Simplicity 7.000 Watt PowerBoss Manual

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Simplicity 7.000 Watt PowerBoss Manual | Manualzz

Mfg. No: 030220-0

7.000 Watt PowerBoss

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

Alternator (195697). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Panel (200065). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Unit (200060). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Wheel Kit (196815). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

4

6

Wiring Diagram (200063). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Wiring Schematic (200063). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 030220-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 23-Jul-2021

7

8

5

6

3

4

1

2

9

10

11

12

186059GS

195616GS

196706AGS

193336GS

86308KGS

66386GS

66849GS

22694GS

81917GS

193428AGS

65791GS

189769GS

QTY DESCRIPTION

ADAPTER, Mounting, Alternator

ROTOR (Includes Item 11)

STATOR

RBC, (with O-Ring p/n 189197GS)

HHCS, M6 - 1.0 x 140 SEMS

ASSY, Holder, Brush

TAPTITE, M5 - 0.8 x 16

RECEPTACLE, 6 pin

PIN, Roll, 4mm x 10

ASSY, Wire, Ground

BEARING

BOARD, Circuit, System Control

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 030220-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 23-Jul-2021

8

9

10

11

6

7

1

2

12

16

17

18

13

14

15

195112GS

192273CGS

68759GS

-----

84198GS

75207PGS

43437GS

-----

-----

93857GS

188890GS

82308GS

22694GS

192241GS

191479GGS

QTY DESCRIPTION

ASSY, Control Lid Panel

CONTROL PANEL, Compact

OUTLET, 120V, 20Amp, Duplex

NUT, Palnut, Pushnut, 5/32

-Purchase locally

CAP, Circuit Breaker

CIRCUIT BREAKER

OUTLET, 120/240 Locking, 30A

NUT, Palnut, Pushnut, 3/16

-Purchase locally

PPHMS, 3.5 x 18

-Purchase locally

BAR, Retaining

BOX, Rear Cover

SCREW, Tapping, STC 3 x 18

HOUSING, Receptacle

SCREW, Tapping, 3.5 x 14

BREAKER, 30A

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

7 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 030220-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 23-Jul-2021

21

22

23

24

17

18

19

20

25

26

30

31

32

33

51

52

53

54

45

46

48

50

38

40

41

44

34

35

36

37

13

14

15

16

10

11

12

7

8

9

3

4

1

2

5

6

QTY DESCRIPTION

195422GS

791745

192376GS

B2153GS

56893GS

199256GS

192980GS

194217GS

B4363GS

B4135GS

195373GS

188333GS

194799GS

189235GS

194034GS

194448GS

B200077GS

196400GS

B92531GS

190220GS

~NSP

-----

B92731GS

96796GS

-----

190274DGS

73068GS

-----

-----

193048GS

~NSP

-----

192569GS

67989GS

83083GS

B4986GS

195625GS

86494GS Not F

194390GS

191190GS

74908GS

-----

CRADLE (Includes #’s 20, 31 & 55)

KIT, Vibration Mount

BRACKET, Support Engine

ADAPTER, Engine

ASSY., Alt (see page 4)

NUT, Hex M8 1.25

-Purchase locally

BRACKET, Support Eng/Muffler

WASHER, 8.4 x 22.2 x 3

WASHER, Lock 5/16 M8

-Purchase locally

SBHC, 3/8-16 x 7/8"

HHCS, 5/16 - 24 x 8-7/8

HHCS, M8 - 1.25 x 25

-Purchase locally

HHCS, M8 - 1.25 x 40

-Purchase locally

BRACKET, Muffler

GASKET, Exhaust

HHCS, M6 - 1.0 x 12

-Purchase locally

MUFFLER or Reproduction

SCREEN, Spark Arrest

DECAL, Ground

196830GS

31579GS

-----

KIT, Vibration Mount

SCREW, Wing M6 - 1.0 x 16

SCREW, 10 - 16 x 3/4, Self Drill

HEATSHIELD

CAP

TAPTITE, M5 - 0.8 x 10

HHCS, 5/16 - 18 x 3/4

-Purchase locally

DECAL, Warning Exhaust

SPACER

WASHER, .34 x 1 x 10GA

-Purchase locally

COVER, RBC Plastic w/Cap

LINE, Fuel

SCREW, 12 - 24 x 1/2 Thread Forming

SCREW, Self Driller, 12-14 x 7/8

CRIMPTITE, 10-24 x 1/2

BOLT, Shoulder, M6 - 1.0 w/Washer

VALVE, Fuel

ASSY., Tank Fuel (Includes Items 41, 50, 51, 52 & 56)

CAP, Fuel Gauge

PIN, Handle Release

WIRE, Ground

DECAL, Instruction Fuel Level

DECAL, Danger

DECAL, Start Instructions

KIT, Folddown Handle Hardware

KIT, Insulation w/ Clip

9

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 030220-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 23-Jul-2021

55

56

57

58

59

60

85

86

900

197798GS

202997GS

198245GS

200062GS

189164GS

204594GS

B193200GS

198669GS

-----

199910GS

202180GS

194274GS

199119GS

BB3061BGS

200286GS

QTY DESCRIPTION

DECAL, Fuel Shutoff

DECAL, Warning CO

METER, Hour

ASSY. Control Panel

PALNUT, 3/16

HEATSHIELD

ASSY,. Fold Down Handle

GRIP, Handle

ENGINE

-Contact Engine Manufacturer

MANUAL, Operator’s

-Parts Not Illustrated

DECAL, Family CA, EVP

-Parts Not Illustrated

HARNESS, Wire, Power Gen

-Parts Not Illustrated

HARNESS, Monitor Load

-Parts Not Illustrated

BOTTLE, Oil

-Parts Not Illustrated

KIT, Decal Service

-Parts Not Illustrated or Reproduction

Not F

Copyright © Briggs & Stratton. All Rights reserved

11 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 030220-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 23-Jul-2021

1

2

3

4

5

6

10

B4966GS

-----

191267RGS

191265GS

-----

67989GS

195686GS

QTY DESCRIPTION

WHEEL

WASHER, 5/8"

-Purchase locally

AXLE, 5/8"

E-RING

HHCS, M8 1.25 x 20

-Purchase locally

NUT, Flange Serrated, M8

ASSEMBLY SUPPORT

-(Includes Ref. No. 7)

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

13 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 030220-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 23-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Diagram Only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

15 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 030220-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

16 23-Jul-2021

--

--

-----

-----

QTY DESCRIPTION

Wiring Schematic Only

WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please

Refer Service To Qualified Personnel.

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

17 23-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

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