CHICAGO 93353 Assembly And Operating Instructions Manual

COMPACT, WALL MOUNT VACUUM

3 HP PEAK

Model 93353

ASSEMBLY AND OPERATING INSTRUCTIONS

Do to continuing improvements, actual product may differ slightly from the product described herein.

®

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

Copyright © 2005 by Harbor Freight Tools ® . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

PRODUCT SPECIFICATIONS

Item Description

Electrical

Requirements

120V / 60 Hz / 8.16 No Load AMPs / 3 HP Peak Motor

Power Switch: Rocker Type (ON/OFF)

Power Cord: 9’-8” Long / 18 AWG

Power Cord Plug: 3-Prong Polarized

Canister Capacity Approximately ½ Gallon

Overall Dimensions 6-1/2” Diameter x 15-1/2” High

Filter Type Washable Foam

Hose Dimensions

Unit Weight

6’-7” Long x 1-7/16” Outside Diameter

12.25 Pounds

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram.

Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

1.

2.

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

3.

Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 2

4.

5.

6.

7.

8.

9.

ELECTRICAL SAFETY

Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether

the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not

change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.

Avoid body contact with grounded surfaces such as pipes, radiators,

ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.

Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Do not abuse the Power Cord. Never use the Power Cord to carry the tools or pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immediately.

Damaged Power Cords increase the risk of electric shock.

When operating a power tool outside, use an outdoor extension cord

marked “W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk of electric shock.

PERSONAL SAFETY

10.

Stay alert. Watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while tired or under the

influence of drugs, alcohol, or medication. A moment of inattention while operat ing power tools may result in serious personal injury.

11.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 3

12.

Avoid accidental starting. Be sure the Power Switch is off before plugging

in. Carrying power tools with your finger on the Power Switch, or plugging in power tools with the Power Switch on, invites accidents.

13.

Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury.

14.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations.

15.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

16.

Use clamps (not included) or other practical ways to secure and support

the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

17.

Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

18.

Do not use the power tool if the Power Switch does not turn it on or off.

Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced.

19.

Disconnect the Power Cord Plug from the power source before making any

adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

20.

Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

21.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.

22.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have

the tool serviced before using. Many accidents are caused by poorly maintained tools.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 4

23.

Use only accessories that are recommended by the manufacturer for your

model. Accessories that may be suitable for one tool may become hazardous when used on another tool.

SERVICE

24.

Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

25.

When servicing a tool, use only identical replacement parts. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this

manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

1.

2.

3.

4.

SPECIFIC SAFETY RULES

Maintain labels and nameplates on the Vacuum. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

Always wear safety impact eye glasses when assembling and using

the Vacuum. Using personal safety devices reduce the risk for injury.

Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors. Do not use this product in a damp or wet location.

Do not force the Vaccum. This tool will do the work better and safer at the speed and capacity for which it was designed.

5.

Never leave the Vacuum unattended when it is plugged into an electrical

outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.

6.

7.

Do not handle the Power Switch with wet hands. Never plug the Power

Cord of this product into an electrical outlet while standing on a wet or damp surface.

Do not unplug the Vacuum by pulling on the Power Cord. Do not pull or carry the Vacuum by its Power Cord. Keep the Power Cord away from sharp corners or edges.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 5

8.

Industrial applications must follow OSHA guidelines.

9.

Do not allow children to handle or play with this product.

10.

Always turn off the Vacuum and unplug the unit from its electrical outlet before performing any maintenance or changing accessories.

11.

Do not use the Vacuum with any openings blocked. Keep free of dirt, dust, lint, hair, and anything that may reduce air flow or hinder motor operation.

12.

Do not use the Vacuum to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

13.

Do not use the Vacuum to pick up flammable or combustible liquids such as

gasoline. Do not use the Vacuum in areas where flammable or combustible liquids may be present.

14.

Do not use the Vacuum without its Dust Bag and/or Filters in place.

15.

Do not use the Vacuum on wet surfaces or expose to wet conditions. Store the Vacuum indoors in a dry location to inhibit rust.

16.

Do not use the Vacuum if it has been dropped, damaged, left outdoors, or immersed in liquid.

17.

Do not use the Vacuum to pick up water from containers, i.e., sinks, tubs, barrels, etc.

18.

Keep the end of the Hose and its accessories away from your face and body.

19.

WARNING! People with pacemakers should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

20.

WARNING! The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 6

GROUNDING

WARNING!

Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

1.

2.

3.

GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS

Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See Figure B.)

The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See Figure B.)

Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the following illustration. (See Figure B.)

THIS PRODUCT USES A

3-PRONG PLUG

120 VOLT,

GROUNDED,

ELECTRICAL OUTLET

FIGURE B

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 7

4.

5.

DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS

Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian

Standard Association, and the National Electrical Code. (See Figure C.)

Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration. (See Figure C.)

120 VOLT,

GROUNDED,

ELECTRICAL OUTLET

120 VOLT,

GROUNDED,

ELECTRICAL OUTLET

FIGURE C

EXTENSION CORDS

1.

2.

Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.

As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.

(See Figure D, next page.)

3.

4.

The smaller the gauge number of the wire, the greater the capacity of the cord.

For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.

(See Figure D.)

When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required.

(See Figure D.)

5.

If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size.

(See Figure D.)

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 8

6.

7.

8.

If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.

Make sure your extension cord is properly wired and in good electrical condition.

Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.

Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*

(120 VOLT)

EXTENSION CORD LENGTH NAMEPLATE

AMPERES

(At Full Load)

0 – 2.0

2.1 – 3.4

3.5 – 5.0

5.1 – 7.0

7.1 – 12.0

12.1 – 16.0

16.1 – 20.0

FIGURE D

25

Feet

18

18

18

18

18

14

50

Feet

18

18

18

16

14

12

75

Feet

18

18

16

14

12

10

12 10 -

* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

100

Feet

18

16

14

12

10

-

-

150

Feet

16

14

12

12

-

-

-

SYMBOLOGY

FIGURE E

Double Insulated

Canadian Standards

Association

Underwriters

Laboratories, Inc.

V ~

A

no xxxx/min.

Volts Alternating Current

Amperes

No Load Revolutions per Minute (RPM)

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 9

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts List on page 15 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

1.

ASSEMBLY INSTRUCTIONS

CAUTION! Always make sure the Power Switch (17) of the Vacuum is in its

“OFF” position and the tool is unplugged from its electrical outlet prior to assembling the tool, adding any accessories, or making adjustments to the tool.

To Install The Vacuum Bracket:

1.

2.

3.

Position the Vacuum Bracket (37) against the wall in the desired location, making sure the location is within three feet of a 120 volt, grounded, electrical outlet.

Use the three mounting holes in the Vacuum Bracket as a template to mark the points where three 3/16” holes will be drilled into the wall. Then, temporarily set the Vacuum Bracket aside. (See Figure F.)

The wall surface must be capable of supporting the weight of the Vacuum and all accessories. Bbefore drilling the three holes in the wall, make sure that within the wall there are no electrical wires, cables, or plumbing pipes in the drilling path.

Then, drill the three holes.

Align the three mounting holes in the Vacuum Bracket (37) with the three holes that were drilled in the wall. Secure the Vacuum Bracket to the wall, using the three Screws (36). Use anchors (not included) if mounting into a drywall surface.

Then, set the Vacuum on the Vacuum Bracket, and secure the Vacuum using the

Buckle. (See Figure F.)

VACUUM

BRACKET

(37)

BUCKLE

SCREW

(36)

FIGURE F

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To Install The Accessory Rack:

1.

2.

3.

4.

5.

Attach the two Hose Holders (40) to the Accessory Rack (38), using the two

Screws (39). (See Figure G.)

Position the Accessory Rack (38) against the wall next to the Vacuum Bracket

(37) and Vacuum. Use the two mounting holes in the Accessory Rack as a template to mark the points where two 3/16” holes will be drilled into the wall.

Then, temporarily set the Accessory Rack aside. (See Figure G.)

Before drilling the two holes in the wall, make sure that within the wall there are no electrical wires, cables, or plumbing pipes in the drilling path. Then, drill the two holes.

Align the two mounting holes in the Accessory Rack (38) with the two holes that were drilled in the wall. Secure the Accessory Rack to the wall, using two 1/4” diameter screws (not included). (See Figure G.)

As marked on the Accessory Rack (38), insert each vacuum accessory in its appropriate accessory holder. (See Figure G.)

WALL

MOUNTING

HOLE

ACCESSORY RACK

(38)

WALL

MOUNTING

HOLE

SCREW

(39)

HOSE HOLDER

(40)

FIGURE G

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OPERATING INSTRUCTIONS

To Vacuum:

1.

Connect the larger end of a Hose (25) to the suction port of the Vacuum. Next, connect an Extension Wand (26) to the smaller end of the Hose. Then, depending on the job at hand, connect one or more of the Accessories to the Extension

Wand. (See Figure H.)

2.

3.

NOTE:

A. Use the Extension Wands (26) to reach inaccessible spots and to eliminate

bending over to clean low areas.

B. Use the Crevice Attachment (27) to vacuum hard-to-reach areas.

C. Use the Carpet Attachment (28) to vacuum upholstery, carpet, and floor mats of

your vehicle’s interior.

D. Use the Funnel Attachment (29), Pinpoint Attachments (30, 31), and Straight

Insert (34) to concentrate and maximize airflow for vacuuming.

E. Use the Brush Attachments (32, 33) to clean large and small dusty areas.

Make sure the Power Switch (17) of the Vacuum is in its “OFF” position. Then, plug the unit’s Power Cord (11) into the nearest 120 volt, grounded, electrical outlet. (See Figure H.)

(26) (26)

SUCTION PORT

(29) (27) (28)

(33)

POWER

CORD

(11)

(34)

POWER

SWITCH

(17) (32)

(30, 31)

(25) (25)

BLOWER PORT

FIGURE H

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To Use As A Blower:

1.

CAUTION! Never use the Crevice Attachment (27), Funnel Attachment

(29), Pinpoint Attachments (30, 31), small Brush Attachment (32), or Straight

Insert (34) when using the Vacuum as a blower. (See Figure I.)

2.

IMPORTANT: Before using the Vacuum as a blower, make sure to release the

Clamps (7) and remove the Front End Cap (1), Cloth Bag (5), and Fiberglass

Filter (9). Then, replace the Front End Cap. Failure to do so may overheat and damage the Motor. (See Figure I.)

FUNNEL

ATTACHMENT

(29)

CREVICE

ATTACHMENT

(27)

PINPOINT

ATTACHMENTS

(30, 31)

FRONT END

CAP

(1)

CLOTH

BAG

(5)

BRUSH

ATTACHMENT

(32)

STRAIGHT

INSERT

(34)

CLAMP

(7)

FIGURE I

FIBERGLASS

FILTER

(9)

3.

4.

Connect the larger end of a Hose (25) to the blower port of the Vacuum. Next, connect an Extension Wand (26) to the smaller end of the Hose. For greater distance, connect the remaining Hose and Extension Wand to the Vacuum.

(See Figure H.)

When using the Vacuum as a blower, DO NOT aim the Hose (25) or Extension

Wand (26) toward yourself or another person. (See Figure H.)

INSPECTION, MAINTENANCE, AND CLEANING

1.

WARNING! Make sure the Power Switch (17) of the Vacuum is in its “OFF” position and the tool is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.

2.

Before each use, inspect the general condition of the Vacuum. Check for misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, plugged Hoses or suction/blower Ports, and any other condition that may affect safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use.

Do not use damaged equipment.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 13

3.

4.

5.

6.

Before each use, release the Clamps (7) and remove the Front End Cap (1),

Cloth Bag (5), and Fiberglass Filter (9). Thoroughly clean all dirt and debris from the Cloth Bag and Fiberglass Filter. Then, replace the Fiberglass Filter, Cloth

Bag, and Front End Cap.

(See Figure I.)

At least three times a year, replace the Fiberglass Filter (9).

To clean the exterior parts of the Vacuum and its accessories, use only a clean cloth and mild detergent. Do not immerse any electrical part of the

Vacuum in any liquids.

CAUTION! All maintenance, service, or repairs not mentioned in this manual must only be performed by a qualified service technician.

TROUBLESHOOTING

Problem Solution

Power Switch does not turn Make sure Power Cord is plugged into a working unit on. 120 volt, grounded electrical outlet.

Power Switch and/or Motor may need repair or replacement by a qualified service technician.

Unit shuts down while in use. Prolonged use may cause temporary overheating of Motor. Turn unit off, and allow unit to cool down before restarting.

Hose and/or Attachment may be clogged. Unit has suction, but does not vacuum when Hose or other Attachment are connected.

Remove Hose from suction Port and connect to blower Port. Then, blow out the Hose and

Attachment.

Hose and/or Attachment may be cracked or damaged. Replace Hose and/or Attachment.

Unit has no suction. Thoroughly clean suction/blower Ports, Cloth

Bag, and Fiberglass Filter.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN

THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY

REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES

THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED

TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF

HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF

HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 14

PARTS LIST

Part #

1

2

Description

Front End Cap

Snap Bushing

Qty.

1

2

Part #

22

23

Description

Motor Bracket

End Cap

Qty.

2

1

3

6 Housing

7 Clamp

8 Rivet

2

2

27 Crevice 1

28 Carpet 1

29 Funnel 1

30 Pinpoint 1

1 31 Pinpoint 1 10 Plate

11

12

Cord & Plug

Strain Relief Bushing

13 Handle

14 Nut (M4)

1

1

32

33

Brush Attachment

Brush Attachment

1

1

1

1

17 Power Switch

2 35 Shoulder Strap

4 36 Screw

1 38 Accessory Rack

2 39 Screw

3

1

1

2

20 Shock Absorbing Rubber 1

21 Motor

41

1

2

Carrying Case (not shown) 1

NOTE:

Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 15

ASSEMBLY DIAGRAM

26

28

36

37

25

26

38

25

27

30

31

29

32

34

33

35

39

40

41: CARRYING CASE NOT SHOWN

NOTE:

Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

SKU 93353 For technical questions, please call 1-800-444-3353 PAGE 16