Smithco Sand Star I-II sn 469/553 – Current Owner's Manual

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Smithco Sand Star I-II sn 469/553 – Current Owner's Manual | Manualzz

Parts & Service

Sand Star

I

45-001 2D Chain Steering

sn: 1CS0469

Sand Star

II

45-002 3WD Chain Steering sn: 2CS0553

July 2020

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport @ smithco.com

CONTENTS

Introduction ������������������������������������������������������������������������������������������������������������������������������ 1-3

Introduction �������������������������������������������������������������������������������������������������������������������������������� 1

Safe Practices ��������������������������������������������������������������������������������������������������������������������������� 2

Specifications ��������������������������������������������������������������������������������������������������������������������������� 3

Service ������������������������������������������������������������������������������������������������������������������������������������ 4-11

Maintenance ��������������������������������������������������������������������������������������������������������������������������� 4-6

Service Chart ����������������������������������������������������������������������������������������������������������������������������� 7

End User’s Service Chart ���������������������������������������������������������������������������������������������������������� 8

Adjustments �������������������������������������������������������������������������������������������������������������������������� 9-10

Storage �������������������������������������������������������������������������������������������������������������������������������������11

Diagrams ������������������������������������������������������������������������������������������������������������������������������ 12-17

Wiring Diagram ������������������������������������������������������������������������������������������������������������������� 12-13

45-001 Hydraulic Diagram �������������������������������������������������������������������������������������������������� 14-15

45-002 Hydraulic Diagram �������������������������������������������������������������������������������������������������� 16-17

Parts ������������������������������������������������������������������������������������������������������������������������������������������ 18-

Main Frame ������������������������������������������������������������������������������������������������������������������������ 18-19

Seat Panel �������������������������������������������������������������������������������������������������������������������������� 20-21

45-001 Front Fork ��������������������������������������������������������������������������������������������������������������� 22-23

45-002 Front Fork ��������������������������������������������������������������������������������������������������������������� 24-25

Dashboard �������������������������������������������������������������������������������������������������������������������������� 26-27

Foot Pedal Linkage ������������������������������������������������������������������������������������������������������������ 28-29

Fuel Tank ���������������������������������������������������������������������������������������������������������������������������� 30-31

Oil Tank ������������������������������������������������������������������������������������������������������������������������������� 32-33

Belts and Pulleys ���������������������������������������������������������������������������������������������������������������� 34-35

16 HP Engine ���������������������������������������������������������������������������������������������������������������������� 36-37

18 HP Engine ���������������������������������������������������������������������������������������������������������������������� 38-39

3WD Pump ������������������������������������������������������������������������������������������������������������������������� 40-41

2WD Pump ������������������������������������������������������������������������������������������������������������������������ 42-43

Rear Axle ���������������������������������������������������������������������������������������������������������������������������� 44-45

Rear Rake Lift ��������������������������������������������������������������������������������������������������������������������� 46-47

Center Lift �������������������������������������������������������������������������������������������������������������������������������� 48

13-729 2-Bank Valve �������������������������������������������������������������������������������������������������������������� 49

45-067 Front Wheel Motor �������������������������������������������������������������������������������������������������� 50-51

Rear Wheel Motors ������������������������������������������������������������������������������������������������������������� 52-53

45-373 Variable Pump �������������������������������������������������������������������������������������������������������� 54-55

Decals �������������������������������������������������������������������������������������������������������������������������������������� 56

Quick Reference ���������������������������������������������������������������������������������������������������������������������� 57

Accessories ������������������������������������������������������������������������������������������������������������������������� 58-67

45-004 Roll Bars ����������������������������������������������������������������������������������������������������������������� 58-59

45-016 Light Kit ������������������������������������������������������������������������������������������������������������������ 60-61

45-017 Air Cleaner Kit �������������������������������������������������������������������������������������������������������� 62-63

45-015 Motorized Brush ����������������������������������������������������������������������������������������������������� 64-67

Attachments ������������������������������������������������������������������������������������������������������������������������ A-B-C

Warranty ����������������������������������������������������������������������������������������������������������������������������������������

INTRODUCTION

Thank you for purchasing a Smithco product�

Read this manual and all other manuals pertaining to the Bunker Rake carefully as they contain safety, operating, assembly and maintenance instructions� Failure to do so could result in personal injury or equipment damage�

Keep manuals in a safe place after operator and maintenance personnel have read them� Right and left sides are from the operator’s seat, facing forward�

WARNING: WARNING

Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm�

For more information visit www.P65Warning.ca.gov

Failure to follow cautious operating practices can result in serious injury to the operator or other persons.

The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate this vehicle.

All Smithco machines have a Serial Number and Model Number� Both numbers are needed when ordering parts� Refer to engine manual for placement of engine serial number�

For product and accessory information, help finding a dealer, or to register your product please contact us at www�Smithco�com�

Information needed when ordering replacement parts:

1� Model Number of machine

2� Serial Number of machine

3� Name and Part Number of part

4� Quantity of parts

For easy access record your Serial and Model numbers here�

SMITHCO CUSTOMER SERVICE 1-800-891-9435

1

SAFE PRACTICES

1� It is your responsibility to read this manual and all publications associated with this machine (engine, accessories and attachments)�

2� Never allow anyone to operate or service the machine or its attachments without proper training and instructions� Never allow minors to operate any equipment�

3� Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment� Working with unfamiliar equipment can lead to accidents�

4� Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and feet. Operate the machine only in daylight or in good artificial light.

5� Inspect the area where the equipment will be used� Beware of overhead obstructions and underground obstacles� Stay alert for hidden hazards�

6� Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective devices in place�

7� Never disconnect or bypass any switch�

8� Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventilation�

9. Fuel is highly flammable, handle with care.

10� Keep engine clean� Allow the engine to cool before storing and always remove the ignition key�

11� After engine has started, machine must not move� If movement is evident, the neutral mechanism is not adjusted correctly. Shut engine off and readjust so the machine does not move when in neutral position.

13. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury�

14� This machine demands your attention� To prevent loss of control or tipping of the vehicle:

A� Use extra caution in backing up the vehicle� Ensure area is clear�

B� Do not stop or start suddenly on any slope�

C� Reduce speed on slopes and in sharp turns� Use caution when changing directions on slopes�

D� Stay alert for holes in the terrain and other hidden hazards�

15� Before leaving operator’s position for any reason:

A� Disengage all drives�

B� Lower all attachments to the ground�

C. Shut engine off and remove the ignition key.

16� Keep hands, feet and clothing away from moving parts� Wait for all movement to stop before you clean, adjust or service the machine�

17� Keep the area of operation clear of all bystanders�

18� Never carry passengers�

19� Stop engine before making repairs/adjustments or checking/adding oil to the crankcase�

20� Use parts and materials supplied by Smithco only� Do not modify any function or part�

These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is expressed or implied.

2

SAND STAR SPECIFICATIONS

WEIGHTS AND DIMENSIONS

Length

Width

Height

Wheel Base

Ground Clearance

Weight

ENGINE

Make

Model#

Type / Spec#

Horsepower

Fuel

Lubrication System

Alternator

68" (1�73 m)

58" (1�47 m)

52" (1�2 m)

42" (1�07m)

5�5" - 7" (13 -18 cm) - under cultivator depending on attachment

2WD - 875 lbs� (397 kg) 3WD - 915 lbs� ( 415 kg)

SOUND LEVEL (EAR PROTECTION REQUIRED)

At Ear Level 87 dB

2WD (45-001)

Briggs and Stratton Vanguard

305447

0230 G1

3WD (45-002)

Briggs and Stratton Vanguard

356447

0263 G

16 hp (11�9 kW) 18 hp (13 kW)

Unleaded 87 Octane Gasoline Minimum

Full Pressure

16 amp

WHEELS & TIRE Three: 22 X 11 - 10�0 Knobby Tires 5 psi (�34 bar)

Optional: 23-10�50 x 12 Turf Tires 5 psi (�34 bar)Smithco # 48-265

SPEED

Forward Speed

Reverse Speed

0 to 10 m�p�h� (0-16 kph)

0 to 5 m�p�h� (0-8 kph)

BATTERY

BCI Group

Automotive Type SP 35

Size 35

Cold Cranking Amps 300

Ground Terminal Polarity Negative (-)

Maximum Length

Maximum Width

Maximum Height

7�5" (19 cm)

5" (12,7 cm)

7�5" (19 cm)

FLUID CAPACITY

Crankcase Oil

Fuel

Hydraulic Fluid

See Engine Manual

20 quarts (18�93 liters)

20 quarts (18�93 liters)

Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil

ROPS CERTIFICATION

Rops

Seat belts

ISO 21299

OSHA 1928�51

HYDRAULIC PRESSURES

Piston Pump Displacement

Pump Input Speed (up to)

Max� Operating Pressure

Implement Setting

�913 in 3

3600 rpm

3000 peak psi

345 psi

Charge Pump Displacement

Max� Inlet Vacuum

Max� Case Pressure

�33 in 3 /rev

5 in� Hg

25 psi

Relief Valve Pressure (set at) 1230 psi

13-729 Hydraulic Valve (2 bank) 900 psi

3

4

MAINTENANCE

Before servicing or making adjustments to machine, stop engine and remove key from ignition�

Use all procedures and parts prescribed by the manufacturer's� Read the engine manual�

LUBRICATION

Use No� 2 General purpose Lithium Base Grease and lubricate every 100 hours� The Sand Star has four grease fittings. One located on the steering cylinder (45-003), two on the rake lift , on the rod end of the cen ter lift cylinder and one is located on the steering chain tensioner (45-001 and 45-002)�

REMOTE AIR CLEANER

1� Unclip the two clips, remove the cover and pull out the element�

2. To service, clean by tapping gently on flat surface. Do not oil. Replace if very dirty or damaged.

3� Clean out the inside of the body and cover�

4� Place the element into the body and put the cover back on�

TOWING

When it is necessary to move the Super Star without engine running, bypass valve built into hydrostatic pump must be "open" by turning it counterclockwise� The valve is located on the right side of the pump� An "open" valve allows fluid to pass through the wheels freely. When normal, driven, operation is desired, valve should be "closed by turning it clockwise� Failure to "close" the valve with engine running means no power to wheels�

The machine can be moved for a short distance with the engine off, but we do not recommend this as a standard procedure� When towing do not tow the machine faster than 2-3 MPH (3-5 km/h) because the drive system may be damaged� The tires may lock up if the machine is towed too fast� If this occurs, stop towing the machine� If the machine must be moved a considerable distance, transport it on a truck or trailer�

MAINTENANCE

TIRE PRESSURE

Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires should be 5 psi (0.34 bar). Improper inflation will reduce tire life considerably.

ENGINE

Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For

Service SJ or higher" SAE 30 oil� Use no special additives with recommended oils� Do not mix oil with gasoline�

SAE VISCOSITY GRADES

Starting Temperature Range Anticipated Before Next Oil Change 18-462-P

Use of multi-viscosity oils (10W-30, etc�) above 40° F (4° C) will result in high oil consumption and possible engine damage� Check oil level more frequently if using these types of oils�

SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inadequate lubrication�

HYDRAULIC OIL

1� Use SAE 10W-40 API Service SJ or higher motor oil�

2. For proper warranty, change oil every 500 hours or annually, which ever is first and change filter after the first 50 hours, then every 250 hours thereafter.

3� The oil level should be 2" to 2 1 /

2

" from top of tank when fluid is cold. Do not overfill.

4. After changing oil and/or filter, run the machine for a few minutes. Check oil level and for leaks.

5. Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants.

Check and service more frequently when operating in extremely cold, hot or dusty conditions�

6. If natural color of fluid is black or smells burnt, it is possible that an overheating problem exists.

7. If fluid becomes milky, water contamination may be a problem.

8. If either of the above conditions happen, change oil and filter immediately after fluid is cool and find cause� Take fluid level readings when system is cold.

9� In extreme temperatures you can use straight weight oil� We recommend SAE 30W API Service SJ or higher when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F

(0°C) ambient temperature� Use either motor oil or hydraulic oil, but do not mix�

10� Oil being added to the system must be the same as what is already in the tank� Mark tank fill area as to which type you put in�

5

6

MAINTENANCE

WHEEL MOUNTING PROCEDURE

1. Turn machine off and remove key.

2� Block one of the other wheels�

3� Loosen nuts slightly on wheel to be removed�

4� Jack up machine being careful not to damage underside of machine�

5� Remove nuts� Remove wheel�

5� Place new wheel on hub lining up bolt holes�

6. Torque nuts to 64-74 ft/lb (87-100 Nm) using a cross pattern. Re-torque after first 8 hours and every 250 hours thereafter�

7� Lower machine to ground and remove blocks and jack�

BATTERY

Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery� When charging or working near battery, always shield your eyes and always provide proper ventilation�

Battery cable should be disconnected before using "Fast Charge"�

Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes� Do not exceed the recommended charging rate� If electrolyte starts boiling over, decrease charging�

Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:

1� Filling batteries in well-ventilated areas�

2� Wear eye protection and rubber gloves�

3� Avoid breathing fumes when electrolyte is added�

4� Avoid spilling or dripping electrolyte�

Battery Electrolyte is an acidic solution and should be handled with care� If electrolyte is splashed on any part of your body, flush all contact areas imme diately with liberal amounts of water� Get medical attention immediately�

JUMP STARTING

Use of booster battery and jumper cables� Particular care should be used when connecting a booster battery� Use proper polarity in order to prevent sparks�

To jump start (negative grounded battery):

1� Shield eyes�

2� Connect ends of one cable to positive (+) terminals of bottom post on solenoid first (A), then positive post of booster battery� (B)�

3� Connect one end of other cable to negative (-) terminal of booster battery (C)�

4� Connect other end of cable (D) to engine block on unit being started�

To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables�

SERVICE CHART

Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition�

Follow all procedures and ONLY use parts prescribed by the manufacturer�

Read the engine manual before maintenance�

The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement� You must adhere to the guidelines established by the manufacturer for warranty coverage� In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent�

Maintenance Service Interval

After the first 8 operating hours

Before each use daily

After the first 50 hours

Every 100 hours

Every 250 hours

Maintenance Procedure

Torque the wheel lug nuts� (64-74 ft/lb (87-100 Nm))

Change the engine oil filter.

Check the engine oil level�

Clean area around muffler and controls.

Check the hydraulic fluid level.

Check the tire pressure�

Check condition of hydraulic hoses and fittings.

Inspect and clean the machine�

Change Hydraulic Oil Filter�

Clean or change air filter.

1

Clean pre-cleaner� 1

Change engine oil and filter.

Replace spark plug �

Lubricate machine�

Clean or change remote air cleaner�

Check the battery fluid level and cable connections..

Check muffler and spark arrestor.

Check belt tension �

Check engine valve clearance and adjust if necessary�

Check idle speed�

Clean battery terminals�

Change hydraulic oil filter.

Torque the wheel lug nuts� (64-74 ft/lb (87-100 Nm))

Change fuel filter.

Every 500 hours or yearly

Change hydraulic oil and filter.

Clean oil cooler fins.

1

Clean air cooling system� 1

Check safety filter in remote air cleaner.

1 In dusty conditions or when airborne debris is present, clean more often�

7

8

END USER’S SERVICE CHART

Duplicate this page for routine use.

Maintenance Check Item

Check the Safety Seat Switch

Check Steering Operation

Check the fuel level

Check the engine oil level�

Clean the air filter

Clean the engine cooling fins.

Check for unusual engine noises

Check the hydraulic oil level

Check hydraulic hoses and fittings for damage

Check for fluid leaks.

Check the tire pressure

Check the Instrumentation

Inspect electrical system for frayed wires

Check park brake adjustment

Change oil filter.

Change oil�

Lubricate Machine

Ensure all warning decals are intact�

For the week of:

Mon Tues�

Areas of Concern

Inspection Performed by:

Item Date

Wed� Thurs� Fri�

Information

Sat� Sun�

ADJUSTMENTS

RAKE LIFT CYLINDER

Completely lower Rake Lift� Remove the clevis pin (A)� Twist lift linkage (C) so clevis pin end of cylinder extension lines up with holes in attachment lift arm (B)� Replace clevis and cotter pins�

Tighten Jam Nut (D)� Raise and lower Rake Lift to check for proper clearance�

Tighten until there is sufficient tension between lift arm and quick hitch and will not move in full up position�

When the rear rake attachment is lowered while the machine is in forward motion, the forward speed of the machine will slow drastically� Operator should be prepared for a rapid change in speed�

PARK BRAKE

The park brake is located on the left hand side of the machine and operates both rear wheels� Pull lever back to engage and push forward to disengage�

To adjust, turn the knob on the end of the handle�

DRUM BRAKE ADJUSTMENT

The brake can be adjusted through the access hole in the backing plate� Remove the rubber plug from the backing plate. Using a drum brake adjusting tool, or a suitable flat blade screw driver, rotate the adjusting star towards the axle shaft to expand the shoes,one click at a time� Expand the shoes until slight contact is made with the drum� It is highly recommended that you adjust 1 click at a time with the maximum adjustment being

2 clicks. Rotate the drum back and forth to insure the brake is not rubbing excessively, if so back off the ad juster star� Slight rubbing is acceptable as the brake is used it will seat in� Test after each adjustment�

9

ADJUSTMENTS

WHEEL ‘CREEP’ ADJUSTMENT

‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move� Do the following procedures to stop this motion�

1� Lift up and support machine so all wheels are off the ground and can turn freely.

2� On the top of the pump there is a Creep

Arm� Loosen bolts�

3� With engine running adjust the creep arm side to side in slot so centering arm centers on the swash plate�

4� Tighten all fasteners and test by using foot pedal linkage to see that the "creep" is removed�

5. Turn engine off and lower machine.

TO ADJUST FOOT PEDAL THROTTLE CABLE

1. Jack up unit so that all drive wheel are off the ground� (Use jack stands)

2� Start the engine, make certain that the hand throttle is in the idle position (1200 engine RPM)�

3� Engine speed must increase as soon as the foot pedal begins to move in either direction� At the full forward position, the engine RPM must be 3600 RPM ± 100�

4� Minor adjustment can be made by backing out (unscrewing) Retainer (Ref A) until you reach full engine

RPM with the foot pedal fully depressed in the forward position� Be sure to recheck after the nuts are fully tightened�

5� Major adjustment needs to be made by pulling the slack out of the cable� Loosen the screw in the wire block on the engine that is clamped onto the end of the cable and sliding it up to the cable block that is through the throttle plate� Do not let the throttle plate move to increase idle speed� Tighten the screw�

6� Test run to determine that there is no binding and that engine idle speed is 1200 RPM and that it is

3600 RPM at full forward position of the foot pedal�

10

ADJUSTMENTS

SPEED BOSS

Speed Boss allows the machine to operate at a proper speed while raking sand traps on golf courses� This speed boss has been factory set at an average speed of 3-4 m�p�h� (5-6�5 kph)�

The Speed Boss will only limit the speed while the rake is lowered into the operating position�

The speed setting may be adjusted by turning the Ball Joint (A) counterclockwisfind and re place e to make the machine operate slower or turn clockwise to go faster� Tighten jam nut� Check to make sure nothing is binding and test drive to check desired speed�

For RBS System, Spiker and Grader Box remove the speed boss arm and the speed boss rod from machine so it does not interfere with other operations�

STORAGE

When storing, remove the key from the key switch to avoid unauthorized persons from operating machine�

1� Before storing clean machine thoroughly�

2� Check bolts and nuts, tighten as necessary�

3� Make all repairs that are needed and remove any debris�

4� Remove the battery, adjust the electrolyte level and recharge it� Store the battery in a dry, dark place�

5� Store in a clean and dry area, but NOT near a stove, furnace or water heater which uses a pilot light or any device that can create a spark�

6� Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel system or on essential carburetor parts� Check the engine manual and follow the instructions for the storage of the engine�

11

WIRING DRAWING (COMMON)

12

Color Code Chart

Bl Blue

Br Brown

Y Yellow

Grn Green

O Orange

R Red

B Black

P Purple

W White

WIRING PARTS LIST (COMMON)

REF # PART # DESCRIPTION QUANTITY

1 12-804

8875

Hour Meter

Bullet Terminal

2* 42-118 Electric On-Off Valve

42-118-01 Coil

8

9

10

5‡

6

7

4‡

3*

11

12

13

14

15

Electric On-Off Switch

15-725

15-726

15-731

Mount Panel End

Switch Body Light

Actuator Amber

Lights Switch (Optional)

15-729

15-727

15-782

34-201

43-505

13-488

8975

8977

45-119

22-065

13-750

43-024

15-165

14-292

50-359

22-017

45-042

Mount Panel Middle

Switch Actuator, no light

Rocker Switch, Unlit

Lights (Optional)

Lights Wire Harness

Ignition Switch

Circuit Breaker, 30AMP

Breaker Boot

Red Battery Cable

Battery (not included)

Black Battery Cable

Starter Solenoid w/ Connector

18hp Briggs & Stratton

16hp Briggs & Stratton

Seat Switch

Warning Indicator Lights

Starter Cable

Wire Harness

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

*

For 45-002 Sand Star II only

45-016 Light Kit

13

14

45-001 HYDRAULIC DRAWING

REF # PART #

1 45-382

2

3

8

9

10

4

5

6

7

11

12

13

14

15

16

45-032

45-365

45-028

13-729

45-030

45-029

10-554

18-154

45-031

43-150

42-040

45-068

45-037

45-041

45-040

45-065

17 18-170

18

19

20

21

45-039

45-066

45-038

45-366

22 45-373

45-373-01

23 8832-31

24

25

18-040

23-006

23-031

42-005

13-747

HYDRAULIC PRESSURES

Piston Pump Displacement

Pump Input Speed (up to)

Max� Operating Pressure

Implement Setting

�913 in 3

3600 rpm

3000 peak psi

345 psi

13-729 Hydraulic Valve (2 bank) 900 psi

DESCRIPTION

Cooler

Hydraulic Hose, 17�5"

Hydraulic Hose, 16"

Hydraulic Hose, 21�5

2-Bank Hydraulic Valve

Hydraulic Hose, 47"

Hydraulic Hose, 27"

Attachment Lift Cylinder

Rod End

Hydraulic Hose, 50"

Rake Cylinder

Yoke End

Hydraulic Hose, 29"

Hydraulic Hose, 12�5"

Right Upper Steel Tube

Right Lower Steel Tube

Right Wheel Motor w/ Brake

Tee

Left Upper Steel Tube

Left Wheel Motor w/ Brake

Left Lower Steel Tube

Hydraulic Hose, 54"

Hydrostatic Pump

Overhaul Kit

3 /

4

" Suction Hose x 37"

Hose Clamp

Oil Filter

Replacement Filter only

Oil Tank

Filler Breather

45-001 HYDRAULIC PARTS LIST

QUANTITY

1

1

1

1

1

2

1

1

1

2

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Charge Pump Displacement �33 in 3 /rev

Max� Inlet Vacuum 5 in� Hg

Max� Case Pressure 25 psi

Relief Valve Pressure (set at) 1200 psi

15

16

45-002 HYDRAULIC DRAWING

REF # PART #

1 45-382

2

3

14

15

16

17

12

13

8

9

10

11

4

5

6

7

45-032

45-035

45-067

45-034

18

19

20

21

42-118

45-033

45-365

45-028

13-729

45-030

45-029

10-554

18-154

HNJ-58-14

45-031

43-150

42-040

45-068

45-037

45-041

45-040

45-065

22 18-170

27

28

23

24

25

26

45-039

45-066

45-038

45-366

42-005

13-747

23-006

23-031

29 8832-31

30

18-040

45-373

45-373-01

31 18-377

HYDRAULIC PRESSURES

Piston Pump Displacement

Pump Input Speed (up to)

Max� Operating Pressure

Implement Setting

�913 in 3

3600 rpm

3000 peak psi

345 psi

13-729 Hydraulic Valve (2 bank) 900 psi

DESCRIPTION

Cooler

Hydraulic Hose, 17�5"

Hydraulic Hose, 50"

Front Wheel Motor

Hydraulic Hose, 53"

Electric On/Off Valve

Hydraulic Hose, 11�5"

Hydraulic Hose, 16"

Hydraulic Hose, 21�5"

2-Bank Hydraulic Valve

Hydraulic Hose, 47"

Hydraulic Hose, 27"

Attachment Lift Cylinder

Rod End

Jam Nut, 5 /

8

- 14

Hydraulic Hose, 50"

Rake Cylinder

Yoke End

Hydraulic Hose, 29"

Hydraulic Hose, 12�5"

Right Upper Steel Tube

Right Lower Steel Tube

Right Wheel Motor w/ Brake

Tee

Left Upper Steel Tube

Left Wheel Motor w/ Brake

Left Lower Steel Tube

Hydraulic Hose, 54"

Oil Tank

Filler Breather

Oil Filter

Replacement Filter only

3 /

4

" Suction Hose x 37"

Hose Clamp

Hydrostatic Pump

Overhaul Kit

Tee

45-002 HYDRAULIC PARTS LIST

QUANTITY

1

1

1

1

1

1

1

1

2

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

2

Charge Pump Displacement �33 in 3 /rev

Max� Inlet Vacuum 5 in� Hg

Max� Case Pressure 25 psi

Relief Valve Pressure (set at) 1230 psi

17

18

MAIN FRAME DRAWING

MAIN PARTS LIST

REF# PART# DESCRIPTION QUANTITY

21

22

23

24

18

19

20

16

17

14

15

1

2

3

HNL-12-20

14-265

45-021

45-021-01

Lug Nuts, 1 /

2

- 20 10

Axle Nut

(part of wheel motor)

3

Knobby Tire and Wheel

Tire, 22 x 11 - 10

45-021-02 Wheel

4

5

6

7

42-833

15-781

45-123

45-043

8803-11

8 8-532

Fuel Tank

Cup Holder

Rake Holder

RH Fender

Black Trim, 11"

Crate

Park Brake Lever

Filler Breather

9

10

60-106

13-747

13-586-03 Neck

11

12

13

1

1

1

1

3

1

3

3

42-005

20-057

20-129

45-044

45-157

45-026

8803-45

18-436

45-047

45-132

45-099

45-064

45-022

45-098

45-063

45-145

45-085

14-293

14-800

45-050

42-814-02

Oil Tank

Steering Wheel

Center Cap

LH Fender

Steering Post

Nose Cone

Black Trim, 45"

Lock Hole Plug

Foot Rest Plate

Foot Rest Grip

LH Floorboard

LH Floor Mat

Molded Foot Pedal

RH Floorboard

RH Floor Mat

Floorboard Frame

Seat Panel

Adjustable Low Back Seat

Seat Rails

Main Frame

Fuel Cap

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

OPTIONAL TURF TIRES

48-265

43-123-01

16-857-02

Tire & Wheel

Turf Tires, 5 psi (�34 bar)

Wheel, 23-10�50 x 12

3

3

3

19

20

SEAT PANEL DRAWING

REF# PART# DESCRIPTION

17

18

19

13

14

9

10

11

12

15

16

1

2

3

4

5

45-087 RH Fender Support

HSTP-516-18-100 Phillips Machine Screw, 5 /

16

- 18 - 1

78-274

HB-516-18-200

HW-516

HNFL-516-18

45-086

15-013

6

HNTL-516-18

45-082

7 45-088

8 8-532

Cage Nuts

Hex Bolt, 5 /

16

- 18 x 2

Flat Washer, 5 /

16

Flange Whiz-Loc Nut 5 /

16

- 18

45-085

14-293

45-113

26-034

RH Rear Fender Bracket

Rubber Bumper

Nylon Lock Nut, 5 /

16

- 18

Seat Belt Brace

Basket Mount

Basket

Seat Panel

Adjustable Low Back Seat

LH Rear Fender Mount

Ball Stud

HNFL-516-18 Flange Whiz-Loc Nut, 5 /

16

- 18

HSTP-516-18-100 Phillips Machine Screw, 5 /

16

- 18 - 1

HNFL-516-18

HB-516-18-200

HW-516

HNFL-516-18

Flange Whiz-Loc Nut, 5 /

16

- 18

Hex Bolt, 5 /

16

- 18 x 2

Flat Washer, 5 /

16

Flange Whiz-Loc Nut, 5 /

16

- 18

45-105

13-569

LH Front Fender Mount

Gas Spring 60#

14-800 Seat Rails

HSP-1260-340-250 Spacer

HB-516-18-100

45-384

Hex Bolt, 5 /

16

- 18 x 1

LH Front Fender Brace

SEAT PANEL PARTS LIST

QUANTITY

1

1

1

1

2

2

2

1

4

1

1

4

1

2

1

1

1

1

2

1

1

2

4

4

1

6

6

4

21

22

45-001 FRONT FORK DRAWING

45-001 FRONT FORK PARTS LIST

REF# PART# DESCRIPTION QUANTITY

1

2

5

6

7

8

HB-516-18-100

HNFL-516-18

20-129

27-077

3 20-057

4 45-155

45-157

HRP-14-150

45-096

HWK-316-075

9 60-300

10 HKSQ-316-100

11 60-298

12 60-325

13 HMB-58-14

14 11-040

Hex Bolt, 5 /

16

- 18 x 1

Flange Whiz-Loc Nut, 5 /

Center Cap

Decal, Smithco Round

Steering Wheel

Bearing

Top Steering Shaft

Woodruff Key, 3 /

16 x

U-Joint

Square Key, 3 /

16 x 3 /

16

Sprocket

Spacer x 1

16

- 18

Steering Post

Roll Pin, 1 /

4

1 x 1 1 /

2

1

1

1

3

1

/

4

4

Machine Bushing, 5 /

8

x 14GA

Spacer

17

18

19

15

16

20

21

22

23

HB-38-16-175

HW-38

HNTL-38-16

26-060

45-093

11-038

11-039

HNAR-100-14

HP-18-150

13-005

HP-18-150

HNA-34-16

45-021

45-021-01

24 42-817

25* 11-043

1

Cotter Pin, 1 /

8

x 1 1 /

2

1

Axle Nut, 3 /

4

- 16

Knobby Tire and Wheel

Tire, 22 x 11 x 10

45-021-02 Wheel

1

1

4

4

1

1

Hex Bolt, 3 /

8

-16 x 1 3 /

4

1

Flat Washer, 3 /

8

3

Nylon Lock Nut, 3 /

8

- 16

Idler Pulley

1

1

1

3

Front Support

Bearing w/ Race

Oil Seal

Axle Nut, 1 -14

Cotter Pin, 1 /

8

2

1

1

1

2

2 x 1 1 /

2

1

Bottom Steering Shaft

26 80-019

27-022-02

Wheel Bearing Protector

Bearing

Hub

Stud,

1

1

1

1

1

1

1

/

2

- 20-1 7 /

16

5

27* 11-041

28 11-042

29 13-448

31 20-141

32 20-142

33 20-143

34 42-295

35

36

37

38

39

40*

HB-38-16-175

HNFL-38-16

HKSQ-14-100

HMB-114-10

HNA-114-12

HP-18-200

Seal

Spacer

Front Fork

Spacer

Oil Seal

Bearing

Sprocket 1

Hex Bolt, 3 /

8

-16 x 1 3 /

4

2

2

2

1

2

1

1

Flange Whiz-Loc Nut, 3 /

8

- 16

Square Key, 1 /

4 x 1 /

4 x 1

Machine Bushing, 1

Axle Nut, 1

Cotter Pin, 1 /

Dust Cap

1 /

4

8

- 12 x 2

1 /

4 x 10GA 1

1

4

1

1

1

NS 8834-38

18-114

#35 Chain - 38 links

Connector Link

1

1

23

24

45-002 FRONT FORK DRAWING

45-002 FRONT FORK PARTS LIST

REF# PART# DESCRIPTION QUANTITY

1

2

5

6

7

8

HB-516-18-100

HNFL-516-18

20-129

27-077

3 20-057

4 45-155

45-157

HRP-14-150

45-096

HWK-316-075

9 60-300

10 HKSQ-316-100

11 60-298

12 60-325

13 HMB-58-14

14 11-040

15

16

HB-38-16-175

HW-38

HNTL-38-16

26-060

17

18

45-093

11-038

11-039

19 11-040

29

30

31

32

14-265

60-268

20-141

33 20-143

34 42-295

35

36

37

38

39

20-142

HB-38-16-175

HNFL-38-16

HKSQ-14-100

HMB-114-10

HNA-114-12

HP-18-200

Hex Bolt, 5 /

16

- 18 x 1

Flange Whiz-Loc Nut, 5 /

Center Cap

Decal, Smithco Round

Steering Wheel

Bearing

Top Steering Shaft

Woodruff Key, 3 /

16 x

U-Joint

Square Key, 3 /

16 x 3 /

16

Sprocket

Spacer x 1

16

- 18

Steering Post

Roll Pin, 1 /

4

1 x 1 1 /

2

1

1

1

3

1

/

4

4

Machine Bushing, 5 /

8

x 14GA

Spacer

1

1

4

4

1

1

Hex Bolt, 3 /

8

-16 x 1 3 /

4

1

Flat Washer, 3 /

8

3

Nylon Lock Nut, 3 /

8

- 16

Idler Pulley

1

1

1

1

Front Support

Bearing w/ Race

Oil Seal

Spacer

Bottom Steering Shaft 1

Cotter Pin 1 /

8

x 1 1 /

2

1

2

2

1

1

2

2

24

25

26

20

21

22

23

28

13-005

HP-18-150

HNA-34-16

HB-12-13-750

HNFL-12-13

45-115

18-350

45-067

27 13-033

45-021

45-021-01

Axle Nut 3

Hex Bolt 1 /

/

4

2

- 16

Flange Whiz-Loc Nut 1 /

2

Front Fork

90° Seal Lock Elbow

Front Wheel Motor

Hub

Knobby Tire and Wheel

Tire, 22 x 11 x 10

45-021-02 Wheel

- 13

1

- 13 x 7 1 /

2

4

Nut (comes with wheel motor)

Lug Hex Bolt

Spacer

Oil Seal

Bearing

Sprocket

Hex Bolt, 3 /

8

-16 x 1 3 /

4

2

Flange Whiz-Loc Nut, 3 /

8

- 16

2

1

2

2

1

5

Square Key, 1 /

Machine Bushing, 1 1 /

Axle Nut, 1 1 /

Cotter Pin, 1 /

4

8

4 x 1 /

- 12 x 2

4 x 1

4 x 10GA 1

1

4

1

1

1

1

1

1

2

1

4

1

NS 8834-38

18-114

#35 Chain - 38 links

Connector Link

1

1

25

26

DASHBOARD DRAWING

DASHBOARD PARTS LIST

17

18

15

16

19

20

11

12

13

14

6

7

8

4

5

1

2

3

REF# PART# DESCRIPTION QUANTITY

HBSH-38 x 38

HNSQ-516-18

45-095

HSTP-14-20-075

HNFL-14-20

HSM-10-32-063

HNFL-10-32

45-118

12-804

80-020

HB-516-18-100

HNFL-516-18

45-090

45-078

50-359

13-488

Shoulder Hex Bolt, 3 /

8

UNC x 3 /

8

2

Square Nut, 5 /

16

-18 2

Decal, Dash Panel 1

Phillips Machine Screw, 1 /

4

- 20 x 3 /

4

4

Flange Whiz-Loc Nut, 1 /

4

- 20 4

Machine Screw, #10 - 32 x 5 /

8

2

Flange Whiz-Loc Nut, #10 - 32

Throttle Cable

Hour Meter

Choke Cable

Hex Bolt, 5 /

16

- 18 x 1

Flange Whiz-Loc Nut, 5 /

Dash Board

Top Mount Bracket

16

Warning Indicator Light

Ignition Switch assembly

- 18

76-310 Key Set 1

HBFL-516-18-075 Flange Hex Bolt, 5 /

16

- 18 x 3 /

4

4

HNFL-516-18

45-124

15-725

15-730

15-729

15-727

15-782

15-725

15-726

15-731

45-049

Flange Whiz-Loc Nut, 5 /

16

-18

Dash Brace

Mount Panel End

4

2

1

Mount Panel Plug (1 on 3WD and 2 on 2WD) 1

Mount Panel Middle

Rocker , No light

Non lighted Switch, On-None-Off

Mount Panel End

Lighted Switch

Rocker, Amber

Wire Retainer

1

1

1

1

1

1

1

1

1

4

4

1

1

2

1

1

1

Wire Harness 1 NS 45-042

27

28

FOOT PEDAL LINKAGE DRAWING

FOOT PEDAL LINKAGE PARTS LIST

REF# PART# DESCRIPTION QUANTITY

10

11

12

13

7

8

9

4

5

6

1

2

3

17

18

19

14

15

16

HN-14-28

45-369

HB-516-18-075

HNFL-516-18

45-022 Molded Foot Pedal 2

HBFL-516-18-075 Flange Whiz-Loc Bolt, 5 /

16

- 18 x 3 /

4

2

HNFL-516-18

HP-18-100

HMB-58-14

76-128

Hex Nut, 1 /

4

NF

Swash Arm

2

1

Hex Bolt, 5 /

16

- 18 x 3 /

4

2

Flange Whiz-Loc Nut, 5 /

16

-18

HSTP-516-18-075 Truss Head Pan Screw, 5 /

16

- 18 x 3 /

4

6

HNFL-516-18

45-063

45-098

45-145

45-099

HSTP-14-20-100

HNFL-14-20

45-132

45-047

45-064

Foot Rest Plate

LH Floor Mat

Flange Bushing (part of floor board frame)

2

2

1

1

3

4

HBCL-516-18-075 Carriage Hex Bolt , 5 /

16

- 18 x 3 /

4

4

HNFL-516-18

20

21

22

23

45-133

45-083

45-134

45-084

24

HB-516-18-125

HNFL-516-18

8-601

25 8-622

32

33

34

35

36

37

30

31

26

27

28

29

8-701

45-117

45-094

45-146

45-045

HB-516-18-100

HNTL-516-18

HW-516

45-371

18-387

HN-516-24

45-372

45-114

45-147

18-370

Flange Whiz-Loc Nut,

RH Floor Mat

RH Floorboard

Floorboard Frame

LH Floorboard

Truss Head Pan Screw,

Flange Whiz-Loc Nut,

Foot Rest Grip

Flange Whiz-Loc Nut,

Forward Pedal Arm

5

1

5

/

/

/

16

4

1

16

/

- 18

4

-20 x 1

- 20

Flange Whiz-Loc Nut, 5 /

16

- 18

Cotter Pin, 1 /

8

x 1

Machine Bushing, 5 /

8

x 10GA

- 18

Forward Pedal Brace

Reverse Pedal Arm

Reverse Pedal Brace 1

Hex Bolt, 5 /

16

-18 x 1 1 /

4

1

Flange Whiz-Loc Nut, 5 /

16

- 18

Micro Ball Bearing

Spacer

Ball Joint, 1 /

4

NF

Push Pull Cable

Cable Bracket

Dirt Guard

Pump Mount

Hex Bolt, 5 /

16

- 18 x 1

Nylon Lock Nut, 5 /

16

- 18

2

Flat Washer, 5 /

16

2

Speed Boss Arm

Quick Disconnect Ball Joints

Hex Nut, 5 /

16

Hose Clamp

- 24

Speed Boss Rod

Lift Bar

Pedal Mount

1

1

1

4

1

1

2

1

1

1

1

1

1

1

1

6

1

1

1

4

1

1

1

1

1

1

1

1

2

29

30

FUEL TANK DRAWING

FUEL TANK PARTS LIST

REF# PART# DESCRIPTION QUANTITY

1*

2*

26-055

26-054

3 42-833

4* 42-814-02

42-814-01

5*

6

9

10

7

8

11

12

78-551

13

14

15

16

17

18

19

20

21

22

23*

24*

A 8800-18

B 8800-48

Shut-Off Valve

Bushing Insert

Fuel Tank (includes all * items) 1

Cap

1

1

Tether

42-814-05 Vent Check Valve

HBFL-516-18-075 Flange Whiz-Loc Bolt, 5 /

HNFL-516-18

45-123

HB-516-18-200

HW-516

HNFL-516-18

HB-516-18-075

HNFL-516-18

45-086

45-082

13-729

45-087

HB-516-18-200

45-061

45-062

HNFL-516-18

8-688

HSTP-516-18-075

HNFL-516-18

8-738

HB-14-20-075

HW-14

HWL-14

45-053

45-178

42-814-04

42-814-03

18-186

9024

C 9025-34

Flange Whiz-Loc Nut, 5 /

Rake Holder

Hex Bolt, 5 /

16

Hex Bolt, 5 /

16

- 18 x 2

Flat Washer, 5 /

16

Flange Whiz-Loc Nut, 5 /

1

1

16

1

- 18 x 3 /

4

2

16

16

- 18

- 18

- 18 x 3 /

4

2

- 18

1

1

2

1

6

Flange Whiz-Loc Nut, 5 /

16

RH Rear Fender Bracket

Seat Belt Brace

2-Bank Hydraulic Valve

Handles

RH Fender Support

Hex Bolt, 5 /

16

- 18 x 2

Upper Valve Mount

Lower Valve Mount

Flange Whiz-Loc Nut, 5 /

16

Carbon Canister Mount

Phillips Machine Screw,

Flange Whiz-Loc Nut,

Carbon Canister

Hex Bolt, 1 /

5 /

5

16

/

- 18

16

- 18

6

6

1

- 18 x 3 /

4

2

Flat Washer, 1 /

4

2

Lock Washer, 1 /

4

2

RH Tank Plate

RH Tank Mount

Top Draw

Fuel Level Gauge

1

1

1

1

2

1�

2

1

1

1

2

1

1

2

2

1

4

- 20 x 3 /

4

2

/

4

" Fuel Hose x 18" (Vent Check Valve to Carbon Canister) 1

/

4

" Fuel Hose x 48" (Top Draw to Fuel Filter To Engine) 1

Hose Clamp

Clamp Cover

2

1

5 /

16

" Fuel Hose x 34" (Carbon Canister to engine) 1

NS 42-814-06

42-814-07

42-814-08

Rollover Valve Grommet

Top Draw Grommet

Gauge Grommet

31

32

OIL TANK DRAWING

REF# PART#

23

24

20

21

22

25

26

27

28

16

17

18

19

14

15

13

11

12

8

9

10

6

7

1

2

3

5

23-189

42-005

13-747

13-586-01

4 13-586-03

HSM-8-32-050

HWS-8

13-586-02

HB-14-20-075

HW-14

HWL-14

45-054

18-459

23-006

23-031

18-460

HB-516-18-200

HW-516

HNFL-516-18

45-056

HB-14-20-075

HW-14

HNFL-14-20

45-105

HB-516-18-200

HNFL-516-18

45-057

45-070

45-075

45-108

45-107

HCP-516-100

HP-18-075

45-074

60-106

45-082

45-178

HB-516-18-175

HW-516

HNFL-516-18

45-113

45-384

45-044

23-126

OIL TANK PARTS LIST

DESCRIPTION QUANTITY

90° Adjustable Elbow

Oil Tank

Filler Breather

Cap Gasket

Neck 1

Machine Screw, #8 - 32 x 1 /

2

6

Star Washer, #8

Bottom Gasket

1

1

1

1

Hex Bolt, 1 /

4

6

1

- 20 x 3 /

4

6

Flat Washer, 1 /

4

6

Lock Washer, 1 /

4

6

LH Tank Plate 1

1 O-ring Fitting

Oil Filter

Replacement Filter Element

90° Barb Fitting

Hex Bolt, 5 /

16

- 18 x 2

Flat Washer, 5 /

16

2

Flange Whiz-Loc Nut, 5 /

16

- 18

Oil Filter Brace

1

2

1

1

Hex Bolt, 1 /

4

- 20 x 3 /

4

2

Flat Washer, 1 /

4

2

2

1

Flange Whiz-Loc Nut, 1 /

4

- 20

LH Front Fender Mount

Hex Bolt, 5 /

16

- 18 x 2

Flange Whiz-Loc Nut, 5 /

16

- 18

Park Brake Mount

Cable Mount Spacer

Equalizer Link

Brake Cable (to RH brake)

Brake Cable (to LH Brake)

Clevis Pin, 5 /

16

x 1

Cotter Pin, 1 /

8

x 3 /

4

3

Park Brake Link

1

3

1

1

1

1

1

1

2

1

Park Brake Lever

Brace Plate

LH Tank Mount

Hex Bolt, 5 /

16

- 18 x 1 3 /

4

2

1

1

2

1

Flat Washer, 5 /

16

2

Flange Whiz-Loc Nut, 5 /

16

- 18

LH Rear Fender Mount

LH Front Fender Brace

LH Front Fender

#6 Plug

2

1

1

1

1

33

34

BELTS AND PULLEYS DRAWING

BELTS AND PULLEYS PARTS LIST

REF# PART# DESCRIPTION QUANTITY

1

2

3

4 HKSQ-14-150

5 42-359

6

7

8

9

10

42-353

78-274

HB-14-20-125

HW-14

HB-716-14-100

HWL-716

45-045

HB-14-20-075

HWL-14

42-245

42-361

HB-38-16-275

HWL-38

11 45-373

12

13 45-376

14

15

16

17

18

19

20

21

22

23

HB-12-13-175

HNTL-12-13

45-374

HB-38-16-275

HW-38

42-358

16-990

42-327

42-352

42-357

HNFL-38-16

42-355

24

HN-38-16

25 15-020

26

27

28

29

HB-516-18-075

HW-516

HNTL-516-18

42-356

16-046

45-375

Belt Guard

Cage Nut

Hex Bolt, 1 /

4

- 20 x 1 1 /

4

Lock Washer, 1 /

4

Machine Key, 1 /

4

x 1 /

4 x 1 1 /

2

2

Belt

Hex Bolt, 7 /

16

- 14 x 1

1

Hex Bolt, 1 /

4

-20 x 3 /

4

3

4

3

2

4

1

3

6

6

Lock Washer, 7 /

16

4

Pump Mount

Lock Washer, 1 /

Hub, 1"

Tensioner Spacer

Hex Bolt, 3 /

8

-16 x 2 3 /

4

1

1

1

Lock Washer, 3 /

8

1

Pump 1

Socket Screw, 1 /

2

- 13 x 1 3 /

4

2

Nylon Lock Nut,

Hub,

Clutch Handle

1 /

2

- 13

Oilite Bushing Part of Idler Pulley

Spacer

Tensioner

Hex Socket Head shoulder Screw

Belt Stop

Flange Whiz-Loc Nut, 3 /

8

-16

2

Pulley, 6" 1

Hex Bolt, 3 /

8

-16 x 2 3 /

4

1

Flat Washer, 3 /

8

1

Idler Pulley

Hex Nut, 3 /

8

- 16

Grip

Hex Bolt, 5 /

16

-18 x 3 /

4

1

Flat Washer, 5 /

16

1

1

1

Nylon Lock Nut, 5 /

16

-18

Lock Handle

Spring

Pulley, 5"

1

1

1

1

1

1

1

1

1

1

1

1

HSSQ-38-16-150 Socket Head Square Screw, 3 /

8

- 16 x 1 1 /

2

1

35

36

16HP ENGINE DRAWING

16HP ENGINE PARTS LIST

REF # PART # DESCRIPTION

26

27

28

29

24

25

20

21

23

3

4

5

6

1

2

42-834-02

42-834

42-076-03

43-834-03

45-118

80-020

8959-26

18-116

7

8

42-776

HB-516-18-150

HW-516

HNFL-516-18

9 27-113

10 45-382

11 45-383

12 18-410

15

16

13

14

HB-516-18-075

HW-516

HNFL-516-18

HB-38-16-225

HW-38

HNFL-38-16

45-046

20-618

17

18

HB-516-18-075

HNFL-516-18

HB-516-18-175

HNFL-516-18

19 17-151

17-624

45-373

45-162

45-161

42-601

HB-716-14-100

HWL-716

45-158

18-222

45-077

45-111

21-161

15-165

18-462

18-214

QUANTITY

Air Cleaner Hood

Air Cleaner

Replacement Filter

Safety Filter

Throttle Cable

Choke Cable

Flex Hose x 26"

Hose Clamp

1

1

Air Cleaner Hose Sleeve 1

Hex Bolt, 5 /

16

-18- 1 1 /

2

1

Flat Washer, 5 /

16

1

Flange Whiz-Loc Nut, 5 /

16

- 18

1

4

1

1

Rubber Elbow

Cooler

Cooler Mount

Connector 2

Hex Bolt, 5 /

16

-18- 3 /

4

1

Flat Washer, 5 /

16

1

Flange Whiz-Loc Nut, 5 /

16

- 18

1

1

1

1

1

Hex Bolt, 3 /

8

- 16 x 2 1 /

4

4

Flat Washer, 3 /

8

4

Flange Whiz-Loc Nut, 3 /

8

- 16

Engine Plate

Rubber Insulators

4

1

4

Hex Bolt, 5 /

16

- 18 x 3 /

4

8

8 Flange Whiz-Loc Nut, 5 /

16

- 18

Part of Main Frame

Hex Bolt, 5 /

16

-18 x 1 3 /

4

4

Flange Whiz-Loc Nut, 5 /

16

- 18

Cable

Conduit w/ retainers

Piston Pump

Tail Pipe

Clamp

Heat Shield

Hex Bolt, 7 /

16

- 14 x 1

Lock Washer, 7 /

16

4

1

4

1

1

1

1

4

1

Muffler

Hose Clamp

Cable Bracket

Throttle Adapter

Wire Block

Engine B&S 16HP

Drain Valve

45° Elbow

1

1

1

1

1

1

1

2

37

38

18HP ENGINE DRAWING

18HP ENGINE PARTS LIST

REF # PART # DESCRIPTION QUANTITY

3

4

5

6

1

2

45-058

42-834

42-076-03

42-834-03

18-116

8959-26

45-118

80-020

7

8

42-776

27-113

9 45-383

10 45-382

11 18-410

13

Air Filter Mount

Air Cleaner

Replacement Filter

Safety Filter

Hose Clamp

Flex Hose x 26"

Throttle Cable

Choke Cable

Air Cleaner Hose Sleeve

Rubber Elbow

Cooler Mount

Cooler

Adapter

14

15

HB-516-18-075

HW-516

HNFL-516-18

18-185

42-118

90° O-ring Fittings

Electric On/Off Valve

42-118-01 Coil

45° O-ring Fittings 2

Hex Bolt, 3 /

8

- 16 x 2 1 /

4

4

Flat Washer, 3 /

8

4

Nylon Lock Nut, 3 /

8

- 16

1

1

1

2

1

1

4

1

1

1

1

1

1

1

1

1

2

Hex Bolt, 5 /

16

-18 - 3 /

4

1

Flat Washer, 5 /

16

1

Flange Whiz-Loc Nut, 5 /

16

- 18

18

20

16

17

18-266

HB-38-16-225

HW-38

HNTL-38-16

20-618

HB-516-18-075

HNFL-516-18

45-046

21 HB-516-18-175

HNFL-516-18

22 45-373

23 17-151

17-624

24 45-161

27

28

25

26

29

30

31

45-162

42-601

HB-716-14-100

HWL-716

45-158

18-222

45-111

21-161

45-077

43-024

18-462

18-214

Rubber Insulators

Hex Bolt, 5 /

16

- 18 x 3 /

4

8

4

4

Flange Whiz-Loc Nut, 5 /

16

- 18

Engine Plate

Hex Bolt, 5 /

16

-18 x 1 3 /

4

4

Flange Whiz-Loc Nut, 5 /

16

- 18

8

1

Pump

Cable

Conduit

Clamp

Tail Pipe

Heat Shield

Hex Bolt, 7 /

16

- 14 x 1

Lock Washer, 7 /

16

4

Muffler

Hose Clamp

Throttle Adapter

Wire Block

Cable Bracket

Engine B&S 18HP

Drain Valve

45° Elbow

1

1

1

1

1

1

1

2

1

4

1

1

1

1

4

1

39

3WD PUMP DRAWING

40

3WD PUMP PARTS LIST

REF # PART # DESCRIPTION QUANTITY

1 HB-14-20-075

HW-14

HNFL-14-20

2 13-750

3 45-045

4 18-168

5

6

7

8-701

HN-14-28

45-369

8946-1

HRS-316-050 Rivet (part of 45-369) 1

HRW-316

HNFL-516-18

8 45-368

18-434

9 HMB-12-14

10

11

HP-332-075

45-367

18-434

12 17-151

17-624

13 42-832

HB-14-20-400

HNTL-14-20

HW-14

14 45-327

8946-1

HRS-316-050 Rivet (part of 45-327) 1

HRW-316

15 42-836

16

17

18

19

20

23

24

26

45-117

45-094

HB-38-16-100

HNTL-38-16

45-370

45-373

21 18-477

22 18-169

18-174

18-133

25 23-127

Hex Bolt, 1 /

4

- 20 x 3 /

4

2

Flat Washer, 1 /

4

2

Flange Whiz Nut, 1 /

4

(part of 45-368)

- 20

Solenoid w/ Connector

Pump Mount

Elbow,

Ball Joint, 1 /

4

NF 1

Hex Nut, 1 /

4

- 28 1

Swash Arm 1

Wear Strip (part of 45-369) 1

Rivet Washer

Flange Whiz-Loc Nut,

Top Centering Arm

Bushing

1

1

Machine Bushing,

Cotter Pin, 3 /

32 x 3 /

4

1 /

2

x 14GA 2

1

Bottom Centering Arm

Bushing

1

1

Cable

Conduit

Compression Spring

Hex Bolt,

Hex Bolt,

1

3

/

/

4

8

- 20 x 4

Nylon Lock Nut,

Flat Washer, 1 /

2

Rivet Washer

Spacer

Push Pull Cable

Cable Bracket

Nylon Lock Nut,

Control Mount

Piston Pump

1

3

/

/

4

-16 x 1

8

5 /

- 20

- 16

16

- 18

Creep Arm 1

Wear Strip (part of 45-327) 1

1

1

1

1

1

1

1

1

1

1

2

1

HSSH-12-13-175 Socket Screw, 1 /

2

- 13 x 1 3 /

4

2

HNFL-12-13

Tee

Adapter

Straight Thread Elbow

Barb Fitting

Elbow

Flange Whiz-Loc Nut, 1 /

2

- 13

1

1

2

2

1

1

1

1

1

1

2

1

1

2

41

42

2WD PUMP DRAWING

2WD PUMP PARTS LIST

REF # PART # DESCRIPTION QUANTITY

1 HB-14-20-075

HW-14

HNFL-14-20

2 13-750

3 45-045

4 18-168

5

6

8-701

HN-14-28

45-369

8946-1

Hex Bolt, 1 /

4

- 20 x 3 /

4

2

Flat Washer, 1 /

4

2

Flange Whiz Nut,

Solenoid w/ Connector

Pump Mount

Elbow

1 /

4

- 20

Ball Joint, 1 /

4

NF 1

Hex Nut, 1 /

4

- 28 1

Swash Arm 1

Wear Strip (part of 45-369) 1

1

1

2

1

HRS-316-050 Rivet (part of 45-369) 1

Rivet Washer

Flange Whiz-Loc Nut,

Top Centering Arm

Bushing

5 /

16

- 18

(part of 45-368)

1

1

1

1 7

HRW-316

HNFL-516-18

8 45-368

18-434

9 HMB-12-14

10

11

18-434

12

13

HP-18-075

45-367

17-151

17-624

42-832

HB-14-20-400

HNTL-14-20

HW-14

14 45-327

Machine Bushing,

Cotter Pin, 1 /

8 x 3 /

Cable

Conduit

Nylon Lock Nut,

Flat Washer, 1 /

2

Creep Arm

1

4

/

4

1 /

Hex Bolt, 1 /

4

- 20 x 4

2

Compression Spring

x 14GA 2

1

Bottom Centering Arm

Bushing

1

1

- 20

8946-1

HRS-316-050 Rivet (part of 45-3277) 1

HRW-316

15 42-836

1

1

1

1

1

1

1

Wear Strip (part of 45-327) 1

16

17

18

19

20

21 18-343

22 18-169

23

24

25 23-127

26

45-117

45-094

HB-38-16-100

HNTL-38-16

45-370

45-373

18-174

18-133

HNFL-12-13

Rivet Washer

Spacer

Push Pull Cable

Cable Bracket

Hex Bolt, 3 /

8

-16 x 1

Nylon Lock Nut, 3 /

8

- 16

Control Mount

Piston Pump

Adapter

Adapter

Straight Thread Elbow

Barb Fitting

Elbow 1

HSSH-12-13-175 Socket Screw, 1 /

2

- 13 x 1 3 /

4

2

Flange Whiz-Loc Nut, 1 /

2

- 13 2

1

1

2

1

1

1

2

2

1

1

1

1

43

REAR AXLE DRAWING

44

Torque To

120 ft/lbs(156Nm)

REF# PART#

12

13

8

9

10

11

4

5

6

7

1

2

3

14 45-075

HCP-516-100

HP-18-100

15

16

17

18

HNL-12-20

45-065-01

45-065

18-383

17-537

8-603

45-059

HB-12-13-700

45-066

45-107

45-057

60-106

45-074

HB-516-18-100

HW-516

HNFL-516-18

45-108

45-039

45-038

45-069

19 45-080

20 18-170

21

22

23

24

25

45-040

45-041

45-079

HNFL-12-13

14-265

NS 43-241-01

REAR AXLE PARTS LIST

DESCRIPTION QUANTITY

Lug Nut, 1 /

2

- 20

Wheel Stud

RH Brake Assembly w/ Wheel Motor

45° Elbow

Square U-Hex Bolt

Battery Strap

Battery Tray

Hex Bolt, 1 /

2

-13 x 7

LH Brake Assembly w/ Wheel Motor

LH Brake Cable

Park Brake Mount

Park Brake Lever

Park Brake Link

Hex Bolt, 5 /

16

- 18 x 1

Flat Washer, 5 /

16

2

Flange Whiz-Loc Nut, 5 /

16

- 18

2

2

1

1

1

1

1

8

1

1

10

10

1

4

Equalizer

Clevis Pin, 5 /

16

x 1

Cotter Pin, 1 /

8

x 1

RH Brake Cable

LH Upper Hydraulic Tube

LH Lower Hydraulic Tube

Twin Pipe Clamp

LH Brake Cable Mount

Tee

RH Lower Hydraulic Tube

RH Upper Hydraulic Tube

RH Brake Cable Mount

Flange Whiz-Loc Nut, 1 /

2

- 13

Nut, 1-8 (part of wheel motor) 2

1

1

1

2

1

8

1

1

1

1

2

2

2

1

Brake Assembly only (replacement part)

45

46

REAR RAKE LIFT DRAWING

REAR RAKE LIFT PARTS LIST

REF# PART# DESCRIPTION QUANTITY

11

8

9

10

4

5

6

7

1

2

3

HCP-34-200

42-040

43-150

43-150-01

18-168

HHP-18

HCP-12-150

8-603

17-537

45-059

HB-12-13-125

HW-12

HNFL-12-13

HB-38-24-100

HW-38

HWL-38

Clevis Pin, 3 /

4

x 2

Lift Linkage

Hydraulic Cylinder

Seal Kit

90° Elbow 2

Bridge Pin, 1 /

8

2

Clevis Pin, 1 /

2

Battery Strap

Square U-Hex Bolt

Battery Tray

Hex Bolt, 1 /

2

- 12 x 1 1 /

4

4

Flat Washer, 1 /

- 1 1 /

2

1

2

12

13

14

15

34-220

33-086

HG-14-28-180

15-019

43-140

Flange Bushing

Grease Fitting,

Rubber Grip

Frame Mount

1 /

(part of 34-220)

4

- 28 x 180°

HSSHB-12-13-200 Button Socket Head Cap Screw

HN-12-13 Nut,

1

- 12

Hex Bolt, 3 /

8

- 24 x 1

Flat Washer, 3 /

8

2

4

2

1

1

1

1

1

1

4

Flange Whiz-Loc Nut, 1 /

2

Lock Washer, 3 /

8

2

Pivot Bracket - RH 1

1

16

17

18

19

20

43-143

HCP-12-350

HP-18-100

21 43-139

22

23

24

25

HNCL-12-13

45-114

43-141

25-382

34-219

33-086

HG-14-28-180

43-136

HCP-78-350

HHP-�177

HNJ-34-16

/

2

-13 2

Center Nylon Lock Nut, 1 /

2

- 13 2

1

1

2

1

2

Lift Bar

Lift Arm

Lock Pin

Towing Hitch

Clevis Pin, 1 /

2

1

- 3 1 /

2

1

1

1

Cotter Pin, 1 /

8 x 1

Lock

Pivot Bracket - LH

Flange Bushing (part of 34-219)

Grease Fitting, 1 /

Torsion Spring

Jam Nut, 3 /

4

- 16

4

- 28 x 180°

Clevis Pin, 7 /

8

x 3 1 /

2

1

Bridge Pin, �177 x 3 3 /

4

1

1

1

1

1

1

1

1

47

CENTER LIFT DRAWING

REF#

5

6

7

1

2

3

4

PART #

18-168

HHP-18

HCP-58-150

10-554

14-529

HNJ-58-18

18-154

HG-14-28-180

45-153

DESCRIPTION QUANTITY

90° Elbow 2

Bridge Pin, 1 /

8

1

Clevis Pin,

Seal Kit

Jam Nut, 5 /

5

8

/

8

- 1 1 /

2

1

Hydraulic Cylinder 1

1

Rod End

- 18

Grease Fitting, 1 /

4

- 28 x 180°

Center Ram Holder

1

1

1

1

48

13-729 2-BANK HYDRAULIC VALVE

REF # PART #

1* 78-415-01

2*

3

4

5*

6*

7*

8*

9*

78-415-02

78-417-01

78-551

78-415-09

78-415-10

78-415-04

78-415-03

78-415-12

10* 78-415-13

11 18-169

12* 78-415-05

13 18-188

14* 78-415-08

15

16*

78-415-11

78-415-06

18 18-168

* 13-729

DESCRIPTION QUANTITY

(complete with spacer and check valve) 1

Spool, HDM10

Tapered Knob

Offset Bent Handle

Lever Group, HDS11

Metric Socket Screw, M5 x �8 x 45

Flanged Washer, HDM10

O-Ring Seal

Check Valve Assembly, HDM12

3 /

4

- 16 SAE 8 Screw Plug

1

2

2

2

Adapter, /

8

SAE

Spacer

45° Elbow

Plug

Positioner

A Type Spool, HDS11

Elbow

2

1

3

4

4

1

4

2

2

1

2

2

2 – Bank Hydraulic Valve (includes all * items)

49

50

45-067 FRONT WHEEL MOTOR

REF# PART#

5

6

7

8*

1*

2

3*

4

9 13-032-31

10

11

12

13*

14

15

16

17

18*

19*

20

13-032-27

13-032-28

13-032-29

13-032-30

13-032-32

14-134

13-032-34

14-399-06

13-032-36

HWK-516-100

14-265

13-032-37

13-032-38

* 14-080

45-067 FRONT WHEEL MOTOR

DESCRIPTION QUANTITY

Water & Dirt Seal

Service Housing Assembly

Inner Seal

Thrust Bearing

Inner Bearing

Thrust Bearing

Drive Link

Ring Seal

Manifold 1

Commulator Assembly (matched set) 1

End Cover

Hex Bolt

Commulator Seal (matches with #10) 1

Rotor Set (matched set) 1

1

7

1

5

1

1

1

1

1

1

Plate Wear

Coupling Shaft

Woodruff Key, 5 /

16

x 1

Nut, 1 - 20

Thrust Washer

Backup Washer

Backup Washer

Outer Bearing

2

1

1

1

1

1

1

1

Seal Kit 1

51

52

REAR WHEEL MOTOR (7.5 C.I.) DRAWING

REAR WHEEL MOTOR (7.5 C.I.) PARTS LIST

REF# PART# DESCRIPTION QUANTITY

5

6

7

8*

9 13-032-31

10

11

16

17

12

13*

14

15

18*

19*

20

1*

2

3*

4

Water & Dirt Seal

Service Housing Assembly

13-032-27

13-032-28

13-032-29

13-615-03

13-032-32

13-615-01

13-615-02

13-032-35

13-615-04

HWK-516-100

14-265

13-032-37

13-032-38

(Includes Ref 4, 5, 17(2 req'd) and 20)

Inner Seal

Thrust Bearing

Inner Bearing

Thrust Bearing

Drive Link

Ring Seal

Manifold 1

Commulator Assembly (matched set) 1

1

5

End Cover

Hex Bolt

1

1

Commulator Seal (matches with #10) 1

Rotor Set (matched set) 1

Plate Wear

Coupling Shaft

Woodruff Key, 5 /

Nut 1 - 20

Thrust Washer

Backup Washer

Backup Washer

Outer Bearing

16 x 1

1

7

2

1

1

1

1

1

1

1

1

1

1

1

* 14-080 Seal Kit 1

53

54

45-373 PISTON PUMP DRAWING

REF# PART#

9

10

11

12

5

6

7

8

1

2

3

4*

13*

14*

15

16

17

18

45-373-02

45-373-03

45-373-04

45-373-05

45-373-06

45-373-07

45-373-08

45-373-09

45-373-10

45-373-11

45-373-12

45-373-13

45-373-14

45-373-15

45-373-16

19*

20 45-373-17

* 45-373-01

45-373 PISTON PUMP PARTS LIST

DESCRIPTION

Ball Bearing

Retaining Ring

Retaining Ring

Lip Seal

Journal Bearing Carrier Assembly

Retaining Ring

Needle Bearing

End Cap

Plug Assembly

By-Pass Valve Assembly

Charge Pump Housing

Gerotor Assembly

O-ring

O-ring

Valve Plate CCW

Cylinder Block kit

Thrust Plate

Swash Plate, Axial Offset

Gasket

Journal Bearing Carrier Assembly

QUANTITY

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

1

1

1

1

1

Overhaul Kit

55

DECAL LIST

This is a list of decals located on the Sand Star. Part number, description and location will help in reordering decals.

13

5

6

7

8

1

2

3

4

9

10

11

12

REF# PART#

45-095

27-077

51-184

25-298

25-277

45-135

25-372

25-286

25-370

25-354

25-386

25-337

25-352

DESCRIPTION

Decal, Dash Panel

Decal, Round Smithco

Decal, Park Brake

Decal, Warning Hot

Decal, Battery

Decal, Sand Star

Decal, Smithco Star

Decal, Pinch Points

Decal, DbA 88

Decal, Tire Pressure 5PSI

Decal, Lift & Lower

Decal, Speed Boss

Decal, Bypass Valve

QTY

1

2

1

2

1

1

1

1

1

1

1

3

1

56

QUICK REFERENCE REPLACEMENT PARTS

FILTERS

23-031

15-165-01

42-076-03

42-834-03

50-403

13-531

18-462

Hydraulic Oil Filter

Air Filter Element with Pre-Cleaner Briggs and Stratton# 5050

Air Filter Element Fender Mounted

Safety Filter Element Fender Mounted

Fuel Filter

Engine Oil Filter

Oil Drain Valve

Briggs and Stratton #492932

SEAL KITS

45-373

45-373-01

Variable Pump

Overhaul Kit

45-065 & 45-066 Wheel Motor (Rear)

14-080 Seal Kit

45-067

14-080

13-729

78-415-03

10-554

14-529

Wheel Motor (Front)

Seal Kit

2-Bank Valve

Seal Kit

Hydraulic Cylinder (Center Attachment Lift Cylinder)

Seal Kit

43-150

43-150-01

10-554

14-529

Hydraulic Cylinder (Rake Lift)

Seal Kit

Steering Hydraulic Cylinder

Seal Kit

FLUIDS

Engine Oil Refer to Engine Manual

Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil

OTHER PARTS

Spark Plugs

48-265

RC12YC (Gap 0�030 inch (0�76mm))

Turf Tire and Wheel

57

58

45-004 ROPS

REF# PART#

5

6

7

1

2

3

4

HB-716-14-100

HNTL-716-14

HB-716-14-125

45-082

76-198-03

45-060

HB-716-14-150

45-004 ROPS

DESCRIPTION QUANTITY

Hex Bolt 7 /

16

- 14 x 1

Nylon Lock Nut 7 /

16

- 14

Hex Bolt 7 /

16

- 14 x 1 1 /

4

6

Seat Belt Brace

2

8

Seat Belt

Roll Bar

1

1

1

Hex Bolt 7 /

16

- 14 x 1 1 /

2

2

INSTALLATION INSTRUCTIONS

The Following instructions apply to all Sand Star Machines�

1� Line up the mount plate on the roll bar to the square mounting plate by the seat� Mount leaning back toward the rear of the machine�

2� Place four 1 1 /

4

" Hex Bolts in the right mount plate holes and tighten� Place two 1 1 /

4

" Hex Bolts on left rear and two 1 1 /

2

" Hex Bolts on left front� Hex Bolts are longer in the left front to accommodate remote air cleaner option�

3. If your machine has a remote air cleaner you will have to remove the 2 Hex Bolts holding the air filter mount. Place the roll bar on top of the air filter mount. Replace Hex Bolts and tighten down.

4� Mount seat belts onto seat belt brace using 1" Hex Bolts� The strap goes on the right side and the lock goes on the left side�

5� Tighten all hardware�

ROPs are certified to meet ISO 21299 and restraints meet OSHA 1928.51

59

60

45-016 LIGHT KIT DRAWING

REF# PART#

1

2

3 34-201

4

5

17-537

45-081

45-004

43-505

DESCRIPTION

Square U-Hex Bolt

Light Bar

Light

Roll Bar Kit

Light Wire Harness

45-016 LIGHT KIT PARTS LIST

QUANTITY

3

1

2

1

1

INSTALLATION INSTRUCTIONS

45-004-K ROPs Kit is required for Light Kit on all Sand Star Machines�

1� Mount lights to light bar� Outside two facing forwards and center light facing to the rear�

2� Using the square u-Hex Bolts, mount light bar assembly to the roll bar�

3� Tighten u-Hex Bolts down and make sure light bar and lights are secure�

4� Tighten all hardware�

5� Center toggle switch is wired for lights via the main machine wire harness� The plug for the light wire harness is zip tied to the left rear post (Ref 5)� Hook light wire harness from lights to the plug on the left rear post�

6� Use the tie straps provided to secure the light wire harness to the roll bar and the light bar�

7� Test lights�

61

62

45-017-A REMOTE AIR CLEANER

REF# PART#

1 HB-716-14-150

HNTL-716-14

2 42-834-02

3

4 42-834-01

5

6

7

8

9

10

18-116

42-834

8959-26

HB-516-18-100

HNFL-516-18

45-058

42-776

27-113

45-017 REMOTE AIR CLEANER

DESCRIPTION QUANTITY

Hex Bolt, 7 /

16

- 14 1 1 /

2

2

Nylon Lock Nut, 7 /

16

- 14

Hood

Hose Clamp

Band

Air Cleaner

2

1

Flex Hose x 26"

Hex Bolt, 5 /

16

- 18 x 1

Flange Whiz-Loc Nut, 5 /

16

- 18

Air Filter Mount

Air Cleaner Hose Sleeve

Rubber Elbow

1

1

2

2

1

1

1

4

1

INSTALLATION INSTRUCTIONS

1� Assemble air cleaner, band and hood� (Ref 2, 4 and 5)

2. Install air cleaner assembly on air filter mount (Ref 8).

3� Install air cleaner and mount onto left main frame post using 7 /

16

Hex Bolts and Nylon Lock Nuts (Ref

1). If roll bar is installed, remove Hex Bolts from left side and slide air filter mount (Ref 8) between roll bar and main frame post� Use 7 /

16

- 14 1 1 /

2

in the front and roll bar Hex Bolts you removed in the back�

4� Make sure all bots are tightened�

5� Place rubber elbow (Ref 10) on engine and use hose clamp (Ref 3) to hold in place�

6� Attach hose sleeve (Ref 9) to rubber elbow with another hose clamp (Ref 3)�

7. Install flex hose (Ref 6) from air cleaner (Ref 5) to hose sleeve (Ref 9) using two hose clamps (Ref 3).

8� Tighten all hose clamps�

63

64

45-015 MOTORIZED BRUSH DRAWING

45-015 MOTORIZED BRUSH PARTS LIST

REF#

1

2

3 78-417

4

5

6

7

8

9

10

11

12 18-331

13

14

15

PART #

45-143

45-148

45-364

45-127

Valve Brace

Valve Mount Plate

HB-516-18-200 Hex Bolt, 5 /

16

- 18 x 2

HNTL-516-18

HB-38-16-100

HW-38

HNTL-38-16

45-152

Nylon Lock Nut, 5 /

16

-18

Hex Bolt, 3 /

8

-16 x 1 3

Flat Washer, 3 /

8

3

Nylon Lock Nut, 3 /

8

- 16

Brush Motor Support

HB-516-18-200 Hex Bolt, 5 /

16

- 18 x 2

HNFL-516-18

45-151

45-142

16 78-230

17

18

19

20

45-149

45-150

HB-14-20-150

HNTL-14-20

45-144

78-231

18-011

23-018

18-188

DESCRIPTION

Hydraulic Hose, 21"

Single Bank Valve

Handle

Flange Whiz-Loc Nut,

Brush Motor Mount

Hydraulic Hose, 42"

Adapter

Hydraulic Motor

Hub Assembly

5 /

16

-18

QUANTITY

1

1

1

2

2

1

1

Nylon Lock Nut, 1 /

4

- 20

8" Polypro Side Broom

/

4

" 2

Nipple,

3

1

1 /

4

2

Black Pipe Close Nipple, 1 /

4

2

O-ring Elbow

45° Elbow

2

2

2

1

1

2

3

1

2

2

1

Hex Bolt, 1 /

4

- 20 x 1 1 /

2

3

65

INSTALLATION INSTRUCTIONS

1� T his product only fits on a Sand Star I(45-001) and Sand Star II (45-002).

2� Center lift bar must be installed on our machine� This kit does not come with a lift bar�

3� If your center lift bar has castor wheels on it, you must remove the castor wheels and brackets�

4� Install Brush Motor Support (Ref 8) on your right side of center lift arm using the holes where the caster wheel would Hex Bolt to� Hex Bolt in place with hardware (Ref 7)�

5� Place Hub Assembly (Ref 14) on Brush (Ref 15) with the (Ref 14) hardware�

6� Place Motor (Ref 13) on Motor Mount (Ref 10) and then mount that assembly to the Brush Motor Support (Ref 8)�

7� Connect the Brush and Hub assembly to the Motor and tighten set screws�

8� Place adapter (Ref 12) into Motor� The place the Coupler (Ref 16) on the inside adapter and the Nipple

(Ref 17) on the outside adapter�

9� Assemble the valve as shown in the drawing�

10� The Valve assembly mounts on the right front fender� The Valve goes underneath the fender with the handle pointing outward� The

Valve Mount Plate (Ref 5) mounts on the outside of the fender�

The Valve Brace (Ref 4) mounts inside the fender�

11� Remove the 4 Hex Bolts holding the fender to the mainframe�

Working on the inside of the fender, place the Valve Brace, with the slotted holes lined up with the fender holes, and the face with the offset holes against the front of the fender, as shown in the photo. Mark the location of the two offset holes. Drill a ing the plastic fender.

3 /

8

" hole at each mark� Use a piece of scrap wood to drill into to prevent tear-

12� Position the Valve Mount (Ref 5) so the holes line up with the holes that you drilled� Mark location of the large hole then drill a

1¼" hole at that mark� Use a piece of scrap wood to drill into to prevent tearing the plastic fender.

13� Mount the Single Bank Hydraulic Valve (Ref 2) to the Valve

Mount (Ref 5) as illustrated, using the two 5 /

16

- 18 x 2 Hex Bolts

(Ref 6)� Secure with the two Nylon Lock Nuts� Connect the

Straight Handle (Ref 3) to the Valve�

14� Connect 42" hoses (Ref 11) from the motor to the valve� Connect the 21" hose from the valve to the cooler� The return hose on the 2-bank valve connects to the single bank valve�

15� Test operation of the broom before using on turf�

66

PLUMBING

67

68

NOTES

ACCESSORIES

Front Accessories ����������������������������������������������������������������������������������������A

13-731 Single Bank Valve �������������������������������������������������������������������������������2

45-005 40" Aluminum Hydraulic Plow�������������������������������������������������������������4

45-009 40" Aluminum Manual Plow ����������������������������������������������������������������8

45-019 60" Aluminum Manual Plow �������������������������������������������������������������10

45-179 40" Adjustable Manual Plow �������������������������������������������������������������12

45-180 60" Adjustable Manual Plow �������������������������������������������������������������14

Center Attachments ������������������������������������������������������������������������������������� B

45-014 Weed Cultivator ��������������������������������������������������������������������������������16

45-006 Sand Cultivator ���������������������������������������������������������������������������������17

45-008 Sand Cultivator w/ Spring Tine ���������������������������������������������������������18

45-012 Construction Leveling Blade �������������������������������������������������������������19

45-013 Sand Cultivator w/ Castor Wheels ����������������������������������������������������20

45-007 Infield Scarifier (vertical blades) �������������������������������������������������������22

45-011 Infield Scarifier (chisel blades) ����������������������������������������������������������24

45-173 Infield Scarifier (chisel blades/no castors) ����������������������������������������26

45-360 Infield Scarifier (straight blades) �������������������������������������������������������28

45-195 Grader Blade Kit �������������������������������������������������������������������������������30

45-177 Nail Drag ������������������������������������������������������������������������������������������32

45-015 Motorized Brush �������������������������������������������������������������������������������34

45-175 Adjustable Disc Edger ����������������������������������������������������������������������36

Rear Attachments �����������������������������������������������������������������������������������������C

42-391Q 72" Pro-Brush Tournament Rake ����������������������������������������������������38

43-392Q 84" Pro-Brush Tournament Rake ����������������������������������������������������42

42-130Q 84" Mild Steel Rake ������������������������������������������������������������������������46

42-132Q 72" Mild Steel Rake �����������������������������������������������������������������������50

13-758Q Max Flex Sand Rake ����������������������������������������������������������������������54

45-503 84" Pro Rake ������������������������������������������������������������������������������������56

45-511 Rubber Flex Rake �����������������������������������������������������������������������������58

13-740 Brush Attachment ������������������������������������������������������������������������������60

13-684 Brush Attachment ������������������������������������������������������������������������������61

13-298Q Fan Rake ����������������������������������������������������������������������������������������62

13-319 Fan Rake Kit ��������������������������������������������������������������������������������������63

26-007Q Professional Field Finisher �������������������������������������������������������������64

43-002Q Flex Action Field Finisher w/ Brush ������������������������������������������������65

26-008Q Flex Action Field Finisher ��������������������������������������������������������������68

43-043 Finishing Brush ���������������������������������������������������������������������������������70

43-008 Drag Mat Kit ��������������������������������������������������������������������������������������71

45-176 Drag Mat Kit w/ Finisher Brush ���������������������������������������������������������72

45-010 Box Grader ���������������������������������������������������������������������������������������74

42-586Q Green Star RBS Main Frame ���������������������������������������������������������76

42-581 Green Star RBS Roller ���������������������������������������������������������������������78

42-585 Green Star RBS Brush ���������������������������������������������������������������������80

42-582 Green Star RBS Spiker ���������������������������������������������������������������������82

43-009 Coco Mat Finisher ����������������������������������������������������������������������������84

43-170 Rahn Groomer ����������������������������������������������������������������������������������86

41-501 Typhoon ���������������������������������������������������������������������������������������������90

Warranty ������������������������������������������������������������������������������������������������������������

A-2

13-731 SINGLE BANK HYDRAULIC VALVE DRAWING

REF # PART #

1*

2*

13-731-01

13-731-02

3*† 78-415-03

4*† 78-415-05

5* 78-415-04

6* 13-731-03

7* 78-415-11

8* 78-415-08

9*

10*

11* 13-731-04

12*†

13

14

78-415-09

78-415-10

13-731-05

18-188

78-417

78-417-01

13-731 SINGLE BANK HYDRAULIC VALVE PARTS LIST

DESCRIPTION

Actuator Housing Assembly

Valve Plug

O-Ring Seal

Spacer

Flanged Washer HDM10

Spool

Positioner

Plug

1

Lever Group HDS11

Metric Socket Screw, M5 x �8 x 45

/

4

" Ball

Check Valve

45° Elbow

Straight Handle

Tapered Knob

QUANTITY

4

1

1

1

1

3

2

1

3

3

1

2

3

1

1

*

13-731

13-731-01

Single Bank Hydraulic Valve

(includes all * items)

Actuator Housing Assembly 1 per Bank

A-3

45-005 HYDRAULIC SAND PLOW DRAWING

A-4

HYDRAULIC VALVE PLUMBING DRAWING

REF# PART#

21

22

23

17

18

19

20

24

25

26

27

28

13

14

15

16

11

12

10

8

9

5

6

7

1

2

3

4

45-126

HCP-58-150

HHP-18

13-406

18-168

45-092

45-321

18-154

HNJ-58-18

HB-38-16-100

HNFL-38-16

13-167

HB-38-16-125

HW-38

HWL-38

HN-38-16

HB-12-13-300

HNTL-12-13

HB-38-16-250

HNTL-38-16

HCP-12-150

45-100

45-125

HCP-58-175

45-101

18-188

45-127

HB-14-20-200

HNFL-14-20

78-417

13-731

45-130

45-129

45-068

45-128

45-364

45-005 HYDRAULIC SAND PLOW PARTS LIST

DESCRIPTION QUANTITY

Ram Mount 1

Clevis Pin, 5 /

8

x 1 1 /

2

1

Bridge Pin, 1 /

Hydraulic Cylinder

45° Elbow

Aluminum Sand Plow Blade

Steel Sand Plow Blade

Rod End

Jam Nut,

Hex Bolt,

5

3 /

/

8

8

8

4

- 18

- 16 x 1

Flange Whiz-Loc Nut, 3 /

8

- 16

4

4

1

1

1

1

1

2

Wear Blade

Hex Bolt, 3 /

8

1

- 16 x 1 1 /

4

2

Flat Washer, 3 /

8

2

Lock Washer, 3 /

8

2

Hex Nut,

Hex Bolt,

3

1

/

/

8

Hex Bolt, 3 /

8

- 16

2

- 13 x 3

Nylon Lock Nut, 1 /

2

Nylon Lock Nut, 3 /

8

Clevis Pin, 1 /

2

- 13

2

2

2

- 16 x 2 1 /

2

2

- 16 2 x 1 1 /

2

2

Right Pusher Bar

Plow Crossbar

Clevis Pin, 5 /

8

x 1 3 /

4

1

Left Pusher Bar

1

1

45° Elbow

Valve Mount

Hex Bolt, 1 /

4

- 20 x 2

Flange Whiz-Loc Nut, 1 /

4

Straight Handle

- 20

Single Bank Hydraulic Valve

Hose, 51½"

Hose, 43"

2-Bank Valve

(on machine)

Hose

(on machine to pump)

Hose, 26"

Valve Brace

1

4

1

2

1

1

2

1

1

1

1

ENGINE MUST BE COOL BEFORE DISCONNECTING THE HOSES�

1� Assemble pusher bars (Ref# 14 and 17) to plow blade (Ref# 6) using one and one 3 /

8

3 /

8

-16 x 1 1 /

4

bolt (Ref# 10)

-16 x 3 bolt (Ref#11) per pusher bar� There are 2 holes to bolt (Ref# 10) hardware in� Using hole closest to the blade will result in a shallow cut, whereas using the hole furthest from the blade will result in a deeper cut . The slot on the pusher bar is for a more fine tuned adjustment.

2� Assemble the plow cross tube (Ref# 15) to the front pusher bars (Ref# 14 and 17) using 3 /

8

- 16 x 2 1 /

2 bolts and lock nuts (Ref# 12)�

3� Assemble the ram mount (Ref# 1) to the main frame using the two studs that are welded to the frame and below the front of the console� Install rod end (Ref# 7) onto cylinder with 5 /

8

jam nut�

4� Using a using 5 /

8

5 /

8

x 1 3 /

4 clevis pin (Ref# 16) and

x 1½ Clevis Pin (Ref# 2) and 1 /

8

1 /

8

" bridge pin (Ref#3) mount the hydraulic cylinder (Ref# 4) to the plow crossbar (Ref# 15)� Connect the other end of the hydraulic cylinder to the ram mount (Ref# 1)

" bridge pin (Ref#3)�

5� Slide the plow/pusher bar assembly under machine and connect to machine� Secure using ½ x 1½ clevis pins (Ref# 13) and 1 /

8

" bridge pins (Ref# 3)�

A-5

45-005 HYDRAULIC SAND PLOW DRAWING

A-6

HYDRAULIC VALVE PLUMBING DRAWING

45-005 HYDRAULIC SAND PLOW INSTRUCTIONS

6. Thread four, 45° elbow fittings (Ref# 18) into the single bank valve (Ref# 22), one each in the A port, B port, IN port and OUT port� Reference Single Bank Hydraulic Valve Drawing for a detailed view of the valve�

7� Thread two, 3 /

8

straight thread elbow fittings (Ref# 5) into the ports on the hydraulic cylinder (Ref# 4). Make sure the fittings on the hydraulic cylinder are pointing towards the machine.

8. Next connect the 43" hose (Ref# 24) to the fitting in the B port and connect the 51.5" hose (Ref# 23) to the fitting in the A port�

9� Fiberglas Fender: Using the valve mount as a template, Measure in approximately 4�25 inches from edge of right fender and mark� Line valve mount up with contour of the fender and the right side of the line you just marked�

Trace holes onto fiberglass. CARB Canister is underneath so use caution when drilling holes out�

10� Fiberglass Fender: Mount the single bank hydraulic Valve (Ref# 22) to the valve mount (Ref# 19) as illustrated, using the two ¼ - 20 x 2 bolts (Ref# 20)� Secure with the two ¼ - 20 flange whiz-lock nuts. Connect the straight handle (Ref#

21) to the valve� Reference Single Bank Hydraulic Valve Drawing for a detailed view of the valve�

11� Plastic Fender: The Valve assembly mounts on the right front fender� The Valve goes underneath the fender with the handle pointing outward� The Valve Mount

Plate (Ref 19) mounts on the outside of the fender� The Valve Brace (Ref 28) mounts inside the fender�

12� Plastic Fender: Remove the 4 bolts holding the fender to the mainframe� Working on the inside of the fender, place the Valve Brace, with the slotted holes lined up with the fender holes, and the face with the offset holes against the front of the fender, as shown in the photo. Mark the location of the two offset holes. Drill a 3 /

8

" hole at each mark� Use a piece of scrap wood to drill into to prevent tearing the plastic fender.

13� Position the Valve Mount (Ref 19) so the holes line up with the holes that you drilled� Mark location of the large hole then drill a 1¼" hole at that mark� Use a piece of scrap wood to drill into to prevent tearing the plastic fender.

14� Route the 43" hose (Ref# 24) from the B port on the single bank hydraulic valve to the top port on the hydraulic cylinder� Route the

51�5" hose (Ref# 23) from the A port on the single bank hydraulic valve to the bottom port on the cylinder�

15� Disconnect the negative (-) ground battery cable from the battery�

Place a drain pan under the valve on the machine� ENGINE

MUST BE COOL BEFORE DISCONNECTING THE HOSES�

16� Disconnect hose (Ref# 26) from the IN port on the two-bank hydraulic valve (Ref#25)� Connect this hose (Ref# 26) to the "P" port of the single bank valve (Ref# 22)� Connect the 26" hose (Ref#

27) from the "T" port on the single bank valve (Ref# 22) to the IN port of the two-Bank valve (Ref# 25)� Fasten to the frame using the 14½" nylon ties�

17� Reconnect the negative (-) ground battery cable to battery�

18� Make sure that everything is clear of the machine� Start the machine, work the valve so that the plow will both raise and lower� Also, do this with both the attachment lift and the rake lift� Work the lift a number of times until all air works out of the plow circuit and the cylinder works smoothly� At this time look for hydraulic leaks� If there are leaks, turn engine off and repair, start up and check again.

19� Check the hydraulic oil level� The level should be 2” to 2½” below the top of the tank� If more is needed, use SAE 10W-40 API service SG motor oil�

A-7

A-8

45-009 ALUMINUM SAND PLOW DRAWING

REF# PART#

7

8

9

5

6

3

4

1

2

11

12

10

13

14

15

16

17 15-019

18

19

HMB-34-14

HP-18-150

45-106

18-221

HCP-12-150

HHP-18

45-101

HB-38-16-250

HW-38

HNTL-38-16

27-073

HB-12-13-200

HMB-12-14

HNTL-12-13

80-006

HNJ-12-20

45-092

HB-38-16-125

HW-38

HWL-38

HN-38-16

HB-12-13-300

HNTL-12-13

HB-38-16-100

HNFL-38-16

13-167

45-100

HB-12-13-200

HMB-12-14

HNTL-12-13

45-131

45-097

45-009 ALUMINUM SAND PLOW PARTS LIST

DESCRIPTION QUANTITY

Lift Assembly

Flange Bushing

Clevis Pin, 1 /

2

1

2 x 1 1 /

2

2

Bridge Pin, 1 /

8

2

Left Pusher Bar

Hex Bolt, 3 /

8

1

- 16 x 2 1 /

2

2

Flat Washer, 3 /

8

4

Nylon Lock Nut, 3 /

8

- 16

Lift Rod

Hex Bolt, 1 /

Machine Bushing, 1 /

Rod End

Jam Nut, 1 /

2

- 13 x 2

Nylon Lock Nut, 1 /

2

2

- 20

2 x 14GA

- 13

Hex Nut, 3 /

Hex Bolt, 1 /

8

2

Hex Bolt, 3 /

8

- 16

- 13 x 3

Nylon Lock Nut, 1 /

2

Flange Whiz-Loc Nut, 3 /

8

- 16

Wear Blade

Right Pusher Bar

Hex Bolt, 1 /

2

- 13

- 16 x 1

4

1

2

4

2

8

2

2

Aluminum Sand Plow Blade

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

2

Flat Washer, 3 /

8

2

Lock Washer, 3 /

8

2

- 13 x 2

Machine Bushing, 1 /

Nylon Lock Nut,

Plow Link

Plow Handle

1 /

2

2 x 14GA

- 13

Grip

Machine Bushing, 3 /

Cotter Pin, 1 /

8 x 1 1 /

2

4

- 14GA

1

1

1

2

2

1

1

1

2

4

1

2

4

2

2

SAND PLOW INSTALLATION

1� Assemble (Ref# 3 and 13) Pusher Bars to (Ref# 8) Plow using (Ref# 9 and 10) hardware� There are 2 holes to

Hex Bolt (Ref# 9) hardware in� Using hole closest to the blade will result in a shallow cut, whereas using the hole furthest from the blade will result in a deeper cut. The slot on the pusher bar is for a more fine tuned adjustment.

2� Assemble the (Ref# 1) Lift Assembly to the Main Frame using the two studs that are under the frame and below the front of the console�

3� Attach the (Ref# 6) Lift Handle to the lift assembly using (Ref# 18 & 19) Cotter Pin and Machine Bushing� Using

(Ref# 15 & 7) Rod and Yoke attach the handle to the lift assembly�

4. Put (Ref# 7) Rod Ends onto (Ref# 10) Lift Rods with Jam Nut first. Adjust to equal lengths. Hex Bolt Lift Rods to Lift

Arms with Ball Joints to the outside� Hex Bolt from outside with the 1 /

2

" Machine Bushing between Rod End and Lift

Arm and the 1 /

2

- 13 nut on the inside� Use (Ref# 6) Hardware�

5� Slide Plow under machine and connect to machine� Use (Ref# 2) Clevis Pin and Bridge Pin�

6� Lift up the plow using the bottom hole in the Lift Rod as a starting point� Secure to the Pusher Bars� Use (Ref# 4) hardware� For maximum blade clearance use the second hole from the front of the pusher bar� The three holes in the lift rods are for adjusting the hand lever� The top hole moves the lever forward� Each hole down moves the lever to the rear of the machine�

7. For fine tuning of blade height off ground twist (Ref# 7) rod end on (Ref# 15) rod. Twisting the rod end out will increase down pressure� Twisting the rod end onto the rod will decrease down pressure�

A-9

45-019 ALUMINUM 60" SAND PLOW DRAWING

A-10

REF# PART#

11

12

13

10

14

15

8

9

6

7

4

5

1

2

3

16 45-097

17 15-019

18

19

HMB-34-14

HP-18-150

45-106

HCP-12-150

HHP-18

45-101

HB-38-16-250

HW-38

HNTL-38-16

27-073

HB-12-13-200

HMB-12-14

HNTL-12-13

80-006

HNJ-12-20

45-159

HB-38-16-125

HW-38

HWL-38

HN-38-16

HB-12-13-300

HNTL-12-13

HB-38-16-100

HNFL-38-16

35-012

45-100

HB-12-13-200

HMB-12-14

HNTL-12-13

42-348

45-019 ALUMINUM 60" SAND PLOW PARTS LIST

DESCRIPTION QUANTITY

Lift Assembly

Clevis Pin, 1 /

2

1 x1 1 /

2

2

Bridge Pin, 1 /

8

2

Left Pusher Bar

Hex Bolt, 3 /

8

1

- 16 x 2 1 /

2

2

Flat Washer, 3 /

Nylon Lock Nut,

Machine Bushing, 1 /

2

Nylon Lock Nut, 1 /

2

Rod End

Jam Nut, 1 /

2

- 20

4

3 /

8

- 16

Lift Rod

Hex Bolt, 1 /

2

- 13 x 2 x 14GA

- 13

Hex Nut, 3 /

8

Hex Bolt, 1 /

2

2

2

- 16

- 13 x 3

Nylon Lock Nut,

Hex Bolt, 3 /

8

1 /

2

- 13

- 16 x 1

Flange Whiz-Loc Nut, 3 /

8

- 16

Wear Blade

Right Pusher Bar

Hex Bolt, 1 /

2

4

1

2

4

2

8

2

2

Aluminum Sand Plow Blade

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

2

Flat Washer, 3 /

8

Lock Washer, 3 /

8

- 13 x 2

Machine Bushing, 1 /

Nylon Lock Nut,

Plow Link

Plow Handle

1 /

2

2 x 14GA

- 13

Grip

Machine Bushing, 3 /

Cotter Pin, 1 /

8

4

- 14GA x 1 1 /

2

1

1

1

2

2

1

1

1

2

4

1

2

4

2

2

SAND PLOW INSTALLATION

1� Assemble (Ref# 3 and 13) Pusher Bars to (Ref# 8) Plow using (Ref# 9 and 10) hardware� There are 2 holes to

Hex Bolt (Ref# 9) hardware in� Using hole closest to the blade will result in a shallow cut, whereas using the hole furthest from the blade will result in a deeper cut. The slot on the pusher bar is for a more fine tuned adjustment.

2� Assemble the (Ref# 1) Lift Assembly to the Main Frame using the two studs that are under the frame and below the front of the console�

3� Attach the (Ref# 6) Lift Handle to the lift assembly using (Ref# 18 & 19) Cotter Pin and Machine Bushing� Using

(Ref# 15 & 7) Rod and Yoke attach the handle to the lift assembly�

4. Put (Ref# 7) Rod Ends onto (Ref# 10) Lift Rods with Jam Nut first. Adjust to equal lengths. Hex Bolt Lift Rods to Lift

Arms with Ball Joints to the outside� Hex Bolt from outside with the 1 /

2

" Machine Bushing between Rod End and Lift

Arm and the 1 /

2

- 13 nut on the inside� Use (Ref# 6) Hardware�

5� Slide Plow under machine and connect to machine� Use (Ref# 2) Clevis Pin and Bridge Pin�

6� Lift up the plow using the bottom hole in the Lift Rod as a starting point� Secure to the Pusher Bars� Use (Ref# 4) hardware� For maximum blade clearance use the second hole from the front of the pusher bar� The three holes in the lift rods are for adjusting the hand lever� The top hole moves the lever forward� Each hole down moves the lever to the rear of the machine�

7. For fine tuning of blade height off ground twist (Ref# 7) rod end on (Ref# 15) rod. Twisting the rod end out will increase down pressure� Twisting the rod end onto the rod will decrease down pressure�

A-11

45-179 40" ANGLE PLOW

A-12

REF# PART#

10

7

8

9

4

5

6

1

2

3

14

15

11

12

13

16

17

HB-38-16-250

HW-38

HNTL-38-16

45-231

18 45-106

19 42-348

45-097

18-221

HMB-34-14

HP-18-150

HB-12-13-200

HNTL-12-13

HMB-12-14

80-006

HNJ-12-20

27-073

HB-38-16-125

HNFL-38-16

45-181

HCP-58-250

HHP-18

HB-38-16-125

HW-38

HWL-38

HN-38-16

27-017

HB-58-11-300

HNTL-58-11

42-495

13-167

HB-38-16-100

HNFL-38-16

HB-12-13-200

HWL-12

20

21

22

23 15-019

24

25

26

45-232

HHP-18

HCP-12-150

45-179 40" ANGLE PLOW PARTS LIST

DESCRIPTION QUANTITY

Hex Bolt, 1 /

2

- 13 x 2

Nylon Lock Nut, 1 /

2

- 13

Machine Bushing, 1 /

2

Rod End

Jam Nut, 1 /

2

- 20 x 14GA

Lift Rod

Hex Bolt, 5 /

8

- 16 x 1 1 /

4

2

- 16

4

2

8

4

4

4

Flange Whiz-Loc Nut, 5 /

Plow Mount

Clevis Pin, 5 /

8

2

1

8

x 2 1 /

2

2

Bridge Pin, 1 /

8

2

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

2

Flat Washer, 3 /

8

2

8

2 Lock Washer, 3 /

Hex Nut, 3 /

Aluminum Sand Plow Blade

Hex Bolt, 5 /

8

- 16

8

- 11 x 3

Nylon Lock Nut, 5 /

8

Pivot Frame

Wear Blade

Hex Bolt, 3 /

8

- 11

- 16 x 1

Flange Whiz-Loc Nut, 3 /

8

- 16

Hex Bolt, 1 /

2

- 13 x 2

Lock Washer, 1 /

2

2

2

4

4

1

1

1

1

2

1

Hex Bolt, 3 /

8

- 16 x 2 1 /

2

2

Flat Washer, 3 /

8

2

Nylon Lock Nut, 3 /

Right Pusher Bar

Lift Assembly

Rod

Lift Handle

8

- 16

Flange Bushing

Machine Bushing, 3 /

4

- 14GA

1

2

1 x 1 1 /

2

1 Cotter Pin, 1 /

8

Grip

Left Pusher Bar

Bridge Pin, 1 /

8

2

1

1

Clevis Pin, 1 /

2

x 1 1 /

2

2

1

1

4

1

A-13

45-180 60" ANGLE PLOW

A-14

REF# PART#

9

7

8

5

6

1

2

3

4

HB-12-13-200

HMB-12-14

80-006

HNJ-12-20

27-073

HB-38-16-250

HW-38

HNTL-38-16

HB-38-16-250

HNTL-38-16

HB-38-16-125

HW-38

HWL-38

HN-38-16

HB-12-13-200

HNTL-12-13

13

14

15

16

10

11

12

HB-58-11-300

HNTL-58-11

42-495

45-159

HB-38-16-100

35-012

HNFL-38-16

45-182

17

18

19

45-097

18-221

HNTL-12-13

HMB-34-14

20 HP-18-150

21 15-019

22 45-106

23 42-348

24

25

26

27

28

HHP-18

HCP-12-150

45-183

HCP-58-250

HHP-18

45-181

45-180 60" ANGLE PLOW PARTS LIST

DESCRIPTION QUANTITY

Hex Bolt, 1

Rod End

Jam Nut, 1 /

/

2

2

- 13 x 2

Machine Bushing, 1 /

2 x 14GA

Lift Rod

Hex Bolt, 3 /

- 20

8

2

- 16 x 2 1 /

2

2

4

4

4

8

Flat Washer,

Hex Bolt, 3 /

8

Hex Bolt, 3 /

8

3 /

8

Nylon Lock Nut,

Nylon Lock Nut,

4

3

3

/

/

8

- 16 x 2

8

- 16

1 /

2

2

2

- 16 2

- 16 x 1 1 /

4

4

Flat Washer, 3 /

8

Lock Washer, 3 /

Hex Nut, 3 /

8

- 16

4

8

4

Hex Bolt, 1 /

2

- 13 x 2

Nylon Lock Nut, 1 /

2

- 13

Hex Bolt, 5 /

8

-11 x 3

Nylon Lock Nut, 5 /

Pivot Frame

Aluminum 60" Sand Plow Blade

Hex Bolt, 3 /

8

Cotter Pin, 1 /

8

8

- 11

- 16 x 1

Wear Blade

Flange Whiz-Loc Nut, 3 /

Right Pusher Bar

Lift Handle

Flange Bushing

Nylon Lock Nut, 1 /

2

- 13

Machine Bushing, 3 /

4

8

- 16

- 14GA

Grip

Lift Assembly

Rod 1

Bridge Pin, 1 /

8

2

1

1

Clevis Pin, 1 /

2 x1 1 /

2

2

Left Pusher Bar

1

4

1

1

2

1

4

2

1

1

1

4

2

4

1 x 1 1 /

2

1

Clevis Pin, 5 /

8

1

x 2 1 /

2

2

Bridge Pin, 1 /

Plow Mount

8

2

1

A-15

45-014 WEED CULTIVATOR

45-014 WEED CULTIVATOR

REF#

5

6

7

1

2

3

4

PART #

HHP-18

HCP-12-200

45-185

HB-38-16-125

13-096

HNFL-38-16

HCP-58-250

DESCRIPTION QUANTITY

Bridge Pin, 1 /

8

3

Clevis Pin, 1 /

2

x 2

Center Bar Lift

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

8

Blade Assembly

Flange Nut, 3 /

8

- 16

Clevis Pin, 5 /

8

x 2 1 /

2

1

2

1

4

8

INSTALLATION INSTRUCTIONS

1� Blade assemblies (Ref 5) should be Hex Bolted to the center lift bar (Ref 3)� Use the 3 /

8

Bolt (Ref 4) and Flange Whiz-Loc Nut (Ref 6)�

- 16 x 1 1 /

4

Hex

2� Attach the center lift bar to main frame using (Ref 1 and 2) clevis pin and bridge pin�

3� Lift center lift bar up or extend cylinder so rod end lines up with the holes on the center of the attachment lift� Use clevis pin and bridge pin (Ref 7 and 1) to fasten cylinder to sand cultivator�

4� Turn machine on and test for proper operation�

B-16

45-006 SAND CULTIVATOR DRAWING

REF# PART#

5

6

7

1

2

3

4

HHP-18

HCP-12-200

45-184

HNTL-38-16

42-038

HB-38-16-100

HCP-58-250

45-006 SAND CULTIVATOR PARTS LIST

DESCRIPTION QTY

Bridge Pin, 1 /

8

3

Clevis Pin, 1 /

2 x 2

Center Lift Bar

Nylon Lock Nut, 3 /

8

- 16

Tine Segment

Hex Bolt, 3 /

8

- 16 x 1

Clevis Pin, 5 /

8

2

1

10

5

10 x 2 1 /

2

1

INSTALLATION INSTRUCTIONS

1� Tine segments (Ref 5) should be Hex Bolted to the center lift bar (Ref 3)� Use the 3 /

8

(Ref 6) and Nylon Lock Nut (Ref 4)�

- 16 x 1 Hex Bolt

2� Attach the center lift bar to main frame using (Ref 1 and 2) clevis pin and bridge pin�

3� Lift center lift bar up or extend cylinder so rod end lines up with the holes on the center of the attachment lift� Use clevis pin and bridge pin (Ref 7 and 1) to fasten cylinder to sand cultivator�

4� Turn machine on and test for proper operation�

B-17

45-008 SAND CULTIVATOR WITH SPRING TINES DRAWING

45-008 SAND CULTIVATOR WITH SPRING TINES PARTS LIST

REF# PART#

5

6

7

8

1

2

3

4

HHP-18

HCP-12-200

45-185

HNTL-516-18

42-177

42-122

HB-516-18-100

HCP-58-250

DESCRIPTION QUANTITY

Bridge Pin, 1 /

8

3

Clevis Pin, ½ x 2

Center Lift Bar

Nylon Lock Nut,

Spring Holder

Rake Spring

Hex Bolt, 5

Clevis Pin,

/

16

5 /

8

5 /

16

- 18 x 1

x 2½

- 18

2

1

12

12

12

12

1

INSTALLATION INSTRUCTIONS

1� Springs (Ref 6) should be Hex Bolted to the center lift bar (Ref 3) with the spring holder (Ref 5) between center lift bar and the spring� Hex Bolt in place with 5 /

16

- 18 x 1 Hex Bolt (Ref 7) and Nylon Lock

Nut (Ref 4)�

2� Attach the center lift bar to main frame using (Ref 1 and 2) clevis pin and bridge pin�

3� Lift center lift bar up or extend cylinder so rod end lines up with the holes on the center of the attachment lift� Use clevis pin and bridge pin (Ref 8 and 1) to fasten cylinder to sand cultivator�

45-012 CONSTRUCTION LEVELING BLADE DRAWING

REF# PART#

5

6

7

1

2

3

4

HHP-18

HCP-12-200

45-116

HNTL-38-16

42-097

HCP-58-250

HB-38-16-100

45-012 CONSTRUCTION LEVELING BLADE PARTS LIST

DESCRIPTION QUANTITY

Bridge Pin, 1 /

8

3

Clevis Pin, 1 /

2 x 2 2

Center Lift Bar

Nylon Lock Nut, 3 /

8

- 16

1

Leveling Blade

Clevis Pin, 5 /

Hex Bolt, 3 /

8

- 16 x 1

5

1

8 x 2 1 /

2

1

5

INSTALLATION INSTRUCTIONS

1. Hex Bolt leveling blade (Ref 5) to center lift bar (Ref 3) using five 3 /

8

3 /

8

- 16 Nylon Lock Nuts (Ref 4) as shown on drawing�

- 16 x 1 Hex Bolts (Ref 7) and five

2� Attach the center lift bar to a main frame using clevis pin and bridge pin (Ref 1 and 2)�

3� Lift center lift bar up or extend cylinder so rod end lines up with the holes on the center of the center lift bar� Use 5 /

8

x 2 1 /

2 clevis pin and bridge pin (Ref 6 & 1) to fasten cylinder to cultivator�

4� Turn machine on and test for proper operation�

B-19

45-013 FIELD SCARIFIER WITH TINES DRAWING

B-20

REF# PART#

11

12

13

14

7

8

9

10

4

5

6

1

2

3

HHP-18

HCP-12-200

42-205

10-025

HG-14-28-180

HNTL-516-18

45-137

42-177

42-122

HB-516-18-100

42-204

HB-12-13-600

33-338

42-202

HNTL-12-13

HCP-58-250

15

16

HMB-34-14

42-206

10-025

20

21

17

18

19

HG-14-28-180

42-215

HMB-34-10

42-214

42-539

HB-38-16-100

HW-38

HNTL-38-16

45-013 FIELD SCARIFIER WITH TINES PARTS LIST

DESCRIPTION QUANTITY

Bridge Pin, 1 /

8

3

Clevis Pin, ½ x 2

Left Castor Wheel Bracket

Flange Bushing (Part of 42-288) 2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-288) 1

Nylon Lock Nut, 5 /

16

- 18

2

1

Center Lift Bar

Spring Holder

Rake Spring

Hex Bolt, 5 /

16

- 18 x 1

Castor Fork

Hex Bolt, ½ - 13 x 6

Axle Bearing

Tire & Wheel

Nylon Lock Nut, ½ - 13

Clevis Pin, 5 /

8

x 2½

Machine Bushing, ¾ x 14GA

Right Castor Wheel Bracket 1

1

2

2

2

12

2

2

2

12

1

12

12

Flange Bushing (Part of 42-289) 2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-289) 1

Short Spacer

Machine Bushing, ¾ x 10GA

Long Spacer

Lynch Pin, ¼”

2

2

2

8

Hex Bolt, 3 /

8

- 16 x 1 6

Flat Washer, 3 /

8

6

Nylon Lock Nut, 3 /

8

- 16 6

INSTALLATION INSTRUCTIONS

1� Assemble seven digger blades (Ref 6) to the center lift bar (Ref 5) using the hardware (Ref 20)�

3 /

8

- 16 x 1 1 /

4

Hex Bolts, washers and nuts (Ref 4 & 13)� Do not put the two digger blades on that mount with the caster arm

2� Mount the right and left caster wheel brackets (Ref 4 and 15) to the center lift bar (Ref 5) using

3 /

8

- 16 x 1 Hex Bolts, washers and nuts (Ref 21)� Mount the last two digger blades at this time using the 3 /

8

- 16 x 1 1 /

2

Hex Bolts, washers and nuts (Ref 20)�

4. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the center lift bar.

5� Extend hydraulic cylinder all the way down by pushing the lever forward�

6� Mount the rod end of the cylinder onto the center lift bar and secure with a clevis pin (Ref 12) and bridge pin (Ref 1)�

7� Attach the arms on the center lift bar to the main frame on the machine and secure with clevis pin (Ref

2) and bridge pin (Ref 1)�

8� Turn machine on and test for proper operation�

9� Adjust castor wheels (Ref 12) by placing the short (Ref 16) or long spacer (Ref 18) on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets� Be sure both castor wheels are adjusted to the same height�

B-21

45-007 INFIELD SCARIFIER WITH VERTICAL BLADES DRAWING

B-22

45-007 INFIELD SCARIFIER WITH VERTICAL BLADES PARTS LIST

REF# PART#

10

11

12

13

6

7

8

9

4

5

1

2

3

HHP-18

HCP-12-200

42-205

10-025

HG-14-28-180

HB-38-16-100

HW-38

45-116

26-042

42-204

HB-12-13-600

33-338

42-202

HNTL-12-13

HCP-58-250

HNTL-38-16

14

15

HMB-34-14

42-206

10-025

16

17

18

19

20

HG-14-28-180

42-215

HMB-34-10

42-214

42-539

HB-38-16-125

HW-38

DESCRIPTION QUANTITY

Bridge Pin, 1 /

8

3

Clevis Pin, 1 /

2

x 2

Left Castor Wheel Bracket

Flange Bushing (Part of 42-205) 2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-205) 1

2

1

Hex Bolt 3 /

8

- 16 x 1 12

Flat Washer, 3 /

8

12

Center Lift Bar

Tine Segment

2

2

1

5

Castor Fork

Hex Bolt, 1 /

2

-13 x 6

Axle Bearing

Tire and Wheel

2

2

Nylon Lock Nut, 1 /

2

- 13 2

Clevis Pin, 5 /

8 x 2 1 /

2

1

Nylon Lock Nut, 3 /

8

- 16

Machine Bushing, 3 /

4

x 14GA

14

2

Right Castor Wheel Bracket 1

Flange Bushing (Part of 42-206) 2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-206) 1

Short Spacer

Machine Bushing,

Long Spacer

Lynch Pin, 5 /

16

3 /

4

x 10GA

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

2

Flat Washer, 3 /

8

2

2

2

2

8

INSTALLATION INSTRUCTIONS

1� Assemble the tine Segments (Ref 6) to the center lift bar (Ref 5) using the 3 /

8 ers and nuts (Ref 4)�

- 16 x 1 Hex Bolts, wash-

2� Mount the right and left caster wheel brackets (Ref 3 and 15) to the center lift bar (Ref 5) using the rest of 3 /

8

- 16 x 1 Hex Bolts, washers and nuts (Ref 4 & 13)� Mount the last two digger blades at this time using the 3 /

8

- 16 x 1 1 /

4

Hex Bolts, washers and nuts (Ref 20 & 13)�

4. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the center lift bar.

5� Extend hydraulic cylinder all the way down by pushing the lever forward�

6� Mount the rod end of the cylinder onto the center lift bar and secure with a clevis pin (Ref 12) and bridge pin (Ref 1)�

7� Attach the arms on the center lift bar to the main frame on the machine and secure with clevis pin (Ref

2) and bridge pin (Ref 1)�

8� Turn machine on and test for proper operation�

9� Adjust castor wheels (Ref 12) by placing the short (Ref 16) or long spacer (Ref 18) on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets� Be sure both castor wheels are adjusted to the same height�

B-23

45-011 INFIELD SCARIFIER WITH CHISEL BLADES DRAWING

B-24

45-011 INFIELD SCARIFIER WITH CHISEL BLADES PARTS LIST

REF# PART#

9

10

11

12

5

6

7

8

4

1

2

3

HHP-18

HCP-12-200

42-205

10-025

HG-14-28-180

HB-38-16-100

HW-38

HNTL-38-16

45-116

13-114

42-204

HB-12-13-600

33-338

42-202

HNTL-12-13

HCP-58-250

13

14

15

HB-38-16-125

HNTL-38-16

HMB-34-14

42-206

10-025

16

17

18

19

20

21

HG-14-28-180

42-215

HMB-34-10

42-214

42-539

HB-38-16-150

HW-38

HNTL-38-16

HB-38-16-125

HW-38

HNTL-38-16

DESCRIPTION QUANTITY

Bridge Pin, 1 /

8

3

Clevis Pin, 1 /

2

x 2

Left Castor Wheel Bracket

Flange Bushing (Part of 42-205) 2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-205) 1

2

1

Hex Bolt, 3 /

8

- 16 x 1 4

Flat Washer, 3 /

8

4

Nylon Lock Nut, 3 /

8

- 16

Center Lift Bar

9

2

4

1

Digger Blades

Castor Fork

Hex Bolt, 1 /

2

- 13 x 6

Axle Bearing

Tire and Wheel

Nylon Lock Nut, 1 /

2

- 13

Clevis Pin, 5 /

8 x 2 1 /

2

1

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

5

2

2

2

2

Nylon Lock Nut, 3 /

8

- 16

Machine Bushing, 3 /

4

x 14GA

Right Castor Wheel Bracket 1

Flange Bushing (Part of 42-206) 2

5

2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-206) 1

Short Spacer 2

8 Machine Bushing, 3 /

4

x 10GA

Long Spacer

Lynch Pin, 5 /

16

Hex Bolt, 3 /

8

- 16 x 1 1 /

2

2

Flat Washer, 3 /

8

2

Nylon Lock Nut, 3 /

8

- 16 2

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

2

2

2

Flat Washer, 3 /

8

2

Nylon Lock Nut, 3 /

8

- 16 2

INSTALLATION INSTRUCTIONS

1� Assemble seven digger blades (Ref 6) to the center lift bar (Ref 5) using the 3 /

8

- 16 x 1 1 /

4 washers and nuts (Ref 21) on the outside slots and 3 /

8

Hex Bolts,

- 16 x 1 Hex Bolts and nuts (Ref 13) on the holes� Do not put the two digger blades on that mount with the caster arm hardware (Ref 20)�

2� Mount the right and left caster wheel brackets (Ref 3 and 15) to the center lift bar (Ref 5) using

3 /

8

- 16 x 1 Hex Bolts, washers and nuts (Ref 4)� Mount the last two digger blades at this time using the

3 /

8

- 16 x 1 1 /

2

Hex Bolts, washers and nuts (Ref 20)�

4. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the center lift bar.

5� Extend hydraulic cylinder all the way down by pushing the lever forward�

6� Mount the rod end of the cylinder onto the center lift bar and secure with a clevis pin (Ref 12) and bridge pin (Ref 1)�

7� Attach the arms on the center lift bar to the main frame on the machine and secure with clevis pin (Ref

2) and bridge pin (Ref 1)�

8� Turn machine on and test for proper operation�

9� Adjust castor wheels (Ref 12) by placing the short (Ref 16) or long spacer (Ref 18) on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets� Be sure both castor wheels are adjusted to the same height�

B-25

45-173 SCARIFIER WITH CHISEL BLADES

B-26

REF# PART#

5

6

7

8

1

2

3

4

13-114

HNTL-38-16

HW-38

HB-38-16-125

45-116

HHP-18

HCP-58-250

HCP-12-200

45-173 INFIELD SCARIFIER WITH CHISEL BLADES

DESCRIPTION

Digger Blades

QUANTITY

9

Nylon Lock Nut, 3 /

8

- 16 9

Flat Washer, 3 /

8

9

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

9

Center Lift Bar 1

Bridge Pin, 1 /

8

3

Clevis Pin, 5 /

8 x 2 1 /

2

1

Clevis Pin, 1 /

2

x 2 2

INSTALLATION INSTRUCTIONS

1� Assemble nine digger blades (Ref 1) to the center lift bar (Ref 5) using the 3 /

8 washers and nuts (Ref 4,5,6)

- 16 x 1 1 /

4

Hex Bolts,

2. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the center lift bar.

3� Extend hydraulic cylinder all the way down by pushing the lever forward�

4� Mount the rod end of the cylinder onto the center lift bar and secure with a clevis pin (Ref 7) and bridge pin (Ref 6)�

5� Attach the arms on the center lift bar to the main frame on the machine and secure with clevis pin (Ref

8) and bridge pin (Ref 6)�

6� Turn machine on and test for proper operation�

B-27

45-360 INFIELD SCARIFIER WITH LONG VERTICAL BLADES DRAWING

B-28

45-360 INFIELD SCARIFIER WITH LONG VERTICAL BLADES PARTS LIST

REF# PART#

10

11

12

13

6

7

8

9

4

5

1

2

3

HHP-18

HCP-12-200

42-288

10-025

HG-14-28-180

HB-38-16-100

HW-38

45-116

42-241

42-204

HB-12-13-600

33-338

42-202

HNTL-12-13

HCP-58-250

HNTL-38-16

14

15

HMB-34-14

42-289

10-025

16

17

18

19

20

HG-14-28-180

42-215

HMB-34-10

42-214

42-539

HB-38-16-125

HW-38

DESCRIPTION QUANTITY

Bridge Pin, 1 /

8

3

Clevis Pin, 1 /

2

x 2

Left Castor Wheel Bracket

Flange Bushing (Part of 42-205) 2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-205) 1

2

1

Hex Bolt, 3 /

8

- 16 x 1 12

Flat Washer, 3 /

8

12

Center Lift Bar

Tine Segment

2

2

1

5

Castor Fork

Hex Bolt, 1 /

2

-13 x 6

Axle Bearing

Tire and Wheel

2

2

Nylon Lock Nut, 1 /

2

- 13 2

Clevis Pin, 5 /

8 x 2 1 /

2

1

Nylon Lock Nut, 3 /

8

- 16

Machine Bushing, 3 /

4

x 14GA

14

2

Right Castor Wheel Bracket 1

Flange Bushing (Part of 42-206) 2

Grease Fitting, 1 /

4

- 28 x 180° (Part of 42-206) 1

Short Spacer

Machine Bushing,

Long Spacer

Lynch Pin, 5 /

16

3 /

4

x 10GA

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

2

Flat Washer, 3 /

8

2

2

2

2

8

INSTALLATION INSTRUCTIONS

1� Assemble the tine Segments (Ref 6) to the center lift bar (Ref 5) using the 3 /

8 ers and nuts (Ref 4)�

- 16 x 1 Hex Bolts, wash-

2� Mount the right and left caster wheel brackets (Ref 3 and 15) to the center lift bar (Ref 5) using the rest of 3 /

8

- 16 x 1 Hex Bolts, washers and nuts (Ref 4 & 13)� Mount the last two digger blades at this time using the 3 /

8

- 16 x 1 1 /

4

Hex Bolts, washers and nuts (Ref 20 & 13)�

4. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the center lift bar.

5� Extend hydraulic cylinder all the way down by pushing the lever forward�

6� Mount the rod end of the cylinder onto the center lift bar and secure with a clevis pin (Ref 12) and bridge pin (Ref 1)�

7� Attach the arms on the center lift bar to the main frame on the machine and secure with clevis pin (Ref

2) and bridge pin (Ref 1)�

8� Turn machine on and test for proper operation�

9� Adjust castor wheels (Ref 12) by placing the short (Ref 16) or long spacer (Ref 18) on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets� Be sure both castor wheels are adjusted to the same height�

B-29

45-195 GRADER BLADE DRAWING

45-195 GRADER BLADE CARRIER DRAWINGS

B-30

Without Roll Bar

With Roll Bar

REF# PART#

4

5

1

2

3

6

7

42-207

HHP-18

HB-38-16-125

HW-38

45-190

HB-716-14-150

HNTL-716-14

HW-716

45-191

45-192

45-195 GRADER BLADE PARTS LIST

DESCRIPTION QTY

Grader Blade 1

Bridge Pin, 1 /

8

2

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

4

Flat Washer, 3 /

8

4

Blade Mount 1

Hex Bolt, 7 /

16

- 14 x 1 1 /

2

4

Nylon Lock Nut, 7 /

16

- 14 4

Flat Washer, 7 /

16

4

LH Carrier Bracket

RH Carrier Bracket

1

1

45-195 GRADER BLADE INSTALLATION INSTRUCTIONS

1� Lower center attachment to the ground and remove the 3 Clevis Pins (Ref. B) �

2� Remove the (4) Hex Bolts holding each of Blades (Ref A) to the right and left of the center blade� Set the Blades and (4) Nylon Lock Nuts aside�

3� Place the Blade Mount (Ref. 4) on top of the attachment frame, lining up the slots where the Hex Bolts were removed� Replace the removed Hex Bolts with the included 3 /

8

-16 x 1 1 /

4

Hex Bolts and 3 /

8

Flat

Washers (Ref 3) � Reinstall the Blades (Ref. A) and secure using the 3 /

8

-16 Nylon Lock Nuts that were set aside�

4� Check all hardware for tightness�

5� Reinstall center attachment� Slide the Grader Blade (Ref. 1) onto the pins, as illustrated, and secure using the Bridge Pins (Ref 2) �

6a� To install the Carrier Brackets on a machine without a roll bar :

Mount the RH Carrier Bracket (Ref. 7) and LH Carrier Bracket (Ref. 6) to the to the ROPS towers using the inside set of holes� Secure each Bracket using the 7 /

16

-14 x 1 1 /

2

Hex Bolts, 7 /

16

Flat Washers and 7 /

16

-14 Nylon Lock Nuts�

6b� To install the Carrier Brackets on a machine with a roll bar :

Remove the (4) inside Hex Bolts, position each Carrier Bracket (Refs. 6 & 7) over the holes and use the

7 /

16

-14 x 1 1 /

2

Hex Bolts, 7 /

16

Flat Washers and 7 /

16

-14 Nylon Lock Nuts to secure�

7� When placing the Grader Blade in the Carriers point the mounting tabs downward as shown in the photo below�

B-31

45-177 NAIL SCARIFIER WITH CASTOR WHEELS DRAWING

B-32

45-177 NAIL SCARIFIER WITH CASTOR WHEELS PARTS LIST

10

11

12

6

7

8

9

3

4

5

1

2

16

17

18

13

14

15

19

REF# PART# DESCRIPTION QUANTITY

HCP-12-200

HHP-18

45-171

10-025

HG-14-28-180

HMB-34-14

42-215

42-214

42-539

HMB-34-10

42-204

42-202

33-338

HB-12-13-600

HNTL-12-13 Nylon Lock Nut, ½ - 13

HSSQS-38-16-150 SS Sq� Head Set Screw, 3 /

8

- 16 x 1½

HN-38-16

45-172

45-170

9028

HCP-14-075

HP-332-075

45-169

43-175

HCP-58-200

HHP-18

Clevis Pin, ½ x 2

Bridge Pin,

Castor Fork

1 /

Short Spacer

Long Spacer

Tire & Wheel

Axle Bearing

8

Lynch Pin, ¼”

2

Nail Scarifier Frame

Flange Bushing

Grease Fitting, 1 /

(Part of 43-171)

4

- 28 x 180°

Machine Bushing, ¾ x 14GA

Machine Bushing, ¾ x 10GA

Hex Bolt, ½ - 13 x 6

Hex Nut, 3 /

8

- 16

Nail Channel Cover

Nail Plate

Spiral Shank Nail, 7GA x 4"

Clevis Pin, ¼ x ¾

Cotter Pin, 3 /

8

x ¾

Nail Channel

Compression Spring

(Part of 43-171)

2

1

4

2

2

2

57

1

1

1

1

1

4

4

2

2

2

2

2

2

12

2

Clevis Pin, 5 /

8

x 2

Bridge Pin, 1 /

8

1

4

1

B-33

45-015 MOTORIZED BRUSH DRAWING

REF# PART #

1 45-143

2 78-417

3 HB-516-18-200

HNTL-516-18

4 45-127

5 78-230

6

7

HW-38

8

9

18-011

HB-38-16-100

HNTL-38-16

45-152

HB-516-18-200

HNFL-516-18

10 18-331

11 45-149

12 78-231

15

16

17

18

19

13

14

45-150

HB-14-20-150

HNTL-14-20

45-144

45-142

23-018

18-188

45-148

45-151

DESCRIPTION QUANTITY

Hydraulic Hose 21"

Handle

Hex Bolt 5 /

16

- 18 x 2

Nylon Lock Nut 5 /

16

-18

Valve Mount Plate

Coupler

Black Pipe Close Nipple 1 /

4

2

2

1

1

1

" 2

Hex Bolt

3 /

3 /

8

-16 x 1

Washer

2

3

8

3

Nylon Lock Nut 3 /

8

- 16

Brush Motor Support

Hex Bolt 5 /

16

- 18 x 2

Flange Whiz-Loc Nut 5 /

16

-18

Adapter

Hydraulic Motor

/

Hub Assembly

Hex Bolt 1 /

4

- 20 x 1 1 /

2

2

1

3

1

2

2

Nylon Lock Nut 1 /

4

1

3

- 20

8" Polypro Side Broom

Hydraulic Hose 42"

O-ring Elbow

45° Elbow

Single Bank Valve

Brush Motor Mount

2

2

3

1

2

1

1

B-34

INSTALLATION INSTRUCTIONS

1� T his product only fits on a Sand Star I(45-001) and Sand Star II (45-002).

2� Center lift bar must be installed on our machine� This kit does not come with a lift bar�

3� If your center lift bar has castor wheels on it, you must remove the castor wheels and brackets�

4� Install Brush Motor Support (Ref 8) on your right side of center lift arm using the holes where the caster wheel would Hex Bolt to� Hex Bolt in place with hardware (Ref 7)�

5� Place Hub Assembly (Ref 13) on brush (Ref 14) with the (Ref 13) hardware�

6� Place motor (Ref 11) on Motor mount (Ref 19) and then mount that assembly to the Brush Motor Support (Ref 8)�

7� Connect the brush and hub assembly to the motor and tighten set screws�

8� Place adapter (Ref 10) into motor� The place the Coupler (Ref 5) on the inside adapter and the nipple (Ref 12) on the outside adapter�

9� Assemble the valve as shown in the drawing�

10� The Valve assembly mounts on the right front fender� The valve goes underneath the fender with the handle pointing outward� The valve mount plate (Ref 4) mounts on the outside of the fender�

11� Using the valve mount as a template, Measure in approximately 4�25 inches from edge of right fender and mark� Line valve mount up with contour of the fender and the right side of the line you just marked� Trace holes onto fiberglass. Drill holes out.

12� Mount the Single Bank Hydraulic Valve (Ref # 18) to the Valve

Mount (Ref # 4) as illustrated, using the two 5 /

16

- 18 x 2 Hex

Bolts (Ref # 3)� Secure with the two Nylon Lock Nuts� Connect the Straight Handle (Ref # 2) to the Valve�

13� Connect 42" hoses (Ref 15) from the motor to the valve�

Connect the 21" hose from the valve to the cooler� The return hose on the 2-bank valve connects to the single bank valve�

14� Test operation of the broom before using on turf�

B-35

45-175 ADJUSTABLE DISC EDGER DRAWING

B-36

REF# PART#

8

9

10

6

7

5

1

2

3

4

45-116

HHP-18

HCP-58-250

HB-38-16-125

HW-38

HNTL-38-16

HB-38-16-150

HW-38

HNTL-38-16

45-166

HB-12-13-150

HW-12

HNTL-12-13

HP-18-150

HNA-34-16

HMB-34-10

11 13-204

12

13

14

15

16

17

18

19

20

13-205

13-206

13-391

13-203

HG-14-28-180

HW-716

HWL-38

HW-516

HB-38-16-100

HCP-12-200

45-175 ADJUSTABLE DISC EDGER PARTS LIST

DESCRIPTION QUANTITY

Center Lift 1

Bridge Pin, 1 /

8

3

Clevis Pin, 5 /

8

x 2 1 /

2

1

Hex Bolt, 3 /

8

- 16 x 1 1 /

4

1

Flat Washer, 3 /

8

1

Nylon Lock Nut, 3 /

8

-16 1

Hex Bolt, 3 /

8

- 16 x 1 1 /

2

2

Flat Washer, 3 /

8

2

Nylon Lock Nut, 3 /

8

- 16

Edger Mount

Hex Bolt, 1 /

2

- 13 x 1 1 /

2

2

Flat Washer, 1 /

2

2

2

1

Nylon Lock Nut, 1 /

2

- 13 2

Cotter Pin, 1 /

8

x 1 1 /

2

1

Axle Nut, 3 /

4

- 16

Machine Bushing, 3 /

4

x 10GA

Disc

Disc Flange

Spindle Shaft

Bearing and Collar

Spindle

Grease Fitting

Flat Washer 7 /

16

1

Lock Washer, 3 /

8

1

1

1

1

2

1

1

1

4

Flat Washer, 5 /

16

1

Hex Bolt, 3 /

8

-16 x 1

Clevis Pin, 1 /

2

x 2

1

2

INSTALLATION INSTRUCTIONS

1� For initial assembly, Hex Bolt Spindle Assembly (Ref. 13 thru 19) to the Edger Mount (Ref. 6) � Use the

1 /

2

- 13 Hex Bolts, Washers and Nylon Lock Nuts (Ref. 7) to secure�

2� Slide the Disc Flange (Ref. 12) on the Spindle Shaft (Ref. 13) up to the shoulder� Then place the Disc

(Ref.11) onto the shaft, orienting the concave side towards the Spindle followed by the four Machine

Bushings (Ref. 10) , and the axle nut (Ref. 9) �

3� Tighten Axle Nut, insert and clinch the Cotter Pin (Ref. 8) �

4� Connect the Edger Mount onto the Center Lift (Ref.1) using the 3 /

8

Nuts (Refs. 4 & 5) , with the 1 1 /

4

Hex Bolts, Washers and Nylon Lock

" Hex Bolt (Ref. 4) going into the last hole on the Mount Plate�

5� The Edger mounts under the center of the trap rake�

6� Start the engine and lower the cylinder for the attachment lift FULLY� Stop engine�

7� Slide Edger under the trap rake from the right side�

8� Position the lift arms on the attachment lift assembly to the lift brackets on the machine� Hold in place with 1 /

2

x 2 clevis pin and bridge pins (Refs. 2 & 20) �

9� Attach the cylinder to the center tab on the Center Lift using the 5 /

8

x 2 1 /

2

Clevis Pin and Bridge Pin

(Refs. 2 & 3) �

10� Start engine and test lift and Edger to make sure all works well�

B-37

42-391Q 72"(183CM) P ro

B rush

TOURNAMENT RAKE DRAWING

C-38

42-391Q 72"(183CM) P ro

B rush

TOURNAMENT RAKE PARTS LIST

REF# PART# DESCRIPTION QUANTITY

9

10

11

6

7

8

4

5

1

2

3

19

20

21

22

HNFL-516-18

42-171

42-393

42-105

23 42-107

28

29

30

31

24

25

26

27

16

17

18

12

13

15

42-489

42-397

HSTP-516-18-100

HNFL-516-18

11-055

HB-38-16-275

HW-38

HNTL-38-16

HNFL-516-18

HSTP-516-18-125

HNFL-516-18

42-140

HMB-58-14

HRP-14-100

43-154

50-081

HNFL-38-16

42-399

HB-38-16-250

HNTL-38-16

42-454

42-122

42-177 Spring Holder

HSTP-516-18-075 Phillip Truss Head Screw, 5 /

42-106

42-170

42-466

42-465

HB-516-18-125

42-453

42-398

HB-14-20-175

HNTL-14-20

Tip Guard

Outside Brush Arm, LH

Phillip Truss Head Screw,

Flange Whiz-Loc Nut, 5 /

16

Compression Spring

Hex Bolt, 3

Flange Whiz-Loc Nut, 5 /

Phillips Truss Head Screw,

Flange Whiz-Loc Nut,

Roll Pin 1 /

4

/

8

- 16 x 21¾

Flat Washer, 3 /

8

2

Nylon Lock Nut, 3 /

8

- 16

42-396 Outside Brush Arm Mount

HSTP-516-18-100 Phillips Truss Head Screw, 5 /

16

- 18 x 1

Outside Rake

Machine Bushing 5 / x 1

Draw Bar

Rubber Bumper

8

Inside Brush Arm, LH

Rake Spring

5 /

16

- 18

16

- 18 x 14GA

5

Flange Whiz-Loc Nut, 3 /

8

- 16

Brush Arm Mount, LH

Hex Bolt, 3 /

8

- 16 x 2½

Nylon Lock Nut, 3 /

8

- 16

Flange Whiz-Loc Nut 5 /

16

Groomer Blades

Outside Brush Arm, RH

Top Strap

Matting

Bottom Strap

Finishing Blades

Brush, 21"

Brush Clamp

Hex Bolt, 5 /

16

Hex Bolt, 1 /

4

- 18 x 1 1 /

4

Inside Brush Arm, RH

Brush Arm Mount, RH

5 /

- 18

- 18

- 18

16

/

- 18 x 1

16

- 18 x 1¼

4

2

12

12

16

- 18 x 3 /

4

6

1

4

6

3

4

12

1

1

4

4

4

4

2

1

1

2

4

6

2

1

12

12

3

4

4

4

2

2

2

1

16

16

- 20 x 1 3 /

4

1

Nylon Lock Nut, 1 /

4

- 20 1

C-39

42-391Q 72"(183CM) P ro

B rush

TOURNAMENT RAKE DRAWING

C-40

Fig. 2 Fig. 3

Fig. 1

P ro

B rush

TOURNAMENT r AKE ASSEMBLY INSTRUCTIONS

Your P ro

B rush

TOURNAMENT RAKE comes mostly assembled�

1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are 1�

Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�

2� Also please note the placement of the Brush/Finish Blade Assemblies as illustrated in Fig 1� They must be mounted as illustrated to work as intended�

3� Begin assembling your P ro

B rush

TOURNAMENT RAKE by inserting the Outside and Center Groomer Blade

Assemblies (Refs A, B & C in Fig�1) in their locations as illustrated� Secure the Outside Assemblies with the ¼" Pin (Ref 11) and the Center Assembly with the ¼" x 1 3 /

4

" Hex Bolt and Nylon Lock Nut (Ref 31)�

4� Mount the Brush/Finish Blade Assemblies to the Brush Arm Mounts (Refs 6, 30 & 15) as illustrated using the bled�

3 /

8

x 2½ Hex Bolts and Nylon Lock Nuts� Assemble with the Springs (Ref 4) as shown in Fig� 2�

Please note that the 3 /

8

" Flat Washers are used only on the Outside Assemblies� Secure when assem-

5� Mount your P ro

B rush

TOURNAMENT RAKE to the trap rake quick hitch� Position the Rake so it is centered and equal distance away from the right and left hand tires (2-3 inches)� Fig� 4� Once positioned, set the

Adjustment Screws on the Hitch so they touch the trap rake hitch� Fig� 5�

6� Run machine and test for operation of the Rake by raising and lowering the assembly and with rake down turn sharp corners in both directions to ensure rake is not contacting the tires� Test Rake in sand to ensure tire tracks are covered when turning sharp corners� If the tire tracks are not covered by the

Rake, turn the Adjustment Screws on the Rake Hitch so the rake comes closer to the tires when turning�

For reference see Fig� 4 and 5 below�

NOTE:

The Outside Brush/Finish Blade Assemblies may be rotated 180° for transport and for working in narrow areas, as illustrated in Fig�3 on the facing page�

Minimum Gap ½"

Adjustment Screws

Fig. 4

Fig. 5

C-41

42-392Q 84"(213CM) P ro

B rush

TOURNAMENT RAKE DRAWING

C-42

42-392Q 84"(213CM) P ro

B rush

TOURNAMENT RAKE PARTS LIST

REF# PART# DESCRIPTION QUANTITY

9

10

11

6

7

8

4

5

1

2

3

16

17

18

12

13

15

19

20

21

22

HNFL-516-18

42-129

42-393

42-105

23 42-107

28

29

30

24

25

26

27

31

42-106

42-135

42-466

42-465

HB-516-18-125

HNFL-516-18

42-453

42-398

HB-14-20-175

HNTL-14-20

42-489

42-397

HSTP-516-18-100

Tip Guard

Outside Brush Arm, LH

Phillip Truss Head Screw,

Flange Whiz-Loc Nut, 5 /

16

5 /

16

- 18

- 18 x 1

HNFL-516-18

11-055

HB-38-16-250

HW-38

HNTL-38-16

42-396

Flat Washer, 3 /

8

2

Nylon Lock Nut, 3 /

8

- 16

Outside Brush Arm Mount

HSTP-516-18-100 Phillips Truss Head Screw, 5 /

2

2

HNFL-516-18 Flange Whiz-Loc Nut, 5 /

16

HSTP-516-18-125 Phillips Truss Head Screw, 5 /

16

- 18 x 1

- 18

16

- 18 x 1¼

16

- 18

2

1

16

16

Compression Spring 4

Hex Bolt, 3 /

8

- 16 x 2 1 /

2

2

HNFL-516-18

42-102

HMB-58-14

HRP-14-100

43-144

50-081

HNFL-38-16

42-399

Flange Whiz-Loc Nut,

84" Outside Rake

Machine Bushing, 5 /

Roll Pin, 1 /

4 x 1

84" Draw Bar

8

Rubber Bumper

Flange Whiz-Loc Nut, 3 /

8

- 16

Brush Arm Mount, LH

Hex Bolt, 3 /

8

- 16 x 2½

Nylon Lock Nut, 3 /

8

- 16

Inside Brush Arm, LH

5 / x 14GA

HB-38-16-250

HNTL-38-16

42-454

42-122

42-177

Rake Spring

Spring Holder

HSTP-516-18-075 Phillip Truss Head Screw, 5 /

- 18 Flange Whiz-Loc Nut, 5 /

16

Groomer Blades

Outside Brush Arm, RH

Top Strap

Matting

Bottom Strap

Finishing Blades

16

- 18 x 3 /

4

6

6

3

4

4

1

4

Brush, 21"

Brush Clamp

Hex Bolt, 5 /

16

4

- 18 x 1 1 /

4

12

- 18

4

4

Flange Whiz-Loc Nut,

Inside Brush Arm, RH

Brush Arm Mount, RH

5 /

16

12

1

1

Hex Bolt, ¼ - 20 x 1 3 /

4

1

Nylon Lock Nut, ¼ - 20 1

2

1

12

12

1

2

4

6

2

1

3

4

4

4

12

12

C-43

42-392Q 84"(213CM) P ro

B rush

TOURNAMENT RAKE DRAWING

Fig. 1

C-44

Fig. 2

Fig. 3

P ro

B rush

TOURNAMENT r AKE ASSEMBLY INSTRUCTIONS

Your P ro

B rush

TOURNAMENT RAKE comes mostly assembled�

1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�

2� Also please note the placement of the Brush/Finish Blade Assemblies as illustrated in Fig 1� They must be mounted as illustrated to work as intended�

3� Begin assembling your P ro

B rush

TOURNAMENT RAKE by inserting the Outside and Center Groomer Blade

Assemblies (Refs A, B & C in Fig�1) in their locations as illustrated� Secure the Outside Assemblies with the ¼" Pin (Ref 11) and the Center Assembly with the ¼" x 1 3 /

4

" Hex Bolt and Nylon Lock Nut (Ref 31)�

4� Mount the Brush/Finish Blade Assemblies to the Brush Arm Mounts (Refs 6, 30 & 15) as illustrated using the 3 /

8

x 2½ Hex Bolts and Nylon Lock Nuts� Assemble with the Springs (Ref 4) as shown in Fig� 2�

Please note that the 3 /

8

" Flat Washers are used only on the Outside Assemblies� Secure when assembled�

5� Mount your P ro

B rush

TOURNAMENT RAKE to the trap rake quick hitch� Position the Rake so it is centered and equal distance away from the right and left hand tires (2-3 inches)� Fig� 4� Once positioned, set the

Adjustment Screws on the Hitch so they touch the trap rake hitch� Fig� 5�

6� Run machine and test for operation of the Rake by raising and lowering the assembly and with rake down turn sharp corners in both directions to ensure rake is not contacting the tires� Test Rake in sand to ensure tire tracks are covered when turning sharp corners� If the tire tracks are not covered by the

Rake, turn the Adjustment Screws on the Rake Hitch so the rake comes closer to the tires when turning�

For reference see Fig� 4 and 5 below�

NOTE:

The Outside Brush/Finish Blade Assemblies may be rotated 180° for transport and for working in narrow areas, as illustrated in Fig�3 on the facing page�

Minimum Gap ½"

Adjustment Screws

Fig. 5

Fig. 4

C-45

42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING

C-46

42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE PARTS LIST

REF# PART# DESCRIPTI ON QUANTITY

10

11

12

13

7

8

9

4

5

6

1

2

3

14

15

16

17

18

19

20 42-107

21

22

42-122

42-129

15-013

42-177

HSTP-516-18-100

HNFL-516-18

42-135

HNFL-516-18

42-111

42-102

HRP-14-100

HMB-58-14

HNC-14-20

HWL-14

43-144

50-081

42-110

42-108

HB-14-20-175

HNTL-14-20

HNFL-516-18

42-109

42-105

42-106

Phillips Machine Screw,

Flange Whiz-Loc Nut, 5 /

Finishing Blades

Roll Pin, 1 /

4 x 1

Machine Bushing, 5 /

5

16

HSTP-516-18-075 Phillips Machine Screw, 5 /

Flange Whiz-Loc Nut, 5 /

16

Left Outside Mount

Outside Rake

/

16

- 18 x 1

- 18

- 18

16

16

16

4

- 18 x 3 /

4

8

8

1

3

2

Cap Nut, 1 /

4

- 20

8 x 14GA 4

2

Lock Washer, 1 /

4

2

Draw Bar

Rubber Bumper

Left Inside Mount

Inside Trowel Mount

Flange Whiz-Loc Nut,

Outside Towel Mount

Top Strap

Bottom Strap

Rake Spring

Groomer Blades

Matting

Rubber Bumper

Spring Holder

5 /

16

16

1

- 18 x 1 1 /

4

12

12

1

4

4

12

3

4

2

12

1

1

1

2

Hex Bolt, 1 /

4

- 20 x 1 3 /

4

1

Nylon Lock Nut, 1 /

4

- 20

HSTP-516-18-125 Phillips Machine Screw, 5 /

- 18

C-47

42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING

C-48

RAKE ASSEMBLY INSTRUCTIONS

1� Hex Bolt rake spring (Ref 18) to rake frames (Ref 5) using hardware (Ref 14)� Leave the two outside holes on right, left, and center rake open�

2� Attach rubber bumper (Ref 21) using cap nut and washer (Ref 8)� Attach rubber grommet (Ref 10)to inside mounts (Ref 11 & 12)

3� Attach the left outside mount (Ref 4), the left inside mount (Ref 11), the outside trowel mount (Ref 15), and the inside trowel mount (Ref 12) to the outside and center rakes (Ref 5) as shown� Use the 3 /

4

" truss head screws (Ref 3) on the outside hole of each rake� Use the spring holder (Ref 22) and the 1 1 /

4

" truss head screws (Ref 14) to attach rake springs (Ref 18) to the rakes under the left outside and inside mounts and the outside and inside trowel mounts�

4� Slide a machine bushing onto outside rake frames then slide the outside rake frames (Ref 5) into the tubing on the end of the drawbar� Hold in place with another machine bushing and a roll pin (Ref 6)�

5� Attach center rake (Ref 5) to draw bar (Ref 9) as shown, using 1 3 /

4

Hex Bolts and Nylon Lock Nuts (Ref

13) with the shaft of the center rake in the slot on the bottom of the drawbar�

6� Attach the matting (Ref 20) and the top strap (Ref 16) to the inside and outside mounts using the truss head screw 5 / - 18 x 1 (Ref 1). Attach four finishing blades (Ref 2) to the matting on the inside and outside mounts with the truss head screw 5 / and bottom strap (Ref 17)�

16

- 18 x 1 (Ref 1) going through the finishing blade, matting,

7� Place the three groomer blades (Ref 19) under the three rake assemblies as shown, using (Ref 3)�

8� Attach the rake lift to the trap rake quick hitch, by sliding the the hitch into the spring loaded locking mechanism�

9� With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire�

10� Using the adjustment Hex Bolts (Ref A) on the side of hitch, adjust the Hex Bolts until it hits the trap rake hitch� Lock jam nut so adjustment will not change�

11� Repeat steps for the left side�

12� Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly�

Also with rake down, turn sharp corners to check that rake does not touch wheels�

NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction� If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire�

C-49

42-132Q 72" (183CM) MILD STEEL TOURNAMENT RAKE DRAWING

42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING

C-50

42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE PARTS LIST

REF# PART# DESCRIPTION QU ANTITY

10

11

12

7

8

9

4

5

6

1

2

3

HSTP-516-18-100

HNFL-516-18

42-170

HSTP-516-18-075 Phillips Machine Screw, 5 /

HNFL-516-18

42-111

42-140

HRP-14-100

HMB-58-14

HNC-14-20

HWL-14

43-154

50-081

HNFL-38-16

42-110

42-108

13

14

15

16

17

18

HNFL-516-18

42-109

42-105

42-106

19

42-122

42-171

20 42-107

21

22

15-013

42-177

Phillips Machine Screw,

Flange Whiz-Loc Nut, 5 /

Finishing Blades

Flange Whiz-Loc Nut, 5 /

16

Left Outside Mount

Outside Rake

Roll Pin, 1 /

4 x 1

Machine Bushing, 5 /

8

Cap Nut, 1 /

4

- 20 x 14GA 4

2

Lock Washer, 1 /

4

2

Draw Bar

Rubber Bumper

Flange Whiz-Loc Nut, 3 /

8

Left Inside Mount

Inside Trowel Mount

5

16

/

16

- 18 x 1

- 18

16

4

- 18 x 3 /

4

10

- 18

HB-14-20-175

HNTL-14-20 Nylon Lock Nut, 1 /

4

- 20

HSTP-516-18-125 Phillips Machine Screw, 5 /

- 18 Flange Whiz-Loc Nut, 5 /

16

Outside Towel Mount

Top Strap

Bottom Strap

Rake Spring

Groomer Blades

Matting

Rubber Bumper

Spring Holder

- 18

16

16

16

10

1

3

2

1

- 18 x 1 1 /

4

12

12

1

4

4

12

3

4

2

12

2

1

1

2

1

Hex Bolt, 1 /

4

- 20 x 1 3 /

4

1

C-51

42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING

C-52

RAKE ASSEMBLY INSTRUCTIONS

1� Hex Bolt rake spring (Ref 18) to rake frames (Ref 5) using hardware (Ref 14)� Leave the two outside holes on right, left, and center rake open�

2� Attach rubber bumper (Ref 21) using cap nut and washer (Ref 8)� Attach rubber grommets (Ref 10) to inside mounts (Ref 11 & 12)

3� Attach the left outside mount (Ref 4), the left inside mount (Ref 11), the outside trowel mount (Ref 15), and the inside trowel mount (Ref 12) to the outside and center rakes (Ref 5) as shown� Use the 3 /

4

" truss head screws (Ref 3) on the outside hole of each rake� Use the spring holder (Ref 22) and the 1 1 /

4

" truss head screws (Ref 14) to attach rake springs (Ref 18) to the rakes under the left outside and inside mounts and the outside and inside trowel mounts�

4� Slide a machine bushing onto outside rake frames then slide the outside rake frames (Ref 5) into the tubing on the end of the drawbar� Hold in place with another machine bushing and a roll pin (Ref 6)�

5� Attach center rake (Ref 5) to draw bar (Ref 9) as shown, using 1 3 /

4

Hex Bolts and Nylon Lock Nuts (Ref

13) with the shaft of the center rake in the slot on the bottom of the drawbar�

6� Attach the matting (Ref 20) and the top strap (Ref 16) to the inside and outside mounts using the truss head screw 5 /

16

- 18 x 1 (Ref 1). Attach four finishing blades (Ref 2) to the matting on the inside and outside mounts with the truss head screw 5 /

16

- 18 x 1 (Ref 1) going through the finishing blade, matting, and bottom strap (Ref 17)�

7� Place the three groomer blades (Ref 19) under the three rake assemblies as shown, using (Ref 3)�

8� Attach the rake lift to the trap rake quick hitch, by sliding the the hitch into the spring loaded locking mechanism�

9� With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire�

10� Using the adjustment Hex Bolts (Ref A) on the side of hitch, adjust the Hex Bolts until it hits the trap rake hitch� Lock jam nut so adjustment will not change�

11� Repeat steps for the left side�

12� Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly�

Also with rake down, turn sharp corners to check that rake does not touch wheels�

NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction� If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire�

C-53

13-758 MAX FLEX SAND RAKE

C-54

13-758 MAX FLEX SAND RAKE

REF# PART#

1

2

3

4

HB-58-11-400

HMB-58-14

HNCL-58-11

43-145

HCP-12-150

HP-18-100

5 76-275

6

7

8

9

10

11

12

14

13*

13-762

13-759

HB-516-18-075

HNFL-516-18

HNTL-516-18

DESCRIPTION

Hex Bolt, 5 /

8

- 11 x 4

Machine Bushing, 5 /

8

x 14GA

Nylon Lock Nut, 5 /

8

- 11

Draw bar 1

Clevis Pin, 1 /

2

- 1 1 /

2

2

Cotter Pin, 1 /

8

x 1

Spacer

HBFL-516-18-100 Flange Lock Hex Bolt, 5 /

16

- 18 x 1

HW-516

13-757

13-761

13-443

13-763

13-445

Right Rake

Grooming Blade

Hex Bolt, 5 /

16

- 18 x 3

Flange Whiz-Loc Nut,

Nylon Lock Nut, 5 /

16

- 18

Flat Washer, 5 /

16

Rake Connect Strap

QH Center Rake

Finishing Blade

Left Rake

Rake Teeth Kit

/

4

6

5 /

16

- 18

(27 Studs and Hardware)

QUANTITY

2

2

2

2

2

1

3

6

20

20

20

10

1

5

1

1

INSTALLATION INSTRUCTIONS

1� Hex Bolt rake teeth (Ref 13) to frames, keeping all the same length�

2� Lay out rake frames (Refs 6, 11 & 14)� Connect them using Clevis Pin (Ref 3), Spacer (Ref 5) and Cotter Pin (Ref 4)�

3� Attach Left Frame (Ref 14) and Right Frame (Ref 6) to Draw bar (Ref 2) using 5 /

8 ing, and Center Nylon Lock Nut (Ref 1)�

Hex Bolt, Machine Bush-

4� Attach the three Groomer Blades (Ref 7), one to each of the Rake Frames (Refs 6, 11 & 14) using two

Hex Bolts and Flange Whiz-Loc Nuts (Ref 8)� Slide Groomer Blades to end of slot and tighten hardware�

5. Attach the five Finishing Blades (Ref 12) to the tabs of the rake frames using two Rake Connect Strap

(Ref 10) per Finishing blade� Secure using Flange Lock Hex Bolt, Flat Washer and Nylon Lock Nut (Ref

9)�

NOTE: Attach Straps using hardware as illustrated, placing Flat Washer on Strap then secure with Nylon Lock Nut� Attaching with the Flange Hex Bolt in contact with the Strap will cause the

Strap to bind and misalign Finishing Blade�

6� Attach the rake to the trap rake quick hitch by sliding the draw bar hitch into the spring loaded locking mechanism�

7� With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire�

8� Repeat steps on left side�

9� Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly�

Also with rake down, turn sharp corners to check that rake does not touch wheels�

10� NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction� If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire�

C-55

45-503 84" RAKE ASSEMBLY DRAWING

C-56

45-503 84" RAKE ASSEMBLY PARTS LIST

REF# PART#

11

12

13

14

15

9*

10

6

7

8*

1*

2

3*

4*

HB-58-11-400

HMB-58-14

HNCL-58-11

45-588

HCP-12-150

HP-18-100

5 76-275

45-590

45-586

HB-516-18-075

HNFL-516-18

DESCRIPTION

Hex Bolt,

Machine Bushing,

Nylon Lock Nut,

Draw bar

5

Clevis Pin,

/

8

1 /

- 11 x 4

2

- 1

5

1

/

/

Cotter Pin, 1 /

8

x 1

Spacer

8

2

Right Rake Frame

Grooming Blade

Hex Bolt, 5 /

16

5

2

2

- 18 x

/

- 11

3

8

/

x 14GA

4

Flange Whiz-Loc Nut, 5 /

16

- 18

QUANTITY

HW-516

13-757

45-589

13-443

19-106

HN-38-16

HWL-38

45-591

45-587

2

2

1

6

6

Nylon Lock Nut, 5 /

16

- 18

Flat Washer, 5 /

16

Rake Connect Strap

Center Rake Frame

Finishing Blade

Rake Teeth

2

31

Hex Nut, 3 /

8

-16 62

Lock Washer, 3 /

8

31

Left Rake Frame

Finishing Blades

20

20

10

1

1

3

2

2

1

3

HBFL-516-18-075 Flange Whiz-Loc Bolt, 5 /

16

- 18 x 3 /

4

20

HNTL-516-18

* 13-764 Hardware Kit 1

INSTALLATION INSTRUCTIONS

1� Hex Bolt rake teeth (Ref 13) to frames, keeping all the same length�

2� Lay out rake frames (Refs 6, 11 & 14)� Connect them using clevis pin (Ref 3), Spacer (Ref 5) and cotter pin (Ref 4)�

3� Attach left frame (Ref 14) and right frame (Ref 6) to draw bar (Ref 2) using 5 /

8

Hex Bolt, machine bushing, and center Nylon Lock Nut (Ref 1)�

4� Attach the three groomer blades (Ref 7), one to each of the rake frames (Refs 6, 11 & 14) using two

Hex Bolts and Flange Whiz-Loc Nuts (Ref 8)� Slide groomer blades to end of slot and tighten hardware�

5. Attach three large finishing blades (Ref 15) and then the two smaller finishing blades (Ref 12) to the tabs of the rake frames using two rake connect strap (Ref 10) per finishing blade. Secure, using flange lock Hex Bolt, flat washer and Nylon Lock Nut (Ref 9).

NOTE: Attach Straps using hardware as illustrated, placing Flat Washer on Strap then secure with Nylon Lock Nut� Attaching with the Flange Hex Bolt in contact with the Strap will cause the

Strap to bind and misalign Finishing Blade�

6� Attach the rake to the trap rake quick hitch by sliding the draw bar hitch into the spring loaded locking mechanism�

7� With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire�

8� Repeat steps on left side�

9� Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly�

Also with rake down, turn sharp corners to check that rake does not touch wheels�

10� NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction� If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire�

C-57

45-511 RUBBER FLEX RAKE ASSEMBLY DRAWING

C-58

11

12

13

7

8

9

10

5

6

1

2

3

4

14

15

REF# PART#

45-653

45-657

HMB-58-14

HRP-14-100

HCP-12-150

HMB-12-14

HP-18-100

45-649

45-654

45-658

45-651

45-652

HSTP-14-20-100

HNFL-14-20

45-655

HCP-58-250

HMB-58-14

HP-18-100

HSTP-14-20-075

HNTL-14-20

HW-14

45-656

45-511 RUBBER FLEX RAKE ASSEMBLY PARTS LIST

DESCRIPTION

LH Wing

Curved Cover Strap

Machine Bushing, 5 /

8

x 14GA

QUANTITY

1

2

12

Roll Pin, 1 /

4

x 1 2

Clevis Pin, 1 /

2

- 1 1 /

2

2

Machine Bushing, 1 /

2

x 14GA

Cotter Pin, 1 /

8

x 1

Draw bar

Center Rake

Flat Cover Strap

Rubber Rake Blade

RH Wing

Phillips Machine Screw, 1 /

4

- 20 x 1

Flange Whiz-Loc Nut, 1 /

4

- 20

Rear Rake Mount

1

5

1

20

1

1

2

2

20

2

Clevis Pin, 5 /

8

x 2 1 /

2

2

Machine Bushing, 5 /

8

x 14GA

Cotter Pin,

Rake Strap

1 /

Flat Washer,

8

1

x 1

Phillips Machine Screw,

Nylon Lock Nut,

/

4

1 /

4

- 20

1 /

4

- 20 x 3 /

4

2

2

2

2

2

1

INSTALLATION INSTRUCTIONS

1. Hex Bolt rubber rake blades (Ref 9) onto all five rake sections using 1 /

4 x1 machine Hex Bolts, and

Flange Whiz-Loc Nuts (Ref 11)� Add cover straps (Ref 8) and then tighten hardware�

2� Lay out right, left and center rake sections and connect them using 1 / ings, and cotter pins (Ref 5)�

2

x 1 1 /

2 clevis pins, machine bush-

3� Attach the three assembled sections onto the draw bar (Ref 6) and secure with machine bushings and roll pins (Ref 3 and 4)�

4� Connect the two rear rake mounts (Ref 12) together with the rake strap (Ref 8) using two 1 /

4

x 3 /

4

machine Hex Bolts with Nylon Lock Nuts (Ref 14)� Only tighten enough so they move freely�

5� Connect the two assembled rear rake mounts onto the other rake sections using two 5 /

8

x 2 1 /

2

clevis pins, machine bushings and cotter pins (Ref 13)�

6� Attach the rake to the bunker rake quick hitch by sliding the draw bar into the spring loaded locking mechanism�

7� With the rake on the ground, pull the rake to the sides and adjust hitch stops so the rake stops about 2" from the tires�

8� Start machine and test for operation of rake assembly by raising and lowering the rake assembly�

Check for loose hardware�

C-59

13-740 SAND RAKE BRUSH KIT DRAWING

For use with 42-130 and 45-511

REF# PART#

5

6

1

2

3

4

13-738

13-737

13-739

HB-14-20-075

HNFL-14-20

13-681

HB-14-20-150

HNFL-14-20

DESCRIPTION QUANTITY

Brush, 89 x 11

Brush Channel

1

1

Brush Track 1

Hex Bolt, 1 /

4

- 20 x 3 /

4

10

Flange Whiz-Loc Nut, 1 /

4

- 20

Mounting Brackets

10

2

Hex Bolt, 1 /

4

- 20 x 1 1 /

2

4

Flange Whiz-Loc Nuts, 1 /

4

- 20 4

INSTALLATION INSTRUCTIONS

1� Place the Brush (Ref 1) into the Brush Track (Ref 3)� Place the Brush Channel (Ref 2) between the brush track and the mounting brackets� Now Hex Bolt the Mounting Brackets (Ref 5) to the brush track using the ¾" Hex Bolts and flange whiz-Nylon Lock Nuts(Ref 4).

2. To mount the Brush Assembly (Refs 1-5) to the Rake Draw bar, first align the Mounting Brackets so the

Brush Assembly is centered ("X" measurements are equal) on the Rake Draw bar� Mark the locations for the four holes that will need to be drilled� Note: To fit the curve of the Rake Draw bar, a small amount of twist will need to be put in the Mounting Brackets. This can be done by clamping the Mounting Brackets to the

Draw bar.

3. Mount the Brush Assembly to the Draw bar using the four 1½" Hex Bolts and flange whiz-Nylon Lock

Nuts(Ref 6)�

C-60

For use with 13-438

13-684 SAND RAKE BRUSH KIT DRAWING

REF# PART#

5

6

1

2

3

4

13-683

13-682

13-688

HB-14-20-075

HNFL-14-20

13-681

HB-14-20-150

HNFL-14-20

DESCRIPTION QUANTITY

Brush Track

Brush 77 x 11

Brush Channel 1

Hex Bolt, 1 /

4

- 20 x 3 /

4

8

1

1

Flange Whiz-Loc Nut, 1 /

4

- 20

Mounting Brackets

8

2

Hex Bolt, 1 /

4

- 20 x 1 1 /

2

4

Flange Whiz-Loc Nut, 1 /

4

- 20 4

INSTALLATION INSTRUCTIONS

1� Place the brush (Ref 2) into the brush track (Ref 1)� Place the brush channel (Ref 3) between the brush track and the mounting brackets� Now Hex Bolt the mounting brackets (Ref 5) to the brush track using the 3 /

4

" Hex Bolts and flange whiz-Nylon Lock Nuts (Ref 3).

2� Mount the brush assembly to the draw bar using four 3 /

4

" Hex Bolts and flange whiz-Nylon Lock Nuts

(Ref 5)�

C-61

13-298Q FAN RAKE ATTACHMENT DRAWING

REF# PART#

1 43-153

2 HB-14-20-200

3 13-310

4 HNCL-14-20

DESCRIPTION

Frame

Hex Bolt, 1 /

4

- 20 x 2

Rake

Center Nylon Lock Nut, 1 /

4

- 20

QUANTITY

5

5

1

5

INSTALLATION INSTRUCTIONS

1. Assemble the five rakes (Ref 3) to the frame using the Hex Bolt and center Nylon Lock Nuts (Ref 2 and

4)� Slide the fan rake assembly under the rear of the trap rake to the hitch�

2� Attach the rake lift to the trap rake quick hitch, by sliding the hitch into the spring loaded locking mechanism�

3� With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire�

4� Repeat steps on left side�

5� Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly�

Also with rake down, turn sharp corners to check that rake does not touch wheels�

C-62

13-319-K FAN RAKE KIT DRAWING

REF# PART# DESCRIPTION

1

2

3

4

B

13-326

13-329

13-327

13-328

5 29-541

6 13-310

Left Holder

Long Holder

Center Holder

Right Holder

Lock Pin

Rake

No Studs in first slot - Leave Empty.

QUANTITY

1

1

1

2

5

5

FAN RAKE KIT INSTRUCTIONS

1� Remove connector links that hold rake blades to rake frame if desired�

2� Remove groomer blades from rake frame that are held on with rake teeth studs (Ref A)� Replace rake teeth studs, if desired�

3� Place left holder (Ref 1), angle side up, to the second rake tooth hole from the end and install rake tooth stud� The first rake tooth hole from each end (Ref B) have no rake teeth in them.

4� Remove the 8th rake tooth stud from the end of right and left rake frame and place long holders (Ref 2) on top, reinstall rake teeth studs�

5� Remove rake tooth in direct center of rake and install the center holder (Ref 3)� Reinstall rake teeth studs�

6� Place right holder (Ref 4), angle side up, to the second rake tooth hole from the end and install rake tooth stud� The first rake tooth hole from each end (Ref B) have no rake teeth in them.

7� Slide fan rake (Ref 6) onto holders and pin with lock pin (Ref 5)�

C-63

26-007Q PROFESSIONAL INFIELD FINISHER DRAWING

C-64

REF# PART#

1

2

3

4

26-045

HNCL-58-11

43-145

HB-58-11-300

26-007Q PROFESSIONAL INFIELD FINISHER PARTS LIST

DESCRIPTION

Leveling Screen

Center Nylon Lock Nut, 5 /

8

- 11

Draw bar

Hex Bolt, 5 /

8

- 11 x 3

QUANTITY

1

2

1

2

INSTALLATION INSTRUCTIONS

The Professional Field Finisher is used for smoothing and leveling fields to professional standards.

1� Attach leveling screen (Ref 1) to draw bar (Ref 3) using two Hex Bolts (Ref 4) and center Nylon Lock

Nuts (Ref 2)�

2� Mount Professional Field Finisher to the hitch on the trap rake by sliding the draw bar into the quick hitch locking mechanism�

3� When Professional Field Finisher is attached, adjust Hex Bolts on hitch (Ref A) to hold Finisher in desired position�

4� NOTE: When assembled properly, rake will angle down from front to back. If front of finisher is not higher than the back, damage will result to infield.

5� When removing the attachment from machine� Push down on quick hitch locking mechanism and pull accessory out�

C-65

43-002Q FLEX ACTION FIELD FINISHER with

BRUSH DRAWING

REF# PART#

1 11-040

2 HW-58

3

4

5

HNCL-38-16

HHP-18

6 43-146

11

12

7

8

9

10

13

14

15

16

26-049

HP-18-100

26-048

HB-38-16-100

18-297

HMB-58-14

26-047

13-681

HB-14-20-250

HNFL-14-20

HB-14-20-075

HNFL-14-20

13-688

13-683

13-682

26-041

C-66

DESCRIPTION QUANTITY

/

8

Cotter Pin, 1 /

8

x 1

Flail Bar Strap

Hex Bolt 3 /

8

32

Mounting Bar

-16 x 1

Center Nylon Lock Nut 3 /

1

1

8

-16 1

Bridge Pin, 1 /

8

2

Frame 1

2

1

2

Cap Plug

Machine Bushing

Leveler Bar

Mount Bracket

Hex Bolt, 1 /

4

5 /

8

x 14GA 10

1

2

-20 x 2 1 /

2

4

Flange Whiz-Nylon Lock Nut,

Hex Bolt, 1 /

Brush Channel

Brush Track

Brush, 77 x 11

Rasp Flail

4

1 /

4

-20 x 3 /

4

8

Flange Whiz-Nylon Lock Nut, 1 /

4

-20 4

-20 8

1

1

1

32

43-002Q FLEX ACTION FIELD FINISHER with

BRUSH INSTRUCTIONS

ASSEMBLY INSTRUCTIONS

1. Install flail bar strap (Ref 4) to center of mounting bar (Ref 3) with chain on top of flail bar strap and mounting bar bent away from you� Apply a light coat of lubricant to overall length of mounting bar�

2. Install one rasp flail (Ref 17) with knobby side down adjacent to sides of flail bar strap. Now install a flat washer (Ref 2) so it sits adjacent with the outside of the rasp flail. Continue to install flails with knobby sides down with washers between until you have 16 flails and washers on the left hand side of bar strap and 17 flails and washers on the right hand side . Force all flails tightly toward bar strap.

3. After all 33flails have been installed, place one spacer (Ref 1) to each end of mounting bar adjacent to washer�

4� Install leveler bar (Ref 10) to mounting bar, with curved leveler bar resting on top on the smooth sides of flails. If all flails and washers do not fit snugly at this time, remove leveler bar and install enough machine bushings next to spacer to ensure a snug fit. Then reinstall leveler bar�

5. Lay the frame (Ref 7) on the floor or bench with welded tabs facing up. Install ends of assembled mounting bar, with knobby sides of flails up, into welded tabs on each end of frame and secure with 1 /

1 cotter pin�

8

x

6. Install flail bar strap (Ref 4) to center tab on frame with 3 /

8

-16 x 1 1 /

2

Hex Bolt and 3 /

8

-16 center Nylon

Lock Nut� Loose fit is required � Do not over tighten�

7. Flip assembly over so knobby sides of flails are now facing down. Connect Finisher to the Quick Hitch frame, locking securely in the locking mechanism, as illustrated�

8� Install bar strap chain over welded pin on frame� Install leveler bar chain on to pin and secure in place with bridge pin. Use last bridge pin and clevis pin to hitch field finisher to your machine.

OPERATING INSTRUCTIONS

Running attachment with all flails down, flat on the surface, will provide a leveling function. Running attach ment partially raised and flails at a 20° - 40° angle in relation to the level surface, will provide a finishing function. The flails increase down pressure for desired finish. Drive in wide circular patterns and increase or decrease ground speed to achieve desired finish.

BRUSH ASSEMBLY

1� Place the brush (Ref 16) into the brush track (Ref 15)� Place the brush channel (Ref 14) between the brush track and the mounting brackets� Now Hex Bolt the mounting brackets (Ref 11) to the brush track using the 1 /

4

- 20 x 3 /

4

Hex Bolts and

1 /

4

- 20 flange whiz-loc Nuts (Ref 13).

2� Mount the brush assembly to the frame using the (4) 1 /

4

Nuts (Ref 12)�

-20 x 2 1 /

2

Hex Bolts and

1 /

4

- 20 flange whiz-loc

C-67

26-008Q FLEX ACTION FIELD FINISHER DRAWING

C-68

REF# PART#

1 11-040

2

3

4

5

6 43-146

7

8

9

10

HW-58

26-049

26-048

HB-38-16-100

HNCL-38-16

HHP-18

18-297

HMB-58-14

26-047

26-041

11 21-260

12 26-115

26-008Q FLEX ACTION FIELD FINISHER PARTS LIST

DESCRIPTION QUANTITY

Flat Washer, 5 /

8

32

Mounting Bar

Flail Bar Strap

Hex Bolt, 3 /

8

- 16 x 1

Center Nylon Lock Nut, 3 /

8

- 16

Bridge Pin, 1 /

8

2

1

1

1

1

Frame

Cap Plug

Machine Bushing, 5 /

8

x 14GA

Leveler Bar

Rasp Flail

Clevis

Mesh Finisher

1

2

10

1

32

2

1

INSTALLATION INSTRUCTIONS

1. Install flail bar strap (Ref 4) to center of mounting bar (Ref 3) with chain on top of flail bar strap and mounting bar bent away from you� Apply a light coat of lubricant to overall length of mounting bar�

2. Install one rasp flail (Ref 16) with knobby side down adjacent to sides of flail bar strap. Now install a flat washer (Ref 2) so it sits adjacent with the outside of the rasp flail. Continue to install flails with knobby sides down with washers between until you have 16 flails and washers on each side of bar strap. Force all flails tightly toward bar strap.

3. After all 32 flails have been installed, place one spacer (Ref 1) to each end of mounting bar adjacent to washer�

4� Install leveler bar (Ref 9) to mounting bar, with curved leveler bar resting on top on the smooth sides of flails. If all flails and washers do not fit snugly at this time, remove leveler bar and install enough ma chine bushings to ensure a snug fit. Then reinstall leveler bar.

5. Lay the frame (Ref 6) on the floor or bench with welded tabs facing up. Install ends of assembled mounting bar, with knobby sides of flails up, into welded tabs on each end of frame and secure with 1 /

1 cotter pin�

8

x

6. Install flail bar strap (Ref 4) to center tab on frame with 3 /

8

-16 x 1 Hex Bolt and 3 /

8

-16 center Nylon Lock

Nut� Loose fit is required � Do not over tighten�

7. Flip assembly over so knobby sides of flails are now facing down. Install hitch to frame with clevis pin

(Ref 3) and cotter pin (Ref 24)� The hitch should be attached to the frame as shown�

8� Install bar strap chain over welded pin on frame� Install leveler bar chain on to pin and secure in place with bridge pin. Use last bridge pin and clevis pin to hitch field finisher to your machine.

OPERATING INSTRUCTIONS

Running attachment with all flails down, flat on the surface, will provide a leveling function. Running attach ment partially raised and flails at a 20° - 40° angle in relation to the level surface, will provide a finishing function. The flails increase down pressure for desired finish. Drive in wide circular patterns and increase or decrease ground speed to achieve desired finish.

C-69

43-043 FINISHING BRUSH KIT DRAWING

REF# PART#

4

5

6

1

2

3

13-682

13-683

HB-14-20-075

HNFL-14-20

13-688

13-681

HB-14-20-250

HNFL-14-20

DESCRIPTION QUANTITY

Brush, 77 x 11

Brush Track

Hex Bolt, 1 /

4

- 20 x 3 /

4

1

1

8

Flange Whiz-Loc Nut, 1 /

4

- 20

Brush Channel

Mount Bracket

Hex Bolt, 1 /

4

- 20 x 2 1 /

2

Flange Whiz-Loc Nut,

2

4

1 /

4

- 20

8

1

4

1. Remove the mesh finisher from your unit, it will not be used with the brush.

2� Place the brush (Ref 1) into the brush track (Ref 2)� Place the brush channel (Ref 4) between the brush track and the mounting brackets (Ref 5)� Now Hex Bolt the mounting brackets (Ref 5) to the brush track using the 1 /

4

- 20 x 3 /

4

" Hex Bolts and 1 /

4

- 20 flange whiz-Nylon Lock Nuts (Ref 3).

3� Mount the brush assembly to the frame using the four 1 /

4

- 20 x 2 1 /

2 whiz-Nylon Lock Nuts (Ref 5)�

" Hex Bolts and 1 /

4

- 20 flange

C-70

43-008 DRAG MAT DRAWING

REF# PART# DESCRIPTION QUANTITY

1

2

3

4

5

HB-716-14-125

HW-716

HNTL-716-14

13-751

19-605

HHP-18

19-601

13-752

Hex Bolt, 7 /

16

- 14 x 1 1 /

4

4

Flat Washer, 7 /

16

4

Nylon Lock Nut, 7 /

16

Right Carrier Mount

-14 4

Drag Mat Chain

Bridge Pin, 1 /

8

1

Steel Drag Mat

Left Carrier Mount

1� The Drag Mat Kit can be installed on all Super Star with or without the optional Roll Bars�

1

1

1

1

2. Remove the two insides Hex Bolts from the roll bar mounts. Install the flat washers and secure right and left carrier mounts on opposite sides� Tighten all hardware�

3� Install the tow hitch insert into the quick hitch� This is where the tow chain on the drag mat attaches to the machine�

C-71

45-176 72" DRAG MAT + FINISHER BRUSH DRAWING

C-72

REF# PART#

7 43-165

8

9

10

11

3

4

1

2

5

6

13-688

HB-14-20-075

HNFL-14-20

43-168

HB-14-20-075

HNFL-14-20

13-683

13-682

43-164

43-166

HB-38-16-125

HNFL-38-16

45-167

43-162

HHP-18

43-163

HCP-12-300

HHP-18

45-176 72" DRAG MAT + FINISHER BRUSH PARTS LIST

DESCRIPTION QUANTITY

Brush Channel 1

Hex Bolt, 1 /

4

- 20 x 3 /

4

2

Flange Whiz-Loc Nut, 1 /

Brush Mount Arm

Hex Bolt, 1 /

4

Flange Whiz-Loc Nut, 1 /

4

Brush Track

Brush, 77 x 11

- 20

- 20

2

2

4

- 20 x 3 /

4

8

Adjustment Handle

Mat Clamp

Hex Bolt, 3 /

8

4

- 16 x 1 1 /

4

8

Flange Whiz-Loc Nut, 3 /

8

Frame

Steel Mat, 72 x 29

- 16 x 1 1 /

4

1

1

8

1

8

Draw Bar

Bridge Pin, 1 /

8

1

Lock Handle

Clevis Pin, 1 /

2 x 3

1

1

1

1

1

Bridge Pin, 1 /

8

1

DRAG MAT ASSEMBLY INSTRUCTIONS

Some components of your Drag Mat + Finisher Brush have been assembled at the factory for your convenience�

1� Start by mounting the Draw bar (Ref 9) to the Frame (Ref 7) using the Clevis Pin and Bridge Pin (Ref

11)� Position the Draw bar, using either set of holes, as illustrated�

2� Next, mount the Brush assembly (Ref 1, 3 & 4) to the Brush Mount Arms (Ref 2), as illustrated, using the (6) 1 /

4

- 20 x 3 /

4

Hex Bolts and 1 /

4

- 20 Flange Whiz-Loc Nuts� Secure fasteners tight�

3� The holes on each of the Brush Mount Arms will line up� Mount to the pin on the Draw bar (Ref 9) and secure using the remaining Bridge Pin�

4� Thread the Lock Handle (Ref 10) on to the Adjustment Handle (Ref 5)� Thread the Adjustment Handle into the nut on top of the Draw bar (Ref 9), continuing until the threaded rod is through the Draw bar tube� Turn the Lock Handle clockwise (  ) to lock the Adjustment handle in place�

Adjusting the Steel Mat Finisher �

Adjusting the leading edge (front) will affect the performance of the Finisher . Various field compositions and conditions can benefit from fine tuning of the Finisher's leading edge angle�

1� Release the Lock Handle (Ref 10) by holding the Adjustment Handle (Ref 5) and turning the Lock Handle counter-clockwise (  )�

2� To raise the leading edge (front) of the Finisher , turn the Adjustment Handle clockwise (  )� When you obtain your desired position, turn the Lock Handle clockwise (  ) to lock the Adjustment handle in place�

3� To lower the leading edge (front) of the Finisher , turn the Adjustment Handle counter-clockwise (  )�

When you obtain your desired position, turn the Lock Handle clockwise (  ) to lock the Adjustment handle in place�

C-73

45-010 BOX GRADER DRAWING

C-74

REF# PART#

1 45-141

2 34-215

3 34-220

33-086

4

5

6

7

8

9

13

10

11

12

15

16

HN-12-13

34-218

HB-38-16-125

HW-38

HWL-38

HN-38-16

17 34-219

33-086

HW-58

HNTL-58-18

HN-58-18

13-276

13-277

34-217

HB-12-13-200

HNTL-12-13

HCP-12-150

HHP-18

34-216

34-214

HMB-58-14

HB-12-13-125

HW-716

HWL-12

45-010 BOX GRADER PARTS LIST

DESCRIPTION QUANTITY

Lift Assembly

Spacer

Right Pivot Bracket

Bushing

Flat Washer, 5 /

8

4

Nylon Lock Nut, 5 /

8

- 18 2

4

2

2

1

2

Hex Nut, 5 /

8

- 18

Compression Spring

Spring Pad

Break Up Bar

Hex Bolt, 1 /

2

-13 x 2

Nylon Lock Nut, 1 /

2

- 13

Clevis Pin, 1 /

2

x 1 1 /

2

Bridge Pin, 1 /

8

2

3

2

1

3

2

4

Blade Assembly

Spring Rod

Machine Bushing, 5 /

8

- 14GA 4

Hex Bolt, 1 /

2

- 13 x 1 1 /

4

4

1

2

Flat Washer, 7 /

16

8

Lock Washer, 1 /

2

4

Hex Nut, 1 /

2

-13 4

Cutter Blade

Hex Bolt, 3 /

8

- 16 x 1

Flat Washer, 3 /

8

4

Lock Washer, 3 /

8

4

Nylon Lock Nut, 3 /

8

Left Pivot Bracket

Bushing

1 /

4

4

- 16

1

4

2

2

C-75

42-586Q GREEN STAR RBS MAIN FRAME DRAWING

C-76

REF# PART#

1 43-155

2 42-539

3 42-536

4

5

6

HNTL-38-16

7 42-577

8

9

42-537

HNTL-38-16

42-576

HB-38-16-275

HB-38-16-250

HNCL-38-16

18-295

42-586Q GREEN STAR RBS MAIN FRAME PARTS LIST

DESCRIPTION QUANTITY

Hitch 1

Lynch Pin, 5 /

16

4

Spring

Spade Hex Bolt

Nylon Lock Nut, 3 /

8

- 16

Spring Tower

Hex Bolt, 3 /

8

- 16 x 2 3 /

4

2

Nylon Lock Nut, 3 /

8

- 16

Frame

Hex Bolt, 3 /

8

- 16 x 2 1 /

2

1

Center Nylon Lock Nut, 3 /

8

- 16 1

Oilite Bushing (part of 42-577) 2

2

1

6

3

6

6

C-77

42-581 GREEN STAR RBS ROLLER SET (3) DRAWING

C-78

REF# PART#

1

2

3

42-574

18-295

HB-38-16-150

HWL-38

HW-38

HN-38-16

4 11-094

5 42-584

6

7

42-539

42-586Q

42-581 GREEN STAR RBS ROLLER SET (3) PARTS LIST

DESCRIPTION QUANTITY

Fork 3

Oilite Bushing (part of 42-574) 6

Hex Bolt, 3 /

8

- 16 x 1 1 /

2

12

Lock Washer, 3 /

8

12

Flat Washer, 3 /

8

12

Hex Nut, 3 /

8

- 16 12

6 Pillow Block

Roller

Lynch Pin, 5 /

16

(part of main frame) 3

Green Star RBS Main Frame

3

1

ADJUSTMENTS AND OPERATION INSTRUCTIONS

ADJUSTMENT

The springs are preset for maximum down pressure, and should not need to be adjusted� If you feel the need to adjust the springs please call for further instructions� The unit comes pre-adjusted for most models� The four adjustment holes on the hitch are for making sure all three rollers are touching the ground at the same pressure� When installing roller system start with the lower mounting holes on hitch�

Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction�

OPERATION

Make sure the rolling system has been installed and adjusted properly for your model of bunker rake� Always transport in fully raised position. Always remove flag pole before rolling green. Do not stop on green while rolling� Do not roll up steep slopes or loss of traction may result� Do not turn while rolling�

To begin rolling, lower unit all the way down as you come across collar and continue straight across green until reaching other collar and raise as you come off of green. Overlap stripes the same as if you were mowing.

C-79

42-585 GREEN STAR RBS BRUSH SET (3) DRAWING

C-80

REF#

1

2

3

4

5

6

42-585 GREEN STAR RBS BRUSH SET (3) PARTS LIST

PART# DESCRIPTION QUANTITY

42-539

18-295

42-545

42-586Q

Lynch Pin, 5

Brush Head

/

16

Brush Bracket

(part of main frame)

Green Star RBS Main Frame

4

Oilite Bushing (part of 42-579) 6

HSPP-516-18-075 Phillip Head Screw, 5 /

16

- 18 x 3 /

4

6

42-579 3

3

1

ADJUSTMENTS AND OPERATION INSTRUCTIONS

ADJUSTMENT

The springs are preset for maximum down pressure, and should not need to be adjusted� If you feel the need to adjust the springs please call for further instructions� The unit comes pre-adjusted for most models� The four adjustment holes on the hitch are for making sure all three brushes are touching the ground at the same pressure� When installing brush system start with the lower mounting holes on hitch�

Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction�

OPERATION

Make sure the brush system has been installed and adjusted properly for your model of bunker rake� Always transport in fully raised position. Always remove flag pole before brushing green. Do not stop on green while brushing� Do not brush up steep slopes or loss of traction may result� Do not turn while brushing�

For drag brushes use hydraulics to control the amount of down pressure required to move your top dressing material� We recommend reversing drag brushes after each use for even wear� To begin brushing, lower unit as you come across collar and continue straight across green until reaching other collar and raise as you come off of green. Overlap stripes the same as if you were mowing.

C-81

42-582 GREEN STAR RBS SPIKER SET (3) DRAWING

C-82

REF# PART#

5

6

42-554

42-578

7 42-574

11

12

8

9

10

1

2

3

4

11-094

HNJ-114-12

42-583

8965-1�875

18-295

HB-516-18-075

HNTL-516-18

HB-38-16-150

HWL-38

HW-38

HN-38-16

42-586Q

42-539

42-582 GREEN STAR RBS SPIKER SET (3) DRAWING

DESCRIPTION QUANTITY

Pillow Block

Jam Nut, 1 1 /

4

- 12

Spiker Blade

Spiker Blade Spacer (1�875")

Spiker Shaft

Spiker Cover

Fork 3

Oilite Bushing (part of 42-574) 6

3

6

6

6

33

30

Hex Bolt,

Nylon Lock Nut,

Hex Bolt, 3 /

8

- 16 x 1 1 /

2

12

Lock Washer, 3 /

8

12

Flat Washer, 3 /

8

12

Hex Nut, 3

5

/

/

8

16

- 18 x 3 /

4

12

- 16

5 /

16

- 18

Green Star RBS Main Frame

12

12

1

Lynch Pin, 5 /

16

(part of main frame) 3

ADJUSTMENTS AND OPERATION INSTRUCTIONS

ADJUSTMENT

The springs are preset for maximum down pressure, and should not need to be adjusted� If you feel the need to adjust the springs please call for further instructions� The unit comes pre-adjusted for most models� The four adjustment holes on the hitch are for making sure all three spikers are touching the ground at the same pressure� When installing spiker system start with the lower mounting holes on hitch�

Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction�

OPERATION

Make sure the spiker system has been installed and adjusted properly for your model of bunker rake� Always transport in fully raised position. Always remove flag pole before spiking green. Do not stop on green while spiking� Do not spike up steep slopes or loss of traction may result� Do not turn while spiking�

To begin spiking, lower unit all the way down as you come across collar and continue straight across green until reaching other collar and raise as you come off of green. Overlap stripes the same as if you were mow ing�

INSTALLATION

Spiker blades must be installed so that the jagged side of the tooth cuts into the turf first. This allows only a piercing of the turf, whereas if the straight edge of the spiker blades enters first it will act more as a cutting effect.

C-83

43-009 72" COCO MAT FINISHER DRAWING

C-84

REF# PART#

7 43-165

8

9

10

11

3

4

1

2

5

6

13-688

HB-14-20-075

HNFL-14-20

43-168

HB-14-20-075

HNFL-14-20

13-683

13-682

43-164

43-166

HB-38-16-125

HNFL-38-16

43-167

43-162

HHP-18

43-163

HCP-12-300

HHP-18

72" COCO MAT FINISHER PARTS LIST

DESCRIPTION QUANTITY

Brush Channel

Hex Bolt, 1 /

Hex Bolt, 1 /

4

Brush Mount Arm

4

- 20 x 3 /

4

2

Flange Whiz-Loc Nut, 1 /

4

- 20 x 3 /

4

6

Flange Whiz-Loc Nut, 1 /

4

Brush Track

Brush, 77 x 11

- 20

- 20

1

2

2

Adjustment Handle

Mat Clamp

Hex Bolt, 3 /

8

4

- 16 x 1 1 /

4

8

Flange Whiz-Loc Nut, 3 /

8

Frame

Coco Mat, 27 x 72

- 16 x 1 1 /

4

1

1

6

1

8

Draw Bar

Bridge Pin, 1 /

8

1

Lock Handle

Clevis Pin, 1 /

2 x 3

1

1

1

1

1

Bridge Pin, 1 /

8

1

Some components of your Coco Mat Finisher have been assembled at the factory for your convenience�

1� Start by mounting the Draw bar (Ref 9) to the Frame (Ref 7) using the Clevis Pin and Bridge Pin (Ref

11)� Position the Draw bar, using either set of holes, as illustrated�

2� Next, mount the Brush assembly (Ref 1, 3 & 4) to the Brush Mount Arms (Ref 2), as illustrated, using the (6) 1 /

4

- 20 x 3 /

4

Hex Bolts and 1 /

4

- 20 Flange Whiz-Loc Nuts� Secure fasteners tight�

3� The holes on each of the Brush Mount Arms will line up� Mount to the pin on the Draw bar (Ref 9) and secure using the remaining Bridge Pin�

4� Thread the Lock Handle (Ref 10) on to the Adjustment Handle (Ref 5)� Thread the Adjustment Handle into the nut on top of the Draw bar (Ref 9), continuing until the threaded rod is through the Draw bar tube� Turn the Lock Handle clockwise (  ) to lock the Adjustment handle in place�

Adjusting the Coco Mat Finisher �

Adjusting the leading edge (front) will affect the performance of the Finisher . Various field compositions and conditions can benefit from fine tuning of the Finisher's leading edge angle�

1� Release the Lock Handle (Ref 10) by holding the Adjustment Handle (Ref 5) and turning the Lock Handle counterclockwise (  )�

2� To raise the leading edge (front) of the Finisher , turn the Adjustment Handle clockwise (  )� When you obtain your desired position, turn the Lock Handle clockwise (  ) to lock the Adjustment handle in place�

3� To lower the leading edge (front) of the Finisher , turn the Adjustment Handle counterclockwise (  )�

When you obtain your desired position, turn the Lock Handle clockwise (  ) to lock the Adjustment handle in place�

C-85

43-170 RAHN GROOMER

RAHN INDUSTRIES

Infield Groomer

Model GL650

Base Unit, Infield Groomer

KEY PART NUMBER DESCRIPTION

1 GL650-1 Groomer Frame

2

3

4

5

6

7

5

6

7

1

2

3

4

GL650-3

HP8-09-01

HP-8-10

HP8-02

HP-8-03

HP-8-382

HP-8-382

QTY

1

Pull Arms, Set (Includes 2 Arms) 1

Pull Arm Locking Pins, Set (Includes 2 Pins)

Hitch Pin

6” Mounting Pin, Set (Includes 2 Pins)

Mounting Pin, 3” x ½”

Spacer (Set Of 2)

Spacer (Set of 2)

1 /

2

1

7

1

1

1

” 1

1

1

7

1

1

1

Phone: 800-298-1707

Fax: 952-445-0606

C-86

PO Box 533

Prior Lake, MN 55372

RAHN INDUSTRIES

Infield Groomer

Model GL650

43-170 RAHN GROOMER

6’ Broom Assembly

KEY PART NUMBER DESCRIPTION

1 GL650-6 Broom Assembly, Complete

2

3

1

2

3

GL650-6-2

GL650-6

GL650-6-1

GL650-6-1

Broom Channel With Arms

Broom Assembly, Complete

Replacement Broom

Replacement Broom

QTY

1

QUANTITY

1

1

1

1

PO Box 533

Prior Lake, MN 55372

Phone: 800-298-1707

Fax: 952-445-0606

C-87

43-170 RAHN GROOMER

RAHN INDUSTRIES

Infield Groomer

Model GL650

Scarifier Options

KEY PART NUMBER DESCRIPTION

1

2

GL650-4-10

GL650-4-10-1

Spring Tine Assembly, Complete

Spring Tine Channel With Arms

QTY

1

1

3

4

GL650-4-10-2

GL650-4-15

Rods, ½” x 60”

Spring Tine Replacement, Set (Includes 38 Pcs)

2

1

5

6

7

8

9

10

11

8

9

10

11

GL650-4-10-3

GL650-4-10

GL650-4-10-1

GL650-4

GL650-4-1-1

GL650-4-5-3

GL650-4

GL650-4-1-1

GL650-4-5-3

GL650-4-9

2” x 4” x 1/4”, End Cap

HHCS, 1/4” x 3/4”

Lock Nut, 1/4”

Scarifier Assembly, Complete

5 Foot Scarifier Angle

Scarifier Replacement, Set (Includes 3 Pcs)

Hardware Package For Scarifier (includes items listed below)

1 /

4

Scarifier Assembly

2

7/16”-14 x 2 ½” Carriage Bolts W/ Nuts

Bolt, 3/8”-16 x 1 ½”

Flat Washer, 3/8 “

2

1

1

1

1

1

1

1

1

1

2

2

1

1

1

Ref

2

9

18

Lock Nut, 3/8 “ 9

C-88

PO Box 533

Prior Lake, MN 55372

Phone: 800-298-1707

Fax: 952-445-0606

43-170 RAHN GROOMER

SMITHCO QUICK ATTACH MOUNTING INSTRUCTIONS

1� INSTALL RAHN CENTER LIFT ASSEMBLY INTO THE SMITHCO QUICK ATTACH MOUNTING

SLOT UNTIL IT ENGAGES WITH THE SPRING ASSISTED STOP� MAKE SURE THE 3/4” RODS ARE

BELOW THE QUICK ATTACH CROSS MEMBER. (PICTURE #1)

2. INSTALL THE RAHN PULL ARM BRACKETS (LEFT & RIGHT) ON TOP OF THE BRACKETS

USED FOR THE QUICK ATTACH SYSTEM USING THE HARDWARE PROVIDED� WHEN INSTALLING

THE BRACKETS, THE HEX BOLT HOLES ARE LOCATED TOWARD THE WHEELS AND THE EARS OF

THE BRACKET ARE TO THE INSIDE�

3� REMOVE CLEVIS PIN IN THE ROD END OF THE CYLINDER� INSTALL CYLINDER MOUNT

EXTENDER OVER EXISTING EAR ON CROSS MEMBER� TIGHTEN HEX BOLT AND REPLACE PIN�

(PICTURE #2)

C-89

TYPHOON DRAWING

C-90

TYPHOON PARTS LIST

REF# PART# DESCRIPTION QUANTITY

1

2

3

4

6

7

8

9

11

12

HB-34-10-800

HNTL-34-10

72-135

78-012

18-223

5 41-520

10

29-584

42-539

29-585

HB-12-13-350

HNTL-12-13

15-725

15-727

15-728

15-730

41-522

41-532

41-532-01

Hex Bolt, 3 /

4

- 10 x 8

Nylon Lock Nut, 3 /

4

-10

Castor Wheel Spacer

Tire and Wheel

Flange Bushing (part of 41-520) 4

Frame 1

Adjustment Spacer, 1 /

2

" 4

4

2

2

2

Lynch Pin

Adjustment Spacer, 1"

1

1

1

2

2

2

Hex Bolt, 1 /

2

-13 x 3 1 /

2

1

Nylon Lock Nut, 1 /

2

- 13

Mount Panel End

Switch Actuator, no light

Switch Body, On-Off-On

Mount Panel Plug

Quick Hitch Bar

Pump with 11 HP Honda Engine

Impeller, Wear Plate, Gasket and Seal

41-532-02 Gasket

41-532-03

13

14

15

16

17 41-529

18 41-525

31

27

28

29

30

23

24

25

26

19

20

21

22

32

33

18-376

41-530

18-382

41-527

18-375

18-378

8-603

41-531

18-380

18-379

18-374

41-526

8820-8

18-381

41-521

HG-14-28-180

16-754

HCP-12-225

HP-18-100

41-523

HHP-18

72-134

Seal

Close Nipple, 3"

Swivel Joint, 3"

2�5" Suction Hose

Band Clamp, 2�5"

Discharge Tube

Turnbuckle

King Nipple, 2�5"

Bushing, 3" x 2�5"

U-1 300 Amp Battery (not supplied)

Battery Strap

3" Basket Strainer

Check Valve, 3"

Plastic Elbow

King Nipple, 3"

Band Clamp, 3"

Machine Chain, 8 links

3" Suction Hose

Hose Boom

Grease Fitting, 1 /

4

- 28 x 180°

Actuator with 8" Stroke

Clevis Pin, 1 /

2

x 2 1 /

4

2

Cotter Pin, 1 /

8

x 1

1

1

Pivot Rod

Bridge Pin, 1 /

8

2

Castor Wheel

2

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

C-91

TYPHOON WIRING

WIRING PARTS LIST

REF# PART#

1

2

15-727

15-728

77-261

8977

3

4 22-056

5

12-031

22-065

6 16-754

41-524

16-088

25-286

25-298

DESCRIPTION

Switch Actuator, no light

Switch Body, On-Off-On

Circuit Breaker, 40 amp

Circuit Breaker Boot

U-1 300 Amp Battery (not supplied)

Cable

Battery Boot

Starter Cable

Actuator

Wire Harness

Decal, Moving Parts Hot

Decal, Pinch Points

Decal, Warning, Hot

QUANTITY

1

1

1

1

1

1

1

1

1

1

1

2

1

C-92

INSTRUCTIONS

READ ENGINE MANUAL PRIOR TO STARTING THIS MACHINE�

Machine is shipped with NO OIL in engine�

Fill Engine with oil as suggested in Engine Manual�

1� You must prime pump before starting the engine� To do so, insert garden hose in Discharge Tube and fill system to full. Full is when you see water in both suction hoses.

2� Fill engine up with 4-stroke motor oil as advised in the engine manual�

3� Install a U-1 300 Amp Battery into the battery box on the right side of the engine� Connect battery cables and strap battery into place�

4� Make yourself familiar with engine controls located on the engine by reading the Engine Owner's Manual�

5. Once the pump is primed, battery installed, and the engine oil is filled you may hook the Typhoon up to the Super Star Bunker Rake�

6� The Typhoon is equipped with a quick hitch attachment� Insert quick hitch bar into hitch on Super Star and lock in place with lock pin�

7� There are 1/2" and 1" spacers on the castor wheels that can be arranged in any combination to achieve the desired height� Please keep both side adjusted the same�

8� Transport the Typhoon to the water hole that needs to be siphoned� Back Typhoon to edge of water�

9� Using the rocker switch on the left side of the engine, lower the boom and suction screen into the water�

10� Stand clear of the discharge tube� Make sure the discharge tube is pointing in a direction that is free of bystanders and buildings�

11� Start engine� There will be immediate water discharge from the discharge tube� There is a swivel tube that allows you to turn the discharge in any direction you desire� There is also a turnbuckle that can be lengthened to give a longer flow or shortened for a closer distance. For best performance keep hand on discharge tube to prevent it from straying�

12. When water is siphoned, shut off engine, leaving water in the pump and discharge hose, so you do not run the pump dry�

DO NOT RUN THE PUMP DRY!

13� Using the rocker switch, raise boom out of the water hole�

C-93

41-532 PUMP DRAWING

C-94

REF# PART#

1

2

41-532-07

41-532-05

3

4 41-532-10

5*

6 41-532-11

7

8*

9

10

11*

41-532-06

41-532-04

41-532-02

12

13

14

15 41-532-08

16

17*

18

19

20

21

22

23* 41-532-03

24

25

26

27 41-532-12

28 41-532-13

41-532-01

41-532 PUMP REPLACEMENT PARTS LIST

DESCRIPTION

NPT Outlet Flange

NPT Inlet Flange

Adapter for Gas Engine

Plug

Impeller & Drive Shaft for Gas Engine

Plug

5 /

8

SS Jam Nut

Wear Plate

EPDM Outlet Gasket

Gasket Check Valve Assembly

Adapter Gasket

3 /

8

-16 x 1 1 /

8

SS Cap Screw HXHD

Handle

Clamp Assembly

3

Pump Housing

/

8

- 24 x 2 1 /

4

Hex Bolt

Wear Plate Flat Head Screw

3 /

8

Lock Washer

3 /

8

x 24 SS Hex Nut

1" Shaft

Bearing Pedestal

Hex Bolt

Viton Seal Assembly

3 /

8

- 16 SS Hex Nut

3 /

8

SS Lock Washer

3 /

8

- 16 x 3 /

8

-24 x 1 1 /

2

SS Stud

O-ring

O-ring

QUANTITY

1

6

2

4

1

1

2

8

1

1

6

6

1

2

1

1

1

8

1

1

1

1

1

1

1

1

1

1

Repair Kit (includes * items)

C-95

C-96

The Smithco Commercial Products Two-Year Limited Warranty

Smithco, Inc. (Smithco) warrants your 2016 or newer Smithco Commercial Product (“Product”) purchased after

October 1, 2016 to be free from defects in materials or workmanship for the period of time listed below� Where a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the

Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts.

Warranty Duration is:

(1) Two years, 1500 operational hours* from the date of delivery to the original purchaser or Five years from the date of original manufacturer of the product, whichever occurs first. (*Products equipped with hour meter).

(2) Products used in rental situations are covered for 90 days from date of delivery to original user/renter�

Owner Responsibilities:

As the Product owner, you are responsible for required maintenance and adjustments stated in your Owner’s Manual�

Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim� You are particularly responsible to train all present and future operators of this product on the safe operation of this product at your location�

Instructions for Obtaining Warranty Service:

You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition�

If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:

Smithco Product Support Department

200 West Poplar Ave�

Cameron, Wisconsin 54822

Telephone: 800-891-9435 E-Mail: ProductSupport@Smithco�com

Maintenance Parts:

Parts scheduled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of time up to the scheduled replacement time for that part�

Items/Conditions Not Covered:

Not all product failures or malfunctions that occur during the warranty period are defects in materials or workmanship�

The items/conditions listed below are not covered by this warranty:

Product failures which result from the use of non-Smithco replacement parts, or from installation and use of addon, modified, or unapproved accessories are not covered.

Product failures which result from failure to perform required maintenance and/or adjustments are not covered�

Product failures that result from operating the Product in an abusive, negligent or reckless manner are noT covered�

This warranty does not apply to parts subject to consumption through use, unless found to be defective�

Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to: blades, tines, teeth, scarifiers, rakes, plates, wear plates, castor wheels, tires, batteries, filters, belts, nozzles, etc�

This warranty does not apply to failures caused by outside influence. Items considered to be outside influence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants, lubricants, additives, or chemicals, etc�

This warranty does not apply to normal “wear and tear” items� Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc�

Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim�

Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service�

Other Legal Disclaimers:

The above remedy for product defects through repair or replacement by an authorized Smithco distributor or dealer is the purchaser’s sole remedy for any defect. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state�

THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE� ALL IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION OF THE

LIMITED WARRANTIES CONTAINED HEREIN�

Some states may not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you�

THE SMITHCO COMPANY IS NOT LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL

DAMAGES IN CONNECTION WITH THE USE OF THE PRODUCT, INCLUDING ANY COST OR EXPENSE OF

PROVIDING A SUBSTITUTE PRODUCT OR SERVICE DURING PERIODS OF MALFUNCTION OR NON-USE�

Some states may not allow the exclusion of indirect, incidental or consequential damages, so the above exclusion may not apply to you�

Smithco neither assumes, nor authorizes any person to assume for it, any other liability in connection with the sale or use of this product�

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