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Model 2520 Pulsed Laser Diode Test System
Service Manual
2520-902-01 Rev. B / January 2006
www.keithley.com
Model 2520 Pulsed Laser Diode Test System
Service Manual
2520-902-01 Rev. B / January 2006
A G R E A T E R M E A S U R E O F C O N F I D E N C E A G R E A T E R M E A S U R E O F C O N F I D E N C E
WARRANTY
Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 1 year from date of shipment.
Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defective.
To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in
Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid.
Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD-
ING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE.
THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE
FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING
OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS,
INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH
EXCLUDED DAMAGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL
AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR
DAMAGE TO PROPERTY.
A G R E A T E R M E A S U R E O F C O N F I D E N C E
Keithley Instruments, Inc.
Corporate Headquarters • 28775 Aurora Road • Cleveland, Ohio 44139
440-248-0400 • Fax: 440-248-6168 • 1-888-KEITHLEY (534-8453) • www.keithley.com
12/04
Model 2520
Pulsed Laser Diode Test System
Service Manual
©2001, Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
Second Printing, January 2006
Document Number: 2520-902-01 Rev. B
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 2520-902-01) ...................................................... September 2001
Revision B (Document Number 2520-902-01) .......................................................... January 2006
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc.
Other brand names are trademarks or registered trademarks of their respective holders.
S
afety Precautions
The following safety precautions should be observed before using this product and any associated instrumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection provided by the product may be impaired.
The types of product users are:
Responsible body is the individual or group responsible for the use and maintenance of equipment, for ensuring that the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators use the product for its intended function. They must be trained in electrical safety procedures and proper use of the instrument. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product to keep it operating properly, for example, setting the line voltage or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform safe installations and repairs of products. Only properly trained service personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that are rated Measurement Category I and Measurement Category
II, as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O signals are Measurement Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-voltages. Measurement Category II connections require protection for high transient over-voltages often associated with local AC mains connections. Assume all measurement, control, and data I/O connections are for connection to
Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures.
The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS,
42.4V peak, or 60VDC are present. A good safety practice is to expect that hazardous voltage is present in any unknown circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators are prevented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human contact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock.
If the circuit is capable of operating at or above 1000 volts, no conductive part of the circuit may be exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting ca-
5/03
bles or jumpers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equipment may be impaired.
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating information, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against fire hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use of a lid interlock.
If a screw is present, connect it to safety earth ground using the wire recommended in the user documentation.
The
!
symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The symbol indicates a connection terminal to the equipment frame.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated information very carefully before performing the indicated procedure.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to instructions. If the board becomes contaminated and operation is affected, the board should be returned to the factory for proper cleaning/servicing.
Table of Contents
1
2
Performance Verification
Introduction ................................................................................
1-2
Verification test requirements ....................................................
1-4
Environmental conditions ...................................................
1-4
Warm-up period ..................................................................
1-4
Line power ..........................................................................
1-4
Recommended test equipment ...................................................
1-5
Resistor characterization .....................................................
1-5
Verification limits ......................................................................
1-6
Example limits calculation ..................................................
1-6
Restoring factory defaults ..........................................................
1-6
Performing the verification test procedures ...............................
1-6
Test summary ......................................................................
1-6
Test considerations .............................................................
1-7
Testhead connections .................................................................
1-7
Voltage measurement accuracy .................................................
1-8
Current source accuracy .............................................................
1-9
Current measurement accuracy ................................................ 1-13
Voltage bias source accuracy ................................................... 1-15
Calibration
Introduction ................................................................................
2-2
Environmental conditions ..........................................................
2-4
Temperature and relative humidity .....................................
2-4
Warm-up period ..................................................................
2-4
Line power ..........................................................................
2-4
Calibration considerations ..........................................................
2-4
Calibration cycle .................................................................
2-5
Recommended calibration equipment ................................
2-5
Resistor characterization .....................................................
2-5
Calibration menus ......................................................................
2-6
Unlocking calibration .................................................................
2-7
Unlocking calibration from the front panel ........................
2-7
Unlocking calibration by remote ........................................
2-7
Changing the password ..............................................................
2-8
Changing the password from the front panel ......................
2-8
Changing the password by remote ......................................
2-8
Resetting the calibration password ............................................
2-8
Viewing calibration dates and calibration count ........................
2-9
3
4
5
Calibration errors ........................................................................
2-9
Front panel error reporting ..................................................
2-9
Remote error reporting ........................................................
2-9
Aborting calibration steps ...........................................................
2-9
Testhead connections ................................................................ 2-10
Front panel calibration .............................................................. 2-10
Remote calibration .................................................................... 2-22
Remote calibration command summary ............................ 2-22
Remote calibration procedure ........................................... 2-23
Routine Maintenance
Introduction ................................................................................
3-2
Line fuse replacement .................................................................
3-2
Troubleshooting
Introduction ................................................................................
4-2
Safety considerations ..................................................................
4-2
Repair considerations .................................................................
4-2
Power-on self-test .......................................................................
4-3
Front panel tests ..........................................................................
4-3
KEYS test ............................................................................
4-3
DISPLAY PATTERNS test ................................................
4-3
CHAR SET test ...................................................................
4-4
Principles of operation ................................................................
4-4
Overall block diagram .........................................................
4-5
Analog circuits ....................................................................
4-7
Power supply ..................................................................... 4-10
Digital circuitry ................................................................. 4-11
Troubleshooting ........................................................................ 4-13
Display board checks ........................................................ 4-13
Power supply checks ......................................................... 4-14
Digital circuitry checks ..................................................... 4-15
Analog circuitry checks ..................................................... 4-16
No comm link error .................................................................. 4-17
Disassembly
Introduction ................................................................................
5-2
Handling and cleaning ................................................................
5-2
Handling PC boards ............................................................
5-2
Solder repairs .......................................................................
5-2
Static sensitive devices ...............................................................
5-3
Assembly drawings ....................................................................
5-3
Case cover removal ....................................................................
5-4
6
A
B
Motherboard removal .................................................................
5-4
Front panel disassembly .............................................................
5-5
Removing power components ....................................................
5-6
Power supply module removal ...........................................
5-6
Power module removal .......................................................
5-6
Instrument re-assembly ..............................................................
5-6
Testhead disassembly .................................................................
5-7
Case disassembly ................................................................
5-7
Output board removal .........................................................
5-7
Input board removal ............................................................
5-7
Testhead re-assembly .................................................................
5-7
Replaceable Parts
Introduction ................................................................................
6-2
Parts lists ....................................................................................
6-2
Ordering information .................................................................
6-2
Factory service ...........................................................................
6-2
Component layouts ....................................................................
6-2
Specifications
Accuracy calculations ............................................................... A-8
Measurement accuracy ...................................................... A-8
Source accuracy ................................................................. A-8
Calibration Reference
Introduction ............................................................................... B-2
Command summary .................................................................. B-2
Miscellaneous commands ......................................................... B-3
Measurement commands ........................................................... B-6
Current source commands ......................................................... B-7
Voltage bias source commands ................................................. B-8
Detecting calibration errors ....................................................... B-9
Reading the error queue ..................................................... B-9
Error summary ................................................................... B-9
Status byte EAV (Error Available) bit .............................
B-10
Generating an SRQ on error ............................................
B-10
Detecting calibration step completion .....................................
B-10
Using the *OPC? query ...................................................
B-10
Using the *OPC command ..............................................
B-11
Generating an SRQ on calibration complete ...................
B-11
List of Illustrations
1
2
3
4
Performance Verification
1-7
Connections for voltage measurement verification tests ....................................
1-9
Connections for current source verification tests ............................................. 1-10
Connections for current source pulse verification tests .................................... 1-12
Connections for DETECTOR 1 current measurement verification tests .......... 1-13
Connections for DETECTOR 2 current measurement verification tests .......... 1-14
Connections for DETECTOR 1 voltage bias source verification tests ............ 1-15
Connections for DETECTOR 2 voltage bias source verification tests ............. 1-16
Calibration
Voltage measurement calibration connections ................................................. 2-12
Detector 1 voltage bias source calibration connections .................................... 2-16
Detector 2 voltage bias source calibration connections .................................... 2-17
Detector 1 current measurement calibration connections ................................. 2-18
Detector 2 current measurement calibration connections ................................. 2-19
Routine Maintenance
3-2
Troubleshooting
4-6
4-8
List of Tables
1
2
3
4
6
B
Performance Verification
Recommended verification equipment ...............................................................
1-5
Voltage measurement accuracy limits ................................................................
1-8
Calibration
Recommended calibration equipment ................................................................
2-5
2-6
2-6
Remote calibration command summary ........................................................... 2-22
Voltage measurement calibration voltages and commands .............................. 2-25
Remote current source calibration summary .................................................... 2-27
Remote voltage bias source calibration summary ............................................ 2-31
Remote current measurement calibration currents and commands .................. 2-33
Remote compliance calibration summary ........................................................ 2-36
Routine Maintenance
3-3
Troubleshooting
Replaceable Parts
6-3
6-9
Calibration Reference
1
Performance Verification
1-2 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual
Introduction
Use the procedures in this section to verify that Model 2520 Pulsed Laser Diode Test
System accuracy is within the limits stated in the instrument’s one-year accuracy specifications. You can perform these verification procedures:
• When you first receive the instrument to make sure that it was not damaged during shipment.
• To verify that the unit meets factory specifications.
• To determine if calibration is required.
• Following calibration to make sure it was performed properly.
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-3
WARNING While the Model 2520 does not incorporate a laser, it is designed to operate (power) laser diode devices. Read all safety precautions listed at the beginning of the Model 2520 User’s Manual. The following safety practices must be used to protect operators and other users of this product from potential exposure to laser radiation:
• Operators must be protected from radiation and electrical hazards at all times.
• The installer must comply with all applicable laws and regulations on laser safety. This requirement includes warning signs and operator training.
• The interlock is required for safe operation. The test fixtures must ensure that the interlock circuit is disabled (source outputs inhibited) so that an operator is not exposed to any radiation. The test fixture interlock must not be defeated.
• The testhead key control must be used to prevent operation unless authorized by the responsible body. This requirement must be part of the facilities administrative controls for laser safety.
Outputs cannot be turned on with the key removed.
• When servicing the test system, any required personnel protection equipment (e.g. laser safety goggles) must be provided by the customer’s responsible body.
• The customer’s laser safety officer (LSO) must review and approve all installations before they are put into operation. Any safety concerns must be immediately reported to the customer’s
LSO.
• If at any time, the indicators provided on the testhead for
INTERLOCK STATUS or LASER POWER ON should fail to light or properly indicate status, immediately contact a Keithley service representative for repair. Failure to do so may expose the user to hazards without proper warnings. See “Interlock status indicator test sequence” in Section 9 of the User’s manual for details on testing the indicator lights.
• Maximum isolation from earth ground is 10V. Exceeding this value may result in a shock hazard.
• When making connections, do not leave any exposed connections.
Ensure that all external circuits are properly insulated.
NOTE If the instrument is still under warranty and its performance is outside specified limits, contact your Keithley representative or the factory to determine the correct course of action.
1-4 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual
Verification test requirements
Be sure that you perform the verification tests:
• Under the proper environmental conditions.
• After the specified warm-up period.
• Using the correct line voltage.
• Using the proper test equipment.
• Using the specified output signals and reading limits.
Environmental conditions
Conduct your performance verification procedures in a test environment with:
• An ambient temperature of 18-28°C (65-82°F).
• A relative humidity of less than 70% unless otherwise noted.
Warm-up period
Allow the Model 2520 to warm up for a minimum of one hour before conducting the verification procedures.
If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow additional time for the instrument’s internal temperature to stabilize.
Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range.
Also, allow the test equipment to warm up for the minimum time specified by the manufacturer.
Line power
The Model 2520 requires a line voltage of 100V to 240V and a line frequency of 50 or
60 Hz. Verification tests must be performed within this range.
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-5
Recommended test equipment
Table 1-1 summarizes recommended verification equipment and pertinent specifications.
You can use alternate equipment as long as that equipment has specifications at least as
good as those listed in Table 1-1 . Keep in mind, however, that test equipment uncertainty
will add to the uncertainty of each measurement. Generally, test equipment uncertainty should be at least four times better than corresponding Model 2520 specifications.
Table 1-1
Recommended verification equipment
Description
Calibrator
Manufacturer/Model Specifications
Fluke 5700A 1 DC Voltage: 5V:
10V:
Keithley 2001 2 DC Voltage: 20V:
±5ppm
±5ppm
±22ppm Digital
Multimeter
Precision
Resistors 3
Resistance: 20 Ω
200 Ω
2k Ω
1.2 to 1.6
Ω , 5W, ±5% 4
10 to 15 Ω , 5W, ±5% 4
200 Ω , 2W, ±1%
400 Ω , 1W, ±1%
1k Ω , 0.5W, ±1%
2k Ω , 0.25W, ±1%
±59ppm
±43ppm
±37ppm
Temperature coefficient =
20ppm/°C for all resistors
1. 90-day accuracy specifications of lowest usable range for specified output.
2. 90-day full-range accuracy specifications.
3. Characterize resistors to within ±100ppm using 4-wire ohms function of digital multimeter before use.
4. Use RN60 type: 20 300 Ω in parallel
10 16 Ω in parallel
1-10 2k Ω in parallel
Resistor characterization
The precision resistors listed in Table 1-1
should be characterized to within ±100ppm using the 4-wire ohms function of the digital multimeter before use. Use the characterized values when performing the verification procedure.
1-6 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual
Verification limits
The verification limits listed in this section have been calculated using only the
Model 2520 one-year accuracy specifications; they do not include test equipment uncertainty. If a particular measurement falls outside the allowable range, recalculate new limits based on Model 2520 specifications and corresponding test equipment specifications.
Example limits calculation
As an example of how verification limits are calculated, assume you are testing the 10mA measurement range with a 10mA input current. Using the Model 2520 one-year accuracy specification of ±(0.3% of reading + 20 μ A offset), the calculated reading limits are:
Limits = 10mA ± [(10mA × 0.3%) + 20 μ A]
Limits = 10mA ± (30 μ A + 20 μ A)
Limits = 10mA ± 50 μ A
Limits = 9.95mA to 10.05mA
Restoring factory defaults
Before performing the verification procedures, restore the instrument to its factory front panel (BENCH) defaults as follows:
1. Press the SETUP key. The instrument will display the following prompt:
SAVESETUP MENU
SAVE RESTORE POWERON RESET
2. Select RESET, then press ENTER. The unit displays:
RESET ORIGINAL DFLTS
BENCH GPIB
3. Select BENCH, then press ENTER to restore BENCH defaults.
Performing the verification test procedures
Test summary
• Detector current measurement accuracy
• Laser diode voltage measurement accuracy
• Laser diode current source accuracy
• Detector voltage bias source accuracy
If the Model 2520 is not within specifications and not under warranty, see the calibration procedures in Section 2, Calibration, for information on calibrating the unit.
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-7
Test considerations
When performing the verification procedures:
• Restore factory front panel defaults as previously outlined.
• Ensure test equipment is fully warmed up and properly connected to the correct
Model 2520 terminals as required.
• Allow signals to settle before making a measurement.
• Do not connect test equipment to the Model 2520 through a scanner, multiplexer, or other switching equipment.
WARNING The maximum common-mode voltage (voltage between LO and chassis ground) is ±10V DC. Exceeding this value may cause a shock hazard.
Testhead connections
The Model 2520 mainframe must be connected to the testhead in order to perform the verification procedures. Using
Figure 1-1 as a guide, make testhead connections as
follows:
CAUTION Make sure power is turned off before making connections.
• Connect mainframe TESTHEAD CONN 1 to testhead MAINFRAME CONN 1.
• Connect mainframe TESTHEAD CONN 2 to testhead MAINFRAME CONN 2.
• Short pins 1 and 9 of the REMOTE INTERLOCK connector. Insert the key in the
KEY INTERLOCK and rotate to the ENABLED position to enable operation.
WARNING Shorting the interlock connector will disable the interlocks. Use caution when performing verification tests.
NOTE Both interlocks must be enabled to perform the verification tests.
1-8 Performance Verification
Figure 1-1
Testhead connections
Model 2520 Mainframe
WARNING:
NO INTERNAL OPERATOR SERVICABLE PARTS, SERVICE BY QUALIFIED PERSONNEL ONLY.
MADE IN
U.S.A.
CAT I
IEEE-488
(CHANGE IEEE ADDRESS
WITH FRONT PANEL MENU)
PULSE
SYNC
OUT
!
DIGITAL I/O
TRIGGER LINK
RS-232
TESTHEAD
CONN 1
!
TESTHEAD
CONN 2
!
LINE FUSE
SLOWBLOW
1.6A, 250V
LINE RATING
100-240VAC
50, 60Hz
140VA MAX.
CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE FUSE WITH SAME TYPE AND RATING.
Model 2520 Pulsed Laser Diode Test System Service Manual
CONN 2 Cable
CONN 1 Cable
Model 2520 Testhead
!
BOTH INTERLOCKS MUST BE ENABLED TO OPERATE
DISABLED
(PULL TO
REMOVE)
KEY
INTERLOCK
1
REMOTE
INTERLOCK
DISABLED
9
ENABLED
GREEN=ENABLED
RED=DISABLED
INTERLOCK
STATUS
ENABLED
LASER
POWER
ON
MAINFRAME
CONN 2
MAINFRAME
CONN 1
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-9
Voltage measurement accuracy
Follow the steps below to verify that Model 2520 laser diode voltage measurement accuracy is within specified limits. This test involves applying accurate voltages from a
DC calibrator, and verifying that the Model 2520 voltage readings are within specified limits.
1. With the power off, connect the voltage calibrator to the testhead VOLTAGE
SENSE jacks, as shown in
.
2. Turn on the Model 2520 and calibrator, and allow them to warm up for a minimum of one hour.
3. Restore BENCH defaults as covered previously in “Restoring factory defaults” on page 1-6
.
4. Press the LASER V
L
key.
key, then select the Model 2520 5V range with the RANGE
5. Set the calibrator source voltage to +5.0000V, and turn on the output.
6. Press the TRIG key, then verify the Model 2520 voltage reading is within the limits for the 5V range shown in
7. Repeat steps 4 through 6 for the 10V range with a 10V input voltage, as covered in
.
Table 1-2
Voltage measurement accuracy limits
Model 2520 range
Calibrator voltage
0 5V
10V
0 5.0000V
10.000V
Voltage reading limits
(1 year, 18°C to 28°C)
4.9785 to 5.0215V
9.962 to 10.038V
1-10 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual
Figure 1-2
Connections for voltage measurement verification tests
Model 2520 Testhead
Output HI
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
VOLTAGE
SENSE HI VOLTAGE
SENSE LO
BNC Cables
Shield
Calibrator (Output DC Voltage)
Output LO
Current source accuracy
Follow the steps below to verify that Model 2520 current source accuracy is within specified limits. This test involves setting the output current to a specific value and measuring the current with a digital multimeter.
1. With the power off, connect the digital multimeter and characterized 10 Ω to 15 Ω resistor to the testhead CURRENT OUTPUT jacks, as shown in
NOTE See
for mounting and connections of parallel resistors.
2. Turn on the Model 2520 and DMM, and allow them to warm up for a minimum of one hour.
3. Restore front panel (BENCH) defaults as outlined previously in
“Restoring factory defaults” on page 1-6 .
4. Select the DC mode as follows: a. Press CONFIG then LASER I
L
.
b. Select SHAPE, then press ENTER.
c. Select DC, then press ENTER.
d. Press EXIT to return to normal display.
5. Press the LASER I
L
key, then the EDIT key, and select the Model 2520 500mA source range with the RANGE key.
6. Select the DMM DC voltage function, and enable auto-range.
7. Press the EDIT key to enter the EDIT mode. Using the EDIT and or numeric keys, set the Model 2520 current source output to 500.00mA, then turn on the outputs by pressing the ON/OFF OUTPUT key.
8. Note the DMM voltage reading, then turn off the output by pressing the ON/OFF
OUTPUT key.
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-11
Figure 1-3
Connections for current source verification tests
PREV
DISPLAY
NEXT
POWER
Model 2001 DMM
Input HI
Input LO
W
SENSE
4 WIRE
HI
INPUT
!
DCV ACV
REL TRIG
INFO LOCAL
DCI ACI W 2 W 4
STORE RECALL
CHAN SCAN
FILTER MATH
CONFIG MENU
2001 MULTIMETER
FREQ TEMP
RANGE
AUTO
RANGE
EXIT ENTER
F
INPUTS
R
LO
FRONT/REAR
CAL
2A 250V
AMPS
500V
PEAK
10 W Cable (SC-182)
Tie Shields
Together
20cm
10 to 15 W Resistor (500mA Range,
20 RN60 Type 300 W in Parallel)
1.2 to 1.6
W Resistor (5A Range,
10 RN60 Type 16 W in Parallel)
BIAS
Model 2520 Testhead
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
HI CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
CURRENT
OUTPUT HI
CURRENT
OUTPUT LO
Figure 1-4
Parallel resistor construction
Connecting
Cables
RN60
Resistors
2-Sided
Board
Solder
CU Tape
Solder
Remove
Copper Strip
1-12 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual
Figure 1-5
Resistor mounting and connections
Resistor Edge
View 0.5in
2
Maximum Loop
Area Resistors
Board
9. Calculate the current using the voltage value and characterized resistance value:
I = V/R. Recalculate reading limits from these values, then verify that the current is within those limits.
10. Replace the 10 Ω to 15 Ω resistor with the characterized 1.2
Ω to 1.6
Ω resistor.
11. Repeat steps 5 through 9 for the 5A range using the 1A value shown in
12. For pulse mode verification, change connections as shown in
repeat the above procedure. for the pulse mode.
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-13
Figure 1-6
Connections for current source pulse verification tests
10 W Cable (SC-182)
Tie Shields
Together
20cm
Model 2520 Testhead
10 to 15 W Resistor (500mA Range,
20 RN60 Type 300 W in Parallel)
1.2 to 1.6
W Resistor (5A Range,
10 RN60 Type 16 W in Parallel)
BIAS
CURRENT
INPUT
HI
CURRENT
OUTPUT
LO
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
!
CAT I
HI
VOLTAGE
SENSE
LO
BNC Cables VOLTAGE
SENSE Inputs
CURRENT
OUTPUTS
Table 1-3
Current source verification limits
Model 2520 range
500mA
00 5A
Test resistance
10 to 15 Ω
1
1.2 to 1.6
Ω 2
Output current
500.000mA
00 1.0000A
Output current limits*
(1 year, 18°C to 28°C)
498.55mA to 501.45mA
0.9935 to 1.0065A
*Nominal values. Recalculate limits from characterized resistance and measured voltage: I = V/R.
1
2
20 RN60 type 300 Ω in parallel.
10 RN60 type 16 Ω in parallel.
1-14 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual
Current measurement accuracy
Follow the steps below to verify that Model 2520 detector current measurement accuracy is within specified limits. This test involves applying currents and verifying that
Model 2520 current readings are within required limits.
1. With the power off, connect the 2k Ω resistor and DMM to the testhead
DETECTOR 1 jack, as shown in Figure 1-7
for parallel resistor construction.)
2. Turn on the Model 2520 and DMM, and allow them to warm up for a minimum of one hour.
3. Select the DMM DC volts function, and enable auto-range.
Figure 1-7
Connections for DETECTOR 1 current measurement verification tests
PREV
DISPLAY
NEXT
POWER
Input HI
Model 2001 DMM
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
INPUTS
F R
FRONT/REAR
LO
2A 250V
AMPS
CAL
500V
PEAK
Input LO
Center
Conductor
Resistor
(See Text)
Inner
Shield
BIAS
Model 2520 Testhead
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
DETECTOR 1
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
4. Restore front panel (BENCH) defaults as outlined previously in
“Restoring factory defaults” on page 1-6 .
5. Press the DETECTOR 1 I
PD
RANGE key.
key, then select the Model 2520 10mA range with the
6. Press the DETECTOR 1 VB key, then press the EDIT key, and set the voltage bias source value to +20.000V.
7. Turn on the Model 2520 outputs by pressing the ON/OFF OUTPUT key.
8. Press the TRIG key. Note the DMM voltage reading, then turn off the outputs by pressing the ON/OFF OUTPUT key.
9. Calculate the current from the DMM voltage reading and characterized resistance value: I = V/R.
10. Calculate reading limits based on the current and Model 2520 specifications, then verify that the Model 2520 DETECTOR 1 current reading is within the limits.
11. Repeat steps 5 through 10 for the 20mA, 50mA, and 100mA ranges. Be sure to use the correct test resistor for each range.
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-15
12. After verifying all ranges for DETECTOR 1, repeat the entire procedure for
DETECTOR 2. (Connect the calibrator to the TESTHEAD DETECTOR 2 jack, and select that channel by pressing DETECTOR 2 I connections.)
PD
Table 1-4
Current measurement verification limits
Model 2520 range
0 10mA
0 20mA
0 50mA
100mA
Test resistor
00 2k Ω 1
00 1k Ω 2
0 400 Ω 3
0 200 Ω 4
Reading limits*
(1 year, 18°C to 28°C)
0 9.950 to 10.050mA
19.875 to 20.125mA
49.760 to 50.240mA
99.53
to 100.47mA
*Nominal values. Recalculate limits from characterized resistance and
1 measured voltage: I = V/R.
RN60 type 2k Ω .
2 2 RN60 type 2k Ω in parallel.
3
5 RN60 type 2k Ω in parallel.
4 10 RN60 type 2k Ω in parallel.
Figure 1-8
Connections for DETECTOR 2 current measurement verification tests
PREV
DISPLAY
NEXT
POWER
Input HI
Model 2001 DMM
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
F
INPUTS
LO
R
FRONT/REAR
CAL
2A 250V
AMPS
500V
PEAK
Input LO
Center
Conductor
Resistor
(See Text)
Inner
Shield
Model 2520 Testhead
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
HI
CURRENT
OUTPUT
LO
HI
VOLTAGE
SENSE
LO
DETECTOR 2
!
CAT I
1-16 Performance Verification Model 2520 Pulsed Laser Diode Test System Service Manual
Voltage bias source accuracy
Follow the steps below to verify that Model 2520 detector voltage bias source accuracy is within specified limits. This test involves setting the bias voltages to specific values and measuring the voltages with a DMM.
1. With the power off, connect the digital multimeter to the Model 2520 testhead
DETECTOR 1 jack, as shown in Figure 1-9
.
2. Turn on the Model 2520 and DMM, and allow them to warm up for a minimum of one hour.
3. Restore BENCH defaults as covered previously in “Restoring factory defaults” on page 1-6
.
4. Select the DMM DC volts measuring function, and choose auto-range.
Figure 1-9
Connections for DETECTOR 1 voltage bias source verification tests
PREV
DISPLAY
NEXT
POWER
Model 2001 DMM
Input HI
Ω
SENSE
4 WIRE
HI
INPUT
Center
Conductor
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
INPUTS
F R
FRONT/REAR
LO
2A 250V
AMPS
CAL
500V
PEAK
Triax Cable
Inner Shield
Input LO
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
DETECTOR 1
Model 2520 Testhead
BIAS
CURRENT
INPUT
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
5. Press the DETECTOR 1 V
B
key, press EDIT, then set the source voltage to
+20.000V using the EDIT and or numeric keys.
6. Press the ON/OFF OUTPUT key to turn on the outputs, then press TRIG.
7. Verify the DMM reading is within the following limits: 19.75 to 20.25V.
8. Press the ON/OFF OUTPUT key to turn off the outputs.
9. Repeats steps 5 through 8 for the DETECTOR 2 bias source (make connections to
the testhead DETECTOR 2 jack as shown in Figure 1-10 , and use the DETECTOR
2 V
B
key to set the output voltage).
Model 2520 Pulsed Laser Diode Test System Service Manual Performance Verification 1-17
Figure 1-10
Connections for DETECTOR 2 voltage bias source verification tests
PREV
DISPLAY
NEXT
POWER
Model 2001 DMM
Input HI
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
INPUTS
LO
F R
FRONT/REAR
CAL
2A 250V
AMPS
500V
PEAK
Center
Conductor
Triax Cable
Inner Shield
Input LO
Model 2520 Testhead
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
DETECTOR 2
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
2
Calibration
2-2 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Introduction
Use the procedures in this section to calibrate the Model 2520 Pulsed Laser Diode Test
System. These procedures require accurate test equipment to supply and measure precise
DC currents and voltages. Calibration can be performed either from the front panel or by sending SCPI calibration commands over the IEEE-488 bus or RS-232 port with the aid of a computer.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-3
WARNING While the Model 2520 does not incorporate a laser, it is designed to operate (power) laser diode devices. Read all safety precautions listed at the beginning of the Model 2520 User’s Manual. The following safety practices must be used to protect operators and other users of this product from potential exposure to laser radiation:
• Operators must be protected from radiation and electrical hazards at all times.
• The installer must comply with all applicable laws and regulations on laser safety. This requirement includes warning signs and operator training.
• The interlock is required for safe operation. The test fixtures must ensure that the interlock circuit is disabled (source outputs inhibited) so that an operator is not exposed to any radiation. The test fixture interlock must not be defeated.
• The testhead key control must be used to prevent operation unless authorized by the responsible body. This requirement must be part of the facilities administrative controls for laser safety.
Outputs cannot be turned on with the key removed.
• When servicing the test system, any required personnel protection equipment (e.g. laser safety goggles) must be provided by the customer’s responsible body.
• The customer’s laser safety officer (LSO) must review and approve all installations before they are put into operation. Any safety concerns must be immediately reported to the customer’s
LSO.
• If at any time, the indicators provided on the testhead for
INTERLOCK STATUS or LASER POWER ON should fail to light or properly indicate status, immediately contact a Keithley service representative for repair. Failure to do so may expose the user to hazards without proper warnings. See “Interlock status indicator test sequence” in Section 9 of the User’s manual for details on testing the indicator lights.
• Maximum isolation from earth ground is 10V. Exceeding this value may result in a shock hazard.
• When making connections, do not leave any exposed connections.
Ensure that all external circuits are properly insulated.
2-4 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Environmental conditions
Temperature and relative humidity
Conduct the calibration procedures at an ambient temperature of 18-28°C (65-82°F) with relative humidity of less than 70% unless otherwise noted.
Warm-up period
Allow the Model 2520 to warm up for a minimum of one hour before performing calibration.
If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow additional time for the instrument’s internal temperature to stabilize.
Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range.
Also, allow the test equipment to warm up for the minimum time specified by the manufacturer.
Line power
The Model 2520 requires a line voltage of 100V to 240V at line frequency of 50 or 60Hz.
The instrument must be calibrated while operating from a line voltage within this range.
Calibration considerations
When performing the calibration procedures:
• Make sure that the test equipment is properly warmed up and connected to the
Model 2520 input or output terminals as required.
• Allow signals to settle before calibrating each point.
• Do not connect test equipment to the Model 2520 through a scanner or other switching equipment.
• If an error occurs during calibration, the Model 2520 will generate an appropriate error message. See Appendix B for more information.
WARNING The maximum common-mode voltage (voltage between LO and chassis ground) is ±10V DC. Exceeding this value may cause a shock hazard.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-5
Calibration cycle
Perform calibration at least once a year to ensure the unit meets or exceeds its specifications.
Recommended calibration equipment
Table 2-1 lists the recommended equipment for the calibration procedures. You can use
alternate equipment as long that equipment has specifications at least as good as those listed in the table. For optimum calibration accuracy, test equipment specifications should be at least four times better than corresponding Model 2520 specifications.
Table 2-1
Recommended calibration equipment
Description
Calibrator
Digital
Multimeter
Manufacturer/Model Specifications
Fluke 5700A 1 DC Voltage: 5V:
10V:
Keithley 2001 2 DC Voltage: 20V:
DC Current: 2mA
20mA
200mA
±5ppm
±5ppm
±22ppm
±320ppm
±320ppm
±320ppm
Resistors 3
Resistance: 20 Ω
200 Ω
2k Ω
1.2 to 1.6
Ω , 2W, ±5% 4
10 to 15 Ω , 2W, ±5%
10 Ω , 0.5W, ±1%
10 0Ω , 0.5W, ±1%
200 Ω , 2W, ±1%
4
400 Ω , 1W, ±1%
1k Ω , 0.5W, ±1%
2k Ω , 0.25W, ±1%
±59ppm
±43ppm
±37ppm
Temperature coefficient =
20ppm/°C for all resistors.
1. 90-day accuracy specifications of lowest usable range for specified output.
2. 90-day full-range accuracy specifications.
3. Characterize resistors to within ±100ppm using 4-wire ohms function of digital multimeter before use.
4. Use only non-inductive metal film or bulk metal resistors.
Resistor characterization
The precision resistors listed in Table 2-1
should be characterized to within ±100ppm using the 4-wire ohms function of the digital multimeter before use. Use the characterized values when performing the calibration procedure.
2-6 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Calibration menus
Table 2-2 summarizes the main calibration menu selections. To enter the calibration
menu, press the MENU key, select CAL, then press ENTER. Use the EDIT keys to move the cursor and scroll through menu selections.
Press ENTER to select a MENU item.
Table 2-2
Calibration menu
Menu selection Description
UNLOCK
EXECUTE
VIEW-DATES
SAVE
Unlock calibration using password (default: 002520).
Execute calibration steps for present range.
View calibration dates.
Save calibration constants.
LOCK Lock out calibration.
CHANGE-PASSWORD Change calibration password.
Table 2-3 summarizes the calibration execute menu. Each of these functions is covered in
detail below.
Table 2-3
Calibration execution menu
Menu selection
VL
IL
COMPLIANCE
PULS_LOW
Ipd1
Vb1
Ipd2
Vb2
Function calibrated
Laser voltage measure
Laser current source
Laser source compliance
Laser source pulse low
Detector 1 current measure
Detector 1 voltage bias source
Detector 2 current measure
Detector 2 voltage bias source
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-7
Unlocking calibration
Before performing calibration, you must first unlock calibration by entering or sending the calibration password as explained in the following paragraphs.
Unlocking calibration from the front panel
1. Press the MENU key, then choose CAL, and press ENTER. The instrument will display the following:
CALIBRATION
UNLOCK EXECUTE VIEW-DATES 䊳
SAVE LOCK CHANGE-PASSWORD
2. Select UNLOCK, then press ENTER. The instrument will display the following:
PASSWORD:
Use , 䊳 , , , ENTER or EXIT.
3. Use the EDIT and keys to select the letter or number, and use the EDIT and 䊳 arrow keys to choose the position. (Press for letters; for numbers.) Enter the present password on the display. (Front panel default: 002520.)
4. Once the correct password is displayed, press the ENTER key. You can then proceed with the calibration procedure.
Unlocking calibration by remote
To unlock calibration via remote, send the following command:
:CAL:PROT:CODE '<password>'
For example, the following command uses the default password:
:CAL:PROT:CODE 'KI002520'
2-8 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Changing the password
The default password (002520) may be changed from the front panel or via remote, as discussed below.
Changing the password from the front panel
Follow the steps below to change the password from the front panel:
1. Press the MENU key, choose CAL, and press ENTER. The instrument will display the following:
CALIBRATION
UNLOCK EXECUTE VIEW-DATES 䊳
SAVE LOCK CHANGE-PASSWORD
2. Select UNLOCK, then enter the password. (Default: 002520.)
3. Select CHANGE-PASSWORD, and then press ENTER. The instrument will display the following:
New Pwd: 002520
Use , 䊳 , , , ENTER or EXIT.
4. Using the EDIT keys, enter the new password on the display.
5. Once the desired password is displayed, press the ENTER key to store the new password.
Changing the password by remote
To change the calibration password by remote, first send the present password, and then send the new password. For example, the following command sequence changes the password from the 'KI002520' remote default to 'KICAL':
:CAL:PROT:CODE 'KI002520'
:CAL:PROT:CODE 'KICAL'
You can use any combination of letters and numbers up to a maximum of eight characters.
NOTE If you change the first two characters of the password to something other than
“KI”, you will not be able to unlock calibration from the front panel.
Resetting the calibration password
If you lose the calibration password, you can unlock calibration by shorting together the
CAL pads, which are located on the display board. Doing so will also reset the password to the factory default (002520, front panel; KI002520, remote).
See Section 5 for details on disassembling the unit to access the CAL pads. Refer to the display board component layout drawing at the end of Section 6 for the location of the
CAL pads.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-9
Viewing calibration dates and calibration count
When calibration is locked, only the UNLOCK and VIEW-DATES selections will be accessible in the calibration menu. To view calibration dates and calibration count at any time:
1. From normal display, press MENU, select CAL, and then press ENTER. The unit will display the following:
CALIBRATION
UNLOCK EXECUTE VIEW-DATES 䊳
2. Select VIEW-DATES, and then press ENTER. The Model 2520 will display the next and last calibration dates and the calibration count as in the following example:
NEXT CAL: 07/15/2002
Last cal: 07/15/2001 Count: 0001
Calibration errors
The Model 2520 checks for errors after each calibration step, minimizing the possibility that improper calibration may occur due to operator error.
Front panel error reporting
If an error is detected during calibration, the instrument will display an appropriate error message (see Appendix B). The unit will then prompt you to repeat the calibration step that caused the error.
Remote error reporting
You can detect errors while in remote by testing the state of EAV (Error Available) bit
(bit 2) in the status byte. (Use the *STB? query to request the status byte.) Query the instrument for the type of error by using the :SYST:ERR? query. The Model 2520 will respond with the error number and a text message describing the nature of the error. See
Appendix B for details.
Aborting calibration steps
To abort a calibration step from the front panel, press the EXIT key. To abort a calibration step via remote, send the :ABORt command.
2-10 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Testhead connections
The Model 2520 mainframe must be connected to the testhead in order to perform
as a guide, make testhead connections as follows:
CAUTION Make sure power is turned off before making connections.
• Connect mainframe TESTHEAD CONN 1 to testhead MAINFRAME CONN 1.
• Connect mainframe TESTHEAD CONN 2 to testhead MAINFRAME CONN 2.
• Short pins 1 and 9 of the REMOTE INTERLOCK connector. Insert the key in the
KEY INTERLOCK and rotate to the ENABLED position to enable operation.
WARNING Shorting interlock connectors will disable the interlock. Use caution to avoid live contacts when performing calibration.
NOTE Both interlocks must be enabled to perform calibration.
Figure 2-1
Testhead connections
Model 2520 Mainframe
WARNING:
NO INTERNAL OPERATOR SERVICABLE PARTS, SERVICE BY QUALIFIED PERSONNEL ONLY.
MADE IN
U.S.A.
CAT I
IEEE-488
(CHANGE IEEE ADDRESS
WITH FRONT PANEL MENU)
PULSE
SYNC
OUT
!
DIGITAL I/O
TRIGGER LINK
RS-232
TESTHEAD
CONN 1
!
TESTHEAD
CONN 2
!
LINE FUSE
SLOWBLOW
1.6A, 250V
LINE RATING
100-240VAC
50, 60Hz
140VA MAX.
CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE FUSE WITH SAME TYPE AND RATING.
Model 2520 Testhead
!
BOTH INTERLOCKS MUST BE ENABLED TO OPERATE
DISABLED
(PULL TO
REMOVE)
KEY
INTERLOCK
1
REMOTE
INTERLOCK
DISABLED
9
ENABLED
GREEN=ENABLED
RED=DISABLED
INTERLOCK
STATUS
ENABLED
LASER
POWER
ON
MAINFRAME
CONN 2
MAINFRAME
CONN 1
CONN 2 Cable
CONN 1 Cable
Front panel calibration
The front panel calibration procedure described below calibrates all functions. Note that each function and range is separately calibrated, and the procedure must be performed in the order shown.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-11
Step 1: Prepare the Model 2520 for calibration
1. Turn on the Model 2520 and the calibration equipment, and allow them to warm up for a minimum of one hour before performing calibration.
2. Press the MENU key, choose CAL, and press ENTER. Select UNLOCK, and then press ENTER. The instrument will display the following:
PASSWORD:
Use , 䊳 , , , ENTER or EXIT.
3. Use the EDIT and keys to select the letter or number, and use the and 䊳 arrow keys to choose the position. (Press EDIT for letters; for numbers.) Enter the present password on the display. (Front panel default: 002520.)
4. Press ENTER to complete the process.
5. Press EXIT to return to normal display.
Step 2: Voltage measurement calibration
Follow the steps below to calibrate both voltage measurement ranges.
summarizes calibration ranges and voltages.
1. From normal display, press the Model 2520 LASER V
L range using the RANGE key.
key, then select the 10V
2. Press the MENU key, select CAL, then press ENTER.
3. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu.
4. Select VL, then press ENTER. The unit displays the following:
VL-CAL
Remove all inputs
5. Make sure all signal cables are disconnected from the testhead, then press ENTER.
The instrument will display:
VL-CAL
Connect Calibrator HI to V-sense 䊳
LO and set it to -10.000V
Table 2-4
Voltage measurement calibration values
Voltage range
5V
10V
Calibration voltage
-5.0000V
-10.0000V
2-12 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
6. Connect the calibrator to the Model 2520 testhead VOLTAGE SENSE jacks, as shown in
. (Connect calibrator HI to VOLTAGE SENSE LO; connect calibrator LO to VOLTAGE SENSE HI.)
7. Turn on the calibrator output, set the calibrator voltage to -10.000V, then press
ENTER. The unit will prompt you as follows:
VL-CAL
Switch HI and LO connections
8. Switch the HI and LO calibrator connections, then press ENTER.
9. Press EXIT to return to normal display.
10. Press the LASER V
L
key to make sure the laser volts mode is selected.
11. Press the RANGE key to select the 5V range.
12. Repeat steps 2 through 9 for the 5V range. Be sure to set the calibrator output to
-5.000V as shown in Table 2-4 .
Figure 2-2
Voltage measurement calibration connections
Calibrator (Output DC Voltage)
Model 2520 Testhead
Output
HI
HI CURRENT
OUTPUT
LO
BIAS
CURRENT
INPUT
!
CAT I
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
VOLTAGE
SENSE HI
HI
VOLTAGE
SENSE
LO
VOLTAGE
SENSE LO
BNC Cables
Output LO
Step 3: Current source calibration
Follow the steps below to calibrate the current source. Table 2-5
summarizes calibration resistors.
1. From normal display, press the Model 2520 LASER V
L
10V range using the RANGE key.
key, then set the range to
2. Press the LASER I
L
key, press the EDIT key, then set the source to the 500mA range using the RANGE key.
3. Press the MENU key, select CAL, then press ENTER.
4. Select EXECUTE, then press ENTER to enter the calibration menu.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-13
5. Select IL, then press ENTER. The instrument will prompt for the resistor:
RES VALUE: +15.000
Use , 䊳 , , , ENTER or EXIT.
Table 2-5
Current source calibration values
Current source range Calibration resistor
500mA
5A
10 to 15 Ω
1.2 to 1.6
Ω
6. Enter the measured value of the 10 to 15 Ω resistor, then press ENTER. The unit displays the following:
IL-CAL
Connect Calibration Resistor to 䊳
Pulse Sense and Pulse Source
7. Connect the 10 to 15 Ω resistor to the Model 2520 testhead VOLTAGE SENSE and
CURRENT OUTPUT jacks, as shown in
8. Press ENTER to complete calibration of the present range.
9. Press EXIT to return to normal display.
10. Press LASER I range.
L
, then EDIT, then use the RANGE key to select the 5A current
11. Press LASER V selected.
L
, then use the RANGE key to make sure the 10V range is
12. Disconnect the 10 to 15 Ω resistor, then connect the 1.2 to 1.6
Ω resistor in its place
).
13. Repeat steps 3 to 9 for the 5A range using the 1.2 to 1.6¾ resistor instead of the
10 to 15¾ resistor.
Figure 2-3
Current source calibration connections
Model 2520 Testhead
10 to 15 Ω Resistor
(500mA Range)
1.2 to 1.6
Ω Resistor
(5A Range)
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
CURRENT OUTPUT LO
CURRENT OUTPUT HI
VOLTAGE
SENSE HI
VOLTAGE
SENSE LO
2-14 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 4: Pulse low calibration
Follow the steps below to calibrate current source pulse low.
calibration currents and test resistance values.
1. Connect DMM and 100 Ω resistor to the Model 2520 testhead CURRENT
OUTPUT jacks, as shown in
2. Select the DMM DC volts function, and enable auto-range.
3. Press the LASER I
L
key, press the EDIT key, then set the source to the 500mA range using the RANGE key.
4. Press the MENU key, select CAL, then press ENTER.
5. Select EXECUTE, then press ENTER to enter the calibration menu.
6. Select PULS_LOW, then press ENTER. The unit displays:
Pulse Low CAL
Press ENTER to Output +15.000mA
7. Press ENTER. The unit displays:
DMM RDG: +15.000mA
Use , 䊳 , , , ENTER or EXIT.
8. Note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R.
9. Adjust the display to agree with the calculated current, then press ENTER. The unit displays:
Pulse Low CAL
Press ENTER to Output +01.500mA
10. Press ENTER. The unit displays:
DMM RDG: +01.500mA
Use , 䊳 , , , ENTER or EXIT.
11. Again, note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R.
Table 2-6
Pulse low calibration values
Current source range Calibration values
500mA
5A
15mA, 1.5mA
150mA, 15mA
Calibration resistance
100 Ω
10 Ω
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-15
12. Adjust the display to agree with the calculated, then press ENTER. The unit displays the following:
Pulse Low CAL
Press ENTER to Output +15.000mA
13. Press ENTER. The unit displays:
DMM RDG: +15.000mA
Use , 䊳 , , , ENTER or EXIT.
14. Note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R.
15. Adjust the display to agree with the calculated, then press ENTER. The unit displays:
Pulse Low CAL
Press ENTER to Output +01.500mA
16. Press ENTER. The unit displays:
DMM RDG: +01.500mA
Use , 䊳 , , , ENTER or EXIT.
17. Note the DMM voltage reading, then calculate the current from the voltage and actual resistance value: I = V/R.
18. Adjust the display to agree with the calculated, then press ENTER.
19. Press EXIT to return to normal display.
20. Disconnect the 100 Ω resistor, and connect the 10 Ω resistor in its place
).
21. Press LASER I range.
L
, then EDIT, then use the RANGE key to select the 5A current
22. Repeat steps 5 through 19 for the 5A range.
Figure 2-4
Pulse low calibration connections
PREV
DISPLAY
NEXT
POWER
Input HI
Model 2001 DMM
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
INPUTS
F R
FRONT/REAR
LO
2A 250V
AMPS
CAL
500V
PEAK
Input LO
10 Ω or 100 Ω
Resistor
(See Text)
Model 2520 Testhead
HI
CURRENT
OUTPUT
LO
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
!
CAT I
HI
VOLTAGE
SENSE
LO
CURRENT
OUTPUT HI
CURRENT
OUTPUT LO
2-16 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 5: Voltage bias source calibration
Follow the steps below to calibrate both bias voltage sources.
1. Connect the DMM to the Model 2520 testhead DETECTOR 1 and VOLTAGE
SENSE HI jacks, as shown in Figure 2-5
. (Be sure to connect DMM LO to the inner shield of the DETECTOR triax cable.)
2. Select the DMM DC volts function, and enable auto-range.
3. Press the MENU key, select CAL, then press ENTER.
4. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu.
5. Select Vb1, then press ENTER.
6. The instrument will prompt for -20V calibration:
Vbias 1 CAL
Press ENTER to Output -20.000 V
7. Press ENTER. The instrument will display the following message:
DMM RDG: -20.00000 V
Use , 䊳 , , , ENTER or EXIT.
8. Note the DMM voltage reading, then use the EDIT keys to adjust the Model 2520 display value to agree with that reading.
Figure 2-5
Detector 1 voltage bias source calibration connections
PREV
DISPLAY
NEXT
POWER
Model 2001 DMM
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
INPUTS
F R
FRONT/REAR
LO
2A 250V
AMPS
CAL
500V
PEAK
Input HI
Triax Cable
Inner Shield
Input LO
Model 2520 Testhead
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
DETECTOR 1 VOLTAGE
SENSE HI
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-17
9. Press ENTER. The unit will prompt for the 0V calibration point:
Vbias 1 CAL
Press ENTER to Output +00.000 V
10. Press ENTER. The instrument will display the following message:
DMM RDG: +00.00000 V
Use , 䊳 , , , ENTER or EXIT.
11. Note the DMM voltage reading, then use the EDIT keys to adjust the Model 2520 display value to agree with the reading.
12. Press ENTER. The unit will display the prompt for the +20V calibration point:
Vbias 1 CAL
Press ENTER to Output +20.000 V
13. Press ENTER. The instrument will display the following message:
DMM RDG: +20.00000 V
Use , 䊳 , , , ENTER or EXIT.
14. Note the DMM voltage reading, then use the EDIT keys to adjust the Model 2520 display value to agree with the reading, and press ENTER.
15. Press EXIT to return to normal display.
16. Repeat steps 4 through 15 for the DETECTOR 2 bias voltage source. Make your connections to the testhead DETECTOR 2 jack (
Figure 2-6 ), and select Vb2 for
calibration.
Figure 2-6
Detector 2 voltage bias source calibration connections
PREV
DISPLAY
NEXT
POWER
Input HI
Model 2001 DMM
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
INPUTS
F R
FRONT/REAR
LO
2A 250V
AMPS
CAL
500V
PEAK
Triax Cable
Inner Shield
Input LO
Model 2520 Testhead
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
DETECTOR 2 VOLTAGE
SENSE HI
2-18 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 6: Current measurement calibration
Follow the steps below to calibrate all photodiode current measurement ranges.
summarizes calibration ranges and resistors.
Table 2-7
Current measurement calibration values
Current range
10mA
20mA
50mA
100mA
Calibration resistor*
2k Ω
1k Ω
400 Ω
200 Ω
* Nominal values. Use measured values for procedure.
1. Select the DMM DC volts function, and enable auto-range. Temporarily short the ends of the DMM test leads together, then enable REL to null offsets.
2. Connect the 2k Ω resistor and the DMM to the Model 2520 testhead DETECTOR 1
.
3. From normal display, press the Model 2520 DETECTOR 1 I
PD
10mA current range using the RANGE key.
key, then select the
4. Press the MENU key, select CAL, then press ENTER.
5. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu.
6. Select Ipd1, then press ENTER. The instrument will prompt for the resistor value:
RES VALUE: +2000.00
Use , 䊳 , , , ENTER or EXIT.
Figure 2-7
Detector 1 current measurement calibration connections
PREV
DISPLAY
NEXT
POWER
Model 2001 DMM
Input HI Center
Conductor
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
F
INPUTS
LO
R
FRONT/REAR
CAL
2A 250V
AMPS
500V
PEAK
Resistor
(See Text)
Inner
Shield
Input LO
Model 2520 Testhead
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
DETECTOR 1
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-19
7. Press ENTER. The instrument will prompt for calibration with -20V:
Ipd 1 CAL
Press ENTER to Output -20.000 V
8. Press ENTER. The unit will display:
DMM RDG: -20.000 V
Use , 䊳 , , , ENTER or EXIT.
9. Use the EDIT keys to adjust the Model 2520 display value to agree with the DMM voltage reading.
10. Press ENTER. The instrument will prompt for 0V calibration:
Ipd 1 CAL
Press ENTER to Output +00.000 V
11. Press ENTER. The unit will display:
DMM RDG: +00.000 V
Use , 䊳 , , , ENTER or EXIT.
12. Use the EDIT keys to adjust the Model 2520 display value to agree with the DMM reading.
13. Press ENTER. The instrument will prompt for calibration with +20V:
Ipd 1 CAL
Press ENTER to Output +20.000 V
14. Press ENTER. The unit will display:
DMM RDG: +20.000 V
Use , 䊳 , , , ENTER or EXIT.
15. Use the EDIT keys to adjust the Model 2520 display value to agree with the DMM reading, then press ENTER.
16. Press EXIT to return to normal display.
17. Repeat steps 3 through 16 for the 20mA, 50mA, and 100mA ranges, using
as a guide. Be sure to set the Model 2520 to the correct range using the
RANGE and keys, and use the correct resistor for each range.
18. Repeat steps 3 through 17 for the DETECTOR 2 measurement channel. Make calibrator connections to the testhead DETECTOR 2 jack (see
Figure 2-8
Detector 2 current measurement calibration connections
Model 2001 DMM
Input
HI
Center
Conductor
Model 2520 Testhead
Ω
SENSE
4 WIRE
HI
INPUT
PREV
DISPLAY
NEXT
POWER
DCV ACV
REL TRIG
INFO LOCAL
350V
PEAK
!
1100V
PEAK
DCI ACI
Ω
2
Ω
4
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
2001 MULTIMETER
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
F
INPUTS
LO
R
FRONT/REAR
CAL
2A 250V
AMPS
500V
PEAK
Resistor
(See Text)
Inner
Shield
Input LO
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
DETECTOR 2
HI
CURRENT
OUTPUT
LO
!
CAT I
HI
VOLTAGE
SENSE
LO
2-20 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 7: Compliance calibration
Follow the steps below to calibrate compliance:
1. Connect the DMM to the CURRENT OUTPUT jacks, as shown in Figure 2-9
.
Select the DC volts function, and enable auto-range.
2. From normal display, press LASER I
L
3. Press the EDIT 䊳 : key.
, then press the EDIT key.
4. Select the 500mA key with the RANGE key.
5. Using the EDIT and 䊳 : keys and EDIT and keys, set the current source to
100.00mA.
6. Press the MENU key, select CAL, then press ENTER.
7. Select EXECUTE, then press ENTER to enter the CAL EXECUTION menu.
8. Select COMPLIANCE, then press ENTER. The unit displays the following:
Compliance CAL
Press ENTER to Output +10.500V
9. Press ENTER. The instrument will display:
DMM RDG: +10.500 V
Use , 䊳 , , , ENTER or EXIT.
10. Note the DMM reading, then adjust the Model 2520 display to agree with that value.
11. Press ENTER. The instrument will display:
DMM RDG: +03.000 V
Use , 䊳 , , , ENTER or EXIT.
12. Note the DMM reading, then adjust the Model 2520 display to agree with that value. Press ENTER to complete compliance calibration.
Figure 2-9
Compliance calibration connections
Model 2520 Testhead
PREV
DISPLAY
NEXT
POWER
Model 2001 DMM
Ω
SENSE
4 WIRE
HI
INPUT
350V
PEAK
!
1100V
PEAK
2001 MULTIMETER
DCV ACV DCI ACI
Ω
2
Ω
4
REL TRIG
INFO LOCAL
STORE RECALL FILTER MATH
CHAN SCAN CONFIG MENU
FREQ TEMP
EXIT ENTER
RANGE
AUTO
RANGE
INPUTS
F R
FRONT/REAR
LO
2A 250V
AMPS
CAL
500V
PEAK
Input HI
Input LO
HI
CURRENT
OUTPUT
LO
BIAS
CURRENT
INPUT
DETECTOR 1 DETECTOR 2
!
ISOLATION FROM EARTH: 10V MAX.
!
CAT I
HI
VOLTAGE
SENSE
LO
CURRENT
OUTPUT HI
CURRENT
OUTPUT LO
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-21
Step 8: Enter calibration dates and save calibration
NOTE For temporary calibration without saving new calibration constants, proceed to
Step 9: Lock out calibration.
1. From the CALIBRATION menu, select SAVE, and then press ENTER. The unit will prompt you for the calibration date:
CAL DATE: 08/15/2001
Use , 䊳 , , , ENTER or EXIT.
2. Using the EDIT keys, change the displayed date to today's date, and then press the
ENTER key. Press ENTER again to confirm the date.
3. The unit will then prompt for the calibration due date:
NEXT CAL: 08/15/2002
Use , 䊳 , , , ENTER or EXIT.
4. Set the calibration due date to the desired value, and then press ENTER. Press
ENTER again to confirm the date.
5. Once the calibration dates are entered, calibration is complete, and the following message will be displayed:
CALIBRATION COMPLETE
Press ENTER to save; EXIT to abort
6. Press ENTER to save the calibration data (or press EXIT to abort without saving calibration data.)
Step 9: Lock out calibration
From the CAL EXECUTION menu, select LOCK, and then press ENTER to lock out calibration. Press EXIT to return to normal display.
2-22 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Remote calibration
Use the following procedure to perform remote calibration by sending SCPI commands over the IEEE-488 bus or RS-232 port. The remote commands and appropriate parameters are separately summarized for each step.
Remote calibration command summary
Table 2-8 summarizes only those remote calibration commands used in this section.
NOTE For a detailed description of all calibration commands and queries, refer to
Appendix B.
Table 2-8
Remote calibration command summary
Command
:CALibration
:PROTected
:CODE '<password>'
:CODE?
:SENSe[1] <NRf>
:SENSe2 <NRf>
:SENSe3 <NRf>
:SOURce[1] <NRf>
:PROTection <NRf>
:LOW <NRf>
:SOURce2 <NRf>
:SOURce3 <NRf>
:DATE <yyyy>,<mm>,<dd>
:NDUE <yyyy>,<mm>,<dd>
:SAVE
:LOCK
:DIAGnostic
:KEIThley
:FCON
:HI <b>
Description
Calibration subsystem.
Calibration commands protected by password.
Unlock calibration. (Default password: KI002520.)
Query password (if calibration is unlocked).
Calibrate active range of voltage measurement.
Calibrate active range of detector 1 current measurement.
Calibrate active range of detector 2 current measurement.
Calibrate active range of current source.
Calibrate voltage compliance.
Calibrate current source pulse low output level.
Calibrate detector 1 voltage bias source.
Calibrate detector 2 voltage bias source.
Program calibration year, month, day.
Program calibration due year, month, day.
Save calibration constants in EEPROM.
Lock out calibration.
Diagnostic subsystem.
:LO <b>
Internally connect VOLTAGE SENSE HI input to floating ground.
Internally connect VOLTAGE SENSE LO input to floating ground.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-23
Remote calibration procedure
Step 1: Prepare the Model 2520 for calibration
1. With the power off, connect the Model 2520 to the controller IEEE-488 interface or RS-232 port using a shielded interface cable.
2. Turn on the Model 2520 and the test equipment, and allow them to warm up for a minimum of one hour before performing calibration.
3. If you are using the IEEE-488 interface, make sure the primary address of the
Model 2520 is the same as the address specified in the program you will be using to send commands. (Use the COMM key to access the IEEE-488 address.)
4. Send the following command to unlock calibration:
:CAL:PROT:CODE ‘KI002520’
2-24 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 2: Voltage measurement calibration
Follow these steps to calibrate voltage measurements. Table 2-9
summarizes calibration voltages and commands.
1. Put the unit into the DC mode with this command:
:SOUR1:FUNC:SHAP DC
2. Send the following command to select the 10V range:
:SENS1:VOLT:RANG 10
3. Disconnect all signal cables from the testhead.
4. Send the following commands in order:
:DIAG:KEIT:FCON:HI ON
:DIAG:KEIT:FCON:LO ON
:SENS1:VOLT:POL NEG
:CAL:PROT:SENS1 0
:SENS1:VOLT:POL POS
:CAL:PROT:SENS1 0
:DIAG:KEIT:FCON:LO OFF
5. Connect the calibrator to the Model 2520 testhead VOLTAGE SENSE jacks, as shown in
.
6. Set the calibrator voltage output to -10.000V, and turn on its output.
7. Send the following command to calibrate the +10V point:
:CAL:PROT:SENS1 10
8. Reverse the calibrator HI and LO connections.
9. Send the following commands to calibrate the negative full-range voltage point:
:DIAG:KEIT:FCON:HI OFF
:DIAG:KEIT:FCON:LO ON
:SENS1:VOLT:POL NEG
:CAL:PROT:SENS1 -10
:DIAG:KEIT:FCON:LO OFF
10. Repeat steps 2 through 9 for the 5V range using Table 2-9 as a guide. Be sure to:
• Select the 5V range using the :SENS1:VOLT:RANG 5 command.
• Send the appropriate calibration voltage values with the :CAL:PROT:SENS1
<Voltage> command.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-25
Table 2-9
Voltage measurement calibration voltages and commands
Voltage range Calibration voltages* Calibration commands
5V
10V
0
-5.00000V
+5.00000V
0
-10.0000V
+10.0000V
:SOURI:FUNC:SHAP DC
:SENS1:VOLT:RANG 5
:DIAG:KEIT:FCON:HI ON
:DIAG:KEIT:FCON:LO ON
:SENS1:VOLT:POL NEG
:CAL:PROT:SENS1 0
:SENS1:VOLT:POL POS
:CAL:PROT:SENS1 0
:DIAG:KEIT:FCON:LO OFF
:CAL:PROT:SENS1 5
:DIAG:KEIT:FCON:HI OFF
:DIAG:KEIT:FCON:LO ON
:SENS1:VOLT:POL NEG
:CAL:PROT:SENS1 -5
:DIAG:KEIT:FCON:LO OFF
:SOURI:FUNC:SHAP DC
:SENS1:VOLT:RANG 10
:DIAG:KEIT:FCON:HI ON
:DIAG:KEIT:FCON:LO ON
:SENS1:VOLT:POL NEG
:CAL:PROT:SENS1 0
:SENS1:VOLT:POL POS
:CAL:PROT:SENS1 0
:DIAG:KEIT:FCON:LO OFF
:CAL:PROT:SENS1 10
:DIAG:KEIT:FCON:HI OFF
:DIAG:KEIT:FCON:LO ON
:SENS1:VOLT:POL NEG
:CAL:PROT:SENS1 -10
:DIAG:KEIT:FCON:LO OFF
* Polarity reversed by switching calibrator connections. See procedure.
2-26 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 3: Current source calibration
Follow these steps to calibrate the current source. Table 2-10 summarizes current source
calibration resistances and commands.
1. Send the following command to select the pulse mode:
:SOUR1:FUNC:SHAP PULS
2. Send the following commands to set source and measure polarities:
:SENS1:VOLT:POL POS
:SOUR1:CURR:POL POS
3. Connect the 10 to 15 Ω resistor to the Model 2520 testhead VOLTAGE SENSE and
CURRENT OUTPUT jacks, as shown in
4. Set the pulse transition to fast:
:SOUR1:PULS:TRAN:STAT OFF
5. Set ranges with these commands:
:SENS1:VOLT:RANG 10
:SOUR1:CURR:RANG 0.5
6. Send this command to turn on the source output:
:OUTP1 ON
7. Set the compliance DAC to full scale so that it does not affect the measurement:
:DIAG:KEIT:BITS:VDAC1 4095
8. Source 10% of full scale:
:SOUR1:CURR 0.05
9. Trigger a pulse:
:INIT
10. Send the following query to request the Model 2520 voltage measurement:
:SENS1:DATA?
11. Note the voltage reading returned by the Model 2520 in step 10, then calculate the actual sourced current as follows: I = V/R. Here, I is the actual sourced current, V is the returned Model 2520 voltage reading, and R is the actual resistance value.
12. Send the following calibration command using the current calculated in step 11:
:CAL:PROT:SOUR1 <Calculated_Current>
For example, if the resistance value is 14.02
Ω , and the returned voltage reading from step 10 is 0.6732V, the actual current is: I = 0.6732V/14.02
Ω = 0.048017A.
In this example, the calibration command is:
:CAL:PROT:SOUR1 0.048017
13. Send this command to source 90% of full scale current:
:SOUR1:CURR 0.45
14. Repeat steps 9 through 12.
15. Send this command to select the slow transition pulse:
:SOUR1:PULS:TRAN:STAT ON
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-27
Table 2-10
Remote current source calibration summary
Current range Calibration resistance 1 Calibration commands
N/A
500mA
5A
10 to 15 Ω
1.2 to 1.6
Ω
:SOUR1:FUNC:SHAP PULS
:SENS1:VOLT:POL POS
:SOUR1:CURR:POL POS
:SOUR1:PULS:TRAN:STAT ON | OFF 2
:SENS1:VOLT:RANG 10
:SOUR1:CURR:RANG 0.5
:OUTP1 ON
:DIAG:KEIT:BITS:VDAC1 4095
:SOUR1:CURR 0.05
:INIT
:SENS1:DATA?
:CAL:PROT:SOUR1 <Calculated_Current> 3
:SOUR1:CURR 0.45
:INIT
:SENS1:DATA?
:CAL:PROT:SOUR1 <Calculated_Current> 3
:OUTP1 OFF
:SOUR1:PULS:TRAN:STAT ON | OFF 2
:SENS1:VOLT:RANG 10
:SOUR1:CURR:RANG 5
:OUTP1 ON
:DIAG:KEIT:BITS:VDAC1 4095
:SOUR1:CURR 0.5
:INIT
:SENS1:DATA?
:CAL:PROT:SOUR1 <Calculated_Current> 3
:SOUR1:CURR 4.5
:INIT
:SENS1:DATA?
:CAL:PROT:SOUR1 <Calculated_Current> 3
:OUTP1 OFF
1. Use characterized resistance values.
2. Repeat steps for both fast and slow pulse transition. See procedure.
3. Calculate current from voltage measurement and actual resistance: I = V/R.
2-28 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
16. Repeat steps 5 through 14 to calibrate the slow transition pulse.
17. Repeat steps 3 through 16 for the 5A range with the following exceptions:
• Use the 1.2 to 1.6
Ω resistor.
• Select the 5A source range with this command:
:SOUR1:CURR:RANG 5
• Set the appropriate 10% (0.5) and 90% (4.5) of range values using this command:
:SOUR1:CURR <Current>
18. Send this command to turn off the output:
:OUTP1 OFF
Step 4: Pulse low calibration
Follow these steps to calibrate current source pulse low.
summarizes calibration resistances and commands.
1. Connect the 100 Ω resistor and DMM to the Model 2520 testhead CURRENT
OUTPUT jacks, as shown in
2. Select the DMM DC volts function, and enable auto-range.
3. Put the unit into the pulse mode:
:SOUR1:FUNC:SHAP PULS
4. Send this command to turn on the source output:
:OUTP1 ON
5. Enable fast transition pulses:
:SOUR1:PULS:TRAN:STAT OFF
6. Send the following command to select the 500mA current range:
:SOUR1:CURR:RANG 0.5
7. Send this command to set the current to 15mA:
:SOUR1:CURR:LOW 15e-3
8. Note the DMM reading, then calculate the current from the voltage and actual resistance, adding a slight offset value: I = V/R + 90 μ A.
9. Send the calculated current value as the parameter for the following command:
:CAL:PROT:SOUR1:LOW <Calculated_current>
For example, if the current is 14.5mA, the correct command is:
:CAL:PROT:SOUR1:LOW 14.59e-3
10. Send this command to set the current to 1.5mA:
:SOUR1:CURR:LOW 1.5e-3
11. Note the DMM reading, then calculate the current from the voltage and actual resistance, subtracting a slight offset value: I = V/R -75 μ A.
12. Send the calculated current value as the parameter for the following command:
:CAL:PROT:SOUR1:LOW <Calculated_current>
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-29
13. Enable slow pulses:
:SOUR1:PULS:TRAN:STAT ON
14. Repeat steps 5 through 12.
15. Send this command to turn off the output:
:OUTP1 OFF
16. Disconnect the 100 Ω resistor, then connect the 10 Ω resistor in its place.
17. Repeat steps 3 through 15 for the 5A range with the following changes:
• Select the 5A range:
:SOUR1:CURR:RANG 5
• Use these commands to set the two low current values:
:SOUR1:CURR:LOW 0.15
:SOUR1:CURR:LOW 0.015
• Use 900µA and 750µA respectively as the offsets when calculating the
:CAL:PROT:SOUR1:LOW parameter.
Table 2-11
Remote pulse low calibration summary
Current range Calibration resistance 1
N/A
500mA
5A
100
10 Ω
Ω
Calibration commands
:SOUR1:FUNC:SHAP PULS
:OUTP1 ON
:SOUR1:PULS:TRAN:STAT OFF | ON 2
:SOUR1:CURR:RANG 0.5
:SOUR1:CURR:LOW 15e-3
:CAL:PROT:SOUR1:LOW <Current + 90 μ A>
:SOUR1:CURR:LOW 1.5e-3
:CAL:PROT:SOUR1:LOW <Current - 75 μ A>
:OUTP1 OFF
:OUTP1 ON
:SOUR1:PULS:TRAN:STAT OFF | ON 2
:SOUR1:CURR:RANG 5
:SOUR1:CURR:LOW 150e-3
:CAL:PROT:SOUR1:LOW <Current + 900 μ A>
:SOUR1:CURR:LOW 15e-3
:CAL:PROT:SOUR1:LOW <Current - 750 μ A>
:OUTP1 OFF
1. Use actual resistance values when calculating currents.
2. Repeat steps for both fast and slow pulses. See procedure.
2-30 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 5: Voltage bias source calibration
Follow these steps to calibrate the two voltage bias sources.
summarizes calibration voltages and commands.
1. Connect the DMM to the Model 2520 testhead DETECTOR 1 and VOLTAGE
SENSE HI jacks, as shown in Figure 2-5
.
2. Select the DMM DC voltage function, and enable auto-range.
3. Connect the VOLTAGE SENSE HI terminal to internal ground:
:DIAG:KEIT:FCON:HI ON
4. Send this command to turn on the output:
:OUTP1 ON
5. Send the following command to output +20V:
:SOUR2:VOLT 20
6. Note and record the DMM reading, and then send the negative of that value as the parameter for the following command:
:CAL:PROT:SOUR2 -<DMM_Reading>
7. Send the following command to output 0V:
:SOUR2:VOLT 0
8. Note and record the DMM reading, and then send the negative of that value as the parameter for the following command:
:CAL:PROT:SOUR2 -<DMM_Reading>
9. Send the following command to output -20V:
:SOUR2:VOLT -20
10. Note and record the DMM reading, and then send the negative of that value as the parameter for the following command:
:CAL:PROT:SOUR2 -<DMM_Reading>
11. Send this command to turn off the outputs:
:OUTP1 OFF
12. Disconnect VOLTAGE SENSE HI from ground:
:DIAG:KEIT:FCON:HI OFF
13. Repeat steps 3 through 12 for detector 2 using Table 2-12 as a guide. Be sure to:
• Connect the DMM to the testhead DETECTOR 2 and VOLTAGE SENSE HI jacks (
• Send source values using the :SOUR3:VOLT command where appropriate.
• Calibrate each point using the :CAL:PROT:SOUR3 command.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-31
Table 2-12
Remote voltage bias source calibration summary
Voltage bias channel Calibration voltages Calibration commands*
Detector 1
Detector 2
+20V
0V
-20V
+20V
0V
-20V
:DIAG:KEIT:FCON:HI ON
:OUTP1 ON
:SOUR2:VOLT 20
:CAL:PROT:SOUR2 -<DMM_Reading>
:SOUR2:VOLT 0
:CAL:PROT:SOUR2 -<DMM_Reading>
:SOUR2:VOLT -20
:CAL:PROT:SOUR2 -<DMM_Reading>
:OUTP1 OFF
:DIAG:KEIT:FCON:HI OFF
:DIAG:KEIT:FCON:HI ON
:OUTP1 ON
:SOUR3:VOLT 20
:CAL:PROT:SOUR3 -<DMM_Reading>
:SOUR3:VOLT 0
:CAL:PROT:SOUR3 -<DMM_Reading>
:SOUR3:VOLT -20
:CAL:PROT:SOUR3 -<DMM_Reading>
:OUTP1 OFF
:DIAG:KEIT:FCON:HI OFF
*Command parameter values are negative of the displayed DMM reading.
Step 6: Current measurement calibration
Follow these steps to calibrate current measurements for both photodiode detector channels.
summarizes calibration currents and commands.
1. Select the DMM DC voltage function, and enable auto-range.
2. Temporarily short the ends of the DMM test leads together, and enable the REL mode to null offsets.
3. Connect the DMM and 2k Ω resistor to the Model 2520 testhead DETECTOR 1
.
4. Send the following command to select the 10mA range:
:SENS2:CURR:RANG 10e-3
5. Put the unit into the DC mode:
:SOUR1:FUNC:SHAP DC
6. Select positive current measurement polarity:
:SENSE2:CURR:POL POS
2-32 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
7. Send this command to turn on the outputs:
:OUTP1 ON
8. Send the following command to output -20V:
:SOUR2:VOLT -20
9. Note the DMM voltage reading, then calculate the current from the characterized resistance value and DMM voltage reading: I = V/R
10. Send the following command to calibrate the negative full-range current point:
:CAL:PROT:SENS2 <Calculated_current>
11. Send the following command to output 0V:
:SOUR2:VOLT 0
12. Note the DMM voltage reading, then calculate the current from the characterized resistance value and DMM voltage reading: I = V/R
13. Send the following command to calibrate the zero range current point:
:CAL:PROT:SENS2 <Calculated_current>
14. Switch current measurement polarity to negative:
:SENSE2:CURR:POL NEG
15. Calibrate the negative zero range current point:
:CAL:PROT:SENS2 <Calculated_current>
16. Send the following command to output +20V:
:SOUR1:VOLT 20
17. Note the DMM voltage reading, then calculate the current from the characterized resistance value and DMM voltage reading: I = V/R
18. Send the following command to calibrate the positive full-range current point:
:CAL:PROT:SENS2 <Calculated_current>
Note that if the measured voltage is negative, the current will be negative.
19. Repeat steps 4 through 18 for the 20mA, 50mA, and 100mA ranges using
Table 2-13 as a guide. Be sure to:
• Select the appropriate range using the :SENS2:CURR:RANG <Range> command.
• Send the appropriate calibration current values with the :CAL:PROT:SENS2
<Current> command.
20. Turn off the outputs by sending:
:OUTP1 OFF
21. Repeat steps 3 through 20 for the other photodiode current measurement channel.
Be sure to:
• Connect the DMM and resistor to the testhead DETECTOR 2 jack
).
• Use the :SOUR3:CURR:RANG command to select the correct range.
• Use the :CAL:PROT:SOUR3 command for each calibration point.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-33
Table 2-13
Remote current measurement calibration currents and commands
Channel
Detector 1
Current range Test resistor*
10mA
20mA
50mA
2k Ω
1k Ω
400 Ω
Calibration currents*
-10mA
0mA
0mA
+10mA
-20mA
0mA
0mA
+20mA
-50mA
0mA
0mA
+50mA
Calibration commands*
:OUTP1 ON
:SENS2:CURR:RANG 10e-3
:SOUR1:FUNC:SHAP DC
:SENSE2:CURR:POL POS
:SOUR2:VOLT -20
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 0
:CAL:PROT:SENS2 <Current>
:SENSE2:CURR:POL NEG
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 20
:CAL:PROT:SENS2 <Current>
:SENS2:CURR:RANG 20e-3
:SOUR1:FUNC:SHAP DC
:SENSE2:CURR:POL POS
:SOUR2:VOLT -20
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 0
:CAL:PROT:SENS2 <Current>
:SENSE2:CURR:POL NEG
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 20
:CAL:PROT:SENS2 <Current>
:SENS2:CURR:RANG 50e-3
:SOUR1:FUNC:SHAP DC
:SENSE2:CURR:POL POS
:SOUR2:VOLT -20
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 0
:CAL:PROT:SENS2 <Current>
:SENSE2:CURR:POL NEG
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 20
:CAL:PROT:SENS2 <Current>
* Nominal values shown. Calculate actual current from characterized resistance and DMM voltage reading: I = V/R.
2-34 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Table 2-13 (continued)
Remote current measurement calibration currents and commands
Channel
Detector 1
Detector 2
Current range Test resistor*
100mA
10mA
20mA
200 Ω
2k
1k
Ω
Ω
Calibration currents*
-100mA
0mA
0mA
+100mA
-10mA
0mA
0mA
+10mA
-20mA
0mA
0mA
+20mA
Calibration commands*
:SENS2:CURR:RANG 100e-3
:SOUR1:FUNC:SHAP DC
:SENSE2:CURR:POL POS
:SOUR2:VOLT -20
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 0
:CAL:PROT:SENS2 <Current>
:SENSE2:CURR:POL NEG
:CAL:PROT:SENS2 <Current>
:SOUR2:VOLT 20
:CAL:PROT:SENS2 <Current>
:OUTP1 OFF
:OUTP1 ON
:SENS3:CURR:RANG 10e-3
:SOUR1:FUNC:SHAP DC
:SENSE3:CURR:POL POS
:SOUR3:VOLT -20
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 0
:CAL:PROT:SENS3 <Current>
:SENSE3:CURR:POL NEG
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 20
:CAL:PROT:SENS3 <Current>
:SENS3:CURR:RANG 20e-3
:SOUR1:FUNC:SHAP DC
:SENSE3:CURR:POL POS
:SOUR3:VOLT -20
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 0
:CAL:PROT:SENS3 <Current>
:SENSE3:CURR:POL NEG
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 20
:CAL:PROT:SENS3 <Current>
* Nominal values shown. Calculate actual current from characterized resistance and DMM voltage reading: I = V/R.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-35
Table 2-13 (continued)
Remote current measurement calibration currents and commands
Channel
Detector 2
Current range Test resistor*
50mA
100mA
400 Ω
200 Ω
Calibration currents*
-50mA
0mA
0mA
+50mA
-100mA
0mA
0mA
+100mA
Calibration commands*
:SENS3:CURR:RANG 50e-3
:SOUR1:FUNC:SHAP DC
:SENSE3:CURR:POL POS
:SOUR3:VOLT -20
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 0
:CAL:PROT:SENS3 <Current>
:SENSE3:CURR:POL NEG
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 20
:CAL:PROT:SENS3 <Current>
:SENS3:CURR:RANG 100e-3
:SOUR1:FUNC:SHAP DC
:SENSE3:CURR:POL POS
:SOUR3:VOLT -20
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 0
:CAL:PROT:SENS3 <Current>
:SENSE3:CURR:POL NEG
:CAL:PROT:SENS3 <Current>
:SOUR3:VOLT 20
:CAL:PROT:SENS3 <Current>
:OUTP1 OFF
* Nominal values shown. Calculate actual current from characterized resistance and DMM voltage reading: I = V/R.
2-36 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
Step 7: Compliance calibration
Follow the steps below to calibrate compliance.
summarizes calibration steps.
1. Connect the DMM to the Model 2520 testhead CURRENT OUTPUT jacks, as shown in
.
2. Select the DMM DC volts function, and enable auto-range.
3. Put the unit into the DC mode:
:SOUR1:FUNC:SHAP DC
4. Send this command to turn on the source output:
:OUTP1 ON
5. Send the following command to set the current to 100mA:
:SOUR1:CURR 0.1
6. Set the voltage compliance to 10.5V:
:SOUR1:VOLT:PROT 10.5
7. Note the DMM voltage reading, then send the value as the parameter for the following command:
:CAL:PROT:SOUR1:PROT <DMM_Reading>
For example, if the voltage is 10.45V, the correct command is:
:CAL:PROT:SOUR1:PROT 10.45
8. Set the voltage compliance to 3V:
:SOUR1:VOLT:PROT 3
9. Note the DMM voltage reading, then send the value as the parameter for the following command:
:CAL:PROT:SOUR1:PROT <Voltage>
10. Send this command to turn off the output:
:OUTP1 OFF
Table 2-14
Remote compliance calibration summary
Command
:SOUR1:FUNC:SHAP DC
:OUTP1 ON
:SOUR1:CURR 0.1
:SOUR1:VOLT:PROT 10.5
:CAL:PROT:SOUR1:PROT <DMM_Reading>
:SOUR1:VOLT:PROT 3
:CAL:PROT:SOUR1:PROT <DMM_Reading>
:OUTP1 OFF
Description
Select DC source mode.
Turn output on.
Source 100mA.
Set compliance to 10.5V.
Calibrate 10.5V compliance.
Set compliance to 3V.
Calibrate 3V compliance.
Turn output off.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration 2-37
Step 8: Program calibration dates
Use the following commands to set the calibration date and calibration due date:
:CAL:PROT:DATE
:CAL:PROT:NDUE
<yyyy>, <mm>, <dd>
<yyyy>, <mm>, <dd>
(Calibration date)
(Next calibration due date)
Note that the year, month, and date must be separated by commas.
Step 9: Save calibration constants
Calibration is now complete. You can store the calibration constants in EEROM by sending the following command:
:CAL:PROT:SAVE
NOTE Calibration will be temporary unless you send the SAVE command.
Step 10: Lock out calibration
To lock out further calibration, send the following command after completing the calibration procedure:
:CAL:PROT:LOCK
2-38 Calibration Model 2520 Pulsed Laser Diode Test System Service Manual
3
Routine Maintenance
3-2 Routine Maintenance Model 2520 Pulsed Laser Diode Test System Service Manual
Introduction
The information in this section deals with routine type maintenance that can be performed by the operator and includes information on line fuse replacement.
Line fuse replacement
WARNING Disconnect the line cord at the rear panel, and remove all test leads connected to the instrument before replacing the line fuse.
The power line fuse is accessible from the rear panel and is integral with the AC power module (see
Figure 3-1
Model 2520 rear panel
WARNING:
NO INTERNAL OPERATOR SERVICABLE PARTS, SERVICE BY QUALIFIED PERSONNEL ONLY.
MADE IN
U.S.A.
PULSE
SYNC
OUT
CAT I
!
DIGITAL I/O
IEEE-488
(CHANGE IEEE ADDRESS
WITH FRONT PANEL MENU)
TRIGGER LINK RS-232
TESTHEAD
CONN 1
!
!
LINE FUSE
SLOWBLOW
1.6A, 250V
LINE RATING
100-240VAC
50, 60Hz
140VA MAX.
TESTHEAD
CONN 2
CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE FUSE WITH SAME TYPE AND RATING.
Line Fuse
Model 2520 Pulsed Laser Diode Test System Service Manual Routine Maintenance 3-3
Perform the following steps to replace the line fuse:
1. Using a small flat-blade screwdriver, carefully release the locking tab that secures the fuse carrier to the power module.
2. Pull out the fuse carrier, and replace the fuse with the type specified in Table 3-1 .
CAUTION To prevent instrument damage, use only the fuse rating and type spec-
.
3. Re-install the fuse carrier, pushing it in firmly until it locks into place.
NOTE If the power line fuse continues to blow, a circuit malfunction exists and must be
corrected. Refer to “Troubleshooting” on page 4-13 for additional information.
Table 3-1
Power line fuse
Line voltage
100-240V
Fuse rating
1.6A slow blow, 250V, 5 × 20mm
Keithley part no.
FU-106-1.6
3-4 Routine Maintenance Model 2520 Pulsed Laser Diode Test System Service Manual
4
Troubleshooting
4-2 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual
Introduction
This section of the manual will assist you in troubleshooting and repairing the Model 2520
Pulsed Laser Diode Test System. Included are self-tests, test procedures, troubleshooting tables, and circuit descriptions. Note that disassembly instructions are located in
, and component layout drawings are at the end of
Safety considerations
WARNING The information in this section is intended for qualified service personnel only. Do not perform these procedures unless you are qualified to do so. Some of these procedures may expose you to hazardous voltages that could cause personal injury or death. Use caution when working with hazardous voltages.
Repair considerations
Before making any repairs to the Model 2520, be sure to read the following considerations.
CAUTION The PC-boards are built using surface mount techniques and require specialized equipment and skills for repair. If you are not equipped and/or qualified, it is strongly recommended that you send the unit back to the factory for repairs or limit repairs to the PC-board replacement level. Without proper equipment and training, you could damage a PC-board beyond repair.
• Repairs will require various degrees of disassembly. However, it is recommended that the Front Panel Tests be performed prior to any disassembly. The disassembly
instructions for the Model 2520 are contained in Section 5 of this manual.
• Do not make repairs to surface mount PC-boards unless equipped and qualified to do so (see previous CAUTION).
• When working inside the unit and replacing parts, be sure to adhere to the handling
precautions and cleaning procedures explained in “Handling and cleaning” on page 5-2
.
• Many CMOS devices are installed in the Model 2520. These static-sensitive
devices require special handling as explained in “Static sensitive devices” on page 5-3
.
• Whenever a circuit board is removed or a component is replaced, the Model 2520 must be recalibrated. See
“Calibration” on page 2-1 for details on calibrating the
unit.
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-3
Power-on self-test
During the power-on sequence, the Model 2520 will perform a checksum test on its
EPROM and test its RAM. If one of these tests fails, the instrument will lock up.
Front panel tests
There are three front panel tests: one to test the functionality of the front panel keys and
for details on troubleshooting the display board.
KEYS test
The KEYS test lets you check the functionality of each front panel key. Perform the following steps to run the KEYS test.
1. Display the MAIN MENU by pressing the MENU key.
2. Using the EDIT keys, select TEST, and press ENTER to display the SELF-TEST
MENU.
3. Select DISPLAY-TESTS, and press ENTER to display the following menu:
FRONT PANEL TESTS
KEYS DISPLAY-PATTERNS CHAR-SET
4. Select KEYS, and press ENTER to start the test. When a key is pressed, the label name for that key will be displayed to indicate that it is functioning properly. When the key is released, the message “No keys pressed” is displayed.
5. Pressing EXIT tests the EXIT key. However, the second consecutive press of EXIT aborts the test and returns the instrument to the SELF-TEST MENU. Continue pressing EXIT to back out of the menu structure.
DISPLAY PATTERNS test
The display test lets you verify that each pixel and annunciator in the vacuum fluorescent display is working properly. Perform the following steps to run the display test:
1. Display the MAIN MENU by pressing the MENU key.
2. Select TEST, and press ENTER to display the SELF-TEST MENU.
3. Select DISPLAY-TESTS, and press ENTER to display the following menu:
FRONT PANEL TESTS
KEYS DISPLAY-PATTERNS CHAR-SET
4-4 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual
4. Select DISPLAY-PATTERNS, and press ENTER to start the display test. There are five parts to the display test. Each time a front panel key (except EXIT) is pressed, the next part of the test sequence is selected. The five parts of the test sequence are as follows:
• Checkerboard pattern (alternate pixels on) and all annunciators.
• Checkerboard pattern and the annunciators that are on during normal operation.
• Horizontal lines (pixels) of the first digit are sequenced.
• Vertical lines (pixels) of the first digit are sequenced.
• Each digit (and adjacent annunciator) is sequenced. All the pixels of the selected digit are on.
5. When finished, abort the display test by pressing EXIT. The instrument returns to the FRONT PANEL TESTS MENU. Continue pressing EXIT to back out of the menu structure.
CHAR SET test
The character set test lets you display all characters. Perform the following steps to run the character set test:
1. Display the MAIN MENU by pressing the MENU key.
2. Select TEST, and press ENTER to display the SELF-TEST MENU.
3. Select DISPLAY-TESTS, and press ENTER to display the following menu:
FRONT PANEL TESTS
KEYS DISPLAY-PATTERNS CHAR-SET
4. Select CHAR-SET, and press ENTER to start the character set test. Press any key except EXIT to cycle through all displayable characters.
5. When finished, abort the character set test by pressing EXIT. The instrument returns to the FRONT PANEL TESTS MENU. Continue pressing EXIT to back out of the menu structure.
Principles of operation
The following information is provided to support the troubleshooting tests and procedures covered in this section of the manual. Refer to the following drawings:
Figure 4-1 — Overall block diagram
Figure 4-2 — Analog circuitry block diagram
Figure 4-3 — Power supply block diagram
Figure 4-4 — Digital circuitry block diagram
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-5
Overall block diagram
Figure 4-1 shows an overall block diagram of the Model 2520. Circuitry may be divided
into two general areas:
• Analog circuits — includes measurement circuits for voltage, and I-V converter for current, A/D converters, and voltage bias and current source circuits.
• Digital circuits — includes the microcomputer that controls the analog section, front panel, and GPIB and RS-232 ports, the DSP (digital signal processor), and associated interfacing and data storage circuits.
4-6 Troubleshooting
Figure 4-1
Overall block diagram
Front Panel
Keypad
Model 2520 Pulsed Laser Diode Test System Service Manual
2 Line VFD
MC68332
Microprocessor
GPIB
RS-232
Digital I/O
Trigger Link
DSP
SRAM
Detector 1
D/A
10MHz
A/D
Detector 2
D/A
10MHz
A/D
Laser
D/A
10MHz
A/D
Voltage Source Detector 1
± 20V, 100mA Max
I/V Converter Detector 1
(4 Current Ranges)
Voltage Source Detector 2
± 20V,100mA Max
I/V Converter Detector 2
(4 Current Ranges)
Laser Diode Current Source
1A, 10V DC
5A, 9V Pulse
Voltage Measurement
(2 Voltage Ranges)
DETECTOR 1
DETECTOR 2
PULSED
OUT
PULSED
SENSE
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-7
Analog circuits
Figure 4-2 shows a simplified block diagram of the analog circuits.
Measurement circuits
Voltage measurement circuits
The laser diode voltage measurement circuits consist of U12, U13, and associated circuitry. The two sections of U12 provide buffering for the HI and LO sense lines, while
U13 controls ranging with appropriate feedback elements.
Current measurement circuits
Signal conditioning for the detector input currents are provided by I-V converters, which convert the input signal currents to voltages that can be used by the A/D converters. U7,
U8, Q10, and Q11 form a compound op amp for detector #1 I-V conversion, while U10,
U17, Q15, and Q16 make up an identical op amp for detector #2 I-V conversion. Current ranging is provided by selecting various feedback resistors for the corresponding current ranges (10mA, 20mA, 50mA, and 100mA).
A/D converters
Each of the three measurement channels has its own 10MHz, 14-bit A/D converter. U31 provides A/D conversion for laser diode voltage measurements, while U43 and U53 perform A/D conversion for detector 1 and detector 2 current measurements, respectively.
A/D digital data is stored in high-speed FIFO (first-in, first-out) SRAM circuits (U27,
U29, U38-U42, and U49) for use by the DSP section (described below).
4-8 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual
Figure 4-2
Analog circuitry block diagram
Voltage
Clamp
U4, U6
U16,Q9
Laser Diode Current Source
Control Data
From MPU
High
DAC
U54
Low
DAC
U1
Pulse
High/Low
Switch
U5
Current
Amplifiers
U8, U18
Control Data
From MPU DAC
U1
Control Data
From MPU DAC
U2
Detector 1 Voltage Bias Source
Amplifier and
Current
Drive
U20
Detector 2 Voltage Bias Source
Amplifier and
Current
Drive
U3
Output
Stage
Q10-Q12
Sample Data to SRAM and DSP
A/D
Converter
U31
Laser Diode Voltage Measurement
Buffer and
Ranging
U12,U13
Sample Data to SRAM and DSP
A/D
Converter
Detector 1 Current Measurement
I-V
Converter and
Ranging
U43
U7,U8
Q10,Q11
Sample Data to SRAM and DSP
A/D
Converter
Detector 2 Current Measurement
I-V
Converter and
Ranging
U53
U10,U17
Q15,Q16
PULSED OUT
Terminals
DETECTOR 1
Bias Terminal
DETECTOR 2
Bias Terminal
PULSED SENSE
Terminals
DETECTOR 1
Current Input
Terminal
DETECTOR 2
Current Input
Terminal
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-9
Source circuits
Voltage bias source circuits
Each Model 2520 voltage bias source is a digitally controlled source that can source up to
±20V @ 100mA. Digital control information from the MPU is converted by a DAC into an equivalent analog signal. U1 converts the detector 1 source data, while U2 converts detector 2 source data. Gain and 100mA drive capability for detector 1 and detector 2 sources, respectively, are provided by U20 and U3 to provide the full ±20V, 100mA output capability for each source.
Current pulse source circuits
The Model 2520 current source can output a maximum current of 1A DC @10V (10W) or
5A @ 9V (45W) current pulses.
DC and pulse high current source data from the MPU is converted into an analog signal by a 16-bit DAC made up of U54 and associated components. Pulse low data is converted by
DAC U1, and U5 performs pulse high/low switching. The signal from U5 is amplified by the current amplifiers, U8 and U18, and applied to the output stage (Q10 - Q12), which provides the current drive capability for the current source.
The voltage clamp circuit made up of U4, U6, U16, and Q9 maintains the output voltage at the programmed compliance value regardless of load, while the compliance detection circuit made up of U9 and U19 provides feedback to the MPU for an over-compliance condition. Over temperature detection for the current source is performed by RT1, R46, U15, and associated components.
4-10 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual
Power supply
Figure 4-3 shows a block diagram of the Model 2520 power supply system. The supply
has two separate power transformers, T1 and T2, as well as both regulated and unregulated supply voltages.
Unregulated circuits include the -8VF1 supply and -25VF1 supply that powers the output stage. Regulated circuits include ±5VFA, ±12VF, +12VD, and ±25VF supplies to power the various circuits throughout the instrument.
Figure 4-3
Power supply block diagram
Analog Circuits
± 5V ± 8V ± 12V ± 25V
Current
Source
Output
Stage
± 25V
Digital
Circuits
+5VD +12VD
Digital
Supply
Analog Supplies
Line In
100-240V AC
Line
Filter
Power
Transformers
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-11
Digital circuitry
for the following discussion on digital circuitry.
Microcontroller
The core digital circuitry uses a Motorola 68332 microcontroller (U15) running at
16.78MHz. The memory configuration includes a flash EEPROM (U3 and U4) and a
RAM U2 and U17). Flash ROM support allows internal firmware upgrades using either the serial or GPIB port for downloading new firmware. All calibration constants and the saved setups are stored in a separate serial EEPROM (U13).
I/O circuits
External communication is provided via GPIB and serial interfaces. A 9914 GPIB
IEEE-488 standard interface IC is used for the GPIB (U5), and an IC (U20) provides the voltage conversion for the RS-232 port. U35 provides interfacing for the Digital I/O port, while U46 and Q6-Q11 provide Trigger Link I/O interfacing.
Digital signal processor
U47 is the DSP IC that processes raw voltage and current samples into final readings.
Voltage and current data for the DSP is read from the high-speed FIFO (first-in, first-out)
SRAM circuits (U27, U29, U38-U42, and U49) after being stored there by the A/D converters.
Display board circuits
The display board includes a microcontroller (U902) that controls the VFD (vacuum fluorescent display) and interprets key data. The microcontroller has four peripheral I/O ports that are used for the various control and read functions.
The VFD (vacuum fluorescent display) module (DS901) can display up to 49 characters.
Each character is organized as a 5 × 7 matrix of dots or pixels and includes a long underbar segment to act as a cursor. The display uses a common multiplexing scheme with each character refreshed in sequence. Circuitry includes the grid drivers and dot drivers.
4-12 Troubleshooting
Figure 4-4
Digital circuitry block diagram
Model 2520 Pulsed Laser Diode Test System Service Manual
ROM
U3, U4
RAM
U2, U17
Reset
Serial
Interface
U20
RS-232 Interface
U13
DSP
U47
Data From A/D
Converters SRAM
U27, U29
U38-U42,
U49
To Current and Voltage
Source Control DACs
Microprocessor
U15
GPIB
U5, U6
U19
IEEE-488 Interface
16.78MHz
Trigger
U46,
Q6-Q11
To Display
Board Controller
Trigger
Link
Digital I/O
U35
Digital
I/O
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-13
Troubleshooting
Troubleshooting information for the various circuits is summarized below. Refer to the component layout drawings at the end of
Section 6 for component locations.
Display board checks
If the front panel display tests indicate that there is a problem on the display board, use
“Principles of operation” on page 4-4
for display circuit theory.
4
5
6
1
2
3
Table 4-1
Display board checks
Step
Item/ component
Front panel test
J1033
U902, pin 1
U902, pin 43
U902, pin32
U902, pin 33
Required condition Remarks
Verify that all segments operate.
+5V, ±5%
Goes low briefly on power up, and then goes high.
4MHz square wave.
Pulse train every 1 ms.
Brief pulse train when front panel key is pressed.
Use front panel display test.
Digital +5V supply.
Microcontroller RESET.
Controller 4MHz clock.
Control from main processor.
Key down data sent to main processor.
4-14 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual
Power supply checks
Power supply problems can be checked out using Table 4-2
. See “Principles of operation” on page 4-4 for circuit theory on the power supply.
Table 4-2
Power supply checks
Step
Item/ component* Required condition
7
8
5
6
3
4
1
2
9
10
11
12
Line fuse
Line power
TP1
TP2
TP14
TP15
TP16
TP20
TP21
TP22
TP23
TP32
Check continuity.
Plugged into live receptacle, power on.
+25V, ±10%
-25V, ±10%
+25V, ±5%
+12V, ±5%
+5V, ±5%
+5V, ±5%
-5V, ±5%
+12V, ±5%
-12V, ±5%
+3.3V, ±5%
* Test points (TP) are marked on circuit boards.
Remarks
Remove to check.
Check for correct power-up sequence.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Referenced to jumper W3.
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-15
Digital circuitry checks
Digital circuit problems can be checked out using
“Principles of operation” on page 4-4 for a digital circuit description.
13
14
15
16
17
9
10
11
12
7
8
5
6
3
4
1
2
Table 4-3
Digital circuitry checks
Step
Item/ component
Power-on test
Clip W2
U15 pin 7
U15 pin 68
U15, A0-A18
U15, D0-D15
U15 pin 66
U20 pin 7
U20 pin 8
U5 pins 34-42
U5 pins 26-31
U5 pin 24
U5 pin 25
U15 pin 43
U15 pin 44
U15 pin 45
U15 pin 47
Required condition
RAM OK, ROM OK.
Digital common.
+5V
Low on power-up, then goes high.
Check for stuck bits.
Check for stuck bits.
16.78MHz.
Pulse train during RS-232 I/O.
Pulse train during RS-232 I/O.
Pulse train during IEEE-488 I/O.
Pulses during IEEE-488 I/O.
Low with remote enabled.
Low during interface clear.
Pulse train.
Pulse train.
Pulse train.
Pulse train.
Remarks
Verify that RAM and ROM are functional.
All signals referenced to digital common.
Digital logic supply.
MPU RESET line.
MPU address bus.
MPU data bus.
MPU clock.
RS-232 TX line.
RS-232 RX line.
IEEE-488 data bus.
IEEE-488 command lines.
IEEE-488 REN line.
IEEE-488 IFC line.
D_RETURN_DATA
D_SPI_DATA
D_SPI_CLK
D_SPI_STB
4-16 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual
Analog circuitry checks
Table 4-4 summarizes analog circuitry checks.
Table 4-4
Analog circuitry checks
Step Item/component
13
14
15
16
9
10
11
12
17
18
7
8
5
6
3
4
1
2
DETECTOR 1 jack
TP3
TP4
DETECTOR 2 jack
TP17
TP18
PULSED SENSE jacks
LASER V
L
TP5
TP6
Bias source 1
U20, pin 6
Bias source 2
U3, pin 6
LASER I
L
LASER I
L
TP40
TP7 range
source
source
* *Referenced to TP6, OUTPUT ON.
**Referenced to M20, OUTPUT ON.
Required condition
Apply +20mA
+2.5V*
-2.5V*
Apply +20mA
+2.5V*
-2.5V*
Apply +10V
Select 10V range
-2.5V*
+2.5V*
Set to +20V
+20V*
Set to +20V
+20V*
500mA range
500mA output
+10V**
+1.4V*
Remarks
Select detector 1 20mA range.
Detector 1 I-V converter high output.
Detector 1 I-V converter low output.
Select detector 2 20mA range.
Detector 2 I-V converter high output.
Detector 2 I-V converter low output.
Input 10V to V measure circuit.
V measure high output.
V measure low output.
Output +20V bias value.
Bias source #1 output.
Output +20V bias value.
Bias source #2 output.
Set to 500mA range, DC mode.
Output 500mA.
I source pulse high DAC output.
Current amplifier input.
Model 2520 Pulsed Laser Diode Test System Service Manual Troubleshooting 4-17
No comm link error
A “No Comm Link” error indicates that the front panel display processor has stopped communicating with the main processor, which is located on the motherboard. This error indicates that the main processor ROMs (U3 and U4) may require re-seating in their sockets. The ROMs may be reseated as follows:
1. Turn off the power, and disconnect the line cord and all other test leads and cables from the instrument.
2. Remove the case cover as outlined in “Case cover removal” on page 5-4
.
3. Locate the firmware ROMs, U3 and U4, located on the motherboard. These ROMs are the only IC installed in a socket. (Refer to the component layout drawing at the end of
for exact location.)
4. Carefully push down on the ROM ICs to make sure it is properly seated in its socket.
CAUTION Be careful not to push down excessively. The motherboard could crack.
5. Connect the line cord, and turn on the power. If the problem persists, additional troubleshooting will be required.
4-18 Troubleshooting Model 2520 Pulsed Laser Diode Test System Service Manual
5
Disassembly
5-2 Disassembly Model 2520 Pulsed Laser Diode Test System Service Manual
Introduction
This section explains how to handle, clean, and disassemble the Model 2520 Pulsed Laser
Diode Test System. Disassembly drawings are located at the end of this section.
Handling and cleaning
To avoid contaminating PC board traces with body oil or other foreign matter, avoid touching the PC board traces while you are repairing the instrument. Certain board areas have high-impedance devices or sensitive circuitry where contamination could cause degraded performance.
Handling PC boards
Observe the following precautions when handling PC boards:
• Wear cotton gloves.
• Only handle PC boards by the edges and shields.
• Do not touch any board traces or components not associated with repair.
• Do not touch areas adjacent to electrical contacts.
• Use dry nitrogen gas to clean dust off PC boards.
Solder repairs
Observe the following precautions when you must solder a circuit board:
• Use an OA-based (organic activated) flux, and take care not to spread the flux to other areas of the circuit board.
• Remove the flux from the work area when you have finished the repair by using pure water with clean, foam-tipped swabs or a clean soft brush.
• Once you have removed the flux, swab only the repair area with methanol, then blow-dry the board with dry nitrogen gas.
• After cleaning, allow the board to dry in a 50°C, low-humidity environment for several hours.
Model 2520 Pulsed Laser Diode Test System Service Manual Disassembly 5-3
Static sensitive devices
CMOS devices operate at very high impedance levels. Therefore, any static that builds up on you or your clothing may be sufficient to destroy these devices if they are not handled properly. Use the following precautions to avoid damaging them:
CAUTION Many CMOS devices are installed in the Model 2520. Handle all semiconductor devices as being static sensitive.
• Transport and handle ICs only in containers specially designed to prevent static build-up. Typically, you will receive these parts in anti-static containers made of plastic or foam. Keep these devices in their original containers until ready for installation.
• Remove the devices from their protective containers only at a properly grounded work station. Also, ground yourself with a suitable wrist strap.
• Handle the devices only by the body; do not touch the pins.
• Ground any printed circuit board, into which a semiconductor device is to be inserted, to the bench or table.
• Use only anti-static type desoldering tools.
• Use only grounded-tip solder irons.
• Once the device is installed in the PC board, it is normally adequately protected, and you can handle the boards normally.
Assembly drawings
Use the assembly drawings located at the end of this section to assist you as you disassemble and re-assemble the Model 2520. Also, refer to these drawings for information about the Keithley part numbers of most mechanical parts in the unit.
5-4 Disassembly Model 2520 Pulsed Laser Diode Test System Service Manual
Case cover removal
Follow the steps below to remove the case cover to gain access to internal parts.
WARNING Before removing the case cover, disconnect the line cord and any test leads from the instrument.
1.
Remove handle — The handle serves as an adjustable tilt-bail. Adjust its position by gently pulling it away from the sides of the instrument case and swinging it up or down. To remove the handle, swing the handle below the bottom surface of the case and back until the orientation arrows on the handles line up with the orientation arrows on the mounting ears. With the arrows lined up, pull the ends of the handle away from the case.
2.
Remove mounting ears — Remove the screw that secures each mounting ear. Pull down and out on each mounting ear.
NOTE When re-installing the mounting ears, make sure to mount the right ear to the right side of the chassis, and the left ear to the left side of the chassis. Each ear is marked “RIGHT” or “LEFT” on its inside surface.
3.
Remove rear bezel — To remove the rear bezel, loosen the two screws that secure the rear bezel to the chassis, then pull the bezel away from the case.
4.
Remove bottom screws — Remove the six screws that secure the case to the chassis. They are located on the bottom of the case.
5.
Remove chassis — To remove the case, grasp the front bezel of the instrument, and carefully slide the chassis forward. Slide the chassis out of the metal case.
Motherboard removal
Perform the following steps to remove the motherboard. This procedure assumes that the case cover is already removed.
1. Remove the IEEE-488, DIGITAL I/O, RS-232, and TESTHEAD CONN 1 fasteners. The IEEE-488, DIGITAL I/O, RS-232, and TESTHEAD CONN 1 connectors each have two screws that secure the connectors to the rear panel. Remove these screws.
2. Remove the motherboard mounting screws. Remove the five mounting screws that secure the motherboard to the chassis.
Model 2520 Pulsed Laser Diode Test System Service Manual Disassembly 5-5
3. Unplug cables:
• Unplug the ribbon cables from J1007 and J1033.
• Unplug the cable going to the power supply module from J1011.
• Unplug the cable going to the OUTPUT indicator from J1034.
• Unplug the wires going to the rear panel PULSE SYNC OUT jack from
J1006.
4. Remove the motherboard. Slide the motherboard forward slightly until the rear panel connectors clear the holes in the rear panel, then remove the board.
During re-assembly, replace the motherboard, and start the IEEE-488,
DIGITAL I/O, RS-232, and TESTHEAD CONN1 connector screws and the board mounting screws. Tighten all the fasteners once they are all in place and the board is correctly aligned. Be sure to plug in all cables.
Front panel disassembly
Use the following procedure to remove the display board and/or the push-button switch pad.
1. Remove the front panel assembly. This assembly has four retaining clips that snap onto the chassis over four pem nut studs. Two retaining clips are located on each side of the front panel. Pull the retaining clips outward and, at the same time, pull the front panel assembly forward until it separates from the chassis.
2. Unplug the display board ribbon cables.
3. Using a thin-bladed screwdriver, pry the plastic PC board stop (located at the bottom of the display board) until the bar separates from the casing. Pull the display board from the front panel.
4. Remove the switch pad by pulling it from the front panel.
5-6 Disassembly Model 2520 Pulsed Laser Diode Test System Service Manual
Removing power components
The following procedures to remove the power supply and/or power module require that the case cover and motherboard be removed, as previously explained.
Power supply module removal
Perform the following steps to remove the power supply module:
1. Disconnect the wires that connect the power supply module on the bottom of the chassis to the rear panel power module.
2. Remove the screws that secure the power supply to the chassis bottom, then remove the module.
Power module removal
Perform the following steps to remove the rear panel power module:
1. Disconnect the power module's ground wire. This green and yellow wire connects to a threaded stud on the chassis with a kep nut.
2. Squeeze the latches on either side of the power module while pushing the module from the access hole.
Instrument re-assembly
Re-assemble the instrument by reversing the previous disassembly procedures. Make sure that all parts are properly seated and secured, and that all connections are properly made.
WARNING To ensure continued protection against electrical shock, verify that power line ground (green and yellow wire attached to the power module) is connected to the chassis. Also make sure the ground wires are attached to the power transformer mounting screws.
Also ensure the six bottom case screws are properly installed to secure and ground the case cover to the chassis.
Model 2520 Pulsed Laser Diode Test System Service Manual Disassembly 5-7
Testhead disassembly
Follow the procedures below in the following order to disassemble the testhead.
Case disassembly
1. Remove the eight screws that secure the case top to the case bottom.
2. Remove the nuts and washers that secure the four BNC PULSED and two triax
DETECTOR jacks to the front panel.
3. Slide the case top forward until it clears the BNC and triax jacks, then continue sliding the case top forward away from the case bottom.
Output board removal
1. Remove the two screws that secure the REMOTE INTERLOCK connector to the rear panel.
2. Remove the nut that secures the KEY INTERLOCK to the rear panel.
3. Unplug the ribbon cable from J4.
4. Remove the three screws that secure the output board to the standoffs.
5. Pull the output board forward until the KEY INTERLOCK and REMOTE INTER-
LOCK connector clear the rear panel, then remove the output board.
Input board removal
1. Remove the two screws that secure the MAINFRAME CONN 1 connector to the front panel.
2. Unplug the MAINFRAME CONN 2 ribbon cables from the input board.
3. Unplug the INTERLOCK STATUS and POWER ON indicator light cables from
J5 and J6.
4. Remove the screws and standoffs that secure the input board to the case bottom.
5. Pull the input board forward until the MAINFRAME CONN 1 connector clears the rear panel, then carefully remove the input board from the case bottom.
Testhead re-assembly
Re-assemble the testhead by reversing the above procedure. Be sure that all cables are connected, and that all screws, standoffs, and nuts are installed and properly secured.
5-8 Disassembly Model 2520 Pulsed Laser Diode Test System Service Manual
6
Replaceable Parts
6-2 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Introduction
This section contains replacement parts information and component layout drawings for the Model 2520 Pulsed Laser Diode Test System.
Parts lists
The electrical parts lists for the Model 2520 are shown in tables at the end of this section.
For part numbers to the various mechanical parts and assemblies, use the Miscellaneous
parts list and the assembly drawings provided at the end of Section 5
.
Ordering information
To place an order, or to obtain information concerning replacement parts, contact your
Keithley representative or the factory (see inside front cover for addresses). When ordering parts, be sure to include the following information:
• Instrument model number (Model 2520)
• Instrument serial number
• Part description
• Component designation (if applicable)
• Keithley part number
Factory service
If the instrument is to be returned to Keithley Instruments for repair, perform the following:
• Call the Repair Department at 1-800-552-1115 for a Return Material Authorization
(RMA) number.
• Complete the service form at the back of this manual, and include it with the instrument.
• Carefully pack the instrument in the original packing carton.
• Write ATTENTION REPAIR DEPARTMENT and the RMA number on the shipping label.
Component layouts
The component layouts for the circuit boards are provided on the following pages.
Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-1
Mainframe digital board parts list
Circuit designation Description
C10 CAP, .33UF, 20%, 50V, CERAMIC
C105,C106,C146,C147,C186,C187 CAP, 22P, 5%, 100V, CERAMIC
C108
C111
CAP, 1UF, 20%, 35V, TANTALUM
CAP, .1UF, 20%,100V, CERAMIC
C116
C128-C132,C136,C137,C1,
C17,C22, C28,C30
C13,C15,C83-C85
C133-C135,C60,C63-C65,C67,
C72,C76, C82
C14
CAP, 10U, 20%, 16V, TANTALUM
CAP, 22U, 20%, 25V, ALUM ELEC
CAP, 220PF, 10%, 100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, 2200P, 1%, 50V, CERAMIC
CAP, 22U, 20%, 25V, ALUM ELEC C140,C141,C169-C171,C178,C179,
C182,C183
C142-C145,C159,C166-C168,
C173-C177,C184
C148-C153
C158
C16,C46-C49,C101,C102,C104,
C138,C139
CAP, .1UF, 20%, 50V, CERAMIC
CAP, 1000P, 10%, 100V, CERAMIC
CAP, 100U, 20%, 16V, ALUM ELEC
CAP, 100PF, 5%, 100V, CERAMIC
CAP, 33PF, 5%, 100V, CERAMIC
CAP, 100PF, 5%, 100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
C172
C180,C181
C185,C103,C107,C110,C112,C113,
C120-C127
C189
C190,C87,C93-C96,C100,C109,
C117-C119
C19-C21,C42-C45,C154,C160,
C163-C165,C188
C202-C205,C207,C210-C214
C206,C208,C309,C310.C311
C216,C217,C219,C220,C222,
C224-C226,C228
C218,C221,C223,C279,C281,
C283-C286
C227,C229,C230,C292-C294
C232-C236,C191,C192,C194,
C196,C199
CAP, .01uF, 20%, 50V, CERAMIC
CAP, 22U, 20%, 25V, ALUM ELEC
CAP, .01uF, 20%, 50V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, .01uF, 20%, 50V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, .01uF, 20%, 50V, CERAMIC
CAP, 100P, 10%, 100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
Replaceable Parts 6-3
C-418-.01
C-609-22
C-418-.01
C-418-.1
C-418-.01
C-418-.1
C-418-.01
C-451-100P
C-418-.1
Keithley part no.
C-237-.33
C-465-22P
C-494-1
C-436-.1
C-546-10
C-609-22
C-451-220P
C-418-.1
C-532-2200P
C-609-22
C-418-.1
C-451-1000P
C-547-100
C-465-100P
C-465-33P
C-465-100P
C-418-.1
6-4 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-1 (continued)
Mainframe digital board parts list
Circuit designation
C237
C239,C263,C287
C240-C245,C250,C253-C262,
C264-C278,C282
C246,C247,C249,C251,C252
C25,C41
C26,C114,C155,C157
C27
C280
C288-C291,C295-C300,C307,
C308,C238
C301-C306,C193,C195,C197,C198,
C200,C201
C31,C66,C68,C70,C74,C77-C81
C32,C37,C38,C40,C50-C54,C59,
C312-C320
C33,C35,C36,C57,C58,C61,C62,
C71,C75
C34
C39
C4,C9,C24
C55,C56
C6
C69,C73
C8,C115,C156,C161,C162
C86,C88-C92,C97-C99,C11,
C12,C18, C23,C29
CR1,CR2
CR13,CR14,CR17,CR18,
CR25-CR30
CR15,CR16
CR19-CR23
CR24
CR3,CR4,CR8-CR11
CR5,CR6
Description
CAP, 1000P, 10%, 100V, CERAMIC
CAP, 47P, 5%, 100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, 220PF, 10%, 100V, CERAMIC
CAP, 15P, 1%, 100V, CERAMIC
CAP, 470U, 20%, 25V, ALUM ELEC
CAP, 100P, 10%, 100V, CERAMIC
CAP, 47PF, 10%, 100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, .01uF, 20%, 50V, CERAMIC
CAP, 22U, 20%, 25V, ALUM ELEC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, 47U, 20%, 50V, ALUM
DIODE, SWITCHING, MMBD914
DIODE, DUAL SWITCHING, BAV99L
Keithley part no.
C-451-1000P
C-465-47P
C-418-.1
C-451-220P
C-512-15P
C-478-470
C-451-100P
C-451-47P
C-418-.1
C-418-.01
C-609-22
C-418-.1
C-579-47
CAP, 470U, 20%, 50V, ALUM ELEC
CAP, 47PF, 10%, 100V, CERAMIC
C-570-470
C-451-47P
CAP, 22UF, 20%, 25V, TANTALUM C-440-22
CAP, 1000PF, 10%, 50V, MONO CERAMIC C-452-1000P
CAP, 470U, 20%, 25V, ALUM ELEC
CAPACITOR
CAP, .1UF, 10%, 25V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
C-557-470
C-606-470
C-495-.1
C-418-.1
RF-83
RF-82
DIODE, SCHOTTKY BARRIER, 50V, BAS86 RF-129
DIODE, DUAL COMMON ANODE,
BAW56LT2
RF-98
DIODE, MBR5130LT3
ULTRAFAST POWER RECTIFIER
ULTRAFAST POWER RECTIFIER
RF-115
RF-105
RF-107
Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-5
Table 6-1 (continued)
Mainframe digital board parts list
Circuit designation Description Keithley part no.
CR7,CR12
F1
FOR CS-501
HS1,HS2,HS21-HS26
J1003
J1004
J1005
J1006,J1034
J1007
J1008
J1009
J1010
J1011
ULTRA FAST BRIDGE RECTIFIER,
EDF1BM
POLYSWITCH, SMD030-2
4-40X5/16 PHILLIPS PAN HD
HEAT SINK
CONN, MINI-D RIBBON, 26 PINS
CONN, CIRCULAR DIN
CONN, D-SUB DUAL STACK M-F
RF-123
FU-103
4-40X5/16PPH
HS-55
CS-1105-26
CS-762
CS-1072-1
LATCHING HEADER, FRICTON, SGL ROW CS-724-3
CONN, HEADER, 36 PINS CS-368-36
CONN, RIGHT ANGLE, 24 PIN
CONN, DUAL, 7-PIN-BERG
CONN, MALE, 4 PIN
CS-501
CONN, HEADER, STRAIGHT SOLDER PIN CS-368-10
CS-389-5
CS-288-4
J1012
J1033
CONN, BERG CS-339
CONN, HEADER, STRAIGHT SOLDER PIN CS-368-16
L1,L3,L16-L18,L20,L21 FERRITE BEAD
L2,L4-L15,L19,L22-L28,L30,L32 FERRITE CHIP, 600 OHM, BLM32A07
CH-91
CH-62
L29
L31
L33,L34,L36-L39,L42-L44,
L47-L52, L55-L57
INDUCTOR
INDUCTOR
FERRITE CHIP, 600 OHM, BLM32A07
CH-105-1
CH-89-1
CH-62
L35
Q1,Q2
Q3,Q5
Q4,Q6-Q11
R1,R2,R13,R14,R34-R37,R59-R61,
R68,R73
R111-R113
R117,R122,R146
R118,R119,R126-R129,R139
R120
R123
R125
R130,R132,R147
FERRITE BEAD
TRANS, N CHANNEL MOSFET, BUZ11
TRANS, NPN, MMBT3904
TRANS, N-MOSFET, VN0605T
RES, 10K, 1%, 100MW, THICK FILM
RES, 100, 1%, 100MW, THICK FILM
RES, 4.75K, 1%, 100MW, THICK FILM
RES, 100, 1%, 100MW, THICK FILM
RES, 15k, 1%, 100MW, THICK FILM
RES, 499, 1%, 100MW, THICK FILM
RES, 2.21K, 1%, 100MW, THICK FILM
RES, 475, 1%, 100MW, THICK FILM
CH-91
TG-211
TG-238
TG-243
R-418-10K
R-418-100
R-418-4.75K
R-418-100
R-418-15K
R-418-499
R-418-2.21K
R-418-475
6-6 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-1 (continued)
Mainframe digital board parts list
Circuit designation Description
R131 RES, 24.3, 1%, 100MW, THICK FILM
R133,R136,R138,R163-R165,R175 RES, 1K, 1%, 100MW, THICK FILM
R134
R135,R137
RES, 30.1K, 1%, 100MW, THICK FILM
RES, 200, 1%, 100MW, THICK FILM
R140,R167,R169
R15,R16,R38-R40
R152,R154,R155
R158,R159,R160,R161
R162,R166
R168,R170,R200,R202-R206,R219,
R220,R233
RES, 100, 1%, 100MW, THICK FILM
THICK FILM SMT
RES, 475, 1%, 1/4W, METAL FILM
RES, 226, .1%, 1W, THICK FILM
RES, 10K, 1%, 100MW, THICK FILM
RES, 10K, 1%, 100MW, THICK FILM
R17,R18,R19,R20,R32 RES, 475, 1%, 1/4W, METAL FILM
R176-R179,R207-R210,R221-R224 RES, 909, 1%, .1W, THIN FILM
R180,R181,R211,R212,R225,R226 RES, 71.5, 1%, 100MW, THICK FILM
R182-R184,R213-R215,R227-R229 RES, 604, 1%, .1W, THIN FILM
R185,R218,R235
R189-R192,R195,R196
R216,R217,R230
R23,R26,R28
RES, 2K, 1%, 100MW, THICK FILM
RES, 5.11K, 1%, 100MW, THICK FILM
RES, 715, 1%, 100MW, THIN FILM
RES, 100, 1%, 1/4W, METAL FILM
R231,R193,R194,R197-R199,R201 RES, 49.9, 1%, 100MW, THICK FILM
R232,R236,R171-R174,R186-R188 RES, 100, 1%, 100MW, THICK FILM
R234,R121,R141-R145,R148-R151,
R153,R157
RES, 10K, 1%, 100MW, THICK FILM
R237-R242
R24,R25,R27,R33
RES, 49.9, 1%, 1/4W, METAL FILM
RES, 226, .1%, 1W, THICK FILM
R29,R49-R54,R56,R75-R80,R104 RES, 100, 1%, 100MW, THICK FILM
R3,R46,R48 RES, 2K, 1%, 100MW, THICK FILM
R30
R31
R4
R41,R43
R42,R44
R45,R47
R5
R57
RES, 332, 10%, 1/4W, METAL FILM
RES, 150, 1%, 100MW, THICK FILM
RES, 332K,1%, 100MW, THICK FILM
RES, 4.75K, 1%, 100MW, THICK FILM
RES, 249,1%, 100MW, THICK FILM
RES, 221, 1%, 100MW, THICK FILM
RES, 10M, 1%, 125MW, THICK FILM
RES, 33, 5%, 250mW, METAL FILM
Keithley part no.
R-418-24.3
R-418-1K
R-418-30.1K
R-418-200
R-418-100
TF-278-100
R-391-475
R-418-226
R-418-10K
R-418-10K
R-391-475
R-438-909
R-418-71.5
R-438-604
R-418-2K
R-418-5.11K
R-438-715
R-391-100
R-418-49.9
R-418-100
R-418-10K
R-391-49.9
R-418-226
R-418-100
R-418-2K
R-391-332
R-418-150
R-418-332K
R-418-4.75K
R-418-249
R-418-221
R-418-10M
R-376-33
Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-7
U19
U2,U17
U20
U21,U23
U22,U24
U25
U26
U27,U39,U40
U28,U30
U29,U41,U42
U3
U31,U43,U53
U32,U44,U56
U33,U45,U57
U35
U36
U37
Table 6-1 (continued)
Mainframe digital board parts list
Circuit designation
R58
R62
R67,R87
R6-R11,R55,R63-R66,R69-R72,
R110
R74,R89-R92,R94-R103,R114
R81-R86,R105,R106,R115,R116
R88,R93,R107,R108,R109
SO37,SO3,SO4
T1
T2
TP13
U1
U13
U15
U16
Description
RES, 20, 1%, 100MW, THICK FILM
RES, 100, 5%, 250MW, METAL FILM
RES, .0499, 1%, 100MW, THICK FILM
RES, 1K, 1%, 100MW, THICK FILM
Keithley part no.
R-418-20
R-376-100
R-418-.0499
R-418-1K
RES, 10K, 1%, 100MW, THICK FILM
RES, 49.9, 1%, 100MW, THICK FILM
RES, 10, 10%, 100MW, THICK FILM
SOCKET, PLCC-032-T-A
TRANSFORMER
TRANSFORMER
SURFACE MOUNT PCB TEST POINT
IC, HIGH SPEED PWN CONTROLLER
R-418-10K
R-418-49.9
R-418-10
SO-143-32
TR-351A
TR-350A
CS-1026
IC-1120
IC, SERIAL EPROM 24LC16B
IC, MICROCONTROLLER MC68332-FC
IC, 2 INPUT EXCLUSIVE OR GATE,
NC7SZ86
LSI-153
LSI-161
IC-1180
IC, OCTAL INTER BUS TRANS, 75161
IC, 256K X 16 BIT CMOS RAM, 17NS
IC-647
LSI-249-1
IC, +5V RS-232 TRANSCEIVER, MAX202 IC-952
IC, VOLTAGE REGULATOR, LM317T IC-317
IC, VOLTAGE REGULATOR, LM337MP
IC, +5V VOLTAGE REGULATOR,
LM2940CT
IC-309
IC-576
IC, -5V LOW DROPOUT REGULATOR
LARGE SCALE IC SMT
IC-1370
LSI-239-1
IC, HEX SCHMITT INVERTER IC-1368
IC, 16 BIT BIDIRECTIONAL TRANSCEIV LSI-265
PROGRAMMED ROM
IC, 14 BIT MSPS A/D CONVERTOR
IC, CMOS ANAL SWITCH, DG444DY
IC, HIGH SPEED OP AMP DUAL
2520-800B01
LSI-264
IC-866
IC-1429
IC, PROTECTED QUAD POWER DRIVERS IC-1212
IC, STEP-DOWN VOLTAGE REGULATOR IC-1369
PROGRAMMED ROM 2520-801B01
6-8 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-1 (continued)
Mainframe digital board parts list
Circuit designation
U38,U49
U4
U47
U48
U5
U50
U51,U52
U54
U55
U58
U59
U6
U60
U7,U9,U11,U12,U14
U8,U10,U18,U34,U46
VR1
W1-W4
Y1
Y2
Description Keithley part no.
32 BIT BUS SWITCH, HOTSWITCH
PROGRAMMED ROM
LARGE SCALE IC SMT
IC, QUAD 2 INPUT OR GATES
IC, GPIB ADAPTER, 9914A
IC, QUAD 2 INPUT NOR GATES
IC, HEX INVERTER
IC, 16 BIT MULTIPLYING DAC
LSI-260
2520-802B01
LSI-244
IC-1365
LSI-123
IC-1363
IC-1366
IC-1359
IC, DUAL FET OP AMP
IC, 8 STAGE SHIFT, C074HC409AM
IC, HEX INVERTER
IC, OCTAL INTERFACE BUS, 75160
IC-1128
IC-1026
IC-1367
IC-646
IC, HIGH PRECISION 10V REFERENCE
IC, HCPL0631, PACK
IC-1121
IC-1153
IC, POS NAND GATES/INVERT, 74HCT14 IC-656
DIODE, ZENER 30V, BZX84C30 DZ-106-30
JUMPER
CRYSTAL, FSM327
OSCILLATOR, 30M
J-24-1
CR-41
CR-56-4
Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-9
Table 6-2
Mainframe display board parts list
Circuit designation
C901
C902,C904,C907,C908,C910
C903,C905,C906,C909,C911
C912
C913,C914
C915,C916
CR901,CR902,CR903,CR904
CR905,CR906
DS901
J1032
J1033
Q901,Q902
R901
R902
R903,R904
R905
R906
R907
R908
T901
U901,U904,U905
U902
U903
VR901
Y901
Description Keithley part no.
CAP, 22UF, 20%, 6.3, TANTALUM
CAP, .1UF, 20%,100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, 2.2UF, 20%,100V, ALUM ELEC
CAP, 100UF, 20%, 16V, TANTALUM
CAP, 33PF, 10%, 100V, CERAMIC
DIODE, SWITCHING, 250MA, BAV103
DIODE, SWITCHING, MMBD914
C-417-22
C-436-.1
C-418-.1
C-503-2.2
C-504-100
C-451-33P
RF-89
RF-83
VACUUM FLUORESCENT DISPLAY
CONN, BERG
DD-51C
CS-339
CONN, HEADER, STRAIGHT SOLDER PIN CS-368-16
TRANS, NPN GEN PURPOSE, BC868 TG-293
RES NET, 15K, 2%, 1.875W
RES, 13K, 5%, 125MW, METAL FILM
RES, 4.7K, 5%, 250MW, METAL FILM
RES, 1M, 5%, 125MW, METAL FILM
TF-219-15K
R-375-13K
R-376-4.7K
R-375-1M
RES, 1K, 5%, 250MW, METAL FILM
RES, 240, 5%, 250MW, METAL FILM
RES, 10M, 5%, 125MW, METAL FILM
TRANSFORMER, TDK, ER14.5 SERIES
IC, LATCHED DRIVERS, UCN-5812EPF-1
PROGRAMMED ROM
IC, 32-BIT, SERIAL UCN5818EPF-1
DIODE, ZENER, 8.2V, MMBZ5237
CRYSTAL, 4MHZ
R-376-1K
R-376-240
R-375-10M
TR-300
IC-732
7001-800A02
IC-830
DZ-92
CR-36-4M
6-10 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-3
Test head board parts list
Circuit designation
C1,C52,C53,C59,C60,C2
C11,C13,C17,C18,C29,C30,C33,
C34,C46-C49
C12,C22
C15,C32
C19
C20,C206-C209,C210,C211,
C215-C217,C27
C212
C23,C40
C231,C252
C24,C41
C25,C42
C254,C255
C257,C259
C26,C43
C28
C3,C36,C37,C4,C44,C45,C50,C51,
C56,C57
C5,C54,C55,C58,C6,C61-C63,
C69,C70
C64,C67,C68,C7,C71,C72,C8,C256,
C258
C65,C66
C9,C10
CR1,CR2,CR4,CR5
CR13,CR15,CR17,CR19,CR22
CR21,CR23,CR29,CR9,CR30,C31,
C14,C24
CR3,CR6-CR8,CR10-CR12,CR16,
CR18,CR20
CR32,CR33
HS22
HS3,HS20
J1,J10
J2,J3
Description
CAP, 470UF, 20%, 63V, ALUM ELEC
CAP, 22U, 20%, 25V, ALUM ELEC
CAP, 68PF, 10%, 100V, CERAMIC
CAP, 22PF, 10%, 100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, .1UF, 10%, 25V, CERAMIC
CAP, 470P, 10%, 100V, CERAMIC
CAP, 1U, 10%, 50V, CERAMIC
CAP, 220PF, 10%, 100V, CERAMIC
CAP, 100P, 10%, 100V, CERAMIC
CAP, 33PF, 10%, 100V, CERAMIC
CAP, 1UF, 20%, 50V, CERAMIC
CAP, 47PF, 10%, 100V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, 22U, 20%, 25V, ALUM ELEC
CAP, .1UF, 20%, 50V, CERAMIC
CAPACITOR
CAP, 33U, 20%, 6.3V, TANTALUM
ULTRAFAST POWER RECTIFIER
DIODE, DUAL SWITCHING, BAV99L
DIODE, SWITCHING, MMBD914
DIODE, SWITCHING, MMBD914
SCHOTTKY DIODE
HEAT SINK
HEAT SINK
CONN, BNC
TRIAX RECEPTACLE, PCB MOUNT
C-609-22
C-418-.1
C-606-470
C-561-33
RF-105
RF-82
RF-83
RF-83
RF-125
HS-55
HS-43
CS-547
CS-995
Keithley part no.
C-477-470
C-609-22
C-451-68P
C-451-22P
C-418-.1
C-418-.1
C-495-.1
C-451-470P
C-564-1
C-451-220P
C-451-100P
C-451-33P
C-237-1
C-451-47P
C-418-.1
C-418-.1
Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-11
Table 6-3 (continued)
Test head board parts list
Circuit designation
J4
J5
J6
J8,J9
K1,K2,K5-K10
K3,K4,K11,K12
L1,L2,L3,L4
L6-L8,L11-L15,L9,L16-L18
Q10,Q15
Q11,Q16
Q21
Q38,Q39,Q40,Q41
Q5,Q6
Q7-Q9,Q12-Q14,Q17-Q19,Q28,
Q36,Q37,Q20
R1,R103
R10,R12,R265,R266
R100
R102,R104
R11,R7
R14,R45
R15,R39,R46,R69
R16,R47
R18,R9
R2,R3,R92-R96,R101,R221,
R244-R247,R90
R222,R223
R238,R239
R24,R250,R260,R54
R248,R249
R252-R255,R258,R259,R36,
R37,R66,R67
R256,R257
R262,R263
R26-R35,R56-R65
Description Keithley part no.
CONN, .05 MINI-D RIBBION, 26 PINS
CONN, HEADER, 36 PINS
CS-1118-1
CS-368-36
CONN, HEADER, STRAIGHT SOLDER PIN CS-368-26
LATCHING HEADER, FRICTON, SGL ROW CS-724-3
NON LATCHING RELAY
RELAY
FERRITE BEAD
FERRITE CHIP, 600 OHM, BLM32A07
RL-242
RL-185
CH-91
CH-62
TRANS, NPN SILICON, 2N3904
TRANS, PNP SILICON, 2N3906
TRANS, N-MOSFET, VN0605T
IC, POWER VOLT REF, LT1004CZ 2.5
TRANS, P-CHAN, MOSFET, TP0610T
TRANS, N-MOSFET, VN0605T
TG-47
TG-84
TG-243
IC-929
TG-259
TG-243
RES, 121, 1%, 100MW, THICK FILM
RES, 15, 1%, .1W, THICK FILM
RES, 715, 1%, 100MW, THICK FILM
RES, 402, 1%, 100MW, THICK FILM
RES, 121K, 1%,100MW, THICK FILM
RES, 1, 1%, 100MW, THICK FILM
RES, .0499, 1%, 100MW, THICK FILM
RES, 49.9, 1%, 100MW, THICK FILM
RES, 200K, .1%, 1/10W, METAL FILM
RES, 1K, 1%, 100MW, THICK FILM
R-418-121
R-418-15
R-418-715
R-418-402
R-418-121K
R-418-1
R-418-.0499
R-418-49.9
R-263-200K
R-418-1K
RES, 10K, 1%, 100MW, THICK FILM
RES, 59K, 1%, 100MW, THICK FILM
RES, 200, 1%, 100MW, THICK FILM
RES, 499, 1%, 100MW, THICK FILM
RES, 24.3, 1%, 100MW, THICK FILM
RES, 24.3, 1%, 100MW, THICK FILM
RES, 1M, 1%, 100MW, THICK FILM
RES, 249, 1%, .1W, THIN FILM
R-418-10K
R-418-59K
R-418-200
R-418-499
R-418-24.3
R-418-24.3
R-418-1M
R-438-249
6-12 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-3 (continued)
Test head board parts list
Circuit designation
R4,R6
R40,R41,R70,R71
R42,R43,R72,R73,R88,R89
R5,R8
R76-R79
R80-R83
R84,R85,R86,R87
R91,R224
R97,R98,R99
TP1,TP2,TP10,TP12,TP20-TP23
TP6,TP25-TP27
U1,U2
U10,U12,U13,U8
U11
U20,U3
U21
U22
U23
U4,U5,U6
U9
Description Keithley part no.
RES, 8.98K, .1%, .125W, THIN FILM
RES, 1.1K, .1%, .125W, THIN FILM
RES, 49.9, 1%, 1/4W, METAL FILM
RES, 10K, .1%, .125W, THIN FILM
RES, 402, 1%, 125W, THIN FILM
RES, 80.6, 1%, 125W, THIN FILM
RES, 121, .1%, .125W, THIN FILM
RES, 249, 1%, 100MW, THICK FILM
R-456-8.98K
R-456-1.1K
R-391-49.9
R-456-10K
R-456-402
R-456-80.6
R-456-121
R-418-249
RES, 100, 1%, 100MW, THICK FILM
SURFACE MOUNT PCB TEST POINT
CONN, TESTPOINT
IC, +5V, 12 BIT DAC
R-418-100
CS-1026
CS-985
IC-1329
IC, HIGH SPEED OP AMP DUAL IC-1429
IC, POS NAND GATES/INVERT, 74HCT14 IC-656
IC, HIGH VOLTAGE OP-AMP
IC, 3 TO 8 LINE DECODER
IC, +5V VOLTAGE REGULATOR,
LM2940CT
IC-1414
IC-1378
IC-576
IC, -5V, LOW DROPOUT REGULATOR
IC, 8 STAGE SHIFT, C074HC409AM
IC, HCPL0631, PACK
RES, 499, 1%, 1/4W, METAL FILM
TRANS, CURR REG, CDLL5313
IC-1370
IC-1026
IC-1153
R-391-499
TG-321
Model 2520 Pulsed Laser Diode Test System Service Manual Replaceable Parts 6-13
Table 6-4
Pulse board parts list
Circuit designation
C1
C10,C11,C12,C13
C14
C16,C19,C22,C24,C27,C29
C26,C28,C2,C31,C32,C39,C40,C44,
C45,C47
C3,C4,C6-C9,C15,C17,C18,
C20,C21,C23,C25
C33
C34
C35,C36
C37
C38
C41
C42
C46
C5
CR1
CR2,CR3,CR4,CR5,CR6,CR7
DS1,DS2
HS11,HS12
J1,J2
J3
J4
J5
K1,K2,K3
L1,L2
L3
Q1
Q10,Q11,Q12
Q13,Q14,Q16,Q19,Q24
Q18,Q21,Q22
Q2,Q3,Q4
Q25,Q26,Q27
Description
CAP, .1UF, 10%, 25V, CERAMIC
CAP, 680U, 20%, 50V, ALUM ELEC
CAP, 10U, 20%, 35V, TANTALUM
CAP, 22U, 20%, 25V, ALUM ELEC
CAP, .1UF, 20%, 50V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
Keithley part no.
C-495-.1
C-578-680
C-551-10
C-609-22
C-418-.1
C-418-.1
CAP, 2200P, 1%, 50V, CERAMIC
CAP, 150PF, 5%, 100V,CERAMIC
CAP, 270PF, 5%, 100V, CERAMIC
CAP, 33PF, 5%, 100V, CERAMIC
CAP, 47P, 5%, 100V, CERAMIC
CAP, 470U, 20%, 25V, ALUM ELEC
CAP, 2200P, 1%, 50V, CERAMIC
CAP, .1UF, 20%, 50V, CERAMIC
C-532-2200P
C-465-150P
C-465-270P
C-465-33P
C-465-47P
C-478-470
C-532-2200P
C-418-.1
CAP, 10PF, 5%, 50V, MONO CERAMIC
SCHOTTKY DIODE
DIODE, SWITCHING, MMBD914
LED, GRN LGT679-C0
C-452-10P
RF-121
RF-83
PL-107-1
HEAT SINK
CONN, BNC RIGHT ANGLE PLASTIC
HS-51
CS-506
CONN, D-SUB MALE, BOARDLOCK TYPE CS-848-9
CONN, HEADER, STRAIGHT SOLDER PIN CS-368-26
LATCHING HEADER, FRICTON, SGL ROW CS-724-3
FORM 2A2B POLARIZED RELAY, S28B-5V RL-207
FERRITE CHIP, 600 OHM, BLM32A07
FERRITE CHIP, 600 OHM, BLM32A07
CH-62
CH-62
TRANS, P-CHAN, MMBFJ175
HEXFET POWER MOSFET, N
TRANS, CURR REG, CDLL5313
TRANS, NPN, MMBT3904
TRANS, N-MOSFET, VN0605T
TRANS, PNP COMP SILICON AMP,
MPS8599
TG-311
TG-409
TG-321
TG-238
TG-243
TG-158
6-14 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-4 (continued)
Pulse board parts list
Circuit designation
Q5,Q6,Q7,Q8,Q17,Q20,Q23
Q9
R1
R10
R11,R9,R51
R12,R20
R15
R16,R21,R14
R2
R22,R13
R24
R25
R26
R27
R28,R30
R29,R53-R59,R63
R3,R6,R7,R17-R19,R48,R67,R68
R33,R35
R34,R36,R32
R37,R40,R31
R38,R39,R41,R42
R4
R43,R49
R44
R45
R46
R47
R5,R23
R50
R52
R60
R64,R66
R65
R69,R70
R71
Description
TRANS, PNP, MMBT3906L
TRANS, HEXFET POWER MOSFET
RES, 2.5, .1%, 1.5W, METAL FOIL
RES, 22.1K, 1%, 100MW, THICK FILM
RES, 10K, 1%, 100MW, THICK FILM
RES, 475, 1%, 100MW, THICK FILM
RES, 24.9, 1%, 100MW, THICK FILM
RES, 324, 1%, 100MW, THIN FILM
RES, 215, 1%, 100MW, THICK FILM
RES, 38.3K, 1%, 100MW, THIN FILM
RES, 11.8K, 1%, 100MW, THIN FILM
RES, 43.2, 1%, 100MW, THICK FILM
RES, 2K, 1%, 100MW, THICK FILM
RES, 24.9, 1%, 100MW, THICK FILM
RES, 200, 1%, 100MW, THICK FILM
RES, 2.2, 5%, 1W, THICK FILM
RES, 1K, 1%, 100MW, THICK FILM
RES, 33, 5%, 250MW, METAL FILM
RES, 33, 5%, 250MW, METAL FILM
RES, 20, 1%, 100MW, THICK FILM
RESISTOR
RES, 100K, 1%, 100MW, THICK FILM
RES, 499, 1%, 100MW, THICK FILM
RES, 2M, 1%, 100MW, THICK FILM
RES, 39.2K, 1%, 100MW, THICK FILM
NTC THERMISTOR
RES, 1.74K, 1%, 100MW, THICK FILM
RES, 2.21K, 1%,100MW, THIN FILM
RES, 100, 1%, 100MW, THICK FILM
RES, 100, 1%, 100MW, THICK FILM
RES, 1K, 1%, 100MW, THICK FILM
RES, 49.9, 1%, 100MW, THICK FILM
RES, 10K, 1%, 100MW, THICK FILM
RES, 10M, 1%, 125MW, THICK FILM
RES, 3.32K, 1%, 100MW, THICK FILM
Keithley part no.
R-418-1K
R-376-33
R-376-33
R-418-20
R-509-2.2
R-418-100K
R-418-499
R-418-2M
R-418-39.2K
RT-24
R-418-1.74K
R-438-2.21K
R-418-100
R-418-100
R-418-1K
R-418-49.9
R-418-10K
R-418-10M
R-418-3.32K
TG-244
TG-304
R-501-2.5
R-418-22.1K
R-418-10K
R-418-475
R-418-24.9
R-438-324
R-418-215
R-438-38.3K
R-438-11.8K
R-418-43.2
R-418-2K
R-418-24.9
R-418-200
R-500-2.2
Model 2520 Pulsed Laser Diode Test System Service Manual
U13
U14,U25
U15,U19
U16,U3
U17
U18,U8
U21
U4,U20
U5
U7
U9
Table 6-4 (continued)
Pulse board parts list
Circuit designation
R72
R76
R77-R81
R8
R82,R83,R84
RT1
TP8,TP10
U1,U6
U10,U2
U11
U12
Replaceable Parts 6-15
Description
RES, 332, 1%, 100MW, THICK FILM
RES, 249, 1%, .1W, THIN FILM
RES, 100, 1%, 100MW, THIN FILM
RES, 8.87K, 1%, .1W, THIN FILM
RES, 2.21, 1%, 100MW, THICK FILM
THERMISTOR, PD=7MW/DEG C, 1500V,
613.74K
CONN, TESTPOINT
IC, 12-BIT VOLTAGE OUTPUT DAC
IC, 8 STAGE SHIFT, C074HC409AM
IC, POS VOLTAGE REG +15V, 500MA,
78M15
IC, +5V VOLTAGE REGULATOR,
LM2940CT
IC, HCPL0631, PACK
IC, -5V VOLTAGE REGULATOR
IC, VOLT. COMPARATOR, LM311M
IC, TINYLOGIC CMOS INVERTER
IC, +5V REFERENCE SOIC8
IC, 1000V OPAMP, LT1363CS8
IC, VOLTAGE REFERENCE SOIC8
IC, DUAL FET OPAMP
IC, SWITCHED INPUT OPAMP
IC, QUAD SPST CMOS SWITCH,
MAX4545CWP
IC, DUAL D-TYPE F/F, 74HC74
IC-1153
IC-184
IC-776
IC-1282
IC-1050
IC-1279
IC-1065
IC-1128
IC-1439
IC-1285
IC-773
Keithley part no.
R-418-332
R-438-249
R-438-100
R-438-8.87K
R-418-2.21
RT-8
CS-985
IC-1130
IC-1026
IC-194
IC-576
6-16 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-5
Miscellaneous parts list
Qty
1
1
1
1
1
1
2
1
4
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
10
6
1
1
2
1
1
4
1
1
1
Description
AC ON/OFF LINE SWITCH
BEZEL, REAR
CABLE ASSEMBLY, BNC
CHASSIS
CHASSIS ASSEMBLY
CONDUCTIVE RUBBER SWITCH
CONN, FEMALE, 3 PIN, SHAPELESS
CONN, FEMALE, 4 PIN, SHAPELESS
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR, FEMALE
CONNECTOR, HARDWARE KIT
CONNECTOR, HOUSING
CONNECTOR, HOUSING
COVER
COVER TOP
COVER, BOTTOM
DISPLAY ASSEMBLY
DISPLAY LENS
FOOT
FOOT, BLACK MOLDED POLY
FOOT, BLACK MOLDED POLY
FOOT, EXTRUDED
FOOT, RUBBER
FRONT PANEL, MODIFIED
FUSE
FUSE HOLDER
HANDLE
LED, BLUE
LED, HIGH POWER, BLUE
LED, RED/GREEN
LENS, LED
LINE CORD
MEMBRANE SWITCH, FRONT PANEL
MOUNTING EAR, LEFT
MOUNTING EAR, RIGHT
PCB SUPPORT
POWER SUPPLY
PRINTED FRONT PANEL
PRINTED FRONT PANEL
Keithley part no.
2520-324A
2520-326C
P-2400-110D
2520-311A
428-319A
FE-12
FE-10
FE-22A
FE-6
2520-305A
FU-106-1.6
FH-39
428-329F
PL-112-3
PL-118-1
PL-112-2
PM-6-1
428-303D
CA-290-1B
2520-301B
2520-302B
2520-315A
CS-287-3
CS-287-4
CS-236
CS-276
CS-236
CS-938
CS-713
CS-638-3
CS-638-3
2306-307A
6517-309B
CO-7
6430-313A
428-338B
428-328E
2520-329A
PS-41C
2520-306A
V-2520-306A
Model 2520 Pulsed Laser Diode Test System Service Manual
Table 6-5 (continued)
Miscellaneous parts list
Qty
1
1
1
1
2
Description
REAR PANEL
SAFETY COVER, MODIFIED
SWITCH
SWITCH
TRIAX CABLE
Replaceable Parts 6-17
Keithley part no.
2520-303A
2520-330A
SW-513A
SW-513A
CA-289-1A
6-18 Replaceable Parts Model 2520 Pulsed Laser Diode Test System Service Manual
A
Specifications
A-6 Specifications Model 2520 Pulsed Laser Diode Test System Service Manual
2520 Pulsed Laser Diode Test System
LASER DIODE PULSE OR DC CURRENT SOURCE SPECIFICATIONS
SOURCE
RANGE
0-500 mA
0 – 1.0 A DC
0 – 5.0 A Pulse
PROGRAMMING
RESOLUTION
10 μA
DRIVE CURRENT
APPROX.
ELECTRICAL
RESOLUTION
ACURACY
1,6
± (% rdg. + mA) 2,3
8 μA 0.2 + 0.45
0.2 + 4.5
RMS NOISE
(typical)
(1kHz-20MHz)
70 μA
RANGE
0-15 mA
800 0-150 mA
OFF CURRENT 4
PROGRAMMING
RESOLUTION
APPROX.
ELECTRICAL
RESOLUTION
1 μA 7 nA typ.
10 μA 70 nA typ.
ACURACY
1
± (% rdg. + mA)
0.2 + 0.45
0.2 + 4.5
TEMPERATURE COEFFICIENT (0°-18°C & 28°-50°C): r (0.15 x accuracy specification)/°C.
PULSE ON TIME 19 : 500ns to 5ms, 100ns programming resolution.
PULSE OFF TIME 19 : 20μs to 500ms, 10μs programming resolution.
PULSE DUTY CYCLE 19, 20, 21 : 0 to 99.6% for 1.0A;
VOLTAGE COMPLIANCE:
0 to 4% for > 1.0A.
3V to 10V, 10mV programming resolution
5
.
POLARITY: 1 quadrant source, polarity reversal available through internal relay inversion.
OUTPUT OFF: <200m : short across laser diode; measured at Remote Test
Head connector.
SETTING AND
RANGE
500mA
500mA
5.00A
5.00A
LOAD 7
10 : ¼ Watt
10 : ¼ Watt
1.5
: 1 Watt
1.5
: 1 Watt
PULSE
MODE
Fast
Slow
Fast
Slow
PULSE
OVERSHOOT
6 8 9
1.0%
0.1%
1.0%
0.1%
RISE/FALL
TIME 6,8,9,10
TYPICAL MAX.
55 ns
1 μs
100 ns
1 μs
80 ns
1.3 μs
130 ns
1.3 μs
LASER DIODE VOLTAGE MEASURE SPECIFICATIONS
RANGE
MINIMUM
RESOLUTION
ACURACY
± (% rdg. + volts) 1,12 (typical) 13
5.00 V
10.00 V
TEMPERATURE COEFFICIENT (0°-18°C & 28°-50°C):
MAX. LEAD RESOLUTION:
INPUT IMPEDANCE:
ACCURACY:
CURRENT:
RANGE
10.00 mA
20.00 mA
50.00 mA
100.00 mA
INPUT PROTECTION: The input is protected against shorting to the associated channel’s internal bias supply. The input is protected for shorts to external supplies up to 20V for up to 1 second with no damage,
SYSTEM SPEEDS
Reading Rates (ms)
15,16
Number of
2M
Source Points
17
:
±(1% + 50mV).
RMS NOISE (1kHz to 5MHz):
MINIMUM
0.7 μA
0.33 mV
0.66 mV
100
RESOLUTION
4
: for rated accuracy.
differential, 1M :
0.3% + 6.5 mV
0.3% + 8 mV
± (% rdg. + current)
To Memory r r
60 μV
120 μV
(0.15 x accuracy specification)/°C.
from each input to common. Input bias current ±7.5μA max.
PHOTODIODE VOLTAGE BIAS SOURCE SPECIFICATIONS
(each channel)
RANGE: 0 to ±20VDC.
PROGRAMMING RESOLUTION: 10mV.
160mA max. with V-Bias shorted to I-Measure.
1mV typical.
PHOTODIODE CURRENT MEASURE SPECIFICATIONS
(each channel)
1.4 μA
3.4 μA
6.8 μA
DC INPUT
IMPEDANCE
< 10
< 6
< 3
:
:
:
< 2.5 :
TEMPERATURE COEFFICIENT (0°-18°C & 28°-50°C): although calibration may be affected.
ACURACY
0.3% + 20 μA
0.3% + 65 μA
0.3% + 90 μA
0.3% + 175 μA
1,2
RMS NOISE (typical)
90 nA
180 nA
420 nA
840 nA
(0.15 x accuracy specification)/°C.
To GPIB
3
GENERAL SPECIFICATIONS
DCFLOATING VOLTAGE: User may float common ground up to
±10VDC from chassis ground.
COMMON MODE ISOLATION: >10 9 : .
OVERRANGE: 105% of range on all measurements and voltage compliance.
SOURCE OUTPUT MODES:
Fixed DC Level
Fixed Pulse Level
DC Sweep (linear, log and list)
Pulse Sweep (linear, log and list)
Continuous Pulse (continuous – low jitter)
PROGRAMMABILITY: -IEEE-488 (SCPI-1995.0), RS-232, 5 userdefinable power-up states plus factory default and *RST.
DIGITAL INTERFACE:
Safety Interlock : External mechanical contact connector and removable key switch.
Aux. Supply: +5V @ 300mA supply.
Digital I/O: 2 trigger input, 4 TTL/Relay Drive outputs (33V @
500mA max., diode clamped).
Tlink: 6 programmable trigger input/outputs.
Pulse Trigger Out BNC: +5V, 50 : output impedance, output trigger corresponding to current source pulse; pulse to trigger delay <100ns.
See Figure 3.
MAINS INPUT: 100V to 240V rms, 50-60Hz, 140VA.
WARRANTY: 1 year.
EMC: Conforms to European Union Directive 89/336/EEC (EN61326-1).
SAFETY: Conforms to European Union Directive 73/23/EEC (EN61010-
1) CAT 1.
VIBRATION: MIL-PRF-28800F Class 3, Random.
WARM-UP: 1 hour to rated accuracy.
DIMENSIONS, WEIGHT:
Main Chassis, bench configuration (with handle & feet): 105mm high × 238mm wide × 416mm deep (4 1/8 in. × 9 3/8 in. × 16 3/8 in.). 2.67kg (5.90 lbs).
Remote Test Head: 95mm high × 178mm deep (with interlock key installed) × 216mm wide (3 1/2 in. × 7 in. × 8 1/2 in.). 1.23kg (2.70 lbs).
ENVIRONMENT:
Operating: 0°-50°C, 70% R.H. up to 35°C. Derate 3% R.H./°C, 35°-
50°C.
Storage: -25° to 65°C.
10
1 5.3 6.8
[18] 9.5 18
100 [18] 48 120
1000 [18] 431 1170
HW
Rev. D
2/26/03
Model 2520 Pulsed Laser Diode Test System Service Manual Specifications A-7
2520 Pulsed Laser Diode Test System
1
Notes
1 year, 23°C ±5°C.
2
If Duty Cycle ·1 exceeds 0.2, accuracy specifications must be derated with an additional error term as follows:
500mA Range: ±0.1% rdg. · D ·1
5A Range: where:
±0.3% rdg. · D ·1
I = current setting
D = duty cycle
This derating must also be applied for a period equal to the time that D ·I was 0.2.
4
3
Not including overshoot and setting time.
5
Output: 500mA DC on 500mA range and 1A DC on 5A range.
6
Refer to 2520 Service Manual for test setup of current accuracy.
7 Figures 1 and 2 are typical pulse outputs into resistive loads.
8 Typical
9 Per ANSI/IEEE Std 181-1977.
10 Per ANSI/IEEE Std 181-1977 10% to 90%.
11 DC accuracy ±700mV @ output terminal. 0.2
: typical output impedance.
12 At DC, 10μs measurement pulse width, Filter off.
13 Standard deviation of 10,000 readings with 10μs pulse width, filter off, with I source set to 0 amps DC.
14 The A/D converter has 14 bit resolution. The useful resolution is improved by reading averaging.
The useful resolution is:
Useful Resolution
Range
2 14 Pulse Width (ns)
100ns
1
400ns
Averaging Filter Setting
15 Excluding total programmed (Pulse ON time + Pulse OFF time).
16 Front panel off, calc off, filter off, duty cycle < 10%, binary communications.
17 Returning 1 voltage and 2 current measurements for each source point.
18 mode.
19
Valid for both continuous pulse and sweep modes.
20 Shown is the Power Distribution % based on current settings.
21
Timing Cycle ( pw
/
(pw + pd)
): 4% max.
Pulse Waveform Flatness - 500mA Into 20 Ohms
0.6
0.5
0.4
Current
(A)
0.3
0.2
0.1
0
0
Full Pulse
5
Expanded Pulse Top
10
Time ( s)
15 20
0.515
0.51
0.505
0.5
Current
(A)
0.495
0.49
25
0.485
Figure 1
Pulse Waveform Flatness - 5A into 2 ohms
Current
(A)
4
3
2
6
5
1
0
0
Full Pulse
5
Expanded Pulse Top
10 15
Time ( s)
20
4.96
25
4.94
5.06
5.04
5.02
5
Current
(A)
4.98
Figure 2
6
5
4
Volts
3
2
1
0
-1
-2
-1.00E-06
Pulse Output/Trigger Output Relationship
-5.00E-07
Trigger
Pulse
0.00E+00
Time
5.00E-07 1.00E-06 1.50E-06
Specifications are subject to change without notice.
Figure 3
HW
Rev. D
2/26/03
A-8 Specifications Model 2520 Pulsed Laser Diode Test System Service Manual
Accuracy calculations
The information below discusses how to calculate accuracy for both measurement and source specifications.
Measurement accuracy
Measurement accuracy specifications are stated as follows:
Accuracy = ±(% of reading + offset)
As an example of how to calculate the actual limits, assume an input current of 10mA on the 20mA range. You can compute the limits from one-year current measurement accuracy specifications as follows:
Accuracy = ±(% of reading + offset)
±[(0.3% × 10mA) + 65 μ A]
±(30 μ A + 65 μ A)
±95 μ A
Thus, the reading limits are: 10mA± 95 μ A, or from 9.905mA to 10.095mA.
Source accuracy
Source accuracy specifications are stated as follows:
Accuracy = ±(% of setting + offset)
For example, assume a DC source current of 200mA on the 500mA range. Limits are calculated from one-year current source accuracy specifications as follows:
Accuracy = ±(% of setting + offset)
±[(0.2% × 200mA) + 0.45mA]
±(0.4mA+ 0.45mA)
±0.85mA
Thus, the actual source current range is: 200mA± 0.85mA, or from 199.15mA to
200.85mA.
B
Calibration Reference
B-2 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual
Introduction
This appendix contains detailed information on the various Model 2520 remote calibration commands, calibration error messages, and methods to detect the end of each calibration step.
of this manual covers detailed calibration procedures.
Command summary
summarizes Model 2520 calibration commands. These commands are covered in detail in the following paragraphs.
Table B-1
Calibration commands
Command
:CALibration
:PROTected
:CODE '<password>'
:CODE?
:SENSe[1] <NRf>
:DATA?
:SENSe2 <NRf>
:DATA?
:SENSe3 <NRf>
:DATA?
:SOURce[1] <NRf>
:DATA?
:PROTection
:DATA?
:LOW
:DATA?
:SOURce2 <NRf>
:DATA?
:SOURce3 <NRf>
:DATA?
:DATE <yyyy>,<mm>,<dd>
:DATE?
:NDUE <yyyy>,<mm>,<dd>
:NDUE?
:SAVE
:LOCK
:LOCK?
:COUNt?
Description
Calibration subsystem.
Calibration commands protected by password.
Unlock calibration. (Default password: KI002520.)
Query calibration code/password.
Calibrate active voltage measurement range.
Query voltage measurement calibration constants.
Calibrate active detector 1 current measurement range.
Query detector 1 current measurement calibration constants.
Calibrate active detector 2 current measurement range.
Query detector 2 current measurement calibration constants.
Calibrate active current source range.
Query current source calibration constants.
Calibrate voltage compliance DAC.
Query voltage compliance DAC calibration constants.
Calibrate low current output level DAC.
Query low current output level DAC calibration constants.
Calibrate detector 1 voltage bias source.
Query detector 1 voltage bias source calibration constants.
Calibrate detector 2 voltage bias source.
Query detector 2 voltage bias source calibration constants.
Program calibration year, month, day.
Query calibration date.
Program calibration due year, month, day.
Query calibration due date.
Save calibration data in EEPROM.
Lock out calibration.
Query if calibration is locked. (1 = locked; 0 = unlocked).
Query number of times Model 2520 has been calibrated.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-3
Miscellaneous commands
Miscellaneous commands are those commands that perform such functions as unlocking calibration, saving calibration constants, locking out calibration, and programming date parameters.
:CODE
(:CALibration:PROTected:CODE)
Purpose To unlock calibration enabling you to perform the calibration procedures.
Format
Parameter
Description
:cal:prot:code '<password>'
Up to an 8-character string including letters and numbers.
Note
The :CODE command sends the password/code and enables calibration when performing these procedures via remote. The correct password must be sent to the unit before sending any other calibration command.
The default remote password is KI002520.
• The :CODE command should be sent only once before performing calibration. Do not send :CODE before each calibration step.
• To change the code, first send the present code, then send the new code.
• The password parameter must be enclosed in single quotes.
• If you change the first two characters of the password to something other than "KI", you will not be able to unlock calibration from the front panel.
Example
:CAL:PROT:CODE 'KI002520'
Send default code of KI002520.
:COUNT?
(:CALibration:PROTected:COUNT?)
To request the number of times the Model 2520 has been calibrated.
Purpose
Format
Response
Description
:cal:prot:count?
Number of times calibrated.
The :COUNT? query may be used to determine the total number of times the Model 2520 has been calibrated.
Example
:CAL:PROT:COUNT?
Request calibration count.
B-4 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual
:LOCK
(:CALibration:PROTected:LOCK)
To lock out calibration.
Purpose
Format
Query
Response
:cal:prot:lock
:cal:prot:lock?
0
1
Calibration unlocked
Calibration locked
Description
Note
Example
The :LOCK command allows you to lock out calibration after completing the procedure. Thus, :LOCK performs the opposite of sending the password with the :CODE command. The :LOCK? query returns calibration lock status.
To unlock calibration, send the :CODE command with the appropriate password.
:CAL:PROT:LOCK
Lock out calibration.
:SAVE
(:CALibration:PROTected:SAVE)
To save calibration constants in EEROM after the calibration procedure.
Purpose
Format
Description
:cal:prot:save
The :SAVE command stores internally calculated calibration constants derived during comprehensive in EEROM. EEROM is non-volatile memory, and calibration constants will be retained indefinitely once saved. Generally, :SAVE is sent after all other calibration steps (except for :LOCK).
Note Calibration will be only temporary unless the :SAVE command is sent to permanently store calibration constants. Calibration data will not be saved if calibration was not unlocked by sending the :CODE command or if invalid calibration data exists.
Example
:CAL:PROT:SAVE
Save calibration constants.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-5
:DATE
(:CALibration:PROTected:DATE)
To program the calibration date.
Purpose
Format
Parameters
:cal:prot:date <yyyy>, <mm>, <dd>
<yyyy> = 2000 to 2099
<mm> = 1 to 12
<dd> = 1 to 31
Query
Response
Description
:cal:prot:date?
<year>, <month>, <day>
The :DATE command allows you to store the calibration date in instrument EEROM for future reference. You can read back the date from the instrument by using the :DATE? query, or by using the front panel CAL menu.
Note
Example
The year, month, and day parameters must be delimited by commas.
:CAL:PROT:DATE 2001,8,20
Send cal date (8/20/2001).
:NDUE
(:CALibration:PROTected:NDUE)
To send the next calibration due date to the instrument.
Purpose
Format
Parameters
:cal:prot:ndue <yyyy>, <mm>, <dd>
<yyyy> = 2000 to 2099
<mm> = 1 to 12
<dd> = 1 to 31
Query
Response
Description
:cal:prot:ndue?
<year>, <month>, <day>
The :NDUE command allows you to store the date, when calibration is next due, in instrument memory. You can read back the next due date by using the :NDUE? query, or by using the front panel CAL menu.
Note
Example
The next due date parameters must be delimited by commas.
:CAL:PROT:NDUE 2002,8,20
Send due date (8/20/2002).
B-6 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual
Measurement commands
:SENSe
(:CALibration:PROTected:SENSe[1])
(:CALibration:PROTected:SENSe2)
(:CALibration:PROTected:SENSe3)
Purpose
Format
To calibrate the active voltage or current measurement range.
:cal:prot:sens1 <Cal_voltage>
:cal:prot:sens2 <Cal_current>
:cal:prot:sens3 <Cal_current>
Parameters <Cal_current> = Within ±10% of positive full-range value
<Cal_voltage> = 0 ±0.1% of full-range value
Within ±10% of negative full-range value
Description
Example
The :CAL:PROT:SENS1 command calibrates the active voltage measurement range, while the CAL:PROT:SENS2 and :CAL:PROT:SENS3 commands calibrate the active detector 1 or detector 2 current measurement range respectively. During the calibration process, each command is sent three times for each range, once each with parameters of positive full range, 0, and negative full range. The appropriate calibration voltage or current must be applied to the appropriate input terminals.
:CAL:PROT:SENS2 20e-3
Calibrate detector 1 20mA range.
:DATA
(:CALibration:PROTected:SENSe[1]:DATA?)
(:CALibration:PROTected:SENSe2:DATA?)
(:CALibration:PROTected:SENSe3:DATA?)
Purpose
Query
To query measurement calibration constants.
:cal:prot:sens1:data?
:cal:prot:sens2:data?
:cal:prot:sens3:data?
Description The :CAL:PROT:SENS1:DATA? query requests voltage calibration constants, while the :CAL:PROT:SENS2:DATA? and
:CAL:PROT:SENS3:DATA? queries request calibration current constants for detector 1 and detector 2 respectively. Returned values are in
ASCII format separated by commas.
Example
:CAL:PROT:SENS1:DATA?
Query voltage constants.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-7
Current source commands
:SOURce[1]
(:CALibration:PROTected:SOURce[1])
To calibrate the current source.
Purpose
Format
Parameters
:cal:prot:sour1 <Resistance>
<Resistance> = 10 to 15 Ω (500mA range)
1.2 to 1.6
Ω (5A range)
Description The :CAL:PROT:SOUR1 command calibrates the current source. During the calibration process, this command is sent with the appropriate resistance connected to the testhead (see Section 2).
Example
:CAL:PROT:SOUR1 10
Calibrate 500mA range.
:DATA?
(:CALibration:PROTected:SOURce[1]:DATA?)
Purpose
Query
To query current source calibration constants.
:cal:prot:sour1:data?
Description The :CAL:PROT:SOUR1:DATA? query requests current source calibration constants. Returned constants are in ASCII format separated by commas.
Example
:CAL:PROT:SOUR1:DATA?
Query current source constants.
:PROTection
(:CALibration:PROTected:SOURce[1]:PROTection)
(:CALibration:PROTected:SOURce[1]:PROTection:DATA?)
Purpose
Format
Query
Description
To calibrate the voltage compliance DAC.
:cal:prot:sour1:prot
:cal:prot:sour1:prot:data?
The :CAL:PROT:SOUR1:PROT command calibrates the current source voltage compliance DAC. The :CAL:PROT:SOUR1:PROT:DATA? query requests voltage compliance DAC calibration constants. Returned constants are in ASCII format separated by commas.
Example
:CAL:PROT:SOUR1:PROT
Calibrate voltage compliance DAC.
B-8 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual
:LOW
(:CALibration:PROTected:SOURce[1]:LOW)
(:CALibration:PROTected:SOURce[1]:LOW:DATA?)
Purpose
Format
Query
Description
To calibrate the low output level DAC.
:cal:prot:sour1:low
:cal:prot:sour1:low:data?
The :CAL:PROT:SOUR1:LOW command calibrates the current source low output level DAC. The :CAL:PROT:SOUR1:LOW:DATA? query requests low output level DAC calibration constants. Returned constants are in ASCII format separated by commas.
Example
:CAL:PROT:SOUR1:LOW
Calibrate low output level DAC.
Voltage bias source commands
:SOURce
(:CALibration:PROTected:SOURce2)
(:CALibration:PROTected:SOURce3)
Purpose
Format
Parameters
To calibrate the detector 1 or detector 2 voltage bias source.
:cal:prot:sour2 <DMM_reading>
:cal:prot:sour3 <DMM_reading>
<DMM_reading> = +18 to +22V
-0.5 to +0.5
-18 to -22V
Description
Example
The :CAL:PROT:SOUR2 and :CAL:PROT:SOUR3 commands calibrate the detector 1 or detector 2 voltage bias source respectively. During the calibration process, this command is sent three times, once each with parameters of approximately +20V, 0V, and -20V. The voltage parameters are determined from a DMM reading.
:CAL:PROT:SOUR2 20
Calibrate detector 1 bias source.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-9
:DATA?
(:CALibration:PROTected:SOURce2:DATA?)
(:CALibration:PROTected:SOURce3:DATA?)
Purpose
Query
To query detector 1 or detector 2 voltage bias calibration constants.
:cal:prot:sour2:data?
:cal:prot:sour3:data?
Description
Example
The :CAL:PROT:SOUR2:DATA? and :CAL:PROT:SOUR3:DATA? queries request detector 1 and detector 2 calibration constants. Returned constants are in ASCII format separated by commas
:CAL:PROT:SOUR2:DATA?
Query detector 2 constants.
Detecting calibration errors
If an error occurs during any calibration step, the Model 2520 will generate an appropriate error message. Several methods to detect calibration errors are discussed below.
Reading the error queue
As with other Model 2520 errors, any calibration errors will be reported in the error queue.
(You can read the error queue by using the :SYST:ERR? query.)
Error summary
summarizes calibration errors.
Table B-2
Calibration errors
Error number
+500
+501
+502
+509
+510
+520
+521
+522
+523
+524
+525
Error message
"Date of calibration not set"
"Next date of calibration not set"
"Calibration data invalid"
"Not permitted with cal locked"
"Not permitted with cal un-locked"
"Source + gain data invalid"
"Source + offset data invalid"
"Source - gain data invalid"
"Source - offset data invalid"
"Source DAC Overflow"
"Source DAC Underflow"
B-10 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual
Status byte EAV (Error Available) bit
Whenever an error is available in the error queue, the EAV (Error Available) bit (bit 2) of the status byte will be set. Use the *STB? query to obtain the status byte, then test bit 2 to see if it is set. If the EAV bit is set, an error has occurred, and you can use the appropriate error query to read the error and at the same time clear the EAV bit in the status byte.
Generating an SRQ on error
To program the instrument to generate an IEEE-488 bus SRQ (Service Request) when an error occurs, send the following command: *SRE 4. This command will enable SRQ when the EAV bit is set. You can then read the status byte and error queue as outlined above to check for errors and to determine the exact nature of the error.
Detecting calibration step completion
When sending remote calibration commands, you must wait until the instrument completes the current operation before sending another command. You can use either *OPC? or *OPC to help determine when each calibration step is completed.
Using the *OPC? query
With the *OPC? (operation complete) query, the instrument will place an ASCII 1 in the output queue when it has completed each step. To determine when the OPC response is ready, do the following:
1. Repeatedly test the MAV (Message Available) bit (bit 4) in the status byte and wait until it is set. (You can request the status byte by using the *STB? query.)
2. When MAV is set, a message is available in the output queue, and you can read the output queue and test for an ASCII 1.
3. After reading the output queue, repeatedly test MAV again until it clears. At this point, the calibration step is completed.
Model 2520 Pulsed Laser Diode Test System Service Manual Calibration Reference B-11
Using the *OPC command
The *OPC (operation complete) command can also be used to detect the completion of each calibration step. In order to use *OPC to detect the end of each calibration step, do the following:
1. Enable operation complete by sending *ESE 1. This command sets the OPC (operation complete bit) in the standard event enable register, allowing operation complete status from the standard event status register to set the ESB (event summary bit) in the status byte when operation complete is detected.
2. Send the *OPC command immediately following each calibration command. For example:
:CAL:PROT:SOUR2 20;*OPC
Note that you must include the semicolon (;) to separate the two commands, and that the *OPC command must appear on the same line as the calibration command.
3. After sending a calibration command, repeatedly test the ESB (Event Summary) bit (bit 5) in the status byte until it is set. (Use *STB? to request the status byte.)
4. Once operation complete has been detected, clear OPC status using one of two methods: (1) use the *ESR? query, then read the response to clear the standard event status register, or (2) send the *CLS command to clear the status registers.
Note that sending *CLS will also clear the error queue and operation complete status.
Generating an SRQ on calibration complete
An IEEE-488 bus SRQ (service request) can be used to detect operation complete instead of repeatedly polling the Model 2520. To use this method, send both *ESE 1 and *SRE 32 to the instrument, then include the *OPC command at the end of each calibration command line, as covered above. Clear the SRQ by querying the ESR (using the *ESR? query) to clear OPC status, then request the status byte with the *STB? query.
Refer to your controller's documentation for information on detecting and servicing SRQs.
B-12 Calibration Reference Model 2520 Pulsed Laser Diode Test System Service Manual
Index
Numerics
Current source commands
SOURce
A
Aborting calibration steps
Assembly drawings
C
Calibration
Calibration commands
Calibration considerations 2-4
Recommended calibration equipment
Resistor characterization
Front panel error reporting 2-9
Remote error reporting
Calibration Reference
Changing the password
2-8 by remote 2-8 from the front panel 2-8
Command summary
Component layouts
Current measurement accuracy 1-13
Current source accuracy
Current source commands
DATA?
PROTection
D
Detecting calibration errors
Error summary
Generating an SRQ on error B-10
Reading the error queue
Status byte EAV (Error Available) bit
Detecting calibration step completion B-10
Generating an SRQ on calibration complete
Using the *OPC command
E
Environmental conditions
Temperature and relative humidity 2-4
F
I
Front panel calibration
Front panel tests
CHAR SET test
H
Handling PC boards
L
M
Measurement commands
DATA
Miscellaneous commands
NDUE
SAVE
N
O
P
R
Recommended test equipment 1-5
Resistor characterization
Remote calibration
command summary
procedure
Removing power components
Power module removal
Power supply module removal
Resetting the calibration password
Restoring factory defaults
Routine Maintenance
S
Test head board
Performing the verification test procedures
Power line fuse
Power-on self-test
Analog circuits
A/D converters
Measurement circuits
Source circuits
Digital circuitry
Digital signal processor
Display board circuits
Microcontroller
Overall block diagram
Power supply
Safety considerations
Specifications
T
Testhead re-assembly
Troubleshooting
Display board checks
Power supply checks
U
by remote
from the front panel
V
Verification limits
Example limits calculation 1-6
Verification test requirements
Environmental conditions
Viewing calibration dates and calibration count
Voltage bias source accuracy
Voltage bias source commands
Voltage measurement accuracy
Service Form
Name and Telephone No. _________________________________________________
Company ______________________________________________________________
List all control settings, describe problem and check boxes that apply to problem. _________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
❑ Intermittent ❑ Analog output follows display ❑ Particular range or function bad; specify
_______________________________
❑ IEEE failure ❑ Obvious problem on power-up
❑ Front panel operational ❑ All ranges or functions are bad
❑ Batteries and fuses are OK
❑ Checked all cables
Display or output (check one)
❑ Drifts
❑ Overload
❑ Unable to zero
❑ Will not read applied input
❑ Calibration only ❑ Certificate of calibration required
(attach any additional sheets as necessary)
❑
❑
Unstable
Data required
Show a block diagram of your measurement including all instruments connected (whether power is turned on or not). Also, describe signal source.
Where is the measurement being performed? (factory, controlled laboratory, out-of-doors, etc.) ______________
__________________________________________________________________________________________
What power line voltage is used?___________________ Ambient temperature? ________________________ °F
Relative humidity? ___________________________________________Other? ___________________________
Any additional information. (If special modifications have been made by the user, please describe.)
__________________________________________________________________________________________
__________________________________________________________________________________________
Be sure to include your name and phone number on this service form.
Specifications are subject to change without notice.
All Keithley trademarks and trade names are the property of Keithley Instruments, Inc.
All other trademarks and trade names are the property of their respective companies.
Specifications are subject to change without notice.
All Keithley trademarks and trade names are the property of Keithley Instruments, Inc.
All other trademarks and trade names are the property of their respective companies.
A G R E A T E R M E A S U R E O F C O N F I D E N C E
Keithley Instruments, Inc.
Corporate Headquarters • 28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168 • 1-888-KEITHLEY (534-8453) • www.keithley.com
12/04
A G R E A T E R M E A S U R E O F C O N F I D E N C E
Keithley Instruments, Inc.
Corporate Headquarters • 28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168 • 1-888-KEITHLEY (534-8453) • www.keithley.com
12/04
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