Installation Instructions
Compact I/O Cable for
DriveLogix5730 Controller
(Cat. No. 20D-DL2-CR3, 20D-DL2-CL3)
Inside ...
For More Information .............................. 2
Hazardous Location Considerations ........ 3
Overview ................................................ 4
Cable Types and Length .......................... 4
System Configurations ............................ 5
Installation .............................................. 6
Allen-Bradley Motors
Publication 20D-IN008A-EN-P - April 2004
2 Compact I/O Cable for DriveLogix5730 Controller
For More Information
For
Information on how to install and use your 1769-ADN Adapter
Installation guides for 1769 Discrete
Compact I/O module 1769-IA8I
Installation guides for 1769 Discrete
Compact I/O module 1769-IA16
Installation guides for 1769 Discrete
Compact I/O module 1769-OW8
Installation guides for 1769 Discrete
Compact I/O module 1769-OW8I
Installation guides for 1769 Discrete
Compact I/O module 1769-IQ16
Installation guides for 1769 Discrete
Compact I/O module 1769-OB16
Installation guides for 1769 Discrete
Compact I/O module 1769-OB16P
Installation guides for 1769 Discrete
Compact I/O module 1769-OA8
Installation guides for 1769 Discrete
Compact I/O module 1769-OV16
Installation guides for 1769 Discrete
Compact I/O module 1769-IQ6XOW4
Installation guides for 1769 Discrete
Compact I/O module 1769-IM12
Installation guides for 1769 Analog
Compact I/O module 1769-IF4
Installation guides for 1769 Analog
Compact I/O module 1769-OF2
Installation guides for 1769 Analog
Compact I/O module 1769-IF4XOF2
* For Series B DeviceNet adapters only
Information on how to install and use your 1769-IF4XOF2 module
Installation guides for 1769 High Speed
Counter module 1769-HSC
* For Series B DeviceNet adapters only
Installation guides for 1769
Thermocouple/mV module 1769-IT6
Refer to this Document
Compact TM I/O 1769-ADN DeviceNet Adapter
Installation Instructions
Compact 1769-IA8I Individually Isolated 120V ac
Input Module
Compact 1769-IA16 120V ac Input Module
Installation Instructions
Compact 1769-OW8 AC/DC Relay Output Module
Installation Instructions
Compact 1769-OW8I Individually Isolated
AC/DC Relay Output Module
Compact 1769-IQ16 24V dc Sink/Source Input
Module Installation Instructions
Compact 1769-OB16 Solid State 24V dc Source
Output Module Installation Instructions
Compact 1769-OB16P Solid State 24V dc Source
Output Module Installation Instructions
Pub. No.
1769-IN001
1769-IN012
1769-IN006
1769-IN051
1769-IN053
1769-IN007
1769-IN054
1769-IN052
Compact 1769-OA8 100 to 240V ac Solid State
Output Module Installation Instructions
Compact 1769-OV16 Solid State 24V dc Sink Output
Module Installation Instructions
1769-IN055
1769-IN056
Compact 1769-IQ6XOW4 24V dc Sink/Source Input
AC/DC Relay Output Module Installation Instructions
1769-IN050
1769-IN011 Compact 1769-IM12 240V ac Input Module
Installation Instructions
Compact 1769-IF4 Analog Input Module Installation
Instructions
1769-IN048
Compact 1769-OF2 Analog Output Module
Installation Instructions
Compact 1769-IF4XOF2 Combination Analog Module
Installation Instructions
1769-IN049
1769-IN057
Compact 1769-IF4XOF2 8-Bit Low-Resolution Analog
I/O Combination Module User Manual
Compact 1769-HSC High Speed Counter Module
Installation Instructions
1769-UM008
1769-IN030
Compact 1769-IT6 Thermocouple/mV Input Module
Installation Instructions
1769-IN026
Publication 20D-IN008A-EN-P - April 2004
Compact I/O Cable for DriveLogix5730 Controller 3
For
Information on how to install and use your 1769-IT6 module
Installation guides for 1769
RTD/resistance module 1769-IR6
Information on how to install and use your 1769-IR6 module
Installation guides for 1769 power supplies
Installation guides for 1769 cables
Pub. No.
1769-UM004
Refer to this Document
Compact 1769-IT6 Thermocouple/mV Input Module
User Manual
Compact 1769-IR6 RTD/Resistance Input Module
Installation Instructions
Compact 1769-IR6 RTD/Resistance Input Module
User Manual
Compact 1769 Expansion I/O Power Supplies
Installation Instructions
Compact I/O Communication Bus Expansion Cables
Installation Instructions
1769-IN027
1769-UM005
1769-IN028
1769-IN014
1769-IN015 Installation guides for 1769 end caps and terminators
Compact I/O End Caps/Terminators Installation
Instructions
If you would like a manual, you can:
• download a free electronic version from the internet: www.ab.com/manuals/dr or www.theautomationbookstore.com
• purchase a printed manual by:
– contacting your local distributor or Rockwell Automation representative
– visiting www.theautomationbookstore.com
and placing your order
– calling
1.800.963.9548
(USA/Canada) or
001.330.725.1574
(Outside USA/Canada)
Hazardous Location Considerations
This product must be installed in an enclosure. This equipment is suitable for use in Class I,
Division 2, Groups A, B, C, D or non-hazardous locations only. The following
ATTENTION statement applies to use in hazardous locations.
EXPLOSION HAZARD
ATTENTION
!
• Substitution of components may impair suitability for Class I,
Division 2.
• Do not replace components or disconnect equipment unless power has been switched off or the area is known to be non-hazardous.
• Do not connect or disconnect components unless power has been switched off or the area is known to be non-hazardous.
• All wiring must comply with N.E.C. article 501-4(b).
Allen-Bradley Motors
Publication 20D-IN008A-EN-P - April 2004
4 Compact I/O Cable for DriveLogix5730 Controller
Overview
The 20D-DL2-CR3 and 20D-DL2-CL3 cables allow you to connect a DriveLogix5730 Phase
II controller to a bank of Compact I/O. A maximum of two banks of I/O can be used a
DriveLogix5730 Phase II controller. Each bank requires its own power supply. See System
Configurations on page 5.
Cable Types and Length
Cables for Connecting Controllers to I/O Banks
Catalog Number
20D-DL2-CL3
20D-DL2-CR3
Cable Type
Controller-to-left bank expansion
Controller-to-right bank expansion
(1)
Approximate cable length is measured from end-to-end of the cable only.
32 mm
(1.26 in.)
15 mm
(0.59 in.)
18 mm
(0.71 in.)
118 mm
(4.65 in.)
118 mm
(4.65 in.)
Length
(1)
3.28 ft. (1 m)
3.28 ft. (1 m)
20D-DL2-CL2
Cables for Connecting I/O Banks to I/O Banks
Catalog Number Cable Type
1769-CLL1
1769-CLL3
1769-CRR1
Left bank-to-left bank expansion
Left bank-to-left bank expansion
Right bank-to-right bank expansion
(1)
1769-CRR3
1769-CRL1
1769-CRL3
Right bank-to-right bank expansion
Right bank-to-left bank expansion
Right bank-to-left bank expansion
Approximate cable length is measured from end-to-end of the cable only.
Publication 20D-IN008A-EN-P - April 2004
20D-DL2-CR2
Length
(1)
1 ft. (305 mm)
3.28 ft. (1 m)
1 ft. (305 mm)
3.28 ft. (1 m)
1 ft. (305 mm)
3.28 ft. (1 m)
Compact I/O Cable for DriveLogix5730 Controller 5
System Configurations
The following illustration show examples of four valid system setups.
Bank 1
I/O Slot Number 1
Bank 1
2
Bank 2
Bank 1
I/O Slot Number 1 2 3 4
2
Bank 2
1 I/O Slot Number
Bank 1
4 3
Allen-Bradley Motors
2 1
I/O Slot Number
Publication 20D-IN008A-EN-P - April 2004
6 Compact I/O Cable for DriveLogix5730 Controller
Installation
Remove Power
ATTENTION
!
To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive.
Measure the DC bus voltage at the +DC & –DC terminals of the
Power Terminal Block. The voltage must be zero.
HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After disconnecting power allow time for cooling.
Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:
• sending an erroneous signal to your system’s field devices, causing unintended machine motion
• causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.
Electrostatic discharge can damage integrated circuits or semiconductors if you touch bus connector pins or the terminal block. Follow these guidelines when handling 1769 Compact I/O components:
• Touch a grounded object to discharge static potential.
• Wear an approved wrist-strap grounding device.
• Do not touch the bus connector or connector pins.
• Do not touch circuit components inside the module.
• If available, use a static-safe workstation.
• When not in use, keep cables in static shield packaging.
Publication 20D-IN008A-EN-P - April 2004
Compact I/O Cable for DriveLogix5730 Controller 7
What You Need to Do
❐
Step 1: Remove power from drive and Compact I/O
❐
Step 2: Remove the control cassette from the drive and the cover from the control cassette
❐
Step 3: Install the controller end of the cable
❐
Step 4: Replace the cover and control cassette
❐
Step 5: Connect the Compact I/O end of the cable
Allen-Bradley Motors
Publication 20D-IN008A-EN-P - April 2004
8 Compact I/O Cable for DriveLogix5730 Controller
Step 1: Removing Power from Drive and Compact I/O
ATTENTION
!
To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive.
Measure the DC bus voltage at the +DC & –DC terminals of the
Power Terminal Block. The voltage must be zero.
Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:
• sending an erroneous signal to your system’s field devices, causing unintended machine motion
• causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.
L1 L2 L3
I
O
Publication 20D-IN008A-EN-P - April 2004
Compact I/O Cable for DriveLogix5730 Controller 9
Step 2: Removing the Control Cassette from the Drive and the Covers from the Cassette
B
(x2)
Removing the Cassette
A
Task Description
A
Open the door of the power structure and disconnect the cables that connect to the main board
Loosen screws on face of cassette
B
Remove the cassette
C
L2
R/L1
W/T3
V/T2
U/T1
PE
DC-
DC+
BR2
BR1
C
=
A
(x2)
Proper tightening torque for reassembly is 6 lb.-in.
Removing the Side Covers
Task Description
A
B
Loosen screws on face of front cover and remove the cover
Loosen screws on side of rear cover and remove the cover
=
Publication 20D-IN008A-EN-P - April 2004
10 Compact I/O Cable for DriveLogix5730 Controller
Step 3: Installing the Controller End of the Cable
C
A
B
A
C
Task Description
Install clips on controller end of cable
A
B
Plug controller end of cable into mating connector on the Logix Expansion Board
Install and tighten screws (6 lb.-in.)
C
Route and secure cable
D
D
=
D
Use cable tie to anchor cable to slots on this flange for
D strain relief
Step 4: Replacing the Cover and Control Cassette
The procedure for replacing the cover and control cassette is the reverse of removing these components. Refer to Step 2: Removing the Control Cassette from the Drive and the Covers from the Cassette on page 9.
D
Publication 20D-IN008A-EN-P - April 2004
Compact I/O Cable for DriveLogix5730 Controller 11
Step 5: Installing the Compact I/O End of the Cable
ATTENTION
!
When energized bus connections break in hazardous environments, resulting sparks can cause explosions.
Risk of personal injury and/or equipment damage exists.
Securely lock the bus connectors (tasks D and E below) to avoid this hazard.
=
B
C
D
E
Task Description
A
Unlock the Bus Lever on the I/O module accepting the cable cover by pushing the lever back and then right
Align both of the cable cover’s tongues (1) with the grooves (2) on the side of the
I/O module
Slide the cable cover back onto the module until the bus connectors (3) are aligned
Lock the Bus Lever on the I/O module by pushing the lever back and then left until locked
On a right-hand cable cover, lock the Bus Lever by pushing the lever back to the left until locked
A D
=
2
3
B
1
B
1
E
2
3
Left Cover
C
C
Right Cover Allen-Bradley Motors
Publication 20D-IN008A-EN-P - April 2004
TIP
Each I/O bank requires its own power supply. The 1769 cables extend the
1769 communication bus, but do not extend bus power.
Approximate Shipping
Weight (with carton)
Specifications
3-foot cables: 350 g (0.77lbs.)
Storage Temperature -40°C to +85°C (-40°F to +185°F)
Operating Temperature 0°C to +60°C (32°F to +140°F)
Operating Humidity
Operating Altitude
5% to 95% non-condensing
2000 meters (6561 feet)
Vibration
Shock
Agency Certification
Hazardous Environment
Class
Operating: 10 to 500 Hz, 5G, 0.030 inches maximum peak-to-peak
Relay Operation: 2G
Operating: 30G panel mounted (20G DIN rail mounted)
Relay Operation: 7.5G panel mounted (5G DIN rail mounted)
Non-Operating: 40G panel mounted (30G DIN rail mounted)
C-UL certified (under CSA C22.2 No. 142)
UL 508 listed
CE compliant for all applicable directives
Class I, Division 2, Hazardous Location, Groups A, B, C, D
(UL 1604, C-UL under CSA C22.2 No. 213) www.rockwellautomation.com
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Headquarters for Dodge and Reliance Electric Products
Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433
Europe/Middle East/Africa: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741
Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 6356-9077, Fax: (65) 6356-9011
U.S. Allen-Bradley Drives Technical Support
Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives
Publication 20D-IN008A-EN-P - April 2004 PN 335729-P01
Copyright © 2004 Rockwell Automation. All rights reserved. Printed in the U.S.A.
