J&M Corporation JAMP-500HC06-SGR Installation And Operation Instructions Manual

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J&M Corporation JAMP-500HC06-SGR Installation And Operation Instructions Manual | Manualzz

500W 4-CH Amplifier Kit

For 2006-2012 Harley

Street Glide Fairing with

Rear Speakers

# JAMP-500HC06-SGR

Installation and Operation

Instructions

Product Description

This exciting new J&M 4-channel 500w amplifier kit has been design specifically for use in the 2006-2011 Harley®

Street Glide with the Harley HK radio along with a second set of speakers (4 total) mounted in the rear saddlebag or trunk pod position.

This is a full range class G amplifier and is spec’d at

125watts RMS per channel X4 channels, (500w total) driven continuous into a 2 ohm load @ 14.4vdc, 70watts RMS continuous X4 channels into a 4 ohm load.

Amplifier mounts to the top of the custom made stainless steel bracket system, which has the slots in the bottom section to properly relocate the Harley CB, XM sat radio or iPod modules, if installed.

Custom made plug-n-play wiring harnesses are included with this amplifier kit, top quality heavy gauge power/ground wires are used for the fused battery connection, along with all necessary mounting hardware & complete installation/ operation instructions.

Amplifier itself measures 10 5 /

8

” X 5” X 1 5 /

8

”.

Installation Instructions

1. Remove the outer fairing shell, seat, and fuel tank.

2. By following along the factory wiring harness, route the amplifier power harness from the fairing, under the fuel tank, and on to the battery. (removal of the fuel tank is necessary for proper installation)

3. Then route the rear speaker wiring harness along the same path as the power harness to the rear speaker mounting location.

4. After first disconnecting the negative battery cable from the battery, connect the positive (red) lead from the amplifier power harness directly to the positive post of the battery. Then connect the negative (black) lead from the power harness to the same bolt/stud on the frame that the negative battery cable is connected to. Then reconnect the negative battery cable to the battery. (Figure A) Do not connect the negative (black) lead from the amplifier to the negative post of the battery.

5. For models with a CB and/or a SAT Radio installed, disconnect and remove them from the top of the factory radio.

(Figure B) Replace the factory retention screws back into the radio. For models without a CB or SAT Radio, continue with the next step.

6. Remove both the left and right forward radio mounting bolts. Loosen but do not remove both the left and right rearward mounting bolts. (Figure C)

Fig. B

remove

Fig. A

Fig. C

Rear Speaker

Wiring Harness

Left Rear Speaker

(Brown &

White/Brown)

Fuse loosen

Heavy Gauge

Amplifier Power/Ground

Wire Harness

Red

+

BATT

Black

Master Frame

Grounding Stud

Negative

Battery Cable

Right Rear Speaker

(Green &

Green/Brown) remove

Fig. D

Fig. E

Fig. F

Cut down 1/2”

Cut 1/2”

Fig. G

Remove

Move outside fairing brace

7. Relocate the large plugs from the inside of the fairing braces to the outside of the fairing braces. (Figure D)

8. Remove the (4) rubber grommets from the top of the factory radio. (Figure D)

Remove

9. Remove the metal stud from the right side fairing brace with a rotary cutting tool.

(Figure E)

Cut down 1/2”

Cut 1/2”

10. Remove the speedometer and tachometer retaining cups and cut out 1/2” of material on the bottom of the cups to allow clearance for the amplifier to be installed. Reinstall the modified gauge retention cups. (Figure F) Note: The amplifier should be installed as far back as possible to avoid interfering with the outer fairing shell.

11. Position the J&M Amp/Bracket assembly above the radio and slide into position. (Remove tie-straps and re-position the factory wiring harness as needed to allow the amplifier to fit into place properly)

12. Replace the forward radio mounting bolts and then tighten all (4) of the mounting bolts. (Figure G)

13. Make Amplifier/Speaker connections according to diagram.

(Figure H)

Note: Speakers used with J&M amplifier kit must have an impedence rating of 2 ohms or greater (up to 16 ohms is acceptable).

Fig. H

Power Harness

FRONT

Left Speaker Right Speaker

Amplifier

White FL

Red FR

White/

Orange

Green/

White

Gray/

Red

Green/

Black

White/

Orange

Green/

White

Left

Gray/

Red

RL

Green/

Black

Right

White

RR

Red

Orange

Black Red

(Optional power harness – for use with J&M lower fairing light rings)

Front Factory

Speaker Harness

Cigarette

Lighter

Brown

White/

Brown Green

Green/

Brown

Plug into factory

Harman Kardon radio

-OR-

Remove the four wired pins from this plug and insert them into the existing plug in this position on the back of the

Harley HK radio

Orange/White

Acc. wire from headlight harness

Left Speaker

REAR

Right Speaker

FOR MODELS WITH A CB AND/OR SAT RADIO, CONTINUE

WITH STEPS (14) THRU (16), FOR BIKES WITHOUT A CB OR

SAT RADIO, PROCEED TO STEP (17).

14. Install the previously removed CB and/or SAT Radio modules into the J&M lower mounting bracket and secure using the (2) 8-32x1/4 screws provided. (these are the longer of the remaining screws) (Figure I)

15. Position the lower bracket assembly below the factory radio and secure using the (4) remaining 8-32x3/16 screws provided.

(Figure J) (Remove and re-secure any factory wiring attached to the bottom of the radio using the tie-straps provided)

16. Re-connect the CB and/or SAT Radio harness and antenna connectors.

17. Test the system for proper operation before reassembling the fairing, realizing that full sound quality and fidelity will not be heard until the outer fairing shell is completely reinstalled.

Note: To activate the front/rear fader feature of your

Harley HK radio, ask your dealer to reflash the audio system for front/rear fade.

Fig. I

Fig. J

Specifications

ESPA-5000

Full Range Class G Amplifier

Output Power (RMS) @ 1% 1000Hz 14.4V CEA 2006

Stereo @ 4ohms

Stereo @ 2ohms

4 x 75 watts @ 13 amps Eff 71%

4 x 125 watts @ 23 amps Eff 66%

Frequency Response -3dB 1Hz - 69kHz

S/NRatio

Separation

Input Sensitivity

Input Impedance

>90dB

>74dB

.35V - 3.9V

47.5K

Thank you for the confidence you have shown in J&M Corporation by purchasing one of our innovative products.

If you have any question or comments about this product, you may contact us at USA 1-520-624-7000 Monday thru Friday, 8:00AM thru 5:00PM Mountain Standard Time.

1415 S. Cherry Avenue

Tucson, AZ 85713 U.S.A.

Tel (800) 358-0881

Website: http://www.jmcorp.com

E-mail: [email protected]

WARRANTY AND REPAIR INFORMATION

TWO YEAR LIMITED WARRANTY In order to facilitate the servicing of this warranty, the Warranty Registration Form should be filled out and returned within 10 days of the date of purchase. However, return of the Warranty Registration Form is not a precondition of this warranty, and this Warranty will be observed by J&M CORPORATION whether or not the Warranty Registration Form is returned, on the condition that other satisfactory evidence of the date of the original purchase is provided to J&M CORPORATION .

WHO PROVIDES THE WARRANTY?

This warranty is provided by J&M CORPORATION .

WHO IS PROTECTED?

This warranty is extended only to the original owner of this J&M CORPORATION product and may not be transferred or assigned.

WHAT IS COVERED AND HOW LONG?

This warranty covers all defects in material or workmanship of our product for a period of

2 years from date of original retail purchase. At its option, J&M CORPORATION will repair or replace any defective part(s) or equipment.

The provisions of the warranty shall not apply to any unit which has been subjected to misuse, neglect, incorrect mechanical or electrical installation, unauthorized modifications, accident, nor to units which have been repaired or altered outside of our factory.

PROCEDURE FOR OBTAINING PERFORMANCE OF WARRANTY In the event that the product does not conform to this warranty, the product should be shipped prepaid to the J&M CORPORATION service facility. Transportation charges, insurance fees, and labor costs for shipment, removal, or reinstallation of our product are not covered by this warranty. Loss or damage in shipment is the sole responsibility of the freight carrier.

FOR YOUR INFORMATION Repair as provided under this warranty is the exclusive remedy of the consumer. J&M CORPORATION shall not be liable for any incidental or consequential damages or for breach of any express or implied warranty on this product. Except to the extent prohibited by applicable law, any implied warranty of merchantability or fitness for a particular purpose on this product is limited in duration to the duration of the warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages, or allow limitations on how long an implied warranty lasts, so the above limitations or exclusion may not apply to you. This warranty gives you specific legal rights which vary from state to state.

J&M CORPORATION reserves the right to make changes in design and to make improvements in its products without the obligation to incorporate the changes or improvements in any of its previously manufactured products.

J&M CORPORATION has not authorized anyone to make representations or warranties other than the warranty contained herein.

The above warranty is effective for all products manufactured after 10/01/86.

NON-WARRANTY REPAIR RATES J&M CORPORATION reserves the right to change the labor repair rates without prior notice. At the time of this printing the out-of- warranty repair is $40 per hour for labor only. However, the customer is advised to verify the current rate when he/she calls customer service to obtain the return authorization number.

FACTORY SERVICE ADDRESS J&M Corporation, 1415 S. Cherry Avenue, Tucson, Arizona, 85713, U.S.A. Tel: 1-800-358-0881 audio@ jmcorp.com www.jmcorp.com

CUSTOMER SERVICE NUMBER 1-800-358-0881

WARRANTY REGISTRATION FORM

Please fill out this card completely and mail it immediately after purchase. Please be sure that your zip code and serial number (if applicable) are legible. This will help us to serve you better.

(PLEASE PRINT)

Name ______________________________________________________________________________________________________________________________________________________

Address _____________________________________________________________________________________________________________________________________________________

City _______________________________ _________________________________State __________________________ Zip ______________________________________________________

Motorcycle m Other E-mail ______________________________________________________________________________________________________

Make ___________________________________________ Model ______________________________________

Product part number ______________________________________________________________________

Year __________________

Serial number (if applicable)________________________________________________________________

Date of purchase _________________________________________________

Mail to:

J&M Corporation

1415 S. Cherry Avenue

Tucson, AZ 85713

U.S.A.

Name of dealer it was purchased from ____________________________________________________________________________________

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