Simplicity 6,500 Watt PowerBoss Manual

Parts Manual
Mfg. No: 030227-0
6,500 Watt PowerBoss
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel (191780). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit (196420). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit (193331). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Alternator
Note: Unless noted otherwise, use the standard torque specifications
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Alternator
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
198360GS
B4907GS
198361GS
B4909GS
197707GS
187049GS
B4912GS
198362GS
197708GS
197709GS
B4916GS
198363GS
49820GS
-----
15
-----
17
18
197705GS
197706GS
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
SHIELD, Front
GRID, Front
BOLT, Shaft Stay
BOLT, Stay M8 x 30
HOUSING
PLUG, Domed
GRID, End
COVER, Top Black
CAPACITOR
SPRING, Capacitor Block
DIODE + Varistor + EMC Capacitor
ASSY, Rotor
NUT, Lock, M8 - 1.25
SCREW, M6 - 1.0 x 10mm
-(Purchase locally)
SCREW, M5 - 0.8 x 10mm
-(Purchase locally)
BEARING
FAN
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Control Panel (191780)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030227-0
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Control Panel (191780)
REF NO
PART NO
1
2
6
7
195112GS
191450GS
68759GS
-----
8
9
10
11
84198GS
75207AGS
43437GS
-----
12
-----
13
14
15
16
17
18
93857GS
188890GS
82308GS
22694GS
192241GS
75207PGS
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
KIT, Control Panel Lid
CONTROL PANEL, Compact
OUTLET, 120V, 20A, Duplex
NUT, Palnut, 5/32
-(Purchase Locally)
CAP, Breaker, Circuit
BREAKER, Circuit
OUTLET, 120/240V Locking, 30A
NUT, Palnut, 3/16
-(Purchase Locally)
PPPHS, M3- 0.5 x 18
-(Purchase Locally)
BAR, Retaining
COVER, Back, Control Panel
SCREW, Tapping, STC 3 x 18
HOUSING, Receptacle
SCREW, Tapping, 3.5 x 14
BREAKER, Circuit
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Main Unit (196420)
Note: Unless noted otherwise, use the standard torque specifications
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Main Unit (196420)
REF NO
PART NO
1
2
3
4
5
B196096GS
194219GS
B92531GS
196869GS
~NSP
6
-----
7
8
B92731GS
-----
9
10
B4260GS
-----
11
12
189160GS
-----
13
-----
14
15
16
92532GS
90239GS
-----
17
18
19
20
21
22
QTY
F
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A7433GS
-----
83083GS
B4986GS
194218GS
-----
23
24
25
87680GS
194390GS
-----
26
-----
27
-----
28
29
77395GS
-----
30
-----
31
33
196830GS
-----
34
-----
35
36
187049GS
-----
37
38
39
40
B2153GS
56893GS
188987GS
194398GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
KIT, Cradle
KIT, Vibration Mount
BRACKET, Support Engine
PLUG, Hole
ASSY, Alternator
-(see "Alternator")
NUT, M6 - 1.0
-(Purchase locally)
BRACKET, Support Eng/Muffler
HHCS, 5/16 - 18 x 3/4
-(Purchase locally)
DISK, Rtr/Engine Air
HHCS, 5/16-24 x 3/4"
-(Purchase locally)
NUT, 5/16 - 18, Flange Serrated
HHCS, M8 - 1.25 x 16
-(Purchase locally)
HHCS, 5/16-18 x 1-3/4
-(Purchase locally)
BRACKET, Muffler
GASKET, Exhaust
HHCS, M6 - 1.0 x 12
-(Purchase locally)
MUFFLER
SHCS, M8 - 1.25 x 20
-(Purchase locally)
SCREEN, Spark Arrest
DECAL, Ground
KIT, Vibration Mount
WASHER, Shakeproof, Ext
-(Purchase locally)
NUT, M6 Wing
ASSY, Heat Shield Muffler
WASHER, Shakeproof, Ext 5/16
-(Purchase locally)
WASHER, 1/4 Lock
-(Purchase locally)
NUT, 5/16 - 24
-(Purchase locally)
NUT, M6 Flange Lock
HHCS, M6 - 1.0 x 25
-(Purchase locally)
WASHER, Shakeproof, Ext. #10
-(Purchase locally)
DECAL, Exhaust Warning
WASHER, M8 Lock
-(Purchase locally)
NUT, 1/4 - 20
-(Purchase locally)
PLUG, Dome
HHCS, 1/4 - 20 X 3/4
-(Purchase locally)
SCREW, Self Driller, 12-14 x 7/8
CRIMPTITE, 10-24 x 1/2
BRACKET, Starter
KIT, Fuel Tank Hardware
-(Includes Qty of 4)
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Main Unit (196420)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030227-0
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Main Unit (196420)
REF NO
PART NO
41
42
43
44
192980GS
195094GS
77282GS
197443GS
45
46
48
50
51
52
53
54
55
58
200095GS
B4135GS
19553621GS
188333GS
194799GS
93826GS
194034GS
194498GS
197798GS
191757GS
59
60
68
69
71
73
74
76
78
81
85
189164GS
194389GS
196543GS
193463GS
192531GS
58359GS
193347GS
185939JGS
189302NGS
189302BGS
B193200GS
86
900
QTY
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198669GS
----196415GS
A8927GS
BB3061GS
B4177GS
196569GS
196127GS
189198GS
100031
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
VALVE, Fuel
SCREW, Self Drill 10-16 x .68
SWITCH, Starter
ASSY,Tank Fuel
-(Includes Items 41,50, 51 & 52)
CAP, Tank Fuel
PIN, Handle Release
WIRE, Ground
DECAL, Instruction Fuel Level
DECAL, Danger
DECAL, Start Instructions
KIT, Folddown Handle Hardware
KIT, Insulation w/clip
DECAL, Fuel Shutoff
ASSY, Control Panel
-(see "Control Panel")
PALNUT, 3/16
SHEILD, Heat
SHEILD, Heat, Battery
BATTERY
ASSY, Jack, Coax, DC
LUG, 5/16, #22/18
KIT, Hardware Battery
ASSY, Wire, #55 Blk
ASSY, Wire, #13 Red
ASSY, Wire, #16, Red
ASSY, Fold Down Handle
-(Includes Item 86)
GRIP, Handle
ENGINE Contact Engine Manufacturer
MANUAL, Operator's
-Not Illustrated
MANUAL, Engine
-Not Illustrated
BOTTLE, Oil
-Not Illustrated
CHARGER, Battery
-Not Illustrated
STRAP, Battery Hold Down
-Not Illustrated
DECAL, Control Panel
-Not Illustrated
DECAL, Electric Start
-Not Illustrated
STABILIZER, Fuel
-Optional Accessories
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Wheel Kit (193331)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030227-0
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Wheel Kit (193331)
REF NO
PART NO
1
-----
2
3
4
5
B4966GS
191267KGS
191265GS
-----
6
7
8
200543GS
87841GS
-----
9
10
11
12
67989GS
194005GS
198669GS
B193200GS
13
-----
14
-----
15
-----
16
-----
17
QTY
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B4135GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
WASHER
-(Purchase locally)
WHEEL
AXLE, 5/8" x 24.80"
E-RING
HHCS, M8 - 1.25 x 20 Lg.
-(Purchase locally)
BRACKET, Support,Unit
MOUNT, Vibe Donut Type
HHCS, 1/4 - 20 x 3/4 Lg.
-(Purchase locally)
NUT, M8 Flange Serrated
NUT, 1/4 - 20 Flange Nylok
GRIP, Handle
ASSY, Handle
-(Includes Item 11)
HHCS, M8 - 1.25 x 45Lg
-(Purchase locally)
WASHER, Flat, 5/16 - M8
-(Purchase locally)
NUT, M8 Nylok
-(Purchase locally)
WASHER, Nylon
-(Purchase locally)
PIN, with Lanyard
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

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