjustment is required the right and left plates may be swapped giving further range.

PLUMBING

1. Attach flow meter columns.

2. The center column assembly attaches on the solenoid bar at the rear the vehicle. (The center flow indicator has the necessary nut and bolt in the backing plate.)

WING FLOW METERS

1. The flow indicator for each wing attaches to the wing lift frame for that wing. On the back of each wing lift frame will be two ¼” bolts and lock washers to mount the columns with.

2. Attach and route the ¾” hose from the flow monitor to the appropriate sprayer solenoid. Secure hoses with the plastic quick clamps. Tie the hose in place along the lift frame with the supplied cable ties to avoid pinching or getting caught during folding.

3. Attach and route ½” hose from flow monitor to spray nozzle. Take care to ensure that each column is routed to the appropriate spray nozzle.

4. Test folding of all sections of the sprayer for possible problems in the routing of the sprayer hose.

(Continued on next page)

INSTALLATION INSTRUCTIONS

ELECTRICAL LIFT OPTION

1. Attach electric actuators.

2. If the spray vehicle has the appropriate electric controls you may use these otherwise continue from step number 4. Hook these control up so that each switch moves the appropriate section and up and down in the direction indicated by the switch.

3. If a boom section moves in the wrong direction, the electrical connector for that section will require swapping the incoming wires.

4. Mount the control box in an accessible spot near the operators seat.

5. Route the wires with the fuse link to the battery of the vehicle. Place the red wire on the positive terminal and the blue wire on the negative battery terminal. Tie wires securely in place away from excessive sources of heat or pinch points.

6. Route the three sets of wire from the control box to the electric actuators.

7. The red and black pair of wires go to the right wing. The green and black wires go to the center actuator.

The Yellow and black wires go to the left wing.

CURTAIN INSTALLATION

1. Attach curtains to booms while in the transport position. Use generous amounts of lubricant on the rope end, or top of the curtain. (Spray silicone recommended.)

2. Start by placing one end of the curtain into the slot at the middle rear of the shield. Slide the curtain through the slot. Take care to keep feeding curtain into the slot from the start point otherwise the curtain will come out at the start point.

3. Pull curtain until the start of the curtain meets and overlaps with the end of the curtain by 1-2”.

4. If the curtain has excess length double check that the curtain has not been pulled too tight and is putting extreme stress on the curtain and shield. If the curtain is to tight keep feeding curtain either forwards or backwards to release tension so the curtain hangs straight.

5. Turn curtain support straps on underside of boom down so they are pointing at the ground. These give the curtain extra support in the event of severe wind conditions.

6. Repeat for the remaining boom sections.

DECAL LIST

This is a list of decals located on the Spray Star 1750. Part number, description and location will help in reordering decals.

14-510

14-520

14-511

15-463

15-636

15-637

15-672

15-719

16-228

25-279

25-307

25-286

25-298

25-356

25-373

25-381

27-077

27-093

25-277

34-147

Decal, Tank Volume

Decal, Tank Volume 1750 Top

Decal, Rear tank Volume

Decal, Spray Pump

Decal, Spray Star 1750

Decal, Control Panel

Decal, Dash

Decal, Speed Control

Decal, Towing

Decal, Hot and Moving Parts

Decal, Gas

Decal, Pinch Point

Decal, Warning Hot

Decal, Tire Pressure

Decal, Smithco

Decal, 96 dBA

Decal, Smithco - Round

Decal, Hydraulic Oil

Decal, Battery

Decal, Smithco

Side of Spray Tank

Lifd Well of Tank

Rear of Tank

Left Seat Panel

Tank Sides

Right Control Panel

Dashboard

Left Control Panel

Front Seat Panel

Cooler Mount

Left and Right Side Panel

Back Seat Panel

All 4 Tires

Front Nose Cone

Panel Behind Seat

Steering Wheel

On Oil Reservoir

Battery Plate

Nosecone

QUICK REFERENCE REPLACEMENT PARTS

REPLACEMENT FILTERS

23-031

13-531

76-395-01

76-395-02

13-488

76-310

REPLACEMENT BELTS

15-704

SEAL KITS

15-301

15-301-01

75-714

14-254

11-158

11-158-01

Hydraulic Oil Filter

Oil Filter

Air Cleaner Cartridge Briggs # 841497

Safety Filte Cartridge Briggs # 821136

Key Switch

Key Set

Spray Pump Belt

Power Steering Orbital Motor

Seal Kit

Hydraulic Cylinder

Seal Kit

Linear Actuators

Seal Kit

76-238

14-080

76-398

77-239-22

76-197

76-197-08

Wheel Motors

Seal Kit

Hydrostatic Pump

Seal Kit

Gear Pump

Seal Kit

FLUIDS

Engine Oil SAE 10W-40 API Service SJ or higher Motor Oil

Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil

OTHER PARTS

16-953

16-953-01

Hinged Cover On Tank with Gasket

Gasket For Cover

Spark Plugs Champion type RC12YC (Gap 0.040 inch (1.02mm))

100

LIMITED WARRANTY

SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user. (60 days if product is used for rental purposes.) All warranty claims must be handled through a SMITHCO authorized dealer or by

SMITHCO, INC. All transportation charges must be paid by the purchaser.

There is no further express warranty. All implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year, (60 days if product is used for rental purposes) from the date of purchase by the original user, and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period.

All incidental and consequential damages, including pickup and delivery of the unit, communication, mileage charges and/or rental of a replacement unit during repair, are not covered under this warranty, nor is any loss of income and/or other loss resulting from the failure of the product to function due to a warranty defect.

The following items are not covered under the SMITHCO warranty, and are warranted by their respective manufacturer.

(a) Engine and engine parts, including starters, generators, alternators and filters.

(b) Transaxle, differentials, gear boxes and mechanical pumps.

(d) Batteries.

(e) Wheels and tires.

A copy of the warranty for the above items is furnished if necessary with each SMITHCO product.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.

Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer. Please leave this statement attached to the product and allow the buyer to remove it after purchase.

Spray Star 1750

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