Clarion M235, M335, PE-2587B-A, PE-2587B-B Service Manual

The Clarion M235 is a high-performance marine audio system packed with features to enhance your boating experience. Enjoy your favorite music with its CD player that supports CD-R and CD-RW formats. The detachable faceplate and white positive LCD with white buttons provide easy control and a stylish look. Connect additional devices with the 2-channel RCA line-level output and immerse yourself in rich, powerful sound with its 200 watts (50W x 4) output.

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Clarion ( Malaysia) Sdn. Bhd.

Phase 3, Free Trade Zone One, 11900 Bayan Lepas, Penang, Malaysia

Tel: (60) 4-6439-106, Fax: (60) 4-6439-108

Clarion Co. Ltd.

Export Division : 50 Kamitoda, Toda-shi, Saitama 335-8511 Japan

Published by Clarion (Malaysia)

298-6026-00 JUNE 2003P

Printed In Malaysia

Se rv ice Manual

(Model: M335)

(Model : PE-2587B-A: For all countries)

(Model : PE-2587B-B: For all countries)

(Model: M235)

SPECIFICATIONS

Tuning system: PLL synthesizer tuner

Receiving frequencies:FM 87.9 to 107.9MHz (0.20 MHz steps)

AM 530 to 1,710kHz (10 kHz steps)

System:

Usable disc:

Compact disc audio system

Compact disc

Frequency response: 10Hz to 20kHz (+1dB/-1dB)

Signal to Noise ratio: 100dB (1kHz) IHF-A

Dynamic range:

Distortion:

95dB (1kHz)

0.01%

Max. Power Output:

Line Output:

50W x 4

1.7V (with CD 1kHz, 10k ohm)

Bass Control Action: +14dB/-14dB (30Hz)

Treble Control Action: +14dB/-14dB (10 kHz)

Power supply voltage: DC 14.4V (10.8 to 15.6V allowable) negative ground

Current consumption: Less than 15A

Speaker impedance: 4 ohm (4 ohm to 8 ohm allowable)

Dimensions (mm):

Weight:

178 (W) x 50 (H) x 152 (D)mm

1.1kg

NOTE

1. We cannot supply PWB with component parts in principle. When a circuit on PWB has failure, please repair it by component parts base. Parts which are not mentioned in service manual are not supplied.

Specification and design are subject to change without notice for further improvement.

FEATURES

M 3 3 5

Conformally Coated Microprocesor

Plays CD-R & CD-RWs

Z-Enhancer

Rotary Volume Control

Input for Marine Wired Remote Control

White Positive LCD with White Buttons

Detachable Faceplate

2 Channel RCA Line Level Output

200 Watt (50W x 4)

Tuner with 18 FM/6 AM Preset

Magna Bass EX

Screen Saver

Aluminium Face Plate

M 2 3 5

Conformally Coated Microprocesor

Detachable Faceplate

Plays CD-R & CD-RWs

2 Channel RCA Line Level Output

200 Watt (50W x 4)

Z-Enhancer

Magna Bass EX

Tuner with 18 FM/6 AM Preset

Rotary Volume Control

White Psitive LCD with White Buttons

Screen Saver

COMPONENTS

Source unit

DCP Case

Mounting bracket

Outer Escutcheon

(PE-2587B-A)

Outer Escutcheon

(PE-2587B-B)

Extension Lead

Part’s bag

Removal key

335-5734-22

300-7742-20

370-6041-01

370-6041-02

854-6391-60

331-2497-20

To engineers in charge of repair or inspection of our products.

Before repair or inspection,make sure to follow the instructions so that customers and Engineers in charge of repair or inspection can avoid suffering any risk or injury.

1. Use specified parts.

The system uses parts with special safety features against fire and voltage. Use only parts with equivalent characteristics when replacing them.

The use of unspecified parts shall be regarded as remodeling for which we shall not be liable.The onus of product liability (PL) shall not be our responsibility in cases where an accident or failure is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after replacement or re-wiring.

For proper circuit construction, use of insulation tubes, bonding, gaps to PWB, etc, is involved. The wiring connection and routing to the PWB are specially planned using clamps to keep away from heated and high voltage parts. Ensure that they are placed back in their original positions after repair or inspection.

If extended damage is caused due to negligence during repair, the legal responsibility shall be with the repairing company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back securely in their original position after repair. Ensure for safety reasons there is no possibility of secondary problems around the repaired spots.

If extended damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts for the automobile.

Disconnect the battery terminal after turning the ignition key off. If wrong wiring connections are made with the battery connected, a short circuit and/or fire may occur. If extensive damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company.

5. Cautions regarding chips.

Do not reuse removed chips even when no abnormality is observed in their appearance. Always replace them with new ones. (The chip parts include resistors, capacitors, diodes, transistors, etc). The negative pole of tantalum capacitors is highly susceptible to heat, so use special care when replacing them and check the operation afterwards.

6. Cautions in handling flexible PWB.

Before working with a soldering iron, make sure that the iron tip temperature is around 270 C. Take care not to apply the iron tip repeatedly (more than three times) to the same patterns. Also take care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.

8. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through the lens of the optical pickup. When checking that the laser optical diode lights up, keep your eyes more than 30cms away from the lens. Prolonged viewing of the laser within 30cms may damage your eyesight.

9. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by electrostatic charge caused by your clothes and body.

Make sure to avoid electrostatic charges on your clothes or body, or discharge static electricity before handling the optical pickup.

9-1.Laser diode

The laser diode terminals are shorted for transportation in order to prevent electrostatic damage. After replacement, open the shorted circuit. When removing the pickup from the mechanism, short the terminals by soldering them to prevent this damage.

9-2.Actuator

The actuator has a powerful magnetic circuit. If a magnetic material is put close to it. Its characteristics will change. Ensure that no foreign substances enter through the ventilation slots in the cover.

9-3.Cleaning the lens

Dust on the optical lens affects performance. To clean the lens, apply a small amount of isopropyl alcohol to lens paper and wipe the lens gently.

CAUTIONS

Use of controls, adjustments, or performance of procedures other those specified herein, may resault in hazardous radiation exposure.

The compact disc player should not be adjustment or repaired by anyone expext properly qualified service personnel.

AREA CHANGE

Use this function when you are using the boat stereo anywhere outside the U.S.

Switchable frequency spacing

This boat stereo is initially set to tune in frequency intervals of 10 kHz for AM and 200 kHz for FM, the standard calibrations in the U.S. When using the unit outside the U.S., use the following procedure to switch the frequency range. The table below lists the frequency specifications for the U.S. and other countries.

Frequecy spacing

Frequecy range

Frequecy spacing

Frequecy range

Initial Setting

(U.S. standards)

10 kHz

530 to 1,710 kHz

200 kHz

87.9 to 107.9 kHz

New Setting

(Australia standard)

9 kHz

531 to 1,602 kHz

50 kHz

87.0 to 108 kHz

New Setting

(Europe standards)

9 kHz

531 to 1,602 kHz

50 kHz

87.5 to 108 kHz

Switch the area change

Australia standard (New Setting)

While pressing the [A-M]

Inside U.S. standard (Initial Setting)

While pressing the [A-M]

Europe standard (New Setting)

While pressing the [A-M]

TROUBLESHOOTING

Power does not turn on (or no sound is produced).

Compact disc cannot be loaded.

Sound skips or is noisy.

Sound is bad directly after power is turned on.

Fuse is blown.

Replace with a fuse of the same amperage as the old fuse.

Another compact disc is already loaded.

Compact disc is dirty.

Compact disc is heavily scratched or warped.

Eject the compact disc before loading the new one.

Clean the compact disc with a soft cloth.

Replace with a compact disc with no scratches.

Water droplets may form on the internal lens when the car is parked in a humid place.

Let dry for about 1 hour with the power on.

ERROR DISPLAYS

To protect the system, this unit has been equipped with self diagnostic functions. If a fault arises, a warning is issued by various error displays. Follow the corrective measures and remove the fault.

Error Display

ER2

Corrective Measure

This error display indicates that a fault has arisen in the mechanism of the source unit (for example, the disc cannot be ejected).

-Check the source unit

ER3

ER6

This error display indicates that the pickup focus is off because of a scratched disc or some other factor during source unit play.

-Check the compact unit

This indicates that the CD’s TOC (table of contents) cannot be read, because the selected disc is upside-down.

BLOCK DIAGRAM

MAIN UNIT SECTION

CD MECHANISM SECTION 929-0221-81

EXPLANATION OF IC

uPD178078GF-602-3BA

Master Micro computer

Outward Form

100 pins, plastic QFP

Terminal Description

Pin No PIN NAME

RDS_CLK

B/U DET

LCD SI

10 NC

VOL-CW

VOL-CCW

13 NC

14 NC

15 ST

26 RDS-NOISE

27 AVDD

28 RDS DISCHG

29 NC

LCD SO

LCD SCK

LCD CE

REM_DET

SD/ST_IND

FM_DX/LO

AM_DX/LO

RDS_ON

RDS_DATA

RDS_MUTE

MUTE_SPEED

KEY A/D

TEST

RDS-SMETER

AVSS

CPU_REG

VDD

OSC_REG

X_OUT

X_IN

38 GND

39 L/M

40 GND

41 AM_IF_CNT

42 FM_IF_CNT

43 VDD

44 FM_OSC

45 AM_OSC

46 GND

47 FM_VT

48 AM_VT

49 GND

052-1934-10

I/O DESCRIPTION

I NC

I B/U detecting terminal

I Serial data communication line to

LCD Control IC

O Serial data communication line to

LCD Control IC

O Serial data communication line to

LCD Control IC

O Serial data communication line to

LCD Control IC

I While protecting circuit motion, it is at ‘HI’

I Use for rotary volume

O Usually input ‘ST’ lights at ‘LO’; always at ‘HI’ during seeking

1 While AM/FM SD in, ST is ‘0’

O NC

I NC

O NC

I FUNC/EJECT/DCP detection terminal for A/D converter

I For Test Mode purpose

I NC

VDD

O NC

GND

Regulator terminal for CPU power supply

Power supply terminal

Power supply regulator terminal for oscillator

X-TAL 4.5MHz

GND

O NC

GND

I AM IF counter

I FM IF counter

VDD

I FM VCO input terminal

I AM VCO input terminal

GND

O FM PLL VT

O AM PLL VT

GND

Pin No PIN NAME

50 RESET

51 ACC DET

52 REMOCON

53 B/L + B

54 PHONE AUDIO

55 CS1

56 CS2

57 IF_REQ

58 OFFSET DET

59 STANDBY

60 A-ANT_ON

61 REM_ON

62 REM 5V

67 NC

68 NC

69 NC

70 NC

71 NC

72 NC

73 NC

74 NC

SYS_MUTE

FM ON

AM ON

CD_5V_REM

SBSY

80 PHONE_INT

81 NC

82 GND

83 NC

84 TR-B

VOL_CLK

VOL_DATA

CD_8V_REM

KEY_INT

S-STOP

RST

BUCK

Z-MUTE

D_OUT

I/O DESCRIPTION

I Reset port

I ACC detecting terminal

I Remote control

O While ACC is on, it is at ‘HI’

I NC

Destination selection setting. Refer table 1

O During seeking, it is at ‘HI’. While detecting RDS SD, it is at ‘LO’

I Offset detect terminal

O PowerAmp IC control terminal

O While RADIO Mode, it is at ‘HI’

O While Power on, it is at ‘HI’

O REM 5V power supply control terminal

O Output mute. While it is ‘LOW’, mute is ‘ON’

O While ‘LO’ = AM and ‘HI’ = FM

O While ‘HI’ = FM and ‘LO’ = FM

CD power supply control terminal

+ 5V

O E-VOL use

O CD power supply control terminal

+ 8V

I When this terminal turns low, key

A/D terminal detects the key pushed

I Connected to CD MECH

I NC

GND

I Mechanical photo sensor input terminal.

Terminal to detect the disc. Position in loading status, chucking status and another machine status. With disc, ‘H’ is input, without disc ‘L’ is input.

I Mechanical photo sensor input terminal.

Terminal to detect the disc. Position in loading status, chucking status and other machine status. With disc, ‘H’ is input, without disc ‘L’ is input.

O CD MECH reset port

O CD MECH data bus clock

O Zero mute for CD MECH (Active

High)

I NC

Pin No Symbol

90 CCE

91 BUS0

92 BUS1

93 BUS2

94 BUS3

95 CHU-SW

TR-A

LD-MUTE

98 LD-COUNT

99 VDD

100 GND

I/O Function

O CD MECH chip enable

I/O CD MECH data bus

I Mechanical photo sensor input terminal. Terminal to detect the disc.

Position in loading status, chucking status and another machine status.

With disc, ‘H’ is input, without disc ‘L’ is input.

I Mechanical photo sensor input terminal. Terminal to detect the disc.

Position in loading status, chucking status and other machine status.

With disc, ‘H’ is input, without disc ‘L’ is input.

O Mechanical photo sensor input terminal. Terminal to detect the disc.

Position in loading status, chucking status and other machine status.

With disc, ‘H’ is input, without disc ‘L’ is input.

O Laser diode control pin

VDD

GND

CSI (pin 55)

CSI (pin 56)

MARINE

EXPLODED VIEW • PART LIST

Main Section/DCP Section

NO.

PART NO.

DESCRIPTION

DCP-446-600 DCP ASSY (PE-2587B-A)

DCP-447-600 DCP ASSY (PE-2587B-B)

286-6157-00

286-6230-00

SET PLATE (PE-2587B-A)

SET PLATE (PE-2587B-B)

311-1848-00

310-1775-06

310-1775-05

731-3005-81

331-3607-00

714-2604-81

929-0221-81

331-3366-00

714-2012-81

731-3008-80

731-3012-80

714-3006-81

716-0872-03

371-5738-22

371-5739-02

373-1006-00

345-5261-00

380-5561-01

370-6042-01

370-6042-02

382-6687-00

335-6952-01

347-6975-00

382-6688-00

382-6690-01

382-6690-02

LOWER CASE

UPPER CASE(PE-2587B-A)

UPPER CASE(PE-2587B-B)

TAPTIGHT

MECHA BRACKET

MC SCREW (M2.6 X 4)

CD MECHA

MACH BRACKET

MC SCREW (M2 X 12)

TAPTIGHT

TAPTIGHT (M3 X 6)

SP SCREW

FACE PLATE (PE-2587B-A)

FACE PLATE (PE-2587B-B)

DIAL COVER

RUBBER KNOB

KNOB

ESCUTCHEON (PE-2587B-A)

ESCUTCHEON (PE-2587B-B)

BUTTON ASSY (R)

ILLUMI PLATE (R)

COPPER TAPE(PE-2587B-A)

BUTTON ASSY (L)

RELEASE BUTTON

(PE-2587B-A)

RELEASE BUTTON

(PE-2587B-B)

335-6953-00

335-6953-01

335-6951-00

716-0872-11

346-0097-00

714-2606-87

370-6043-03

382-4078-20

750-3173-00

ILLUMI PLATE (L)

(PE-2587B-A)

ILLUMI PLATE (L)

(PE-2587B-B)

REAL COVER

SP SCREW

LEATHER SHEET

MC SCREW (M2.6 X 6)

INNER ES

BUTTON P-UP

SPRING

Q'TY

PART NO.

331-3609-00

347-7026-00

750-6742-00

039-2250-01

313-1873-00

331-3630-00

074-1316-12

074-9010-26

880-2090R

816-2620-00

331-3631-00

075-0388-00

074-1214-00

009-9006-60

331-3367-01

051-2050-01

092-4000-51

313-1872-00

335-0833-01

331-1861-21

855-1465-60

716-0778-00

335-5915-20

341-1627-20

750-3219-20

331-3608-00

379-1254-40

347-6924-00

347-6923-00

335-6954-01

001-7046-00

335-6955-00

016-9900-84

345-7148-20

017-0410-00

013-6305-50

013-6005-51

076-0703-12

051-6013-50

NO.

Q'TY

DESCRIPTION

HOOK PLATE

WAVE SCREW

HOOK

SHAFT

SPRING

LCD COVER

INDICATOR

FILM

SHADE

LCD ILLUMI

DIODE

LCD HOLDER

VR W/SHAFT

RUBBER PART

PILOT LAMP (14V 40mA)

TACT SWITCH

PLUG

BLACK MATTEE STICKER

SPRING

MAIN PWB

HEAT SINK

CONECTOR COVER

OUTLET SOCKET (DCP)

OUTLET SOCKET

TUNER

FLAT WIRE

RCA BRKT

RCA JACK

OUTLET SOCKET

CHOKE

IC HOLDER

POWER IC

ANT-RECEPT

HEAT SINK

CABLE TIE (PE-2587B-A)

EARTH PLATE

DIN CORD (PE-2587B-A)

EXPLODED VIEW • PARTS LIST

CD mechanism section 929-0221-81

NO.

621-0599-25

621-0600-25

621-0601-21

621-0602-22

621-0603-25

621-0604-22

621-0605-22

621-0723-20

816-2590-00

621-0608-21

621-0609-20

621-0610-20

621-0611-20

621-0612-21

621-0719-20

621-0720-20

621-0721-20

621-0616-20

621-0617-20

621-0618-20

621-0619-20

621-0620-20

PART NO.

966-0595-25

969-0065-30

039-1944-21

039-1945-20

DESCRIPTION

DRIVE PLATE ASSY

PICK UP UNIT

LED PWB (WITHOUT COMPONENT)

CD PWB (WITHOUT COMPONENT)

SMA-182-100 MOTOR ASSY(SPINDLE)

SMA-183-100 MOTOR ASSY(SLED)

620-1022-24 CLAMPER LINK

803-4906-60

816-2591-00

620-1025-22

620-1026-21

620-1027-25

620-1028-22

966-0638-20

621-0598-26

VINYL COAT WIRE(ORG)

LEAD WIRE(YEL)

ID-LOCK PLATE

SPRING PLATE

LOWER CHASSIS

UPPER CHASSIS

SH-RACK-ASSY

UPPER GUIDE

ROLLER GUIDE

SHIFT LEVER

RACK

LOCK ARM (L)

LOCK ARM (R)

GEAR BASE

GEAR COVER

IDLE CASE

VINYL COAT WIRE(GRN)

SECOND GEAR

BASE GEAR

IDLE GEAR A

IDLE GEAR B

ROLLER GEAR A

ROLLER GEAR B

ROLLER GEAR C

ROLLER GEAR D

POWER GEAR A

POWER GEAR B

POWER GEAR C

POWER GEAR D

THREAD GEARA

Q'TY

750-3465-21

750-3466-20

750-3467-21

750-3468-20

750-3469-20

750-3470-20

816-2592-00

750-3472-21

750-3473-20

750-3474-20

750-3475-21

620-1023-23

620-1024-23

621-0708-20

620-0626-21

621-0627-21

750-3471-20

PART NO.

621-0621-20

621-0622-21

621-0623-22

621-0624-22

816-2593-00

816-2542-01

716-3473-00

621-0709-20

621-0629-20

345-8704-20

622-1571-21

624-0018-01

629-0081-20

629-0082-20

714-2003-81

716-1507-00

716-1733-00

716-3469-00

716-3446-00

NO.

DESCRIPTION

THREAD GEAR B

ROLLER SLEEVE

LS-HOLDER

GUIDE RAIL

LEAD WIRE(PUR)

FLAT WIRE(10P)

SCREW

SH-BASE

LOADING ROLLER

CUSHION RUBBER

ROLLER SHAFT

LEAD SCREW

DAMPER F

DAMPER R

MACHINE SCREW

SCREW

ROLLER SPRING (L)

ROLLER SPRING (R)

SHIFT SPRING

RACK SPRING

CLAMPER SPRING

ID-LOCK SPRING

LEAD WIRE(BLU)

DR-SPRING F

DR-SPRING RA

DR-SPRING RB

DR-SPRING C

CLAMPER PLATE

SENSOR ARM

CLAMPER RING

STOPPER LINK

DISC STOPPER

SENSOR SPRING

Q'TY

ELECTRICAL PARTS LIST

Main PWB Section (B1)

C506

C507

C508

C510

C511

C512

C513

C514

C402

C411

C412

C501

C502

C503

C504

C505

C210

C211

C212

C222

C225

C401

C204

C205

C206

C207

C208

C209

C118

C119

C120

C121

C132

C201

C202

C203

C112

C113

C114

C115

C116

C117

C105

C106

C108

C109

C110

C111

REF No. PART No.

DESCRIPTION

ANT101 092-4000-51 ANT-RECEP

BL101 880-2090RI TUNER

C101

C102

C103

C104

166-2201-50 50V 22pF

168-2201-50 50V 22pF

168-1032-55 50V 0.01uF

182-1073-25 10V 100uF

168-1032-55 50V 0.01uF

182-1073-25 10V 100uF

168-1032-55 50V 0.01uF

168-6822-55 50V 6800pF

168-2732-55 50V 0.027uF

168-1022-55 50V 1000pF

168-2232-55 50V 0.022uF

182-1053-65 50V 1uF

168-1532-55 50V 0.015uF

168-1032-55 50V 0.01pF

182-3353-65 50V 3.3uF

168-1032-55 50V 0.01uF

168-1045-56 50V 0.1uF

168-1032-55 50V 0.01uF

168-1032-55 50V 0.01pF

168-1045-56 35V 0.1uF

168-1045-56 25V 0.1uF

166-2201-50 50V 22pF

166-3311-50 50V 330pF

166-1011-50 50V 100pF

168-1022-55 50V 1000pF

182-1073-15 6.3V 100uF

168-4732-78 25V 0.047uF

166-1011-50 50V 100pF

182-1063-35 16V 10uF

166-4711-50 50V 470pF

182-1063-35 16V 10uF

166-4711-50 50V 470pF

182-2253-65 50V 2.2uF

178-4742-78 25V 0.47uF

168-1045-56 50V 0.1uF

168-2722-55 50V 2700pF

168-1032-55 50V 0.01uF

168-2222-55 50V 2200pF

182-2253-65 50V 2.2uF

178-4742-78 25V 0.47uF

C515 168-1045-56 50V 0.1uF

Note:Several different parts of the same reference number are alternative parts.

One of those parts is used in the set.

Remarks:- #: For PE-2587B-A only *: For PE-2587B-B only

C906

C907

C908

C909

C910

C911

C630

C631

C632

C901

C902

C903

C904

C905

C912

C914

C915

D201

D202

D204

C612

C613

C614

C615

C616

C617

C618

C619

C604

C605

C606

C607

C608

C609

C221

C622

C623

C624

C625

C626

C627

C628

C532

C533

C534

C535

C602

C603

REF No. PART No.

DESCRIPTION

C516 168-1045-56 50V 0.1uF

C517 168-2722-55 50V 2700pF

C518

C520

C521

C531

168-1032-55 50V 0.01uF

168-2222-55 50V 2200pF

182-2263-35 16V 22uF

166-1011-50 50V 100pF

178-4742-78 25V 0.47uF

172-1041-15 50V 0.1uF

182-1063-35 16V 10uF

178-4742-78 25V 0.47uF

172-1041-15 50V 0.1uF

182-1063-35 16V 10uF

182-4743-63 16V 47pF

182-4763-35 16V 47uF

182-2263-35 16V 22uF

182-3343-65 50V 0.33uF

166-4711-50 50V 470pF

C629 166-4711-50 50V 470pF

166-4711-50 50V 470pF

184-2283-32 16V 2200uF

172-1041-15 50V 0.1uF

182-1063-35 16V 10uF

042-0598-90 10V 470uF

182-2263-35 16V 22uF

182-1073-15 6.3V 100uF

182-1073-25 10V 100uF

042-0452-81 10V 220uF

182-1063-35 16V 10uF

182-1073-25 10V 100uF

168-1045-56 50V 0.1uF

182-4743-65 50V 0.47uF

168-1032-55 50V 0.01uF

182-1063-35 16V 10uF

001-0347-35 MA4062M

001-0347-40 MA4075L

001-0339-90 1SS119

D909

D910

D911

D912

D913

D914

D915

D916

D903

D904

D905

D906

D907

D908

D605

D606

D607

D608

D901

D902

REF No. PART No.

DESCRIPTION

D205 001-0529-41 MA8075M

D206 001-0529-41 MA8075M

D601

D602

D603

D604

001-0466-90 S5688B

001-0592-00 RM4Z

001-0330-90 1SS119

001-0466-91 S5688G

001-0330-90 1SS119

001-0347-45 MA4082H

001-0347-32 MA4056M

001-0347-46 MA4091L

001-0330-90 1SS119

001-0347-36 MA4062H

001-0330-90 1SS119

001-0347-40 MA4075L

001-0347-25 MA4047L

001-0330-90 1SS119

L602

L603

L604

Q101

Q102

Q103

Q104

Q105

Q401

Q411

J203

J701

J901

L101

L201

L202

L203

L204

L205

L601

D917

D918

001-0330-90 1SS119

001-0347-35 MA4062M

001-0347-46 MA4091L D920

IC201 052-1934-10 uPD178078GF

-582-3BA

IC202 051-7400-08 HD74LS07 #

IC501 051-5031-90 PTC2313

IC601 051-2050-01 LA47532

J201 074-1316-12 OUTLET SOCKET

855-1465-60 SOCKET

074-9010-26 OUTLET SOCKET

074-1214-00 OUTLET SOCKET

010-2003-04 COIL

010-2330-86 220uH

010-2330-62 2.2uH

010-2330-86 220uH

010-3001-63 5.6uH

010-2001-63 5.6uH

010-3001-63 5.6uH

125-2199-93 KRC103S

125-3004-90 KTA1504

125-4010-90 KTC3875GR

Q917

Q918

Q919

Q920

Q921

Q922

Q923

Q924

Q911

Q912

Q913

Q914

Q915

Q916

Q905

Q906

Q907

Q908

Q909

Q910

REF No. PART No.

Q421

DESCRIPTION

125-0199-92 KRA102S

Q901 125-2199-93 KRC103S

Q902

Q903

Q904

125-3006-90 KTA1281

125-3004-90 KTA1504

125-4010-90 KTC3875GR

125-2199-92 KRC102S

125-0199-92 KRA102S

102-3420-00 2SC3420

125-0199-92 KRA102S

125-4011-90 KTD863YAT

125-2199-93 KRC103S

125-3004-90 KTA1504

125-4011-90 KTD863YAT

125-3004-90 KTA1504

125-4010-90 KTC3875GR

125-0199-92 KRA102S

125-4010-90 KTC3875GR

125-0199-92 KRA102S

125-4010-90 KTC3875GR

125-2199-93 KRC103S

125-3005-90 KTA1237

125-2199-92 KRC102S

R204

R205

R206

R207

R208

R209

R110

R111

R112

R113

R116

R201

R202

R203

R210

R211

R212

R104

R105

R106

R107

R108

R109

Q925

Q928

125-4011-90 KTD863YAT

125-3004-90 KTA1504

RCA401 075-0388-00 JACK

R101

R102

R103

119-2221-15 1/16W 2.2K ohm

119-1011-15 1/16W 100 ohm

119-2221-15 1/16W 2.2K ohm

119-4741-15 1/16W 470K ohm

119-1021-15 1/16W 1K ohm

119-1831-15 1/16W 18K ohm

119-1031-15 1/16W 10K ohm

111-2221-98 1/4WS 2.2K ohm

119-1031-15 1/16W 10K ohm

111-2221-98 1/4WS 2.2K ohm

119-1021-15 1/16W 1K ohm

111-4721-98 1/4WS 4.7K ohm

060-0108-90 1/4WS 0 ohm

119-1041-15 1/16W 100K ohm

119-2221-15 1/16W 2.2K ohm

119-1021-15 1/16W 1K ohm

119-1031-15 1/16W 10K ohm

119-5631-15 1/16W 56K ohm

119-4731-15 1/16W 47K ohm

119-1031-15 1/16W 10K ohm

119-2231-15 1/16W 22K ohm

119-1041-15 1/16W 100K ohm

Main PWB (Switch) (B2)

REF No. PART No.

DESCRIPTION

168-1022-55 50V 1000pF

REF No. PART No.

DESCRIPTION

168-4732-55 50V 0.047uF

R411

R412

R413

R414

R421

R501

R242

R243

R248

R250

R401

R402

R403

R404

R232

R233

R234

R235

R236

R241

R224

R225

R226

R227

R228

R229

R514

R531

R532

R533

R534

R601

R602

R603

R604

R502

R503

R504

R511

R512

R513

R605

R606

R611

R612

REF No. PART No. DESCRIPTION

R213 119-1031-15 1/16W 10K ohm #

R214

R217

R218

119-1031-15 1/16W 10K ohm

119-4721-15 1/16W 4.7K ohm

R219

R220

R221

R222

119-4721-15 1/16W 4.7K ohm

119-4731-15 1/16W 47K ohm

119-1041-15 1/16W 100K ohm

119-4731-15 1/16W 47K ohm

R223 119-4731-15 1/16W 47K ohm

119-1041-15 1/16W 100K ohm

119-1031-15 1/16W 10K ohm

119-0000-05 1/16W 0 ohm *

119-1031-15 1/16W 10K ohm

119-0000-05 1/16W 0 ohm

119-1021-15 1/16W 1K ohm

119-1021-51 1/16W 1K ohm #

119-1031-15 10K #

119-0000-05 1/16W ohm #

119-1031-15 1/16W 10K ohm

119-3311-15 1/16W 330 ohm

119-5621-15 1/16W 5.6K ohm

119-0000-05 1/16W 0 ohm

119-1031-15 1/16W 10K ohm

119-3311-15 1/16W 330 ohm

119-5621-15 1/16W 5.6K ohm

119-0000-05 1/16W 0 ohm

119-4721-15 1/16W 4.7K ohm

119-1031-15 1/16W 10K ohm

119-1831-15 1/16W 18K ohm

119-5621-15 1/16W 5.6K ohm

119-1021-15 1/16W 1K ohm

119-1031-15 1/16W 10K ohm

119-1831-15 1/16W 18K ohm

119-5621-15 1/16W 5.6K ohm

119-1021-15 1/16W 1K ohm

119-3901-15 1/16W 39 ohm

119-2221-15 1/16W 2.2K ohm

119-2291-15 1/16W 2.2 ohm

119-2221-15 1/16W 2.2K ohm

R912

R913

R914

R915

R916

R917

R918

R919

R906

R907

R908

R909

R910

R911

R622

R901

R902

R903

R904

R905

REF No. PART No. DESCRIPTION

R613 119-2291-15 1/16W 2.2 ohm

R614 119-2291-15 1/16W 2.2 ohm

R615

R616

R621

119-2291-15 1/16W 2.2 ohm

119-1231-15 1/16W 12K ohm

119-1031-15 1/16W 10K ohm

111-1521-98 1/4WS 1.5K ohm

111-1221-98 1/4WS 1.2K ohm

119-1031-15 1/16W 10K ohm

111-1591-98 1/4WS 1.5 ohm

119-1031-15 1/16W 10K ohm

119-3321-15 1/16W 3.3K ohm

119-2231-15 1/16W 22K ohm

111-4711-98 1/4WS 470 ohm

111-2211-98 1/4WS 220 ohm

111-2291-98 1/4W 2.2 ohm

111-2291-98 1/4WS 2.2 ohm

119-1031-15 1/16W 10K ohm

111-3921-98 1/4WS 3.9K ohm

111-8211-98 1/4WS 820 ohm

R926

R927

R928

R929

R930

R931

R920

R921

R922

R923

R924

R925

111-8211-98 1/4WS 820 ohm

111-2291-98 1/4WS 2.2 ohm

111-1021-98 1/4WS 1K ohm

119-1231-15 1/16W 12K ohm

119-1031-15 1/16W 10K ohm

119-1021-15 1/16W 1K ohm

119-4721-15 1/16W 4.7K ohm

119-1031-15 1/16W 10K ohm

119-4721-15 1/16W 4.7K ohm

R932

R933

R934

R935

R936

R937

R938

R939

119-2231-15 1/16W 22K ohm

111-2231-98 1/4WS 22K ohm

119-4731-15 1/16W 47K ohm

111-1021-98 1/4WS 1K ohm

119-1031-15 1/16W 10K ohm

111-4711-98 1/4WS 470 ohm

119-1031-15 1/16W 10K ohm

119-2231-15 1/16W 22K ohm

R940

R951

R952

111-3321-98 1/4WS 3.3K ohm

060-0108-90 1/4WS 0 ohm

SUP101 060-0122-20 DSP-141N-S00B

T901 009-9006-60 CHOKE

X101

X201

061-1064-00 4.5MHz

REF No. PART No.

DESCRIPTION

168-4732-55 50V 0.047uF

D10

REF No. PART No.

DESCRIPTION

168-4732-55 50V 0.047uF

C6 042-0416-51 6.3V 10uF

001-0529-41 MA8075M

001-7046-00 NSPW310BS (LED)

001-0529-29 MA8051M

001-0529-14 MA8030L

IC1

PL1

PL2

001-0529-41 MA8075M

001-0529-29 MA8051M

051-6013-50 PT6554LQ

076-0703-12 PLUG

017-0410-00 14V 40mA

CD PWB (B3)

REF No. PART No.

DESCRIPTION

C 101 168-1042-78 0.1uF

C 102 045-4701-50 47pF

C 103 046-4722-58 4700pF

C 104 168-1042-78 0.1uF

C 105 046-1532-78 0.015uF

C 106 046-1032-78 0.01uF

C 107 046-1032-78 0.01uF

C 108 046-4722-58 4700pF

C 109 046-1522-58 1500pF

C 110 046-3332-78 0.033uF

C 111 168-1042-78 0.1uF

C 112 046-3332-78 0.033uF

C 113 168-1042-78 0.1uF

C 114 168-1042-78 0.1uF

C 115 046-4712-58 470pF

C 116 046-4712-58 470pF

C 117 043-0533-50 0.047uF

C 118 043-0533-50 0.047uF

C 119 045-2701-50 27pF

C 120 045-1801-50 18pF

C 121 163-1063-35 16V 10uF

C 122 178-1052-78 1uF

C 123 046-1032-78 0.01uF

C 124 163-1073-05 4V 100uF

C 125 168-1042-78 0.1uF

C 126 168-1042-78 0.1uF

C 129 178-1052-78 1uF

C 201 163-3363-05 4V 33uF

C 202 168-1042-78 0.1uF

C 203 178-1052-78 1uF

C 204 163-1073-05 4V 100uF

C 205 163-3363-05 4V 33uF

C 206 168-1042-78 0.1uF

CD PWB (B4)

REF No. PART No.

D 1

D 2

J 1

DESCRIPTION

001-7058-90 AN1105W-RR

074-1138-60 10P

R10

REF No. PART No.

DESCRIPTION

PL3 017-0410-00 14V 40mA

PL4 017-0410-00 14V 40mA

125-3007-90 KTA1298

119-1021-15 1/16W 1K ohm

R11

R12

R13

R14

119-3921-15 1/16W 3.9K ohm

119-1241-15 1/16W 120K ohm

119-1031-15 1/16W 10K ohm

119-4731-15 1/16W 47K ohm

119-3311-15 1/16W 330 ohm

119-1011-15 1/16W 100 ohm

119-2731-15 1/16W 27K ohm

119-3311-15 1/16W 330 ohm

REF No. PART No.

Q 1

Q 2

DESCRIPTION

060-4015-90 PS1192H

S10

S11

S12

REF No. PART No.

DESCRIPTION

S1 013-6005-51 TACT SWITCH

S2 013-6005-51 TACT SWITCH

013-6005-51 TACT SWITCH

S13

S14

S15

VR1

013-6305-50 TACT SWITCH

013-6005-51 TACT SWITCH

013-6305-50 TACT SWITCH

013-6005-51 TACT SWITCH

013-6305-50 TACT SWITCH

016-9900-84 VR W/SHAFT

REF No. PART No.

DESCRIPTION

C 207 043-0533-50 0.047uF

C 208 046-6822-58 6800pF

C 209 168-1042-78 0.1uF

C 210 043-0533-50 0.047uF

C 211 168-1042-78 0.1uF

C 212 168-1042-78 0.1uF

C 213 045-5096-50 5pF

C 214 045-5601-50 56pF

C 215 043-0533-50 0.047uF

C 216 178-1052-78 1uF

C 217 045-1011-50 100pF

C 301 163-1073-35 16V 100uF

C 302 168-1042-78 0.1uF

C 303 043-0533-50 0.047uF

D 201 001-0516-90 MA111

IC 101 051-6376-00 TC94A14FA

IC 102 051-3279-90 BA033LBSG

IC 201 051-5710-90 TA2157F

IC 301 051-6049-08 BA5983FP-E2

J 101 074-1228-76 26P

J 201 074-1138-65 15P

J 301 074-1138-60 10P

L 101 010-2285-57 BLM21B102SPT

L 102 010-2285-57 BLM21B102SPT

L 103 010-2285-57 BLM21B102SPT

L 104 010-2285-57 BLM21B102SPT

L 105 010-2285-57 BLM21B102SPT

L 401 010-3050-93 10uH

Q 201 131-1188-50 2SB1188

R 102 033-5621-15 1/16W 5.6k ohm

R 104 033-4731-15 1/16W 47k ohm

R 105 033-1041-15 1/16W 100k ohm

R 108 033-1531-15 1/16W 15k ohm

REF No. PART No.

DESCRIPTION

R 109 033-1031-15 1/16W 10k ohm

R 110 033-1051-15 1/16W 1M ohm

R 111 033-3321-15 1/16W 3.3k ohm

R 114 033-2211-15 1/16W 220 ohm

R 115 033-2211-15 1/16W 220 ohm

R 116 033-1031-15 1/16W 10k ohm

R 117 033-1021-15 1/16W 1k ohm

R 131 033-4711-15 1/16W 470 ohm

R 132 033-2211-15 1/16W 220 ohm

R 201 117-2201-15 1/10W 22 ohm

R 202 117-2201-15 1/10W 22 ohm

R 203 033-1041-15 1/16W 100k ohm

R 204 033-1041-15 1/16W 100k ohm

R 205 033-1541-15 1/16W 150k ohm

R 206 033-1541-15 1/16W 150k ohm

R 207 033-1041-15 1/16W 100k ohm

R 208 033-8231-15 1/16W 82k ohm

R 209 033-6811-15 1/16W 680 ohm

R 210 033-6831-15 1/16W 68k ohm

R 211 033-1831-15 1/16W 18k ohm

R 212 033-2721-15 1/16W 2.7k ohm

R 213 033-1011-15 1/16W 100 ohm

R 214 033-1021-15 1/16W 1k ohm

R 215 033-1031-15 1/16W 10k ohm

R 217 033-1041-15 1/16W 100k ohm

R 218 033-2211-15 1/16W 220 ohm

R 301 117-6811-15 1/16W 680 ohm

R 304 033-3921-15 1/16W 3.9k ohm

R 305 033-3921-15 1/16W 3.9k ohm

R 306 033-1041-15 1/16W 100k ohm

R 307 033-2211-15 1/16W 220 ohm

X 102 060-1528-90 16.934M

REF No. PART No.

S 1

S 2

DESCRIPTION

013-7414-50 CHUCKING

013-7413-50 LIMIT

REMOVING MAIN PWB FOR REPAIR

No Part Number

A 311-1848-00

039-2250-00

816-2620-00

731-3005-81

929-0221-80

313-1872-00

731-3012-80

714-3006-81

731-3008-80

714-2012-81

714-2606-87

370-6043-00

Part Name

LOWER CASE

MAIN PWB

FLAT WIRE

TAPTIGHT

MECHANISM

HEAT SINK

TAPTIGHT

MACHINE SCREW

TAPTIGHT

MACHINE SCREW

INNER ES

QTY

View from bottom side figure 1

Step 1

Remove all screw from Heat Sink

Step 2

Remove Heat Sink, (F)

Step 3

Remove Lower Case, (A)

Step 4

Remove all screw from Inner ES(L)

Step 5

Remove Inner ES(L)

Step 6

Unsolder 3 point on the Main PWB,

(B) figure 1

Step 7

After unsolder Main PWB remember to remove flat wire (C) between Main

PWB (B), and Mechanism, (E)

Step 8

Remove Main PWB, (B)

Step 9

Unscrew the mechanism from the upper case, (D)

PRINTED WIRING BOARD

Main PWB Section (B1), (B2)

- 16 DB335 / DB235

855-1465-60

DIN CONNECTOR FOR

REMOTE CONTROL

CASE

FUNCTION

CASE GND

REMOTE

DIN_CE

D-GND

DIN_SCK

DIN_DO

VDD

EXTENSION CONNECTOR

NO DESCRIPTION

1 GROUND

3 ILL

REMOTE

COLOR

BLACK

ORANGE/WHITE

BLUE/WHITE

ACC RED

RL (-)

BACK UP

RR (-)

RR (+)

FR (-)

FR (+)

FL (+)

FL (-)

GROUND/BLACK

YELLOW

PURPLE/BLACK

PURPLE

GREY/BLACK

GREY

WHITE

WHITE/BLACK

16 RL (+) GREEN

CIRCUIT DIAGRAM 1/2

Main PWB Section (B1)

DB335 / DB235 - 17 -

CIRCUIT DIAGRAM 2/2

Main PWB (Switch) Section (B2)

CIRCUIT DIAGRAM OF THE CD MECHANISM

CD PWB (B3) Section

PRINTED WIRING BOARD OF THE CD MECHANISM

CD PWB (B3) Section

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