Panasonic LK-T Relays Switch User manual

LK-T SLIM POWER RELAY WITH HIGH INRUSH CURRENT CAPABILITY TV-8 CERTIFIED FEATURES 11.0 .433 24.0 .945 LK-T RELAYS 1. High inrush current capability 1) Operating load capability: inrush 118 A, steady 8 A 2) UL/C-UL TV-8 approved 2. High insulation resistance 1) Creepage distance and clearances between contact and coil: Min. 6 mm .236 inch (In compliance with IEC65) 2) Surge withstand voltage between contact and coil: 10,000 V or more 25.0 .984 3. High noise immunity realized by the card separation structure between contact and coil 4. Conforms to the various safety standards UL, C-UL, TÜV, and SEMKO approved SPECIFICATIONS Contact Characteristics Arrangement 1 Form A Initial contact resistance (By voltage drop 6 V DC 1 A) Max. 100 mΩ Contact material AgSnO2 type Nominal switching capacity Rating (resistive load) Max. switching power 1,385 V A Max. switching voltage 277 V AC Initial *2 breakdown voltage Min. switching capacity (Reference value) 10 Electrical (at 20 cpm) (at rated load) 105 Between open contacts 1,000 Vrms for 1 min. Between contact and coil 4,000 Vrms for 1 min. 6 Max. 15ms (at 20°C 68°F) Release time (without diode)*4 (at nominal voltage) Max. 5ms (at 20°C 68°F) Temperature rise (at 70°C) Coil Nominal operating power 250 mW #1 This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. Remarks *1 Measurement at same location as “Initial breakdown voltage” section. *2 Detection current: 10mA *3 Wave is standard shock voltage of ±1.2 × 50μs according to JEC-212-1981 *4 Excluding contact bounce time. *5 Half-wave pulse of sine wave: 11 ms; detection time: 10 μs *6 Half-wave pulse of sine wave: 6 ms *7 Detection time: 10 μs *8 The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Refer to 1. Usage, transport and storage conditions in NOTES on page 3. TYPICAL APPLICATIONS • Audio visual equipment • Flat TVs and audio equipment, etc. • Office equipment • Home appliances ds_61113_0004_en_lkt: 091008J 10,000 V Operate time* (at nominal voltage) 4 100 mA, 5 V DC Mechanical (at 180 cpm) Min. 1,000 MΩ (at 500 V DC) Initial surge voltage between contact and coil*3 8 A (120V AC) #1 20 cpm (at rated load) Initial insulation resistance*1 5 A 277 V AC Max. switching current Expected life (min. operations) Max. operating speed Shock resistance Vibration resistance Max. 35°C with nominal coil voltage and at 5 A contact carrying current (resistance method) Functional*5 200 m/s2{approx. 20 G} Destructive*6 1,000 m/s2{approx. 100 G} Functional*7 10 to 55Hz at double amplitude of 1.5mm Destructive 10 to 55Hz at double amplitude of 1.5mm Conditions for operation, transport and storage*8 (Not freezing and condensing at low temperature) Ambient temp. –40°C to +70°C –40°F to +158°F Humidity 5 to 85% R.H. Air pressure 86 to 106 kPa Unit weight Approx. 12 g .42 oz ORDERING INFORMATION Ex. LKT 1a F 12V Contact arrangement Protective construction Coil voltage(DC) 1a: 1 Form A F: Flux-resistant type 5, 9, 12, 24V UL/C-UL, TÜV, SEMKO, TV-8 approved type is standard. Notes: 1. Standard packing Carton: 100 pcs. Case: 500 pcs. 2. 3 V, 6 V, and 18 V DC types are also available. Please consult us for details. 1 LK-T TYPES AND COIL DATA (at 20°C 68°F) Part No. Nominal voltage, V DC Pick-up voltage, V DC (max.) (Initial) Drop-out voltage, V DC (min.) (Initial) Coil resistance, Ω (±10%) Nominal operating current, mA (±10%) Maximum allowable voltage, V DC (at 20°C 68°F) LKT1aF-5V 5 (Initial) 3.5 (Initial) 0.5 100 50 250 6.5 LKT1aF-9V 9 (Initial) 6.3 (Initial) 0.9 324 27.8 250 11.7 LKT1aF-12V 12 (Initial) 8.4 (Initial) 1.2 576 20.8 250 15.6 LKT1aF-24V 24 (Initial) 16.8 (Initial) 2.4 2,304 10.4 250 31.2 Nominal operating power, mW DIMENSIONS mm inch PC board pattern (Bottom view) 2-0.9 dia. 2-.035 dia. 2-1.3 dia. 2-.051 dia. 16.5 .650 Max. 25.0 .984 7.5 .295 0.5 .020 20.0 .787 0.5 dia. .020 dia. 1.65 .065 4 .157 0.3 .012 Max. 24.0 .945 16.5 .650 Tolerance: ±0.1 ±.004 0.4 .016 Schematic (Bottom view) Max. 11.0 .433 1.0 .039 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: 7.5 .295 20.0 .787 General tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 REFERENCE DATA 1. Max. switching power (AC resistive load) 2. Coil temperature rise 3. Ambient temperature characteristics and coil applied voltage Sample: LKT1aF-12V, 6 pcs. Point measured: coil inside Contact current: 0 A, 5A 30 100 500 10 5 1 Coil applied voltage, %V Temperature rise, °C Contact current, A 20°C 5A 20°C 0A 25 70°C 5A 70°C 0A 20 15 10 400 Allowable ambient temperatures against % coil voltages (max. inside the coil temperature set as 115°C 239°F) 300 Carrying current: 5A 200 Coil & contact no carrying current 100 5 Pick-up voltage 0 100 Contact voltage, V 100 Contact welding detection and Miscontacting detection circuit 10 20 30 40 50 60 70 80 Ambient temperature, °C Change of contact resistance 50 12 Circuit: 45 10 Pick-up voltage Max. x 8 Min. 6 4 Drop-out voltage Max. x Min. 2 0 0 5 No. of operations, ×10 2 0 0 120 Change of pick-up and drop-out voltage Sample: LKT1aF-12V, 6 pcs. Operation frequency: 20 times/min. (ON/OFF = 1.5s: 1.5s) Ambient temperature: 20°C 68°F 12V DC 80 Coil applied voltage, %V 4-(1). Electrical life test (5 A 277 V AC, resistive load) 277V AC 0 10 4 Contact resistance, mΩ 10 Pick-up and drop-out voltage, V 0 40 35 30 25 Max. 20 15 x 10 Min. 5 0 0 5 No. of operations, ×10 10 4 ds_61113_0004_en_lkt: 091008J LK-T Change of pick-up and drop-out voltage Change of contact resistance 12 Pick-up and drop-out voltage, V Sample: LKT1aF-12V, 6 pcs. • Overload test Load: 12 A 120 V AC (60 Hz), Inductive load (cosφ = 0.75) Operation frequency: 6 times/min (ON : OFF = 1 s : 9 s) No. of operations: 50 ope. • Endurance test Load: 8A 120 V AC (960 W lamp load), (Inrush: 118 A) Operation frequency: 1 times/min (ON: OFF = 1 s: 59 s) No. of operations: 25,000 ope. 50 45 10 8 Pick-up voltage Max. x Min. 6 4 Drop-out voltage Max. x Min. 2 0 0 25 No. of operations, ×10 3 Contact resistance, mΩ 4-(2). Electrical life test (UL508 TV-8 rating test) 40 35 30 25 20 15 Max. x Min. 10 5 0 0 25 No. of operations, ×103 NOTES 1. Usage, transport and storage conditions 1) Temperature: –40 to +70°C –40 to +158°F 2) Humidity: 5 to 85% RH (Avoid freezing and condensation.) The humidity range varies with the temperature. Use within the range indicated in the graph below. 3) Atmospheric pressure: 86 to 106 kPa Temperature and humidity range for usage, transport, and storage Humidity, %RH 85 Tolerance range (Avoid freezing when used at temperatures lower than 0°C 32°F) 5 -40 -40 (Avoid condensation when used at temperatures higher than 0°C 32°F) 0 +32 Temperature, °C °F 70 +158 4) Condensation Condensation forms when there is a sudden change in temperature under high temperature and high humidity conditions. Condensation will cause deterioration of the relay insulation. 5) Freezing Condensation or other moisture may freeze on the relay when the temperatures is lower than 0°C 32°F. This causes problems such as sticking of movable parts or operational time lags. 6) Low temperature, low humidity environments The plastic becomes brittle if the relay is exposed to a low temperature, low humidity environment for long periods of time. 2. Solder and cleaning conditions 1) Please obey the following conditions when soldering automatically. (1) Preheating: Within 120°C 248°F (solder surface terminal portion) and within 120 seconds (2) Soldering iron: 260°C±5°C 500°F±41°F (solder temperature) and within 6 seconds (soldering time) 2) Since this is not a sealed type relay, do not clean it as is. Also, be careful not to allow flux to overflow above the PC board or enter the inside of the relay. 3. Certification 1) This relay is UL and C-UL certified (File No. E43149). UL, C-UL rating: TV-8 2) This relay is certified by TUV as an electromagnetic relay that complies with VDE0435 (File No. B040413461035). (1) TUV rating: 8A, 250 V to COSφ = 1.0 (2) The terminals of this relay can only be connected with solder. (3) This relay is certified by SEMKO (File No. 400968). SEMKO rating: 3/100A 250 V AC, 5/40A 250 V AC 4. Others 1) For precautions regarding use and explanations of technical terminology, please refer to “Relay Technical Information”. 2) To ensure good operation, please keep the voltage on the coil ends to ±5% (at 20°C 68°F) of the rated coil operation voltage. Also, please be aware that the pick-up voltage and drop-out voltage may change depending on the temperature and conditions of use. 3) Keep the ripple rate of the nominal coil voltage below 5%. 4) The cycle lifetime is defined under the standard test condition specified in the JIS* C 5442 standard (temperature 15 to 35°C 59 to 95°F, humidity 25 to 75%). Check this with the real device as it is affected by coil driving circuit, load type, activation frequency, activation phase,ambient conditions and other factors. Also, be especially careful of loads such as those listed below. (1) When used for AC load-operating and the operating phase is synchronous. Rocking and fusing can easily occur due to contact shifting. (2) High-frequency load-operating When high-frequency opening and closing of the relay is performed with a load that causes arcs at the contacts, nitrogen and oxygen in the air is fused by the arc energy and HNO3 is formed. This can corrode metal materials. Three countermeasures for these are listed here. • Incorporate an arc-extinguishing circuit. • Lower the operating frequency • Lower the ambient humidity 5) Heat, smoke, and even a fire may occur if the relay is used in conditions outside of the allowable ranges for the coil ratings, contact ratings, operating cycle lifetime, and other specifications. Therefore, do not use the relay if these ratings are exceeded. 6) If the relay has been dropped, the appearance and characteristics should always be checked before use. 7) Incorrect wiring may cause unexpected events or the generation of heat or flames. For Cautions for Use, see Relay Technical Information. ds_61113_0004_en_lkt: 091008J 3
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