Sick Laser Triangulation Sensors DT20 Hi, OD Value, OD1000, OD Mini, OD Max, OD Precision, OD5000 Product information
SICK Laser Triangulation Sensors DT20 Hi, OD Value, OD1000, OD Mini, OD Max, OD Precision, OD5000 provide precise optical distance measurement for consistent high product quality. With expert-developed intelligent measurement technology, these sensors offer solutions for maximum measurement accuracy and quality. They excel in measuring dimensions, monitoring product quality, regulating critical processes, and positioning objects.
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P r o d u c t I n fo r m at i o n LASER TRIANGULATION SENSORS CONSISTENT, HIGH PRODUCT QUALITY THANKS TO ­PRECISE ­OPTICAL DISTANCE MEASUREMENT DT20 Hi, OD Value, OD1000, OD Mini, OD Max, OD Precision, OD5000 PRECISION MEETS QUALITY With expert-developed intelligent measurement technology which proves its worth in industrial applications time and time again, SICK offers the solution to any challenge which demands maximum measurement accuracy and quality. A pioneering spirit founded on our years of experience and our own innovations in optical sensor technology. We ensure efficient processes while fulfilling the demands of even complex measuring tasks – regardless of surface, diameter, thickness, or width, and regardless of whether an object is to be positioned or measured. This is how we ensure that your products are every bit as perfect as you want them to be. 0 1 2 3 Measuring 4 5 Monitoring Quality demands for object properties such as length, width, height, planarity, or volume are growing ever more stringent. SICK’s sensors measure dimensions to a high degree of accuracy, in industries as wide-ranging as electronics and metallurgy. With a measuring range that covers increments from just a few micrometers right up to 1 m, SICK’s sensors reliably monitor product quality, allowing processes to be easily controlled and optimized in real time. Regulation SICK’s measurement sensors have a long history of being deployed to regulate critical processes using distance measurement. Let our experience improve your processes. 2 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K Positioning Measurement sensors from SICK locate objects and transmit information on their coordinates, which can be used, for example, for robot control or gripper positioning. This allows the sensors to guarantee optimal repeatability across every process step. 8015920/2018-06-25 Subject to change without notice PRECISION IN EACH DEVICE AND EACH PROCESS STEP Perfect quality can only be guaranteed when each and every measurement and process step is controlled. Thanks to its wide range of optical sensors, SICK’s intelligent measurement technology can offer highly accurate solutions for measuring even the smallest objects. ensuring high standards of measurement accuracy through the use of various technologies. This plays an important role in a whole host of different industries – particularly those with a strong emphasis on the measuring, monitoring, positioning, or regulation of products and processes. Moreover, SICK’s measurement technology supports quality assurance processes and delivers cost-saving benefits. - www.sick.com/measurement-sensors DAY AFTER DAY 100 % QUALITY Displacement measurement sensors, which include laser triangulation sensors, can measure the following: •• •• •• •• •• •• •• •• Thickness and width Height and grade Position External and internal diameters Profile Planarity Distance and clearances Eccentricity Thickness/ Width Height/Step Positioning Diameter Profiling Planarity Gap/ Distance Eccentricity Whether standalone or as part of a system, SICK’s intelligent measurement technology can supply the perfect solutions for the demands of your industry. 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 3 TECHNOLOGY SMART TECHNOLOGY – STRAIGHT TO THE POINT Laser triangulation sensors from SICK excel thanks to their level of technological sophistication. Let’s take a brief look at what’s behind the technology and how you can benefit from it. Laser triangulation Distance range A point of light is projected onto the measuring object. The light reflected is captured by a light-sensitive receiver at a specific angle. Based on the angle between the send and receive direction, the position of the object is then triangulated (from the Latin “triangulum” = triangle). The devices in the latest generation of SICK laser triangulation sensors are able to blank certain distance ranges. This function is especially useful in cases where, for example, a protective screen is between the sensor and the object and needs to be blanked. - OD1000 and - OD5000 Receiver Lens Laser Object Sensor Screen Object Light spot geometry The light spot geometry describes the shape of the light spot generated by the sensor’s transmission element. The geometry of the light spots in laser triangulation sensors varies in its shape and dimensions according to the measuring task for which the sensor is being used (for example, see - OD Precision and - OD5000). In the case of fine-structured or very small objects, a small and focused light spot size is advantageous (T-type). 4 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K If the surfaces of the object are rough or grooved, or if the surface area is very large, a sensor variant with a wide light spot is the best choice (W-type). 8015920/2018-06-25 Subject to change without notice TECHNOLOGY Transparent material thickness measurement Responsiveness and reliability SICK laser triangulation sensors are even able to measure the thickness of transparent material. Using just one sensor head, - OD Precision and - OD5000 calculate this to an outstanding level of precision, with the laser beam of the sensor reflecting on both optical interfaces of the material. The difference between both signals received is calculated, thus reliably producing the desired measured value for the thickness of the transparent object (a). The - OD5000 is equipped with a new kind of receiver, in which each individual receiver element is adapted directly to the specific lighting conditions that exist at any given time. This removes the need to perform evaluation later on, allowing the sensor to adapt very quickly to changing object properties and the optical reflective properties associated with this. Challenging applications – such as the surface contrast of the measuring object changing suddenly from very dark to very bright – benefit especially from this feature: •• Very high measuring speed, since no external feedback process is required •• Minimal adjustment delays in the event of rapid changes in contrast or jumps in distance Laser a' < a a a = thickness of the material. Typical signals on a receiver element Measured value filter Evaluation functions Various measured value filters optimize the evaluation of measurement results and thus enable smooth process control, in cases involving precise regulation of wrapping processes, for example. With an innovative method of evaluating measurements, laser triangulation sensors from SICK are able to simplify a whole range of applications. The height-jump function, for example, enables rapid measurement of measured value jumps in applications such as counting copies in the printing industry. 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 5 APPLICATIONS HIGH FLEXIBILITY AT SHORT DISTANCES Even where measuring distances are short, SICK’s displacement measurement sensors are immensely versatile. They meet the very highest requirements placed on quality and precision in a wide range of measuring tasks and applications. Monitoring assembly processes Thanks to a routine verifying whether components being installed are aligned correctly, it is possible to prevent connection errors, detachment of components, and other malfunctions. Typical industries Typical applications Recommended products •• Checking the surface properties or dimensional stability •• Detecting misalignment and tilting •• Electronics •• Machine tools OD Precision���������������������������������������������������50 OD5000���������������������������������������������������������60 Precise positioning Approach the right position every time with a high level of accuracy. With displacement measurement sensors from SICK, grippers and other tools can be positioned exactly without any contact, and with maximum repeatability. Typical industries Typical applications Recommended products •• Robot guidance for windshield installation •• High-accuracy positioning of carriages •• Robotics •• Handling and assembly •• Automotive and parts suppliers OD Mini�����������������������������������������������������������36 OD Value���������������������������������������������������������20 Collision avoidance When machining sheet metal, stress and heat in the material can lead to unevenness. A laser-based distance sensor continuously checks the distance between the cutting head and the sheet metal panels in order to avoid collisions. Typical applications •• Height positioning and collision avoidance at the cutting head •• Positioning of grippers Typical industries •• Handling and assembly •• Machine tools Recommended products OD Max�����������������������������������������������������������44 OD Mini�����������������������������������������������������������36 Process monitoring Even with measuring ranges of up to 1,000 mm, process monitoring requires the highest levels of precision and measurement accuracy. Typical applications •• Loop control in tire production •• Sheet coil uncoiling Typical industries •• Rubber and plastics •• Machine tools Recommended products DT20 Hi�����������������������������������������������������������14 OD1000���������������������������������������������������������30 6 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice APPLICATIONS Ensuring quality When monitoring quality indicators in the manufacturing process, the displacement measurement sensors can process distances down to the micrometer level, in order to detect incorrectly pressed blister packaging, for example. Typical industries Typical applications Recommended products •• Quality control for devices •• Checking the shape of blister packs OD Mini�����������������������������������������������������������36 •• Consumer goods •• Handling and assembly •• Pharma and cosmetics OD Value���������������������������������������������������������20 Reducing scrap Thanks to the latest CMOS receiver technology, the OD1000 displacement measurement sensor precisely measures the cross-section profile of the board, regardless of the brightness and color of the surfaces. This allows the position of the wane to be determined with precision. Typical industries •• •• •• •• Wood Robotics Handling and assembly Packaging Recommended products Typical application •• Detection of wane, measurement of the board width and height OD1000 ���������������������������������������������������������30 Rapidly spinning objects such as a fan propeller can be measured to a high level of precision with the OD5000 displacement measurement sensor. Thanks to the high measuring frequency of up to 80 kHz, vibrations can be reliably detected down to the level of single-digit micrometers. Typical industries •• Electronics •• Automotive and parts suppliers •• Machine tools Recommended products Typical application OD5000 ���������������������������������������������������������60 High-accuracy measurement •• Measurement of the vibration and true running of a fan propeller The advantages of laser triangulation sensors at a glance: •• Consistent, high product quality thanks to precise ­optical distance measurement •• High measurement accuracy down to the micrometer level •• Can deal with any surface •• Wide range of products for a whole host of applications •• Different housing materials for a range of applications •• Usually fitted with a class 1 laser, making them eye-safe 8015920/2018-06-25 Subject to change without notice Selection guide - page 8 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 7 SELECTION GUIDE 0 25 50 75 100 ... 250 ... 500 Evaluation unit 750 1,000 Not included/standalone Measuring range (in mm) Included Product DT20 Hi DT20-x25 DT20-x24 DT20-x21 DT20-x22 50 mm ... 150 mm 100 mm ... 300 mm 100 mm ... 600 mm 100 mm ... 1,000 mm OD Value OD2-x30 26 mm ... 34 mm OD2-x50 40 mm ... 60 mm OD2-x85 65 mm ... 105 mm OD2-x120 60 mm ... 180 mm OD2-x250 100 mm ... 400 mm OD2-x300 100 mm ... 500 mm OD1000 OD1000-600 200 mm ... 1,000 mm OD Mini OD1-B015 10 mm ... 20 mm OD1-B035 20 mm ... 50 mm OD1-B100 50 mm ... 150 mm OD1-B150 50 mm ... 250 mm 8 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice SELECTION GUIDE Linearity 1 Laser class Interfaces Dimensions Page 2 Light spot size Response time, measuring ­frequency Thickness measurement of transparent material Special tasks Repeatability - 14 – 2 mm x 4 mm ± 0.5 mm 0.13 mm ≥ 2.5 ms, ≤ 400 Hz Analog (mA) 50.2 mm x 54.1 mm x 24.3 mm – 3 mm x 6 mm ± 1 mm 0.25 mm ≥ 2.5 ms, ≤ 400 Hz Analog (mA) 50.2 mm x 54.1 mm x 24.3 mm – 3 mm x 6 mm ± 2 mm 0.5 mm ≥ 2.5 ms, ≤ 400 Hz Analog (mA) 50.2 mm x 54.1 mm x 24.3 mm – 6 mm x 12 mm ± 6 mm 2.5 mm ≥ 2.5 ms, ≤ 400 Hz Analog (mA) 50.2 mm x 54.1 mm x 24.3 mm 60 mm x 50 mm x 20.4 mm - 20 – 0.1 mm x 0.1 mm ± 8 μm 2 μm ≥ 1 ms, ≤ 2 kHz Analog (mA), analog (V), RS-422 – 0.8 mm x 1.3 mm ± 20 μm 5 μm ≥ 1 ms, ≤ 2 kHz Analog (mA), analog (V), RS-422 60 mm x 50 mm x 20.4 mm – 0.5 mm x 1 mm ± 40 μm 10 μm ≥ 1 ms, ≤ 2 kHz Analog (mA), analog (V), RS-422 60 mm x 50 mm x 20.4 mm – 1 mm x 1.5 mm ± 120 μm 30 μm ≥ 1 ms, ≤ 2 kHz Analog (mA), analog (V), RS-422 60 mm x 50 mm x 20.4 mm – 1.8 mm x 3.5 mm ± 750 μm 75 μm ≥ 2 ms, ≤ 1.33 kHz Analog (mA), analog (V), RS-422 60 mm x 50 mm x 20.4 mm – 1.9 mm x 3.9 mm ± 1.2 mm 100 μm ≥ 2 ms, ≤ 1.33 kHz Analog (mA), RS-422 60 mm x 50 mm x 20.4 mm - 30 – 1.5 mm x 1.5 mm ± 1.5 mm 0.4 mm ≥ 1.5 ms, ≤ 3 kHz IO-Link, analog (mA), analog (V) 44.4 mm x 31 mm x 17 mm 71.5 mm x 53.2 mm x 25.9 mm - 36 – 700 µm x 500 µm ± 10 μm 1 µm ≥ 2 ms, ≤ 2 kHz Analog (mA), analog (V), ­RS-485 – 800 µm x 450 µm ± 30 μm 6 µm ≥ 2 ms, ≤ 2 kHz Analog (mA), analog (V), ­RS-485 44.4 mm x 31 mm x 17 mm – 700 µm x 600 µm ± 100 μm 20 µm ≥ 2 ms, ≤ 2 kHz Analog (mA), analog (V), ­RS-485 44.4 mm x 31 mm x 17 mm – 2 mm x 1.3 mm – 200 µm ≥ 2 ms, ≤ 2 kHz – 44.4 mm x 31 mm x 17 mm 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 9 SELECTION GUIDE 0 25 50 75 100 ... 250 ... 500 Evaluation unit 750 1,000 Not included/standalone Measuring range (in mm) Included Product OD Max OD25 24 mm ... 26 mm OD30 25 mm ... 35 mm OD85 65 mm ... 105 mm OD350 250 mm ... 450 mm OD Precision OD5-25 24 mm ... 26 mm OD5-30 25 mm ... 35 mm OD5-85 65 mm ... 105 mm OD5-150 110 mm ... 190 mm OD5-350 250 mm ... 450 mm OD5-500 300 mm ... 700 mm OD5000 OD5000-C15 14 mm … 16 mm OD5000-C30 25 mm … 35 mm OD5000-C85 65 mm … 105 mm OD5000-C150 110 mm … 190 mm 10 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice SELECTION GUIDE Linearity 1 Laser class Interfaces Dimensions Page 2 Light spot size Response time, measuring ­frequency Thickness measurement of transparent material Special tasks Repeatability - 44 – 25 µm x 35 µm ± 2 µm 0.1 µm ≥ 0.5 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232 – 30 µm x 100 µm ± 10 µm 1 µm ≥ 0.5 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232 78 mm x 76.5 mm x 25.6 mm – 70 µm x 290 µm ± 40 µm 5 µm ≥ 0.5 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232 78 mm x 76.5 mm x 25.6 mm – 300 µm x 700 µm ± 200 µm 50 µm ≥ 0.5 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232 78 mm x 76.5 mm x 27 mm Min. 0.2 mm T: 25 µm x 35 µm, W: 100 µm x 700 µm ± 1.6 µm 0.02 µm ≥ 0.1 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232, RS-422 78 mm x 76.5 mm x 25.6 mm Min. 0.7 mm T: 30 µm x 100 µm, W: 260 µm x 1,000 µm ± 8 µm 0.2 µm ≥ 0.1 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232, RS-422 78 mm x 76.5 mm x 25.6 mm Min. 2 mm T: 70 µm x 290 µm, W: 260 µm x 1,200 µm ± 20 µm 1 µm ≥ 0.1 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232, RS-422 78 mm x 76.5 mm x 25.6 mm – T: Ø 180 µm, W: 330 µm x 1,600 µm ± 40 µm 2 µm ≥ 0.1 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232, RS-422 78 mm x 76.5 mm x 27 mm – W: 700 µm x 2,400 µm ± 160 µm 5 µm ≥ 1 ms, ≤ 10 kHz Analog (mA), analog (V), ­RS-232, RS-422 78 mm x 76.5 mm x 27 mm – W: 1,000 µm x 3,700 µm ± 400 µm 10 µm ≥ 0.8 ms, ≤ 1.25 kHz Analog (mA), analog (V), ­RS-232, RS-422 78 mm x 76.5 mm x 27 mm Min. 0.06 mm T: 30 µm, W: 30 µm x 1,000 µm ± 1 μm 0.01 µm ≥ 12.5 μs, ≤ 80 kHz Ethernet TCP/IP, Ethernet UDP 78 mm x 75 mm x 29 mm Min. 0.18 mm T: 30 µm, W: 30 µm x 1,000 µm ± 4 µm 0.05 µm ≥ 12.5 μs, ≤ 80 kHz Ethernet TCP/IP, Ethernet UDP 78 mm x 75 mm x 29 mm Min. 0.5 mm T: 70 µm, W: 70 µm x 2,000 µm ± 6 μm ... ± 12 μm 0.1 µm ≥ 12.5 μs, ≤ 80 kHz Ethernet TCP/IP, Ethernet UDP 78 mm x 75 mm x 29 mm – T: 120 µm, W: 120 µm x 4,000 µm ± 12 μm ... ± 32 μm 0.2 µm ≥ 12.5 μs, ≤ 80 kHz Ethernet TCP/IP, Ethernet UDP 78 mm x 75 mm x 29 mm 78 mm x 76.5 mm x 25.6 mm - 50 - 60 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 11 Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T PRODUCT FAMILY OVERVIEW DT20 Hi OD Value OD1000 Reliable, accurate distance measurement up to 1 m Simply accurate measurement The solution for precise measurement over long distances 50 mm ... 1,000 mm ± 0.5 mm ... ± 6 mm 0.125 mm ... 10 mm ≥ 2.5 ms ≤ 400 Hz 1 x PNP 1 x NPN 200 mm ... 1,000 mm ± 1.5 mm 0.4 mm ≥ 1.5 ms ≤ 3 kHz 2 x push-pull Technical data overview Measuring range Linearity Repeatability Response time Measuring frequency Switching output Ethernet Serial – – 26 mm ... 500 mm ± 8 µm ... ± 1,200 µm 2 µm ... 100 µm ≥ 1 ms ≤ 2 kHz 1 x PNP 2 x PNP 1 x NPN 2 x NPN – l , RS-422 PROFIBUS DP – – – IO-Link – – 1 x 4 mA ... 20 mA (≤ 300 Ω) –20 °C ... +55 °C 1 x 4 mA ... 20 mA (≤ 300 Ω) / 1 x 0 V ... 10 V (> 10 kΩ) –10 °C ... +40 °C l , V1.1, V1.0 (process data, parameterization, diagnosis, data storage) 1 x 4 mA ... 20 mA (≤ 600 Ω), 1 x 0 V ... 10 V (> 20 kΩ) –10 °C ... +50 °C –40 °C ... +60 °C –20 °C ... +60 °C –20 °C ... +60 °C Analog output Ambient temperature operation Ambient storage temperature – – At a glance • Very high linearity of up to • • • • • Detailed information 12 ± 0.5 mm CMOS receiving element enables accurate distance measurement independent of color or shininess Red laser Scaleable analog and switching output Display with easy to use setup menu Advanced settings (e.g., averaging function, external laser-off, etc.) --14 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K • CMOS receiving element • • • • • for measurement independent of surface Easy, LED-based user and teach-in concept Wide range of models and a wide range of standard interfaces Laser technology for precise measurement of very small objects Compact stand-alone device Excellent price-performance ratio --20 • Simple setting via OLED • • • • • display or SOPAS configuration software Standalone device without external amplifier unit Rugged metal housing Adjustable analog output (mA/V) and push-pull switching output with IOLink Precise measurement regardless of color or surface Versatile mounting possibilities --30 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Mini OD Max OD Precision OD5000 Compact, lightweight sensor for precise measurement Two sensors in one evaluation unit: very accurate measuring and calculation Measuring each dimension with high precision The expert for high performance measurement 10 mm ... 250 mm ± 10 µm ... ± 100 µm 1 µm ... 200 µm ≥ 2 ms ≤ 2 kHz 1 x PNP/NPN, selectable 2 x PNP/NPN, selectable 3 x PNP/NPN, selectable 24 mm ... 450 mm ± 2 µm ... ± 200 µm 0.1 µm ... 50 µm ≥ 0.5 ms ≤ 10 kHz 5 x PNP 5 x NPN 24 mm ... 700 mm ± 1.6 µm ... ± 400 µm 0.02 µm ... 10 µm ≥ 0.1 ms ≤ 10 kHz 5 x PNP 5 x NPN 14 mm ... 190 mm ± 1 µm ... ± 32 µm 0.01 µm ... 0.2 µm ≥ 12.5 µs ≤ 80 kHz 1 x PNP/NPN 2 x PNP/NPN 3 x PNP/NPN – l , RS-485 – l , RS-232, over evaluation unit AOD – – l , RS-232, RS-422, Optional over evaluation unit AOD5 – l , TCP, UDP/IP – – – l , optional, over external evaluation unit AOD1 and Gateway WI180C-PB – 1 x 4 mA ... 20 mA (≤ 300 Ω) / 1 x 0 V ... 10 V (> 10 kΩ) –10 °C ... +40 °C 2 x 4 mA ... 20 mA (≤ 300 Ω) 3 x 4 mA ... 20 mA (≤ 300 Ω) 1 x 4 mA ... 20 mA (≤ 300 Ω) –10 °C ... +45 °C –10 °C ... +50 °C –10 °C ... +50 °C –20 °C ... +60 °C –20 °C ... +60 °C –20 °C ... +60 °C –20 °C ... +60 °C l , optional, over external evaluation unit AOD1 and Gateway WI180C-PB – • Compact, rugged housing • Stand-alone use or in • • • • combination with the OD Mini evaluation unit Display and LEDs on device for visualization of current status Different interfaces available Simple teach-in using display or external teaching input CMOS receiver unit for precise, fast measurement in the µm range • Several measurement • • • • • --36 8015920/2018-06-25 Subject to change without notice ranges from 24 … 26 mm up to 250 mm ... 450 mm CMOS receiving element for measurement independent of surface High measurement frequency and high linearity Variety of selectable integrated calculations based on values from two sensors Laser technology for precise measurement or detection of very small objects Several output options --44 • CMOS receiving element • • • • • for measurement independent of surface Maximum measurement accuracy and frequency Glass thickness measurement with just one sensor head Various light spot sizes Integrated calculations for up to three sensors Stand-alone use via RS422 --50 • Measuring frequency up to 80 kHz • Ethernet interface with • • • • TCP/IP protocol directly in the sensor head Web server interface for configuration Innovative analysis algorithm Maximum repeatability for positioning tasks Detection and measurement of the smallest indentations or holes --60 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 13 A B C D E F H I J K L M N O P Q R S T DT20 Hi Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T RELIABLE, ACCURATE DISTANCE MEASUREMENT UP TO 1 M Product description DT20 Hi distance sensor is the ideal choice for quality control tasks from a distance of up to 1 m. The reliable and precise distance measurement independent of any color, enables consistent check of any component. In addition, a precise red laser makes it possible to accurately detect very small objects. The DT20 Hi’s exceptional measurement performance and advanced settings are ideal for solving nearly any demanding measurement task. At a glance • Four measuring ranges from 50 mm up to 1,000 mm • Very high linearity of up to ± 0.5 mm • CMOS receiving element enables accurate distance measurement independent of color or shininess • Red laser • Scaleable analog and switching output • Display with easy to use setup menu • Advanced settings (e.g., averaging function, external laser-off, etc.) Your benefits • Reliable, precise measurement, independent of surface, increases production quality • Reliable and consistent measurements, regardless of color, reduce changeover time • Advanced settings provide increased application flexibility to easily solve customer-specific applications • Fast commissioning via button, remote or numerical teach • Easy, precise alignment and verification based on red laser light and LC display, decreasing commissioning time • Tough metal housing permits operation in harsh environments Additional information Detailed technical data��������������������� 15 Ordering information��������������������������16 14 Dimensional drawing��������������������������17 -- www.sick.com/DT20_Hi Recommended accessories��������������17 For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors DT20 Hi A B C D E F Detailed technical data Performance Repeatability 1) 2) 3) 50 mm ... 150 mm 0.5 mm / 0.25 mm / 0.125 mm 100 mm ... 300 mm 1 mm / 0.5 mm / 0.25 mm 100 mm ... 600 mm 2 mm / 1 mm / 0.5 mm 100 mm ... 1,000 mm 4) Linearity 10 mm / 5 mm / 2.5 mm 3) 5) 50 mm ... 150 mm ± 0.5 mm 100 mm ... 300 mm ± 1 mm 100 mm ... 600 mm ± 2 mm 100 mm ... 1,000 mm 4) Response time 2) ± 6 mm ≥ 2.5 ms Measuring frequency ≤ 400 Hz 1) Light source Laser, red Typ. light spot size (distance) 50 mm ... 150 mm 2 mm x 4 mm (150 mm) 100 mm ... 300 mm 3 mm x 6 mm (300 mm) 100 mm ... 600 mm 3 mm x 6 mm (600 mm) 100 mm ... 1,000 mm Additional function 6 mm x 12 mm (1000 mm) Set moving average fast/medium/slow, switching mode: distance to object (DtO), teach-in of switching output, Invertable switching output, teach-in of analog output, Invertable analog output, Multifunctional input: laser off / external teach-in / deactivated, switch-off display, lock user interface 6 % ... 90 % remission. Dependent on the set average or sensitivity. 3) When calibrated in the application regularly. 4) The models with measuring range of 100 mm ... 1,000 mm meets the specification of the models with measuring range of 100 mm ... 1,000 mm for distances < 600 mm. 5) 90 % remission. 1) 2) Interfaces Analog output 1 x 4 mA ... 20 mA (≤ 300 Ω) Resolution analog output Multifunctional input (MF) 1) 1) 12 bit 1 x MF MF can be used as laser-off, external teach-in or deactivated. Mechanics/electronics Supply voltage Vs 1) DC 10 V ... 30 V Ripple 2) Power consumption ≤ 5 Vpp 3) ≤ 1.8 W Warm-up time ≤ 10 min Housing material Metal Window material PMMA Connection type Male connector, M12, 5-pin, swivel connector unit Indication LC display, 2 x LED Weight 135 g Limit values, reverse-polarity protected, operation in short-circuit protected network: max. 8 A. 2) May not fall short of or exceed VS tolerances. 3) Without load. 1) 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 15 H I J K L M N O P Q R S T DT20 Hi Laser triangulation sensors A B C D E F Enclosure rating IP65 Protection class II Limit values, reverse-polarity protected, operation in short-circuit protected network: max. 8 A. 2) May not fall short of or exceed VS tolerances. 3) Without load. 1) Ambient data Ambient temperature operation –20 °C ... +55 °C, Operating temperature at VS = 24 V Ambient storage temperature –40 °C ... +60 °C Temperature drift 1) 0.25 mm/K Typ. Ambient light immunity Artificial light: ≤ 3,000 lx Sunlight: ≤ 10,000 lx Vibration resistance EN 60068-2-6, EN 60068-2-64 Shock resistance EN 60068-2-27 1) 0.5 mm/K: for distances > 600 mm. Ordering information Other models g www.sick.com/DT20_Hi H I J K L M N O P Q R S T Measuring range 1) Laser class Switching output 2) Type Part no. 50 mm ... 150 mm 2 (IEC 60825-1:2014, EN 60825-1:2014) 1 x PNP (100 mA) DT20-P254B 1041278 1 x NPN (100 mA) DT20-N254B 1041279 1 x PNP (100 mA) DT20-P244B 1040406 1 x NPN (100 mA) DT20-N244B 1040713 1 x PNP (100 mA) DT20-P244BS04 1052829 1 x PNP (100 mA) DT20-P214B 1040012 1 x NPN (100 mA) DT20-N214B 1040140 1 x PNP (100 mA) DT20-P214BS03 1051547 1 x PNP (100 mA) DT20-P224B 1040405 1 x NPN (100 mA) DT20-N224B 1044216 100 mm ... 300 mm 100 mm ... 600 mm 100 mm ... 1,000 mm 1) 2) 16 2 (IEC 60825-1:2014, EN 60825-1:2014) 1 (IEC 60825-1:2014, EN 60825-1:2014) 2 (IEC 60825-1:2014, EN 60825-1:2014) 1 (IEC 60825-1:2014, EN 60825-1:2014) 2 (IEC 60825-1:2014, EN 60825-1:2014) 6 % ... 90 % remission. PNP: HIGH = VS - (< 2 V) / LOW = < 2 V; NPN: HIGH = < 2 V / LOW = VS . L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors DT20 Hi A B C D E F Dimensional drawing (Dimensions in mm (inch)) 54.1 (2.13) 48.6 (1.91) 24.3 (0.96) 1 2 7 8 Ø 50.2 (1.98) (0 4.5 .1 8) 72.4 (2.85) 3 22 (0.87) 5 6 4.5 14.2 (0.18) (0.56) 52.9 (2.08) 4.3 (0.17) 13 (0.51) 13.5 (0.53) 4 1 Status indicator operating voltage active (green) 2 Status indicator switching output (orange) 3Optical axis, receiver 4Optical axis, sender 5Fixing hole 6Connector M12, 5-pin, turnable 7Operating keys and display 8Reference surface = 0 mm Recommended accessories Mounting systems Mounting brackets and plates Brief description Part no. Mounting bracket, stainless steel, without mounting material, for DT20 Hi 4043524 Stainless-steel mounting bracket 4089813 Illustration may differ Terminal and alignment brackets Brief description Part no. Galvanized steel alignment bracket with mounting accessories 2087355 Illustration may differ 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 17 H I J K L M N O P Q R S T DT20 Hi Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T Connection systems Plug connectors and cables Connection type head A Connection type head B Cable Female connector, M12, 5-pin, straight, A-coded Open cable ends PVC, Sensor/actuator cable, unshielded Female connector, M12, 5-pin, angled, A-coded Open cable ends PVC, Sensor/actuator cable, unshielded Cable length Part no. 2m 2096239 5m 2096240 2m 2096215 5m 2096216 For more accessories, see g www.sick.com/DT20_Hi 18 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors DT20 Hi A B C D E F 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 19 H I J K L M N O P Q R S T OD Value Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T SIMPLY ACCURATE MEASUREMENT Product description The OD Value allows for an easy, precise and economical solution of measuring tasks. It detects even small deviations in dimension, shape, position or excentricity directly in the machine, contactless, precise and during running operation. OD Value convinces with its main features: reliable, user-friendly, effective, universal and efficient. The ideal solution for everyone, who needs to check and verify quality regulary and directly in the process. At a glance • Several measurement ranges from 26 mm ... 34 mm to 100 mm ... 500 mm • CMOS receiving element for measurement independent of surface • Easy, LED-based user and teach-in concept • Wide range of models and a wide range of standard interfaces • Laser technology for precise measurement of very small objects • Compact stand-alone device • Excellent price-performance ratio Your benefits • Reliable measurement indepen- • Low investment costs make con- dent of surface, minimizes machine downtime • Extremely simple sensor teach-in makes setup faster and more cost­ effective • Minimal space requirements and less wiring due to its compact, standalone design • Many measurement ranges and output interfaces make it ideal for cost-effective integration into any production environment sistent, regular quality inspection possible • Non-contact measurement technology from a safe distance allows the inspection to be carried out directly during the production process • Wear and damage-free inspection, due to non-contact measurement w Additional information Detailed technical data����������������������21 Ordering information������������������������� 23 Dimensional drawings������������������������24 20 Linearity����������������������������������������������27 -- www.sick.com/OD_Value Recommended accessories������������� 29 For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Value A B C D E F Detailed technical data Performance Repeatability 1) 2) 3) 4) 26 mm ... 34 mm 2 µm 40 mm ... 60 mm 5 µm 65 mm ... 105 mm 10 µm 60 mm ... 180 mm 30 µm 60 mm ... 210 mm 60 µm 100 mm ... 400 mm 75 µm 100 mm ... 500 mm 100 µm Linearity 2) 4) 5) 6) 26 mm ... 34 mm ± 8 µm 40 mm ... 60 mm ± 20 µm 65 mm ... 105 mm ± 40 µm 60 mm ... 180 mm ± 120 µm 60 mm ... 210 mm ± 375 µm 100 mm ... 400 mm ± 750 µm 100 mm ... 500 mm ± 1,200 µm Response time ≥ 1 ms Measuring frequency 1) 26 mm ... 34 mm ≤ 2 kHz 40 mm ... 60 mm ≤ 2 kHz 65 mm ... 105 mm ≤ 2 kHz 60 mm ... 180 mm ≤ 2 kHz 60 mm ... 210 mm ≤ 2 kHz 100 mm ... 400 mm ≤ 1.33 kHz 100 mm ... 500 mm ≤ 1.33 kHz Light source Laser, red Laser class 2 (IEC 60825-1:2014, EN 60825-1:2014) 7) Typ. light spot size (distance) Additional function 26 mm ... 34 mm 0.1 mm x 0.1 mm (30 mm) 40 mm ... 60 mm 0.5 mm x 1 mm (50 mm) 65 mm ... 105 mm 0.8 mm x 1.3 mm (85 mm) 60 mm ... 180 mm 1 mm x 1.5 mm (120 mm) 60 mm ... 210 mm 1 mm x 1.4 mm (135 mm) 100 mm ... 400 mm 1.8 mm x 3.5 mm (250 mm) 100 mm ... 500 mm 1.9 mm x 3.9 mm (300 mm) Mean-value setting 1 … 64x / automatic sensitivity adjustment / Analog outputs can be taught in / Invertable analog output / Teach-in of switching output / Invertable switching output / multifunctional input: laser-off / external teach-in / trigger / switching mode: distance to object (DtO) / switching mode: window (Wnd) / Mean-value setting 1 … 64x / automatic sensitivity adjustment / Teach-in of switching output / Invertable switching output / multifunctional input: laser-off / external teach-in / trigger / switching mode: distance to object (DtO) / switching mode: window (Wnd) (depending on type) 6 % ... 90 % remission. At averaging function medium. 3) Constant ambient conditions. 4) For best performance consider warm up time ≤ 5 minutes. 5) Measurement on 90 % remission (ceramic, white). 6) When calibrated in the application regularly. 7) Wavelength: 655 nm, max. output: 1 mW. 1) 2) 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 21 H I J K L M N O P Q R S T OD Value Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T Interfaces Serial l, RS-422 Analog output 1 x 4 mA ... 20 mA (≤ 300 Ω) / 1 x 0 V ... 10 V (> 10 kΩ) Resolution analog output Multifunctional input (MF) 1) 1) 16 bit 1 x MF MF can be used as laser-off, trigger, external teach-in, or deactivated; response time ≤ 3 ms. Mechanics/electronics Supply voltage Vs 1) DC 12 V ... 24 V Power consumption 2) ≤ 2.88 W Warm-up time ≤ 30 min Housing material PBT Window material PMMA Indication Distance bar graph, up to 8 status LEDs Weight 70 g Enclosure rating IP67 Protection class III DC 12 V (-5 %) ... 24 V (+10 %); DC 18 V (-5 %) ... DC 24 V (+10 %) when using analog voltage output. 2) Without load, with current output. 1) Ambient data Ambient temperature operation –10 °C ... +40 °C Ambient storage temperature –20 °C ... +60 °C Relative air humidity (non-condensing) 35 % ... 95 % Temperature drift ± 0.08 % FS/K (FS = Full Scale = Measuring range of sensor) Typ. Ambient light immunity Artificial light: ≤ 3,000 lx Sunlight: ≤ 10,000 lx Vibration resistance 10 Hz ... 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each) Shock resistance 50 G (x, y, z axis 3 times each) 22 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Value A B C D E F Ordering information Other models g www.sick.com/OD_Value Measuring range 1) Communication interface – Analog output 1 x 4 mA ... 20 mA (≤ 300 Ω) – 26 mm ... 34 mm Connection type Switching output 2) Type Cable 2 m 2 x NPN (100 mA) OD2-N30W04I2 6036568 Male connector M12, 8-pin swivel connector unit 2 x PNP (100 mA) OD2-P30W04I0 6036580 2 x PNP (100 mA) OD2-P30W04U0 6036581 Cable 2 m 1 x NPN (100 mA) OD2-N30W04A2 6036571 1 x PNP (100 mA) OD2-P30W04A0 6036583 Serial, RS-422 – Male connector M12, 8-pin swivel connector unit Cable 2 m 2 x NPN (100 mA) OD2-N50W10I2 6036584 – 1 x 4 mA ... 20 mA (≤ 300 Ω) Male connector M12, 8-pin swivel connector unit 2 x PNP (100 mA) OD2-P50W10I0 6036597 2 x PNP (100 mA) OD2-P50W10U0 6036598 – 40 mm ... 60 mm Cable 2 m 1 x NPN (100 mA) OD2-N50W10A2 6036587 Serial, RS-422 – Male connector M12, 8-pin swivel connector unit 1 x PNP (100 mA) OD2-P50W10A0 6036600 Cable 2 m 2 x NPN (100 mA) OD2-N120W60I2 6036617 – 1 x 4 mA ... 20 mA (≤ 300 Ω) 2 x PNP (100 mA) OD2-P120W60I2 6036625 Male connector M12, 8-pin swivel connector unit 2 x PNP (100 mA) OD2-P120W60I0 6036629 2 x PNP (100 mA) OD2-P120W60U0 6036630 Cable 2 m 1 x NPN (100 mA) OD2-N120W60A2 6036620 1 x PNP (100 mA) OD2-P120W60A0 6036632 2 x PNP (100 mA) OD2-P135W75I0 6048894 – 60 mm ... 180 mm Male connector M12, 8-pin swivel connector unit Male connector M12, 8-pin swivel connector unit Serial, RS-422 – – 1 x 4 mA ... 20 mA (≤ 300 Ω) Cable 2 m 2 x NPN (100 mA) OD2-N85W20I2 6036601 – 1 x 4 mA ... 20 mA (≤ 300 Ω) Male connector M12, 8-pin swivel connector unit 2 x PNP (100 mA) OD2-P85W20I0 6036613 Cable 2 m 1 x NPN (100 mA) OD2-N85W20A2 6036604 Serial, RS-422 – Male connector M12, 8-pin swivel connector unit 1 x PNP (100 mA) OD2-P85W20A0 6036616 2 x NPN (100 mA) OD2-N250W150I2 6036633 2 x PNP (100 mA) OD2-P250W150I2 6036641 2 x PNP (100 mA) OD2-P250W150U2 6036642 2 x NPN (100 mA) OD2-N250W150I0 6036637 60 mm ... 210 mm 65 mm ... 105 mm – 1 x 4 mA ... 20 mA (≤ 300 Ω) Cable 2 m – Cable 2 m 1 x 4 mA ... 20 mA (≤ 300 Ω) – 100 mm ... 400 mm 1 x 4 mA ... 20 mA (≤ 300 Ω) Male connector M12, 8-pin swivel connector unit 2 x PNP (100 mA) OD2-P250W150C0 6036647 2 x PNP (100 mA) OD2-P250W150I0 6036645 2 x PNP (100 mA) OD2-P250W150U0 6036646 Cable 2 m 1 x NPN (100 mA) OD2-N250W150A2 6036636 1 x PNP (100 mA) OD2-P250W150A0 6036648 2 x PNP (100 mA) OD2-P300W200I0 6048912 – Serial, RS-422 – – 1 x 4 mA ... 20 mA (≤ 300 Ω) 100 mm ... 500 mm 1) 2) Part no. Male connector M12, 8-pin swivel connector unit Male connector M12, 8-pin swivel connector unit 6 % ... 90 % remission. PNP: HIGH = VS - (< 2 V) / LOW = < 2 V; NPN: HIGH = < 2 V / LOW = VS . 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 23 H I J K L M N O P Q R S T OD Value Laser triangulation sensors Dimensional drawings (Dimensions in mm (inch)) OD2-x30W04xx (0.80) 3.8 (0.15) 17.3 (0.68) 30.2 (1.19) 51.4 (2.02) Ø 5.5 Ø 4.5 (0.18) 1 2 m cable or M12 connector; 90° rotatable 2Mounting hole, Ø 4.5 mm 3Optical axis sender 4Optical axis receiver 20.4 4.3 (0.17) 50 (1.97) 42.4 (1.67) 60 (2.36) A B C D E F 16.1 (0.63) (0.22) OD2-x50W10xx (0.80) 18.9 (0.74) 28.6 (1.23) 51.4 (2.02) 60 (2.36) 4.3 (0.17) 3.8 (0.15) Ø 5.5 Ø 4.5 (0.18) 1 2 m cable or M12 connector; 90° rotatable 2Mounting hole, Ø 4.5 mm 3Optical axis sender 4Optical axis receiver 20.4 16.1 (0.63) (0.22) OD2-x85W20xx Ø 4.5 (0.18) 22.8 (0.90) 24.7 16.1 (0.63) (0.22) 24 (0.97) 51.4 (2.02) (0.80) 3.8 (0.15) Ø 5.5 1 2 m cable or M12 connector; 90° rotatable 2Mounting hole, Ø 4.5 mm 3Optical axis sender 4Optical axis receiver 20.4 4.3 (0.17) 50 (1.97) 42.4 (1.67) 60 (2.36) H I J K L M N O P Q R S T 50 (1.97) 42.4 (1.67) L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Value OD2-x120W60xx 3.8 (0.15) 23.3 (0.92) 24.2 (0.95) 51.4 (2.02) 60 (2.36) Ø 5.5 Ø 4.5 (0.18) 1 2 m cable or M12 connector; 90° rotatable 2Mounting hole, Ø 4.5 mm 3Optical axis sender 4Optical axis receiver 20.4 (0.80) 4.3 (0.17) 50 (1.97) 42.4 (1.67) 16.1 (0.63) (0.22) OD2-x135W75xx (0.22) 8015920/2018-06-25 Subject to change without notice Ø 4.5 (0.18) 23.3 (0.92) 24.2 (0.95) 51.4 (2.02) 60 (2.36) (0.80) 3.8 (0.15) Ø 5.5 1 2 m cable or M12 connector; 90° rotatable 2Mounting hole, Ø 4.5 mm 3Optical axis sender 4Optical axis receiver 20.4 4.3 (0.17) 50 (1.97) 42.4 (1.67) 16.1 (0.63) L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 25 A B C D E F H I J K L M N O P Q R S T OD Value Laser triangulation sensors OD2-x250W150xx 27.1 (1.06) 20.4 (0.80) 51.4 (2.02) Ø 4.5 (0.18) 16.1 (0.63) (0.22) OD2-x300W200xx Ø 4.5 (0.18) 27.1 (1.06) 20.4 16.1 (0.63) (0.22) 26 (0.80) 51.4 (2.02) 60 (2.36) (0.80) 3.8 (0.15) Ø 5.5 1 2 m cable or M12 connector; 90° rotatable 2Mounting hole, Ø 4.5 mm 3Optical axis sender 4Optical axis receiver 20.4 4.3 (0.17) 50 (1.97) 42.4 (1.67) H I J K L M N O P Q R S T 3.8 (0.15) Ø 5.5 1 2 m cable or M12 connector; 90° rotatable 2Mounting hole, Ø 4.5 mm 3Optical axis sender 4Optical axis receiver 20.4 (0.80) 4.3 (0.17) 50 (1.97) 42.4 (1.67) 60 (2.36) A B C D E F L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Value A B C D E F Linearity OD2-x30xxxxx OD2-x50xxxxx Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 –0.05 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 26 27 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 –0.05 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 40 42 44 3 2 1 28 29 30 31 32 33 34 (1.02) (1.06) (1.10) (1.14) (1.18) (1.22) (1.26) (1.30) (1.34) 3 2 1 46 48 50 52 54 56 58 60 (1.57)(1.65)(1.73)(1.81)(1.89)(1.97)(2.05)(2.13)(2.20)(2.28)(2.36) Distance in mm (inch) Distance in mm (inch) 1 White ceramic 2 Black paper 3 Stainless steel 1 White ceramic 2 Black paper 3 Stainless steel OD2-x85xxxxx OD2-x120xxxxx Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 3 0.00 –0.05 –0.10 1 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 65 70 75 Linearity [%FS] 0.4 0.3 3 0.2 2 0.1 0 –0.1 1 2 –0.2 –0.3 80 85 90 95 100 105 (2.56) (2.76) (2.95) (3.15) (3.35) (3.54) (3.74) (3.94) (4.13) –0.4 60 (2.36) 80 (3.15) Distance in mm (inch) 1 White ceramic 2 Black paper 3 Stainless steel 8015920/2018-06-25 Subject to change without notice 100 (3.94) 120 (4.72) 140 (5.51) 160 (6.30) 180 (7.09) Distance in mm (inch) 1 White ceramic 2 Black paper 3 Stainless steel L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 27 H I J K L M N O P Q R S T OD Value Laser triangulation sensors A B C D E F OD2-x135xxxxx OD2-x250xxxxx Linearity [%FS] 0.5 Linearity [%FS] 0.6 0.5 0.4 0.4 0.3 0.3 0.2 0.2 3 0.1 1 2 0 1 2 –0.2 –0.2 –0.3 –0.3 –0.4 –0.4 –0.5 60 0 –0.1 –0.1 3 0.1 –0.5 80 100 120 140 160 180 200 (2.36) (3.15) (3.94) (4.72) (5.51) (6.30) (7.09) (7.87) –0.6 100 (3.94) 150 (5.91) Distance in mm (inch) H I J K L M N O P Q R S T 1 White ceramic 2 Black paper 3 Stainless steel 200 (7.87) 250 (9.84) 300 (11.81) 350 (13.78) 400 (15.75) Distance in mm (inch) 1 White ceramic 2 Black paper 3 Stainless steel OD2-x300xxxxx Linearity [%FS] 0.5 0.4 0.3 3 0.2 2 0.1 0 1 –0.1 –0.2 –0.3 –0.4 –0.5 100 150 200 250 300 350 400 450 500 (3.94) (5.91) (7.87) (9.84) (11.81)(13.78)(15.75)(17.72)(19.69) Distance in mm (inch) 1 White ceramic 2 Black paper 3 Stainless steel 28 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Value A B C D E F Recommended accessories Mounting systems Mounting brackets and plates Brief description Part no. Stainless-steel mounting bracket 4089813 Illustration may differ Terminal and alignment brackets Brief description Part no. Galvanized steel alignment bracket with mounting accessories 2087355 Illustration may differ Connection systems Plug connectors and cables Connection type head A Connection type head B Female connector, M12, 8-pin, straight Illustration may differ Open cable ends Cable PVC, special color code, shielded Cable length Part no. 2m 6020663 5m 6020664 For more accessories, see g www.sick.com/OD_Value 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 29 H I J K L M N O P Q R S T OD1000 Laser triangulation sensors A B C D E F THE SOLUTION FOR PRECISE MEASUREMENT OVER LONG DISTANCES Product description With its sensing range of up to 1 m, the OD1000 displacement measurement sensor sets new standards in precise distance measurement with triangulation. Its high performance data ensures a smooth production process and allows a high level of productivity in a wide range of applications, almost regardless of the surface quality, color, or object structure. The clear OLED display with four operating keys simplifies commissioning and optimizes the machine availability. As a standalone device with integrated evaluation, IO-Link interface, and additional functions, the OD1000 simplifies machine integration, saves additional evaluation effort, and paves the way for sustainable production. At a glance H I J K L M N O P Q R S T • Large measuring range of up to 1 m • Simple setting via OLED display or SOPAS configuration software • Standalone device without external amplifier unit • Rugged metal housing • Adjustable analog output (mA/V) and push-pull switching output with IO-Link • Precise measurement regardless of color or surface • Versatile mounting possibilities Your benefits • Optimization of the process quality due to high precision and linearity over the entire measuring range • Quick commissioning due to variable mounting and innovative operating concept • Simple and cost-saving integration via OLED display and IO-Link interface • Suitable for harsh ambient condition due to rugged metal housing • High machine availability thanks to reliable, quick, and precise measurement results on a wide range of surfaces • Intelligent measured value filter and analysis algorithm for safe and stable measurement in every application Additional information Detailed technical data����������������������31 Ordering information������������������������� 32 Dimensional drawing������������������������� 33 30 Linearity��������������������������������������������� 34 -- www.sick.com/OD1000 Recommended accessories������������� 34 For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD1000 Detailed technical data Performance Measuring range 1) 200 mm ... 1,000 mm Repeatability 0.4 mm Linearity 2) 3) ± 1.5 mm 2) 4) Response time ≥ 1.5 ms 5) Measuring frequency ≤ 3 kHz Light source Laser, red Laser class 6) 1 (IEC 60825-1:2014, EN 60825-1:2014) Typ. light spot size (distance) 1.5 mm x 1.5 mm (200 mm ... 1,000 mm) Additional function Adjustable average value or media filter, Switching mode: Distance to Object (DtO) / switching window / object between sensor and background (ObSB), teach-in of switching output, Invertable switching output, teach-in of analog output, Invertable analog output, Switchable analog output (mA / V), Multifunctional input: laser off / external teach-in / deactivated, switch-off display, lock user interface, Display can be rotated by 180°, Alarm function, Edge height change, Time functions (ON/OFF delay, 1 shot) 6 % ... 90 % remission; at default settings. With 90% remission (white), with constant ambient conditions. 3) Statistical error 3 σ. 4) For optimum performance observe min. warm-up time of 10 minutes. 5) With measuring frequency of 3 kHz, target change white 90%/white 90%. 6) Wavelength 655 nm, max. pulse output 0.78 mW, max. average power 0.39 mW, max. pulse duration 1.8 ms. A B C D E F 1) 2) Interfaces IO-Link l, V1.1, V1.0 Function Data transmission rate Digital inputs Process data, parameterization, diagnosis, data storage 230,4 kbit/s (COM3) / 38,4 kbit/s (COM2) In1 Can be used as laser off, external teach-in, or deactivated Analog output 1 x 4 mA ... 20 mA (≤ 600 Ω), 1 x 0 V ... 10 V (> 20 kΩ) Resolution analog output 16 bit Mechanics/electronics Supply voltage Vs 1) DC 18 V ... 30 V Ripple 2) Power consumption ≤ 5 Vpp 3) ≤ 2.5 W Warm-up time < 10 min Housing material Zinc diecast Window material Acrylic glass (PMMA) Indication OLED display, status LEDs Operating elements 4 buttons Weight 280 g Dimensions 71.5 mm x 53.2 mm x 25.9 mm Enclosure rating IP65 IP67 Protection class III (EN 50178) Limit values, reverse-polarity protected, operation in short-circuit protected network: max. 8 A. May not fall short of or exceed VS tolerances. 3) Without load, at +20 °C. 1) 2) 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 31 H I J K L M N O P Q R S T OD1000 Laser triangulation sensors A B C D E F Ambient data Ambient temperature operation –10 °C ... +50 °C, Operating temperature at VS = 24 V Ambient storage temperature –20 °C ... +60 °C Temperature drift 0.15 mm/K Typ. Ambient light immunity Artificial light: ≤ 3,000 lx 1) Sunlight: ≤ 10,000 lx Vibration resistance EN 60068-2-6, EN 60068-2-64 Shock resistance EN 60068-2-27 With constant object movement in the measuring range. 1) Ordering information Other models g www.sick.com/OD1000 Measuring range 1) Communication interface 200 mm ... 1,000 mm IO-Link, V1.1, V1.0 1) 2) H I J K L M N O P Q R S T 32 Connection type Switching output 2) Type Part no. Cable with male ­connector M12, 5-pin, A-coded 20 cm 2 x push-pull OD1000-6001R15 1075638 6 % ... 90 % remission; at default settings. PNP: HIGH = UV - (< 3 V) / LOW = < 3 V; NPN: HIGH = < 3 V / LOW = UV. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD1000 A B C D E F Dimensional drawing (Dimensions in mm (inch)) 15.2 0. .5 ( Ø4 60.7 (2.39) 4.5 (0.18) 71.5 (2.81) 2 3 (0.47) 22.5 1 11.95 18) (0.89) (0.60) 58.55 (2.31) 25.9 (1.02) 4 5 M 12 x1 2 3 (0.12) 876 53.2 (2.09) Q1 Q2 PWR 9 1 Zero level 2Mounting hole M4 3 Ventilation opening (do not cover) 4Center of optical axis, receiver 5Center of optical axis, sender 6 PWR LED green 7 LED Q1, yellow 8 LED Q2, yellow 9Operating elements 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 33 H I J K L M N O P Q R S T OD1000 Laser triangulation sensors A B C D E F Linearity Typical linearity deviation in mm (inch) 3.0 (0.12) 2.0 (0.08) 1.0 (0.04) 1 2 0.0 –1.0 3 (–0.12) –2.0 (–0.08) –3.0 (–0.04) H I J K L M N O P Q R S T 200 300 (7.87) (11.81) 400 (15.75) 500 (19.69) 600 (23.62) 700 (27.56) 800 (31.50) 900 (35.43) 1000 (39.37) Distance in mm (inch) 1 2 3 Black 6 % remission White 90 % remission Stainless steel Recommended accessories Mounting systems Mounting brackets and plates Brief description Part no. Stainless-steel mounting bracket 4089813 Illustration may differ Terminal and alignment brackets Brief description Part no. Galvanized steel alignment bracket with mounting accessories 2087355 Double clamp bracket for dovetail mounting 2013947 Clamping block for dovetail mounting 2013285 Illustration may differ 34 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD1000 A B C D E F Connection systems Modules and gateways Type Part no. IOLA2US-01101 (SiLink2 Master) 1061790 Plug connectors and cables Connection type head A Connection type head B PVC, Sensor/actuator cable, unshielded Female connector, M12, 5-pin, straight, A-coded Female connector, M12, 5-pin, straight, A-coded Cable Open cable ends Male connector, M12, 5-pin, straight, A-coded PUR, halogen-free, Sensor/actuator cable, shielded PUR, halogen-free, Sensor/actuator cable, unshielded Cable length Part no. 2m 2096239 5m 2096240 1.5 m 2095833 3m 2095834 0.6 m 2096006 For more accessories, see g www.sick.com/OD1000 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 35 H I J K L M N O P Q R S T OD Mini Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T COMPACT, LIGHTWEIGHT SENSOR FOR PRECISE MEASUREMENT Product description Simple, precise, and economic solutions for measuring tasks; the OD Mini displacement measurement sensors are impressive with their compact and rugged housing, which is available in a lightweight aluminum or a rugged stainless steel. These sensors are equipped with the latest CMOS receiver technology for precise measurement, regardless of the brightness and color of the surface material. The integrated amplifier unit enables the OD Mini to work on a standalone basis. For complex measurement tasks up to two OD Mini Pro sensor heads can be connected to one OD Mini evaluation unit and calculate together. The OD Mini is simple to configure due to its intuitive design and display with four status LEDs. The OD Mini can also be remotely programmed via the external teaching input. The large number of available interfaces also simplifies integration into industrial networks. This ensures the highest possible reliability and precision when solving a wide range of measurement tasks. At a glance • Compact, rugged housing • Stand-alone use or in combination with the OD Mini evaluation unit • Display and LEDs on device for visualization of current status • Different interfaces available • Simple teach-in using display or external teaching input • CMOS receiver unit for precise, fast measurement in the µm range • Various measuring ranges: Measuring from 10 mm to 250 mm possible Your benefits • Cost-saving commissioning through • High machine throughput thanks to simple operating concept and display • Small installation size and low weight also allow use in highly dynamic applications • Calculation of two sensorheads - easy possible over the external evaluation unit reliable measurement, regardless of brightness and color of surface • The wide range of available interfaces enables simple integration into industrial networks • Optimum performance even at high production speeds Additional information Detailed technical data����������������������37 Ordering information������������������������� 39 Dimensional drawings����������������������� 40 36 Linearity����������������������������������������������41 -- www.sick.com/OD_Mini Recommended accessories��������������42 For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Mini A B C D E F Detailed technical data Performance OD Mini Core Repeatability OD Mini Prime OD Mini Pro 1) 3) 10 mm ... 20 mm – 20 mm ... 50 mm 20 µm 1 µm 6 µm 2) 50 mm ... 150 mm – 50 mm ... 250 mm 200 µm 20 µm 4) – Linearity 5) 6) 10 mm ... 20 mm – ± 10 µm 20 mm ... 50 mm – ± 30 µm 50 mm ... 150 mm – ± 100 µm Response time 7) ≥ 2 ms Measuring frequency ≤ 2 kHz Light source Laser, red Laser class 8) 10 mm ... 20 mm – 1 (IEC 60825-1:2014, EN 60825-1:2014) 20 mm ... 50 mm 1 (IEC 60825-1:2014, EN 60825-1:2014) 50 mm ... 150 mm – 1 (IEC 60825-1:2014, EN 60825-1:2014) 50 mm ... 250 mm 2 (IEC 60825-1:2014, EN 60825-1:2014) – 10 mm ... 20 mm – 700 µm x 500 µm (15 mm) 20 mm ... 50 mm Typ. light spot size (distance) Additional function 1.6 mm x 1 mm (35 mm) 800 µm x 450 µm (35 mm) 50 mm ... 150 mm – 700 µm x 600 µm (100 mm) 50 mm ... 250 mm 2 mm x 1.3 mm (150 mm) – Averaging 1 … 512x, automatic or manual sensitivity adjustment, Switching outputs can be taught in, Invertable switching output, switching mode: window (Wnd), switching mode: distance to object (DtO), switiching mode: object between sensor and background (ObSB), multifunctional input: laser-off / external teach-in / trigger Averaging 1 … 512x, automatic or manual sensitivity adjustment, Analog outputs can be taught in, Switching outputs can be taught in, Invertable switching output, switching mode: window (Wnd), switching mode: distance to object (DtO), switiching mode: object between sensor and background (ObSB), multifunctional input: laser-off / external teach-in / trigger Averaging 1 … 512x, automatic or manual sensitivity adjustment, switching mode: window (Wnd), switching mode: distance to object (DtO), switiching mode: object between sensor and background (ObSB), multifunctional input: laser-off / external teach-in / trigger Averaging function set to: 512. Hysteresis 0.08 mm. 3) Constant ambient conditions. 4) Hysteresis 0.8 mm. 5) Measurement on 90 % remission (ceramic, white). 6) For best performance consider warm up time ≤ 5 minutes. 7) With fixed sensitivity adjustment and averaging setting = 1. With automatic sensitivity and measuring rate 500 µs: 2 ... 7.5 ms response time/measuring rate 1,000 µs: 4 ... 15 ms response time. 8) Wavelength: 655 nm, max. output: 390 µW (laser class 1) / < 1 mW (laser class 2). 1) 2) 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 37 H I J K L M N O P Q R S T OD Mini Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T Interfaces OD Mini Core OD Mini Prime OD Mini Pro Serial l, RS-485 PROFIBUS DP l Type of fieldbus integration – Optional, over external evaluation unit AOD1 and Gateway WI180C-PB Analog output 1) 1 x 4 mA ... 20 mA (≤ 300 Ω) / 1 x 4 mA ... 20 mA (≤ 300 Ω) 1) 1 x 0 V ... 10 V (> 10 kΩ) (depending on type) Optional over evaluation unit AOD1. Mechanics/electronics OD Mini Core OD Mini Prime Supply voltage Vs DC 12 V (–5 %) ... DC 24 V (+10 %) Power consumption 1) ≤ 1.92 W Warm-up time ≤ 5 min Window material PPSU Indication 4-digit 7-segment display (plus 4 LEDs for status display) Operating elements 4 buttons OD Mini Pro Weight Aluminum Stainless steel 40 g – – 70 g Dimensions 44.4 mm x 31 mm x 17 mm Enclosure rating IP67 Protection class III 1) Without load, with current output. Ambient data Ambient temperature operation –10 °C ... +40 °C Ambient storage temperature –20 °C ... +60 °C Min. rel. humidity (not condensing) 35 % Max. rel. humidity (not condensing) 95 % Temperature drift ± 0.08 % FS/K (FS = Full Scale = Measuring range of sensor) Typ. Ambient light immunity Artificial light: ≤ 3,000 lx Sunlight: ≤ 10,000 lx Vibration resistance 10 Hz ... 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each) Shock resistance 50 G (x, y, z axis 3 times each) General notes OD Mini Core OD Mini Prime Note on use – Note Not free of paint wetting impairment substances. 38 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K OD Mini Pro The sensor head can be used with evaluation unit AOD1 or stand-alone via RS-485 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Mini A B C D E F Ordering information Other models g www.sick.com/OD_Mini • • • • Sub product family: OD Mini Core Housing material: Aluminum Multifunctional input (MF): 1 x (MF can be used as laser-off, trigger, external teach-in or deactivated.) Switching output: 1 x PNP/NPN, selectable Measuring range 20 mm ... 50 mm 50 mm ... 250 mm Connection type Type Part no. Cable with male connector M12, 5-pin 30 cm OD1-B035C15Q15 6052309 Male connector M8, 4-pin OD1-B035C15Q14 6052308 Cable with male connector M12, 5-pin 30 cm OD1-B150F0AQ15 6052327 Male connector M8, 4-pin OD1-B150F0AQ14 6052326 • Sub product family: OD Mini Prime • Multifunctional input (MF): 1 x (MF can be used as laser-off, trigger, external teach-in or deactivated.) Housing material Measuring range 10 mm ... 20 mm Aluminum 20 mm ... 50 mm 50 mm ... 150 mm 10 mm ... 20 mm 20 mm ... 50 mm Stainless steel Analog output 1 x 4 mA ... 20 mA (≤ 300 Ω) 1 x 4 mA ... 20 mA (≤ 300 Ω) 1 x 4 mA ... 20 mA (≤ 300 Ω) 1 x 4 mA ... 20 mA (≤ 300 Ω) 1 x 0 V ... 10 V (> 10 kΩ) 1 x 4 mA ... 20 mA (≤ 300 Ω) 1 x 0 V ... 10 V (> 10 kΩ) 50 mm ... 150 mm 1 x 4 mA ... 20 mA (≤ 300 Ω) 8015920/2018-06-25 Subject to change without notice Connection type Cable with male connector M12, 5-pin 30 cm Male connector M8, 4-pin Cable with male connector M12, 5-pin 30 cm Male connector M8, 4-pin Cable with male connector M12, 5-pin 30 cm Male connector M8, 4-pin Cable with male connector M12, 5-pin 30 cm Male connector M8, 4-pin Cable with male connector M12, 5-pin 30 cm Male connector M8, 4-pin Switching output Type Part no. 1 x PNP/NPN, selectable OD1-B015C05I25 6050520 – OD1-B015C05I14 6050519 1 x PNP/NPN, selectable OD1-B035C15I25 6050524 – OD1-B035C15I14 6050523 1 x PNP/NPN, selectable OD1-B100C50I25 6050528 – OD1-B100C50I14 6050527 OD1-B015H05I25 6050496 OD1-B035H15U25 6050506 OD1-B035H15I25 6050504 OD1-B100H50U25 6050514 – OD1-B100H50U14 6050513 1 x PNP/NPN, selectable OD1-B100H50I25 6050512 – OD1-B100H50I14 6050511 1 x PNP/NPN, selectable 1 x PNP/NPN, selectable 1 x PNP/NPN, selectable 1 x PNP/NPN, selectable L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 39 H I J K L M N O P Q R S T OD Mini Laser triangulation sensors • • • • • • Sub product family: OD Mini Pro Housing material: stainless steel Communication interface: Serial (RS-485), PROFIBUS DP Analog output: 1 x 4 mA ... 20 mA (≤ 300 Ω) (Optional over evaluation unit AOD1) Connection type: cable with male connector M12, 5-pin 30 cm Switching output: 1 x PNP/NPN, selectable (Optional over evaluation unit AOD1), 2 x PNP/NPN, selectable (Optional over evaluation unit AOD1), 3 x PNP/NPN, selectable (Optional over evaluation unit AOD1) Type Part no. 10 mm ... 20 mm OD1-B015H05A15 6054082 20 mm ... 50 mm OD1-B035H15A15 6054083 50 mm ... 150 mm OD1-B100H50A15 6054084 Dimensional drawings (Dimensions in mm (inch)) Aluminum housing Stainless steel housing (0.7) 1 Variant with 30 cm cable with M12, 5-pin connector 2Optical axis L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K (0.12) 2 1.1 (0.04) 3.1 (0.12) Ø 12.5 (0.49) (0 4. .1 5 8) 12.5 (0.49) 3.1 16 (0.63) 7.1 Ø (0.12) 2 x M3 1 (0 4. .1 5 8) 1 40 1.1 (0.04) 17 (0.67) 16 (0.63) 7.1 2 31 (1.22) 3 (0.28) (0.12) 17,8 44.4 (1.75) 38.2 (1.50) 31 (1.22) 3 44.4 (1.75) 38.2 (1.50) 2 x M3 H I J K L M N O P Q R S T Measuring range (0.28) A B C D E F 1 Variant with 30 cm cable with M12, 5-pin connector 2Optical axis 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Mini A B C D E F Linearity OD Mini Prime 10 mm ... 20 mm OD Mini Prime 20 mm ... 50 mm Linearity [% FS] 0.4 Linearity [% FS] 0.4 0.3 0.3 3 0.2 0.1 0.2 0.1 2 0 0 1 –0.1 –0.1 1 3 –0.2 –0.2 –0.3 –0.3 –0.4 10 15 (0.39) 20 (0.59) (0.79) –0.4 20 (0.79) Distance in mm (inch) 2 30 (1.18) 40 (1.57) 50 (1.97) Distance in mm (inch) 1 White ceramic 2 Stainless steel 3 Black rubber 1 White ceramic 2 Stainless steel 3 Black rubber OD Mini Prime 50 mm ... 150 mm Linearity [% FS] 0.4 0.3 0.2 0.1 0 1 3 –0.1 2 –0.2 –0.3 –0.4 50 60 70 80 90 100 110 120 130 140 150 (1.97)(2.36)(2.76)(3.15)(3.54)(3.94)(4.33)(4.72)(5.12)(5.51)(5.91) Distance in mm (inch) 1 White ceramic 2 Stainless steel 3 Black rubber 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 41 H I J K L M N O P Q R S T OD Mini Laser triangulation sensors Mounting systems 5328343 – O O Mounting bracket, no alignment bracket 5328344 O O O O O OD Mini Pro cable with male connector OD Mini Core cable with male connector Mounting bracket, for wall installation, no alignment bracket OD Mini Prime male connector Part no. OD Mini Prime cable with male connector Brief description OD Mini Core male connector Mounting brackets and plates – – Connection systems 3 x PNP/NPN, selectable 1 x PNP/NPN, selectable 2 x PNP/NPN, selectable 3 x PNP/NPN, selectable 42 System part – Master – Master 1 x 4 mA ... 20 mA (≤ 300 Ω) Master – Slave – Slave 1 x 4 mA ... 20 mA (≤ 300 Ω) Slave L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K Connection type Male connector, M8, 4-pin Male connector, M12, 5-pin Flying leads Male connector, M8, 4-pin Male connector, M12, 5-pin Flying leads Type Part no. OD Mini Pro cable with male connector 1 x PNP/NPN, selectable 2 x PNP/NPN, selectable Analog output OD Mini Prime male connector Switching output OD Mini Prime cable with male connector Modules and gateways OD Mini Core cable with male connector H I J K L M N O P Q R S T Recommended accessories OD Mini Core male connector A B C D E F AOD1-MR24Q1 6054270 – – – – O AOD1-MR25Q2 6054272 – – – – O AOD1-MR27C4 6058195 – – – – O AOD1-SR24Q1 6054271 – – – – O AOD1-SR25Q2 6054273 – – – – O AOD1-SR27C4 6058196 – – – – O 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Mini Cable Cable length Part no. OD Mini Core male connector OD Mini Core cable with male connector OD Mini Prime cable with male connector OD Mini Prime male connector OD Mini Pro cable with male connector Plug connectors and cables Connection type head A Connection type head B Female connector, M8, 4-pin, straight Male connector, M8, 4-pin, straight PUR 2m 6059742 O – – O – Female connector, M12, 4-pin, straight Male connector, M8, 4-pin PUR, Highly flexible 2m 6059743 – O O – O Female connector, M12, 4-pin, straight, A-coded Male connector, M8, 4-pin, straight, A-coded PUR, halogen-free, Sensor/actuator cable, unshielded 2m 2096112 – O O – O Female connector, M12, 5-pin, straight, A-coded Open cable ends PUR, halogen-free, Sensor/actuator cable, unshielded 2m 2095617 – O O – O 2m 2096347 O – – O – 2m 2094791 O – – O – 2m 2095589 O – – O – Female connector, M8, 4-pin, straight, A-coded Female connector, M8, 4-pin, angled, A-coded Male connector, M8, 4-pin, straight, A-coded Open cable ends Open cable ends PUR, halogen-free, Sensor/actuator cable, unshielded PUR, halogen-free, Sensor/actuator cable, unshielded For more accessories, see g www.sick.com/OD_Mini 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 43 A B C D E F H I J K L M N O P Q R S T OD Max Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T TWO SENSORS IN ONE EVALUATION UNIT: VERY ACCURATE MEASURING AND CALCULATION Product description The OD Max is a highly accurate optical measuring system that is able to connect two separate sensors into one common controller. This sensing solution makes it possible to easily calculate two measurement results. Different measurements can be used to deter- mine properties, such as the thickness or height difference of an object, even if its absolute position is fluctuating. With its high precision and speed, the OD Max is the ideal solution for challenging measurement applications. At a glance • Several measurement ranges from • Variety of selectable integrated cal- 24 … 26 mm up to 250 mm ... 450 mm • CMOS receiving element for measurement independent of surface • High measurement frequency and high linearity culations based on values from two sensors • Laser technology for precise measurement or detection of very small objects • Several output options Your benefits • Minimum machine downtimes due to the impressive reliability of the measuring system on any surface • Highly accurate measurement, even during the production process, ensures high product quality • High measuring frequency of 10 kHz increases processing speeds and reduces cycle times • Reference measurement helps negate the need for cost-intensive adjustments to the production process • Comparatively low investment costs for challenging measuring tasks • Easy and cost-effective commissioning and servicing due to clear LCD display • Reduced material costs due to the use of distance sensors to control production processes that have an impact on costs Additional information Detailed technical data��������������������� 45 Ordering information������������������������� 46 Dimensional drawings����������������������� 46 44 Linearity��������������������������������������������� 48 -- www.sick.com/OD_Max Recommended accessories������������� 49 For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Max A B C D E F Detailed technical data Performance Repeatability 1) Linearity 24 mm ... 26 mm 0.1 µm 25 mm ... 35 mm 1 µm 65 mm ... 105 mm 5 µm 250 mm ... 450 mm 50 µm 24 mm ... 26 mm ± 2 µm 25 mm ... 35 mm ± 10 µm 65 mm ... 105 mm ± 40 µm 1) 250 mm ... 450 mm ± 200 µm Response time 2) ≥ 0.5 ms Measuring frequency ≤ 10 kHz Light source Laser, red Typ. light spot size (distance) 24 mm ... 26 mm 25 µm x 35 µm (25 mm) 25 mm ... 35 mm 30 µm x 100 µm (30 mm) 65 mm ... 105 mm 70 µm x 290 µm (85 mm) 250 mm ... 450 mm 300 µm x 700 µm (350 mm) Measurement on 90 % remission (ceramic, white), for OD25-x measurement on mirror; averaging set to: 256; constant ambient conditions. Dependent on the set average or sensitivity. 1) 2) Interfaces Serial l, RS-232 Type of fieldbus integration Analog output 1) 2 x 4 mA ... 20 mA (≤ 300 Ω) Switching output 1) Over evaluation unit AOD 1) 5 x PNP (100 mA) 5 x NPN (100 mA) Over evaluation unit AOD. Mechanics/electronics Warm-up time ≤ 5 min Housing material Aluminum Window material Glass Connection type 0.5 m cable with connector 1) 2) Indication LEDs, 1.4’’ color display on evaluation unit Weight 3) 250 g Enclosure rating IP67 Protection class III Can be extended to up to 10 m with extension cable. Sensor must be connected to controller unit. 3) Includes 0.5 m cable. 1) 2) Ambient data Ambient temperature operation –10 °C ... +45 °C Ambient storage temperature –20 °C ... +60 °C Relative air humidity (non-condensing) 35 % ... 85 % 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 45 H I J K L M N O P Q R S T OD Max Laser triangulation sensors Temperature drift ± 0.01 % FS/K (FS = Full Scale = Measuring range of sensor) Typ. Ambient light immunity Artificial light: ≤ 3,000 lx Sunlight: ≤ 10,000 lx Vibration resistance 10 Hz ... 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each) Shock resistance 50 G (x, y, z axis 3 times each) General notes Note on use Ordering information Other models g www.sick.com/OD_Max 1) 2) Measuring range 1) Laser class 2) Type Part no. 24 mm ... 26 mm 1 (IEC 60825-1:2014, EN 60825-1:2014) OD-25-01T1 6030977 25 mm ... 35 mm 2 (IEC 60825-1:2014, EN 60825-1:2014) OD30-05T1 6028959 65 mm ... 105 mm 2 (IEC 60825-1:2014, EN 60825-1:2014) OD85-20T1 6028958 250 mm ... 450 mm 2 (IEC 60825-1:2014, EN 60825-1:2014) OD350-100T1 6028957 6 % ... 90 % remission. Wavelength: 650 nm, max. output: 390 µW (laser class 1) / 1 mW (laser class 2). Dimensional drawings (Dimensions in mm (inch)) OD25-01T1 76.5 (3.01) 25.6 1.5 (0.06) (1.01) M4 47.9 (1.89) 40 (1.57) 78 (3.07) 4.2 (0.17) 32.1 75 (2.95) 4.2 (0.17) H I J K L M N O P Q R S T OD Max sensor head OD25-x is only to be used with AODG-P/N1; All other types (OD350-x, OD85-x, OD30-x) are to be used with AOD-P/N1 (1.26) A B C D E F 5 (0.20) 1Cable Ø 5 mm, 0.5 m with connector, 10-pin 2Optical axis, light spot (at 25 mm due to V-Optics with 17.5°) 3Optical axis sender 4Optical axis receiver 46 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Max A B C D E F OD30-05T1, OD85-20T1 76.5 (3.01) 25.6 1.5 (0.06) (1.01) 4.2 (0.17) 78 (3.07) 4.2 (0.17) 19.1 (0.75) M4 42.3 (1.67) 75 (2.95) 5 (0.20) 1Cable Ø 5 mm, 0.5 m with connector, 10-pin 2Optical axis receiver 3Optical axis sender OD350-100T1 76.5 (3.01) 27 1.5 (0.06) (1.06) M4 5 (0.20) 50 (1.97) 19.1 4.2 (0.17) 78 (3.07) 4.2 (0.17) (0.75) 75 (2.95) 1Cable Ø 5 mm, 0.5 m with connector, 10-pin 2Optical axis receiver 3Optical axis sender 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 47 H I J K L M N O P Q R S T OD Max Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T Linearity OD25-01T1 OD30-05T1 Linearity [% FS] 0.6 Linearity [% FS] 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 1 0.1 0.1 2 4 1 0 0 –0.1 –0.1 2 –0.2 –0.2 –0.3 –0.3 –0.4 –0.4 –0.5 –0.5 –0.6 24 24.2 24.4 24.6 24.8 25 25.2 25.4 25.6 25.8 26 –0.6 25 (0.94)(0.95)(0.96)(0.97)(0.98)(0.98)(0.99)(1.00)(1.01)(1.02)(1.02) 3 26 27 28 29 30 31 1Mirror (SENS = min) 2 Glass (SENS = 8) 1 White ceramic 2 Gray ceramic 3Aluminum 4 Black rubber OD85-20T1 OD350-100T1 Linearity [% FS] 0.6 Linearity [% FS] 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0 2 4 3 –0.2 –0.3 –0.4 –0.4 –0.5 –0.5 75 80 85 90 95 100 105 (2.56) (2.76) (2.95) (3.15) (3.35) (3.54) (3.74) (3.94) (4.13) –0.6 250 (9.84) 290 (11.42) Distance in mm (inch) 1 White ceramic 2 Gray ceramic 3Aluminum 4 Black rubber 48 35 3 4 1 –0.1 –0.3 70 34 0 –0.2 –0.6 65 2 0.1 1 –0.1 33 Distance in mm (inch) Distance in mm (inch) 0.1 32 (0.98)(1.02)(1.06)(1.10)(1.14)(1.18)(1.22)(1.26)(1.30)(1.34)(1.38) L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 330 (12.99) 370 (14.57) 410 (16.14) 450 (17.72) Distance in mm (inch) 1 White ceramic 2 Gray ceramic 3Aluminum 4 Black rubber 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Max Recommended accessories Connection systems 6033129 OD350-100T1 Terminal block for AOD (1x R-coded & 1x L-coded) OD85-20T1 Part no. OD25-01T1 Cable OD30-05T1 Adapters and distributors O O O O 2) 6028961 – O O O Terminal board AOD-P1 6028960 – O O O Terminal board AODG-N1 6030979 O – – – Terminal board AODG-P1 6030978 O – – – Cable Cable length Part no. 2m 6028943 O O O O 5m 6028944 O O O O OD350-100T1 AOD-N1 OD85-20T1 Terminal board OD350-100T1 5 x PNP (100 mA) 1) Part no. OD85-20T1 5 x NPN (100 mA) Type OD30-05T1 5 x PNP (100 mA) 2 x 4 mA ... 20 mA (≤ 300 Ω) 2 x 4 mA ... 20 mA (≤ 300 Ω) 2 x 4 mA ... 20 mA (≤ 300 Ω) 2 x 4 mA ... 20 mA (≤ 300 Ω) Connection type OD25-01T1 5 x NPN (100 mA) Analog output 2) OD30-05T1 Switching output 1) OD25-01T1 Modules and gateways PNP: HIGH = VS - (< 2 V) / LOW = < 2 V; NPN: HIGH = < 2 V / LOW = VS . Source of analog output is either sensor heads, or calculation result. Plug connectors and cables Connection type head A Connection type head B Female connector, Male connector, M12, M12, 10-pin, straight 10-pin, straight Unshielded For more accessories, see g www.sick.com/OD_Max 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 49 A B C D E F H I J K L M N O P Q R S T OD Precision Laser triangulation sensors A B C D E F MEASURING EACH DIMENSION WITH HIGH ­PRECISION Product description The OD Precision is a high accuracy, optical measuring system for measuring difficult object surfaces. In addition to glossy and dark black surfaces, it can also measure transparent and semi-transparent materials. The OD Precision is the only displacement measurement sensor that can connect three sensors to one controller, which reduces the amount of hardware required and makes it easier to measure the x-, y- and z-axes., e.g. for measuring the evenness of surfaces. In order to reduce investment costs, the sensor can also be operated via RS-422, thus eliminating the need for a controller unit. At a glance • Numerous measuring ranges from H I J K L M N O P Q R S T 24 mm ... 26 mm to 300 mm ... 700 mm • CMOS receiving element for measurement independent of surface • Maximum measurement accuracy and frequency • Glass thickness measurement with just one sensor head • Various light spot sizes • Integrated calculations for up to three sensors • Stand-alone use via RS-422 Your benefits • Non-contact measurement improves • Optional stand-alone operation via quality inspection during production • Surface-independent measurement algorithms ensure minimum machine downtime, regardless of surface gloss or color • Reduced processing times as a result of the high measuring frequency of up to 10 kHz • Simple, cost-effective solution for challenging measuring tasks due to a variety of sensor models RS-422 means the OD Precision offers maximum performance at lower investment costs • High visibility LC display enables simple, cost-effective setup • Many interfaces for simple integration into an existing production environment Additional information Detailed technical data����������������������51 Ordering information��������������������������52 Dimensional drawings����������������������� 53 50 Linearity��������������������������������������������� 56 -- www.sick.com/OD_Precision Recommended accessories������������� 58 For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Precision A B C D E F Detailed technical data Performance Repeatability 1) Linearity 24 mm ... 26 mm 0.02 µm 25 mm ... 35 mm 0.2 µm 65 mm ... 105 mm 1 µm 110 mm ... 190 mm 2 µm 250 mm ... 450 mm 5 µm 300 mm ... 700 mm 10 µm 1) 24 mm ... 26 mm ± 1.6 µm 25 mm ... 35 mm Diffuse ± 8 µm Reflective ± 4 µm 65 mm ... 105 mm Diffuse ± 20 µm Reflective ± 16 µm 110 mm ... 190 mm ± 40 µm 250 mm ... 450 mm ± 160 µm 300 mm ... 700 mm Response time 2) 3) ± 400 µm ≥ 0.1 ms Measuring frequency 3) 4) 24 mm ... 26 mm ≤ 10 kHz 25 mm ... 35 mm 5) 65 mm ... 105 mm 6) ≤ 10 kHz ≤ 10 kHz 110 mm ... 190 mm ≤ 10 kHz 250 mm ... 450 mm ≤ 10 kHz 300 mm ... 700 mm ≤ 1.25 kHz Light source Laser, red Special task Thickness measurement of transparent material Additional function Mean-value setting 1 … 4,096x, selectable measuring frequency (automatic / 0.1 ms ... 3.2 ms), automatic sensitivity adjustment, manual sensitivity adjustment, Mutual interference, Glass thickness measurement Measurement at 90% remission (ceramic, white), or mirror for OD5-25x; averaging set to: 256 or 4096 for OD5-25x; constant ambient conditions. Time needed for automatic sensitivity adjustment is calculated as: sampling period x 20. At default setting 100 µs (10kHz) this is <= 2ms. 3) Default setting for OD5-350x100 and OD5-500x200 = 0.8 ms, or 1.25 kHz, all others = 0.1 ms/10 kHz. 4) 6 % ... 90 % remission; at default settings. 5) If there are reflections, the measuring range is reduced to 23.6 mm ... 28.6 mm. 6) If there are reflections, the measuring range is reduced to 72.3 mm ... 92.3 mm. 1) 2) Interfaces Serial l, RS-232, RS-422 Type of fieldbus integration Analog output Switching output 1) Laser-off input 1) Optional over evaluation unit AOD5 3 x 4 mA ... 20 mA (≤ 300 Ω) 1) 5 x PNP (100 mA) 5 x NPN (100 mA) 1 x laser-off Optional over evaluation unit AOD5. 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 51 H I J K L M N O P Q R S T OD Precision Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T Mechanics/electronics Supply voltage Vs 1) DC 12 V ... 24 V Warm-up time ≤ 5 min Housing material Aluminum Window material Glass Connection type 2) 0.5 m cable with connector Indication LEDs, 4’’ color display on optional evaluation unit Weight 3) 250 g Enclosure rating IP67 Protection class III DC 12 V (–5 %) ... DC 24 V (+10 %). Can be extended to up to 50 m with extension cable. 3) Includes 0.5 m cable. 1) 2) Ambient data Ambient temperature operation –10 °C ... +50 °C Ambient storage temperature –20 °C ... +60 °C Relative air humidity (non-condensing) 35 % ... 85 % Temperature drift ± 0.01 % FS/K (FS = Full Scale = Measuring range of sensor) Typ. Ambient light immunity Artificial light: ≤ 3,000 lx Sunlight: ≤ 10,000 lx Vibration resistance 10 Hz ... 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each) Shock resistance 50 G (x, y, z axis 3 times each) General notes Note on use OD Precision sensor head can be used in combination with AOD5-P/N1 or stand-alone via RS-422 / OD Precision sensor head can be used in combination with AOD5-P/N1 or standalone via RS-422 / OD5-150xxx is compatible with AOD5 hardware version 1.7. and software version 4.3 (correspond with production date from Lot 1338) (depending on type) Ordering information Other models g www.sick.com/OD_Precision Measuring range 1) Laser class 24 mm ... 26 mm 1 (IEC 60825-1:2014, EN 60825-1:2014) 2) 25 mm ... 35 mm 3) 2 (IEC 60825-1:2014, EN 60825-1:2014) 4) 65 mm ... 105 mm 5) 110 mm ... 190 mm Thickness measurement of transparent material Typ. light spot size (distance) Type Part no. 0.2 mm ... 2 mm 25 µm x 35 µm (25 mm) OD5-25T01 6035975 OD5-25W01 6035976 OD5-30T05 6035977 OD5-30W05 6035978 OD5-85T20 6035979 OD5-85W20 6035980 Ø 180 µm (150 mm) OD5-150T40 6049579 0.33 mm x 1.6 mm (150 mm) OD5-150W40 6049580 0.3 mm ... 2 mm 0.7 mm ... 5 mm 0.9 mm ... 5 mm 2 (IEC 60825-1:2014, EN 60825-1:2014) 4) 2 mm ... 20 mm 2 (IEC 60825-1:2014, EN 60825-1:2014) 4) – 100 µm x 700 µm (25 mm) 30 µm x 100 µm (30 mm) 260 µm x 1,000 µm (30 mm) 70 µm x 290 µm (85 mm) 260 µm x 1,200 µm (85 mm) 6 % ... 90 % remission; at default settings. Wavelength: 650 nm, max. output: 390 µW. 3) If there are reflections, the measuring range is reduced to 23.6 mm ... 28.6 mm. 4) Wavelength: 658 nm, max. output: 1 mW. 5) If there are reflections, the measuring range is reduced to 72.3 mm ... 92.3 mm. 1) 2) 52 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Precision Measuring range 1) 250 mm ... 450 mm 300 mm ... 700 mm Laser class Thickness measurement of transparent material 2 (IEC 60825-1:2014, EN 60825-1:2014) 4) 2 (IEC 60825-1:2014, EN 60825-1:2014) 4) Typ. light spot size (distance) 700 µm x 2,400 µm (350 mm) 1,000 µm x 3,700 µm (500 mm) – – Type Part no. OD5-350W100 6035981 OD5-500W200 6035982 6 % ... 90 % remission; at default settings. Wavelength: 650 nm, max. output: 390 µW. 3) If there are reflections, the measuring range is reduced to 23.6 mm ... 28.6 mm. 4) Wavelength: 658 nm, max. output: 1 mW. 5) If there are reflections, the measuring range is reduced to 72.3 mm ... 92.3 mm. 1) 2) Dimensional drawings (Dimensions in mm (inch)) OD5-25xxx 1Cable Ø 7.1 mm, 0.5 m with ­connector, 12-pin 2Optical axis receiver 3Optical axis sender 6Optical axis, light spot (at 25 mm due to V-Optics with 17.5°) 76.5 (3.01) 25.6 1.5 (0.06) (1.01) M4 40 (1.57) 47.9 (1.89) 32.1 4.2 (0.17) 78 (3.07) 4.2 (0.17) (1.26) 75 (2.95) Ø 7.1 (0.28) OD5-30xxx 1Cable Ø 7.1 mm, 0.5 m with ­connector, 12-pin 2Optical axis receiver 3Optical axis sender 76.5 (3.01) 25.6 1.5 (0.06) (1.01) M4 Ø 7.1 (0.28) 8015920/2018-06-25 Subject to change without notice (1.30) 33.1 19.1 4.2 (0.17) 78 (3.07) 4.2 (0.17) (0.75) 75 (2.95) L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 53 A B C D E F H I J K L M N O P Q R S T OD Precision Laser triangulation sensors OD5-85xxx 1Cable Ø 7.1 mm, 0.5 m with ­connector, 12-pin 2Optical axis receiver 3Optical axis sender 76.5 (3.01) 25.6 1.5 (0.06) (1.01) 78 (3.07) 4.2 (0.17) 19.1 (0.75) M4 41.9 (1.65) 75 (2.95) 4.2 (0.17) A B C D E F Ø 7.1 (0.28) OD5-150xx 1Cable Ø 7.1 mm, 0.5 m with ­connector, 12-pin 2Optical axis receiver 3Optical axis sender 1.5 75 (2.95) (0.06) 4.2 27 (1.06) 4.2 2 x M4 19.1 3 1 46.9 (1.85) 2 (0.75) 78 (3.07) (0.17) (0.17) H I J K L M N O P Q R S T 76.5 (3.01) Ø 7.1 (0.28) 54 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Precision A B C D E F OD5-350xxxx 1Cable Ø 7.1 mm, 0.5 m with ­connector, 12-pin 2Optical axis receiver 3Optical axis sender 76.5 (3.01) 27 1.5 (0.06) (1.06) 4.2 (0.17) 78 (3.07) 4.2 (0.17) 19.1 (0.75) M4 48.5 (1.91) 75 (2.95) Ø 7.1 (0.28) OD5-500xxxx 1Cable Ø 7.1 mm, 0.5 m with ­connector, 12-pin 2Optical axis receiver 3Optical axis sender 76.5 (3.01) 27 1.5 (0.06) (1.06) M4 Ø 7.1 (0.28) 8015920/2018-06-25 Subject to change without notice 49.7 (1.96) 19.1 4.2 (0.17) 78 (3.07) 4.2 (0.17) (0.75) 75 (2.95) L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 55 H I J K L M N O P Q R S T OD Precision Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T Linearity OD5-25T01 OD5-25W01 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 1 0.00 –0.05 2 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 24 24.2 24.4 24.6 24.8 25 25.2 25.4 25.6 25.8 26 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 3 0.10 0.05 0.00 1 –0.05 2 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 24 24.2 24.4 24.6 24.8 25 25.2 25.4 25.6 25.8 26 (0.94)(0.95)(0.96)(0.97)(0.98)(0.98)(0.99)(1.00)(1.01)(1.02)(1.02) (0.94)(0.95)(0.96)(0.97)(0.98)(0.98)(0.99)(1.00)(1.01)(1.02)(1.02) Distance in mm (inch) Distance in mm (inch) 1Mirror 2 Stone, ceramic, glass 1Mirror 2 Stone, ceramic, glass 3 Stainless steel OD5-30T05 OD5-30W05 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 –0.05 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 25 26 27 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 –0.05 –0.10 2 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 25 26 27 3 1 2 28 29 30 31 32 33 34 35 (0.98)(1.02)(1.06)(1.10)(1.14)(1.18)(1.22)(1.26)(1.30)(1.34)(1.38) 56 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 3 28 29 30 31 32 33 34 35 (0.98)(1.02)(1.06)(1.10)(1.14)(1.18)(1.22)(1.26)(1.30)(1.34)(1.38) Distance in mm (inch) 1 White ceramic 2 Stainless steel 3 Black rubber 1 Distance in mm (inch) 1 White ceramic 2 Stainless steel 3 Black rubber 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Precision OD5-85T20 OD5-85W20 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 1 –0.05 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 65 70 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 1 –0.05 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 65 70 3 2 75 80 85 90 95 100 105 (2.56) (2.76) (2.95) (3.15) (3.35) (3.54) (3.74) (3.94) (4.13) 2 3 75 80 85 1 White ceramic 2 Stainless steel 3 Black rubber OD5-350W100 OD5-500W200 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 1 0.00 –0.05 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 250 290 Linearity [%FS] 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 –0.05 1 –0.10 –0.15 –0.20 –0.25 –0.30 –0.35 –0.40 300 350 (9.84) (11.42) 330 (12.99) 370 (14.57) 410 (16.14) 450 (17.72) 8015920/2018-06-25 Subject to change without notice 100 105 2 3 400 450 500 550 600 650 700 (11.81) (13.78) (15.75) (17.72) (19.69) (21.65) (23.62) (25.59) (27.56) Distance in mm (inch) 1 White ceramic 2 Stainless steel 3 Black rubber 95 Distance in mm (inch) 1 White ceramic 2 Stainless steel 3 Black rubber 3 90 (2.56) (2.76) (2.95) (3.15) (3.35) (3.54) (3.74) (3.94) (4.13) Distance in mm (inch) 2 A B C D E F Distance in mm (inch) 1 White ceramic 2 Stainless steel 3 Black rubber L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 57 H I J K L M N O P Q R S T OD Precision Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T Recommended accessories Connection systems Modules and gateways Switching output 1) 2) Connection type Type Part no. – AOD5-N1 6035984 Terminal board AOD5-P1 6035985 Cable Cable length Part no. Open cable ends PVC, shielded 5m 6035988 Male connector, M12, ­12-pin, straight PVC, RS-422, shielded 2m 6035986 5m 6035987 Male connector, 50-pin, straight Open cable ends PVC, shielded 3m 6035990 Male connector, 12-pin Terminal connector, 12-pin Unshielded – 6035989 5 x NPN (100 mA) 5 x PNP (100 mA) 1) 2) Analog output 3 x 4 mA ... 20 mA (≤ 300 Ω) 3 x 4 mA ... 20 mA (≤ 300 Ω) PNP: HIGH = VS - (< 2 V) / LOW = < 2 V; NPN: HIGH = < 2 V / LOW = VS . With use of 50-pin I/O extension terminal (accessory). Plug connectors and cables Connection type head A Connection type head B Female connector, M12, 12-pin, straight For more accessories, see g www.sick.com/OD_Precision 58 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD Precision A B C D E F 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 59 H I J K L M N O P Q R S T OD5000 Laser triangulation sensors A B C D E F THE EXPERT FOR HIGH PERFORMANCE ­MEASUREMENT Product description The OD5000 displacement measurement sensor specializes in high-precision measuring tasks, offering solutions in a wide range of applications. With a measuring frequency of up to 80 kHz, the OD5000 also measures quick and rotating measuring objects with µm-precision. The innovative analysis algorithm allows stable measurements with the highest level of repeatability on a wide range of surfaces. What’s more, the OD5000 measures the thickness of transparent material with minimal effort with just a sensor head. The Ethernet interface integrated directly in the sensor head ensures quick communication and therefore maximum productivity. At a glance H I J K L M N O P Q R S T • Measuring frequency up to 80 kHz • Ethernet interface with TCP/IP protocol directly in the sensor head • Web server interface for configuration • Innovative analysis algorithm • Maximum repeatability for positioning tasks • Detection and measurement of the smallest indentations or holes Your benefits • Very good measurement performance, even with quick or rotating objects thanks to high measuring frequency • Simple and cost-effective solution with Ethernet interface and evaluation unit integrated directly in the sensor head • Sensor is easy to configure via a web server interface • Reliable edge detection thanks to innovative analysis algorithm • Increase in product quality due to maximum repeatability • Reliable detection, even of very small indentations, thanks to precise light spot Additional information Detailed technical data����������������������61 Ordering information������������������������� 62 Dimensional drawings����������������������� 63 60 Linearity��������������������������������������������� 65 -- www.sick.com/OD5000 Recommended accessories������������� 68 For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more. L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD5000 A B C D E F Detailed technical data Performance Repeatability 1) 2) 14 mm ... 16 mm 0.01 µm 25 mm ... 35 mm 0.05 µm 65 mm ... 105 mm 0.1 µm 110 mm ... 190 mm 0.2 µm Response time 3) 4) ≥ 12.5 µs Measuring frequency 5) ≤ 80 kHz Light source Laser, red Laser class 6) 1 (IEC 60825-1:2014, EN 60825-1:2014) Special task Thickness measurement of transparent material Measurement on 60 % remission (ceramic, white). 2) Set average: 65536, median: 31, response time: 50 µs, constant application parameters. 3) At 0.0125 ms, measurement is only possible in a sub-area. 4) Dependent on the set average or sensitivity. 5) At 80 kHz, measurement is only possible in a sub-area. 6) Visible, wavelength: 655 nm, max. power: 0.39 mW. 1) Interfaces Ethernet l, TCP, UDP/IP PROFIBUS DP l Type of fieldbus integration Optional, over external evaluation unit AOD1 and Gateway WI180C-PB Digital inputs In1 Can be used as laser off, external teach-in, or deactivated Analog output 1) 1 x 4 mA ... 20 mA (≤ 300 Ω) Switching output 1) 1 x PNP/NPN 2 x PNP/NPN 3 x PNP/NPN 1) Optional over evaluation unit AOD1. Mechanics/electronics Supply voltage Vs DC 12 V ... 24 V, ± 10%, including residual ripple Power consumption At 24 V (180 mA) Warm-up time < 10 min Housing material Aluminum die cast Window material Acrylic glass (PMMA) Connection type Cable with male connector, M12, 8-pin, A-coded, 50 cm Indication Status LEDs Weight 280 g Dimensions 78 mm x 75 mm x 29 mm Enclosure rating IP67 Protection class III (EN 50178) Ambient data Ambient temperature operation –10 °C ... +50 °C, Operating temperature at VS = 24 V Ambient storage temperature –20 °C ... +60 °C Relative air humidity (non-condensing) 35 % ... 85 % 1) With constant object movement in the measuring range. 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 61 H I J K L M N O P Q R S T OD5000 Laser triangulation sensors A B C D E F Temperature drift ± 0.01 % FS/K at –10 °C ... +40 °C (FS = Full Scale = sensor measuring range) ± 0.03 % FS/K at +40 °C ... +50 °C (FS = Full Scale = sensor measuring range) Typ. Ambient light immunity Artificial light: ≤ 3,000 lx 1) Sunlight: ≤ 10,000 lx Vibration resistance EN 60068-2-6, EN 60068-2-64 Shock resistance EN 60068-2-27 1) With constant object movement in the measuring range. Ordering information Other models g www.sick.com/OD5000 Measuring range Linearity 14 mm ... 16 mm Reflective ± 1 µm Diffuse not supported 25 mm ... 35 mm 1) H I J K L M N O P Q R S T 65 mm ... 105 mm 2) 110 mm ... 190 mm Diffuse ± 3 µm Reflective ± 4 µm Diffuse ± 1.5 µm Reflective ± 4 µm Diffuse ± 7.2 µm, near side 3) Diffuse ± 12 µm, far side 3) Reflective ± 6 µm, near side Reflective ± 6 µm, far side Diffuse ± 6 µm 3) Reflective ± 6 µm Diffuse ± 24 µm, near side 3) Diffuse ± 32 µm, far side 3) Reflective not supported Diffuse ± 12 µm 3) Reflective not supported Thickness measurement of transparent material Typ. light spot size (distance) Type Part no. Ø 30 µm OD5000-C15T01 6063619 30 µm x 1,000 µm OD5000-C15W01 6063620 ≥ 0.18 mm Ø 30 µm OD5000-C30T05 6063621 ≥ 0.18 mm 30 µm x 1,000 µm OD5000-C30W05 6063622 ≥ 0.5 mm Ø 70 µm OD5000-C85T20 6063623 ≥ 0.5 mm 70 µm x 2,000 µm OD5000-C85W20 6063624 Not supported Ø 120 µm OD5000-C150T40 6063625 Not supported 120 µm x 4,000 µm OD5000-C150W40 6063626 ≥ 0.06 mm If there are reflections, the measuring range is reduced to 22.5 mm ... 28.5 mm. If there are reflections, the measuring range is reduced to 71.5 ... 91.5 mm. 3) Measurement on 60 % remission (ceramic, white). 1) 2) 62 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD5000 A B C D E F Dimensional drawings (Dimensions in mm (inch)) OD5000-C15x01 2 - Ø 4.3 2 (0.17) 34.8 5 6 90° 78 (3.07) 54.7 (2.15) 36.4 (1.34) (0.17) 4.2 4.2 59.8 (2.35) (1.37) 1 15 (0.59) (0.17) 75 (2.95) 29 (1.14) 3 0 50 15 (0.59) ±1 (1 (0 6. .2 5 6) 4 ) 69 Ø 9. 7 1Reference edge 2Optical axis receiver 3Optical axis sender 4Measuring range 5 Link LED 6 Status LED 7Male connector M12, 8-pin OD5000-C30x05 66.6 (2.62) 15 (0.59) 4.2 (0.17) 4.2 1 (0.17) 75 (2.95) 29 (0.17) 2 5 6 78 (3.07) 61 (2.40) 2 - Ø 4.3 69.6 (2.74) (1.14) 30° 3 (0 6.5 .2 6) 0 9. Ø (1 ) 69 4 50 30 (1.18) ±5 7 1Reference edge 2Optical axis receiver 3Optical axis sender 4Measuring range 5 Link LED 6 Status LED 7Male connector M12, 8-pin 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 63 H I J K L M N O P Q R S T OD5000 Laser triangulation sensors 75 (2.95) 66.6 (2.62) 1 15 (0.59) 4.2 (0.17) 4.2 (0.17) 61 (2.40) 2 - Ø 4.3 5 6 69.6 (2.74) 78 (3.07) 29 (1.14) (0.17) 2 20° 3 85 (3.35) ±20 (0 6.5 .2 6) 4 Ø 9 (1 9 .6 ) 7 1Reference edge 2Optical axis receiver 3Optical axis sender 4Measuring range 5 Link LED 6 Status LED 7Male connector M12, 8-pin OD5000-C150x40 75 (2.95) 66.6 (2.62) 1 15 (0.59) 4.2 (0.17) 4.2 (0.17) 61 (2.40) 2 - Ø 4.3 (0.17) 2 5 6 69.6 (2.74) 78 (3.07) 29 (1.14) 13° 3 150 (5.91) ±40 (0 6.5 .2 6) 0 9. (1 Ø 4 50 ) 69 H I J K L M N O P Q R S T OD5000-C85x20 0 50 A B C D E F 7 1Reference edge 2Optical axis receiver 3Optical axis sender 4Measuring range 5 Link LED 6 Status LED 7Male connector M12, 8-pin 64 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD5000 A B C D E F Linearity OD5000-C15T01 (specular) OD5000-C15W01 (specular) Linearity μm (μin) Linearity μm (μin) 6.0 6.0 (236.22) (236.22) 4.0 4.0 (157.48) (157.48) 2.0 2.0 (78.74) (78.74) 0.0 0.0 1 - 2.0 2 1 - 2.0 (- 78.74) (- 78.74) 2 - 4.0 - 4.0 (- 157.48) (- 157.48) - 6.0 - 6.0 (- 236.22) -1 - 0.5 (- 0.04) (- 0.02) 0 0.5 1 (0.02) (0.04) (- 236.22) -1 - 0.5 (- 0.04) 0 (- 0.02) 1 (0.04) Measured position mm (inch) Measured position mm (inch) 1Mirror 2 Glass 1Mirror 2 Glass OD5000-C30T05 (specular) OD5000-C30T05 (diffuse) Linearity μm (μin) Linearity μm (μin) 6.0 0.5 (0.02) 10.0 (236.22) (393.70) 4.0 (157.48) 5.0 2.0 (78.74) 0.0 (196.85) 1 2 - 2.0 (- 78.74) 1 - 4.0 - 5.0 (- 157.48) (- 196.85) - 6.0 (- 236.22) -3 3 0.0 2 -2 -1 (- 0.12) (- 0.08) (- 0.04) 0 1 (0.04) 2 (0.08) 3 (0.12) Measured position mm (inch) 1Mirror 2 Glass 8015920/2018-06-25 Subject to change without notice - 10.0 (- 393.70) -5 (- 0.20) -3 (- 0.12) -1 (- 0.04) 0 1 (0.04) 3 (0.12) 5 (0.20) Measured position mm (inch) 1 White, 60% remission 2 Black, 9.5% remission 3 Stainless steel L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 65 H I J K L M N O P Q R S T OD5000 Laser triangulation sensors A B C D E F H I J K L M N O P Q R S T OD5000-C30W05 (specular) OD5000-C30W05 (diffuse) Linearity μm (μin) Linearity μm (μin) 10.0 6.0 (236.22) (393.70) 4.0 (157.48) 5.0 2.0 (196.85) (78.74) 1 0.0 (- 78.74) - 4.0 (- 196.85) - 6.0 (- 236.22) -3 -2 -1 0 (- 0.12) (- 0.08) (- 0.04) 1 (0.04) 2 3 (0.08) - 10.0 (0.12) (- 393.70) -5 Measured position mm (inch) (- 0.20) -3 (- 0.12) -1 (- 0.04) 0 1 (0.04) 3 5 (0.12) (0.20) Measured position mm (inch) 1Mirror 2 Glass 1 White, 60% remission 2 Black, 9.5% remission 3 Stainless steel OD5000-C85T20 (reflective) OD5000-C85T20 (diffuse) Linearity μm (μin) Linearity μm (μin) 60 30 (2362.20) (1181.10) 20 40 (787.40) (1574.80) 10 20 1 (393.70) 1 (787.40) 0 - 10 3 0 2 - 20 (- 393.70) 2 (- 787.40) - 20 - 40 (- 787.40) (- 1574.80) - 30 (- 1181.10) - 10 (- 0.39) -5 (- 0.20) 0 5 (0.20) 10 (0.39) Measured position mm (inch) 1Mirror 2 Glass 66 1 - 5.0 (- 157.48) 3 2 0.0 2 - 2.0 - 60 (- 2362.20) - 20 - 15 - 10 -5 (- 0.79) (- 0.59) (- 0.39) (- 0.20) 0 5 10 15 20 (0.20) (0.39) (0.59) (0.79) Measured position mm (inch) 1 White, 60% remission 2 Black, 9.5% remission 3 Stainless steel L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD5000 OD5000-C85W20 (reflective) OD5000-C85W20 (diffuse) Linearity μm (μin) Linearity (μm) 30 30 (1181.10) (1181.10) 20 20 (787.40) (787.40) 10 (393.70) 10 1 0 (393.70) - 10 2 0 2 (- 393.70) 1 - 10 - 20 (- 393.70) - 30 (- 787.40) (- 787.40) 3 - 20 (- 1181.10) - 10 -5 (- 0.39) 0 (- 0.20) 5 10 (0.20) (0.39) Measured position mm (inch) - 30 (- 1181.10) - 20 - 15 - 10 -5 (- 0.79) (- 0.59) (- 0.39) (- 0.20) 0 5 10 15 20 (0.20) (0.39) (0.59) (0.79) Measured position (mm) 1Mirror 2 Glass A B C D E F 1 White, 60% remission 2 Black, 9.5% remission 3 Stainless steel OD5000-C150T40 (diffuse) OD5000-C150W40 (diffuse) Linearity μm (μin) Linearity μm (μin) 60 150 (2362.20) (5905.51) 40 (1574.80) 100 (3937.00) 20 (787.40) (1968.50) 2 - 20 2 1 3 1 0 50 (- 787.40) - 40 0 (- 1574.80) 3 - 60 (- 2362.20) - 50 - 40 (- 1968.50) - 30 - 20 - 10 (- 1.57) (- 1.18) (- 0.79) (- 0.39) 0 10 20 30 40 (0.39) (0.79) (1.18) (1.57) Measured position mm (inch) - 100 (- 3937.00) 1 White, 60% remission 2 Black, 9.5% remission 3 Stainless steel - 150 (- 5905.51) - 40 - 30 - 20 - 10 (- 1.57) (- 1.18) (- 0.79) (- 0.39) 0 10 20 30 40 (0.39) (0.79) (1.18) (1.57) Measured position mm (inch) 1 White, 60% remission 2 Black, 9.5% remission 3 Stainless steel 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 67 H I J K L M N O P Q R S T OD5000 Laser triangulation sensors A B C D E F Recommended accessories Connection systems Modules and gateways Switching output 1 x PNP/NPN, selectable 2 x PNP/NPN, selectable 3 x PNP/NPN, selectable 1 x PNP/NPN, selectable 2 x PNP/NPN, selectable 3 x PNP/NPN, selectable Analog output System part – Master – Master 1 x 4 mA ... 20 mA (≤ 300 Ω) Master – Slave – Slave 1 x 4 mA ... 20 mA (≤ 300 Ω) Slave Male connector, M8, 4-pin Male connector, M12, 5-pin Flying leads Male connector, M8, 4-pin Male connector, M12, 5-pin Flying leads Type Part no. AOD1-MR24Q1 6054270 AOD1-MR25Q2 6054272 AOD1-MR27C4 6058195 AOD1-SR24Q1 6054271 AOD1-SR25Q2 6054273 AOD1-SR27C4 6058196 Plug connectors and cables Connection type head A Connection type head B H I J K L M N O P Q R S T Connection type Cable Cable length Part no. Male connector, M12, 8-pin, straight Female connector, M12, 8-pin, straight PUR 2m 6064004 Male connector, M12, 4-pin, straight, D-coded Male connector, RJ45, 8-pin, straight PUR, halogen-free, twisted pair, Ethernet, shielded 2m 6034414 Female connector, M12, 4-pin, straight, A-coded Open cable ends PUR, halogen-free, Sensor/actuator cable, unshielded 2m 2095607 For more accessories, see g www.sick.com/OD5000 68 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice Laser triangulation sensors OD5000 A B C D E F 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 69 H I J K L M N O P Q R S T GLOSSARY A H Accuracy Hysteresis The measurement accuracy describes the maximum expected measurement error between the recorded and real measured values (see “Resolution” in the figure). It takes into account all deviations from the real value, such as linearity, offset, and pitch errors affecting linearity. It should also be noted that the measured values are infinitely averaged and that there are constant temperature conditions. In the case of optical systems, the object’s reflective properties can affect the measurement. In order to obtain the best possible measurement accuracy in every application, optical distance sensors from SICK are generally calibrated and specified for materials with 6 to 90% remission. An example application is the reliable measurement of objects with different optical properties. Values typically range from micrometers to a few millimeters. In many applications, such as the repeated positioning of an object, measurement accuracy is only of secondary importance. In these cases, repeatability is much more significant. Hysteresis is the difference in distance between the switch-on and switch-off points. This is necessary for stable switching when the measured distance fluctuates around the switching point that has been set. Hysteresis can be configured freely with most distance sensors and is stated in millimeters. Because it can be configured freely, it is possible to strike a balance between precise and stable switching behavior. 1 -- See “Repeatability” on page 71 Linearity Hysteresis Q 0 Min. Q Maximum distance Fig. Hysteresis L Output signal Linearity refers to the maximum deviation between the output signal and an ideal, straight characteristic line. Even when the output signal behaves in an absolutely linear fashion, there may still be offset and pitch errors relative to the real measured value (see also “Accuracy” in the figure). Scaling of the output signal by means of a reference measurement is normally recommended. -- See “Accuracy” on page 70 Distance True distance Measured value Specified linearity Specified measurement accuracy Fig. Accuracy M Measurement of glass thicknesses Due to the reflections from the first and second interfaces of a transparent material (transition from air to glass, for example, and back to air or floor), some displacement measurement sensors from SICK, such as OD Precision, can measure the difference with just one sensor head. After referencing the measured transparent material, this difference corresponds to the thickness of the material or glass. Measuring range The measuring range describes the distance range from the device in which the sensor operates and measures in accordance with specifications. In practice, the smallest and largest expected measuring objects should be within the measuring range. 70 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice GLOSSARY N Resolution Note the preferred direction! Triangulation requires that the laser beam itself and the receiver are always reaching/facing the same plane. This is not guaranteed in every direction on an edge. Displacement measurement sensors operate according to the triangulation principle. The resolution is the smallest detectable change in an object’s distance. This can relate either to the measured data noise or to the size of the increment in the output of measured values. An example application is the detection of vibrations. Resolution 10 20 30 40 50 60 70 80 90 The following preferred directions should be used: Repeatability 90 80 70 60 50 40 30 20 10 Accuracy Fig. Resolution Fig. Preferred directions for laser triangulation sensors Response time R Repeatability -- See “Repeatability” on page 71 Response time (avg. = 32) Output signal Repeatability refers to the deviation between multiple measurements that are conducted under the same conditions (see “Resolution” in the figure). An example application is the repeated measurement or positioning of identical parts, where repeatability is usually more important than measurement accuracy. The response time is the maximum time between the occurrence of an abrupt change in distance and the response of the switching output or the complete update of the analog output. The response time is directly proportional to the adjustable averaging, so an increase in averaging or response time has a positive impact on repeatability. An example application is the measurement of objects with an abrupt distance change. -- See “Accuracy” on page 70 Output signal Repeatability Response time (avg. = 8) Output rate Time (ms) True distance Distance True distance Measurement 1 Measurement 2 Measured value (avg. = 8) Switching output (avg. = 8) Measured value (avg. = 32) Switching output (avg. = 32) Fig. Response time Fig. Repeatability 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 71 GLOSSARY S T Switching modes Time functions SICK distance sensors offer various switching modes: DtO (1 point) This refers to the classic “Distance to Object” operating mode. In this mode, the detection of the object is output as a switching signal as soon as the object is nearer to the sensor than the defined switching threshold is. In some distance sensors, this switching mode is also referred to as “sensor on object” or as a simple switching point. OBSB Object Between Sensor and Background. In this mode, any background can be taught in as a reference. If an object obscures the background or the distance to the background changes significantly, this causes the sensor to switch. This switching mode is primarily suited to the reliable detection of high-gloss or extremely dark materials. This makes it possible to detect even painted vehicle parts with large approach angles, for example. In some cases, this mode is referred to as the reflection barrier mode or “sensor on background”. One of the following time functions may be useful for improving how received signals are passed on to other connected devices. Switch-on delay Rapid signals (bursts) are suppressed. Switch-off delay The signal is extended by the defined period of time to enable subsequent evaluation even if the controller is slow. One-shot delay The signal that is passed on has a fixed signal length, regardless of the length of the input signal. OFF OFF DELAY Switch-off delay ON DELAY Switch-on delay 1 SHOT Fixed and one-off switching duration Window (2 points) Window mode. An upper and a lower switching threshold are set for the switching output. A switching signal is output when the measured value is between the two switching thresholds. In some sensors, this switching mode is also referred to as “2-point teach-in”. Q + 0.5 s 1 1 – 0.5 s 0 0 Q Min. Maximum distance = 0.5 s t Fig. Time functions Q OBSB 1 1 1 0 0 Window 1 0 Min. Q Min. Q near Maximum distance Q 1 0 0 Q distant Maximum distance Fig. Switching modes 72 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice NOTES 8015920/2018-06-25 Subject to change without notice L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 73 NOTES 74 L a s e r t r i a n g u l a t i o n s e n s o r s | SI C K 8015920/2018-06-25 Subject to change without notice SERVICES REGISTER AT WWW.SICK.COM TO TAKE ADVANTAGE OF OUR FOLLOWING SERVICES FOR YOU m m m m m Access information on net prices and individual discounts. m Check the status of your orders and quotes and get information on status changes by e-mail. m m Save time by using past orders. Easily order online and track your delivery. Check your history of all your orders and quotes. Create, save, and share as many wish lists as you want. Use the direct order to quickly order a big amount of products. Easily export orders and quotes, suited to your systems. 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A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents, and preventing damage to the environment. SICK has extensive experience in various industries and understands their processes and requirements. With intelligent sensors, SICK delivers exactly what the customers need. In application centers in Europe, Asia, and North America, system solutions are tested and optimized in accordance with customer specifications. All this makes SICK a reliable supplier and development partner. Comprehensive services round out the offering: SICK LifeTime Services provide support throughout the machine life cycle and ensure safety and productivity. 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Key features
- High accuracy and precision in distance measurement
- Wide measuring range from a few micrometers to 1 m
- Compact and robust design for industrial applications
- Versatile measurement capabilities for various object properties
- Advanced light spot geometry for fine-structured or large objects
- Transparent material thickness measurement capability
Frequently asked questions
Laser triangulation sensors project a point of light onto the measuring object. The reflected light is captured by a receiver at a specific angle. Based on the angle between the send and receive direction, the position of the object is triangulated.
The distance range varies depending on the model, but generally covers increments from a few micrometers to 1 m.
Yes, - OD Precision and - OD5000 models can calculate the thickness of transparent materials by reflecting the laser beam on both optical interfaces of the material.