Simplicity G30000, 3250 Watt 6.5 HP Generator (1667-0) Manual

Document

Mfg. No: 84746

G30000, 3250 Watt 6.5 HP Generator

(1667-0)

23-Jul-2021

GENERATOR CONTROL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERATOR MAIN UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERATOR SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERATOR WHEEL KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERATOR WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 or

Not F

Reproduction

3 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 84746 or

Not F

Reproduction

4 23-Jul-2021

95600GS

75475GS

94396BGS

94396FGS

23365GS

68759GS

38150GS

22264GS

51715GS

68868GS

QTY DESCRIPTION

COVER, Control Panel

SCREW

BREAKER, Circuit

WASHER

OULET, 120V, 20A Duplex

WASHER

WASHER, Lock

NUT

OUTLET, Locking, 120V AC, 30A

Not F or Reproduction

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Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 84746 or

Not F

Reproduction

6 23-Jul-2021

900

QTY DESCRIPTION

190103GS

M190341GS

67989GS

81917GS

70642GS

66365GS

86307GS

B2816JGS

65791GS

96796GS

24823GS

190488AGS

SRV66825DGS 1

67022GS 1

86308GS

189645GS

74908GS

189999GS

91825GS

66849GS

86494GS

26850GS

14353621GS

B4986GS

23762GS

SET, Decal, Unit & Air Cover

ASSY, Cradle

NUT

PIN, Roll

MOUNT, Vibe

HOUSING, Engine Adapter

SCREW

ASSY, Rotor (Includes Item 9)

BEARING, Ball

WASHER

SCREW

ASSY, Stator

CARRIER, Rear Bearing

GROMMET, Rubber

SCREW

ASSY, Control Pan (see page 18)

SCREW

DECAL, Control Panel

RECTIFIER, Brush & Bridge

SCREW or SCREW, Wing

WASHER, Ext. M6 - 1/4" Shakeproof

WIRE, Ground

DECAL, Ground

WASHER

SCREW

1 SCREW

84242GS

BB3061GS

GROMMET, Plastic RBC

BOTTLE, Oil

191775GS 1 DECAL, Start Instructions

77816GS 1 DECAL, Caution Hot Muffler

190675GS 1 MANUAL, Owners

275092

93639GS

70644GS

23762GS

55199JGS

22129GS

-----

MANUAL, Engine

DECAL, Danger

SCREW

WASHER

WIRE, Ground, Panel

WASHER, Lock

* ENGINE, NSP

NOTE: * Purchase engine parts from engine manufacturer dealer.

7 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 84746 or

Not F

Reproduction

8 23-Jul-2021

-----

QTY DESCRIPTION

1 SCHEMATIC

Not F or Reproduction

9 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 84746 or

Not F

Reproduction

10 23-Jul-2021

87005AGS

87280GS

93728GS

94222QGS

49808GS

190505GS

B84910GS

75928GS

39287GS

52858GS

77395GS

47411GS

87841GS

QTY DESCRIPTION

PIN, Retaining

WHEEL

STUD, Axle

JAM NUT, Lock

WASHER

LEG, Mounting

HANDLE, Lifting (Includes Item 9)

GRIP, Handle

SCREW

NUT, Lock

SCREW

MOUNT, Rubber Donut

Not F or Reproduction

11 23-Jul-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 84746 or

Not F

Reproduction

12 23-Jul-2021

-----

QTY DESCRIPTION

1 WIRING DIAGRAM

Not F or Reproduction

13 23-Jul-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

Screw, 1/2- 16 x 2

1/4

1/2

3/4

1/4

1/2

3/4

Hardware

Grade

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

140

7.6

8.6

11 15.0

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

23-Jul-2021

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