Simplicity 10,000 Watt BSPP Home Generator System Manual

Parts Manual Mfg. No: 1679-0 10,000 Watt BSPP Home Generator System Copyright © Briggs & Stratton. All Rights reserved 22-Jul-2021 Table Of Contents Model Components Page Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulation Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transfer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagram - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagram - Transfer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Schematic - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Schematic - Transfer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 3 4 6 8 10 12 16 18 20 22 24 26 n o 22-Jul-2021 Alternator Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 4 Mfg. No: 1679-0 n o 22-Jul-2021 Alternator REF NO PART NO 1 2 3 4 5 6 7 8 9 11 12 B4906GS B4907GS B4908GS B4909GS B4910GS 187049GS B4912GS B4913GS B4914GS B4916GS 191297GS 14 15 16 17 18 19 B4919GS B4920GS 49820GS 188928GS 22473GS 49813GS QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION SHIELD, Front GRID, Front BOLT BOLT ASSY, Housing PLUG, Domed COVER, Blind End COVER,Top Black CAPACITOR CAPACITOR, Diode + Varistor + EMC ASSY, Rotor -(Includes Item 11) SCREW SCREW NUT, Lock CONNECTOR, 6-Pin WASHER NUT r o e R o r p 5 u d i t c n o 22-Jul-2021 Control Panel Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 6 Mfg. No: 1679-0 n o 22-Jul-2021 Control Panel REF NO PART NO 1 2 3 4 5 6 7 8 190805GS B4776GS B4799GS 65795GS H185967GS 77604GS B5111GS 190818JGS 190818GGS B4893GS B4867GS 57345GS 186413GS B4300GS 87799GS B5133GS 186443GS 32300GS 22676GS 22264GS 51715GS 23364GS 49226GS 23897GS 51716GS 43182GS 51714GS 187060GS 186640GS 186640GS 36902GS 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION CONTROL PANEL, with Silk Screen TRANSFORMER STRIP,Terminal RECTIFIER, Battery Charge BULKHEAD, Engine Side METER, Hour BOARD, Control BREAKER, Circuit, 50 A BREAKER, Circuit, 40 A BRACKET, Resistor RESISTOR NEUTRAL, 4 Prong STANDOFF, Control Board BOLT, Swage SWITCH, Set Exercise DIODE, Light SWITCH,Auto/Off/Manual HOLDER, Fuse FUSE, 15 A AGC WASHER, Lock NUT WASHER WASHER, Lock WASHER NUT WASHER, Lock NUT CLAMP, Cable DECAL, Caution Electrical Shock DECAL, Control Panel Fault Description SCREW r o e R o r p 7 u d i t c n o 22-Jul-2021 Enclosure Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 8 Mfg. No: 1679-0 n o 22-Jul-2021 Enclosure REF NO PART NO 1 2 3 4 186564GS H185972GS 186061GS 191410GS 5 6 7 186049GS 189792GS 191408GS 8 9 10 B4300GS H185968GS 191409GS 11 13 14 15 16 H185965GS H185966GS B5053GS 186172GS 191406GS 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 H186046GS H187234GS H185963GS H186047GS H185969GS H185964GS H187235GS 74908GS B4986GS 186173GS H185967GS 186065GS B4889GS H186760GS 29745GS 185976GS 22131GS 22237GS 22241GS 187060GS 186202GS 186277GS B5082GS 22097GS 49813GS 186790AGS 186345GS 186642GS 186827GS 28739AGS 26850GS 186174GS 187008GS QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION PAD, Foundation Base w/ Holes BASE, Mounting BUSHING, Stem ASSY, Door,Alt., SRV -(includes 2 of item 3, 1 of item 5) HANDLE, Door, Recessed Pull SCREW ASSY, Corner, RH, SRV -(includes insulation) BOLT, Swage BAFFLE, Horizontal,Alt. Side ASSY, Corner, LH, SRV -(includes insulation) PANEL, Muffler Air Out BULKHEAD,Alternator Side KEY, Lock ASSY, Lock/Doors ASSY, Door, SRV -(includes insulation, 2 of item 3, 1 of item 5) RAIL, Support Upper Front/Back ROOF, with Insulation CORNER, Engine Air Inlet Right RAIL, Support Upper Engine Side DOOR, Engine Air Inlet CORNER, Engine, Left Side BAFFLE, with Insulation SCREW DECAL, Ground BUSHING, Snap BULKHEAD, Engine Side SEAL, Foam Engine Air Inlet SEAL, Foam Alternator Air Inlet COVER, Control Panel SCREW PLUG, Hole WASHER WASHER, Lock NUT CLAMP, Nylon CLAMP, Nylon WIRE HARNESS, Engine DECAL, Danger High Voltage WASHER, Lock, Split, 1/4" NUT WIRE, Ground,To Control Panel LUG, Ground DECAL, LP/Natural Gas DECAL,Terminal Strip WRAP,Tie WASHER, Ext. M6 - 1/4" Shakeproof CAMBAR, Lock KIT, Door Seal -Not Illustrated r o e R o r p 9 u d i t c n o 22-Jul-2021 Insulation Set Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 10 Mfg. No: 1679-0 n o 22-Jul-2021 Insulation Set REF NO PART NO 1 2 3 4 5 6 7 8 H187234GS 186188GS H186030GS H185966GS 186186GS B4772GS H185968GS 191406GS 9 10 11 12 13 189144GS H185972GS 186641GS 186646GS 191408GS 14 17 186351GS 191409GS 18 19 20 21 186643GS H186038GS 77816GS 186352GS QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION ROOF, with Insulation INSULATION, Baffle Alt. Side BASE, Muffler Box BULKHEAD,Alternator Side INSULATION, Bulk Head Alt. End CLIPS, Dart BAFFLE, Horizontal,Alt. Side ASSY, Door, SRV -(includes insulation) DECAL, Unit BASE, Mounting DECAL, Operation Instructions DECAL,Warning Engine Can Start ASSY, Corner, RH, SRV -(includes insulation) INSULATION, Muffler Box ASSY, Corner, LH, SRV -(includes insulation) DECAL, Fuel Inlet BOX, Muffler DECAL, Hot Muffler INSULATION, Muffler Base r o e R o r p 11 u d i t c n o 22-Jul-2021 Main Unit Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 12 Mfg. No: 1679-0 n o 22-Jul-2021 Main Unit REF NO PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 35 36 37 38 39 40 41 42 44 45 46 47 48 49 50 51 52 53 54 ~NSP 22259GS 22129GS 48031JGS 492932S H186285GS 186071GS 186430GS 25017GS 22237GS 38353GS H185972GS 22531GS 92609GS 29745GS 22241GS 51754GS 187032GS H185957GS 22127GS 186152GS 57822GS H185966GS 186647GS H189952GS B4300GS 42907GS 188574GS 188443GS 22131GS 188573GS 186070GS 186148GS 186151GS 38750GS 190866GS 186150GS B4773GS 191409GS 26850GS B4769GS 186375GS 185955GS 187049GS 49813GS 22097GS 22473GS H186125GS H186030GS 56893GS 22264GS QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION ENGINE NUT, 5/16 - 18 WASHER, Lock CLIP, Hoseband FILTER, Oil PAN, Engine Mounting VALVE, Oil Drain HOSE, Oil Drain SCREW WASHER, Lock MOUNTS,Vibration BASE, Mount SCREW MOUNTS,Vibration SCREW NUT SCREW WASHER SUPPORT,Alt. NUT, Hex, 1/4-20 HOSE, Gas Regulator to Engine CLAMP, Hose BULKHEAD,Alternator Side DECAL, Outdoor Use Only STRAP, Battery Hold Down BOLT, Swage SCREW CABLE, Battery Positive BATTERY, with Hardware WASHER CABLE, Battery Negative WASHER, Fiber HOSE, Gas - regulator ELBOW, Brass SCREW REGULATOR, Gas Fuel ELBOW, Brass SOLENOID, Gas Fuel ASSY, Corner, LH, SRV WASHER, Ext. M6 - 1/4" Shakeproof CONTACTOR, Starter CLAMP, Hose STUD, Muffler Mount PLUG, Dome NUT WASHER, Lock, Split, 1/4" WASHER BRACKET, Muffler BASE, Muffler Box SCREW WASHER, Lock r o e R o r p 13 u d i t c n o 22-Jul-2021 Main Unit Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 14 Mfg. No: 1679-0 n o 22-Jul-2021 Main Unit REF NO PART NO 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 -- 186790BGS 805024 185900GS 186062GS 86307GS B4260GS 186242GS 186205GS 27772GS 186206GS B4268GS 22511GS H186320GS H186038GS 193683GS 22471GS 185939CGS 23152GS 27482GS 186790CGS 186649GS B4986GS 186551GS 26915GS 40976GS 45771GS 187277GS H189951GS 96924GS 49820GS 59637GS 96137GS 189295GS A6344GS 189294GS B3518GS QTY F t o N -- 190838GS -- 190839GS -- B5053GS -- B5478GS -- 190824GS -- 191041GS -- 275368 Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION WIRE, Ground MANIFOLD, Gasket MANIFOLD, Exhaust GASKET, Manifold, Muffler SCREW DISK,Air Blocker SCREW SWITCH,Thermodisk Oil Temp. WASHER, Lock PLATE, Oil Temp Switch ALTERNATOR SCREW DEFLECTOR, 45° Muffler Box BOX, Muffler KIT, Muffler/Manifold with Hardware NUT CABLE, Starter SCREW WASHER WIRE, Ground DECAL, Oil Drain DECAL, Ground, Green INSULATION, Fuel Hose NIPPLE SCREW NUT SCREEN, Spark Arrestor w/ screws TRAY, Battery Support J-BOLT NUT, Locking Hex SCREW PLUG WASHER FITTING, Barbed E-RING CAP, Funnel, Oil Bottle -(Not Illustrated) MANUAL, Installation -(Not Illustrated) MANUAL, Owners -(Not Illustrated) ASSY, Key -(Not Illustrated) PAINT,Touch-Up -(Not Illustrated) HOSE, Flex -(Not Illustrated) KIT, LED Remote -(Not Illustrated) MANUAL, Engine -(Not Illustrated) r o e R o r p 15 u d i t c n o 22-Jul-2021 Transfer Switch Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 16 Mfg. No: 1679-0 n o 22-Jul-2021 Transfer Switch REF NO PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 189872GS B4858GS B4857GS 55822GS 22264GS 51715GS B4854GS 189916GS 75476GS 185890GS 51676GS B5052GS 191181GS 191180GS 190980GS 190850GS QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION LOADCENTER HOLDER, Fuse, 30 A FUSE, 2 AMP, 600 VAC SCREW WASHER, Lock NUT TERMINAL, SLS, 14-6 AWG BAR, BUS, Copper SCREW RELAY, 50 A SCREW TERMINAL, Strip, 3 Pole DECAL, Set DECAL, Set DECAL, Set DECAL,ATS, BSPP r o e R o r p 17 u d i t c n o 22-Jul-2021 Wiring Diagram - Standby Generator Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 18 Mfg. No: 1679-0 n o 22-Jul-2021 Wiring Diagram - Standby Generator REF NO PART NO QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION r o e R o r p 19 u d i t c n o 22-Jul-2021 Wiring Diagram - Transfer Switch Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 20 Mfg. No: 1679-0 n o 22-Jul-2021 Wiring Diagram - Transfer Switch REF NO PART NO QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION r o e R o r p 21 u d i t c n o 22-Jul-2021 Wiring Schematic - Standby Generator Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 22 Mfg. No: 1679-0 n o 22-Jul-2021 Wiring Schematic - Standby Generator REF NO PART NO QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION r o e R o r p 23 u d i t c n o 22-Jul-2021 Wiring Schematic - Transfer Switch Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 24 Mfg. No: 1679-0 n o 22-Jul-2021 Wiring Schematic - Transfer Switch REF NO PART NO QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION r o e R o r p 25 u d i t c n o 22-Jul-2021 Hardware Identification & Torque Specifications Torque Specification Chart Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 8.8 Class 5.6 Class 8.8 in/lbs Size Of Hardware ft/lbs M3 M4 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 5.88 13.44 26.4 44.64 5.2 7.7 15 26 42 64 89 126 169 217 320 435 590 759 988 10.9 Nm. Nm. in/lbs ft/lbs .56 1.28 2.50 4.3 7.1 10.5 21 36 58 88 121 171 230 295 435 590 800 1030 1340 13.44 30.72 60.96 7.3 12.1 17.7 35 61 101 147 202 290 390 497 733 995 1349 1740 2249 1.28 19.2 2.90 43.44 5.75 5.97 9.9 10.3 16.5 16.9 25 24 50 48 83 86.2 136 132 210 200 287 275 405 390 559 530 708 375 995 1032 1350 1401 1830 1902 2360 2441 3050 3163 SAE Grade 2 Class 12.9 Size Of Hardware Nm. in/lbs ft/lbs Nm. 1.80 4.10 8.10 14 23 34 67 117 185 285 390 550 745 960 1400 1900 2580 3310 4290 22.92 52.56 7.15 12.1 19.9 29 59 103 162 250 346 486 656 840 1239 1681 2278 2935 3798 2.15 4.95 9.7 16.5 27 40 81 140 220 340 470 660 890 1140 1680 2280 3090 3980 5150 20 10 30 40 50 60 80 70 Body Length Screw, M8- 1.25 x 25 Thread Diameter (mm) Threads Inside Diameter (in) per inch 1/4 1/2 3/4 1 2.1 2.3 3.1 3.5 7.6 8.6 15.0 16.3 27.2 31.3 40.8 47.6 68.0 74.8 88.4 102.0 122.4 136 217.6 244.8 190.4 210.8 299.2 326.4 Body Length (mm) Body Length (in) in/lbs ft/lbs 30 31 43 49 8 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 400 440 580 640 SAE Grade 8 Nm. in/lbs ft/lbs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.4 41 43 60 68 12 14 25 29 45 50 70 80 110 120 150 170 220 240 386 420 600 660 900 1,000 4.6 4.9 6.8 7.7 16.3 19.0 34.0 34.0 61.2 68.0 95.2 108.8 149.6 163.2 204.0 231.2 299.2 326.4 525.0 571.2 816.0 897.6 1,244.0 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Screw, 1/2- 16 x 2 Nut, 1/2-16 0 Distance between threads (mm) Threads per inch Thread Diameter (mm) Body Diameter 19 20 27 31 66 76 11 12 20 23 30 35 50 55 65 75 90 100 160 180 140 155 220 240 SAE Grade 5 Nm. 100 90 Body Diameter Nut, M8 in/lbs ft/lbs 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 No Marks Hardware Grade 12.9 Class 10.9 in/lbs ft/lbs FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 4 Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm). Lockwasher Carriage Bolt Hex Nut Wrench & Fastener Size Guide 1/4” Bolt or Nut Wrench—7/16” 5/16” Bolt or Nut Wrench—1/2” 3/8” Bolt or Nut Wrench—9/16” M6 Bolt or Nut Wrench—10mm M8 Bolt or Nut Wrench—13mm M10 Bolt or Nut Wrench—17mm 7/16” Bolt or Nut 1/2” Bolt or Nut Wrench (Bolt)—5/8” Wrench—3/4” Wrench (Nut)—11/16” M12 Bolt or Nut Wrench—19mm M14 Bolt or Nut Wrench—22 mm Copyright © Briggs & Stratton. All Rights reserved 22-Jul-2021
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