Simplicity 15,000 Watt Home Generator System (GE) Manual

Parts Manual
Mfg. No: 040308A-0
15,000 Watt Home Generator System
(GE)
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021
Table Of Contents
Model Components
Page
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
3
4
6
8
12
16
n
o
23-Jul-2021
Alternator
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
4
Mfg. No: 040308A-0
n
o
23-Jul-2021
Alternator
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
195235GS
310124GS
310093GS
195234GS
315199GS
66386GS
66849GS
203200GS
209270GS
199888GS
QTY
F
t
o
N
Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
ADAPTER, Engine
ROTOR
STATOR
RBC
SCREW
BRUSH ASSEMBLY
TAPTITE
WASHER
BOLT
O-RING
r
o
e
R
o
r
p
5
u
d
i
t
c
n
o
23-Jul-2021
Control Panel
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
6
Mfg. No: 040308A-0
n
o
23-Jul-2021
Control Panel
REF NO
PART NO
1
198911GS
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
--
----311317GS
192770GS
199011GS
----198573GS
311351GS
----209435GS
----198549GS
209387GS
205393GS
208365GS
----205394GS
205395GS
----198515GS
198516GS
198517GS
202882GS
203020GS
--
QTY
DESCRIPTION
COVER
-(Includes Ref. Nos. 17 & 18)
* SCREW, Phillips Head, M4 - 0.7 x 10
BREAKER, Circuit, 70A
BRACKET
LUG
* SCREW, Phillips Head, M6 - 1.0 x 16
FUSE
BOARD, Control
* CAPSCREW, Hex Head, 1/4-20 x 3/4
DUCT
* WASHER, Shakeproof, M6 1/4
DECAL
DECAL
DECAL
BLOCK, Terminal
* SCREW, Phillips Head, M4 - 0.7 x 16
DECAL
DECAL
* NUT, 1/4-20
CONNECTOR, 2 Pin
CONNECTOR, 10 Pin
HARNESS, Wiring
HARNESS, Wiring
HARNESS, AVR
-(Not Illustrated)
WIRE
-(Not Illustrated)
r
o
u
F
d
t
o
o
r
N ep
R
198455BAGS
i
t
c
n
o
Footnotes:
* Items without part numbers are common fasteners and are available at local hardware stores.
Copyright © Briggs & Stratton. All Rights reserved
7
23-Jul-2021
Enclosure
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
8
Mfg. No: 040308A-0
n
o
23-Jul-2021
Enclosure
REF NO
PART NO
1
2
3
------4
-----5
---6
---7
8
9
10
11
12
13
14
15
----16
17
18
19
20
21
197275GS
T203030GS
209480GS
------------------------207189GS
--------------------209435GS
------------207193GS
------------B4300GS
203015GS
197493GS
198461GS
----------------207190GS
----------------202956GS
203303GS
195733GS
205374GS
202957GS
207191GS
--22
----
QTY
DESCRIPTION
PAD, Mounting
BASE
BULKHEAD, Engine
BULKHEAD, Engine
DECAL
SEAL, Foam
KIT, Plugs
SEAL, Foam
PIN
DOOR
WELDMENT
LINER
INSULATION
INSULATION
HINGES
DUCT
DECAL
LUG
BRACKET
SUPPORT, Rail
SUPPORT, Rail
SEAL, Foam
DECAL
BOLT
BUSHING, Snap
BUSHING, Snap
PLUG, Hole
* CAPSCREW, Hex Head, 3/8-16 x 1
* WASHER, Flat, 3/8-M10
* WASHER, Lock, 3/8
* NUT, 3/8-16
DOOR
WELDMENT
INSULATION
HINGES
BADGE
SEAL, Foam
INSULATION
MOUNT, Tie Wrap
PLUG
SEAL, Foam
ROOF
-(Includes the following 2 Items)
WELDMENT
INSULATION
BULKHEAD, Alternator
DECAL
SEAL, Foam
PIN
r
o
u
F
d
t
o
o
r
N ep
R
--------207210GS
-------------
i
t
c
n
o
Footnotes:
* Items without part numbers are common fasteners and are available at local hardware stores.
Copyright © Briggs & Stratton. All Rights reserved
9
23-Jul-2021
Enclosure
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
10
Mfg. No: 040308A-0
n
o
23-Jul-2021
Enclosure
REF NO
PART NO
-23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
----200409GS
310073GS
209529GS
192778GS
209530GS
198888GS
204618GS
203302GS
209177GS
196397GS
207349GS
209176GS
198460GS
192940GS
193297GS
198890GS
207652GS
204700GS
209307GS
205392GS
207095GS
313085GS
209621GS
B209172GS
186643GS
205479GS
209539GS
QTY
DESCRIPTION
BRACKET, Muffler
DECAL
COVER
VENT
TAPTITE
VENT
SEAL, Foam
COVER
INSULATION
SEAL
INSULATION
INSULATION
GASKET
PLUG
CLIP
DECAL
HINGE
KEY, Latch
LATCH
SEAL
DECAL
BADGE
SCREW
PUSHNUT
COVER
DECAL
REGULATOR, Voltage
LATCH
r
o
u
F
d
t
o
o
r
N ep
R
i
t
c
n
o
Footnotes:
* Items without part numbers are common fasteners and are available at local hardware stores.
Copyright © Briggs & Stratton. All Rights reserved
11
23-Jul-2021
Main Unit
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
12
Mfg. No: 040308A-0
n
o
23-Jul-2021
Main Unit
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
12
13
15
-16
17
-18
19
20
23
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
50
53
54
55
56
T203030GS
187594GS
24910GS
194683GS
194829GS
194830GS
195936GS
842184
----------------B4300GS
185939RGS
206609GS
205397GS
198593AGS
206609GS
194813GS
--------1723165SM
186649GS
------------------------B194685GS
202922GS
----186790GGS
------------B198896GS
202761GS
----------------B4300GS
809743
205398GS
809872
202885GS
202884GS
QTY
DESCRIPTION
BASE
MOUNT, Vibration
TAPTITE
SOLENOID, Gas Fuel
FITTING
REGULATOR, NG/LPG
BRACKET
TEE
* CAPSCREW, Hex Head, M6-1 x 16
* CAPSCREW, Hex Head, M6-1 x 30
* WASHER, Lock, 1/4
* NUT, M6-1
BOLT
CABLE, Battery, Black
DECAL
DECAL
CABLE, Battery, Red
DECAL
TUBE
* CAPSCREW, Hex Head, M6-1 x 12
* WASHER, Flat, 5/16-M8
HOSE, Oil Drain
DECAL
* CAPSCREW, Hex Head, 5/16-18 x 2-1/2
* NUT, 5/16-18
* WASHER, Lock, 5/16-M8
* CAPSCREW, Hex Head, 5/16-18 x 2
* CAPSCREW, Hex Head, M12 - 1-3/4 x 35
* WASHER, M12
SUPPORT, Engine
SCREEN
* WASHER, Shakeproof, M6 1/4
WIRE
* WASHER, Lock, 3/8
* WASHER, Flat, 3/8
* CAPSCREW, Hex Head, 3/8-16 x 1
SUPPORT, Alternator
DUCT
* TAPTITE, M5.8 x 10
* WASHER, Lock, 3/8
* CAPSCREW, Socket Head, 3/8 x 1-1/4
* CAPSCREW, Hex Head, 5/16-18 x 3/4
BOLT
SCREW
DECAL
GASKET
MUFFLER
BASE
r
o
u
F
d
t
o
o
r
N ep
R
i
t
c
n
o
Footnotes:
** Contact Engine Manufacturer for parts and service.
* Items without part numbers are common fasteners and are available at local hardware stores.
Copyright © Briggs & Stratton. All Rights reserved
13
23-Jul-2021
Main Unit
Note: Unless noted otherwise, use the standard torque specifications
r
o
u
F
d
t
o
o
r
N ep
R
Copyright © Briggs & Stratton. All Rights reserved
i
t
c
14
Mfg. No: 040308A-0
n
o
23-Jul-2021
Main Unit
REF NO
PART NO
57
58
59
60
61
62
63
64
65
66
67
900
--
202893GS
56893GS
207210GS
202892GS
194682GS
202883GS
192445GS
--------204426GS
194699GS
----313415GS
--
207218GS
--
279774TRI
--
312823GS
--------
QTY
DESCRIPTION
INSULATION
CRIMPTITE
BULKHEAD, Alternator
INSULATION
COLLECTOR
BOX, Muffler Top
SCREW
* SCREW, Phillips Head, 4-40 x 3/16
* WASHER, Lock, #4
SWITCH, Temp
PLATE, Temp Switch
** ENGINE
MANUAL, Installation
-(Not Illustrated)
MANUAL, Operator's
-(Not Illustrated)
MANUAL, Engine
-(Not Illustrated)
KIT, Manual ACC
-(Not Illustrated)
PAINT, Touch Up, Silver
-(Not Illustrated)
HOSE, Flex NG/LPG
-(Not Illustrated)
PLATE, Cover
-(Not Illustrated)
DECAL, Base Lift Here
-(Not Illustrated)
DECAL, Rainproof
-(Not Illustrated)
FILTER, A/C Cartridge
-(Not Illustrated)
FILTER, Precleaner
-(Not Illustrated)
FILTER, Oil
-(Not Illustrated)
PAINT, Spray, Silver
-(Optional Accessory, Not Included)
KIT, ACC, Cold Weather Breather, 15-20000
-(Optional Accessory, Not Included)
KIT, Maintenance
-(Optional Accessory, Not Included)
KIT, Cold Weather (Includes Battery and Oil Warmers
-(Optional Accessory, Not Included)
r
o
u
F
d
t
o
o
r
N ep
R
198811GS
202295GS
207337GS
187316GS
195642GS
841856
692520
--
842921
--
199475GS
--
6174
--
6036
--
6030
i
t
c
n
o
Footnotes:
** Contact Engine Manufacturer for parts and service.
* Items without part numbers are common fasteners and are available at local hardware stores.
Copyright © Briggs & Stratton. All Rights reserved
15
23-Jul-2021
Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
23-Jul-2021

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project