Laguna Tools MSANOES6X89-2-0320, PRO SERIES Manual 31 Pages
Laguna Tools PRO Series: The power and precision you need for your woodworking projects. This oscillating edge sander features a 2hp motor, a 6" x 89" sanding belt, and a 1/2" oscillation for superior stock removal and a smooth finish. The E-Z Knob allows for quick and easy oscillation adjustment, while the cast iron main and end tables provide a durable and stable work surface. With a 4” dust port, the PRO Series efficiently collects dust for a cleaner work environment. Tackle your projects with confidence using the included miter gauge for precise angle cuts.
Laguna Tools MSANOES6X89-2-0320, PRO SERIES Manual
Laguna Tools PRO Series: The power and precision you need for your woodworking projects. This oscillating edge sander features a 2hp motor, a 6" x 89" sanding belt, and a 1/2" oscillation for superior stock removal and a smooth finish. The E-Z Knob allows for quick and easy oscillation adjustment, while the cast iron main and end tables provide a durable and stable work surface. With a 4” dust port, the PRO Series efficiently collects dust for a cleaner work environment. Tackle your projects with confidence using the included miter gauge for precise angle cuts.
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PRO SERIES OSCILLATING
EDGE SANDER MANUAL
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.
Safety Rules
Warranty
Noise emission
Specification sheet
Receiving your oscillating edge sander
Introduction to your oscillating edge sander
Parts of the oscillating edge sander
What you will receive with the oscillating edge sander
Where to locate your oscillating edge sander
Tools that you will need to assemble the sander
Unpacking your oscillating edge sander
Assembly and setup
Using the machine
Maintenance and troubleshooting
Exploded view drawings
Page number
4
5
6
6
6
7
7
10
12
13
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14
23
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26
3
Safety Rules
As with all machinery there are certain hazards involved with the operation and use of your new machine. Using it with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relating to the installation and operation, do not use the equipment until you have contacted your supplying distributor.
Read the following carefully and fully before operating the machine.
1. Keep the working area clean and ensure adequate lighting is available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
3. Do ear face, eye, respiratory and body protection devices as indicated for the operation or the environment.
4. Ensure that the power is disconnected from the machine before tools are serviced or any attachment is to be fitted or removed.
5. Never leave the machine with the power on.
6. Do not use dull, gummy or cracked cutting tools.
7. Ensure that the keys and adjusting wrenches have been removed and all the nuts and bolts are secured.
4
Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty effective from the date of shipping. Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’ defective workmanship, parts and materials. We will repair or replace, without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require that the defective item/part be returned to Laguna Tools with the complaint. Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received. If a part or blade is being returned it must have adequate packaging to ensure no damage is received during shipping. In the event the item/part is determined to be damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost to replace the item/part, plus all related shipping charges. This limited warranty does not apply to natural disasters, acts of terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate dust collection, misuse/abuse or damage caused where repair or alterations have been made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. machine. Warranty maybe voided upon the addition of such described tools and/or modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty and all technical support must be managed through the software provider. Software is non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by this warranty. It is the responsibility of the user to understand basic machinery operation, settings and procedures and to properly maintain the equipment in accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common carrier, FEDEX ground service or a similar method. Technical support to install replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or other circumstances not in our control. All claims for loss or damaged goods must be notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094 .
Noise emission
Notes concerning noise emission:
Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed; the characteristics of the working environment, such as other sources of dust and noise, etc. For example, adjacent machines may impact the level of ambient noise. It is also possible that exposure level limits will vary from country to country.
Specification sheet
Motor
Belt Size
Oscillation
Oscillation Adjustment
Belt speed
Drum Diameter
Main Table
Main Table Height
End Table
End Table Height
Dust port
MSANOES6X89-2-0320
2hp [220v 1 ph]
6" x 89"
1/2”
E-Z Knob
SFPM: 3900
4-1/4"
30” x 10”
Min/Max 37”- 42"
Cast Iron 12” X 12”
Min/Max 37”- 40"
4”
Cabinet with Drawer
Miter Guage
Footprint
Yes
Yes
48" x 20"
Net Weight
Ship Weight
258 lbs
306 lbs
Receiving your oscillating edge sander
Note: It is probable that your machine will be delivered by a third party. Before you unpack your new machine you will first need to inspect the packing, invoice and shipping documents supplied by the driver.Ensure that there is no visible damage to the packing or the machine. You must do this prior to the driver leaving. All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then contact the seller [Laguna Tools, Inc.] as soon as is practical. If damage is found after delivery, contact the seller as soon as is practical.
Note: It is probable that you will find sawdust within your machine. This is because the machine has been tested prior to shipment from the factory and or
Laguna Tools, Inc.
6
Laguna Tools endeavors to test machines prior to shipping to customers as movement can take place during transportation. It must be noted that additional machine movement can take place between Laguna Tools and delivery to the end user and some adjustments may have to be undertaken by the customer.
These adjustments are covered in the appropriate sections of this manual.
Introduction to your oscillating edge sander
This machine is designed to give you years of safe service. Read this owner ’s manual in its entirety before assembly or use.
Identification
There is a plate on the front of the machine listing all the manufacturing data, including the model, etc.
Parts of the oscillating edge sander
The oscillating edge sander consists of a number of major parts which are
Identification plate discussed in this manual. Take the time to read this section and become familiar with the machine.
7
Miter gauge Fence Belt release handle Sanding belt Dust chute Motor
Angle clamp handle
Vertical adjustment handle Base / cabinet On / off switch End table
Power cable
Note: The base of the machine can be assembled with the doors either at the back or front of the machine, to suit your installation. The machine above is shown with the cabinet doors at the front of the machine.
Base/cabinet
The cabinet comes unassembled and can be used for storage.
Main table
The main table is made from cast iron and has a miter T slot running along the length. The slot is used to clamp the fence and also the miter gauge.
Side table
The side table is made from cast iron and is vertically adjustable.
Belt release handle
The belt release handle removes the tension from the sanding belt to allow removal.
8
Dust chute
The dust chute takes a 4 inch dust hose.
Sanding belt
The sanding belt is
89 in X 6 in [2260mm X 152mm]
.
Fence
The fence is secured to the main table with two T bolts. The fence has two slots that allow it to be adjusted to suit the width of the job.
Vertical adjustment
The table can be adjusted vertically by turning the vertical adjustment handle.
Angle adjustment
The angle between the table and the sanding belt can be adjusted. To adjust, loosen the clamping handle and then move the head to the required angle and reclamp.
Motor
The motor provides drive to the sanding belt.
Power cabl.
The machine is provided with a cable and plug.
On / off switch
The red emergency switch latches shut once pressed and has to be released before the sander can be restarted.
Miter gauge
The miter gauge is provided with adjustable stops for, - 45, 0, and +45 degrees.
9
What you will receive with the oscillating edge sander
Cabinet box
Sander box
Belt release handle Tracking adjuster Vertical adjuster handle Cabinet feet
10
Knobs and screws Stop Miter gauge End table support rod
Dust chute panel
End table support
End table
Cabinet base Cabinet front
Cabinet back Cabinet side
11
Cabinet side Door with fixings and handle
Fence
Sanding belt
Where to locate your oscillating edge sander
Before you remove your machine from the packaging, select the area where you will use your machine. There are no hard and fast rules for its location, but below are a few guidelines:
1.
There should be an area at the front of the machine suitable for comfortable working.
2 . There should be sufficient area at the back of the machine to allow access for adjustments and maintenance to be conducted.
3 . Adequate lighting: The better the lighting the more accurately and safely you will be able to work.
4 . Solid floor: You should select a solid flat floor, preferably concrete or something similar.
5 . Locate it close to a power source and dust collection point.
6 . Allow an area for the storage of blanks, finished products and tools.
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Tools that you will need to assemble the sander
Wrench 12 mm
Allen wrench supplied with sander
Unpacking your oscillating edge sander
Sander box
Cabinet box
13
Sanding head
Cabinet sides
To unpack your oscillating edge sander, you will need a knife and tin snips. 1 .
Using the tin snips, cut the banding that is securing the packing box to the pallet
[if fitted]. WARNING: EXTREME CAUTION MUST BE USED, AS THE
BANDING WILL SPRING AND COULD CAUSE INJURY.
2 . Dismantle the box and remove the parts that come packed with the machine.
3. Un-bag all the parts and clean off the protective grease where applicable. Lay out the parts in the groups that they were packed in.
Note: The sanding head is heavy, and you must use caution when removing the sanding head from the box base.
Note: The machine is heavy. Ensure that you have sufficient people to assist you.
Note: If you have any doubt about the described procedure, you should seek professional assistance. Do not attempt any procedure that you feel is unsafe or that you do not have the physical capability of achieving.
Assembly and setup
Assembling the sanding head to the cabinet
The sanding head can be fitted to the cabinet with the doors either to the back or front of the machine to suit your installation.
Note: The machine is heavy. Ensure that you have sufficient people to assist you.
Note: If you have any doubt about the described procedure, seek professional assistance. Do not attempt any procedure that you feel is unsafe or that you do not have the physical capability of achieving.
The Cabinet comes disassembled and has to be assembled to the sanding head.
There are two main ways of doing this. Assemble the cabinet and then assemble the sanding head to the cabinet, or build the cabinet on to the sanding head. This will require the sanding head to be on the floor upside down. We have found that this is the easiest method.
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1.
Place the sanding head upside down with the table r esting on 2”x4” timber ensuring that no stress is placed on the belt tensioning handle.
2. Fit the rubber feet to both cabinet sides.
3. Fit the cabinet sides. Do not fully tighten the bolts.
Cabinet side with feet fitted
Cabinet side fitted to sanding head
Cabinet side fixing bolt holes
4. Fit the cabinet back. Do not fully tighten the bolts.
Cabinet back Cabinet base fixing
5.
Fit the cabinet base from the inside so that it rests on the cabinet sides. Do not fully tighten the screws.
6.
Fit the cabinet front ensuring the hinges are on the correct side of the cabinet.
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Cabinet front with door fitted
7. Align all the cabinet panels so that they are level with the sides of the sanding head and fully tighten all the fixing bolts and screws.
Door handle Sander sitting on the cabinet
8. Move the sander so that it is standing on the cabinet.
9. Fit the handle to the door.
10.
Fit the door to the cabinet hinges and insert the pins.
Remove the sanding belt
The sanding belt comes packed inside the sanding head and it is preferable to remove it prior to moving the sanding head into the vertical position as shown.
Sanding belt
Cabinet door hinge pins.
Angle scale
16
Move the sanding head to 90 degrees
Release the clamp handle and lift the sanding head to the vertical [90 degree] position. Reclamp.
Note: The sanding head is heavy. Take care when releasing the clamp handle.
Note: The fence is packed behind the back cover and will have to be removed. See below.
Removing the fence from the shipping position
1.
Release the back panel clamp knobs.
2. Open the dust chute.
3. Slide the back panel along the slots.
This will give sufficient clearance to lift the fence out.
Angle clamping handle
Back panel clamp knobs
Back panel released
Dust chute open
Belt tension lever
Sanding belt
Fence
17
Fitting the sanding belt
1. Fit the handle to the belt tensioning lever. The handle is a push fit.
2.
Move the belt tension lever from tight to loose.
3.
Slide the sanding belt over the two rollers.
4.
Release the belt tension lever to the tight position.
Note: Take care not to crease the
Belt tensioning lever handle sanding belt and ensure that the sanding belt is even on both rollers prior to releasing the belt tension lever.
Note: Do not start the sander until you have read the sanding belt tracking section.
Fitting the stop
The stop has a location dowel that fits into a hole on the top of the sanding head.
It is clamped into position with the clamp knob.
Clamping knob Stop
Stop assembled
Fitting the vertical adjusting handle
1.
Slide the handle onto the shaft and line it up with the cross pin.
2. Fit the washer onto the shaft.
3. Clamp in position with the knob.
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Vertical adjusting handle
Vertical adjusting shaft
Fitting the side table
1. Assemble the end table support to the motor.
2. Fit the end table support shaft ensuring that the flat on the shaft is lined up with the clamp knob. If the shaft is not clamped on the flat it will damage the shaft and it will not slide vertically.
3. Slide the end table onto the support shaft and clamp in position with the bolt.
End table support End table support shaft
Flat
Fitting the fence
1.
Line up the T nuts with the fence slots.
2. Clamp the fence with the clamp knobs.
End table
19
T nuts Fence slots Clamp knobs
Fitting the miter gauge
The miter gauge has a T nut that fits into the table T slot.
The handle clamps the miter gauge at the angle that is selected. The miter gauge has a stop that when flipped into the up position lines up with three adjustable stops.
Miter gauge T nut
Clamp handle
Pointer
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Flip stop Adjustable stop
Tracking adjustment
All sanding belts will need to be tracked. This is achieved by switching on the sander momentarily. If the sanding belt is running either too high or too low the belt is adjusted as follows:
Loosen the clamping knob and adjust the tracking adjustment handle either up or down depending on the direction that the belt needs to be adjusted.
Once the belt is running consistently in the required position lock the clamping knob.
Tracking adjustment handle Clamping knob
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Connecting the dust extraction
The dust collection port is located at the end of the sander. It is not possible to be exact when recommending the size of the dust collector to be connected to the sander, as this will depend on the type of work that you will be using the sander for. Connect to your dust collector with 4 inch dust hose. You will need a dust collection system with a minimum airflow of 65 feet per second and 1000 cubic feet per minute. The sander produces a lot of dust, and the stronger the dust collection the better. Ensure that the
4 inch dust port hoses are securely connected as it is very frustrating to have them fall off during production.
Connecting the electrical supply
The machine is supplied with an electrical cable and plug.
Ensure that the electrical supply corresponds with that of the machine [single phase 220V].
It is recommended that you use a 30-amp main breaker.
Note: A qualified electrician must carry out the installation.
Cleaning the machine
Remove the rust protection grease with WD 40 or a similar solvent.
It is important that you remove all the grease, and re-lubricate with a Teflonbased lubricant. Teflon has fewer tendencies to attract sawdust or cause clogging.
Testing the machine
Note: Remove all tools, etc. from the machine prior to testing it.
1. With the on / off switch in the off position, plug in the electrical supply.
2.
Switch on the machine momentarily. Check that the sanding belt is running true and balanced on the rollers.
3 . If the belt is not running true, adjust the belt tracking.
4.
If the belt is running true and balanced on the rollers, switch on the machine and allow the machine to run for a few minutes.
5.
While the machine is running check for rattles and vibration. If rattles or vibration are detected investigate the cause and tighten the relevant part/s
22
Using the machine
Table height adjustment
The table height can be adjusted vertically by turning the height adjusting handle.
Note.
The machine must not be running while adjusting the machine.
Sanding head angle adjustment
The sanding head angle can be adjusted. To adjust the sanding head angle, loosen the clamp handle then move the sanding head to the required angle and re-clamp.
Note: The machine must be switched off while adjusting the machine.
Adjusting belt tracking
The belt tracking is adjusted as detailed earlier in the manual.
Changing the sanding belt
Disconnect the machine from the electricity supply
1.
To change the sanding belt, remove the stop, dust chute and the back guard.
2 . Release the tension from the sanding belt by moving the tension leaver from tight to loose.
3.
Slide the sanding belt off the rollers vertically.
4.
Slide the new belt onto the rollers. Ensure that the belt direction arrows are correct [they can be found on the back of the belt]. If the belt is fitted with the direction arrows facing in the wrong direction the belt will break.
The correct direction is that the arrows point toward the motor when viewed from the table side of the machine.
5.
Move the tension lever from loose to tight.
6.
Refit the stop, dust chute and the back guard.
7. With the on / off switch in the off position, plug in the electrical supply.
8.
Switch on the machine momentarily. Check that the sanding belt is running true and balanced on the rollers.
9. If the belt is not running true, adjust the belt as detailed earlier.
Maintenance and troubleshooting
General maintenance
Keep your machine clean. At the end of each day, clean the machine. Wood contains moisture, and if sawdust or wood chips are not removed they will cause rust.
In general, we recommend that you only use a Teflon based lubricant. Regular oil attracts dust and dirt. Teflon lubricant tends to dry and has fewer tendencies to accumulate dirt and saw dust.
Periodically check that all nuts and bolts are tight.
Bearings
23
All bearings are sealed for life and do not require any maintenance. If a bearing becomes faulty, replace it.
Rust
The oscillating edge sander is made from steel and cast iron. All non painted surfaces will rust if not protected. It is recommended that they are protected by applying wax or a Teflon based lubricant
Sanding head oscillation syste.
The vertical oscillation of the sanding head is generated by the fixed cam and cannot be adjusted.
Troubleshooting
Oscillating edge sander will not start
1.
Check the supply voltage is correct.
2.
Check that the electrical power cord is plugged into the power outlet.
3.
Check that the electrical supply is on [reset the breaker].
4.
With the power disconnected from the machine, check the wiring to the plug is correct. Check that the rubber insulation is stripped enough and is not causing a bad connection. Check that all the screws are tight.
The oscillating edge sander will not stop
This is a very rare occurrence as the machine is designed to fail-safe. If it should occur and you cannot fix the fault, seek professional assistance. The machine must be disconnected from the power and never run until the fault has been rectified.
1.
Switch faulty. Replace the switch.
Motor tries to start but will not turn
1.
With the power disconnected from the machine, try to turn the sanding belt by hand. If the sanding belt will not turn, check the reason for the jamming.
2 . Capacitor faulty. Replace the capacitor.
3.
Motor faulty. Replace the motor.
Motor overheats
The motor is designed to run hot, but should it overheat it has an internal thermal overload protector that will shut it down until the motor has cooled, and then it will reset automatically. If the motor overheats, wait until it has cooled and then restart. If the motor shuts down consistently check for the reason. Typical reasons are: dull sanding belt; motor cooling fan clogged or faulty; motor cooling fins clogged; over feeding the job or excessive ambient temperature.
Squeaking noise
1.
Check that the motor cooling fan is not in contact with the fan cover.
2.
Check the bearings.
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Sanding belt slows down during a cut
1.
Dull sanding belt. Replace the sanding belt.
2.
Feeding the wood too fast. Slow down the feed rate.
3 . Low voltage. Check the incoming voltage to the machine.
4. Motor run capacitor faulty. Replace the run capacitor.
Machine vibrates
1.
Machine not level on the floor. Re-level the machine ensuring that it has no movement.
2. Broken, damaged, or defective sanding belt. Replace the sanding belt.
3.
Loose fixing bolts. Check all the fixing bolts and tighten if found to be loose.
Burn marks on the job
1.
Sanding belt is too fine for the job. Replace the sanding belt with courser grit sanding belt.
2.
Sanding belt clogged. Clean belt with belt cleaning stick, or replace the sanding belt.
3.
Job held on the sanding belt too long.
Glazed sanding belt
1.
Stock is wet. Dry the stock, or replace stock with dry stock.
2.
High resin content of stock. Replace stock with low resin stock.
Deep sanding marks or grooves in job
1. Sanding belt too coarse. Replace sanding belt with finer grit.
2.
Clogged sanding belt. Clean or replace sanding belt.
Sanding belt comes off the machine
1. Tracking out of adjustment. Re track the sanding belt.
Grit comes off the sanding belt easily
1. Poor quality sanding belt. Replace sanding belt with good quality sanding belt.
2. Sanding belt stored in an incorrect environment [damp]. Discard belt.
3.
Sanding belt creased or folded. Discard sanding belt.
Sanding belt breaks
1.
Belt fitted to the sander with the arrows facing in the wrong direction.
2. Poor quality sanding belt.
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2072 Alton Parkway. Irvine, CA 92606
Ph: 800.234.1976 | www.lagunatools.com
Laguna Tools is not responsible for errors or omissions.
Specifications subject to change. Machines may be shown with opt ional accessories.
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved .
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