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SARATOGA
Wooden Swing Set
Model: #30011
• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and information to order replacement parts)
Features the fastening system.
Save this assembly manual for future reference in the event that you need to order replacement parts.
,166$5$72*$(1*
Made in China
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If you have assembly questions or if you need parts, whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
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PLEASE READ THIS BEFORE STARTING ASSEMBLY
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PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
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Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age . Structures are not intended for public use.
The Company does not warranty any of its residential structures subjected to commercial use such as:
Daycare, Preschool, Nursery School , Recreational Park, or any similar Commercial Application.
WARNING : This Symbol points out important safety instructions which, if not followed, could endanger the personal safety of yourself and your children and/or damage your property. You MUST read and follow all instructions in this manual before attempting to use this playcenter.
WARNING : Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury . This manual contains helpful information concerning Assembly
Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety .
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN
REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT
YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased: ____________________
Date of Purchase: ____________________
Installation Date: _____________________
Installed by: _________________________
Tracking Number: ____________________
Staple Receipt Here
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate are included for tracking purposes associated with warranty claims.
Rev5/09/12
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper . Place in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete.
Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing
Materials within the Use Zone of Playground Equipment.
Rev5/09/12
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Wood Chips
Double-Shredded bark mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
Uncompressed Depth
6" (152mm)
7' (2.13m)
6' (1.83m)
6' (1.83m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
9" (228mm)
10' (3.05m)
5' (1.52m)
5' (1.52m)
7' (2.13m)
5' (1.52m)
12" (304mm)
11' (3.35m)
10' (3.05m) 11' (3.35m)
7' (2.13m) >12' (3.66m)
9' (2.74m)
6' (1.83m)
10' (3.05m)
6' (1.83m)
Compressed Depth to 9" (228mm)
10' (3.05m)
7' (2.13m)
6' (1.83m)
5' (1.52m)
4' (1.22m)
6' (1.83m)
5' (1.52m)
Shredded Tires* 10-12' (3.0-3.6m) N/A N/A N/A
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Operating Instructions:
NOTE : Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.
2. On-site adult supervision is required .
3. Instruct children to walk close to, in front of, behind, or between moving swings or other moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.
6. Instruct children to jump from swings or other playground equipment in motion.
7. Instruct children to empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately . (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
Rev5/09/12
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303 .
• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
• Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Rev5/09/12
Owner’s Manual Play Set
Additional Maintenance:
• Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any
“rough” spots on your playset. Please not this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev5/09/12
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s
Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html
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Rev5/09/12
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water-based product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to
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www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.
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Tools Required for Installation:
(These are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.)
(Square)
(Level 24") (Open End Wrenches 1/2")
(Tape Measure)
(3/8" Drive Ratchet, 1/2" STD
Sockets 1/2" Deep Sockets) (Claw Hammer)
(Cordless Drill or Electric Drill) (3/16" , 5/16", 1/8" & 3/8" Drill Bits)
(Drill Attachments: Phillips
Head & Socket Driver)
(An Adult w/ an Adult Helper)
(Phillips & Straight
Blade Screw Drivers) (Rubber Mallet - Optional)
(Ladder)
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
Safe Play Zone
223"
[5.8 m]
50"
[1.3 m]
Important Assembly Notes
Safe play height: 15'-4 1/2" [4.7 m]
Maximum fall height: 6'-4 1/2" [1.9 m]
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
insure the fort is square.
2) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
3) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
4) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
5) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
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(NOT TO SCALE)
K91 - ROOF SLAT - W100917
3/8"x3 3/8"x50" (11x86x1270)
H74 - LEFT UPRIGHT - W100608
1"x3 3/8"x50 3/4" (24x86x1290)
H75 - RIGHT UPRIGHT - W100609
1"x3 3/8"x50 3/4" (24x86x1290)
SB74 - SWING BEAM - W102304
2"x5 1/4"x89 1/2" (50x134x2274)
L3 - RAFTER - W100913
5/8"x4 3/8"x38 1/4" (16x112x972)
N4 - HORIZONTAL SUNBURST - W100914
5/8"x2 3/8"x32 7/8" (16x60x835)
N5 - VERTICAL SUNBURST - W100915
5/8"x2 3/8"x12 7/8" (16x60x328)
M73 - REAR SUPPORT - W100610
5/8"x3 3/8"x19 1/4" (16x86x488)
N6 - ANGLED SUNBURST - W100916
5/8"x2 3/8"x7 7/8" (16x60x200)
M23 - DOOR BOARD - W100922
5/8"x3 3/8"x6 1/4" (16x86x160)
O1 - DOOR SUPPORT - W100923
5/8"x1 3/8"x19" (16x34x482)
M78 - CENTER SLIDE BRACE - W100545
5/8"x3 3/8"x17 1/4" (16x86x438)
M77 - SLIDE BRACE - W100544
5/8"x3 3/8"x17 1/4" (16x86x438)
M18 - DOOR BOARD - W100918
5/8"x3 3/8"x39 1/2" (16x86x1002)
M21 - DOOR BOARD - W100919
5/8"x3"x38 1/4" (16x76x972)
M20 - DOOR BOARD - W100920
5/8"x3"x38 1/4" (16x76x972)
M22 - DOOR BOARD - W100921
5/8"x3 3/8"x25" (16x86x634)
H76 - LADDER RUNG - W100611
1"x3 3/8"x18 1/8" (24x86x460)
3DUWV,GHQWLILFDWLRQ
:RRG&RPSRQHQWV
(NOT TO SCALE)
W71 - SWING BEAM SUPPORT - W102305
2"x3 3/8"x46 1/8" (50x86x1170)
E78 - MONKEY BAR UPRIGHT - W102370
1 3/8"x3 3/8"x74 3/4" (36x86x1900)
E77 - ANGLE BRACE - W100991
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
H82 - MONKEY BAR GROUND BOARD - W100994
1"x3 3/8"x70 3/8" (24x86x1786)
E71 - MONKEY BAR RAIL - W102369
1 3/8"x3 3/8"x60 5/8" (36x86x1539)
E5 - UPRIGHT - W101085
1 3/8"x3 3/8"x66" (36x86x1676)
K1 - GROUND BOARD - W101090
5/8"x5 1/4"x74 1/4" (16x134x1886)
K2 - GROUND BOARD - W101091
5/8"x5 1/4"x67 5/8" (16x134x1718)
H79 - END SUPPORT - W100992
1"x3 1/2"x42" (24x86x1072)
K3 - DOUBLE ARCH RAIL - W101092
5/8"x5 1/4"x43" (16x134x1092)
K6 - WALL RAIL - W101095
5/8"x5 1/4"x41 1/8" (16x134x1044)
M12 - TARP BRACE - W101089
5/8"x3 3/8"x41" (16x86x1042)
H80 - GROUND BOARD - W100990
1"x3 3/8"x87 3/8" (24x86x2218)
E1 - UPRIGHT - W101084
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
H81 - MONKEY BAR BRACE - W100993
1"x3 3/8"x53 1/4" (24x86x1352)
K5 - MONKEY BAR ARCH RAIL - W101094
5/8"x5 1/4"x41 1/8" (16x134x1044)
K4 - WALL RAIL - W101093
5/8"x5 1/4"x43" (16x134x1092)
J1 - FLOOR SUPPORT - W101037
1"x2 3/8"x3" (24x60x76)
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(NOT TO SCALE)
G3 - CABIN ARCH - W101096
1"x5 1/4"x41 1/8" (24x134x1044)
M2 - WALL RAIL - W101097
5/8"x3 3/8"x67 5/8" (16x86x1718)
M7 - WALL RAIL - W101099
5/8"x3 3/8"x43" (16x86x1092)
L2 - OUTER WALL SLAT - W101100
5/8"x4 3/8"x39" (16x112x992)
M13 - WALL SLAT - W101101
5/8"x3 3/8"x39" (16x86x992)
E2 - UPRIGHT - W101104
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
E3 - UPRIGHT - W101106
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
E4 - UPRIGHT - W101107
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
M4 - FLOOR BOARD - W102380
5/8"x3 3/8"x44 7/8" (16x86x1140)
G4 - SWING BEAM MOUNT - W101105
1"x5 1/4"x41 1/8" (24x134x1044)
G1 - WALL RAIL - W102379
1"x5 1/4"x43" (24x134x1092)
L1 - OUTER FLOOR BOARD - W101110
5/8"x4 3/8"x40 1/8" (16x112x1018)
G5 - WALL RAIL - W101112
1"x5 1/4"x41 1/8" (24x134x1044)
N2 - TIE SLAT - W101103
5/8"x2 3/8"x14 5/8" (16x60x372)
M16 - CENTER WALL SLAT - W101102
5/8"x3 3/8"x20 3/8" (16x86x518)
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(NOT TO SCALE)
N1 - CENTER RAIL - W101113
5/8"x2 3/8"x25 5/8" (16x60x652)
M14 - WALL SLAT - W101115
5/8"x3 3/8"x25 5/8" (16x86x652)
M11 - WALL RAIL - W101116
5/8"x3 3/8"x41 1/8" (16x86x1044)
M10 - PICNIC TABLE BOARD - W101118
5/8"x3 3/8"x41 5/8" (16x86x1056)
E6 - UPRIGHT - W101120
1 3/8"x3 3/8"x66" (36x86x1676)
M3 - ANGLE BRACE - W101121
5/8"x3 3/8"x52 1/2" (16x86x1335)
M5 - TARP SUPPORT - W101125
5/8"x3 3/8"x44 1/4" (16x86x1124)
G2 - WALL RAIL - W102378
1"x5 1/4"x43" (24x134x1092)
O2 - DOOR MOUNTING RAIL - W101133
5/8"x1 3/8"x39" (16x34x992)
D1 - PICNIC TABLE SUPPORT BRACE - W101117
1 3/8"x5 1/4"x17" (36x134x432)
H1 - FLOOR JOIST - W102377
1"x3 3/8"x41 1/8" (24x86x1044)
N3 - TIE SLAT - W101119
5/8"x2 3/8"x8" (16x60x204)
M17 - WALL RAIL - W101114
5/8"x3 3/8"x10" (16x86x254)
M15 - WALL SLAT - W101126
5/8"x3 3/8"x23 1/4" (16x86x591)
M40 - STRIKE PLATE BLOCK - W101134
5/8"x3 3/8"x1" (16x86x24)
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(11) CM - BOLT WH 5/16x1/2 - H100115
(1) F - BOLT WH 5/16x1 - H100008
(11)
CX - SCREW PPH 4x5/8
H100127
(2) AY - BOLT PTH 1/4x1 - H100061
(9)
CY - SCREW PWH 8x5/8
H100128
(4) AJ - BOLT HEX 5/16x1 1/4 - H100042
(46) H - BOLT WH 5/16x1 1/2 - H100010
(6) J - BOLT WH 5/16x1 3/4 - H100011
(81) AD - WASHER LOCK EXT 12x19 - H100031
(104) AC - WASHER LOCK EXT 8x19 - H100030
(4) KV - WASHER LOCK EXT 6x15 - H100138
(15) K - BOLT WH 5/16x2 - H100012
(4) AN - BOLT HEX 5/16x2-3/4 - H100047
(9) L - BOLT WH 5/16x2 1/4 - H100013
(22)
BC - SCREW PWH 8x3/4
H100070
(2) C - NUT BARREL WH 5/16x1 1/2 - H100006
(9) M - BOLT WH 5/16x2 1/2 - H100014
(2) P - BOLT WH 5/16x3 - H100016
(66)
D - NUT BARREL WH 5/16x7/8
H100005
(12)
B - NUT BARREL WH 5/16x5/8
H100004
(22) BG - T-NUT 5/16 - H100074
(1) KA - BOLT WH 5/16x4 1/2 - H100021
(2)
BE - T-NUT 1/4
H100072
(4) AE - BOLT WH 5/16x5 3/4 - H100032
3DUWV,GHQWLILFDWLRQ
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(258) BR - SCREW PFH 8x1 1/8 - H100088
(7) CE - WASHER FLAT 9x18 - H100106
(52) BQ - SCREW PFH 8x1 1/4 - H100087
(86) BP - SCREW PFH 8x1 1/2 - H100086
(9) BS - SCREW PFH 8x1 3/4 - H100089
(35) CK - SCREW PFH 8x2 - H100111
(26) BW - SCREW PFH 8x3 - H100092
(24)
CD - WASHER FLAT 8x27
H100105
(17)
CJ - NUT LOCK 5/16
H100110
(36) Z - LAG SCREW WH 5/16x2 - H100027
(4)
BX - WASHER SPLIT 5/16
H100095
(2)
AA - LAG SCREW WH 5/16x2 1/2
H100028
(17) BL - SCREW TAPPING 14x3/4 - H100083
(15)
CH - SCREW TAPPING 14x1-1/2
H100109
(4) LC - LAG SCREW WH 1/4x1-1/2 - H100145
(7) CG - WASHER LOCK INT 8x15 - H100108
(4)
CB - WASHER SAFETY 17x30
H100103
(2) - T-40 TORX BIT - A100042
(2) - T-30 TORX BIT - H100147
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(NOT TO SCALE)
(1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054
(4)
QZ - TRIANGLE PLATE 100° 5 HOLE
A100294
(1) EL - SLIDE RAIL 8' GREEN LEFT - A100055
(2)
DE - TRIANGLE PLATE 90 5 HOLE BYD
GREEN
A100011
(1) EM - SLIDE BED 8' YELLOW - A100056
(4)
EA - HAND GRIP YELLOW PLASTIC
A100043
(2) FB - SWING SEAT YELLOW - A100070
(8) KD - PLASTIC GROUND STAKE BROWN - A100179
(4) DG - CHAIN GREEN 38.5" - A100015
(4) EZ - CHAIN GREEN 51.25" - A100068
(2) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
(6)
EC - METAL RUNG 559
A100045
(7)
EJ - L BRACKET 54x67
A100053
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(NOT TO SCALE)
(1)
GK - WINDOW 216x267 GREEN
A100146
(4)
EY - TUBING CAP GLIDER SUPPORT
A100067
(2)
EB - WINDOW FRAME GREEN
343x444.5
A100044
(1) JZ - PICNIC TARP - A100143
(1) DL - GLIDER SEAT YELLOW - A100023
(4) EX - GLIDER BUSHING BYD GREEN - A100066
(2) DK - GLIDER ARM BYD GREEN - A100022
(2) EW - GLIDER SUPPORT BYD GREEN - A100065
(2)
GD - L BRACKET 66x66x127
A100140
(2) FR - LEAF HINGE - A100093
(1)
(3)
GF - MAGNETIC CATCH KIT
A100145 MAG
GH - SCREW
A100145 SCREW
(1)
GJ - STRIKE PLATE
A100145 STRIKE
(1)
(8)
FA - QUICK LINK
A100069
HZ - KNOB - A100071
723
TOP
8 FOOT SLIDE ASSEMBLY
PHASE 1
Phase Notes
Ɣ DRILL 3 HOLES AT ONE END OF THE PLASTIC SLIDE BED USING A 5/16" DRILL BIT AND USING THE
DIMENSIONS SHOWN BELOW. THIS END WILL BE THE TOP OF THE SLIDE.
Ɣ TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE
SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/4" FROM THE EDGE. TRANSFER HOLES
ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 5/16" DRILL BIT.
Ɣ
ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN.
BRIGHT SIDE
QTY DESCRIPTION
3
3
3
1
BOLT WH 5/16x1/2
NUT BARREL WH 5/16x5/8
WASHER LOCK EXT 12x19
SLIDE BED 8' YELLOW
SLIDE BED 8' YELLOW
NUT BARREL WH 5/16x5/8
WASHER LOCK EXT 12x19
SLIDE BRACE
BOLT WH 5/16x1/2
BOTTOM
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
REV 8/02/11 BRS
8 FOOT SLIDE ASSEMBLY
PHASE 2
Phase Notes
Ɣ PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE
SLIDE RAIL. PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE
RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT
THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE
CAVITY.
Ɣ PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP. HAVE A HELPER
HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO
THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO
THE TOP.
Ɣ ONCE BED AND BRACES ARE COMPLETELY IN THE CAVITY AND IN THE SUPPORT POCKETS, SECURE
USING 3" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW
SLIDE RAIL 8' GREEN RIGHT
SCREW PFH 8x3
SLIDE RAIL 8' GREEN LEFT
CENTER SLIDE BRACE
QTY DESCRIPTION
1
1
SLIDE RAIL 8' GREEN RIGHT
SLIDE RAIL 8' GREEN LEFT
TIP: A HELPER IS REQUIRED FOR THIS PHASE.
Phase Notes
• Assemble with hardware as shown.
• Center rungs in rail grooves.
4 Ft Ladder
Phase 1 & 2
QTY DESCRIPTION LABEL
8 SCREW PFH 8x2
SCREW PFH 8x2
+
QTY DESCRIPTION LABEL
+
SCREW PFH 8x2
+
Phase Notes
• Assemble with hardware as shown.
4 Ft Ladder
Phase 3
0
SCREW PFH 8x2
QTY DESCRIPTION LABEL
SB74 - SWING BEAM - W102304
2"x5 1/4"x89 1/2" (50x134x2274)
QZ - TRIANGLE PLATE 100° 5 HOLE - A100294
SWING BEAM ASSEMBLY
STEP 1
ATTACH (2) QZ TRIANGLE PLATES TO SB74 SWING BEAM USING
1-3/4" BOLTS, LOCK WASHER AND 7/8" BARREL NUT.
ATTACH (2) GD L BRACKETS TO SB74 SWING BEAM USING 2-3/4"
HEX BOLTS, FLAT WASHERS AND 5/16" LOCK NUTS.
GD - L BRACKET 66x66x127 - A100140
BOLT WH
5/16x1 3/4
BOLT HEX
5/16x2-3/4
WASHER
LOCK EXT
12x19
WASHER
FLAT 8x27
NUT BARREL
WH 5/16x7/8
NUT LOCK
5/16
*'
6%
4=
W71 - SWING BEAM SUPPORT - W102305
2"x3 3/8"x46 1/8" (50x86x1170)
H79 - END SUPPORT - W100992
1"x3 1/2"x42" (24x86x1072)
E77 - ANGLE BRACE - W100991
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
H80 - GROUND BOARD - W100990
1"x3 3/8"x87 3/8" (24x86x2218)
SWING BEAM ASSEMBLY
STEP 2
INSERT (2) 2-1/2" BOLTS, LOCK WASHERS
AND 1-1/2" BARREL NUTS INTO TOP EDGE OF
W71 SWING BEAM SUPPORT, AS SHOWN.
ATTACH E77 ANGLE BRACES TO W71 SWING
BEAM SUPPORT USING 4- 1/2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH H79 END SUPPORT TO E77 A
NGLE BRACES USING 2" BOLTS, LOCK WAS
HERS AND 7/8" BARREL NUTS. NOW ATTACH
H79 END SUPPORT TO W71 SWING
BEAM SUPPORT USING 2" LAG SCREWS AND
LOCK WASHERS.
ATTACH H80 GROUND BOARD TO E77 A
NGLE BRACES USING7/8".
THIS SAFE-T-FUSE HARDWARE
MUST BE MOUNTED TO IMPROVE
THE STRUCTURAL INTEGRITY OF
THE SWING BEAM.
:
BOLT WH
5/16x2 1/2
WASHER
LOCK EXT
8x19
BOLT WH
5/16x4 1/2
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x7/8
LAG SCREW
WH 5/16x2
NUT BARREL
WH 5/16x1 1/2
(
+
(
+
STEP 3
SWING BEAM ASSEMBLY
ATTACH (2) QZ TRIANGLE PLATES TO W71 SWING BEAM
SUPPORT USING (2) 1-3/4" BOLTS, LOCK WASHERS AND 7/8"
BARREL NUTS (FIG.1).
INSERT (4) SWING HANGER QUICK LINKS INTO (4) EX
BUSHINGS AND THEN ATTACH SWING HANGER QUICK LINKS
TO EW GLIDER SUPPORTS USING (4) FLAT WASHERS AND
5/16" LOCK NUTS, AS SHOWN (FIG.2).
INSERT (4) EY GLIDER SUPPORT CAPS INTO THE ENDS OF EW
GLIDER SUPPORTS, AS SHOWN (FIG.2).
INSERT SWING HANGER QUICK LINK AND SAFETY WASHER
INTO HOLES IN THE EDGE OF SB74 SWING BEAM. SECURE
SWING HANGER TO SB74 SWING BEAM USING FLAT
WASHERS AND 5/16" LOCK NUTS (FIG.3).
ATTACH EW GLIDER SUPPORTS TO SB74 SWING BEAM USING
(2) 2-1/2" LAG SCREWS, 5-3/4" BOLTS, FLAT WASHERS AND
EW - GLIDER SUPPORT BYD GREEN - A100065
EX - GLIDER BUSHING BYD GREEN - A100066
EY - TUBING CAP GLIDER SUPPORT - A100067
BOLT WH
5/16x1 3/4
LAG SCREW
WH 5/16x2 1/2
SWING
HANGER
QUICK LINK
5/16" LOCK NUTS, AS SHOWN (FIG.3).
4=
WASHER
LOCK EXT
12x19
SWING
HANGER
QUICK LINK
BOLT WH
5/16x5 3/4
NUT BARREL
WH 5/16x7/8
WASHER
SAFETY
17x30
WASHER
FLAT 8x27
NUT LOCK
5/16
:
FIG. 1
(<
(<
(;
FIG. 2
FIG. 3
YELLOW & GREEN GLIDER 38.5"
Notes
Assemble with accessories as shown.
QTY. DESCRIPTION LABEL
2 5/16 LOCK NUT CJ
2 8x27 FLAT WASHER CD
2 BOLT WH 5/16x5-3/4 AE
4 QUICKLINK FA
2 GREEN ARM GLIDER DK
1 YELLOW SEAT DL
4 38.5" GREEN CHAIN
'*
CHAIN GREEN 38.5"
BOLT WH 5/16x5-3/4
GLIDER SEAT YELLOW
BOLT WH 5/16x5-3/4
GLIDER ARM BYD GREEN
QUICK LINK
WASHER FLAT 8x27
NUT LOCK 5/16
EJ - L BRACKET 54x67 - A100053 E71 - MONKEY BAR RAIL - W102369
1 3/8"x3 3/8"x60 5/8" (36x86x1539)
MONKEY BAR ASSEMBLY
STEP 1
YOU WILL BUILD A LEFT AND RIGHT TOP RAIL IN THIS STEP.
AFTER BUILDING LEFT ASSEMBLY AS SHOWN, REPEAT STEPS
FOR A RIGHT ASSEMBLY. SEE BELOW FOR OREINTATION OF
RIGHT SIDE TRIANGLE PLATE.
ASSEMBLE WITH HARDWARE AS SHOWN.
(
QZ - TRIANGLE PLATE 100 5 HOLE - A100294
BOLT WH
5/16x1-1/2
BOLT WH
5/16x2
T-NUT 5/16
WASHER
FLAT 8x27
NUT LOCK
5/16
(-
4=
RIGHT SIDE VIEW OF TRINANGLE PLATE
(
BE SURE TO PLACE FLAT SIDE OF PLATE
AGAINST SIDE OF BOARD.
4=
E78 - MONKEY BAR UPRIGHT - W102370
1 3/8"x3 3/8"x74 3/4" (36x86x1900)
MONKEY BAR ASSEMBLY
STEP 2
ASSEMBLE WITH HARDWARE AS SHOWN.
REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY.
BOLT WH
5/16x1-1/2
T-NUT 5/16
4=
4=
(
(
EC - METAL RUNG 559 - A100045
MONKEY BAR ASSEMBLY
STEP 3
ASSEMBLE AS SHOWN INTO PRE-DRILLED HOLES.
(&
(
(
(
(
SCREW
TAPPING
14x1-1/2
(&
H81 - MONKEY BAR BRACE - W100993
1"x3 3/8"x53 1/4" (24x86x1352)
H82 - MONKEY BAR GROUND BOARD - W100994
1"x3 3/8"x70 3/8" (24x86x1786)
MONKEY BAR ASSEMBLY
BOLT HEX
5/16x2-3/4
BOLT WH
5/16x1-1/2
LAG SCREW
WH 5/16x2
WASHER
LOCK INT
8x15
WASHER
LOCK EXT
8x19
WASHER
FLAT 9x18
WASHER
LOCK EXT
12x19
T-NUT 5/16
NUT BARREL
WH 5/16x7/8
(
STEP 4
ASSEMBLE AS SHOWN.
(
+
+
+
EA - HAND GRIP YELLOW PLASTIC - A100043
MONKEY BAR ASSEMBLY
STEP 5
ASSEMBLE WITH HARDWARE AS
SHOWN.
(
(
EA
EA
LAG SCREW
WH 1/4x1-1/2
WASHER
LOCK EXT
6x15
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3KDVH
+DUGZDUHQHHGHG 3DUWVQHHGHG
• (1) E1 - FORT UPRIGHT - W101084
• (1 E2 - FORT UPRIGHT - W101104
• (1) E3 - FORT UPRIGHT - W101106
• (1) E4 - FORT UPRIGHT - W101107
• (2) K2 - GROUND BOARD - W101091
• (1) G3 - CABIN ARCH - W101096
• (1) K5 - MONKEY BAR ARCH RAIL - W101094
• (1) K1 - GROUND BOARD - W101090
• (1) M2 - WALL RAIL - W101097
• (1) G5 - WALL RAIL - W101112
• (1) K6 - WALL RAIL - W101095
• (1) G4 - SWING BEAM MOUNT - W101105
3KDVH1RWHV
• Assemble with hardware as shown.
• For ease during assembly, assemble uprights flat on the ground.
• (26) D - NUT BARREL WH 5/16x7/8 - H100005
• (26) AD - WASHER LOCK EXT 12x19 - H100031
• (30) AC - WASHER LOCK EXT 8x19 - H100030
• (8) K - BOLT WH 5/16x2 - H100012
• (14) H - BOLT WH 5/16x1-1/2 - H100010
• (8) L - BOLT WH 5/16x2-1/4 - H100013
• (4) BG - T-NUT 5/16 - H100074
Step 6: Attach 'K6' Wall Rail and 'G4' Swing Beam Mount to 'E3'
& 'E4' Fort Uprights using Safe-T-Fuse hardware , as shown.
Attach the 'G5' Wall Rail to 'E3' and 'E4' Fort Uprights using
T-Nuts 'BG', Barrel Nuts 'D', Washers 'AC', & Bolts 'L' &'K', as shown.
E3
AC
K
G4 E4
AD
Step 3: Attach 'K5' Monkey
Bar Arch Rail to 'E1' & 'E2'
Fort Uprights using Bolt
'H', Lock Washer 'AC' &
'AD', and Barrel Nut 'D' , as shown.
E1
K6
E2
D
D AD
AC
H
BG
G5
L
K5
AD
D
K1
D
AD
AC H
D
AD
AC
BG
K
Step 5: Attach
'M2' Wall Rail to
'E3' & 'E4' Fort
Uprights using
Bolt 'H', Lock
Washer 'AC' &
'AD', and Barrel
Nut 'D' , as shown.
BG
AC
AC
M2
BG
H
L
G3
L
K
AC
Step 2: Attach 'G3'
Cabin Arch to 'E1' &
'E2' Fort Uprights using T-Nuts 'BG',
Bolts 'K', "L", Lock
Washer 'AC' & 'AD', and Barrel Nut 'D' , as shown.
AD
D
K2
D
AD
K2
Step 4: Attach 'K2' & 'K1'
Ground Board to 'E3' & 'E4'
Fort Uprights using Bolt
'L', Lock Washer 'AC' &
'AD', and Barrel Nut 'D' , as shown.
AC
Step 1: Attach 'K2' Ground
Board to 'E1' & 'E2' Fort
Uprights using Bolt 'H',
Lock Washer 'AC' & 'AD', and Barrel Nut 'D' , as shown.
H
AC
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3KDVH
3DUWVQHHGHG
• (3) K4 - WALL RAIL - W101093
• (1) K3 - DOUBLE ARCH RAIL - W101092
• (1) G1 - WALL RAIL - W102379
• (1) G2 - WALL RAIL - W102378
+DUGZDUHQHHGHG
• (24) Z - LAG SCREW WH 5/16x2 - H100027
• (24) AC - WASHER LOCK EXT 8x19 - H100030
3KDVH1RWHV
• Assemble with hardware as shown.
Step 2: Attach 'G2' Wall Rail & 'K3' Double
Arch Rail to the edges of 'E1' & 'E3' Fort
Uprights using hardware Lag Screw 'Z' and
Lock Washer 'AC', as shown. Pre-drilled hole in 'G2' wall rail is not centered, measure and assembled as shown.
E3
E1
K3
Z AC
E4
Note: It is vital that the fort be level before and after each phase of assembly.
AC
Z
E2
K4
G2
Step 3: Attach 'G1' Wall Rail to the edges of 'E2' & 'E4'
Fort Uprights using hardware
Lag Screw 'Z' and Lock
Washer 'AC', as shown.
Z
AC
G1
AC
Z
Z
AC
K4
K4
AC
Z
Step 1: Attach 'K4' Wall Rail to the edges of 'E1' & 'E2' Fort Uprights and
'E3' & 'E4' Fort Uprights using hardware
Lag Screw 'Z' and Lock Washer 'AC', as shown.
)RUW$VVHPEO\
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3DUWVQHHGHG
• (10) M4 - FLOOR BOARD - W102380
• (2) L1 - OUTER FLOOR BOARD - W101110
• (4) J1 - FLOOR SUPPORT - W101037
• (1) H1 - FLOOR JOIST - W102377
+DUGZDUHQHHGHG
• (66) BP - SCREW PFH 8x1-1/2 - H100086
• (8) BS - SCREW PFH 8x1-3/4 - H100089
• (4) CK - SCREW PFH 8x2 - H100111
J1 E3
3KDVH1RWHV
• Assemble with hardware as shown.
Note: It is vital that the fort be level before and after each phase of assembly.
BS
Step 1: Attach Floor Support 'J1' to fort uprights 'E1', 'E2', 'E3' and 'E4' using screws 'BS', as shown.
Step 2: Attach Floor joist 'H1' to
'G1' and 'G2' using screws 'CK', as shown.
H1
G2
G5
CK
G3
G1
L1 M4
L1
BP
G3
G1
Step 3: Place Outer Floor Boards
'L1' and 'M4' Floor Boards on boards 'G1', 'G2', 'G3', & 'G5' as shown. Attach floor boards using
Screws 'BP' as shown.
3DUWVQHHGHG
• (2) M17 - WALL RAIL - W101114
• (1) M7 - WALL RAIL - W101099
• (1) M11 - WALL RAIL - W101116
3KDVH1RWHV
• Assemble with hardware as shown.
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+DUGZDUHQHHGHG
• (6) AC - WASHER LOCK EXT 8X19 - H100030
• (4) D - NUT BARREL WH 5/16X7/8 - H100005
• (4) AD - WASHER LOCK EXT 12X19 - H100031
• (2) Z - LAG SCREW WH 5/16x2 - H100027
• (4) H - BOLT WH 5/16x1-1/2 - H100010
Note: It is vital that the fort be level before and after each phase of assembly.
AC M17
E1
AD
D
E1
E3
Step 1: Attach Wall Rail 'M11' to
'E3' & 'E4' using Safe-T-Fuse hardware, as shown.
E4
E2
H
Step 3: Attach Wall Rail
'M17' to 'E1' & 'E2' using
Safe-T-Fuse hardware, as shown.
D
AD
AC
H
M11
D AD
Step 2: Attach Wall Rail 'M7' to the edge of 'E2' & 'E4' using
Lag Screws 'Z' and Lock
Washer 'AC', as shown.
AC
H
AC
Z
AD
D
AC
Z
M7
M17
H
AC
3DUWVQHHGHG
• (1) M3 - ANGLE BRACE - W101121
3KDVH1RWHV
• Assemble with hardware as shown.
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+DUGZDUHQHHGHG
• (2) AC - WASHER LOCK EXT 8x19 - H100030
• (2) AD - WASHER LOCK EXT 12x19 - H100031
• (1) H - BOLT WH 5/16x1-1/2 - H100010
• (1) B - NUT BARREL WH 5/16x5/8 - H100004
• (1) F - BOLT WH 5/16x1 - H100008
• (1) D - NUT BARREL WH 5/16x7/8 - H100005
Note: It is vital that the fort be level before and after each phase of assembly.
H
AC
F
K1
M3
AD D
E3
Step 1: Attach Angle Brace 'M3' to 'E3' upright using Safe-T-Fuse hardware, as shown.
M3
AC
AD
B
Step 2: Attach Angle Brace 'M3' to 'K1' ground board using Safe-T-Fuse hardware, as shown.
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• (3) EJ - L BRACKET GREEN 54x67 - A100053
• (1) N1 - CENTER RAIL - W101113
• (13) M14 - WALL SLAT - W101115
+DUGZDUHQHHGHG
• (6) BL - SCREW TAPPING 14x3/4 - H100083
• (54) BR - SCREW PFH 8x1-1/8 - H100088
3KDVH1RWHV
• Assemble with hardware as shown.
Step 2: Attach Center Rail 'N1' to 'L1' outer floor board using Screw 'BL', as shown. Attach Central
Rail 'N1' to 'K3' double arched rail using Screws
'BR', as shown.
K6
K3
Step 1: Attach L Bracket
'EJ' to the side of Center
Rail 'N1' using Screw
'BL', as shown.
N1
BL
K4
N1
EJ
L1
2 13/16" M14
M17
N1
BR
K5
EJ
M17
M14
M14
M14
K6
Step 4: Attach 'M14' Wall Slat to
'K6' wall rail & 'M11' wall rail using Screws 'BR', as shown.
Spacing of wall slats should be approximately 2-13/16" apart.
K4
M7
Step 6: Attach L
Bracket 'EJ' to 'M17'
Wall Rail, as shown.
M7
M14
Step 3: Attach 'M14' Wall Slat to
'K4' wall rail & 'M7' wall rail using Screws 'BR', as shown.
Step 5: Attach 'M14' Wall Slat to 'M17' wall rail & 'K5' monkey bar arch rail using Screws 'BR', as shown.
3KDVH1RWHV
• Assemble with hardware as shown.
)RUW$VVHPEO\
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+DUGZDUHQHHGHG
3DUWVQHHGHG
• (2) EA - HAND GRIP YELLOW PLASTIC - A100043
• (2) CH - SCREW TAPPING 14x1-1/2 - H100109
• (4) CE - WASHER FLAT 9x18 - H100106
• (4) CG - WASHER LOCK INT 8x15 - H100108
• (2) BE - T-NUT 1/4" - H100072
• (2) AY - BOLT PTH 1/4x1 - H100061
CG
CE
N1
AY BE
To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.
Step 1: Attach Plastic Hand Grips
'EA' to 'N1' center rail using
Screws 'AY', Lock Washer 'CG',
Flat Washer 'CE', and 'BG' T-NUT, as shown.
EA
E3
CH
CG
CE E3
EA
Step 2: Pre-drill & attach Plastic Hand
Grip 'EA' to 'E3' fort upright using
Screws 'CH', Lock Washer 'CG', and
Flat Washer 'CE', as shown.
3DUWVQHHGHG
• (2) M12 - TARP BRACE - W101089
• (1) E5 - UPRIGHT - W101085
• (1) E6 - UPRIGHT - W101120
• (1) M5 - TARP SUPPORT - W101125
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+DUGZDUHQHHGHG
• (7) AC - WASHER LOCK EXT 8x19 - H100030
• (7) D - NUT BARREL WH 5/16x7/8 - H100005
• (7) AD - WASHER LOCK EXT 12x19 - H100031
• (7) H - BOLT WH 5/16x1-1/2 - H100010
• (4) BP - SCREW PFH 8x1-1/2 - H100086
3KDVH1RWHV
• Assemble with hardware as shown.
• The Roof Assembly attaches differently on back of the
Fort then it does on the front.
Note: It is vital that the fort be level before and after each phase of assembly.
Step 1: Attach 'M12' Tarp Brace to
'E2' & 'E4' upright using Safe-T-Fuse hardware, as shown.
AC
E2
H
K2
D AD E4
M12
E5
D
AC
H
M12
AC
Step 2: Attach 'E5' & 'E6' uprights to 'M12' Tarp Brace, 'K2' floor boards and 'M2' Wall Rail using
Safe-T-Fuse hardware, as shown.
H
M12
D
AD
M2
AC
E6
D
K2
AD
AC
H
M5
Step 3: Attach 'M5' Tarp
Support to 'M12' Tarp
Braces using Screws 'BP', as shown.
BP
D
AD
H
H AC
AD
3DUWVQHHGHG
• (8) M15 - WALL SLAT - W101126
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3KDVH
+DUGZDUHQHHGHG
• (32) BR - SCREW PFH 8x1-1/8 - H100088
3KDVH1RWHV
• Assemble with hardware as shown.
M2
Step 1: Attach one end of each Wall Slats
'M15' to the inside of 'K2' & 'M2' with
Screws 'BR' , as shown. Make sure to space the wall slats according to diagram and flush with the bottom edge of 'K2', As shown.
M2
K2
M15
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3KDVH
3DUWVQHHGHG
• (4) D1 - PICNIC TABLE SUPPORT BRACE - W101117
3KDVH1RWHV
• Assemble with hardware as shown.
+DUGZDUHQHHGHG
• (8) AC - WASHER LOCK EXT 8x19 - H100030
• (8) D - NUT BARREL WH 5/16x7/8 - H100005
• (8) AD - WASHER LOCK EXT12x19 - H100031
• (6) M - BOLT WH 5/16x2-1/2 - H100014
• (2) P - BOLT WH 5/16x3 - H100016
E5
D1
AD
D
E6
D
AD
D1
M
E6
AC
M
AC
P
K2
Step 1: Attach 'D1' Picnic Table Support
Brace to uprights 'E5' & 'E6' using
Safe-T-Fuse hardware, as shown.
K2
D1
D1
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• (6) M10 - PICNIC TABLE BOARD - W101118
• (2) N3 - TIE SLAT - W101119
+DUGZDUHQHHGHG
• (12) BP - SCREW PFH 8x1-1/2 - H100086
• (6) BR - SCREW PFH 8x1-1/8 - H100088
3KDVH1RWHV
• Assemble with hardware as shown.
BR
M10
N3
Step 1: Attach 'N3' Tie Slate to
'M10' Picnic Table Board using
Screws 'BR' , as shown. Re-peat
"step 1" to creat the seat for the picnic table.
BP
D1
D1
D1
D1
Step 2: Attach picnic table top assembly & picnic table seat assembly to 'D1' picnic table support brace using Screws 'BP', as shown.
There will be a 3/4" overhang on both ends of the seat and the table top.
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+DUGZDUHQHHGHG
• (86) BR - SCREW PFH 8x1-1/8 - H100088
3DUWVQHHGHG
• (2) N2 - TIE SLAT - W101103
• (4) L2 - OUTER WALL SLAT - W101100
• (12) M13 - WALL SLAT - A101101
• (6) M16 - CENTER WALL SLAT - A101102
3KDVH1RWHV
• Assemble with hardware as shown.
N2
To prevent board splitting, you must pre-drill each board before attaching with a 1/8" drill bit.
Step 1: Both walls should be assembled the same way. Attach 'L2' Outer Wall Slat, 'M13'
Wall Slat and 'M16' Center Wall Slat to 'G2'
& 'K4' boards on the ladder side of fort and
'G1' & 'K4' on picnic table side of fort. The wall slats should be pre-drilled and located approximately 3 3/4" up from the bottom edge of 'K4' floor board using Screws 'BR', as shown.
BR G2
M13
L2
BR
G2
M16
M13
K4
L2
BR
K4
Step 2: Center and attach 'N2' Tie Slate to the inside of fort walls, under the window opening, using Screws 'BR' , as shown.
BR
L2
K4
G1
L2
M13
M16
M13
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3KDVH
3DUWVQHHGHG
• (2) EB - WINDOW FRAME GREEN 343x444.5 - A100044
• (1) LADDER ASSEMBLY
3KDVH1RWHV
• Assemble with hardware as shown.
+DUGZDUHQHHGHG
• (8) BC - SCREW PWH 8x3/4 - H100070
• (2) AC - WASHER LOCK EXT 8x19 - H100030
• (2) Z - LAG SCREW WH 5/16x2 - H100027
To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.
M13
Step 1: Attach 'EB' Plastic
Window Frame to each window opening using Screws 'BC' , as shown.
BC
EB
BC
EB
M13
M13
G2
AC
LADDER ASSEMBLY
Z
G2
Step 2: Attach Pre-assembled Ladder to pre-drilled Wall Rail 'G2' using
Lock Washer 'AC' and Lag Screw 'Z', as shown.
3DUWVQHHGHG
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+DUGZDUHQHHGHG
• (2) M23 - DOOR BOARD - W100922
• (1) M21 - DOOR BOARD - W100919
• (1) M20 - DOOR BOARD - W100920
• (2) M18 - DOOR BOARD - W100918
• (2) M22 - DOOR BOARD - W100921
• (3) O1 - DOOR SUPPORT - W100923
• (1) O2 - DOOR MOUNTING RAIL - W101133
• (1) M40 - STRIKE PLATE BLOCK - W101134
• (4) M13 - WALL SLAT - W101101
• (1) HZ - KNOB - A1000071
• (2) GK - WINDOW FRAME GREEN 216x267 - A100918
• (4) BC - SCREW PWH 8x3/4 - H100070
• (60) BR - SCREW PFH 8x1-1/8 - H100088
• (10) CX - SCREW PFH 4x5/8 - H100127
3KDVH1RWHV
• Assemble with hardware as shown.
• (1) GF - MAGNETIC CATCH - A100145
• (1) GJ - STRIKE PLATE - A100145
• (3) GH - SCREW - A100145
• (2) FR - HINGE - A100093
To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.
M13
E4
M13 G3
BR
GJ
K2
Step 1: Attach 'M13' Wall Slats approximately 3 11/16" from the bottom edge of 'K2' floor board & 'G3' cabin arch using Screws 'BR', as shown. Pre-drill and attach
'M40' Strike Plate Block approximately 2 13/16" from bottom edge of 'K2' and 10 7/16" from edge of 'E4' upright using Screws 'BR', as shown. Attach 'GJ' Strike
Plate to 'M40' strike plate block using Screw 'GH', as shown. Pre-drill and assemble 'O2' Door Mounting Rail to 'M13' wall slat using Screws 'BR', as shown.
CX
BR
O2
FR
O1
10 7/16 BR
BR GH
M40
M23
M20
K2
M18
M21
O1
M20
FR
O1
GK
Step 2: Align 'M21', 'M18', 'M23', 'M22', & 'M20'
Door Boards, as shown, and pre-drill attach 'O1'
Door Supports using Screws 'BR', as shown.
Pre-drill and attach 'FR' Hinges to 'M20' door board using Screws 'CX' as shown.
BC
BR
M22
M22
M18
M18
M20
O2
Step 5: Pre-drill and attach Fort Door
Assembly Hinges 'FR' to 'O2' Door
Mounting Rail using Screws 'CX' , as shown.
CX GF
GH
Step 4: Pre-drill and attach 'GF'
Magnetic Catch to 'M18' door
FR
HZ board using Screws 'GH' , as
Step 3: Attach 'GK' Plastic Window Frame shown.
to door window opening using Screws 'BC'
, as shown. Attach 'HZ' Knob to door using
Screw 'BR', as shown.
3DUWVQHHGHG
• (1) JZ - PICNIC TARP - A100143
3KDVH1RWHV
• Assemble with hardware as shown.
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3KDVH
+DUGZDUHQHHGHG
• (8) BC - SCREW PWH 8x3/4 - H100070
JZ
Step 1: Attach 'JZ' Picnic Tarp to 'K4'
Wall Rail using Screws 'BC', as shown.
K4
BC
M5
JZ
BC
Step 2: Attach 'JZ' Picnic Tarp to 'M5' Tarp
Support using Screws 'BC', as shown.
)RUW$VVHPEO\
3KDVH
3DUWVQHHGHG
• (4) L3 - RAFTER - W100913
• (2) N4 - HORIZONTAL SUNBURST - W100914
• (2) N5 - VERTICAL SUNBURST - W100915
• (4) N6 - ANGLED SUNBURST - W100916
• (2) DE - PLATE FORT 5 HOLE GREEN - A100011
• (2) HC - BYD ID TAG 2011 - A100164
3KDVH1RWHV
• Assemble with hardware as shown.
+DUGZDUHQHHGHG
• (10) BL - SCREW TAPPING 14x3/4 - H100083
• (8) CY - SCREW PWH 8x5/8 - H100128
• (16) BR - SCREW PFH 8x1-1/8 - H100088
N4
To prevent board splitting, you must pre-drill each board before attaching with a 1/8" drill bit.
BR
N5
N6
DE
L3
BL
N5
HC
N6
CY
HC
Step 2: Pre-drill and attach 'N5'
Vertical Starburst and 'N6' Angled
Starburst to 'L3' Rafter using
Screws 'BR', as shown.
L3
Step 1: Pre-drill and attach 'N4'
Horizontal Starburst to 'L3' Rafter using Screws 'BR', as shown.
CY
DE
BL
Step 4: Pre-drill and attach 'DE'
Plate Fort 5 Hole Green to 'L3'
Rafter using Screws 'BL', as shown.
L3
L3
N6
N4
Step 3: Attach 'HC' ID Tag to 'N4'
Horizontal Starburst, 'N5' Vertical
Starburst and 'N6' Angle Starburst using
Screws 'CY', as shown.
Step 5: Repeat Steps 1-4 for Roof
Rafter Assembly.
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3KDVH
3DUWVQHHGHG +DUGZDUHQHHGHG
• (24) K91 - ROOF SLAT - W100917
3KDVH1RWHV
• Assemble with hardware as shown.
Step 1: Attach Roof Rafter Assemblies to
'E1', 'E2', 'E3', and 'E4' uprights using
Safe-T-Fuse hardware, as shown.
H
Roof Rafter Assembly
AC
AD
• (4) AC - WASHER LOCK EXT 8x19 - H100030
• (4) D - NUT BARREL WH 5/16x7/8 - H100005
• (4) AD - WASHER LOCK EXT 12x19 - H100031
• (4) H - BOLT WH 5/16x1-1/2 - H100010
• (48) BQ - SCREW PFH 8x1-1/4 - H100087
E3
D
AD
Roof Rafter Assembly
D
H
E4
Step 2: Starting at peak of roof, attach a 'K91' Roof Slat flush at peak and with a 3" overhang at front and back and secure using
Screws 'BQ', as shown.
BQ
E1
AC
E2
K91
BQ
K91
BQ
K91
K91
Step 3: Flush another 'K91' Roof
Slat to the one just installed and then eleven more to each side, using Screws 'BQ', as shown.
3DUWVQHHGHG
• (1) WAVE SLIDE ASSEMBLY
3KDVH1RWHV
• Assemble with hardware as shown.
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3KDVH
+DUGZDUHQHHGHG
• (3) B - NUT BARREL WH 5/16x5/8 - H100004
• (3) AD - WASHER LOCK EXT 12x19 - H100031
• (3) CM - BOLT WH 5/16x1/2 - H100115
To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.
Slide Assembly
CM
Slide Assembly
Step 1: Center the wave slide assembly in the opening, as shown.
Step 2: Using a drill with a 5/16" bit, drill a hole through the holes on the slide and through 'L1' fort floor board.
Slide Assembly
L1
Step 3: Attach the Slide Assembly to the fort floor using the Safe-T-Fuse hardware, as shown.
6ZLQJ%HDP$WWDFKPHQW
3KDVH
3DUWVQHHGHG
• (1) SWING BEAM ASSEMBLY
+DUGZDUHQHHGHG
• (4) BG - T-NUT 5/16 - H100074
• (4) BX - WASHER SPLIT 5/16 - H100095
• (4) CD - WASHER FLAT 8x27 - H100105
• (4) AJ - BOLT HEX 5/16x1-1/4 - H100042
3KDVH1RWHV
• Assemble with hardware as shown.
AJ
BX
CD
G4
BG
Step 1: Attach the Swing Beam Assembly to 'G4' swing beam mount using Bolts 'AJ', Washer 'BX'
& Washer 'CD' through 'GD' angle brackets &
'G4' swing beam mount and into T-Nut 'BG' that will need to be hammered in the holes on the backside of 'G4', as shown.
0RQNH\%DU$WWDFKPHQW
3KDVH
3DUWVQHHGHG
• (1) MONKEY BAR ASSEMBLY
+DUGZDUHQHHGHG
• (4) AD - WASHER LOCK EXT 12x19 - H100031
• (4) B - NUT BARREL WH 5/16x5/8 - H100004
• (4) CM - BOLT WH 5/16x1/2 - H100115
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• Assemble with hardware as shown.
Step 1: Attach the Monkey Bar
Assembly to 'K5' monkey bar arch rail using Safe-T-Fuse hardware through
'EJ' angle brackets & 'K5' monkey bar arch rail, as shown.
B
AD
K5
EJ
CM
Monkey Bar Assembly
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3KDVH
+DUGZDUHQHHGHG
3DUWVQHHGHG
• (8) KD - PLASTIC GROUND STAKE - A100179
• (4) EZ - CHAIN GREEN 51.25" - A100068
• (4) FA - QUICK LINK - A100069
• (2) FB - SWING SEAT YELLOW - A100070
• GLIDER ASSEMBLY
STAKE
• (8) CK - SCREW PFH 8x2 - H100111
STAKE
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• Assemble with hardware as shown.
• FAILURE TO USE STAKES CAN VOID
WARRANTY & CAUSE INJURY!
Step 2: Attach Swing Seats 'FB' to swing beam using Quick Clip 'FA' and
Chain 'EZ'.
Step 3: Attach Glider Assembly to swing beam using Quick Clip 'FA' and
Chain 'DG'.
STAKE
STAKE
TIGHTEN QUICK
LINK
INSERT CHAIN INTO
QUICK LINK
STAKE
STAKE
Step 1: Drive Stakes 'KD' into the ground against boards where shown and attach with Screws 'CK', as shown.
STAKE
Final Step: Double check and make sure every bolt, screw and nut is tight. Make sure every board is secure. Make sure the fort is level and enjoy your swing set.
STAKE
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable . Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
•
Labor for any inspection
•
Labor for replacement of any defective item(s)
•
Incidental or consequential damages
•
Cosmetic defects which do not affect performance or integrity of a part or the entire product
•
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
•
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
• Improper installation including but not limited to installation on uneven, unlevel, or soft ground
• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
Customer Pays
$0 and free shipping
Wood Rot and Decay Only
Rev5/20/10 BRS
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