Simplicity 10,000 Watt Briggs & Stratton Manual

Parts Manual
Mfg. No: 030207-01
10,000 Watt Briggs & Stratton
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Alternator (200891). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel (200889). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit (317669). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit (200892). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram (199939WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic (199939WS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4
6
8
14
16
18
20
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Alternator (200891)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030207-01
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Alternator (200891)
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
209599GS
191952GS
191953GS
186060GS
----66449LGS
66849GS
66386GS
205858GS
81917GS
65791GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
ADAPTER, Alternator
ROTOR
STATOR
CARRIER, Bearing
* WASHER, Lock, 1/4-M6
SCREW
TAPTITE, M5 - 0.8 x 16
BRUSH ASSEMBLY
REGULATOR, Voltage
PIN
BEARING
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Control Panel (200889)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030207-01
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Control Panel (200889)
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
199022BNGS
201864GS
----------------90418GS
191480BGS
191480AGS
82538GS
78653GS
----------------B4262GS
75207GS
43437GS
68868GS
74190GS
68759GS
----195406GS
64525GS
62265GS
92953GS
----84028GS
--------87962GS
77314GS
188632GS
194273GS
199532GS
199528GS
QTY
DESCRIPTION
PANEL, Control
BOX, Control Panel
* WASHER, Flat, #10 - M5
* LOCKWASHER, M5
* SCREW, Phillips Head, M5 - 0.8 x 12
* WASHER, Shakeproof, M6 - 1/4
OUTLET, 12V DC Snap
BREAKER, Circuit, 40A, 2P
BREAKER, Circuit, 30A, 2P
SWITCH, On/Off
SWITCH, On/Off
* WASHER, Shakeproof, Int. #8
* WASHER, Flat, M4
* LOCKWASHER, M4
* NUT, M4 - 0.7
OUTLET, 125/250V 50A
BREAKER, Circuit, 20A
OUTLET, 120/240V, TL30A
OUTLET, 120V, 30A
OUTLET, 120V, 20A
OUTLET, 120V, 20A, Duplex
* PHTS, 6 - 32 x 3/8"
BOARD, Idle Control
STANDOFF, Hex, 3/4"
GROMMET
TERMINAL, Block
* PPHMS, M4 - 0.7 x 20
TRANSFORMER, Idle Control
* LOCKWASHER, M3
* PHMS, M3 - 0.5 x 10
BREAKER, Circuit, 10A
RELAY
BOOT, Rubber Wire Outlet
TUBING
STRIP, Dual Row, TPA, 6 Circuit
CONNECTOR
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Footnotes:
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
7
23-Jul-2021
Main Unit (317669)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030207-01
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Main Unit (317669)
REF NO
PART NO
1
200968BNGS
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
38353GS
56893GS
190220GS
--------62265GS
96796GS
194208GS
190274BGS
187365DGS
189302SGS
------------77304BNGS
2830598SM
195404GS
93074BRGS
B4986GS
194155GS
87680GS
----194951GS
191190GS
74908GS
------------194543GS
200310GS
--------195422GS
791745
201348GS
B2153GS
192376GS
B4300GS
198221GS
QTY
DESCRIPTION
KIT, Cradle
-(Includes Ref. Nos. 20 & 31)
MOUNT, Vibration
CRIMPTITE, 10-24 x 1/2
ADAPTER, Engine
ALTERNATOR
* NUT, Hex, M8 - 1.25
GROMMET
WASHER, 8.4 x 22.2 x 3
KIT, Hardware, Heatshield
BOLT, Shoulder, 3/8-16 x 1"
CAPSCREW, Hex Head, 5/16-24 x 10.28
WIRE
* CAPSCREW, Hex Head, M8 - 1.25 x 16
* WASHER, Shakeproof, Ext. 5/16
* WASHER, Shakeproof, Ext. M6
SUPPORT, Engine
SCREW
STEPPER MOTOR
SUPPORT, Heatshield
DECAL, Ground
KIT, Vibration Mount
NUT
* CAPSCREW, Hex Head, M6-1 x 40
HEAT SHEILD ASSEMBLY
CAP
TAPTITE, M5 - 0.8 x 10
* CAPSCREW, Hex Head, M8 - 1.25 x 20
* WASHER, Lock, 5/16 M8
* CAPSCREW, Hex Head, M8-1.25 x 25
KIT, Hardware, Throttle Linkage
DECAL, Exhaust Warning
* NUT, 1/4-20
* WASHER, Lock, 1/4
COVER, RBC Plastic w/ Cap
LINE, Fuel
JACK, Coaxial
SCREW, Self Driller, 12-14 x 7/8
SCREW, Thread Forming, 12-24 x 1/2
HHS, Trilobular, 1/4 - 20 x 1/2
KIT, Hardware, Fuel Tank
-(Includes Qty. 4)
VALVE-FUEL
LUG, 1/4
SOLENOID, Starter
FUEL TANK ASSEMBLY
-(Includes Ref. No. 41)
CAP, Tank Fuel
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41
42
43
44
310574GS
192351GS
691656
202954GS
45
314951GS
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Footnotes:
**Contact engine manufacturer for parts and service.
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
9
23-Jul-2021
Main Unit (317669)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030207-01
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Main Unit (317669)
REF NO
PART NO
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
900
--
B4135GS
77395GS
14353621GS
95920GS
188333GS
194984GS
94480GS
194034GS
95349GS
197797GS
202997GS
189759GS
200326GS
----193512GS
95348GS
95921GS
96717GS
690898
----87799GS
90388GS
192985GS
316345GS
----------------315546GS
692099
185939TGS
315017GS
189302RGS
315831GS
200107GS
691513
198800GS
197159GS
200816GS
312236GS
312239GS
794945
B193200GS
94896GS
----BB3061GS
--
QTY
DESCRIPTION
PIN, Handle Release
LOCKNUT, M6
WIRE, Ground
LINKAGE, Stepper Motor
DECAL, Instruction, Fuel
DECAL, Warning
DECAL, Operating Instructions
KIT, Hardware, Fold Down Handle
PLATE, Adjust
DECAL, Fuel Shutoff
DECAL, Warning, CO
KIT, Fuel Valve Repair
CONTROL PANEL
* WASHER, Ext #10, Shakeproof
SUPPORT, Tray Battery
BRACKET, Bell Crank
LINKAGE, Bell Crank
SPRING
CLAMP
* CAPSCREW, Hex Head, M8-1.25 x 16
SWITCH, Rocker
SCREW, M6-1 x 12, Taptite
TRAY, Battery
BATTERY
* CAPSCREW, Hex Head, M6-1.0 x 12
* CAPSCREW, Hex Head, 3/8-16 x 3/4
* WASHER, Lock, 3/8
* NUT, 3/8-16
KIT, Hardware, Battery
MUFFLER
WIRE
HOSE, Vapor
WIRE
CLAMP
BRACKET
BRACKET
DECAL
DECAL
BRACKET
WIRE
WIRE
ARRESTOR, Spark
HANDLE
SCREW
** ENGINE
BOTTLE, Oil
-(Not Illustrated)
BOTTLE, Oil
-(Not Illustrated)
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BB3061BGS
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Footnotes:
**Contact engine manufacturer for parts and service.
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
11
23-Jul-2021
Main Unit (317669)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030207-01
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Main Unit (317669)
REF NO
PART NO
--
B4177GS
--
43438GS
--
37806GS
--
B4767GS
--
93568GS
--
65787GS
QTY
DESCRIPTION
CHARGER, Battery
-(Not Illustrated)
PLUG
-(Not Illustrated)
PLUG
-(Not Illustrated)
COVER, Storage
-(Not Illustrated)
PLUG
-(Not Illustrated)
CABLE, Battery Charger
-(Not Illustrated)
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Footnotes:
**Contact engine manufacturer for parts and service.
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
13
23-Jul-2021
Wheel Kit (200892)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030207-01
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Wheel Kit (200892)
REF NO
PART NO
1
2
3
4
5
--
191267JGS
209885GS
191265GS
----203977GS
200913GS
QTY
DESCRIPTION
AXLE
WHEEL
E-RING, 5/8
* WASHER, 5/8
SUPPORT, Leg
KIT, Hardware, Wheel
-(Not Illustrated)
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Footnotes:
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
15
23-Jul-2021
Wiring Diagram (199939WD)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030207-01
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Wiring Diagram (199939WD)
REF NO
PART NO
---
---------
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Wiring Schematic (199939WS)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030207-01
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Wiring Schematic (199939WS)
REF NO
PART NO
---
---------
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

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