Simplicity 8,000 Watt John Deere Manual

Parts Manual
Mfg. No: 030344-0
8,000 Watt John Deere
Copyright © Briggs & Stratton. All Rights reserved
22-Jul-2021
Table Of Contents
Model Components
Page
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Copyright © Briggs & Stratton. All Rights reserved
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6
8
12
14
16
18
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Alternator
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030344-0
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Alternator
REF NO
PART NO
1
2
186059GS
205174GS
3
4
204285GS
193336GS
5
6
66449LGS
-----
7
8
9
10
11
66849GS
66386GS
198339GS
81917GS
65791GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Adapter, Mounting, Alternator
Assy, Rotor
-(Includes Item 11)
Stator
RBC
-(with O-Ring p/n 189197GS)
Bolt, Stator, M6 - 1.0 x 190
Washer, 1/4 Lock
-(Purchase locally)
Taptite, M5 - 0.8 x 16
Assy, Holder, Brush
Regulator
Pin, Roll, 4mm x 10
Bearing
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Control Panel
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030344-0
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Control Panel
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
198468GS
197472GS
201573GS
191481GS
202033GS
202951GS
197958GS
84198GS
202394GS
202932GS
84543BGS
43437GS
189164GS
197731GS
201678GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Panel, Control
Cover, Flip Outlets
Box, Control Panel
BOOT, Breaker Circuit
Breaker, Circuit, 30A
Light, Led Panel
Screw, 3 x 6, Tapping
Cap, Breaker, Circuit
Breaker, Circuit, 20A
Bar, Retaining
Ppphs, M3-0.5 x 12
Outlet, 120/240V, 30A
Palnut, 3/16
Outlet, 120V, 15/20A
Housing, 6-Pin, Plug, Ark-Les
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Main Unit
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030344-0
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Main Unit
REF NO
PART NO
1
W204145GS
2
-----
3
4
5
W92531GS
190220GS
~NSP
6
-----
7
8
9
W190723GS
96796GS
-----
10
11
12
13
190274DGS
187365CGS
189302LGS
-----
14
15
16
92532GS
710250
-----
17
18
19
20
21
22
24
25
26
27
QTY
F
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B4206AGS
67989GS
83083GS
B4986GS
194155GS
86494GS
194390GS
191190GS
74908GS
-----
28
-----
29
30
31
32
198222GS
204418GS
200310GS
-----
33
-----
34
35
195422GS
791745
36
37
38
39
40
41
42
43
44
192376GS
56893GS
B2153GS
B196810GS
198221GS
193272GS
200311GS
691656
202954GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Kit, Cradle
-(Includes 20, 31 & 42)
Washer, Lock 5/16 M8
-(Purchase locally)
Bracket, Support Engine
Adapter, Engine
Assy., Alternator
-See Alternator
Nut, Hex M8 - 1.25
-(Purchase locally)
Bracket, Support Eng/Muffler
Washer, 8.4 x 22.2 x 3
Washer, 0.34 x 1 x 10
-(Purchase locally)
SBHC, 3/8-16 x 7/8"
HHCS, 5/16 - 24 x 9.29
Wire, #16, Red
HHCS, M8 - 1.25 x 45
-(Purchase locally)
Bracket, Muffler
Gasket, Exhaust
HHCS, M8 - 1.25 x 25
-(Purchase locally)
Muffler
Nut, M8 Flange Serrated
Screen, Spark Arrest
Decal, Ground
Kit, Vibration Mount
Screw, Wing M6 - 1.0 x 16
Assy., Heat Shield
Cap
Taptite, M5 - 0.8 x 10
HHCS, M6-1.0 x 12
-(Purchase locally)
HHCS, 5/16 - 18 x 3/4
-(Purchase locally)
Kit, Vibration Mount
Decal, Warning, Exhaust
Decal, Warning Exhaust
Nut, 1/4 - 20
-(Purchase locally)
Washer, 1/4 Lock
-(Purchase locally)
Cover, RBC Plastic with Cap
LINE, Fuel
-(cut to fit)
Screw, 12 - 24 x 1/2 Thread Forming
Crimptite, 10-24 x 1/2
Screw, Self Driller, 12-14 x 7/8
Bracket, Starter
Kit, Hardware, Fuel Tank
Valve, Fuel
Decal, Neutral Bonded
SOLENOID, Starter
Assy., Tank Fuel
-(Includes Items 41, 50, 51, 52, 53, 55 & 56)
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Main Unit
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030344-0
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Main Unit
REF NO
PART NO
45
46
189135GS
-----
47
48
50
51
52
53
54
55
56
57
77395GS
195373GS
188333GS
194984GS
94480GS
192724GS
194448GS
197798GS
202997GS
-----
58
59
60
61
68
69
70
71
73
74
75
76
77
78
81
99
900
204726GS
189164GS
204594GS
B4300GS
195680GS
193463GS
87799GS
196626GS
192351GS
193347GS
196627AGS
185939KGS
196627BGS
189302MGS
196627EGS
189759GS
-----
QTY
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204913GS
204914GS
204915GS
B4177GS
191895DGS
206764GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Cap, Tank Fuel
HHCS, M8 - 1.25 x 12
-(Purchase locally)
Nut, M6 Flange Lock
Wire, Ground
Decal, Instruction Fuel Level
Decal, Warning, French
Decal, Start Instructions
Gauge, Fuel
Kit, Insulation w/Clip
Decal, Fuel Shutoff
Decal, Co Warning
HHCS, M6 - 1.0 x 12
-(Purchase locally)
Assy, Control Panel
Palnut, 3/16
Heatsheild
Hhs, 1/4 - 20 x 1/2, Trilobular
Tray, Battery
Battery
Switch, Rocker On/Off
Assy, Jack, Coax, DC
Lug, 1/4, #22/18
Kit, Hardware Battery
Wire-A, #13, Red
Wire, #55 Blk
Wire-A, #13B, Red
Wire, #13 Red
Wire-A, #0, Blk
Kit, Fuel Repair Valve
Engine
-Contact Engine Manufacturer
Manual, Operator’s, English
-Parts Not Illustrated
Manual, Operator’s, Spanish
-Parts Not Illustrated
Manual, Operator’s, French
-Parts Not Illustrated
Charger, Battery
-Parts Not Illustrated
Cordset
-Parts Not Illustrated
Kit, Decal Service
-Parts Not Illustrated
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Wheel Kit
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030344-0
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Wheel Kit
REF NO
PART NO
1
2
201563GS
-----
3
4
5
191267RGS
191265GS
-----
6
7
8
9
10
67989GS
203977GS
198669GS
B193200GS
-----
11
12
B4135GS
-----
13
-----
14
-----
QTY
203979GS
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wheel
Washer, 5/8"
-(Purchase locally)
Axle, 5/8"
E-Ring
HHCS, M8 1.25 x 20
-(Purchase locally)
Nut, M8, Flange Serrated
Assy, Support
Grip
Assy, Handle with Grip
Nut, M8 - 1.25, Nylok
-(Purchase locally)
Pin, Handle
Washer, 1.2 x 0.346 x 0.03, Nylon
-(Purchase locally)
HHCS, M8 - 1.25 x 45
-(Purchase locally)
Washer, Flat, 5/16 - M8
-(Purchase locally)
Sub-Kit, Hardware
-Parts Not Illustrated
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Wiring Diagram
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030344-0
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Wiring Diagram
REF NO
PART NO
---
---------
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Wiring Schematic
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030344-0
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Wiring Schematic
REF NO
PART NO
---
---------
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
22-Jul-2021

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