Simplicity 10,000 Watt BSPP Home Generator System Manual

Parts Manual
Mfg. No: 1938-0
10,000 Watt BSPP Home Generator
System
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insulation Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Copyright © Briggs & Stratton. All Rights reserved
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4
6
8
12
14
20
22
24
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23-Jul-2021
Alternator
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 1938-0
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Alternator
REF NO
PART NO
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
192970GS
192973GS
B4908GS
31183GS
192969GS
192962GS
192966GS
192967GS
192968GS
23897GS
22158GS
192974GS
B5164GS
192972GS
192971GS
192964GS
26850GS
22127GS
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
BRACKET, Drive End
SCREEN, Protection
BOLT, Shaft Stay
SCREW
FRAME and Stator
PLUG, Rubber Grid
GRID
BOX,Terminal Lid
TERMINAL BOARD
WASHER, Flat
NUT
CAPACITOR
PPHMC, 10 - 32 x 3/4
DIODE
ASSY, Rotor
SCREW, M8 x 1.25 x 35mm
WASHER, Ext. M6 - 1/4" Shakeproof
NUT, Hex, 1/4-20
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Control Panel
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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23-Jul-2021
Control Panel
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
190902GS
192366GS
192320GS
65795GS
H185967GS
77604GS
191652GS
190818JGS
B4893GS
B4867GS
57345GS
186413GS
B4300GS
87799GS
B5133GS
186443GS
191302GS
22676GS
22264GS
51715GS
23364GS
49226GS
23897GS
51716GS
43182GS
51714GS
187060GS
186645GS
186648GS
36902GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
CONTROL PANEL, with Silk Screen
TRANSFORMER
STRIP, Terminal
RECTIFIER, Battery Charge
BULKHEAD, Engine Side
METER, Hour
BOARD, Control
BREAKER, Circuit, 50A
BRACKET, Resistor
RESISTOR
NEUTRAL, 4 Prong
STANDOFF, Control Board
BOLT, Swage
SWITCH, Set Exercise
DIODE, Light
SWITCH, Auto/Off/Manual
HOLDER, Fuse
FUSE, 15A
WASHER, Lock
NUT
WASHER
WASHER, Lock
WASHER
NUT
WASHER, Lock
NUT
CLAMP, Cable
DECAL, Caution Electrical Shock
DECAL, Control Panel Fault Description
SCREW
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23-Jul-2021
Enclosure
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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Enclosure
REF NO
PART NO
1
2
3
4
186564GS
H185972GS
186061GS
191410GS
5
6
7
186049GS
189792GS
191408GS
8
9
10
B4300GS
H185968GS
191409GS
11
13
14
15
16
H185965GS
H191972GS
B5053GS
186172GS
191406GS
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
H186046GS
H187234GS
H185963GS
H186047GS
H185969GS
H185964GS
H187235GS
74908GS
B4986AGS
186173GS
H185967GS
186065GS
191994GS
H186760GS
-----
QTY
F
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32
33
185976GS
-----
34
-----
35
-----
36
37
38
39
40
187060GS
192767GS
192344GS
B5082AGS
-----
41
42
43
44
45
46
67885GS
186790AGS
186345GS
186642GS
192467GS
~NSP
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
PAD, Foundation Base w/ Holes
BASE, Mounting
BUSHING, Stem
ASSY, Door,Alt., SRV
-(includes 2 of item 3, 1 of item 5)
HANDLE, Door, Recessed Pull
PPHMS, #10-32 x 5/8"
ASSY, Corner, RH, SRV
-(includes insulation)
SWAG BOLT, 1/4" - 20
BAFFLE, Horizontal,Alt. Side
ASSY, Corner, LH, SRV
-(includes insulation)
PANEL, Muffler Air Out
BULKHEAD, Alternator Side
KEY, Lock
ASSY, Lock/Doors
ASSY, Door, SRV
-(includes insulation, 2 of item 3, 1 of item 5)
RAIL, Support Upper Front/Back
ROOF, with Insulation
CORNER, Engine Air Inlet Right
RAIL, Support Upper Engine Side
DOOR, Engine Air Inlet
CORNER, Engine, Left Side
BAFFLE, with Insulation
TAPTITE, M5
DECAL, Ground
BUSHING, Snap, 1" I.D.
BULKHEAD, Engine Side
SEAL, Foam Engine Air Inlet
SEAL, Foam Alternator Air Inlet
COVER, Control Panel
HHCS, 3/8" - 16 x 1"
-(Purchase locally)
PLUG, Hole 1-1/8"
WASHER, Flat, 3/8"
-(Purchase locally)
WASHER, Lock, 3/8"
-(Purchase locally)
NUT, 3/8"
-(Purchase locally)
CLAMP, 3/4" Nylon
CLAMP, 1/4" Nylon
WIRE HARNESS, Engine
DECAL, Danger High Voltage
WASHER, Flat, M6
-(Purchase locally)
NUT, Nylock M6 x 1.0
WIRE, Ground, To Control Panel
LUG, Ground
DECAL, LP/Natural Gas
DECAL, Terminal Strip
TIE WRAP, 4" Black
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23-Jul-2021
Enclosure
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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Enclosure
REF NO
PART NO
47
-----
48
49
186174GS
194415GS
187008GS
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
WASHER, Ext. M6 - 1/4" Shakeproof
-(Purchase locally)
CAMBAR, Lock
WASHER, Rubber
KIT, Door Seal
-Not Illustrated
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Insulation Set
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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Insulation Set
REF NO
PART NO
1
2
3
4
5
6
7
8
H187234GS
186188GS
H186030GS
H191972GS
191984GS
B4772GS
H185968GS
191406GS
9
10
11
12
13
190849GS
H185972GS
186641GS
186646GS
191408GS
14
17
186351GS
191409GS
18
19
20
21
22
186643GS
H186038GS
77816AGS
186352GS
195642GS
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
ROOF, with Insulation
INSULATION, Baffle Alt. Side
BASE, Muffler Box
BULKHEAD,Alternator Side
INSULATION, Bulk Head Alt. End
CLIPS, Dart
BAFFLE, Horizontal, Alt. Side
ASSY, Door, SRV
-(includes insulation)
DECAL, Unit
BASE, Mounting
DECAL, Operation Instructions
DECAL, Warning Engine Can Start
ASSY, Corner, RH, SRV
-(includes insulation)
INSULATION, Muffler Box
ASSY, Corner, LH, SRV
-(includes insulation)
DECAL, Fuel Inlet
BOX, Muffler
DECAL, Hot Muffler
INSULATION, Muffler Base
DECAL, Rainproof
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Main Unit
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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Main Unit
REF NO
PART NO
1
-----
2
-----
3
-----
4
5
6
7
8
9
10
48031JGS
492932S
H186285GS
186071GS
186430GS
186647GS
-----
11
12
13
194254GS
H185972GS
-----
14
15
194259GS
-----
16
17
189294GS
-----
18
19
20
21
22
23
24
QTY
F
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-----
H188046GS
194251GS
186152GS
57822GS
191972GS
186647GS
25
26
27
194250GS
B4300GS
-----
28
29
188574GS
188443GS
30
31
32
33
194253GS
194252GS
188573GS
-----
34
-----
35
36
37
186148GS
186151GS
-----
38
39
40
41
193291GS
186150GS
B4773GS
191409GS
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
ENGINE
-Contact Engine Manufacturer
NUT, 5/16" - 18
-(Purchase locally)
WASHER, Lock, 5/16" - M8
-(Purchase locally)
CLIP, Hoseband
FILTER, Oil
PAN, Engine Mounting
VALVE, Oil Drain
HOSE, Oil Drain
DECAL, Warning Outdoor Use Only
WASHER, Lock, 3/8"
-(Purchase locally)
KIT,Vibration Mount
BASE, Mount
HHCS, 5/16" - 18 x 1-3/4"
-(Purchase locally)
KIT,Vibration Engine Mount
WASHER, Shakeproof, M10
-(Purchase locally)
E-RING
HHCS, M8 - 1.25 x 12
-(Purchase locally)
WASHER, 3/8 Ext., Shakeproof
-(Purchase locally)
SUPPORT,Alt.
KIT, Starter Contactor Hardware
HOSE, Gas Regulator to Engine
CLAMP, Hose
BULKHEAD, Alternator Side
DECAL,
-Outdoor Use Only
KIT, J-Bolt & Battery Strap
SWAGE BOLT, 1/4" - 20 x 1/2"
HHCS, M8 1.25 x 16
-(Purchase locally)
CABLE, Battery Positive
BATTERY, 33AH,
-hardware included
KIT, Vibration Mount
KIT, Battery Hardware
CABLE, Battery Negative
WASHER, Flat, #10
-(Purchase locally)
NUT, M10 - 1.5
-(Purchase locally)
HOSE, Gas - regulator
ELBOW, Brass, 3/4" NPT x 1/2" Gas
HHCS, M6 - 1.0 x 30
-(Purchase locally)
REGULATOR, Gas Fuel
ELBOW, Brass 3/8 NPT
SOLENOID, Gas Fuel
ASSY, Corner, LH, SRV
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Main Unit
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 1938-0
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Main Unit
REF NO
PART NO
42
-----
43
44
45
46
195144GS
691656
192669GS
-----
47
-----
48
-----
49
-----
50
-----
51
52
53
54
55
56
57
58
H191993GS
H186030GS
56893GS
59637GS
186790BGS
186062GS
691613
-----
59
60
61
62
63
QTY
F
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-----
B4260GS
-----
186205GS
-----
64
65
186206GS
~NSP
66
-----
67
68
69
71
72
H186320GS
H186038GS
192676GS
185939CGS
-----
73
74
75
76
77
78
80
193506GS
186790CGS
186649GS
B4986AGS
186551GS
26915GS
-----
81
82
86
87
187277GS
H189951GS
96137GS
-----
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
WASHER, Ext. M6-1/4" Shakeproof
-(Purchase locally)
KIT, Manifold with Gaskets
SOLENOID, Starter
CLAMP, Hose
HHCS, #10 - 32 x 3/4" Lg.
-(Purchase locally)
WASHER, Lock, M18
-(Purchase locally)
NUT, M6 - 1.0
-(Purchase locally)
WASHER, Lock, M6 - 1/4"
-(Purchase locally)
WASHER, Lock, #10
-(Purchase locally)
BRACKET, Muffler
BASE, Muffler Box
CRIMPTITE, 10 - 24 x 1/2"
TAPTITE, 3/8" - 16 x 3/4"
WIRE, Ground
GASKET, Manifold Muffler
GASKET, Exhaust
SHCS, M8 - 1.25 x 20
-(Purchase locally)
HHCS, 5/16" x 3/4" SEMS
-(Purchase locally)
DISK, Air Blocker
PPHMS, #4 - 40 x .019"
-(Purchase locally)
SWITCH, Thermodisk Oil Temp.
WASHER, Lock, #4 Int.Tooth
-(Purchase locally)
PLATE, Oil Temp Switch
ALTERNATOR
-(see "Alternator")
HHCS, 3/8 - 16 x 1-1/4"
-(Purchase locally)
DEFLECTOR, 45° Muffler Box
BOX, Muffler
MUFFLER
CABLE, Starter
HHCS, M10 - 1.5 x 30 Lg.
-(Purchase locally)
DECAL, Hot Surface
WIRE, Ground
DECAL, Oil Drain
DECAL, Ground, Green
INSULATION, Fuel Hose
NIPPLE, 3/4" NPT
NUT, M8 - 1.25
-(Purchase locally)
SCREEN, Spark Arrestor w/ screws
TRAY, Battery Support
PLUG, 1/8" - 27
WASHER, 0.432 x 1 x 0.064
-(Purchase locally)
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Main Unit
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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Main Unit
REF NO
PART NO
88
A6344GS
B3518GS
QTY
192385GS
192384GS
B5053GS
B5478GS
190824GS
191041GS
275368
193918GS
01915
01916
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
FITTING, Barbed, 90°, 1/8" NPT
CAP, Funnel, Oil Bottle
-Not Illustrated
MANUAL, Install
-Not Illustrated
MANUAL, Owners
-Not Illustrated
ASSY, Key
-Not Illustrated
PAINT,Touch-Up
-Not Illustrated
HOSE, Flex, 24"
-Not Illustrated
KIT, LED Remote
-Not Illustrated
MANUAL, Engine
-Not Illustrated
MANUAL, IPL
-Not Illustrated
WARMER, Battery, 240 Volt
-Optional Accessories Not Illustrated
WARMER, Oil, 240 Volt
-Optional Accessories Not Illustrated
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Wiring Diagram - Standby Generator
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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Wiring Diagram - Standby Generator
REF NO
PART NO
--
-----
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram Only
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Wiring Schematic - Standby Generator
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 1938-0
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Wiring Schematic - Standby Generator
REF NO
PART NO
--
-----
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic Only
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

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