Simplicity 8,000 Watt Briggs & Stratton Manual

Parts Manual
Mfg. No: 030244-0
8,000 Watt Briggs & Stratton
Copyright © Briggs & Stratton. All Rights reserved
22-Jul-2021
Table Of Contents
Model Components
Page
Alternator (197934). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel (197576). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit (197933). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit (197935). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram (198242). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic (198242). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
3
4
6
8
12
14
16
18
n
o
22-Jul-2021
Alternator (197934)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
4
Mfg. No: 030244-0
n
o
22-Jul-2021
Alternator (197934)
REF NO
PART NO
1
2
186059GS
194773GS
3
4
5
6
7
8
9
10
11
12
198498AGS
193336GS
86308KGS
66386GS
66849GS
189769GS
81917GS
65791GS
74908GS
23762GS
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
ADAPTER, Mounting, Alternator
ASSY, Rotor
-(Includes Item 10)
STATOR
RBC, (with O-Ring p/n 189197GS)
HHCS, M6 - 1.0 x 175 SEMS
ASSY, Holder, Brush
SCREW, M5 0.8 x 16, Taptite
BOARD, Circuit, System Control
PIN, Roll, 4mm x 10
BEARING
SCREW, M5 0.8 x 10, Taptite
WASHER, Shakeproof, Ext. #10
r
o
e
R
o
r
p
5
u
d
i
t
c
n
o
22-Jul-2021
Control Panel (197576)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
6
Mfg. No: 030244-0
n
o
22-Jul-2021
Control Panel (197576)
REF NO
PART NO
1
2
3
4
5
6
198237GS
198239GS
192785GS
198245GS
75207DGS
-----
7
8
9
94373GS
43437GS
-----
10
-----
11
-----
12
13
14
15
198495GS
193095GS
193427GS
-----
16
-----
17
-----
18
19
20
QTY
F
t
o
N
38057GS
77043BGS
188632GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
PANEL, Control
BOX, Control Panel
BREAKER, Circuit, 30A
METER, Hour
BREAKER, Circuit, 15A
WASHER, Shakeproof, Int. #8
-(Purchase Locally)
OUTLET, 120V, 15A Duplex
OUTLET, 120/240V, 30A
WASHER, Flat, M4
-(Purchase Locally)
WASHER, Lock, M4
-(Purchase Locally)
NUT, M4 - 0.7
-(Purchase Locally)
SCREW, 4 x 18,Tapping
JUMPER, Terminal Block
STRIP, Terminal, 3 Pole
WASHER, Flat, M5
-(Purchase Locally)
WASHER, Lock, M5
-(Purchase Locally)
NUT, M5 - 0.8
-(Purchase Locally)
GROMMET
CONDUIT, Flex Tubing
BOOT, Wire Outlet, Rubber
r
o
e
R
o
r
p
7
u
d
i
t
c
n
o
22-Jul-2021
Main Unit (197933)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
8
Mfg. No: 030244-0
n
o
22-Jul-2021
Main Unit (197933)
REF NO
PART NO
1
2
3
4
5
B194898GS
194155GS
B92531GS
190220GS
~NSP
6
-----
7
8
9
B92731GS
96796GS
-----
10
11
12
13
190274BGS
47481GS
189302LGS
-----
14
15
16
92532GS
90239GS
-----
17
18
A7433GS
-----
19
20
21
22
24
25
26
27
30
QTY
F
t
o
N
83083GS
B4986GS
198222GS
86494GS
194390GS
191190GS
74908GS
67989GS
-----
31
32
196830GS
-----
33
-----
34
35
36
195422GS
791745
-----
37
38
39
40
41
42
56893GS
B2153GS
B196810GS
198221GS
189133GS
-----
43
44
691656
198224GS
45
46
189135GS
B4135GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
KIT, Cradle
KIT,Vibration Mount
BRACKET, Support Engine
ADAPTER,Engine
ASSY,Alternator
-(see "Alternator")
NUT, Hex M8 - 1.25
-(Purchase Locally)
BRACKET, Support Eng/Muffler
WASHER
WASHER, Lock M8
-(Purchase Locally)
SBHC, 3/8-16 x 1"
HHCS, 5/16 - 24 x 10.62
ASSY,Wire, #16, Red
HHCS, M8 1.25 x 45
-(Purchase Locally)
BRACKET, Muffler
GASKET, Exhaust
NUT, Hex M6 1.0
-(Purchase Locally)
MUFFLER
SHCS, M8 - 1.25 x 20
-(Purchase Locally)
SCREEN, Spark Arrest
DECAL, Ground
KIT,Vibration Mount
SCREW,Wing M6 - 1.0 x 16
ASSY, Heat Shield
CAP
TAPTITE, M5 - 0.8 x 10
NUT, M8 Flange Serrated
HHCS,M8 - 1.25 x 25
-(Purchase Locally)
DECAL, Caution Hot Muffler
NUT, 1/4 - 20
-(Purchase Locally)
WASHER, 1/4 Lock
-(Purchase Locally)
COVER, RBC Plastic with Cap
LINE, Fuel
HHCS, M6 1.0 x 12
-(Purchase Locally)
CRIMPTITE,10-24 x 1/2
SCREW, Self Driller, 12-14 x 7/8
BRACKET, Starter
KIT, Fuel Tank Hardware
VALVE, Fuel
HHCS,5/16 - 18 x 3/4
-(Purchase Locally)
SOLENOID, Starter
ASSY,Tank Fuel
-(Includes Items 41, 50, 51, 52 & 55)
CAP,Tank Fuel
PIN, Handle Release
r
o
e
R
o
r
p
9
u
d
i
t
c
n
o
22-Jul-2021
Main Unit (197933)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
10
Mfg. No: 030244-0
n
o
22-Jul-2021
Main Unit (197933)
REF NO
PART NO
47
48
49
50
51
52
53
54
55
56
57
77395GS
195373GS
192376GS
188333GS
194799GS
189235GS
194034GS
194448GS
197797GS
192724GS
-----
58
198238GS
59
60
61
68
69
70
71
73
74
75
76
77
78
81
85
86
900
198611GS
195537GS
B4300GS
195680GS
193463GS
87799GS
196626GS
192351GS
193347GS
196627AGS
185939KGS
196627BGS
189302MGS
196627EGS
B193200GS
198669GS
-----
QTY
F
t
o
N
--
199825GS
--
BB3061GS
--
B4177GS
--
195236GS
--
195237GS
--
191895DGS
--
100031
--
199383GS
--
198220GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
NUT, M6 Flange Lock
WIRE, Ground
SCREW, 12-24 x 1/2,Thread Forming
DECAL, Instruction Fuel Level
DECAL, Danger
DECAL, Start Instructions
KIT, Folddown Handle Hardware
KIT, Insulation w/ Clip
DECAL, Fuel Shutoff
GAUGE, Fuel
HHCS,M6 - 1.0 x 12
-(Purchase Locally)
ASSY, Control Panel
-(see "Control Panel")
PPHS, 1/4 - 20 x 0.5
HEATSHEILD
HHS, 1/4 - 20 x 1/2,Trilobular
TRAY, Battery
BATTERY
SWITCH,Rocker On/Off
ASSY, Jack, Coax, DC
LUG, 1/4, #22/18
KIT, Hardware Battery
ASSY,Wire, #13, Red
ASSY,Wire, #55 Blk
ASSY,Wire, #13B, Red
ASSY,Wire, #13 Red
ASSY,Wire, #0, Blk
ASSY, Fold Down Handle
GRIP, Handle
ENGINE
-Contact Engine Manufacturer
MANUAL, Operator's
-Not Illustrated
BOTTLE, Oil
-Not Illustrated
CHARGER, Battery
-Not Illustrated
FUSE (5 Pack)
-Not Illustrated
CAP, Fuse (4 Pack)
-Not Illustrated
SET, Cord
-Not Illustrated
STABILIZER, Fuel
-Not Illustrated
DECAL, Family, CA EVP
-Not Illustrated
KIT, Decal Srv
-Not Illustrated
r
o
e
R
o
r
p
11
u
d
i
t
c
n
o
22-Jul-2021
Wheel Kit (197935)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
12
Mfg. No: 030244-0
n
o
22-Jul-2021
Wheel Kit (197935)
REF NO
PART NO
1
2
196517GS
-----
3
4
5
191267RGS
191265GS
-----
6
7
8
67989GS
77395GS
198629GS
9
10
87841GS
-----
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
WHEEL
WASHER, 5/8"
-(Purchase Locally)
AXLE, 5/8"
E-RING
HHCS, M8 1.25 x 20
-(Purchase Locally)
NUT, M8, Flange Serrated
NUT, M6 Flange Lock
ASSY, Support
-(Includes Item 9)
MOUNT, Vibration
HHCS, M6 - 1.0 x 16
-(Purchase Locally)
r
o
e
R
o
r
p
13
u
d
i
t
c
n
o
22-Jul-2021
Wiring Diagram (198242)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
14
Mfg. No: 030244-0
n
o
22-Jul-2021
Wiring Diagram (198242)
REF NO
PART NO
---
---------
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
r
o
e
R
o
r
p
15
u
d
i
t
c
n
o
22-Jul-2021
Wiring Schematic (198242)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
16
Mfg. No: 030244-0
n
o
22-Jul-2021
Wiring Schematic (198242)
REF NO
PART NO
---
---------
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
r
o
e
R
o
r
p
17
u
d
i
t
c
n
o
22-Jul-2021
Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
22-Jul-2021

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project