Simplicity T4000 Manual

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Simplicity T4000 Manual | Manualzz

Mfg. No: 5502-2

T4000

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

Electrical Schematic And Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Repair Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5502-2 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 22-Jul-2021

--

--

-----

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QTY DESCRIPTION

Wiring Diagram/Schematic only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5502-2 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 22-Jul-2021

1

21

22

23

24

18

19

20

25

26

27

12

13

14

15

16

17

32

33

34

35

36

28

29

30

31

2

3

4

5

6

7

8

9

10

11

QTY DESCRIPTION

58889

75207

22264

51715

23365

75475

25433

75431

50190

44357

44331

77701A

77701

75981

68759

78258

78259

76516

78262

78260

78261

77398

75987

77840

76222

70642

52858

70644

43873

60220F

22097

43874

24489

75985

78996

44338

44395E

79569

22336

22129

1

4

2

4

1

4

2

1

1

2

4

12

1

1

1

1

1

1

1

1

5

ENG. - TECUMSEH 8HP, FOR MODEL 5502-0

ENG. - TECUMSEH 8HP, FOR MODEL 5503-0

ENG. - BRIGGS & STRATTON 8HP FOR MODEL 5504-0

ENG. - BRIGGS & STRATTON 8HP FOR MODEL 5505-0

ENG. - BRIGGS & STRATTON 8HP FOR MODEL 5506-0

ENG. - BRIGGS & STRATTON 8HP FOR MODEL 5507-0

ENG. - BRIGGS & STRATTON 8HP FOR MODEL 5508-0

CRADLE FOR MODELS 5502-0, 5508-0, 5504-0, 5506-0

CRADLE

PPHMS-M8-1.25 x 40 LONG

VIBRATION MOUNT-45 DEG.

NUT, FLANGE LOCK-M8-1.25

PPHMS-M8-1.25 x 20 LONG

HOUSING, ENG. ADAPTOR

HOUSING, ENG. ADAPTOR

WASHER, LOCK-1/4"

1

1

1

16

BACK, PANEL SHROUD

SCREW (TAPTITE) NO. 10-32 x 3/8"

STATOR ASSEMBLY

STATOR ASSEMBLY or BAR, STATOR BOLT

BOLT, STATOR

RECTIFIER ASSEMBLY

CAPSCR., HEX HD. - 5/16" - 24 x 3/4"

WASHER, LOCK - 5/16"

ROTOR ASSEMBLY

1 ROTOR ASSEMBLY

24049

44943

1

1

BEARING, ROTOR Reproduction

75971 1 SHROUD, PANEL

44723 1 BRUSH HOLDER ASSEMBLY

25105 2 SCREW (SIMS) NO. 6-32 x 1/4"

3

4

1

4

4

1

2

1

1

1

1

1

1

1

1

BOLT, ROTOR - 5/16" - 24 x 8.5 LONG

WASHER, FAN RETAINER

COVER, COOLING FAN

FAN, COOLING

SUPPORT, ALTERNATOR

SUPPORT, ALTERNATOR

PANEL, RECEPTACLE

RECEPTACLE - 120V. 20AMP. (DUPLEX)

RECEPTACLE - 240V. 15AMP.

BREAKER, CIRCUIT 20AMP.

WASHER, LOCK-M4

NUT, HEX-M4-0.7

WASHER, SERRATED M4

SCREW, PAN HD. MACH M4-0.7 x 10 LONG

LUG, GROUNDING

Quantity only for models with Tecumseh engine. Models: 5502-0, 5503-0

Quantity only for models with Briggs & Stratton engine. Models; 5504-0, 5505-0, 5506-0, 5507-0, 5508-0, 5569-0

Quantity only for models with 5-gal. plastic tank. Models 5503-0, 5505-0, 5507-0, 5569-0

Copyright © Briggs & Stratton. All Rights reserved

7 22-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5502-2 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 22-Jul-2021

45

46

47

48

49

50

41

42

43

44

37

38

39

40

22769

38150

24911

10953261

27482

77374

78824

56892

78299

78298

78831

78830

77395

78951A

78951B

QTY DESCRIPTION

4

1

1

4

4

1

1

1

2

1

1

1

1

1

5

#10 SHAKEPROOF

#8 FLAT WASHER

SCREW, TAPTITE #8 x 3/8"

GROUND WIRE

WASHER, SHAKEPROOF - 5/16"

FUEL TANK

CAP, FUEL TANK

SCREW, CRIMPTITE - #10-24 x 3/8"

BUSHING, PLASTIC TANK

VALVE, PLASTIC TANK

SCREW, HEX-M6-1.0 x 55 LONG

WASHER, SPECIAL BLACK

NUT, HEX-LOCK-M6

HEAT SHIELD B&S FOR MODELS - 5505-0 & 5507-0, 5569-0

HEAT SHIELD TEC. FOR MODEL 5503-0 or

Not F

Reproduction

Quantity only for models with Tecumseh engine. Models: 5502-0, 5503-0

Quantity only for models with Briggs & Stratton engine. Models; 5504-0, 5505-0, 5506-0, 5507-0, 5508-0, 5569-0

Quantity only for models with 5-gal. plastic tank. Models 5503-0, 5505-0, 5507-0, 5569-0

Copyright © Briggs & Stratton. All Rights reserved

9 22-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

22-Jul-2021

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