Simplicity 200 Amp Direct Power Manual

Parts Manual
Mfg. No: 071095-00
200 Amp Direct Power
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Circuit Board & Breaker Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decals Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Junction Box & Mounting Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Meter Mounting Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Circuit Board & Breaker Group
Note: Unless noted otherwise, use the standard torque specifications
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Circuit Board & Breaker Group
REF NO
PART NO
61
62
64
----200020GS
707416
67
707392
70
707411
90
100
707393
707394
212
707397
213
214
230
240
310443GS
707398
707399
205110GS
QTY
DESCRIPTION
* SCREW, Hex Head, Trilobular, #6-32 x 3/8
SCREW
KIT, Buss Bar
-(Includes all parts shown in box.)
CIRCUIT BREAKER
-(Includes all parts shown in box.)
SCREW
-(Set of 2)
TERMINAL
SCREW
-(Set of 2)
SPACER
-(Set of 4)
BOARD, Circuit
BOARD, System Control
HOLDER, Fuse
FUSE, 10A
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Footnotes:
* Items without part numbers are common fasteners, available at local hardware stores.
Copyright © Briggs & Stratton. All Rights reserved
5
23-Jul-2021
Decals Group
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 071095-00
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Decals Group
REF NO
PART NO
90
707406
90-20
90-30
90-40
90-50
90-60
90-70
100
------------------------707407
100-10
100-20
100-30
100-40
100-50
100-60
-------------------------
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
DECAL SHEET, Warnings
-(Includes all items shown in box)
DECAL, Notice, Install Torque
DECAL, Reinstall Barrier
DECAL, Maintenance Switch Disconnect
DECAL, Ground
DECAL, Fuse
DECAL, Warning, Electric Shock
DECAL SHEET, Warnings, Junction Box
-(Includes all items shown in box)
DECAL, Warning, Hazardous Voltage
DECAL, Junction Box
DECAL, GND/L1/L2/N
DECAL, TXRX
DECAL, TXRX, GND
DECAL, 240 VAC
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Enclosure Group
Note: Unless noted otherwise, use the standard torque specifications
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Enclosure Group
REF NO
PART NO
10
20
30
40
50
60
----707380
707381
707384
707385
707382
80
707383
100
110
----707411
120
130
707409
707394
140
150
1030
707386
707410
707405
1050
707417
QTY
DESCRIPTION
ENCLOSURE
BRACKET
GASKET
TRAY
PANEL, Meter Cover
GASKET
-(With Adhesive)
DEADFRONT
-(Includes Insulation & Decals)
* WASHER, Shakeproof, #10
SCREW
-(Set of 2)
DOOR
SCREW
-(Set of 2)
BUMPER
PANEL, Bottom
KIT, Mounting Bracket
-(Includes all parts shown in box) (Qty 2 required)
GROMMET
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Footnotes:
* Items without part numbers are common fasteners. Purchase locally.
Copyright © Briggs & Stratton. All Rights reserved
9
23-Jul-2021
Junction Box & Mounting Group
Note: Unless noted otherwise, use the standard torque specifications
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Junction Box & Mounting Group
REF NO
PART NO
20
30
707404
707400
60
70
80
90
130
230
240
707401
707402
26850GS
49813GS
707403
194561GS
707417
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
ADAPTER, Meter
TERMINAL BLOCK
-(Includes all parts shown in box)
CURRENT TRANSFORMER
TERMINAL BLOCK, Compact
WASHER, Ext. M6 - 1/4" Shakeproof
NUT
CONNECTOR
SCREW
GROMMET
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Meter Mounting Group
Note: Unless noted otherwise, use the standard torque specifications
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Meter Mounting Group
REF NO
PART NO
31
32
189164GS
707387
33
34
36
707389
707390
707391
40
50
110
707388
198937GS
707395
121
130
140
150
707418
707396
707415
707411
180
190
200
260
270
194561GS
22097GS
42568GS
26850GS
49813GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
PALNUT, 3/16
KIT, Sockets, Upper
-(Includes all parts shown in box.)
BUSS BAR, Right
BUSS BAR, Left
KIT, Hardware
-(Includes set of 4)
O-RING
NUT
COVER, Meter
-(Includes all parts shown in box.)
STANDOFF
TRANSFER SWITCH, 200A
WASHER
SCREW
-(Includes Set of 2)
SCREW
WASHER, Lock, Split, 1/4"
BOLT
WASHER, Ext. M6 - 1/4" Shakeproof
NUT
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

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