Simplicity 18,000 Watt BSPP Home Generator System Manual

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Simplicity 18,000 Watt BSPP Home Generator System Manual | Manualzz

Mfg. No: 040304-0

18,000 Watt BSPP Home Generator

System

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040304-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 23-Jul-2021

7

8

5

6

3

4

1

2

9

10

195235GS

199252GS

199254GS

195234GS

203941GS

66386GS

66849GS

203200GS

200442GS

199888GS

QTY DESCRIPTION

ADAPTER, Engine

ROTOR

STATOR

RBC

SCREW

BRUSH ASSEMBLY

TAPTITE

WASHER

BOLT

O-Ring

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040304-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 23-Jul-2021

14

15

16

17

9

10

12

13

7

8

5

6

3

4

1

2

22

23

24

--

18

19

20

21

--

QTY DESCRIPTION

198911GS

B3311GS

312114GS

192770GS

199011GS

191991GS

198573GS

311353GS

197492GS

198910GS

198549GS

198550GS

205393GS

193297GS

205392GS

205394GS

205395GS

-----

198517GS

-----

-----

198515GS

198516GS

202882GS

COVER

PLASTITE

BREAKER, Circuit, 90A

BRACKET

LUG

PLASTITE

FUSE

PANEL, Control

SCREW

DUCT

DECAL

DECAL

DECAL

DECAL

DECAL

DECAL

DECAL

* NUT, 1/4-20

HARNESS, Wiring

* WASHER, Shakeproof, M6 1/4 or * CAPSCREW, Hex Head, 1/4-20 x 3/4

CONNECTOR, 2 Pin

CONNECTOR, 10 Pin

HARNESS, Wiring

-(Not Illustrated)

203020GS Not F HARNESS, AVR

-(Not Illustrated)

Reproduction

* - Items without part numbers are common fasteners and are available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

7 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040304-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 23-Jul-2021

--

--

--

--

--

22

19

20

21

--

16

17

18

10

11

12

13

14

15

8

9

--

7

--

--

--

6

--

--

--

5

--

--

--

4

--

--

--

--

3

--

1

2

QTY DESCRIPTION

197275GS

U203030GS

203437GS

-----

-----

-----

-----

-----

-----

198986GS

-----

-----

-----

198910GS

-----

-----

-----

198993GS

-----

-----

-----

B4300GS

203015GS

197493GS

198338GS

PAD, Mounting w/ Holes

BASE, Mounting

BULKHEAD ASSEMBLY, Engine End

BULKHEAD, Engine End

DECAL, NG

SEAL, Foam

SEAL, Foam Engine Air

KIT, Plugs

PIN

DOOR ASSEMBLY, Engine

DOOR

INSULATION

HINGES

DUCT ASSEMBLY, Engine

DECALS

LUG

BRACKET

SUPPORT RAIL ASSEMBLY

SUPPORT RAIL, Engine End

SEAL, Foam or DECAL, Rainproof

BOLT

BUSHING, Snap

BUSHING, Snap, 1-1/2

REGULATOR, Voltage

* CAPSCREW, Hex Head, 3/8-16 x 1

* WASHER, Flat, 3/8-M10

-----

-----

* WASHER, Lock, 3/8 Reproduction

200438GS DOOR ASSEMBLY

----DOOR

----WELDMENT

-----

-----

-----

202956GS

192778GS

195733GS

192940GS

202957GS

198893GS

-----

-----

202988GS

-----

-----

-----

-----

INSULATION

HINGES

DECALS

SEAL, Foam, Engine Air

TAPTITE

MOUNT, Tie Wrap

CLIP

SEAL, Foam, Alternator Inlet

ROOF

WELDMENT

INSULATION

BULKHEAD, Alternator

DECAL, Caution Hot Muffler

SEAL, Foam

SEAL, Foam, Alternator Inlet

PIN, Hinges with Hardware

*Items without part numbers are common fasteners and are available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

9 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040304-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 23-Jul-2021

34

35

36

37

38

30

31

32

33

26

27

28

29

--

23

24

25

-----

200409GS

203303GS

198926GS

198460GS

198927GS

198888GS

194694GS

203302GS

197312GS

196397GS

195597GS

198890GS

207652GS

204700GS

203844GS

313085GS

QTY DESCRIPTION

BRACKET, Muffler

DECAL, Caution Hot Muffler

INSULATION, Engine Door, Bottom

ASSEMBLY, Vent, Exhaust

PLUG, Hole

VENT

SEAL, Foam

COVER, Air Intake, Engine

INSULATION, Engine Door, Top

SEAL, Foam

INSULATION, Front / Rear Door

INSULATION, Roof

KIT, Door, Hinge

SET, Latch Key

LATCH

DECAL, NG

SCREW or

Not F

Reproduction

*Items without part numbers are common fasteners and are available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

11 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040304-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 23-Jul-2021

32

33

34

35

27

29

30

31

23

24

25

26

--

18

19

20

13

15

--

17

9

10

11

12

7

8

5

6

3

4

1

2

50

51

53

54

46

47

48

49

40

41

43

44

36

37

38

39

U203030GS

187594GS

24910GS

194683GS

194829GS

194830GS

195936GS

202382GS

-----

-----

-----

-----

B4300GS

185939UGS

206609GS

198593DGS

206609GS

202958GS

B4995GS

-----

1723165SM

186649GS

-----

-----

-----

BASE

MOUNT, Vibration

TAPTITE

SOLENOID, Gas Fuel

FITTING

REGULATOR, NG/LPG

BRACKET

FITTING

* CAPSCREW, Hex Head, M6-1 x 16

* CAPSCREW, Hex Head, M6-1 x 30

* WASHER, Lock, 1/4

* NUT, M6-1

BOLT

CABLE, Battery, Black

DECAL

CABLE, Battery, Red

DECAL

TUBE

SCREW

* WASHER, Flat, 5/16-M8 or HOSE, Oil Drain

DECAL

* CAPSCREW, Hex Head, 5/16-18 x 2-1/2

* NUT, 5/16-18

* WASHER, Lock, 5/16-M8

* CAPSCREW, Hex Head, 5/16-18 x 2

* CAPSCREW, Hex Head, M12 - 1-3/4 x 35

-----

B194685GS

* WASHER, M12 Reproduction

202922GS SCREEN

----* WASHER, Shakeproof, EXT, M6-1/4

185939WGS

-----

-----

-----

B198896GS

202761GS

74908GS

-----

-----

-----

-----

204426GS

194699GS

809743

-----

205398GS

809872

QTY DESCRIPTION

WIRE

* WASHER, Lock, 3/8

* WASHER, Flat, 3/8-M10

* CAPSCREW, Hex Head, 3/8-16 x 1

SUPPORT, Alternator

DUCT

TAPTITE

* CAPSCREW, Socket Head, 3/8-16 x 1-1/4

* CAPSCREW, Hex Head, 5/16-18 x 3/4

* SCREW, Phillips Head, 4-40 x 3/16

* WASHER, Lock, #4

SWITCH, Temp

PLATE, Temp Switch

SCREW

ALTERNATOR

DECAL

GASKET

** Contact Engine Manufacturer

* - Items without part numbers are common fasteners and are available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

13 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040304-0 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 23-Jul-2021

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

59

60

61

62

55

56

57

58

63

70

900

--

QTY DESCRIPTION

202885GS

202884GS

203533GS

56893GS

202988GS

203534GS

194682GS

202883GS

192445GS

205397GS

-----

208393GS

208394GS

279551TRI

312828GS

198810GS

MUFFLER

BASE

INSULATION

CRIMPTITE

BULKHEAD, Alternator

INSULATION

COLLECTOR

BOX, Muffler Top

SCREW

DECAL

** ENGINE

MANUAL, Installation

-(Not Illustrated)

MANUAL, Operator's

-(Not Illustrated)

MANUAL, Engine

-(Not Illustrated)

KIT, Manual ACC

-(Not Illustrated)

PAINT, Touch Up, Gray

-(Not Illustrated)

198811GS

B3518GS

841856

692520 Not F

842921

FILTER, Precleaner

-(Not Illustrated)

FILTER, Oil

202295GS

-(Not Illustrated) Reproduction

206532GS

-(Not Illustrated)

PLATE, Cover

-(Not Illustrated)

203435GS

FILTER, A/C Cartridge

-(Not Illustrated)

KIT, Decals

-(Not Illustrated)

199475GS or PAINT, Touch Up, Silver

-(Not Illustrated)

CAP, Funnel

-(Not Illustrated)

199474GS

6036

6030

6174

PAINT, Spray, Silver

-(Optional Accessory)

PAINT, Spray, Gray

-(Optional Accessory)

KIT, Maintenance

-(Optional Accessory)

KIT, Cold Weather (Includes Battery and Oil Warmers

-(Optional Accessory)

ACC, Cold Weather Breather Kit

-(Optional Accessory)

** Contact Engine Manufacturer

* - Items without part numbers are common fasteners and are available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

15 23-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

23-Jul-2021

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