Progressive Turf Equipment TDR-22 Up To 1291175 Tri-Deck Roller Mower Operator's Manual
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OPERATOR’S MANUAL
AND PARTS LIST
PROGRESSIVE TDR-22 TRI-DECK
ROLLER MOWER
SERIAL NO: UP TO 1291175
22 FT. ROTARY FINISHING MOWER
PROGRESSIVE TURF EQUIPMENT INC.
137 WEST WILLIAM STREET
SEAFORTH, ONTARIO
CANADA N0K 1WO
PHONE:519-527-1080 SERIAL # _____________________
TOLL FREE: 800 668-8873 WEB: www.progressiveturfequip.com
ISSUE DATE: JULY 2007 120517
DECLARATION OF CONFORMITY
According to Annex 11 A of the European Community Regulation for Machines
We, Progressive Turf Equipment Inc. 137 West William Street, Box 940, Seaforth Ontario, Canada declare under our sole responsibility that:
Progressive Rotary Finishing Mowers
Models: Part Number Description
TD65-2
TD65
TD92
PF-120
PM-36
TDR-22
TDR-15
TDR-12
526512C, 526512D
526515C, 526515D
529222C
601205C, 601205D
529236C
526924C
528750C, 528750D
528712D
3.66m Tri-Deck Finishing Mower
4.72m Tri-Deck Finishing Mower
6.70m Tri-Deck Finishing Mower
3.05m Pro-Flex Contour Mower
10.97m Pro-Max 36 Mowing System
6.70m Tri-Deck Roller Mower
4.72m Tri-Deck Roller Mower
3.65m Tri-Deck Roller Mower
SDR-65
SDR-90
524010C
526010C
165cm Three Point Hitch Roller Mower
228.6cm Three Point Hitch Roller Mower are in conformity with Directive 98/37/EC of the European Parliament and of the Council of 22 June, 1998 on the approximation of the laws of the member states relating to Machinery.
The Technical Construction File is maintained at the corporate offices of Progressive Turf Equipment Inc. at the address listed above.
Dated at Seaforth, Ontario Canada the 25 th
day of January 2010.
Luke Janmaat
President
Progressive Turf Equipment Inc.
TABLE OF CONTENTS
INTRODUCTION
TO THE OWNER ……………………………………………..
GENERAL INFORMATION …………………………………
WARRANTY …………………………………………………
SPECIFICATIONS ……………………………………………
SAFETY INSTRUCTIONS …………………………………..
SAFETY DECAL LOCATION ………………………………
SAFETY DECALS ………………………………………
MAINTENANCE SAFETY …………………………………...
PROPER BOLT TORQUE …………………………………….
ASSEMBLY OF THE MOWER
ASSEMBLY INSTRUCTIONS …………………………….
SET-UP ……………………………….………………………….
SHIPPING BRACE AND LINK REMOVAL…………………....
INSTALLING REAR DECK ROLLERS ………………………..
INSTALLING PTO SHAFTS …………………. ……………….
HITCHING MOWER TO TRACTOR …………………………..
LEVELLING MOWER AND PTO ………………………………
CONNECTING INPUT PTO SHAFT ……………...……………
CHECK PTO LENGTH DURING TURNS ……………..………
CUTTING HEIGHT ADJUSTMENT ……………………………
OPERATING THE MOWER
MOWER OPERATION ………………………………………….
MOWING ………………………………………………………..
DAILY CHECK LIST …………………………………………...
SAFETY CHAIN ………………………………………………...
TRANSPORTING THE MOWER ……………………………....
TIRES …………………………………………………………….
POWER TAKE OFF ……………………………………………..
MAINTENANCE
LUBRICATION: GREASING …………………………………
GREASE COMPATIBILITY …………………………………..
GEAR BOX OIL LEVELS ……………………………………..
MOWER BLADE SERVICING ……………………………….
BLADE REMOVAL & INSTALLATION ……………………
BLADE SHARPENING ……………………………………….
SPINDLE INSPECTION ………………………………………
SPINDLE ASSEMBLY REMOVAL ………………………….
SPINDLE ASSEMBLY INSTALLATION ……………………
ASSEMBLY OF SPINDLES ………………………………….
“V” BELT ADJUSTMENT ……………………………………
“V” BELT TENSION ………………………………………….
HYDRAULICS ………………………………………………..
TROUBLE SHOOTING ………………………………………
NOTES …………………………………………………………
PAGE
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2
TO THE OWNER
:
Before you operate this mower, study this manual carefully. It has been prepared to help you do a better and safer job of maintaining your mower.
Use only genuine Progressive Turf Equipment Inc. replacement parts.
Substitute parts will void the warranty and may not meet the standards required for safe and satisfactory operation of this equipment.
Blades are especially important. The manufacturing process is a very exacting one and only a handful of blade producers are capable of this process. Always insist on purchasing and using OEM blades for your own protection and that of your employees.
ATTENTION -
This safety symbol means your personal safety is involved. Be sure to observe and follow these instructions.
DANGER
- An extreme intrinsic hazard exists which would result in high probability of death or irreparable injury if proper precautions are not if proper precautions are not taken.
WARNING
- A hazard exists which can result in injury or death if proper precautions are not taken.
CAUTION
- A reminder about safety practices, or directs attention to unsafe practices, which could result in personal injury if proper precautions are not taken.
3
GENERAL INFORMATION
:
The purpose of this manual is to assist the operator in maintaining and operating
Progressive Turf Equipment mowers. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance.
Some information may be general in nature due to unknown and varying conditions. However, through experience and these instructions you should be able to develop operating procedures suitable to your particular situation.
Throughout this manual, references are made to right and left directions. These are determined by standing at the rear of the equipment and facing the direction of forward travel. Blade rotation is counter-clockwise as viewed from the top of the mower.
For quick reference, record the following information.
MODEL:
TDR-22
DATE PURCHASED: ___________________________
SERIAL NUMBER: ___________________________
For additional information, assistance during assembly, or operation of this mower contact Dealer machine was purchased from, or call Progressive Turf
Equipment Inc.
PHONE: 519-527-1080 1-800-668-8873 FAX: 519-527-2275
4
WARRANTY POLICY
(To validate warranty, the Delivery and Warranty Registration form must be completely filled out & mailed to Progressive Turf Equipment Inc.)
Progressive Turf Equipment Inc. warrants each new product to be free of defects in material and workmanship to the original purchaser. Warranty will be applicable, from the original date of purchase.
Pro-Flex 120, TD65-2, TD65, TD92, Pro-Max 36, TDR-22, TDR-15, TDR-12,
SDR-90, SDR-65.
FOR ALL APPLICATIONS - 24 MONTHS
This warranty coverage supersedes all written warranties, effective June 2007.
This warranty will not cover any components which, in the opinion of the company, have been subjected to negligent use, alteration, and accident, or if parts supplied by others have been used in repairs of any product manufactured by Progressive Turf Equipment
Inc.
Our obligation, in the event that any Progressive Turf Equipment Inc. product warranted, shall become defective or fail, will be limited to repairing or replacing free of charge, or provide labour and materials for the repair of, any defective part, subject to company approval. All defective parts must be retained for 60 days after applying for warranty.
Any parts to be returned to Progressive Turf Equipment Inc. for inspection will be issued an RGA number and must be returned within 14 days, transportation charges prepaid.
This warranty will not provide for service calls to customer location or for transportation of equipment to dealer location if such servicing is required.
The sole liability of Progressive Turf Equipment Inc. under this warranty or any implied warranty, shall be limited as set forth herein. The customer agrees that Progressive Turf shall not in any event be obligated to reimburse, or pay the customer for any expense, loss or any direct, incidental or consequential damages to any person or property for any reason or caused by reason of Progressive Turf Equipment Inc., negligence, or otherwise in connection with the sale, delivery, installation, training or use of the equipment. The customer shall indemnify and hold Progressive Turf Equipment Inc. harmless against all such liability.
This warranty is not subject to change or modification by anyone, including dealers, and no one is authorized to make any representation on behalf of Progressive Turf Equipment
Inc.
5
TDR-22 MACHINE SPECIFICATIONS
Cutting Width 22 feet
Cutting Height 1/2” to 4”
Recommended HP 65 Min – 75Max
Hydraulics Requires 1 double acting outlet, all hoses supplied to tractor
Transport Width 94”
Height 10’ 2”
Length 17 ft.
Deck Flexibility 25” up, 15 degree down
360 Degree Turn 0” Uncut Circle
Numbers of wheels
2 on main frame
Mowing Capacity MPH 2 4 6 7.5
Acres per hour 5.4 10.7 16 20
Assumes no stops or overlap.
Paint Finish Electrostatically painted with oven baked finish.
SMV Sign Located at back of mower for safety
Weight Total 5820 lbs. Ground Clearance 11” Cutting
DECK
Drive PTO shaft to right angle gear box driving (4) “B” section belts to 4 heavy-duty spindles.
Belt
Adjustment
Deck
Construction
Easily made by loosening four bolts at gear box base and adjusting the slide plate forward or backward and retightening.
3/16” steel plate formed and welded with supporting members at high stress areas to achieve maximum strength. Deck is 7” deep.
Cutting
Height
Easy and accessible screw mechanism. Infinite number of adjustments from ½” to 4”
Spindles 12 spindles, (4) 35mm spindles per deck are each carried in 2 re-grease able ball bearings, which are housed, in a precision machined hub.
Blade Support 3/4” x 2 1/2” x 11 1/2” long bar welded to spindle and machined.
Blades
1/2” bolts hold blade rigid to provide clean level cut.
High lift, heat treated, alloy steel blades 5/16” x 2 1/2” x 24” (4) per deck.
Tractor PTO – 540 RPM
Speeds
Blades – 2890 RPM
Blade Tip Speed 18,300 FPM
Rollers 6” diameter with 1.88 wall thickness.
Supported by (2) 1.25” two bolt ductile bearings
FRAME
“A” Frame Hollow structural steel tubing with supports at high stress areas to achieve
Axles
Wheels
Tires maximum strength.
Rated at 6000 lbs. each with re-greasable hubs
6 bolt, 51/2” bolt circle
2-LT305/70 R16
Hitch 4 positions, with height settings from 10-
1/2” to 15”. Safety chain with hook according to Dept. of Transport
Tongue
Weight regulations.
Transport position – 1260 lbs.
Mowing position – 560 lbs.
Cylinders
Screw
Jack
Main Gear
Box
Rear deck: (1) 3” x 12” double acting
Wing deck: (2) 3” x 16” double acting
6000 lbs. side wind jack for easy hookup.
4 shaft gear box with (1) 3/8-6 spline shafts, delivering power to decks.
PTO
Shafts
Deck Drive telescoping agricultural PTO
Drive shafts, with proper safety shields.
(1) 3/8-6 spline quick-disconnect yokes on both ends.
Input PTO…rated at 85 HP at 540 RPM
Deck PTO…rated at 38 HP at 540 RPM
6
SAFETY
WORK SAFELY ---- FOLLOW THESE RULES
Instructions given with this symbol are for personal safety. Be sure you and your workers follow them.
A CAREFUL OPERATOR IS THE BEST
INSURANCE AGAINST AN ACCIDENT
BEFORE HANDLING ANY EQUIPMENT READ
THE OPERATOR’S
MANUAL.
To avoid accident or injury, do not allow anyone to operate this equipment without proper instructions. Any person who operates this equipment must be instructed in and be capable of the safe operation of the unit.
Know your controls and how to stop tractor, engine, and mower quickly in an emergency.
OPERATING SAFELY
:
Shift tractor into neutral and disengage power take-off before starting tractor.
Never allow riders on tractor or equipment.
Use extreme care when operating on uneven terrain.
Immediately stop mower and shut off tractor upon striking any object. Inspect mower and repair any damage before you continue mowing.
Always turn off tractor before making any adjustments to mower, if operator has to dismount tractor.
If mower becomes clogged, disengage power to mower and turn off tractor before dismounting.
Always disengage PTO and be sure drive line has stopped rotating before raising decks into transport position.
Always obey all local and state regulations when operating on public roadways and highways.
Reduce speed while operating during wet conditions on slopes, especially when making sharp turns.
7
SAFETY & MAINTENANCE DECAL LOCATION ON
MACHINE:
ITEM
NO.
1
DECSCRIPTION
CAUTION - TURNING
ITEM
NO. DESCRIPTION
8 GREASING SCHEDULE
2 CAUTION – READ MANUAL 9 PTO GREASING
3 10 NOTICE – HITCH SETUP
4
5
6
7
CAUTION – REPLACE
SHIELDS
DANGER – PTO SHIELDS
WARNING - BLADE HAZARD
WARNING – OEM PARTS
CAUTION – DISENGAGE PTO
11 MOWER MODEL
12 COMPANY NAME
13 SERIAL PLATE
8
OBEY THESE SAFETY DECALS
:
If decals become faded, damaged, or lost, replace immediately. Order Decal Kit,
Part # 522002. Safety Decals shown below are located on machine as illustrated on sketch.
ITEM 1
ITEM 2
ITEM 3
ITEM 4 ITEM 5
ITEM 6
9
MAINTENANCE SAFETY
:
Never work on mower without safety locks in place, if decks are in raised position.
Keep tractor and mower in good operating condition and all safety devices in place.
Frequently check blade mounting bolts for tightness.
Periodically tighten all bolts, nuts and screws and check that all cotter pins are properly installed to endure mower is in a safe condition.
PROPER TORQUE FOR FASTENERS
:
The chart lists the correct tightening torque for fasteners on Progressive Turf
Equipment mowers. When bolts are to be tightened or replaced, refer to this chart to determine the proper torque except when specific torque values are assigned in the manual. Only SAE grade 5 fasteners are to be used in the assembly of this machine, or as otherwise specified in this manual.
Bolt Head Markings
SAE Grade 2 SAE Grade 5 SAE Grade 8
(No Dashes) (3 Dashes) (6 Dashes)
Recommended Torque in Foot Pounds (Newton-Meters)
Bolt Diameter (in.) SAE Grade 5
5/16
3/8
7/16
21 (28)
38 (52)
55 (75)
½
9/16
5/8
¾
7/8
1
1” L.H. Spindle Nut
85 (115)
125 (170)
175 (240)
300 (410)
450 (610)
680 (925)
60 (82)
10
ASSEMBLY INSTRUCTIONS
SET-UP
The mower is shipped in a 90% assembled condition to facilitate shipping of the mower in enclosed vans. Approximately 1 1/2 hours are required to complete the mower to field ready condition. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values are found on page 10. Select a suitable working area. A tractor or portable hydraulic supply is necessary to complete assembly.
CAUTION:
Always use personal protection devices such as eye and ear protection during assembly.
WING DECKS:
Before removing any bolt or pin, the deck spreader fixture (PTE # 526498) needs to be placed underneath the mower frame, centered between the wing decks on the floor, see Fig 1 and Fig 2 below. This must be installed before lowering the decks to prevent the decks from pivoting underneath the mower frame.
FIG. 2 FIG. 3
11
SHIPPING BRACE AND LINK REMOVAL:
Once the deck spreader fixture is in place. wrap a ratchet equipped shipping strap around both wings and tighten to relieve tension on the shipping brace. Remove the pin clips on both ends of the brace and remove the brace. Loosen and remove shipping strap.
Connect mower to a double acting hydraulic supply. Lower decks to the ground, you will need to release the locks to do so. Note that two links per wing deck are installed between the deck itself and the deck swivel. Lift the wing to a point where there is no tension on the shipping links on one deck. Remove the one inch pins using 9/16” and 15/16” wrenches. In doing this you will remove the shipping links.
Lower the wing and align deck swivel mounting points with those of the deck. Reinstall the 1” pins and secure them with the 9/16” bolts that were removed. It may be necessary to move the deck to some degree to align pin mount holes on the deck and deck swivel.
INSTALLATION OF REAR DECK ROLLERS:
The rear deck must be completed with the installation of two side channels and front and rear rollers. The side channels have the rear deck height adjusters installed. The roller flange bearings are also installed on the roller axles and the set screws must be loosened to install the bearings on the side rails. A 4mm. allen wrench is supplied. The side channels are installed using the 5/8 X 2” carriage bolts supplied. Assemble the side channels to the deck skirts and leave somewhat loose.
The rear height adjusters installed on the side channels must also be bolted to the deck top using the hardware supplied. At this time, install the front height adjuster using the hardware supplied.
Do not tighten the bearing to the roller axle at this time. Roll the rollers in place and align holes. Bolt flange bearings in place using hardware supplied. Repeat on the front roller.
Install the front and rear stripper cable on the backside of the rollers
Tighten all hardware. The set screw on the roller axle must be tightened after all other hardware is tightened to avoid pre-load on this part. Use the 4 mm hex key supplied to do this. Rotate the adjusters to ensure that they work smoothly and do not bind.
12
INSTALLING DECK PTO SHAFTS
:
The three identical PTO shafts are used to drive the mower decks. Each PTO shaft will have one end designated a tractor end. This end should be hooked up to the main gear box.
IMPORTANT
: The PTO shafts from the two wing decks must be timed when mounted to the gear box. See photo below. Mount the one side first with the yoke laying flat. The opposite side must be mounted with the yoke laying as flat as possible. ie. Timed.
Align Yokes
Input Drive Shaft
Align Yokes
Wing Deck
PTO
Wing Deck
PTO
Rear Deck Drive Shaft
All PTO shafts have a short chain attached on both ends. Find a location to wrap or hook on short chain. Be sure that when decks are brought into transport position, the safety chain will not bind or pull PTO shield. Do not forget to install the PTO spacers to level the driveline. See section on “Hitching to the
Tractor”
13
HITCHING MOWER TO TRACTOR
:
NOTICE -
Attach mower to drawbar only.
Drawbar should be adjusted so it is 14” to 15” from the centerline of the draw pin hole to end of PTO shaft. This is critical for proper PTO shaft operation.
Adjust hitch or drawbar so mower frame is at the most level position in relation with the ground. This will ensure proper flotation of the wing decks.
CAUTION
- Safety chain must always be attached to towing vehicle.
CAUTION
- When towing mower on any roadways, lock brakes together. Use proper lighting and marking devices according to the local regulations.
NOTE: If the three-point hitch is attached to tractor, be sure it will not contact any part of the mower when making sharp turns. The hose support rod may have to be bent back slightly to clear the three point hitch arms.
14
LEVELLING THE MOWER & PTO
:
For proper mower operation and maximum PTO life, the mower hitch and PTO driveline must be setup correctly. a) When the mower is connected to the tractor, the mower hitch frame “A” should be as close to level with the ground as possible. b) The connecting hitch “B” can be removed and turned over to give more height adjustments. Set in the best position for the mower frame to be as level as possible. c) To ensure proper life of the PTO shaft, the driveline from the mower gear box “D” to the PTO shaft “E” on the tractor should be in a straight line. d) Spacers “F” are provided under the hose support “C”, to allow adjustment up or down. Each spacer is ½” high. Sixteen are provided, for a 2” total adjustment, four on each corner.
CONNECTING THE INPUT PTO SHAFT
: a) Ensure that the tractor engine is shut off and the parking brake is locked. b) Holding the PTO against the end of the tractor PTO shaft, rotate the tractor
PTO by hand until the shaft slides on slightly. c) Slide the locking collar on the PTO backwards, releasing the locking mechanism hold and slide the PTO on. d) Release the locking ring and pull the PTO shaft backwards until the locking mechanism snaps into place. e) Push the shaft forward and backwards to ensure that this is securely locked in place.
CAUTION -
If the PTO shaft comes off during operation, it may cause personal injury and damage to the PTO shaft and tractor PTO.
When checking, make sure the locking collar is locked, and that the shaft is not just jammed against the end of the tractor PTO shaft.
15
CHECK PTO LENGTH DURING TURNS
:
During the mowing operation the tractor should be able to make turns without damage to the driveline. To ensure proper setup check the following conditions: a) With the tractor and mower aligned, and the input PTO is straight, turn the shields on the input PTO to check that the holes line up for greasing the input shaft tubes. If not, you will have to lengthen or shorten the drawbar. It should be
14 to 15” from the end of the PTO shaft to the center of the draw pin hole. b) With the tractor in the lowest gear and traveling very slowly, make a sharp turn to the right as required for mowing. c) Watch the PTO shielding to make sure the PTO shaft does not totally collapse.
There should be 1” to 2” of black PTO shielding left at maximum turn. See picture below.
1” to 2” of BLACK
NOTE: This is not the worst condition. Making turns while the tractor is angling up a hill will cause the PTO shaft to collapse even more. The operator should avoid making sharp turns on uneven ground.
16
CUTTING HEIGHT ADJUSTMENT
:
There are four height adjusters per mowing deck. Each adjuster (located in each corner of the deck) must be adjusted to the same height to ensure a smooth even cut. A wrench for this purpose is provided. Mower cutting height adjustment is made by turning a 5/8” nut on top of an acme threaded rod which makes up the height adjuster. A washer under the nut indicates the height against the decal.
There are an infinite number of adjustments available from 1/2” to 4”. Moving the adjuster up and down moves a side channel that mounts the front and rear rollers. The height decals at the back of the deck are set 1/4” lower, so that the back actually cuts 1/4” higher, this will provide a better but, prolong the life of the blades, and reduce horsepower requirement.
To make a height adjustment, follow these steps:
1) Loosen the 2 locking bolts on the side channel
2) Loosen the ACME jam nut
3)
Turn the 5/8” nut on top of the ACME threaded rod to desired height
4) Tighten ACME jam nut
5) Tighten the sided channel locking bolts
TDR-22 HEIGHT ADJUSTER
Height indicator washer
Height scale
Jam nut
17
Side channel lock bolt.
OPERATING THE MOWER:
A careful and knowledgeable operator is the best insurance against an accident.
Allow no riders on any equipment.
If tractor is equipped with R.O.P.S., use the seat belt for maximum protection.
Make sure that everyone is clear of the tractor and mower before starting the engine or operating.
Mowing:
Once in position to start mowing, the operator can lower the cutting decks to mowing position by pulling on the actuator rope and powering down the decks to mowing position.
Engage the PTO just above idle and bring the mower up to full PTO speed, Engage to appropriate gear in the tractor and proceed to mow.
It is advisable to mow double headlands on each end of the field to allow for a more sweeping turn at the end of a row as opposed to a tight turn. Sweeping turns will limit the scuffing of turf as the mower negotiates a turn.
“Quik Move” System :
Your TDR-22 is equipped with a “Quik Move” system. This feature allows the operator to lift all three cutting decks just off the ground to negotiate a tight turn without shutting down the PTO. Using this system will eliminate roller drag or scuffing while turning at the end of a row, when mowing ribbons or if a farm has irrigation ditches, the operator can move from section to section without shutting down the PTO and raising the decks to the full transport position, thus saving time.
To actuate the “Quick Move”system, the operator lifts the decks until the lock pin locks in position. This will lock the decks up in the Quick Lift position just off the ground. Once the mower is again in position to mow, the operator must power the decks up slightly and pull on the actuator rope until the lock pins release and then power the decks down. There is no need to disengage the PTO
.
18
DAILY CHECK LIST:
1.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough soled work shoes. Never operate tractor or implements in bare feet, sandals or sneakers
2.
Check that mower is properly and securely attached to tractor with a safety chain.
3.
Ensure all safety shielding is properly installed and check that all nuts and bolts are secure and pins are properly cotter pinned.
4.
Check condition of blades and security of attachment.
5.
Ensure mower is properly mounted, adjusted and in good operating condition.
6.
Clear area of stones, branches or other debris that might be thrown causing injury or damage.
7.
Never permit any person other than the operator to ride or board the tractor at any time.
8.
Check that all lubrication points with grease fittings have been lubricated as per schedule.
9.
Check all gearboxes for proper amount of gear oil. Mower must be on level surface when this is done.
Be sure actuator pull rope is properly secured and will not become entangled in
PTO shaft.
19
SAFETY CHAIN
:
It is recommended that the safety chain provided with this mower be attached to the towing vehicle at all times.
SAFETY CHAIN
Install a safety chain as shown. After attaching the safety chain, make a test run to the left and right for a short distance to check for proper adjustment.
Readjust to eliminate a loose or tight chain .
TRANSPORTING MOWERS
:
CAUTION
- When traveling on public roadways, use flashing amber lights and S.M.V. emblem on rear of mower to provide greater visibility to other traffic.
Once mower is in the raised position, activate tractor hydraulic control valve slightly so that the cylinders will extend and allow the locks to be totally engaged. This way there will be no sudden surges on the hydraulic system when traveling over tough terrain.
WARNING -
When towing this mower the following information concerning road speed should be strictly adhered to.
WEIGHT OF
TOWING VEHICLE
MAXIMUM ALLOWABLE
ROAD SPEED
4500# or more
Less than 4500# but
More than 2300#
Up to 20 MPH (32Km/H)
Up to 10 MPH (16Km/H)
Less than 2300# DO NOT TOW
CAUTION -
Always have safety chain attached to towing vehicle.
20
TIRES
:
Upon receiving your mower, check air pressure in the tires and adjust according to specifications.
Main Frame Tires – 32 PSI
CAUTION -
Never inflate tires beyond 35 pounds per square inch to seat beads. Inflation beyond 35 PSI pressure before seating the bead may break the bead or even the rim with an explosive force. If beads have not seated by the time the pressure has reached 35 PSI, deflate the assembly, move tire to another position on the rim and re-lubricate.
Inflate tire and inspect both sides of the tires to be sure beads are seated properly. If not, deflate tire, unseat beads and repeat the above mounting procedure. After properly seating beads adjust to pressure recommended.
POWER TAKE-OFF
:
CAUTION -
Keep all safety shields in place.
CAUTION -
When operating the power take-off, be sure the tractor shield is always in place, covering the exposed power take-off shaft.
WARNING -
Before dismounting from the tractor, stop the power take-off, put tractor in neutral, set brakes in lock position and shut off engine.
CAUTION
When ready to engage PTO shaft, be sure engine RPM is at idle speed. Engaging PTO at full throttle will cause high shock loads to drive line, with the potential for future failure.
NOTE : Do not exceed the recommended PTO speed of 540 RPM .
21
MAINTENANCE
LUBRICATION
:
GREASING:
A properly maintained lubrication schedule will provide a smooth running machine for many years. All pivot locations have grease fittings. The following information shows and describes where all lubrication points are located. Use a quality EP2 bearing grease or equivalent .
DECKS
Spindles* (See Manual)
3 Pivots per Wing
Deck*
7 Pivots on Rear Deck*
*As Required
P.T.O. SHAFTS
See TDR-22 drive shafts below
FRAME
8 Pivot Locations*
2 Wheels*
*As Required
CHECK FOR PROPER OIL LEVEL IN GEAR BOXES DAILY
GREASING SCHEDULE & LOCATION
TDR-22 DRIVE SHAFTS:
Your TDR-22 mower is equipped with our new 100 hour drive shafts . This means that greasing of the shafts must be done only every 100 hours of use, or 8 to 10 days of use. This applies to the main input, intermediate and deck shafts supplied with this mower. These shafts are also equipped with the EASY LOCK GUARD
SYSTEM. Please see the last page of this manual for instructions. Page 8, item 9 shows location of PTO grease points.
BLADE SPINDLE GREASING
:
The top bearing on all spindle assemblies has a shield only. This allows grease to exit and relieves any pressure build up inside spindle housing when greasing.
Greasing of blade spindles should continue until grease can be seen exiting between the top bearing. Some working conditions will require this operation to take place every 4 to 5 running hours because of hot working areas. Cooler working areas will only require greasing every 8 to 10 hours. A proper greasing schedule can only be determined by operator, depending on working conditions in your particular area.
22
Grease Compatibility
What Grease Is:
-Grease is essentially a distilled petroleum product in the form of mineral oil (or a synthetic) which has a thickening agent such as lithium, calcium, barium, sodium, or aluminum.
-Many of the thickeners will work for similar situations, but when mixing greases with different thickeners, one must review compatibility . Grease incompatibility will actually decrease the lubrication ability of the grease, and cause premature part failure.
-There may be other additives in the grease that impart special properties. These properties may be “high temperature”, “extreme pressure”, etc.
What We Use:
- Our bearing supplier uses Shell Alvania 2
- Progressive uses Texaco Multifak EP 2
- EP means extreme pressure
- Both greases have: - A mineral oil base
- A lithium thickener
- The mineral oil has a NLGI Grade 2
- Both greases are compatible with each other
Note:
-If a thickener other than lithium is used, the existing grease will be contaminated and the lubrication properties may be lost.
-If a synthetic base oil is used rather than a mineral base oil, the grease will again be contaminated and the lubrication properties may be lost
-Molybdenum Disulfide (Moly) is an additive used in slow moving, extreme load applications. The particles in the “Moly” will actually increase bearing wear in a mower spindle.Our grease does not contain Moly.
-The blade spindle temperature should never go above 120°F if properly greased; we do not recommend high temperature grease.
A grease with these features is considered to be a “General Purpose Grease”. Use on all grease point locations on your Progressive Mower.
Our Recommendation for Grease Compatibility :
The grease you use for the blade spindle assemblies must have these properties:
NLGI grade 2
Lithium thickener (NOT LITHIUM COMPLEX OR LITHIUM 12-HYDROXY)
Kinematic Viscosity at 40°C is no greater than 190 cSt
Dropping Point Less than 400° F
General Purpose Grease, Not Heavy Duty
No MOLY (molybdenum disulphide) additives in the grease
No synthetic grease
No High Temperature Grease
Check the properties of the grease you wish to use with your supplier prior to use.
23
GEAR BOX OIL LEVELS
:
IMPORTANT! DO NOT OVERFILL! MOWER MUST BE LEVEL
WHEN CHECKING GEAR BOX OIL LEVEL
DECK GEAR BOXES :
Gear boxes all have an oil level plug located on the side of the gear box. Oil should reach the bottom of this hole. If oil level is low, add oil through top plug hole of casing until oil just starts to flow out of side oil level hole. Replace and tighten plugs. Use 80W90-gear oil or equivalent.
Filler Plug
Level Plug
MAIN GEAR BOX :
The main gear box has a combination filler plug and dip stick. Remove the plug, dry off the dip stick and replace to check oil level. It must touch the oil in the gear box. Add oil as required. Use 80W90 gear oil or equivalent. Replace and tighten the plug.
24
WARNING
- Turn tractor engine off before performing any maintenance.
CAUTION
Always use personal protection devices such as eye and ear protectors when performing maintenance functions.
WARNING
When completing a maintenance or service function, make sure all safety shields are installed before placing mower in service.
BLADE SERVICING
:
WARNING
- Be sure safety locks are in place when working on decks in the raised position. The tractor hydraulic system could fail, causing decks to fall and crush anything under them.
Do not handle mower blades with bare hands. Careless or improper handling may result in serious injury.
Inspect blades before each use to determine that they are mounted tightly and are in good condition. Replace any blade that is bent, excessively nicked, worn or has any other damage. Small nicks can be ground out when sharpening.
WARNING
- Only original equipment blades should be used when replacing worn out mower blades. They are made of special steel alloys and subjected to rigid heat-treat and inspection requirements.
Substitute blades may not meet these rigid specifications and MAY
BE DANGEROUS.
25
BLADE REMOVAL AND INSTALLATIONS
:
Two, ½ X 1 ¾” grade 5 bolts with locks washers and nuts hold blade to blade spindle support bar. When changing blades, be sure that these fasteners are in good condition so they will not come loose during operation.
BLADE SHARPENING
:
IMPORTANT
- When sharpening blades be sure to balance them. Unbalanced blades will cause excessive vibration, which can damage blade spindle bearings.
Vibration may also cause structural cracks in spindle housing.
Follow original sharpening pattern as shown. Sharpen blade to a razor edge.
Protect hands when sharpening. Do not sharpen backside of blade.
BLADE SHARPENING
26
SPINDLE INSPECTION:
Spindles are equipped with two roller ball bearings. Adjustment is set by tightening the 1” left hand nut to 60 ft-lbs. torque for proper setting.
Periodically inspect blade spindles by grasping blade, and moving from side to side. If any free play is noted, replace or repair.
SPINDLE ASSEMBLY REMOVAL:
Remove blade from spindle.
Remove belt shield. Loosen 4 bolts that hold gear box to mount. Loosen ½ x 3
½” tap bolts and slide gear box toward front until belt is easy to remove.
Remove belt.
Remove 4 bolts attaching spindle assembly to mower frame and remove as a unit, since pulley will come out through the hole in the deck.
SPINDLE ASSEMBLY INSTALLATION:
Reverse above procedure. Be sure spindle mounting area of deck is clean of any foreign material before attaching spindle assembly.
SPINDLE REPAIR:
Spindle repair requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to use a new spindle assembly.
Remove pulley from spindle assembly. Place assembly in press and force spindle down through housing. Once pressed apart, replace bearings, as removal will have damaged bearings internally.
27
ASSEMBLY OF SPINDLE:
Only use a press that has the ram and bed 100% square to each other. If bearings are not square in housing, bearings will wear out prematurely. Press on outer race when inserting into hub and press on inner race when installing on spindle.
If bearings are being changed, be sure to check bearing spacer for wear.
If wear is noticed, insert new spacer.
This is critical because if spacer is short by only .010”, the top bearing will start to bind and will result in premature failure.
Bearing with seal and shield combination will be pressed into the blade side of the hub first with the seal side facing out. Next, set spindle on press bed, install dirt shield and shim first (as per diagram) set hub, bearing end down, on to spindle. You must use a tube (Note: both ends must be square) which will slide over spindle and press on inner race of bearing, until seated against shim.
Insert bearing spacer tube with hole end up. Set remaining bearing with shield side up, open side on first, on to spindle. Press on inner race (this bearing will be a loose fit in the hub so it will seat itself properly).
When all parts have been installed on spindle, torque left hand nut to 60 ft-lbs. and then tighten set screws in pulley. Once the assembly is complete, fill with quality grease until it can be seen exiting the top bearing. Rotate the housing six revolutions by hand so the bearings will have the grease worked into them, and at the same time check for free movement. The assembly is now ready for installation into the mower deck.
28
“V” BELT ADJUSTMENT:
There are three locations per deck to adjust the tension of the four deck belts used. Begin by loosening 4 bolts at the base of the gear box. Adjusting long threaded bolt slides the gear box back, tightening belt. After proper tension is achieved, tighten 4 bolts at the base of gear box. You may have to place a ½” nut under the head of the long threaded bolt to increase your adjustment length.
This will tension the two inside belts. The two outside belts have a manual adjuster using a similar treaded bolt. Loosen the nut on the idler pulley. Tension the belt using the threaded bolt. Tighten the nut on the pulley and the locknut on the adjuster bolt.
When changing belts, removal of grease fitting from the top of the center spindle will make installation easier. Be sure belts run in proper groove.
“V” BELT TENSION:
Proper belt tensioning is a fundamental factor in the successful V-belt operation.
Lack of tension will cause slippage, and too much tension will cause excessive belt stretch as well as damage to the drive components, such as bearings and shafts. Therefore, to assure proper belt tension, the following procedure is recommended.
CHECKING BELT TENSION
At the mid-point of the span, apply a deflection force with a spring scale in the direction perpendicular to the span until the belt is deflected the
3/8”.
The recommended force to deflect the belt is a minimum of 4.9 lbs. to a maximum of 7.3 lbs.
The first 24 to 48 hours of operation is the belt “run in” period. To ensure satisfactory belt performance, belt tension should be checked during this time period.
29
HYDRAULICS:
The hydraulic system on your Progressive mower is a simple cylinder system used to raise and lower the cutting decks into position. Each cylinder contains a .035 diameter restrictor orifice, which is located on the rod end to slow the speed of travel.
Restrictor Orifice
When reconnecting the quick disconnects to the tractor, be sure that both ends are clean. Dirt in the hydraulic system can block the orifice in the line throttle valve or even score the cylinder tubes.
Hydraulic fluid escaping under pressure has enough force to penetrate the skin. See a doctor at once if injured by escaping fluid. During your daily inspection repair all leaks before they create a major problem. Relieve all pressure before working on, or disconnecting the line in the hydraulic system.
If crimp-on hose ends are ever changed, be sure they are compatible with the hose, to provide the proper crimping pressure.
30
TROUBLE SHOOTING:
PROBLEM CAUSE
Belt Slippage
Rapid Belt Wear
Lack of Tension
Oily Drive Conditions
Belt Slippage
Belt not in Proper
Groove
Belt Squeal Belt Slippage
Over-heated Bearings Belt Slippage
Excessive Drive
Tension
Wing Deck, Corner
Support Bent
Wing Locks Hard to Disengage
Mower Deck will not Lower
Insufficient
Spring Tension
Cylinder not Pulling
Wing up all the Way
Orifice in Line Throttle
Valve Plugged
REMEDY
Increase Tension
Clean up Drive
Increase Tension
Place in Proper Groove
Increase Tension
Increase Tension
Tension Drive Properly
Increase Tension by
Adjusting Eye Bolt
Adjust Clevis on end of
Cylinder
Remove Line Throttle
Valve, Remove
Obstruction from
Orifice and Reassemble
31
NOTES:
32
TDR-22 FINISHING MOWER
PARTS MANUAL
TABLE OF CONTENTS
DESCRIPTION
BLADE SPINDLE ASSEMBLY
DECK ASSEMBLY
GEARBOX MOUNT ASSEMBLY
WING ASSEMBLY
REAR LIFT ASSEMBLY
MAIN FRAME
HYDRUALICS ASSEMBLY
DRIVELINE COMPONENTS
DECK GEARBOX ASSEMBLY
4-WAY GEARBOX ASSEMBLY
INPUT PTO SHAFT
INTERMEDIATE PTO SHAFT
DECK PTO SHAFT
PAGE
2
4
14
16
18
20
6
8
10
12
22
23
24
Website:www.progressiveturfequip.com
Email. [email protected]
ISSUE DATE: JULY 2007
2
9
10
11
12
13
5
6
7
8
1
2
3
4
BLADE SPINDLE ASSEMBLY
14
17
16
8
9
10
11
6
7
4
5
12
13
14
15
ITEM
NO.
1
2
3
16
17
-
-
O.L.
526278
BLADE SPINDLE ASSEMBLY
PART NUMBER
O.L.
521003
521002
521775
O.L.
521004
521005
526092
526096
521445
521008
521009
526098
522610
522618
DESCRIPTION
GREASE FITTING 1/4 - 28, STR
HEX NUT- L.H.
L.H. BLADE SPINDLE
LOCKWASHER (3 PER KIT)
5.9" BLADE SPINDLE PULLEY
1/4" SQ. x 1 9/16" KEY
SHIM WASHER - 1.250" (9 PC KIT)
BEARING - TOP
SPINDLE HOUSING
BEARING SPACER TUBE
BEARING - BOTTOM
1 3/8" SHIM WASHER (9 PER KIT)
DIRT SHIELD (3 PER KIT)
BLADE SPINDLE
24" HIGH LIFT BLADE KIT (6 PCS)
24" LOW LIFT BLADE KIT (6 PCS)
1/2" x 1 3/4" GR5 HEX BOLT, WITH
LOCKWASHER AND NUT
BLADE SPINDLE ASSEMBLY TDR-22
-
NOTE: QUANTITIES ARE FOR ONE
COMPLETE SPINDLE ASSEMBLY
O.L. - OBTAIN LOCALLY
QTY.
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
1
-
-
3
DECK ASSEMBLY
30 31
4
34
32
33
1
4
2
3
6
3
29
5
7
8
2
28
27 12
26
25
24
23
22
21
20
19
18
16
17
13
14
15
11
12
10
9
30
31
32
33
34
-
-
22
23
24
25
18
19
20
21
14
15
16
17
10
11
12
13
26
27
28
29
ITEM PART #
7
8
5
6
3
4
1
2
9
526276
212035
212030
526188
O.L.
526494
O.L.
213017
O.L.
526278
O.L.
526252
O.L.
526365
526137
O.L.
526148
526186
526340
526144
526176
526491
526125
526216
O.L.
526331
526335
212009
O.L.
526260
526492
600225
O.L.
526404
-
-
DECK ASSEMBLY
DESCRIPTION
ROLLER WIPER ASSEMBLY
BELT - B66
BELT - B50
ROLLER WITH SHAFTS
7/16" x 1 1/4" GR5 CARRIAGE BOLT, LOCK AND NUT
ROLLER SHAFT REPLACEMENT KIT
1/2" x 1 1/2" HEX BOLT, LOCK AND NUT
1 1/4" FLANGE BEARING 2 BOLT
7/16" x 1 1/2" GR5 CARRIAGE BOLT, FLAT WASHER,
LOCKWASHER AND NUT
BLADE SPINDLE ASSY - TDR-22
5/8" x 2" GR5 CARRIAGE BOLT, LOCK AND NUT
TDR HEIGHT ADJUSTMENT KIT (ITEMS 13,14,15,19,20,21)
3/4" NC GR5 ALL METAL LOCK NUT
3/4" FLAT WASHER(8 PER KIT)
DECK ADJ. NYLON WASHER (8 PER KIT)
1/2" x 1 3/4" GR5 HEX BOLT, LOCK AND NUT
CHANNEL CLAMP WASHER (4 PER KIT)
TDR-22 DECK CHANNEL
DECK ADJUSTMENT BRACKET
ACME JAM NUT
ACME HEIGHT ADJUSTMENT ROD
TDR HEIGHT DECAL KIT (6PCS)
HEIGHT DECAL PLATE
DECK - TDR-22
5/8" x 2 1/2" GR5 CARRIAGE BOLT, LOCK AND NUT
IDLER PULLEY BRACKET
IDLER PULLEY BUSHING SHORT
IDLER PULLEY 5"
1/2" x 3 1/2" NC GR5 TAP BOLT , WITH FLAT WASHER
AND 2 NUTS
TDR-22 DECK SHIELD
SNAP IN HOLE PLUG (12 PER KIT)
FIXED IDLER BUSHING
5/8" x 3 1/2" GR5 CARRIAGE BOLT, LOCK AND NUT
OPTIONAL DECK SKID SHOE KIT
COMPLETE WITH HARDWARE
NOTE: QUANTITIES ARE FOR ONE DECK ASSEMBLY ONLY
O.L. OBTAIN LOCALLY
1
1
4
4
4
4
2
4
2
1
2
8
1
1
1
4
4
4
4
2
QTY.
8
4
8
4
2
2
2
2
16
1
1
2
1
1
-
-
5
6
8
9
10
11
12
GEARBOX MOUNT ASSEMBLY
3
1
2
4
7
6
5
7
9
10
11
12
-
ITEM
6
7
4
5
8
NO.
1
2
3
-
PART NUMBER
O.L.
521130
521129
526134
526132
O.L.
521432
O.L.
O.L.
521004
521390
212021
-
-
GEARBOX MOUNT ASSEMBLY
DESCRIPTION
3/16" X 1 1/2" COTTER PIN
CASTLE NUT - M24
WASHER - 25 X 44 X 4 (3 PCS)
TDR-22 GEARBOX MOUNT WELDMENT
TDR-22 SLIDE PLATE WELDMENT
1/2" X 4" TAP BOLT WITH WASHER AND 2 NUTS
DECK GEAR BOX
3/8" x 2" NC GR5 BOLT, WITH LOCK AND NUT
1/2" X 1 1/4" GR5 CARRIAGE BOLT, LOCK
WASHER, AND NUT
SHIM WASHER - 1.250" (9 PC KIT)
KEY 1/4" x 1 5/16 (3 PER KIT)
MAIN DRIVE PULLEY
NOTE: QUANTITIES ARE FOR ONE DECK GEARBOX
ASSEMBLY ONLY
O.L. - OBTAIN LOCALLY
QTY.
1
4
1
1
1
1
1
1
4
1
1
1
-
-
7
8
23
24
13
25
22
WING ASSEMBLY
21 20
19
18
17
16
15
14
13
12
11
10
9
1
2 3 5 6
7
8
9
10
19
20
21
22
23
24
15
16
17
18
11
12
13
14
25
ITEM NO. PART NUMBER
1 526178
2 O.L.
6
7
3
-
5
8
526174
526214
600512
O.L.
526449
O.L.
521338
O.L.
526212
526162
O.L.
526152
526150
214011
214010
O.L.
526011
O.L.
526172
526320
526086
O.L.
O.L.
-
-
-
-
WING ASSEMBLY
DESCRIPTION
WING PIN TDR-22
3/8" x 2" NC GR5 BOLT, WITH
LOCK AND NUT
WING L.H. TDR-22
WING R.H. TDR-22
BUMPER KIT (4 PER KIT)
3/8" x 1 1/4" GR5 HEX BOLT,
LOCKWASHER AND NUT
DECK PIVOT PIN 7"
3/8" x 2" GR5 HEX BOLT, WITH
LOCKWASHER AND NUT
WING SWIVEL PIN 16 3/4"
3/8" x 2 1/4" GR5 HEX BOLT, WITH
LOCKWASHER AN NUT
WING DECK SWIVEL
TDR-22 CYLINDER PIN
3/16" x 1 1/2" COTTER PIN
WING INSIDE LOCK TUBE
WING OUTSIDE LOCK
LOCK SPRING LONG PL.
LOCK SPRING SHORT PL.
SPRING PIN - 1/4" x 2"
LOCK PIN 7/8" x 10 5/8"
5/32" HAIR PIN
LOCK RELEASE ARM
WING LOCK CABLE 40 1/4"
TDR-22 LOCK PIN 6 3/8"
1" FLAT WASHER
3/8" x 3 1/2" NC GR5 BOLT, WITH
LOCK NUT
NOTE: QUANTITIES ARE FOR ONE
COMPLETE MOWER
O.L. - OBTAIN LOCALLY
4
6
1
1
1
8
QTY
2
2
3
2
3
3
3
14
3
3
2
3
2
9
14
2
4
2
2
-
-
9
REAR LIFT ASSEMBLY
29 28 27 26 25 24
6
23 22 10 21 20 18
30
19
15
14
13
17
16
8
4 3 5
9
6
10 11
7
3
2
12
1
10
17
18
19
20
21
22
23
28
29
30
24
25
26
27
14
15
16
11
12
13
7
8
9
10
ITEM NO.
PART NUMBER
3
4
1
2
5
526120
526474
521320
526234
526210
6 O.L.
O.L.
526242
526250
O.L.
526445
302402
O.L.
600512
O.L.
O.L.
521353
526160
526162
526164
526166
526254
O.L.
214011
214010
526011
O.L.
O.L.
526172
526322
-
-
REAR LIFT ASSEMBLY
DESCRIPTION
TDR-22 MAIN FRAME
PULL ROPE- 13 1/2 FT
SHIM KIT
LOCK RELEASE SWIVEL
LOCK DOG
3/8" x 3 1/2" GR5 HEX BOLT WITH
LOCK NUT
3/16" x 1 1/2" COTTER PIN
REAR LOCK OUTER TUBE
REAR LOCK TUBE
3/8" x 2" GR5 HEX BOLT, WITH
LOCKWASHER AND NUT
PULL TUBE FRAME PIN
90 DEGREE GREASE FITTING
3/8" x 1 1/4" GR5 HEX BOLT WITH
LOCKWASHER AND NUT
BUMPER KIT (4 PER KIT)
GREASE FITTING 1/4 - 28, STR
1/4" x 3/4" GR5 HEX BOLT WITH
LOCK WASHER AND NUT
S.M.V SIGN
TDR-22 REAR DECK SWIVEL
TDR-22 CYLINDER PIN
REAR LIFT LINK ARM
REAR DECK LIFT ARM
REAR SWIVEL PIN
1/2" x 1 1/2" GR5 HEX BOLT WITH
LOCKWASHER AND NUT
LOCK SPRING LONG PL.
LOCK SPRING SHORT PL.
LOCK PIN 7/8" x 10 5/8"
5/32" HAIR PIN
SPRING PIN - 1/4" x 2"
LOCK RELEASE ARM
REAR LOCK CABLE 60 3/4"
NOTE: QUANTITIES ARE FOR ONE
COMPLETE MOWER
O.L. - OBTAIN LOCALLY
QTY
2
1
1
1
1
4
9
1
1
1
2
2
32
3
3
1
3
3
3
3
1
7
2
2
6
6
14
1
1
8
-
-
11
12
40
39
41
42
42
49 48
43
44
MAIN FRAME
46
45
47
38
37
35
34
32
33
30
31
28
29
36
27
23
26
24
25
50
1
2 3
4
5
6
7
8
9
10
10 11 12 13 14
19
15
22
21
20
18
17
16
ITEM
NO.
PART
NUMBER
1 O.L.
2 521048
5
6
3 521047
4 521857
O.L.
O.L.
7 526222
8 522414
9 526094
10 O.L.
11 526280
12 526220
13 526178
14 526174
15
16
521338
O.L.
17 526212
18 526282
19 526228
20 526030
21 526166
22 526160
23 526164
24 O.L.
25 526190
26 526028
27 230112
28 230119
29 230120
30 230121
31 230122
32 230123
33 O.L.
34 521747
35 230125
36 230126
37 526200
38 230054
39 526057
40 526379
41 O.L.
42 526385
43
44
526039
O.L.
45 526238
46 526226
47 526192
48 522413
49 522408
50 522308
-
-
MAIN FRAME COMPONENTS
DESCRIPTION
1/2" x 1 1/4" HEX BOLT, LOCKWASHER AND NUT
SAFETY CHAIN
4 POSITION HITCH TD92
SAFETY CHAIN FLAT WASHER
3/4" x 5" HEX BOLT, LOCKWASHER AND NUT
1/2" x 3 1/2" TAP BOLT LOCKWASHER AND NUT
FRONT PTO MOUNT TDR-22
PTO BRACKET SPACER KIT (4 PER KIT)
TDR HEIGHT ADJ WRENCH
3/8" x 1 1/4" HEX BOLT, 2 FLAT WASHERS,
LOCKWASHER AND NUT
FRONT STANDOFF CHAIN TDR-22
DECK STANDOFF FRONT LEFT
WING PIN TDR-22
WING L.H. TDR-22 (SHOWN)
WING SWIVEL PIN 16 3/4"
3/8" x 2 1/4" GR5 HEX BOLT, LOCK AND NUT
WING DECK SWIVEL
REAR STANDOFF CHAIN TDR-22
DECK STANDOFF REAR LEFT
L.H. SUSPENSION AXLE
REAR DECK LIFT ARM
TDR-22 REAR DECK SWIVEL
REAR LIFT LINK ARM
1/2" x 1 3/4" GR8 NF HEX BOLT,LOCK AND NUT
TDR-22 REAR U-BOLT PLATED
R.H. SUSPENSION AXLE
WHEEL STUD KIT (6PCS)
GREASE SEAL - TRANSPORT
INSIDE BEARING - TRANSPORT
INNER RACE TDR-22
OUTER RACE TDR-22
OUTSIDE BEARING - TRANSPORT
COTTER PIN - 3/16" x 2"
HEX NUT - CASTELATED (2 PCS)
DUST CAP
TRANSPORT HUB COMPLETE
16 x 10 TRANSPORT WHEEL
TDR-22 TRANS WHEEL ASSEMBLY
TRANSPORT TIRE ONLY
TDR-22 WHEEL NUT (6 PC KIT)
5/8" GR5 HEX NUT
STANDOFF ROLLER WASHER (8 PER KIT)
DECK STANDOFF ROLLER
5/8" x 4" GR5 HEX BOLT
DECK STANDOFF FRONT RIGHT
DECK STANDOFF REAR RIGHT
TDR-22 FRONT STANDOFF U-BOLT
HOSE GUIDE - C/W HARDWARE
HOSE SUPPORT & SHIELD COMPLETE
HOSE SUPPORT SHIELD
NOTE: QUANTITIES ARE FOR COMPLETE MOWER
O.L - OBTAIN LOCALLY
SERIAL
NUMBER
QTY
1
4
1
5
1
1
1
4
1
7
2
2
11
2
2
2
2
2
2
1
2
2
2
2
2
2
1
1
4
1
-
1
1
4
3
1
13
4
1
2
1
1
1
2
2
2
2
2
1
2
1
-
13
14
1
3
2
4
5
6
7
HYDRAULICS
22
21
23
22
21
19
20
19
15
21
15
26
25
24
23
15
17
16
18
12
13
15
9
10
11
12
13
14
8
-
-
21
22
23
24
25
26
11
12
13
14
15
16
ITEM
6
7
4
5
NO.
1
2
3
8
9
10
PART NUMBER
521425
521769
222001
521334
521070
521426
521415
521497
526102
O.L.
17
18
19
20
521764
222019
222017
526079
526162
522005
521843
526077
521424
526099
522007
521843
O.L.
O.L.
526115
521427
229008
304202
-
-
HYDRAULICS ASSEMBLY
DESCRIPTION
HYDRAULIC HOSE 40"
HYDRAULIC HOSE 31"
HYDRAULIC FITTING
HYDRAULIC HOSE 122"
HYDRAULIC CROSS
HYDRAULIC HOSE 34.5"
HYDRAULIC HOSE 43"
GEARBOX - 4 SHAFT
TDR-22 4-WAY SHIELD WELD
1/2" LOCKWASHER
M12 x 30 GR 8.8 HEX BOLT, LOCK
(8 PC KIT)
STRAIGHT ADPT W/ RESTRICTOR
90 DEGREE ELBOW
WING CYLINDER ROD SPACER
TDR-22 CYLINDER PIN
3" x 16" HYDRAULIC CYLINDER
(WINGS)
SEAL KIT FOR 3" CYLINDER
WING CYLINDER BUTT END SPACER
HYDRAULIC HOSE 64"
REAR CYL SPACER ROD END
3" x 12" HYDRAULIC CYLINDER
SEAL KIT FOR 3" CYLINDER
1" FLAT WASHER
3/16" x 1 1/2" COTTER PIN
REAR CYL SPACER BUTT END
HYDRAULIC HOSE 52"
HOSE CLAMP 5/8"
5/16" U BOLT
QUANTITIES ARE FOR ONE
COMPLETE MOWER
O.L. - OBTAIN LOCALLY
1
4
9
3
6
2
1
3
14
14
1
5
3
4
1
1
2
1
QTY.
1
1
2
1
2
2
1
1
1
25
15
16
DRIVELINE COMPONENTS
DRIVE LINE COMPONENTS
ITEM PART # DESCRIPTION
1 210170 INTERMEDIATE PTO SHAFT
2 521323 HOUSED FLANGE BEARING - 1 3/8"
3 522402 PTO MOUNTING BRACKET
526222 PTO MOUNTING BRACKET
4 522414 1/2" SPACER BLOCKS (4PER KIT)
5 O.L.
1/2" X 3 1/2" HEX BOLT
6 210062 COUNTER CONE- DECK GEARBOX
EUROPEAN MODELS ONLY
7 521789 PTO SHAFT SPACER - 9/16"
526013 PTO SHAFT SPACER - 0.400"
8 210150 INPUT PTO SHAFT
9
10
O.L.
1/2" X 1 3/4" BOLT, LOCK, NUT
O.L.
1/2" X 1 1/4" BOLT, LOCK, NUT
11 522408 HOSE SUPPORT AND SHIELD COMPLETE
12 522002 DECAL KIT - COMPLETE MOWER
13 522413 HOSE GUIDE - C/W HARDWARE
14 210190 DECK PTO SHAFT
15 521432 DECK GEAR BOX LF151A
16 210061 COUNTER CONE- INPUT SHAFT
17 O.L.
EUROPEAN MODELS ONLY
HEX BOLT M8 X 1.5 X 14MM
18 526102 GEAR BOX COVER
19 521764 M12 X 30 8.8 BOLT, LOCK (8 PC/ KIT)
20 521497 4-WAY GEAR BOX
21 526440 HOSE SUPPORT AND SHIELD C.E. ONLY
EUROPEAN MODELS ONLY
QUANTITIES ARE FOR
ONE COMPLETE MOWER
O.L. - OBTAIN LOCALLY
QTY.
1
SERIAL NO.
1
1 07910045 & ABOVE
4
3
1 0691001-07910045
4
12
1
1
1
1
3
3
1
1
1
4
1
1
4
1 07910045 & ABOVE
1 0691001-07910045
17
18
DECK GEARBOX
DECK GEARBOX ASSEMBLY
18
19
20
21
14
15
16
17
22
23
10
11
12
13
8
9
6
7
ITEM PART # DESCRIPTION
1
4
5
2
3
521420 COVER PLATE
521491 SHIM KIT 71.7
521362 BEARING - 30207
521434 GEAR - Z34
521444 KEY - 12 X 8 X 30
521433 OIL LEVEL DIPSTICK
521399 BOLT - M8 X 14 - 8.8
521126 SNAP RING - 72 UNI7437 (3PC/KIT)
521443 CAP - 72 X 10
521116 BEARING - 6207
521482 3/8 PIPE PLUG
521428 CASING
521436 SHIM KIT - 51.5
521442 BEARING - 30208
521435 PINION SHAFT
521440 OIL SEAL - 40 X 80 X 10
521439 SNAP RING - 40 UNI7436 (3PC/KIT)
521441 SHAFT - 1 3/8" - 6 SPLINE
521127 OIL SEAL - 35 X 72 X 10/7
521129 WASHER - 25 X 44 X 4 (3PC/KIT)
521130 CASTALATED NUT M24 X 2
521390 KEY - 1/4" X 1/4" X 1 5/16"
-
-
521122 COTTER PIN - B5 X 50 (3PC/KIT)
521432 COMPLETE GEAR BOX LF151A
-
-
QUANTITIES ARE FOR
ONE COMPLETE MOWER
O.L. - OBTAIN LOCALLY
2
1
1
2
1
1
2
1
1
4
1
1
QTY.
1
2
1
1
1
1
1
1
1
1
1
1
-
-
19
20
4 – WAY GEARBOX ASSEMBLY
18
19
20
******
14
15
16
17
10
11
12
13
8
9
6
7
4
5
2
3
1
4-WAY GEARBOX ASSEMBLY
ITEM PART NO. DESCRIPTION
521116 BEARING 6207
521794 SHIM KIT - 48.0
521127 OIL SEAL - 35 X 72 X 10/7
521481 STUB SHAFT - 1 3/8" SPLINE
-
-
521137 SNAP RING - 35 UNI 7435
521482 3/8" PIPE PLUG
521362 BEARING - 30207
521483 HOUSING
ITEM 20 BOLT - M12 X 40 - 10.9
ITEM 20 WASHER BLANK
521486 THRU SHAFT 1 3/8" X 1 3/8"
521120 OIL SEAL - 35 X 52 X 7
521487 GEAR Z18 M5
521488 BOLT - M12 X 25 - 8.8 KIT (6 PCS)
521489 OIL LEVEL DIPSTICK
521796 EXTENSION HOUSING
521793 GASKET
521797 COVER
521491 WASHER - SHIM (60 X 72) (3 PCS)
522426 BOLT KIT - ITEMS 9 (2) & 10 (2)
521497 COMPLETE GEAR BOX
QUANTITIES ARE FOR
-
ONE COMPLETE MOWER
O.L. - OBTAIN LOCALLY
2
1
2
3
2
1
1
2
2
3
2
4
QTY
3
6
2
1
1
2
3
1
1
-
-
21
22
INPUT PTO SHAFT
INTERMEDIATE SHAFT
23
24
DECK PTO SHAFT
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