Simplicity 15,000 Watt BSPP Home Generator System With 100 Amp ATS Manual

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Simplicity 15,000 Watt BSPP Home Generator System With 100 Amp ATS Manual | Manualzz

Mfg. No: 040364-00

15,000 Watt BSPP Home Generator

System With 100 Amp ATS

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Transfer Switch - Hinged Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040364-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 23-Jul-2021

7

8

5

6

3

4

1

2

9

10

195235GS

310124GS

310093GS

195234GS

315199GS

66386GS

66849GS

203200GS

209270GS

199888GS

QTY DESCRIPTION

ADAPTER, Engine

ROTOR

STATOR

RBC

SCREW

BRUSH ASSEMBLY

TAPTITE

WASHER

BOLT

O-RING

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040364-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 23-Jul-2021

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

--

17

18

19

20

QTY DESCRIPTION

198911GS

B3311GS

311317GS

192770GS

199011GS

191991GS

198573GS

311353GS

197492GS

198910GS

203020GS

198549GS

198550GS

205393GS

193297GS

205392GS

205394GS

205395GS

-----

198517GS

-----

-----

198515GS

198516GS

COVER

PLASTITE

BREAKER, Circuit, 70A

BRACKET

LUG

PLASTITE

FUSE

PANEL, Control

SCREW

DUCT

HARNESS, Wiring AVR

DECAL

DECAL

DECAL, Warning, Outdoor Install

DECAL

DECAL, Warning, Auto Start

DECAL, Warning, Electrical Shock

DECAL, Warning, Electrical Shock

* NUT, 1/4-20

HARNESS, Wiring or * WASHER, Shakeproof, EXT M6 - 1/4

* CAPSCREW, Hex Head, 1/4-20 x 3/4

CONNECTOR, 2 Pin

CONNECTOR, 10 Pin

202882GS HARNESS, Wiring

-(Not Illustrated) Not F

Reproduction

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

7 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040364-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 23-Jul-2021

--

--

14

15

10

11

12

13

8

9

--

7

--

--

--

6

--

--

--

5

--

--

--

4

--

--

--

--

3

--

1

2

--

--

--

--

--

--

22

--

18

19

20

21

--

--

16

17

QTY DESCRIPTION

197275GS

U203030GS

209215GS

-----

-----

-----

-----

-----

-----

209216GS

-----

-----

-----

198910GS

-----

-----

-----

209217GS

-----

-----

-----

B4300GS

203015GS

197493GS

198461GS

PAD, Mounting

BASE

BULKHEAD ASSEMBLY, Engine

BULKHEAD, Engine

DECAL

SEAL, Foam

SEAL, Foam

KIT, Plugs

PIN

DOOR ASSEMBLY

WELDMENT

INSULATION

HINGES

DUCT ASSEMBLY

DECAL

LUG

BRACKET

SUPPORT RAIL ASSEMBLY

SUPPORT, Rail

SEAL, Foam or DECAL

BOLT

BUSHING, Snap

BUSHING, Snap

PLUG, Dome

* CAPSCREW, Hex Head, 3/8-16 x 1

* WASHER, Flat, 3/8 - M10

-----

-----

* WASHER, Lock, 3/8 Reproduction

200438GS DOOR ASSEMBLY

----WELDMENT

----INSULATION

-----

-----

202956GS

192778GS

195733GS

192940GS

202957GS

198893GS

-----

-----

202988GS

-----

-----

-----

-----

-----

HINGES

DECAL

SEAL, Foam

TAPTITE

MOUNT, Tiewrap

CLIP

SEAL, Foam

ROOF ASSEMBLY

WELDMENT

INSULATION

BULKHEAD ASSEMBLY, Alternator

DECAL

SEAL, Foam

SEAL, Foam

PIN

BRACKET, Muffler

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

9 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040364-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 23-Jul-2021

35

36

37

38

31

32

33

34

39

40

27

28

29

30

23

24

25

26

200409GS

203303GS

198926GS

198460GS

198927GS

198888GS

194694GS

203302GS

197312GS

196397GS

195597GS

198890GS

207652GS

204700GS

203845GS

313085GS

205374GS

205479GS

QTY DESCRIPTION

DECAL

INSULATION

VENT

PLUG, Hole

VENT

SEAL, Foam

COVER, Air Intake

INSULATION

SEAL, Foam

INSULATION

INSULATION

HINGE

KEY, Latch

LATCH

DECAL

SCREW

PLUG, Oval

REGULATOR, Voltage or

Not F

Reproduction

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

11 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040364-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 23-Jul-2021

40

41

43

44

36

37

38

39

46

47

48

49

32

33

34

35

27

29

30

31

23

24

25

26

18

19

20

16

17

--

13

14

15

--

9

10

11

12

7

8

5

6

3

4

1

2

QTY DESCRIPTION

B194685GS

202922GS

-----

185939WGS

-----

-----

-----

B198896GS

202761GS

-----

-----

-----

-----

-----

204426GS

313561GS

U313049GS

187594GS

24910GS

194683GS

194829GS

194830GS

313562GS

842184

-----

-----

-----

-----

B4300GS

-----

185939UGS

206609GS

BASE

MOUNT, Vibration

TAPTITE

SOLENOID, Gas Fuel

FITTING

REGULATOR, NG / LPG

BRACKET

TEE ASSEMBLY

* CAPSCREW, Hex Head, M6 - 1 x 16

* CAPSCREW, Hex Head, M6 - 1 x 30

* WASHER, Lock, 1/4

* NUT, M6 - 1

BOLT

* WASHER, Shakeproof, M6

CABLE, Battery, Black

DECAL, Warning, Explosion

-(Not Illustrated)

DECAL, Fuel Requirements

CABLE, Battery, Red

205397GS

198593DGS

206609GS

310101GS

B4995GS

-----

DECAL, Warning, Explosion or

-(Not Illustrated)

TUBE

SCREW

* WASHER, Flat, 5/16 - M8

1723165SM HOSE, Oil Drain

186649GS

Not F

-----

-----

-----

DECAL

* CAPSCREW, Hex Head, 5/16-18 x 2-1/2

* NUT, 5/16-18

* WASHER, Lock, 5/16 - M8 Reproduction

* CAPSCREW, Hex Head, M12 - 1-3/4 x 35 -----

----* WASHER, M12

SUPPORT, Engine

SCREEN

* WASHER, Shakeproof, M6 - 1/4

WIRE

* WASHER, Lock, 3/8

* WASHER, Flat, 3/8

* CAPSCREW, Hex Head, 3/8-16 x 1

SUPPORT, Alternator

DUCT

* SCREW, Taptite, M5.8 x 10

* CAPSCREW, 3/8-16 x 1-1/4

* CAPSCREW, Hex Head, 5/16-18 x 3/4

* SCREW, Phillips Head, 4-40 x 0.19

* WASHER, Lock, #4

SWITCH, Temp

PLATE, Temp Switch

** Contact Engine Manufacturer for parts and service.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

13 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040364-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 23-Jul-2021

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

60

61

62

63

900

--

56

57

58

59

50

53

54

55

QTY DESCRIPTION

-----

205398GS

809872

202885GS

202884GS

203533GS

56893GS

202988GS

203534GS

194682GS

202883GS

192445GS

-----

314443GS

314431GS

279774TRI

* CAPSCREW, Hex Head, M8 - 1-1/4 x 25

DECAL, Warning, Burn Hazard

GASKET

MUFFLER

BASE

INSULATION

CRIMPTITE

BULKHEAD, Alternator

INSULATION

COLLECTOR

BOX, Muffler Top

SCREW

** ENGINE

MANUAL, Installation

-(Not Illustrated)

MANUAL, Operator's

-(Not Illustrated)

MANUAL, Engine

-(Not Illustrated)

317993GS

198810GS

198811GS

KIT, Manual ACC

-(Not Illustrated) or PAINT, Touch Up, Gray

-(Not Illustrated)

PAINT, Touch Up, Silver

-(Not Illustrated)

202295GS HOSE, Flex NG / LPG

-(Not Illustrated)

195200GS Not F

206532GS

HANG TAG, Attn Standby Equipment

-(Not Illustrated)

198918GS

PLATE, Cover

-(Not Illustrated) Reproduction

-(Not Illustrated)

841856 FILTER, A/C Cartridge

-(Not Illustrated)

692520

842921

199474GS

199475GS

6174

6036

6030

FILTER, Pre Cleaner

-(Not Illustrated)

FILTER, Oil

-(Not Illustrated)

PAINT, Spray, Gray

-(Optional Accessory, Not Included)

PAINT, Spray, Silver

-(Optional Accessory, Not Included)

ACC, Cold Weather Breather Kit

-(Optional Accessory, Not Included)

KIT, Maintenance

-(Optional Accessory, Not Included)

KIT, Cold Weather (Includes Battery and Oil Warmers)

-(Optional Accessory, Not Included)

** Contact Engine Manufacturer for parts and service.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

15 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040364-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

16 23-Jul-2021

--

--

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

--

33

34

35

36

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

--

QTY DESCRIPTION

-----

-----

314867GS

-----

198725GS

-----

-----

193664GS

204009GS

197979GS

198722GS

198721GS

198723GS

198719GS

204511GS

205110GS

192151GS

-----

203413GS

B4986AGS

-----

-----

205108GS

204433GS

205395GS

ENCLOSURE

BACK PANEL

CONTACTOR, 100A

* TRILOBULAR, #10-32 x 1/2

BREAKER, Circuit, 20A

* WASHER, External Tooth, #10

* SCREW, Hex Head, Trilobular, #6-32 x 3/8

INSULATION

BOARD, Circuit

SPACER

BREAKER, Circuit, 40A

BREAKER, Circuit, 50A

BREAKER, Circuit, 30A

BUS

COVER

FUSE

HOLDER, Fuse

SPACER

BLOCK, Neutral

DECAL or BAR, Ground

* TRILOBULAR, #10-32 x 3/4

DECAL

SPACER

DECAL

DECAL

DECAL

-----

-----

* WASHER, Lock, 1/4 Reproduction

193159GS DECAL

----* SCREW, Phillips, 6-32 x 3/8

----* TRILOBULAR, #10-32 x 3/8

-----

204431GS

204432GS

202841GS

205478GS

197198GS

205402GS

-----

209963GS

208106GS

312842GS

201285GS

* WASHER, Lock, #6

WIRE

WIRE

STANDOFF

DECAL

DECAL

DECAL

* TRILOBULAR, #10-31 x 3/4

MANUAL, Operator

-(Not Illustrated)

CURRENT TRANSFORMER

-(Not Illustrated)

KIT, Manual/ACC

-(Not Illustrated)

HARNESS, Wiring, ATS

-(Not Illustrated)

* Items without part numbers are common fasteners, available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

17 23-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

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