Simplicity 6,500 Watt Briggs & Stratton Manual

Parts Manual
Mfg. No: 030381-0
6,500 Watt Briggs & Stratton
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Copyright © Briggs & Stratton. All Rights reserved
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12
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16
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Alternator
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030381-0
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Alternator
REF NO
PART NO
1
2
3
4
186059GS
192919GS
192920AGS
193336GS
5
6
7
8
9
10
11
13
14
15
16
86308HGS
66386GS
66849GS
22694GS
81917GS
193428AGS
65791GS
192403XGS
189769GS
65795GS
66849AGS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Adapter, Mounting, Alternator
Rotor
Stator
RBC
-With O-Ring, p/n 189197GS
HHCS, M6 - 1.0 x 140 SEMS
Assembly, Holder, Brush
Taptite, M5 - 0.8 x 16
Receptacle, 6 Pin
Pin, Roll, 4mm x 10
Wire-A, Ground
Bearing
Wire, Ground
Regulator, Voltage, Avr
Rectifier
Taptite, M5 - 0.8 x 20
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Control Panel
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030381-0
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Control Panel
REF NO
PART NO
1
2
3
B192833GS
B192836GS
-----
4
-----
5
-----
6
-----
7
8
9
10
82538GS
90418GS
202602GS
-----
11
-----
12
-----
13
14
15
16
17
18
22694GS
87962GS
84028GS
64525GS
193362GS
-----
19
20
21
QTY
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193077GS
---------
22
-----
23
-----
24
25
192931GS
-----
26
27
28
29
30
31
32
192828DGS
68868GS
43437GS
68759GS
193036GS
193095GS
202394GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Panel, Control
Box, Control Panel
Washer, Flat, #10 - M5
-(Purchase locally)
Lockwasher, M5
-(Purchase locally)
PPHMS, M5 - 0.8 x 12
-(Purchase locally)
Washer, M6 - 1/4, Int. Shakeproof
-(Purchase locally)
Switch, Rocker
Outlet, 12VDC, Snap
Hour Meter
Lockwasher, M3
-(Purchase locally)
Nut, M3 - 0.5
-(Purchase locally)
PHMS, M3 - 0.5 x 10
-(Purchase locally)
Housing, Receptacle
Breaker, Circuit, 10A, 12V
Transformer, Idle Control
Standoff, Hex
PCB, Idle Control
PHTS, #6-32 x 3/8
-(Purchase locally)
Strip, Terminal
Lockwasher, M4
-(Purchase locally)
PPHMS, M5 - 0.8 x 20
-(Purchase locally)
Nut, M4 - 0.7
-(Purchase locally)
Washer, Flat, M4
-(Purchase locally)
Bracket, GFCI Breaker
Washer, Shakeproof, Int. #8
-(Purchase locally)
Breaker, Circuit, GFCI, 30A
Outlet, 120V, 30A
Outlet, 120/240V, 30A
Outlet, 120V, 20A, Duplex
Harness, Wire
Jumper, Terminal Block
Breaker, Circuit, 20A With Hardware
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Main Unit
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030381-0
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Main Unit
REF NO
PART NO
1
B204631GS
2
3
4
5
194218GS
B92531GS
190220GS
-----
6
~NSP
7
8
9
10
11
12
13
B190723GS
96796GS
194219GS
190274DGS
187365JGS
189160GS
-----
14
15
16
92532GS
710250
-----
17
18
19
20
21
22
24
25
26
27
B4206GS
67989GS
83083GS
B4986GS
194153GS
86494GS
J194390GS
191190GS
74908GS
-----
QTY
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28
-----
29
-----
31
33
34
35
200310GS
193157GS
195422GS
791745
36
-----
37
38
40
B2153GS
192376GS
-----
41
193272GS
42
43
44
193588GS
B1797GS
196035GS
45
48
189135GS
195373GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Cradle
-Includes Items 20 & 31
Mount, Vibration
Support, Engine
Housing, Engine Adapter
Nut, Hex, M8 - 1.25
-(Purchase locally)
Assy, Alt
-Alternator
Support, Eng/Muffler
Washer, 8.4 x 22.2 x 3
Kit, Vibration Mount
SBHCS, 3/8-16 x 7/8"
HHCS, 5/16-24 x 7.75
Nut, 5/16-18 Serrated Flange
HHCS, 5/16-18 x 1-3/4"
-(Purchase locally)
Bracket, Muffler
Gasket, Muffler
HHCS, M6- 1 x 12
-(Purchase locally)
Muffler
Nut, Flange Serrated
Screen, Spark Arrest
Decal, Ground
Kit, Vibration Mount
Screw, M6-1.0 x 16 Wing
Shield, Heat
Cap
Taptite, M5-0.8 x 10
Washer, 5/16 - M8, Lock
-(Purchase locally)
HHCS, M8-1.25 x 25
-(Purchase locally)
HHCS, 5/16-18 x 3/4
-(Purchase locally)
Decal, Warning, Exhaust
Harness, Wire, Power
Cover, RBC, Plastic w/Cap
LINE, Fuel
-Cut to fit
Washer, Ext #10, Shakeproof
-(Purchase locally)
Screw, 12-14 x 7/8 Self Drill
Screw, 12-24 x 1/2 Thd Forming
HHS, 5/16 - 18 x 1, Trilobular
-(Purchase locally)
Valve, Fuel
-Includes Item 99
Spacer
Clip, Tree
Assy, Fuel Tank, 7-Gal
-Includes 41, 50, 51, 53, 55 & 56
Cap, Fuel
Wire, Ground
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Main Unit
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030381-0
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Main Unit
REF NO
PART NO
50
51
52
53
54
55
56
58
60
76
77
99
900
188333GS
194984GS
94480GS
192724GS
194448GS
197797GS
202997GS
202531GS
J194389GS
195459GS
195940GS
189759GS
-----
QTY
204728GS
43438GS
BB3061BGS
202179GS
65787GS
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100523GS
205350GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Decal, Instruction, Fuel Level
Decal, Warning
Decal, Start Instructions
Gauge, Fuel
Kit, Insulation w/ Clip
Decal, Fuel Shut-Off
Decal, Warning CO
Assy, Control Panel
Shield, Heat
Decal, Neutral Ground
Decal, Ground French
Kit, Fuel Valve Repair
Engine
-Contact Engine Manufacturer
Manual, Operator's
-Parts Not Illustrated
Plug, 120/240V, 30A
-Parts Not Illustrated
Oil Bottle
-Parts Not Illustrated
Decal, Family Evp
-Parts Not Illustrated
Cable, Battery Charge
-Parts Not Illustrated
Plug, 125V, 30A
-Parts Not Illustrated
Kit, Decals
-Parts Not Illustrated
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Wheel Kit
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030381-0
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Wheel Kit
REF NO
PART NO
1
2
203273GS
-----
3
4
5
6
191267KGS
191265GS
205135GS
-----
7
8
B193200GS
198669GS
-----
9
-----
10
-----
11
-----
12
B4135GS
205183GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wheel
Washer, 5/8"
-(Purchase locally)
Axle
E-Ring
Assy, Brake
Screw, 1/4-20 x 3/8
-(Purchase locally)
Assy, Handle w/Grip
Grip
Washer, Flat, 5/16 - M8
-(Purchase locally)
Nut, M8 - 1.25, Nylok
-(Purchase locally)
HHCS, M8 - 1.25 x 45
-(Purchase locally)
Washer, 1.2 x 0.346 x 0.03, Nylon
-(Purchase locally)
Pin, Handle
Subkit, Hardware
-Items Not Illustrated
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Wiring Diagram
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030381-0
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Wiring Diagram
REF NO
PART NO
---
---------
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Wiring Schematic
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030381-0
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Wiring Schematic
REF NO
PART NO
---
---------
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

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