Simplicity 8,000 Watt Manual

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Simplicity 8,000 Watt Manual | Manualzz

Mfg. No: 9100-1

8,000 Watt

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

A-C Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Control Panel & Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Cradle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Electrical Schematic & Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9100-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 23-Jul-2021

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

17

18

19

20

49410

77218

50190

22237

23152

24049

77321

39654

71791

26902

43844

A24044A

23877D

25105

24488

77324

78806

55275

46852

22129

55277

22336

23484D

Not F

1

1

4

1

1

4

1

1

2

4

1

2

1

2

1

1

1

2

1

8

7

1

3

QTY DESCRIPTION

PLATE, COVER

SCREW, NO. 8-32 x 1/4"

COVER, INSPECTION

BRUSH

HOLDER, BRUSH

SCREW-NO. 6-32 x 1/4"

SCREW-NO. 8-32 x 5/8"

CAPSCREW, HEX HEAD-5/16"-24 x 12.25

CARRIER, REAR BEARING

STATOR ASSEMBLY

WASHER, FLAT-5/16"

WASHER,LOCK-3/8"

CAPSCREW, HEX HEAD-3/8"-16 x 3/4"

BEARING

ROTOR ASSEMBLY

CAPSCREW, HEX HEAD-5/16"-24 x 9.50"

CASTING, ADAPTER

GUARD, FAN

SCREW, NO. 10-32 x 1/4"

WASHER, LOCK-5/16"

SNAP BUSHING 7/8"

Copyright © Briggs & Stratton. All Rights reserved

5 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9100-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 23-Jul-2021

29

30

31

32

33

34

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

5

7

9

12

3

4

1

2

35

36

37

38

39

40

43181

66821

66822

77314

75207B

75207

22661Y

22661Y

74190

66817

65795

27565

74074

22158

22152

33534

22188

22155

77302

77315

68867

63025

68868

63993

74191

51715

22264

70439

75475

38150

23365

23364

75207D

75207-A

1

1

1

2

1

1

1

1

1

1

2

2

6

2

13

1

12

12

1

1

1

13

1

1

1

1

2

4

2

2

4

1

1

1

1

QTY DESCRIPTION

PANEL, CONTROL

COVER, CONTROL PANEL

OUTLET-120/240V. TWISTLOCK

OUTLET-120V. 15AMP. DUPLEX

OUTLET-120V. 30AMP. TWISTLOCK

CONNECTOR

RECEPTACLE 250V. 50AMP.

HEX NUT, M4-0.7

LOCKWASHER #8

P.P.H.M. SCR. M4-0.7 x 20

P.P.H.M. SCR. M4-0.7 x 10

FLATWASHER #8

SHAKE-PROOF #8

SHAKE-PROOF INT. #6

CIRCUIT BREAKER 15AMP

CIRCUIT BREAKER 30AMP.

SWITCH, ENGINE CONTROL

BATTERY CHARGE RECTIFIER

ELECTRIC TAPE P-248 38 LONG

AC VOLTAGE REGULATOR

P.H.M.SCR. #10-32 x 1.125

HEX NUT-#6-32

LOCKWASHER #6

P.P.H. M. SCR. #6-32 x .5

CIRCUIT BREAKER 4.5AMP.

P.H.M. SCR. M3-0.5 x 10

BATTERY CHARGE OUTLET

RETAINER, OUTLET

-(66822 Is Screw In Replacement. If Customer Needs Snap Type Must Order

90418.)

THERMAL RELAY

CIRCUIT BREAKER 10AMP.

CIRCUIT BREAKER 20AMP.

SLEEVING, 650MM

SLEEVING, 700MM

OUTLET 120/20AMP. TWISTLOCK

Copyright © Briggs & Stratton. All Rights reserved

7 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9100-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 23-Jul-2021

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

30

31

32

33

34

26

27

28

29

7

8

5

6

9

3

4

1

2

56892

25433

77323

77326

77301

39287

52858

-----

77318

77319

77306

77316

77304

77303

75465

77300

77307A

77307

77574

75938

76272

75494

42568

52857

-----

24114

22129

49815

22152

23152

22237

22241

59637

4

4

1

1

4

1

1

8

1

7

7

1

6

1

1

1

1

1

1

1

1

1

1

1

2

1

8

16

8

2

2

1

7

2

QTY DESCRIPTION

SHIELD, HEAT DEFLECTING

BRACKET, HEAT SHIELD

BRACKET, HEAT SHIELD

HEAT SHIELD, (GAS TANK)

SUPPORT, ENGINE

SUPPORT, ALTERNATOR

TANK, FUEL

CRADLE, V-TWIN

CONTROL PANEL & COVER ASSEMBLY, 8-KW

CONTROL PANEL & COVER ASSEMBLY, 6-KW

EXPLODED VIEW-ALTERNATOR

VALVE, FUEL SHUT-OFF

CAP & GAUGE, FUEL

SCREW, SELF DRILLING NO. 10-24 x 5/8"

CAPSCREW, HEX HEAD-M6-1.0 x 20

NUT, HEX LOCK-M6-1.0

WASHER, FLAT-1/4"

NUT, HEX 5/16"-24

WASHER, LOCK-5/16"

CAPSCREW, HEX HEAD-M5-0.8 x 16

WASHER, LOCK 3/8"

NUT, HEX 3/8"-16

SCREW, SELF TAPPING 3/8"-16 x 3/4"

SCREW, CRIMPTITE #8-18 x 1/4"

VIBRATION MOUNT

SCREW, SELF TAPPING NO. 10-24 x 3/8"

LUG, GROUNDING

SHIELD, WIRE

COVER, STARTER

LIFTING, BAR

CAPSCREW, HEX HEAD, M8-1.25 x 45

NUT, HEX LOCK-M8-1.25

WASHER, Flat, 5/16

Copyright © Briggs & Stratton. All Rights reserved

9 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 9100-1 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 23-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Diagram/Schematic only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

11 23-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

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