Simplicity 8,000 Watt Briggs & Stratton Manual

Parts Manual
Mfg. No: 030334-0
8,000 Watt Briggs & Stratton
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Alternator (204305). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit (204039). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
3
4
6
8
12
14
16
18
n
o
23-Jul-2021
Alternator (204305)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
4
Mfg. No: 030334-0
n
o
23-Jul-2021
Alternator (204305)
REF NO
PART NO
QTY
DESCRIPTION
1
2
186059GS
205174GS
1
1
3
4
5
6
7
8
9
10
11
204285GS
193336GS
66449LGS
----66849GS
66386GS
205858GS
81917GS
65791GS
1
1
4
4
1
1
1
1
1
ADAPTER, Mounting, Alternator
Assy, Rotor
-(Includes Item 11)
Stator
RBC, (with O-Ring, p/n 189197GS)
Bolt, Stator, M6 - 1.0 x 190
* WASHER, Lock 1/4
TAPTITE, M5 - 0.8 x 16
ASSY, Holder, Brush
BOARD, Circuit, System Control
PIN, Roll, 4mm x 10
BEARING
r
o
u
F
d
t
o
o
r
N ep
R
i
t
c
n
o
Footnotes:
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
5
23-Jul-2021
Control Panel
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
6
Mfg. No: 030334-0
n
o
23-Jul-2021
Control Panel
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
198468GS
197472GS
201573GS
191481GS
202033GS
202951GS
197958GS
84198GS
202394GS
202932GS
84543BGS
204075GS
189164GS
204078GS
201678GS
204079GS
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
PANEL, Control
COVER, Flip Outlets
BOX, Control Panel
BOOT, Breaker Circuit
BREAKER, Circuit, 30A
LIGHT, Led Panel
SCREW, 3 x 6, Tapping
CAP, Breaker, Circuit
BREAKER, Circuit, 20A
BAR, Retaining
PPPHS, M3-0.5 x 12
OUTLET, 120/240V, 30A
PALNUT, 3/16
OUTLET, 120V, 20A
HOUSING, 6-Pin, Plug, Ark-les
OUTLET, 120V, 20A
r
o
e
R
o
r
p
7
u
d
i
t
c
n
o
23-Jul-2021
Main Unit (204039)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
8
Mfg. No: 030334-0
n
o
23-Jul-2021
Main Unit (204039)
REF NO
PART NO
QTY
DESCRIPTION
1
M204145GS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
----B92531GS
190220GS
--------B190723GS
96796GS
----190274DGS
187365CGS
189302LGS
----92532GS
710250
----B4206AGS
67989GS
83083GS
B4986GS
194155GS
86494GS
86292GS
194390GS
191190GS
74908GS
--------198222GS
----200310GS
--------195422GS
791745
2
1
1
1
4
1
1
4
4
1
1
4
1
1
4
1
4
1
1
2
1
1
1
1
4
2
2
2
1
1
2
3
1
1
36
37
38
39
40
41
42
43
44
192376GS
56893GS
B2153GS
B196810GS
198221GS
193272GS
200311GS
691656
202954GS
4
2
5
1
1
1
1
1
1
45
189135GS
1
KIT, CRADLE
-(Includes Items 30, 31 & 42)
* WASHER, Lock, 5/16 - M8
Bracket, Support Engine
ADAPTER, Engine
ALTERNATOR
* NUT, Hex, M8 - 1-1/4
Bracket, Support Eng/Muffler
WASHER
WASHER, Flat, 5/16"
SBHCS, 3/8-16 x 7/8 Lg.
HHCS, 5/16 - 24 x 9.29
ASSY, Wire, #16, Red
* CAPSCREW, Hex Head, M8 - 1-1/4 x 16
BRACKET, Muffler
GASKET, Exhaust
* CAPSCREW, Hex Head, M8 - 1-1/4 x 20
MUFFLER
NUT, M8 Flange Serrated
SCREEN, Spark Arrest
DECAL
MOUNT, Vibration
SCREW, Wing M6 - 1.0 x 16
SCREW, 10-16 x 3/4 Self Drill
SHIELD, Heat
CAP
TAPTITE
* CAPSCREW, Hex Head, M6-1 x 12
*CAPSCREW, Hex Head, 5/16-18 x 3/4
Kit, Vibration Mount
* CAPSCREW, Hex Head, M8 - 1-1/4 x 12
DECAL, Caution Hot Muffler
* NUT, 1/4-20
* WASHER, Lock, 1/4
COVER, Rear Bearing
LINE, Fuel
-(Cut to Fit)
SCREW, 12 - 24 x 1/2 Thread Forming
SCREW, 10-24 x 1/2 Crimptite
HHCS, 12 - 14 x 7/8" Self Driller
BRACKET, Starter
KIT, Hardware, Fuel Tank (Includes Qty 4)
VALVE, Fuel (Includes Item 99)
DECAL, Neutral Bonded,Frnch
SOLENOID, Starter
ASSEMBLY, Fuel Tank
-(Includes Items 41, 50, 51, 52, 53, 55 & 56)
CAP, Fuel
r
o
u
F
d
t
o
o
r
N ep
R
i
t
c
n
o
Footnotes:
(Note:* Verify your specific engine model, reference the ID Tag located on your engine.) (Refer to your local Briggs & Stratton distributor for parts and service.
See Alternator Service Section
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
9
23-Jul-2021
Main Unit (204039)
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
10
Mfg. No: 030334-0
n
o
23-Jul-2021
Main Unit (204039)
REF NO
PART NO
QTY
DESCRIPTION
47
48
50
51
52
53
54
55
56
57
58
59
60
61
68
69
70
71
73
74
75
76
77
78
81
99
900
--
77395GS
195373GS
188333GS
194984GS
94480GS
192724GS
194448GS
197798GS
202997GS
----204726GS
189164GS
195537GS
B4300GS
195680GS
193463GS
87799GS
196626GS
192351GS
193347GS
196627AGS
185939KGS
196627BGS
189302MGS
196627EGS
189759GS
246435-0111-B1
203985GS
4
1
1
1
1
1
1
1
1
4
1
4
1
4
1
1
1
1
1
1
1
1
1
1
1
1
NUT
WIRE, Ground
DECAL
DECAL
DECAL
Gauge, Fuel
KIT, Insulation with Clip
DECAL, Fuel Shut Off
DECAL, Warning, CO
*CAPSCREW, Hex Head, M6-1 x 12
Assy., Control Panel
PALNUT, 3/16
Heatsheild
SCREW, Hex Washer Head, Taptite,1/4-20 x 1/2
TRAY, Battery
BATTERY, 12V with Hardware
SWITCH, Rocker On/Off
ASSY, Jack, Coax, DC
LUG, 1/4, #22/18
KIT, Battery Hardware
ASSY, Wire, #13, Red
ASSY, Wire, #55
ASSY, Wire, #13B, Red
CABLE, Red, Battery to Solenoid
ASSY, Wire, #0, Blk
KIT, Fuel Valve Repair
*ENGINE
MANUAL, Operator's
-(Not Illustrated)
OIL
-(Not Illustrated)
CHARGER, Battery
-(Not Illustrated)
Decal, Family CA, EVP
-(Not Illustrated)
KIT, Decal Service
-(Not Illustrated)
--
r
o
u
F
d
t
o
o
r
N ep
R
BB3061BGS
--
B4177GS
--
202179GS
--
205168GS
i
t
c
n
o
Footnotes:
(Note:* Verify your specific engine model, reference the ID Tag located on your engine.) (Refer to your local Briggs & Stratton distributor for parts and service.
See Alternator Service Section
* Items without part numbers are common fasteners and are available at your local hardware store.
Copyright © Briggs & Stratton. All Rights reserved
11
23-Jul-2021
Wheel Kit
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
12
Mfg. No: 030334-0
n
o
23-Jul-2021
Wheel Kit
REF NO
PART NO
1
2
203273GS
-----
3
4
5
191267RGS
191265GS
-----
6
7
8
9
10
67989GS
203977GS
198669GS
B193200GS
-----
11
12
B4135GS
-----
13
-----
14
-----
QTY
203979GS
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
WHEEL
WASHER, 5/8"
-Purchase locally
AXLE, 5/8"
E-RING
HHCS, M8 1.25 x 20
-Purchase locally
NUT, M8, Flange Serrated
ASSY, Support
GRIP
ASSY, Handle with Grip
NUT, M8 - 1.25, Nylok
-Purchase locally
PIN, Handle
WASHER, 1.2 x 0.346 x 0.03, Nylon
-Purchase locally
HHCS, M8 - 1.25 x 45
-Purchase locally
WASHER, Flat, 5/16 - M8
-Purchase locally
KIT, Hardware (Includes Items 2, 4, 5, 6, 10, 11, 12, 13 & 14)
-Items Not Illustrated
r
o
e
R
o
r
p
13
u
d
i
t
c
n
o
23-Jul-2021
Wiring Diagram
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
14
Mfg. No: 030334-0
n
o
23-Jul-2021
Wiring Diagram
REF NO
PART NO
---
---------
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
r
o
e
R
o
r
p
15
u
d
i
t
c
n
o
23-Jul-2021
Wiring Schematic
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
16
Mfg. No: 030334-0
n
o
23-Jul-2021
Wiring Schematic
REF NO
PART NO
---
---------
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
r
o
e
R
o
r
p
17
u
d
i
t
c
n
o
23-Jul-2021
Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project