Simplicity 3,550 Watt Troy-Bilt Manual

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Simplicity 3,550 Watt Troy-Bilt Manual | Manualzz

Mfg. No: 1924-1

3,550 Watt Troy-Bilt

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1924-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 22-Jul-2021

7

8

5

6

3

4

1

2

9

10

11

12

13

186059GS

191685GS

191686AGS

186060GS

86308GS

91825GS

66849GS

22694GS

81917GS

191051AGS

74908GS

23762GS

190356GS

189197GS

QTY DESCRIPTION

2

1

4

1

1

1

1

1

1

1

2

1

1

ADAPTER, Mounting,Alternator

ROTOR

STATOR

RBC, with O-Ring (p/n 189197GS)

SCREW

ASSY, Holder, Rectifier/Brush

SCREW

RECEPTACLE, 6 pin

PIN, Roll

ASSY,Wire, Ground

SCREW

WASHER

HARNESS,Wire, Power

O-Ring

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1924-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 22-Jul-2021

13

14

15

16

17

9

10

11

12

7

8

5

6

3

4

1

2

188914GS

188889AGS

189167GS

189182GS

189166GS

68759GS

189165GS

84198GS

75207DGS

68867GS

189164GS

84543CGS

93857GS

188890GS

82308GS

22694GS

192241GS

QTY DESCRIPTION

2

1

1

1

4

2

2

2

1

4

2

2

2

2

2

1

1

COVER, Lid, Control Panel

CONTROL PANEL, Compact

CLIP, Hinge Pin Retainer

SPRING, Hinge, Pin

PIN, Hinge, Cover, Compact

OUTLET, 120V, 20A, Duplex

NUT, Palnut, Pushnut

CAP, Circuit Breaker

BREAKER, Circuit

OUTLET, 120/240V Locking, 20A

NUT, Palnut, Pushnut

SCREW

BAR, Retaining

COVER, Back, Control Panel

SCREW

HOUSING, Receptacle

SCREW

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

7 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1924-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 22-Jul-2021

44

45

46

47

39

40

41

43

48

49

50

33

34

35

36

37

38

29

30

31

32

25

26

27

28

17

18

19

20

13

14

15

16

21

22

23

24

9

10

11

12

6

7

8

3

4

1

2

5

B192765GS

70642GS

76222GS

186058AGS

~NSP

43107GS

22129GS

96796GS

186347GS

86307GS

24823GS

191436GS

45771GS

191785GS

692237

66476GS

188301GS

47487

83083GS

B4986GS

67989GS

85652GS

192373GS

191743GS

74908GS

J191790GS

192374GS

86292GS

48031CGS

191795GS

26850GS

14353621GS

191435GS

23762GS

86494GS

B2153GS

192751GS

B4363GS

92982GS

192980GS

188973GS

78831CGS

189235GS

188333GS

192790GS

43483GS

192523GS

MS5242

1

1

1

2

1

2

4

1

1

1

9

2

1

1

1

4

4

4

1

1

1

1

1

4

1

1

2

1

2

1

1

4

4

1

1

4

1

1

4

1

1

1

1

1

QTY DESCRIPTION

3

1

1

2

1

CRADLE

MOUNT,Vibration

SCREW

HOUSING, Engine Adapter

ASSY,Alternator

-(see "Alternator")

SCREW

WASHER, Lock

WASHER

COVER, Bearing Carrier

SCREW

SCREW

DECAL, Caution Hot Muffler

NUT

BRACKET, Muffler

GASKET, Exhaust

SCREW

MUFFLER

SCREW

SCREEN, Spark Arrest

DECAL, Ground or Reproduction

MOUNT,Vibration

DECAL, Control Panel

ASSY, Control Panel

-(see "Control Panel")

NUT

SCREW

SHIELD, Heat

DECAL, Heat Shield

SCREW, Self Driller

CLAMP, Hose, Band

HOSE, Fuel, Formed

WASHER, Ext. M6 - 1/4" Shakeproof

WIRE, Ground

DECAL, Fuel Shut Off

WASHER

SCREW,Wing

SCREW

ASSY,Tank, Fuel

-(Includes Item 41)

GAUGE, Fuel

DECAL, Danger

KIT,VLV, FUEL, SRV

GROMMET,Tank

SCREW

DECAL, Operating Instructions

DECAL, Fuel Level

MANUAL, Owners

PLUG, 250V, 20 Amp

DECAL, Recoil

MANUAL, Engine

9

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1924-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 22-Jul-2021

51

900

192375GS

~NSP

QTY DESCRIPTION

1

1

DECAL,Air Cleaner

ENGINE

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

11 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1924-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 22-Jul-2021

7

8

5

6

9

3

4

1

2

189715GS

B1764GS

52858GS

39287GS

191267NGS

B4966GS

191265GS

22247GS

42907GS

QTY DESCRIPTION

2

2

1

2

2

4

2

1

1

ASSY, Handle

LEG, Mounting

NUT, Lock

SCREW

AXLE

WHEEL

E-RING

WASHER

SCREW

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

13 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1924-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 22-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Diagram only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

15 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1924-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

16 22-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Schematic only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

17 22-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

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