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NicolScales.com
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Houston
Nicol Scales & Measurement is an ISO Accredited Calibration
Company that has provided calibration, repair and sales of all types of weighing and measurement products since 1931.
PALLET SCALE
CPS SERIES
OWNER'S MANUAL
Pallet Scale
Table of Contents
1.
PREFACE
2.
OVERALL VIEW
3.
SPECIFICATIONS
4.
DIMENSIONS
5.
FRONT PANEL
6.
RS-232C (OPTION)
7.
OPERATIONS
8.
HOW TO CHARGE
9.
TEST MODE
10.
SET MODE
11.
ERROR MESSAGE AND TROUBLE SHOOTING 19
13
14
10
12
6
8
3
4
5
5
Pallet Scale
1. PREFACE
Thank you for the purchasing of our CAS CPS Series.
These series have been designed with CAS reliability, under rigid quality control and with outstanding performances. Your speciality departments can enjoy with these high quality reliable CAS products. These electronic load cell scales eliminate the all the moving parts and furnish an accurate digital display of all information. We believe that your needs will be satisfied and you will have proper reliability in variable weight.
This manual will help you with proper operations and care of the CPS scales. Please keep it handy for the future references.
CAUTIONS
▶ Do not press the keys hardly, for the keys are in operation with soft touch.
▶ Do not use ignitable material for cleaning.
▶ Keep away CI-2001B from the rain.
▶ Avoid sudden temperature change.
▶ Do not install CI-2001B in a place with high voltage and excessive electrical noises.
▶ Keep it in dry place.
▶ Do not use under direct rays and dusty place.
▶ Do not use at the place with excessive electrical noises and vibration.
FEATURES
▶ CAS PALLET SCALE (CPS) weigh the pallet loads with accuracy.
▶ CPS's "lift and read" technology speed the loading and weighing process.
▶ We have 1000kg and 2000kg capacity models.
▶ Digital indicator displays the weight.
▶ Built-in printer(optional). You can record the weight of loads with printer.
▶ Built-in battery. You can use this scale without power outlet.
NOTICE : Specifications are subject to change for improvement without notice.
2. OVERALL VIEW
Pallet Scale
Pallet Scale
3. SPECIFICATIONS
MODEL NAME
TYPE
SIZE W
L
CAPACITY
OVERLOAD PROTECTION
WEIGHT DISPLAY
POWER SUPPLY
ACCURACY
OPTION
TEMPERATURE RANGE
A
540
CPS-1
B
620
C
705
1080 1080 1200
1000 ㎏ ×0.5
㎏ (2000lb×1lb)
1500 ㎏ (3000lb)
A
540
CPS-2
B
620
C
705
1080 1080 1200
2000 ㎏ ×1 ㎏ (5000lb×2lb)
2500 ㎏ (5500lb)
5digit LCD (HEIGHT 25mm)
DC6V/ 10AH BATTERY (AC 110V/220V CHARGER)
0.1%
PRINTER, PC Connection
-10 ℃ ~ 40 ℃
4. DIMENSIONS
Pallet Scale
5. FRONT PANEL
● kg version.
● kg/lb version .
(1) Display lamp
□
□ lb lamp : ON when the weight unit is pound. [lb]
□ kg lamp : ON when the weight unit is kilogram. [kg]
□ ○ lamp : ON when the weight is stable.
ZERO lamp : ON when the current weight is 0 kg. (0 lb).
□ NET lamp : ON when the current weight is NET weight.
□ BAT lamp : In case of rechargeable battery, display the battery recharging time.
※ Battery warning lamp
If Battery warning lamp turn on, CPS will power off after about 30 seconds.
Pallet Scale
(2) Keyboard
Key
Available keys instead of numeric keys.
▲ : Change the set value
Increase the first place value to 1
◀ : Change the digit of the set value
Move to the left by 1 place
USAGE : Input the numeral value in TEST, SET mode.
□ ZERO Key : Return the display to 0.
□ TARE Key
Use container in weighing.
Current weight is memorized as tare weight.
If you press TARE key in unload condition, Tare setting is released.
□ GROSS/NET Key
Display gross and net weight by turn.
GROSS lamp on - gross weight
NET lamp on - net weight
In case tare weight is REGISTERED, tare and item's total weight is
G. weight and only item's weight is N. weight.
□ kg/lb Key (Only kg/lb version)
Toggles between lb and kg units.
□ PRINT Key
1. PRINT Key : Total Print key (by pressing "PRINT" key more than 3 second.)
2. HOLD Key
□ * key(Only kg version)
1. Total print key. (F09 - 1)
2. Hold key. (F09 - 2)
□ ON/OFF Key
1. Back light ON/OFF key
2. ON/OFF key (by pressing key more than 3 second.)
3. Store current condition and exit in TEST, SET mode.
6. RS-232C (OPTION)
(1) How to RS-232C Select switch
Pallet Scale
(2) How to connect PC
Connect the serial port on the rear panel of the indicator to serial port of
PC as follows.
RXD 3
ㅇ
------------------------------------
ㅇ
2 Transmit Data
TXD 2 ㅇ -----------------------------------ㅇ 3 Receive Data
GND 7
ㅇ
------------------------------------
ㅇ
7 Signal Ground
┏━ ㅇ 8 Carrier Detect
┣━ ㅇ 20 Data Terminal Ready
9 pin port(Male)
RS-232C port of CPS Series
┣━ ㅇ 6 Data Set Ready
┣━ ㅇ 4 Request to Send
┗━ ㅇ 5 Clear to Send
25 pin port(Female)
Serial port of computer
Pallet Scale
RXD 3 ㅇ -----------------------------------ㅇ 3 Transmit Data
TXD 2 ㅇ -----------------------------------ㅇ 2 Receive Data
GND 7 ㅇ -----------------------------------ㅇ 5 Signal Ground
┏━ ㅇ 1 Carrier Detect
9 pin port(Male)
RS-232C port of CPS Series
┣━ ㅇ 4 Data Terminal Ready
┣━ ㅇ 6 Data Set Ready
┣━ ㅇ 7 Request to Send
┗━ ㅇ 8 Clear to Send
9 pin port(Female)
Serial port of computer
(3) How to connect Sub display
RXD 3
ㅇ
------------------------------------
ㅇ
2 Transmit Data
TXD 2 ㅇ -----------------------------------ㅇ 3 Receive Data
GND 7 ㅇ -----------------------------------ㅇ 7 Signal Ground
9 pin port(Male)
RS-232C port of CPS Series
9 pin port(Female)
Serial port of computer
(4) Data format
① Baud rate : 1200 bps - 19200 bps
Set Baud rate in SET mode. (See F20 at page 30)
② Data bit: 8, Stop bit: 1,Parity bit: None
③ Code : ASCII
④ When data is sent to computer? : Set in SET mode(See F12 at page 31).
⑤ Format
┗━┛
,
┗━┛
, ,
┗┓┗━━┓
DATA (8 byte)
US(Unstable) GS(GROSS weight) Device ID Lamp condition byte
ST(Stable)
OL(Overload)
NT(NET weight)
┃ ┗━┛
Empty Unit (kg/t)
CR LF
Pallet Scale
- Device ID : Transmit 1 byte so that the receiver can receive data selectively which indicator sent.(Device ID is selected in F10 .
- Weight Data (8 byte) a. 13.5
㎏ : ' ', ' ', ' ', ' ', '1', '3', '.', '5' b. 135 ㎏ : ' ', ' ', ' ', ' ', '1', '3', '5', ' ' c. -135 ㎏ : '-', ' ', ' ', ' ', '1', '3', '5', ' '
6. OPERATIONS
(1) How to assembly
Pallet Scale
(2) Operations
1. Turn the power switch ON.
The power switch is located on the right side of the indicator.
WARNING : Avoid leaving ANY load before turn the power switch ON.
2. Pressing ON key of front panel.
3. Display will show “0”, make sure that ZERO lamp is ON.
4. When the FORK lift the load, weighing is performed.
WARNING : Fork have to properly level so as to center bubble of the leveling gauge inside the indicated circle and fork truck should not move.
5. If you want to adjust zero range, press the ZERO key.
6. If you want to use tare function, press the TARE key.
If you don't want to use tare function any more, remove the container(pallet) and press the TARE key.
7. If you want to down the fork, pull the DOWN LEVER.
If you want to lift the fork, press the STOPPER and operate the
LIFT HANDLE.
Pallet Scale
8. HOW TO CHARGE
1. Plug the charger into a AC socket and make sure that the socket's power is within the charger's operating range.
Open the socket's cover located on the right side of indicator and then connect to the connector. (See Fig 1.)
2. Depending on the charging state, the lamp located on the charger will be ON.
3. When the battery is fully charged, the charger lamp will be ON.
4. It takes about 8 hours to fully charge the battery.
(Fig 1)
Pallet Scale
9. TEST MODE
(1) HOW TO ENTER
Turn on the power while pressing the 'ZERO' key and TEST menu starts.
(2) AVAILABLE KEYS & CONVERTING METHOD
▲ KEY : Increase the first place set value to 1
◀ KEY : Move to the left by 1 place of the set value.
PRINT(kg/lb version) or *(kg version)KEY : Move to a weight measure mode
ON/OFF KEY : Move into next menu.
(3) TEST MENU(TEST1 - TEST 5)
TEST 1 : Key test
TEST 2 : LCD display test
TEST 3 : Load cell test and A/D conversion test
TEST 5 : Print test
TEST 1
<Key code>
Pallet Scale
TEST 2
Ref 1. Program is automatically shifted to menu selection mode after completing.
TEST 3
Ref 1. Check whether digital value is changing. If the digital value is fixed or zero is displayed. Please check the connection of the load cell.
TEST 5
Ref 1. "Good" message is displayed if the printer connection and specification is done correctly. if not, "Err 06" message is displayed.
Ref 2.
The test output format of printer is like follows.
TEST OK
Pallet Scale
10. SET MODE
(1) HOW TO ENTER
Turn on the power while pressing the "TARE" key and SET menu starts.
(2) AVAILABLE KEYS & CONVERTING METHOD
▲ KEY : Increase the first place set value to 1
◀ KEY : Move to the left by 1 place of the set value.
PRINT(kg/lb version)KEY, *(kg version)KEY : Move to a weight measure mode
ON/OFF KEY : Move into next menu.
(3) SET VALUE CONVERSION MENU (F01 - F18)
F01 : Select the primary base unit (kg/lb)
F02 : Designation of serial port usage
F03 : Automatic zero condition set
F04 : Digital Filter
F07 : Weight Back-up (Power-on Actual Weight)
F08 : "PRINT" Key Usage
F10 : Device ID
F11 : Designation of Serial Interface Baud rate
F12 : Designation of Serial Interface output mode
F13 : Set HOLD type
F14 : Select of clock option
F17 : Print line feed
F18 : Display mode
Pallet Scale
Select the primary base unit (Only kg/lb version)
F01
0 primary unit is kg
1 primary unit is lb
Serial port usage
F02
0 Not Usage
1 Connection to serial Printer
Automatic Zero tracking
F03
0 None Automatic zero
1
~
9
0.5 digit
.
.
4.5 digit
Auto zero tracking will automatically bring the display back to "0" when there are small deviations.
Digital Filter
F04
0 None Digital filter
1
~
9
1 : Less Vibration
.
.
9 : Much Vibration
Adjust the set value according to the condition.
Select the weight back-up mode
F07
0 Weight back-up is off (Power on Zero)
1 Weight back-up is on
"PRINT" Key Usage (Only kg/lb version)
0 Not used
F08 1
- Print key
- Total Print key (by pressing "PRINT" key more than 3 second)
2 HOLD Key
"
*
" Key Usage (Only kg version)
0 Not used
F09
1 Total Print key
2 HOLD Key
Device ID
F10
00
~
99
Device ID "00"
.
.
Device ID "99"
It is used the no. of indicator when system is connected.
Baud Rate
F11
0 600 bps
1 1200 bps
2 2400 bps
3 4800 bps
4 9600 bps
5 19200 bps
Output Mode
F12
0 No data output
1 Stream Mode
2 Transmit only in stable condition
3
Transmit when data is required
Request signal : device ID (F10 : Device ID)
(In case F10 : 1, Send Hex Value 01h in Computer)
Set HOLD type
F13
0
1
Average hold :
Compute the average weight of oscillating weights.
Peak hold :
Compute the maximum weight among oscillating weights.
2 Sampling hold : Compute the current weight.
Pallet Scale
Select Option Clock
F14
0 Not use Clock
1 Use Clock
Change Date/Time ( Ex. 1998/12/11 13:10:01)
▲
: Increase of no.
◀ : Shift of digit
LIGHT : Store and move into next menu
LCDisplay
C1 98 Year : 98
C2 12 Month : 12
C3 11 Day : 11
C4 13 Hour : 13
C5 10 Minute : 10
C6 01 Second : 01
Meaning
Print line feed
F17
1 1 Line feed
2 2 Line feed
3 3 Line feed
4 4 Line feed
5 5 Line feed
Display mode
F18
0 Always display weight in Normal.
1 When stable, display weight in Normal.
Pallet Scale
Pallet Scale
11. Error message & Troubleshooting
Err 01
▣
☞
Reason
The weight is too unstable to initialize the scale.
Troubleshooting
Lay the scale on a plat place and turn on the power.
Err 02
▣
☞
Reason
Load cell connection failure or error in A/D conversion part.
Troubleshooting
Check the load cell connector to see if the polarity of signal is reversed.
Err 06
▣
☞
Reason
Error in printer connection
Troubleshooting
Check with printer connector
If there is no problem with printer and printer connector, please request
A/S to head office.
Err 08
▣
☞
Reason
The ZERO key or TARE key is adjusted not to be operated under the unstable condition.
Troubleshooting
Press Zero or Tare key in stable condition
Err 09
▣
☞
Reason
Current weight deviates from zero range.
Troubleshooting
Press the ZERO key within 10% of the maximum capacity.
Pallet Scale
Err 10
▣
☞
Reason
Tare weight exceeds the maximum capacity of the scale.
Troubleshooting
Set the tare to be smaller than the maximum capacity.
Otherwise the maximum capacity is reset to be larger than the tare to be set in the calibration menu, and reset the calibration using weight.
Err 13
▣
☞
Reason
The zero range deviates from the set range.
Troubleshooting
Confirm that there is nothing on the weighing platform.
If nothing exist, do calibration in CAL mode.
Over
▣
☞
Reason
The weight on platform is too heavy to be measured.
Troubleshooting
Do not load the item exceeds the maximum tolerance.
If the load cell is damaged, the load cell should be replace.
