Simplicity 1N168A, 8,000 Watt Dayton Manual

Add to my manuals
17 Pages

advertisement

Simplicity 1N168A, 8,000 Watt Dayton Manual | Manualzz

Mfg. No: 9862-1

1N168A, 8,000 Watt Dayton

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Cradle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9862-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 22-Jul-2021

30

31

35

36

26

27

28

29

37

38

39

40

20

21

22

23

24

25

14

15

16

17

18

19

7

8

5

6

3

4

1

2

9

11

12

13

QTY DESCRIPTION

94182

95906

43437

80409

68868

83970

96061

84134

74191

93929

-----

-----

-----

-----

1

1

1

1

1

1

1

1

1

4

12

16

2

12

Control panel

Control box

120/240 volts, 30-amp Locking type outlet

120-volt, 20-amp GFCI duplex outlet

120-volt, 30-amp Locking type outlet

System control board

Engine harness assembly

Rubber grommet connector

250-volt, 50-amp outlet

1/2" Long Hex stand off

M4-0.7 Hex nut

-Standard hardware item, available locally.

#8 Lockwasher

-Standard hardware item, available locally.

M3-0.5 x 10mm Screw

-Standard hardware item, available locally.

M4-0.7 x 10mm Screw

-Standard hardware item, available locally.

-----

-----

66817

-----

75207-A

82538

----Not F

-----

4

4

1

2

-----

-----

75207

74190

92953

-----

94117

84028

77604

-----

-----

64525

-----

84135

4

5

1

2

1

1

1

4

2

1

2

4

8

2

12 #8 Flatwasher

-Standard hardware item, available locally.

1

2

12 #8 Shakeproof washer

-Standard hardware item, available locally.

Illuminated switch or Reproduction

-Standard hardware item, available locally.

30-amp Circuit breaker

On-off switch

M3-0.5 x 20mm Screw

-Standard hardware item, available locally.

M5-0.8 x 12mm Screw

-Standard hardware item, available locally.

M5 Lockwasher

-Standard hardware item, available locally.

M5 Flatwasher

-Standard hardware item, available locally.

20-amp Circuit breaker

120 volts, 20-amp Locking type outlet

50A, 3-pos. Terminal block

M4-0.7 x 20mm Screw

-Standard hardware item, available locally.

Idle control board

Idle control transformer

Hour meter

M3-0.5 Hex nut

-Standard hardware item, available locally.

M3-0.5 x 16mm Screw

-Standard hardware item, available locally.

3/4" Hex stand off

#6-32 x 3/8" Tap screw

-Standard hardware item, available locally.

Rubber grommet

5

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9862-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 22-Jul-2021

16

17

18

19

7

8

5

6

3

4

1

2

9

10

11

12

14

15

35

36

37

38

28

30

31

32

24

25

26

27

20

21

22

23

40

41

42

46

47

48

49

50

43

44

45

QTY DESCRIPTION

85110

98216

77304

78512

80270

78299

90878

35097

78831B

93615

92558

83465

-----

-----

-----

-----

1

6

1

1

2

1

1

1

1

4

4

1

6

12

6

4

16 HP V-Twin engine

Heat shield

Engine support

Alternator support

Fuel shut-off valve

Fuel valve bushing

Fuel tank cap

Vibration mounts

M6-1.0 x 60mm Capscrew

Fuel tank

Cradle

Fuel tank mtg. grommet

3/8"-16 x 3/4" Capscrew

-Standard hardware item, available locally

3/8" Lockwasher

-Standard hardware item, available locally

3/8"-16 Hex nut

-Standard hardware item, available locally

3/8"-16 x 1/4" Capscrew

-Standard hardware item, available locally

-----

-----

94205

86494

26850

143-53621

Not F

2

1

23762

15

1

1

1

77282

-----

-----

78289

45000

44951

84650

96716

95920

95921

-----

79661H

77581

92982

94220

92758

77816

62265

84132

93826

-----

4

4

1

1

1

3

1

1

2

1

1

1

1

1

1

4

1

1

1

1

1

2

4

M8-1.25 x 20mm Capscrew

-Standard hardware item, available locally or Reproduction

Control panel assembly

M6-1.0 x 16mm Wing screw

M6 Shakeproof washer

Ground wire

No. 10 Self-driller capscrew

No. 10 Shakeproof washer

Engine decal

Airbox V-Twin decal

Danger! Stop! decal

SCREW

Data plate decal

Caution! Hot Muffler decal

Rubber grommet

Idle control power module

Start Instruction Decal

M6 Lockwasher

-Standard hardware item, available locally

Starter Switch

1/4"-20 x 3/4" Screw

-Standard hardware item, available locally

1/4"-20 Hex Nut

-Standard hardware item, available locally

Starter Switch Bracket

1/4"-20 x 7" Bolt

Battery hold down bar

Battery tray

Nylon washer

Stepper motor-to-bell Crank linkage

Bell crank-to-throttle linkage

#10-32 x 3/4" Capscrew

-Standard hardware item, available locally

7

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9862-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 22-Jul-2021

67

69

70

71

72

63

64

65

66

73

59

60

61

62

74

75

51

52

53

54

55

56

57

58

QTY DESCRIPTION

-----

-----

62265

92102

95350

95349

95348

-----

-----

74041

94391

-----

1

1

1

1

1

1

4

4

2

1

2

M5 Flatwasher

-Standard hardware item, available locally

M5 Lockwasher

-Standard hardware item, available locally

Rubber grommet

Stepper motor

Stepper motor bracket

Adjust plate

Bell crank

M6 Lockwasher

-Standard hardware item, available locally

M6-1.0 x 10mm Capscrew

-Standard hardware item, available locally

M5-0.8 x 20mm Screw

Louvered panel

1/4" Washer

-Standard hardware item, available locally

Starter wire assembly

Battery wire assembly

Ground wire assembly

Spacer

18253621

18353621

18453621

96378

96717

73054

93074

98214

-----

-----

Not F

-----

2

2

86495

1

1

1

1

5

1

1

1

1

Spring or Reproduction

Heat shield

Heat shield bracket

#10-24 x 3/8"

-Standard hardware item, available locally

7/16"-14 x 3/4" Hex bolt

-Standard hardware item, available locally

7/16" Flatwasher

-Standard hardware item, available locally

Thread locker

Copyright © Briggs & Stratton. All Rights reserved

9 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9862-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 22-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Diagram/Schematic Only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

11 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9862-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 22-Jul-2021

2

8

9

6

7

3

4

5

10

11

12

16

19

22

23

24

13

14

15

25

26

-----

66365G

92553

65791

67451

51810

94986G

66825B

67022

66449K

-----

65795

66849

66386

74908

78388

81887D

52618

-----

66849A

81917

Not F

1

1

1

2

4

1

2

1

2

1

1

1

1

1

1

1

1

1

4

4

QTY DESCRIPTION

4 5/16"-24 x 3/4" Screw

-Standard hardware item, available locally

Engine adaptor housing

Rotor assembly

Ball bearing

Flat washer (special)

5/16"-24 x 11" Rotor bolt

Stator assembly

Rear bearing carrier

Bearing carrier grommet

M6-1.0 x 20mm Stator bolt

M6 Lockwasher

-Standard hardware item, available locally

Battery charge rectifier

M5-0.8 x 16mm Screw

Brush holder assembly

M5-0.8 x 10mm Screw

Rear bearing carrier panel

Alternator wrapper 81887

M5-0.8 x 12mm Screw

M5-0.8 Locking nut

-Standard hardware item, available locally or Reproduction

Roll pin

Copyright © Briggs & Stratton. All Rights reserved

13 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9862-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 22-Jul-2021

11

12

13

7

8

5

6

9

3

4

1

2

10

93393B

89742

93693B

87005

89635

93394

27007

42909

-----

-----

39253

-----

39287

2

1

QTY DESCRIPTION

1

1

2

1

7

1

2

1

2

2

4

Handle

Wheel

Axle

Retaining pin

Wheel spacer

Support leg

Vibration mount

M8-1.25 x 30mm Hex head capscrew

M8 Lock nut

-Standard hardware item, available locally

5/8" Wheel washer

-Standard hardware item, available locally

M8-1.25 x 20mm Hex head capscrew

5/16" Vibration mounting washer

-Standard hardware item, available locally

M8-1.25 x 45mm Hex head capscrew

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

15 22-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement

Table of contents