Simplicity 5,000 Watt Briggs & Stratton Manual

Parts Manual
Mfg. No: 030362-0
5,000 Watt Briggs & Stratton
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Alternator (203746). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel (311004). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit (204169). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit (197317). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram (203748W). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic (203748WS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Copyright © Briggs & Stratton. All Rights reserved
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Alternator (203746)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030362-0
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Alternator (203746)
REF NO
PART NO
1
2
209599GS
204105GS
3
4
5
6
7
8
9
203936GS
186060GS
86308CGS
91825GS
66849GS
65791GS
91551GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
ADAPTER, Alternator
ROTOR
-(Includes Item 8)
STATOR
RBC, with O-Ring (p/n 189197)
CAPSCREW, Hex Head, SEMS, M6 - 1.0 x 130
BRUSH ASSEMBLY
SCREW, Taptite,, M5 - 0.8 x 16
BEARING
PIN, Groove
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Control Panel (311004)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030362-0
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Control Panel (311004)
REF NO
PART NO
1
2
3
4
5
6
7
8
--
201571GS
197472GS
201572GS
204079GS
189164GS
202951GS
----202030GS
191481GS
9
10
11
12
204075GS
201678GS
----204078GS
QTY
DESCRIPTION
PANEL, Control
COVER, Outlet
BOX, Control Panel
OUTLET, 120V, 20A
PALNUT, 3/16
LAMP, LED
* SCRW, Tapping, 3 x 6
BREAKER, Circuit, 20A
BOOT, Breaker Circuit
-(Not Illustrated)
OUTLET, 120/240V, TL30A
CONNECTOR, 6 Pin
SCREW, Tapping, M3 - 1/2 x 12
OUTLET, 120V, 20A
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Footnotes:
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
7
23-Jul-2021
Main Unit (204169)
Note: Unless noted otherwise, use the standard torque specifications
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Main Unit (204169)
REF NO
PART NO
1
203524GS
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
--
194150GS
67989GS
190220GS
------------96796GS
198611GS
190274BGS
47480GS
----198763GS
189009GS
695398
----189008GS
----83083GS
B4986GS
194153GS
86494GS
86292GS
197424GS
191190GS
74908GS
199228GS
198700GS
199156GS
199157GS
196830GS
----187117GS
195422GS
791745
----56893GS
--------199433GS
199284GS
41
42
43
44
QTY
DESCRIPTION
CRADLE
-(Includes Ref. Nos. 20 & 31)
MOUNT, Vibration
NUT, Flange Serrated, M8
ADAPTER, Engine
ALTERATOR
* NUT, Hex M8 - 1.25
* TPHMS, M8 - 1.25 x 35
WASHER, 8.4 x 22.2 x 3
SCREW
SCREW
CAPSCREW, Hex Head, 5/16-24 x 7
* CAPSCREW, Hex Head, M8 - 1.25 x 25
KIT, Handle
BRACKET, Muffler
GASKET, Exhaust
* CAPSCREW, Hex Head, M6 - 1.0 x 12 w/LW
MUFFLER
* CAPSCREW, Socket Head, 15/16 - 18 x 3/4
SCREEN, Spark Arrest
DECAL, Ground, Green
KIT, Vibration Mount
SCREW, Wing M6 - 1.0 x 16
SCREW, 10 - 16 x 3/4, Self Drill
SHIELD, Heat
CAP
SCREW, M5-0.8 x 10, Taptite
INSULATION
KIT, Battery Tray w/Insltn
INSULATION
INSULATION
DECAL, Exhaust Warning
* WASHER, Lock, 5/16 - M8
STUD, Double
COVER, RBC, Plastic with Cap
LINE, Fuel
* WASHER, Lock, 1/4
CRIMPTITE, 10-24 x 1/2
* NUT, 1/4-20
* WASHER, Shakeproof, Ext. M6 1/4
KIT, Hardware, Fuel Tank, w/U-Clips
U-CLIPS
-(Optional Accessory)
KIT, Valve, Fuel Tank
* WASHER, Lock, M6
SOLENOID, Starter
FUEL TANK ASSEMBLY
-(Includes Ref. Nos. 41, 50, 51, 52, 54 & 55)
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192980GS
----691656
193668GS
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Footnotes:
** Contact engine manufacturer for parts and service.
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
9
23-Jul-2021
Main Unit (204169)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030362-0
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Main Unit (204169)
REF NO
PART NO
45
46
47
48
49
50
51
52
53
54
55
58
59
60
68
69
70
71
72
73
76
78
900
--
B4363GS
195181GS
----195373GS
185931KGS
188333GS
194799GS
189235GS
207947GS
202997GS
197798GS
201575GS
----198871EGS
199150GS
198711GS
87799GS
198925GS
198871LGS
198871KGS
185931LGS
185931JGS
----204158GS
---
QTY
DESCRIPTION
CAP, Fuel Gauge
INSERT
* NUT, Hex, M6 - 1.0
WIRE, Ground
WIRE
DECAL, Gas Fill
DECAL, Danger
DECAL, Start Instructions
BOLT
DECAL, CO Warning
DECAL, Shut-Off, Fuel
ASSY, Control Panel
* NUT, Palnut, 3/16
WIRE
KIT, Battery Cover w/Insltn
BATTERY
SWITCH, Rocker
JACK, Coaxial
WIRE
WIRE
WIRE, Battery Negative
WIRE, Battery Positive
** ENGINE
MANUAL, Operator's
-(Not Illustrated)
CHARGER, Battery
-(Not Illustrated)
KIT, Decals, Service
-(Not Illustrated)
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B4177GS
203523GS
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Footnotes:
** Contact engine manufacturer for parts and service.
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
11
23-Jul-2021
Wheel Kit (197317)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030362-0
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Wheel Kit (197317)
REF NO
PART NO
1
2
3
4
5
6
7
--
209322GS
B1764GS
191267HGS
----191265GS
67989GS
----197594GS
QTY
DESCRIPTION
WHEEL
SUPPORT, Wheel Kit
AXLE
* WASHER, 5/8
E-RING
NUT, Flange Serrated, M8
* CAPSCREW, Hex Head, M8 - 1.25 x 16
KIT, Hardware
-(Not Illustrated)
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Footnotes:
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
13
23-Jul-2021
Wiring Diagram (203748W)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030362-0
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Wiring Diagram (203748W)
REF NO
PART NO
---
---------
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Wiring Schematic (203748WS)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030362-0
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Wiring Schematic (203748WS)
REF NO
PART NO
---
---------
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

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