Simplicity 5,500 Watt PowerBoss Manual

Add to my manuals
17 Pages

advertisement

Simplicity 5,500 Watt PowerBoss Manual | Manualzz

Mfg. No: 1642-0

5,500 Watt PowerBoss

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1642-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 22-Jul-2021

7

8

5

6

3

4

1

2

9

10

11

12

13

B189015

75475

82308

82881

23365

43437

38150

22264

51715

75207

68759

81919

22694

2

1

6

2

1

QTY DESCRIPTION

6

6

6

1

6

2

1

6

PANEL, Control

SCREW, M4 - 0.7 x 10mm

SCREW, Self Tapping

WASHER, Internal Lock

WASHER, No. 8 Serrated Lock

OUTLET, 120/240 Locking, 30 Amp

WASHER, No. 8 Flat

WASHER, No.

-8 Lock

NUT, M4 0.7 Hex

CIRCUIT BREAKER, 20 amp

OUTLET, 120 Volt, 20 amp Duplex

CONTROL PANEL, Back, Plastic

CONNECTOR,

-6-Pin

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1642-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 22-Jul-2021

33

34

35

36

29

30

31

32

25

26

27

28

21

22

23

24

41

42

43

44

37

38

39

40

17

18

19

20

13

14

15

16

9

10

11

12

6

7

8

3

4

1

2

5

45

46

47

48

49

50

QTY DESCRIPTION

22695

84242

188826

91825

66849

B4871

22769

86494

B2153

189155

188973

189156

80270

78299

85134

188817

B189010

B92531

B92731

66365G

187746

187745

65791

96796

22129

86307

99383

92609

189127

92532

188551

66476

188213

60706

83083

81917

67989

189027

189160

J189011

66825B Not F 1

86308A

4

4

84409 1

1

1

1

2

1

2

1

1

4

1

8

1

1

2

2

4

1

1

1

1

1

1

1

1

CRADLE

SUPPORT, Engine

SUPPORT, Engine & Muffler

HOUSING, Engine Adapter

ASSEMBLY, Rotor

-(Inclds Item 7)

ASSEMBLY, Stator

BEARING

WASHER, M8 Flat

WASHER, M8 Lock

SCREW, 5/16-24 x 3/4 SEMS

SCREW, 5/16-24 x 7-3/8

MOUNT, Vibration

GROMMET, Rubber

BRACKET, Muffler

GASKET, Exhaust

SCREW, M6-1 x 12 w/Lock Washer

MUFFLER

SCREW, 5/16 - 18 x 3/4"

SCREEN, Spark Arrest

PIN, 4mm x 10 Roll or Reproduction

MANUAL, Owners

NUT, 5/16-18, Flanged Serrated

SHIELD, Heat

189235

22097

22127

143-53621

26850

B4986

1

1

1

1

4

4

13

4

1

1

2

1

1

1

1

1

4

1

1

4

2

1

CARRIER, Rear Bearing

TAPTITE, M5-0.8 x 10

BOLT, M6-1 x 145mm Stator

SLEEVING, Flexo, 1/2" X 15"

FASTEN, On Tab Housing 6P

GROMMET, Plastic

MANUAL, Engine

ASSEMBLY, Brush Holder

TAPTITE, M5-0.8 x 16

COVER, Bearing Carrier

WASHER, #10 Int. Shakeproof

SCREW, M6-1.0 x 16 Wing

SCREW, #10 Self Drilling

WASHER, Flat, 6.6 x 21.6 x1.9

GROMMET, Tank

HHCS, M6-1.0 x 25

VALVE, Tank

BUSHING, Plastic Tank

CAP, Fuel Gauge

TANK, Fuel, 5 Gallon

-(Includes Items 41 & 42)

DECAL, Start Instructions

WASHER, Lock

NUT, 1/4-20

WIRE, Ground

WASHER, M6 Shakeproof

DECAL, Ground, Green

7

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1642-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 22-Jul-2021

63

64

65

66

59

60

61

62

67

68

69

70

71

55

56

57

58

51

52

53

54

92982

189153

B5072

BB3061

187330

189025

189024

189018

~NSP

39414

22142

67022

189186

77816

43438

73054

20566

30340

48031C

J189297

86292

Not F

QTY DESCRIPTION

1

1

1

1

2

1

1

2

2

1

1

1

1

1

1

1

1

4

1

1

1

DECAL, Danger

DECAL, Heat Shield

MOUNT, Vibration

BOTTLE, Oil, 28 oz

HOOD, Rocker Arm Cover

DECAL, Panel, Side

DECAL, Control Panel

ASSEMBLY, Control Panel

ENGINE

HHCS, M8 - 1.25 x 35

SCREW, 5/16 - 18 x 3/4"

GROMMET, Rubber

DECAL, Cover,Air Cleaner

DECAL, Hot Muffler

PLUG, 250V, 30A

DECAL, Shut-Off, Fuel

DECAL, 1-800 #

HOSE, 1/4" x 7.5"

CLAMP

STRAP, Tank, Fuel

SCREW, #10 Self Drilling or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

9 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1642-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 22-Jul-2021

7

8

5

6

3

4

1

2

B4217

B1764

52858

39287

93693H

B4966

87005A

22247

QTY DESCRIPTION

2

2

1

2

2

2

1

1

ASSEMBLY, Handle

LEG, Mounting

NUT, Locking Hex M8 - 1.25

HHCS, M8 - 1.25 x 45

AXLE

WHEEL, 10" Diameter

PIN, Retaining

WASHER, Flat

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

11 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1642-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 22-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Diagram Only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

13 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1642-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 22-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Schematic Only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

15 22-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement