Handicare WINNER 2004 Service Manual

Document

SERVICEMANUAL

WINNER 2004

The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorization of Handicare.

The information provided is based on general data concerning the constructions known at the time of the publication of this manual. Handicare executes a policy of continuous improvement and reserves the right to changes and modifications.

The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration.

The available information has been prepared with all possible diligence, but Handicare cannot be held liable for possible errors in the information or the consequences thereof.

Handicare accepts no liability for loss resulting from work executed by third parties.

Names, trade names, etc. used by Handicare may not, as per the legislation concerning the protection of trade names, be considered as being available.

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2 Version 2011v3

Table of contents

This manual ................................................................................................................................................................. 4

Product reference ....................................................................................................................................................... 5

Available documentation ........................................................................................................................................... 7

Service and technical support................................................................................................................................... 7

Identification plate ...................................................................................................................................................... 7

Identification of the product ...................................................................................................................................... 7

Warranty stipulations concerning the scooter ........................................................................................................ 8

Liability stipulations concerning the Product ......................................................................................................... 9

Used scooters and the environment ........................................................................................................................ 9

Use according to purpose

........................................................................................................................................ 9

1 General safety regulations and instructions .................................................................................................. 10

1.1

Decals and instructions on the scooter ........................................................................................................ 10

1.2

Technical specifications ............................................................................................................................... 10

1.3

Modifications ................................................................................................................................................. 10

1.4

Safety ........................................................................................................................................................... 10

2 Adjustment options ........................................................................................................................................... 12

2.1

Seat adjustments .......................................................................................................................................... 12

2.1.1

Adjusting the seat height and depth............................................................................................... 12

2.1.2

Backrest adjustment ...................................................................................................................... 12

2.1.3

Lower-backrest adjustment ............................................................................................................ 12

2.1.4

Adjusting the arm-rest .................................................................................................................... 13

2.1.5

Adjusting the headrest (option) ...................................................................................................... 13

2.2

Adjusting the steering column ...................................................................................................................... 13

3 Drive programs .................................................................................................................................................. 14

3.1

Controller settings Winner Solo .................................................................................................................... 14

3.2

Controller settings Winner S-drive 120A ...................................................................................................... 15

3.3

Controller settings Winner S-drive 140A Schmid. ........................................................................................ 16

3.4

Controller settings Winner S-drive 140A Heavy Duty Schmid. .................................................................... 17

3.5

Controller settings Winner S-drive 140A CT. ............................................................................................... 18

3.6

Electrical Diagram S-Drive ........................................................................................................................... 19

3.7

Connections printed circuit board ................................................................................................................. 20

4 Technical specifications ................................................................................ Fout! Bladwijzer niet gedefinieerd.

4.1

Product specifications .................................................................................................................................. 21

4.1.1

Winner ............................................................................................................................................ 21

4.2

Approval ....................................................................................................................................................... 22

4.3

Service information transaxles. .................................................................................................................... 22

5 Use of the parts lists ......................................................................................................................................... 23

Version 2011v3 3

Preface

This manual

This manual contains the basic instructions for repairs and general maintenance of the Winner electric scooter.

Mechanics who do repairs on this scooter must be well trained and familiar with the repair methods and the maintenance of the Winner electric scooter.

It is important to see to it that work is always done safely, particularly with respect to activities where the scooter must be lifted up.

We advise that you contact our service department before doing repair work on a scooter that has been involved in an accident.

The following specifications are important when ordering parts:

Model

Manufacture year

Color

Identification number

Part number

Name of the relevant part

This information can be found on the identification plate. See 'Identification of the product'.

4 Version 2011v3

Product reference

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The product has the following decals and labels.

A. Charging connection

B. Fuse for lighting

C. Automatic fuse

D. Driving

E. Pushing

F. Tire pressure wheels

G. Reverse – Forward drive

Preface

010004000

Version 2011v3 5

Preface

MAX.

2,7

BAR

A. Charging connection

For charging the batteries, see 'charging'.

PICPRO-010004210-en.doc

B. Fuse for the lighting

Here you find the fuse for the lighting. See 'Product specifications'.

C. Automatic fuse

The scooter has a safety fuse feature. See 'automatic fuse' and 'faults'.

PICPRO-010004270-en.doc

D. Driving

The drive of the motor is switched on: the scooter can be electrically driven.

E. Pushing

The drive of the motor is disconnected: the scooter can be pushed electrically.

F. Tire pressure wheels

For tire pressure of the wheels, see 'product specification sheet'.

G. Reverse – Forward drive

When the operating handle is pressed, the scooter will drive forward or in reverse. See ‘Driving forward and in reverse’.

The following pictograms are used in this manual:

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CAUTION

Procedures that can result - if they are not executed properly - in damage to the product, the environment, or human injury.

PICDOC-010004110-en.doc

ATTENTION!

Suggestions and advice for conducting the relevant tasks or activities more easily.

PICDOC-010004120-en.doc

Consult the specified information source(s) first.

PICDOC-010004130-en.doc

PICDOC-010004140-en.doc

Pull the charge cord out of the charging connection of the scooter before doing any maintenance on the scooter.

6 Version 2011v3

Preface

Available documentation

The following technical documentation is available for this scooter:

Owner's manual

Service manual.

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Service and technical support

For information concerning specific settings, maintenance or repair work please contacts your dealer. He is always prepared to help you.

Ensure you have at hand:

Model

Manufacture year

Identification number

This information can be found on the identification plate. See 'Identification of the product'.

XXXXXX-010006000-nl.doc

Identification plate

•

See fig. 000000010.

On this plate (A) information on the product can be found. See: 'Identification of the product'.

•

Identification of the product

See fig. 010007010.

A. Model

B. Manufacture year

C. Identification number

D. User area indoors or outdoors

E. Maximum load in kg

•

For the place of the identification plate, see 'main components'.

XXXXXX-010007010-en.doc

000000010

TYPE/TYPE/TYP:

YEAR/JAAR/JAHR:

CAT

2000 IDNR.: CT 00004

USAGE:

GEBRUIKSGEBIED:

INDOOR/OUTDOOR

BINNEN/BUITEN

GEBRAUCHSBEBIET: INNERHALB/AUSSERHALB

MAX.LOAD/MAX.BELASTB./ZUL.GESAMTGEW.: 100 KG

010007010

Version 2011v3 7

Preface

Warranty stipulations concerning the scooter

In the following warranty and liability stipulations the terms and definitions as summed up hereafter must be explained as follows:

• Product: The hand-operated or electrical wheelchair or scooter manufactured and delivered by

Handicare.

The person who directly obtains a Product from Handicare or an authorized representative. • Customer:

• Dealer:

• User:

The person who delivers a Product obtained from Handicare to customers or third parties.

The person who uses a Product manufactured by Handicare.

Irrespective of what is determined concerning warranty conditions applicable to the Product, in any case the following applies with regard to the warranty:

1. Except insofar as described otherwise Handicare guarantees the Product for its suitability for the purpose for which the Product is intended - all of these points as described in this manual - and for the quality of the material of which the Product is made and the manner in which the Product is manufactured.

2. Repairs or replacement of parts of the Product that may be necessary as a result of faults that are based on qualitatively faulty material or manufacturing errors will be executed free of charge, as long as such faults occurred within one (1) year after the date of delivery of the Product to the Customer. The parts to be replaced must be shipped post-paid to Handicare. Disassembly or assembly of these parts is for the expense of the Customer. Therefore the following cases are not eligible for free repair or replacement as meant above:

The repair or replacement that is necessary in connection with faults that arise after one (1) year after the date of delivery of the Product to the Customer;

The repair or replacement that is required in connection with faults due to improper or careless use of the Product or that are based on the Product being used for another purpose than the one for which it is intended, in which regard it applies that if the Customer is a Dealer, this Dealer will indemnify Handicare against possible claims from Users or other third parties for faults based on an incorrect or careless use of the Product;

Parts that are subject to wear, and the need for repair or replacement of the parts are the actual consequence of normal wear. These can include, but are not limited to, tires, shrouds, arm-pads, seatings etc.

3. Irrespective of that stipulated under 2, it applies as far as an electric Product is concerned that with regard to the battery that forms part of the Product warranty is only given in case of faults or non-functioning of the battery that are demonstrably the direct consequence of material or manufacturing errors. A fault or nonfunctioning of the battery as a result of normal wear is not covered by the warranty as meant in these warranty stipulations. Similarly not covered by the warranty are faults or non-functioning that are the consequence of improper or unprofessional use of the Product or the battery that is part of the Product, including the incorrect charging of the battery and the failure to carry out timely and good maintenance, in which context it also applies that if the Customer is a Dealer, this Dealer will indemnify Handicare against possible claims from Users or other third parties that are based on the above mentioned improper or unprofessional use of the Product or the battery that is part of the Product. Handicare does not guarantee batteries provided by dealers or purchased by the customer.

4. The warranty conditions as mentioned in above stipulations in any case become null and void if:

The guidelines of Handicare for the maintenance of the Product are not, or insufficiently, followed;

A necessary repair or replacement of parts is based on neglect, damage or abuse of the Product or a use of the Product for another purpose than the one for which it was intended;

Parts of the Product are replaced by parts of another origin than those which Handicare uses and/or parts of the Product are replaced without the permission of Handicare.

5. The warranties as mentioned in stipulations 1 through 3 also become null and void if what is involved is reused by a new user within the warranty period and that such re-use necessitates adaptations to the product and those adaptations are carried out without the instructions and/or at the order of Handicare.

6. To retain rights under the above delineated warranties the Customer must, in case of damage or other calamities, as rapidly as possible contact Handicare and inform them as fully as possible. The possibility of taking recourse to the above-mentioned warranty conditions becomes null and void for the Customer in any case after 20 workdays after the claim situation or the calamity arises that was the reason for the recourse to the guarantee.

7. The replacement of a part or the repair or the reconditioning of the Product within a current warranty period does not extend the warranty period.

8. Handicare gives no warranty on repair to or reconditioning of the Product carried out other than under order of and/or at the instructions of Handicare. If repairs and/or reconditioning are executed by or on behalf of a

Customer, the Customer indemnifies Handicare with respect to the claims of third parties who result, in the broadest sense of the word, from such repairs or reconditioning.

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8 Version 2011v3

Preface

Liability stipulations concerning the Product

Irrespective of what is determined regarding liability in the general conditions applicable to the Product, with regard to liability in any case the following applies:

1. taking into consideration the following stipulations, Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the Product for which Handicare is responsible and for damage to another object that is the private property of the user of the Product, as long as said loss is the direct result of a fault in the Product.

2. Handicare accepts no other or further liability than delineated under 1. In particular Handicare accepts no liability for consequential damage, in any form whatsoever.

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Used scooters and the environment

If your scooter has become superfluous or needs to be replaced, it can usually be taken back by your dealer. If this is not possible, please contact your local authorities for the possibilities of recycling or an environmentally friendly way of disposing of the used materials.

For the production of the scooter several plastics and metals have been used. The scooter also contains electronic components that must go to electronic waste. Used batteries belong to chemical waste.

Use according to purpose

The scooter Winner was designed for:

•

• transport of persons with a weight of up to 159 kg use on paved roads, sidewalks, footways, and bike-ways. use in and around the house

•

Your supplier should give you good user's instructions before you can independently operate the product and participate in traffic.

You must be able to correct the consequences of actions while driving the Winner.

Consider operating the Winner scooter under the monitoring of an experienced dealer during first operations.

The Winner scooter is not a motorized vehicle in the traffic regulations sense.

The Winner has a maximum speed of approximately 12 or 15 km/h (7 or 10 mph), depending on the model.

PLEASE MAKE SURE YOU ARE WELL ACQUAINTED WITH THE CONTENTS OF THIS OWNER’S MANUAL

BEFORE DRIVING THE WINNER.

If you use the scooter for other purposes than those for which it is intended, Handicare accepts no liability whatsoever for damage or injury resulting from such use other than that for which the scooter was developed and designed.

'Use according to purpose' as established in EN 292-1 is the use for which the technical product is suitable according to the statement of the manufacturer, including his instructions in the sales brochure. In case of doubt this is the use that follows from the construction, execution and function of the product. Use according to purpose also includes taking into consideration the instructions in the owner's manual.

Version 2011v3 9

General safety guidelines and instructions

1 General safety regulations and instructions

Handicare accepts no liability whatsoever for damage or injury caused by the failure to (strictly) adhere to the safety guidelines and instructions or else due to carelessness during the use and cleaning of the scooter and possible accessories. Depending on the specific work circumstances or the accessories used, additional safety instructions may be required. Please contact your dealer immediately if you observe a potential danger during the use of the product.

The user of the scooter (see under 'use according to purpose') is at all times fully responsible for the fulfillment of the locally applicable safety regulations and guidelines.

1.1 Decals and instructions on the scooter

Signs, symbols and instructions placed on this scooter comprise part of its safety facilities. They must never be covered or removed and must remain present and clearly legible throughout the entire life span of the scooter.

Immediately replace or repair illegible or damaged signs, symbols and instructions. Contact your dealer with regard to this.

1.2 Technical specifications

The technical specifications may not be changed.

1.3 Modifications

Modification of (parts of) this product is not permitted.

1.4 Safety

To avoid accidents and undesirable situations, it is of great importance to pay attention to the following safety instructions.

• Pay extra attention to riding on slopes:

Never drive the Winner up a slope with an angle greater than 11°.

On slopes always drive slowly and with awareness.

Never drive down a slope at full speed.

Do not drive down slopes with loose gravel or a sandy surface, because one of the back wheels might slip.

Do not turn on a slope.

• Never take curves at full speed. Decrease speed on the approach and on the curve.

• Be sure that no items of clothing hang loose. These could become caught between the wheels.

• Make sure your fingers do not get caught in the mechanism of the steering adjustment.

• Adjust your driving according to the circumstances:

Drive carefully on slippery roads, resulting from rain, ice, or snow!

Drive more slowly in crowded environments.

Do not use the scooter on uneven roads.

Avoid the Winner from coming into contact with seawater. Seawater is caustic and may damage the scooter.

Avoid the Winner from coming into contact with sand. Sand can affect the moving parts of the scooter, resulting in unnecessarily rapid wear.

• Never operate the scooter when you are under the influence of drugs, alcohol or medication that could affect your driving ability.

• You must have sufficient visual acuity to be able to drive safely in the scooter.

• You are obliged to put the lights on when the view is hindered.

• Only use the indicator lights to indicate an intended change in driving direction.

• Only use the horn when it is necessary to warn pedestrians of other road users of dangerous circumstances.

• Never place metal parts on top of the batteries: this may cause a short in the batteries, resulting in damage.

• Do not take along any passengers: your scooter was specifically designed to transport only yourself.

• Do not burden your scooter with any more load than can be placed in the basket.

• Never hang anything from the handlebars.

10 Version 2011v3

General safety guidelines and instructions

• Never use your scooter to pull a cart: the scooter was not designed for this. Anyway, it is prohibited to do so. You might seriously damage your scooter if you do.

• Do not use the footplate as a step.

• Do not place your feet close to the front wheel and the front fork. Always keep your feet on the rubber mat, rather than against the front cover.

• The scooter is electronically operated. Certain parameters have been factory-set. These settings guarantee a comfortable and efficient use. It is not permitted to change these parameters.

• The standard version of your scooter was tested according to the strictest EMC requirements.

Mobile telephones have no influence on the driving behaviour of the scooter.

When using a mobile telephone in the vicinity of a scooter with special adaptations, you are advised to first switch off the scooter.

• Your scooter may influence electromagnetic fields such as alarm systems.

• If the electronics of the scooter is not properly screened off, this may affect sensitive electrical appliances, such as shop alarms and garage openers. The scooter has been tested for this.

Should any problems of this nature occur, please report these to your supplier immediately.

• Take care in ultra-violet light: this may cause premature deterioration of materials such as rubber, plastic, and enamel.

• Watch out for protruding parts: these may damage your scooter or the environment.

• Keep your scooter away from open flames.

Version 2011v3 11

Adjustment options

2 Adjustment options

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2.1 Seat adjustments

The Winner seat offers a number of adjustment options to increase the sitting and driving comfort.

The following may be adjusted:

A. Seat height and depth

B. Backrest

C. Lower-back rest

D. Arm-rests

E. Headrest

F. Steering column

2.1.1 Adjusting the seat height and depth

The whole seat may be adjusted as follows:

•

10 cm in height

•

10 cm in forward direction

Both adjustments should be made by the dealer.

2.1.2 Backrest adjustment

•

See fig. 000000140.

The backrest is continuously adjustable, from a fully horizontal to a fully vertical position.

The adjustment must be done as follows:

•

Pull up the handle (A) while you are on the seat.

The backrest will now automatically move forward.

Press the backrest backward by leaning back to a position that is most

• comfortable for you.

After adjustment, push the handle down to secure the backrest in the position you have chosen.

Attention: 000000140

Do not operate the handle if the seat is unoccupied, because the backrest will come forward very powerfully.

The backrest must be adjusted in such a way that your back is properly supported while driving.

If the backrest is tilted too far backwards, this will negatively influence the seating stability, especially on slopes.

2.1.3 Lower-backrest adjustment

•

See fig. 000000150.

The lower-backrest can be adjusted to various positions, varying from more or less support in the lower-back area.

•

The adjustment must be done as follows:

Seat yourself on the seat.

Turn knob (A) in such a way that the lower-backrest reaches the most optimal position for you.

000000150

12 Version 2011v3

2.1.4 Adjusting the arm-rest

•

See fig. 000000160.

Both armrests can be folded up completely. The height and the angle of the armrest can be adjusted.

•

The adjustment must be done as follows:

Turn wheel (A) to adjust the height and the angle of the arm-rest.

Attention: if the position of the backrest is adjusted, the position of the

Armrests will change along with it.

Adjustment options

2.1.5 Adjusting the headrest (option)

•

The headrest can be adjusted as follows:

•

Three height adjustments

Tilting forward and back

Adjusting the height of the headrest

The headrest can be pulled up by hand, and will lock into one of three positions by means of a click.

Tilting the headrest:

The headrest can be tilted by hand until the desired position is reached.

2.2 Adjusting the steering column

•

See fig. 000000130.

The steering column can be adjusted as follows:

•

Pull up handle (A) with one hand, while at the same time pulling the steering column towards you with the other, until the most comfortable position is reached.

•

Release the handle in the chosen position. Then, release the steering column.

If you release the steering column while still holding up the handle, the gasspring-loaded steering column will move to its most forward position.

Use caution when adjusting the steering column, to avoid getting your fingers jammed.

000000160

000000130

Version 2011v3 13

Drive programs

3 Drive programs

A hand held programmer is deliverable for programming the Winner with Solo controller. An user maunal belongs to the delivery of this manual. For the Winner with S-Drive controller there is a software program available but it’s also programmable with the hand held programmer.

The standard adjustments are stated in the table below.

3.1 Controller settings Winner Solo

Function

Forward Acceleration

Forward Deceleration

Reverse Acceleration

Reverse Deceleration

Forward speed

Reverse Speed

Invert Throttle Polarity

Power Down Timer

Help Mode

Diagnostics

Current Limit

Motor Compensation

Hold Factor

Mid Current

Brake Time

ISO Test

Inhibit Polarity

Bridge Hold Time

Throttle Gain

Pulse Reverse Alarm

Wig-wag Throttle

Low Battery Flash Inhibit

Throttle Deadband

Output Voltage

TruCharge Cable Resistance

TruCharge Cal.

Profile values

Scale I factor

Scale V factor

Options register

I limit reduction

Abs I factor

Demand clipping

Solo mode

Range

0.1 to 10s, Fast/Slow

0 to 100%, Fast/Slow

Yes/No

0 to 20 minutes

On-line help text

Fault codes from Solo

20A to max rating

0 to 1W

100 to 420%

0 to 100%, 1 to 255s

0 to 1s

On / Off

Hi / Lo

0 to 5s

0 to 1250%

Yes / No

3% to 100%

20 to 40V

10 to 250 mOhm

1 to 200

Resolution

100 ms

1 min

5 mW

1%, 1s

10 ms

20 ms

5 mOhm

Yes

100

157

160

High

100

Yes

Not programmable

110

152

150

Low

100

14 Version 2011v3

3.2 Controller settings Winner S-drive 120A

Drive programs

Version 2011v3 15

Drive programs

3.3 Controller settings Winner S-drive 140A Schmid.

16 Version 2011v3

3.4 Controller settings Winner S-drive 140A Heavy Duty Schmid.

Drive programs

Version 2011v3 17

Drive programs

3.5 Controller settings Winner S-drive 140A CT.

18 Version 2011v3

3.6 Electrical Diagram S-Drive

5A se fu

S/W

MP LA

1A 11 23 14

Y S KE

+ 4V

2 se

15 fu

Electrical diagrams

Version 2011v3 19

Electrical diagrams

3.7 Connections printed circuit board

CN4

CN3

CN1

CN5

CN8

CN14

CN2

CN12

CN7

CN13

CN11

CN10

CN9

CN6

The PCB connections are stated in the table below.

Number Connection Number

1 CN4

CN3

CN1

Function

Lighting switch

Head light

Main harness

CN5

CN8

CN14

CN2

Throttle

Key Switch

Horn switch left

Speed potentiometer/ Horn switch right / Battery indicator

CN7

CN6

CN9

CN10

CN11

CN13

CN12

Horn

Hazard light switch

Indicator switch right

Indicator switch left

Indicator right

Indicator left

Not used

20 Version 2011v3

4 Technical specifications

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4.1 Product specifications

Manufacturer

4.1.1 Winner

Model

Maximum user's weight

Description

Total length

Total width

Minimal height (without chair and tiller folded downwards)

Total weight incl. batteries

Weight of heaviest part

Static stability downward

Static stability upward

Static stability sideways

Energy consumption: theoretic maximum distance

Dynamic stability on slopes

Climbing capacity for obstacles

Maximal speed forward

Minimum brake distance from maximum speed

Seat angle

Effective seating depth

Effective seating width

Sitting height from the front

(adjustable in steps of 25 mm (0.8"))

Back angle

Back height

Armrest height

Omschrijving

Front armrest to backrest

Minimum radius

Capacity to drive over obstacles

Ground clearance

Turning space

Test data

Weight test dummy

Operating force

Operating-handle power

Resetting automatic fuse

Electronic switches

Parking brake

Inserting charging plug

Technical data

Diameter front wheel

Diameter rear wheels

Tire pressure wheels

Version 2011v3

Handicare Nederland b.v.

3 Wheel

159 kg

3 Wheel

260 mm

1400 mm

100 mm

114 mm

< 2000 mm

3 Wheel

159 kg

3 Wheel

< 60 N

< 15 N

< 60 N

3 Wheel

310 x 108 mm

270 kPa (2,7 Bar)

3 Wheel

1410 mm

673 mm

1000 mm

153 kg (80Ah) n.v.t.

15°

60 km (80Ah)

11°

100 mm

15 km/u

2°

430 mm

500 mm

455 mm-520 mm

85°-180°

550 mm

250 mm

Technical specification

4 Wheel

159 kg

4 Wheel

1410 mm

673 mm

1000 mm

158 kg (80Ah) n.v.t.

15°

60 km (80Ah)

11°

100 mm

15 km/u

2°

430 mm

500 mm

455 mm-520 mm

85°-180°

550 mm

250 mm

4 Wheel

260 mm

1905 mm

100 mm

114 mm

< 2000 mm

4 Wheel

< 60 N

< 15 N

< 60 N

4 Wheel

292 x 108 mm

310 x 108 mm

270 kPa (2,7 Bar)

Technical specifications

Batteries

Maximum dimensions batteries

Weight scooter without batteries

Battery capacity

Maximum permissible charging voltage

Maximum charging current

Connector type

3 Wheel

324 x 175 x 213 mm

93 kg

80 Ah/20h

13,6 V

7 A

A DIN 72311

4 Wheel

324 x 175 x 213 mm

98 kg

80 Ah/20h

13,6 V

7 A

A DIN 72311

4.2 Approval

The product meets the following standards:

1. NEN-EN 12182 Technical tools for the handicapped - General standards and testing methods October 1997.

2. NEN-EN 12184 Electrically driven wheelchairs, scooters and associated charging equipment - Standards and testing methods April 1999.

3. The Winner 3-wheel scooter is classified according to EN12184 (1999) in class C.

4. ISO 7176-8 Requirements and test methods for impact, static, and fatigue strength July 1998.

5. ISO 7176-9 climate tests for electric wheelchairs and scooters.

6. ISO 7176-14 Standards and test methods for controller systems of electrically driven wheelchairs 1997.

7. ISO 7176-16 Requirements of resistance to fire, May 1997.

4.3 Service information transaxles.

Service-check for:

Part

Winner with Schmid transaxle

Once a year or every 3000 Km

Winner with CT transaxle

Once a year or every 3000 Km Carbon brushes

Length off carbon brush 16mm new / 8mm end length 18mm new / 8mm end length

22 Version 2011v3

5 Use of the parts lists

Parts lists

This document is meant as a reference book to be able to order parts for the scooter as shown on the front.

How to order:

To order parts please specify:

• Serial number (see the identification plate).

• Group (to which the relevant part belongs).

• Article number.

• Number of parts required.

• Description (in the relevant language).

• Dimensions (if applicable).

Remark:

• If a part does not have a position number, it means that the relevant part cannot be bought separately. The relevant part is part of the composition that is shown. Only the composition can be ordered, so it must be replaced in its entirety.

• Boxed position numbers refer to the relevant drawing.

Order address:

Please send orders by post or fax to your supplier.

Service technicians:

Repairs may only be done by trained and authorized service technicians.

In the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards.

Temporary employees and persons in training may only execute repair and replacement work under the supervision of an authorized service technician.

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Version 2011v3 23

Pos

Parts lists

001: SCOOTER ASSY (3W)

Article number

No spare part

20456.0682

9003154

00000.4134

1001675

00000.1702

161.00151.000

00000.3200

00000.1700

161.00161.000

1009683

161.00171.000

001.03160.001

001.03160.002

161.00181.000

00000.2101

Units Description

1 3W Scooter assy

Rubber bellow

Tiller parallel assy

Screw M8xP1.25x35L

Arc Washer

Lock nut M8

Console bottom cover assy

Screw M5xP0.8x12L

Lock nut M5xP0.8

Console panel cover assy (Solo)

Console panel cover assy (S-Drive)

Console top cover assy

Screw 2,9x16mm

Screw 2,9x25mm

Block (Bush 12mm)

Flat washer M5

Winner 2004

24 Version 2011v3

Pos

002: SCOOTER ASSY (4W)

Article number

No spare part

20456.0682

9003154

00000.4134

1001675

00000.1702

161.00151.000

00000.3200

00000.1700

161.00161.000

1009683

161.00171.000

001.03160.001

001.03160.002

161.00181.000

00000.2101

Version 2011v3

Units

Description

4W Scooter assy

Rubber bellow

Tiller parallel assy

Screw M8xP1.25x35L

Arc Washer

Lock nut M8

Console bottom cover assy

Screw M5xP0.8x12L

Lock nut M5xP0.8

Console panel cover assy (Solo)

Console panel cover assy (S-Drive)

Console top cover assy

Screw 2,9x16mm

Screw 2,9x25mm

Block (Bush 12mm)

Flat washer M5

Parts lists

Winner 2004

Pos

Parts lists

003: CONSOLE TOP COVER ASSY

Article number

1001334

Units Description

1 Console top cover

1001335

1001336

264.00121.000

161.00171.000

Head light assy

Head light seal

Head light DC24 3W

Console top cover assy

26 Version 2011v3

Winner 2004

Pos

004: CONSOLE BOTTOM COVER ASSY

Article number

1001321

Units Description

1 Console bottom cover

9003156

1001323

1001208

1001324

1001325

1001326

1001327

1001328

1001329

008.00000.481

1001281

1001331

1001332

1001333

No spare part

161.00151.000

1001372

Potentionmeter cable assy

Screw 4,2x12mm

PCB tiller

Screw 2,9x8mm

Horn

Front indicator assy

Toggle switch wire assy

Key switch wire assy

Console fuse wire assy

Label "indicator arrows"

Bulb DC24V 5W T9.5

Fuse 2A glass

Head light extend wire assy

Console indicator assy

Plastic washer

Console bottom cover assy

Contact key

Version 2011v3

Parts lists

Winner 2004

Pos

Parts lists

005: CONSOLE PANEL ASSY

Article number

1001337

1001338

9003087

1001340

1001341

1001342

1001343

008.00000.601

008.00000.611

008.00000.621

1001344

1001345

1001346

161.00161.000

1009683

Units Description

1 Console panel cover

Battery indicator + speedswitch (Solo)

Battery indicator + speedswitch (S-Drive)

Horn switch cable assy

Speed knob

Warning light control assy

Head light switch cable assy

Label Speed selector

Label console upper

Label console lower

Battery meter bracket

Screw M2,9x8mm

Stuff inserts the panel

Console panel assy (Solo)

Console panel assy (S-Drive)

Winner 2004

28 Version 2011v3

Pos

006: WIG-WAG ASSY

Article number

No spare part

1001355

1001356

9003092

9003093

00000.3503

9003155

Version 2011v3

Units Description

1 Wig-wag

Finger control (LH)

Finger control (RH)

Screw M4xP0.7x8L black

Plastic tip finger (LH) (Green)

Plastic tip finger (RH) (Yellow)

Plastic tip thumb (LH) (Yellow)

Plastic tip thumb (RH) (Green)

Set screw M5xP0.8x5L

Wig-Wag assy

Parts lists

Winner 2004

Parts lists

007: TILLER ASSY

Article number

9003091

125.00031.000

108.00281.000

00000.9002

1001313

1001308

1001315

1001316

1001317

1001318

1001311

00000.1402

1001320

9003154

Pos

Units Description

1 Handle

Hand grip (foam)

Brake handle

Plug for hand grip 22x2

Pivot bush

Channel front assy

Pivot pin

Spring washer black

Screw M6xP1.0x10L black

Channel back

Pivot pin

Clip E7

Bottom mounting block of tiller

Tiller assy

30 Version 2011v3

Winner 2004

008: CHANNEL FRONT ASSY

Article number

1001309

1001310

1001311

00000.1402

1001312

Pos

Version 2011v3

Units Description

Channel front

Gas spring

Pivot pin

Clip E7

Bush

Parts lists

Winner 2004

Pos

Parts lists

009: BACK TILLER SHROUD ASSY

Article number

1011153

Units Description

1 Back tiller shroud assy (Solo)

1009684

008.00000.391

00001.1347

008.00000.371

1001361

9003485

9003484

1001286

00000.1506

No spare part

Back tiller shroud assy (S-Drive)

Label "charger"

Label "CE"

Label "tiller adjust"

Charger plug cable assy (Solo)

Charger plug cable assy (S-Drive) (15A)

Charger plug cover

Screw M3xP0.5x10L

Nut M3xP0.5

Label "charger set"

Winner 2004

32 Version 2011v3

010: SCOOTER ASSY (3W)

Pos

Article number

No spare part

108.00291.000

00000.7718

1011153

1009684

1001365

052.00342.000

1001366

1001367

1254

1001368

No spare part

00000.4134

00000.2203

9000812

9001135

9003155

1001370

9000704

00000.3612

9000872

9002232

Version 2011v3

Units Description

1 3W Scooter pro assy

Brake cable assy

P-clip ACC-4

Back tiller shroud assy (Solo)

Back tiller shroud assy (S-Drive)

Screw M4xP0.7x6L black

Front cover of tiller

Screw M4xP0.7x10L black

Flat washer W4 black

P-clip ACC-3

Hose clamp

Screw M8xP1.25x35L

Spring washer M8

Basket holder

Basket

Wig-wag assy

Tiller lever

Basket lock

Bolt M4*10

Tape

Handicare logo

Parts lists

Winner 2004

Parts lists

011: SCOOTER ASSY (4W)

Pos

Article number

170.00352.000

1004591

1011153

1009684

1001365

052.00342.000

1001366

1001367

1254

1001368

00000.4134

00000.2203

9000812

9001135

9003155

1001370

9000704

00000.3612

9000872

9002232

1009813

Units Description

1 Rear wheel assy

Front wheel assy

Back tiller shroud assy (Solo)

Back tiller shroud assy (S-Drive)

Screw M4*P0.7*6mm

Tiller cover assy front

Screw M4*P.07*10mm

Washer Ø3*Ø6*0.5t

P-clip

Hose clamp

Bolt M8*P1.25*35mm

Spring washer M8

Basket holder

Basket

Wig-wag assy

Tiller lever

Basket lock

Bolt M4x10

Tape

Handicare logo

Brake cable assy 4W

34 Version 2011v3

Winner 2004

Pos

012: FRONT TIRE ASSY (3W)

Article number

176.00182.000

172.00062.000

176.00191.000

00001.1462

173.00052.000

173.00042.000

171.00021.000

015.07030.001

00000.3706

00000.1802

00000.2203

170.00342.000

Version 2011v3

Units Description

1 Brake hub

Outer tire 4.10x3.50x6"

Spacer Bush

Label max 2.7 bar

Outer Rim 6"

Inner Rim 6"

Tube Inner with Cap

Bearing 6202/2RS

Screw M8xP1.25x25L

Nut M8xP1.25

Spring washer SW8

Front tyre assy (3W)

Parts lists

Winner 2004

Parts lists

Pos

013: FRONT FORK (3W)

Article number

No spare part

110.00022.000

Units Description

1 Fork Weldment

Tube cap

Nylon bearing

Spring stopper

Compression Spring

Lower tube weldment (LH)

Lower tube weldment (RH)

Dust cap

Front fork (3W)

36 Version 2011v3

Winner 2004

014: FRONT FORK ASSY (3W)

Pos

Article number

170.00342.000

110.00022.000

00000.2003

00000.2203

1009325

176.00172.000

176.00251.000

108.00271.000

1001257

Version 2011v3

Units Description

1 Front wheel assy (3W)

Front fork assy

Flat washer M8

Spring washer M8

Bolt M8x25 (10.9)

Axle for front wheel

Collar for front wheel

Break assy for front wheel

Nut M14xP1.5

Parts lists

Winner 2004

Pos

Parts lists

015: FRONT FRAME ASSY (3W)

Article number

110.00072.000

No spare part

015.07010.002

126.00011.000

No spare part

00000.4104

00000.2002

00000.1701

1001261

No spare part

Units Description

1 Front frame weldment

Front fork & wheel assy

Head set

Front bumper

Snap button

Screw M6xP1.0x55L

Flat washer W6

Lock nut M6xP1.0

Nut-inserts

38 Version 2011v3

Winner 2004

016: FRONT FRAME ASSY (4W)

Pos

3-8

Article number

1004626

1004581

015.07010.002

1001261

1004582

1004583

00000.4110

00000.1703

001.03010.003

00000.2103

1004584

1004585

00000.1702

1004586

1004597

1004598

1004588

1004589

1004587

Version 2011v3

Units Description

1 Frontframe 4w weldment

Steering tube

Head set

Insert

Knuckle RHS

Knuckle LHS

Bolt M10xP1.5*70mm

Nut M10*P1.5

Bolt M8*P1.25*125mm

Washer Ø8*Ø16*1.5

Plug Ø30*20mm

Spring Ø26.5*Ø16.5*94.5mm

Nut M8*P1.25

Rod Ø8*140mm

Nut (rod) M8*P1.25

Bearing (rod)

Rod Ø8*300mm

Parts lists

Winner 2004

Parts lists

016: FRONT FRAME ASSY (4W)

Pos

Article number

1004591

00000.2005

00000.1703

1004593

00000.4135

1004594

1004595

00000.1502

00000.4311

1004596

00000.2203

00000.2103

Units Description

2 Front wheel assy

Washer Ø12*Ø19*1.0

Lock nut M12*P1.75

Bush Ø16*8mm

Bolt M8*P1.25*25mm

Brake assy RHS

Brake assy LHS

Nut M8*P1.25

Bolt M8*P1.25*20mm

Strip 5t*30*100

Spring Washet M8 SW8

Washer Ø8*Ø16*2.0t

40 Version 2011v3

Winner 2004

Pos

017: KNUCKLE RHS ASSY (4W)

Article number

1004599

1004600

1004601

00000.2003

00000.1702

1004602

1004603

1004582

Version 2011v3

Units Description

1 Bracket

Knuckle

Ball bearing

Washer M8

Nut M8*P1.5

Bolt M8*P1.5

Washer

Knuckle RHS assy (4W)

Parts lists

Winner 2004

Pos

Parts lists

018: KNUCKLE LHS ASSY (4W)

Article number

1004604

1004605

1004601

00000.2003

00000.1702

1004602

1004603

1004583

Units Description

1 Bracket

Knuckle

Ball bearing

Washer M8

Nut M8*P1.5

Bolt M8*P1.5

Washer

Knuckle LHS assy (4W)

42 Version 2011v3

Winner 2004

Pos

019: FLOORPAN ASSY (3W)

Article number

No spare part

1001273

00001.1110

126.00032.000

126.00042.000

001.15010.002

008.00000.401

1012256

Version 2011v3

Units Description

1 Front cover 3w

Shroud "J" bracket

Rivet pop

Bumper trim (LH)

Bumper trim (RH)

Snap button

Label "Winner"

Floorpan assy (3W) with floor mat

Parts lists

Winner 2004

Parts lists

Pos

020: SCOOTER ASSY (3W)

Article number

No spare part

1012256

00000.3304

257.00001.000

1001276

00001.1110

00000.2108

138.00011.000

001.15010.001

1001277

1001385

9003107

055.00401.000

005.01210.000

Units Description

1 Body frame assy

Front floorpan assy with floor mat

Screw 4,2x16

Floor mat 3w

Holding Elastic Band

Rivet pop 4-4

Flat washer W3

Battery strap

Rivet pop 6-3

Battery mat

Main wire (Solo)

Main wire (S-Drive)

Charger extend cable

Fuse 15A

44 Version 2011v3

Winner 2004

Pos

021: FLOORPAN ASSY (4W)

Article number

1004579

1001273

00001.1110

1004580

1004198

008.00000.401

1004575

Version 2011v3

Units Description

1 Front cover

Bracket 2t*10*80

Pop rivet

Side strip 5t*25*380L

Snap button

Label "Winner"

Floorpan assy (4W)

Parts lists

Winner 2004

Pos

Parts lists

022: SCOOTER ASSY (4W)

Article number

No spare part

1004575

00000.3304

1004576

1004577

1001276

00001.1110

00000.2108

138.00011.000

001.15010.001

1001277

126.00021.000

00000.2004

00000.1703

Units Description

1 Main frame assy

Front cover assy

Screw M4*16mm

Floor mat 3.0t*390*490

Foot step 3.0t*107*188

Elastic strap

Pop rivet

Washer M3

Battery strap 38mm*800mm

Pop rivet

Battery mat 2.0t*45*145

Bumper front 4w

Washer M10

Nut M10*P1.5

46 Version 2011v3

Winner 2004

023: BODY FRAME ASSY (3W)

Pos Article number

1 No spare part

2 No spare part

110.00141.000 3

00000.1402

See 028 and 029

No spare part

1001266

1012699

00000.2004

00000.1703

013.00000.022

00000.4110

00000.2104

1001267

1001268

1001269

00000.2004

1001233

1001271

Version 2011v3

Parts lists

Units Description

1 Front frame assy

Rear frame assy

Axle for rear frame

Clip E7

Transaxle assy

Screw M10xP1.5x90L (for Schmid transaxle)

Screw M10xP1.5x100L (for CT transaxle)

Flat washer M10

Lock nut M10xP1.5

Shock absorber

Screw M10xP1.5x70L

Flat washer M10

Screw M10xP1.5x50L

Velcro-hooks

Flat washer M10

Bushing

Winner 2004

Parts lists

024: BODY FRAME ASSY (4W)

Pos

Article number

No spare part

00000.4105

00000.1502

See 028 and 029

1001266

1012699

00000.2004

00000.1703

013.00000.022

00000.2104

00000.4110

1001268

1001269

00000.2003

9000689

1004606

Units Description

1 Front frame assy 4w

Rear frame assy (modified)

Bolt M8xP1.25*40mm

Nut M8*P1.25

Transaxle assy

Screw M10xP1.5x90L (for Schmid transaxle)

Screw M10xP1.5x100L (for CT transaxle)

Washer M10*P1.5*90mm

Nut M10*P1.5

Shock absorber 10*27*1.8t

Washer M10

Bolt M10*P1.5*50mm

Velcro hooks strip

Washer M8

Rubber transaxle strip

Bush 20*8mm

Winner 2004

48 Version 2011v3

Pos

025: REAR FRAME ASSY

Article number

110.00082.000

No spare part

00001.1110

1010353

00000.2003

00000.1702

1001232

126.00021.000

00000.2004

00000.1703

1001233

1001230

Version 2011v3

Units Description

1 Rear Suspension Bridge

Label "serial number"

Rivet pop

Plastic wheel

Flat washer M8 black

Lock nut M8xP1.25 black

Screw M8xP1.25x75L black

Rear bumper

Flat washer M10

Lock nut M10xP1.5

Bushing

Rear frame assy

Parts lists

Winner 2004

Parts lists

Pos

026: REAR TIRE ASSY

Article number

176.00202.000

172.00051.000

176.00191.000

00001.1462

173.00052.000

173.00042.000

171.00021.000

00000.4135

00000.2203

00000.1802

170.00352.000

Units Description

1 Hub

Outer tire 4.10x3.50x6"

Spacer Bush

Label max 2.7 bar

Outer Rim 6"

Inner Rim 6"

Tube Inner with Cap

Screw M8xP1.25x25L

Spring washer SW8

Nut M8xP1.25

Rear tire assy

50 Version 2011v3

Winner 2004

027: TRANSAXLE ASSY

Pos Article number

1 See 028 and 029

2 1001246

1001247 3

170.00352.000

1001387

00000.1703

1001242

1011586

Version 2011v3

Parts lists

Units Description

1 Transaxle

Collar

Set Screw M8xP1.25x5L

Rear tire Assy

Flat washer 12x24x2.5

Lock nut M12xP1.75

Freewheel lever for Schmid transaxle

Freewheel lever for CT transaxle

Winner 2004

Parts lists

028: MOTOR TRANSAXLE BRAKE 15 KMPH (AMT SCHMID)

Pos

Article number

1002356

Units

Description

Transaxle Schmid 15 kmph (Solo)

1009685

1012904

No spare part

1003267

9003297

1011584

1002646

103.00031.000

1011585

1001239

103.00091.000

1012123

9000689

No spare part

1003209

Transaxle Schmid 15 kmph (S-Drive)

Transaxle CT 15 kmph (S-Drive)

Motor 15 kmph

Brake Assy Schmid

Brake Assy Schmid from 09-2008 + S-Drive

Brake Assy CT

Motor brush till 08-2008

Motor brush from 09-2008

Motor brush set CT

Clip E19

Wedge for Schmid transaxle

Wedge for CT transaxle

Transaxle mat

Friction plate for Schmid transaxle

Winner 2004

52 Version 2011v3

Pos

029: MOTOR TRANSAXLE BRAKE 9 KMPH HEAVY DUTY (AMT SCHMID)

Article number

9003239

1009686

No spare part

1003267

1003297

1002646

103.00031.000

1001239

103.00091.000

9000689

No spare part

1003209

Units

Description

Transaxle 9 kmph (Solo)

Transaxle 9 kmph (S-Drive)

Motor 15 kmph

Brake Assy

Brake Assy from 09-2008

Motor brush till 08-2008

Motor brush from 09-2008

Clip E19

Wedge

Transaxle mat

Friction plate

Version 2011v3

Parts lists

Winner 2004

Pos

Parts lists

030: SCOOTER ASSY (3W)

Article number

No spare part

00000.3200

No spare part

052.00312.000

052.00452.000

1001302

1001303

1001304

1001305

1001306

055.00421.000

9003109

005.01180.000

9003553

055.00431.000

9003108

99117

1001307

00000.1700

00000.3204

Units Description

3W scooter assy

Controller assy

Screw M5xP0.8x12L

Controller cover assy

Rear motor cover assy

Battery cover assy

Transaxle plate (LH)

Screw M5xP0.8x30L

Transaxle plate (RH)

Bush

Star knob

Controller wire assy (Solo)

Power harness (S-Drive)

Fuse 5A (Solo)

Fuse 5A (S-Drive)

Battery power wire (Solo)

Battery power wire (S-Drive)

Fuse 100A (S-Drive)

Fix bracket rear shroud

Lock nut M5xP0.8

Screw M5xP0.8x25L

Winner 2004

54 Version 2011v3

Pos

031: SCOOTER ASSY (4W)

Article number

No spare part

00000.3200

1001288

052.00312.000

052.00452.000

1001302

1001303

00000.3204

1001304

1001305

1001306

1001307

00000.1700

No spare part

Version 2011v3

Units Description

4w scooter por assy

Controller assy

Bolt M5*P0.8*12mm

Controller cover

Rear cover assy

Battery cover assy

Mud guard 1.2t*168*187 LH

Bolt M5*P0.8*30mm

Bolt M5*P0.8*25mm

Mud guard 1.2t*168*187 RH

Bush 12*23mm

Knob

Bracket for rear cover

Lock nut M5*P0.8

Twist cable clip

Parts lists

Winner 2004

Parts lists

Pos

032: BATTERY COVER ASSY

Article number

No spare part

008.00000.591

1001284

00000.2009

1001286

052.00452.000

Units Description

Battery cover

Label circuit diagram

Window post

Flat washer M3

Screw M3xP0.5x10L

Battery cover assy

Winner 2004

56 Version 2011v3

Pos

033: REAR MOTOR COVER ASSY

Article number

052.00392.000

264.00101.000

1014195

008.00000.411

008.00000.421

008.00000.401

1001268

1001269

126.00052.000

001.15010.002

1001280

00000.3600

00000.1705

051.00021.000

00000.2001

00000.1700

008.00000.291

1001281

055.00411.000

052.00312.000

Units Description

Rear motor cover

Rear indicator assy (orange)

Rear light assy (red)

Label engage/release

Label circuit breaker

Label "Winner"

Velcro-loops

Bumper trim

Snap button

Break light assy

Screw M4xP0.7x16L

Lock nut M4xP0.7

Reflector (red)

Flat washer M5

Lock nut M5xP0.8

Label movingpeople.net

Bulb DC24V 5W T9.5

Rear light cable assy

Rear motor cover assy

Version 2011v3

Parts lists

Winner 2004

Parts lists

Pos

034: CONTROLLER COVER ASSY

Article number

1001288

1001268

1001290

1001291

Units

Description

Cover of controller

Velcro-loops

Circuit breaker 60A (Solo)

Cap of circuit breaker 60A (Solo)

Winner 2004

58 Version 2011v3

Pos

035: CONTROLLER ASSY

Article number

162.00031.000

9003481

9003788

No spare part

1001295

9003089

No spare part

Version 2011v3

Parts lists

Units Description

Controller 110A (not programmed)

S-Drive controller 120A

S-Drive controller 140A

Label control panel s/n

Controller bracket (Solo)

Controller bracket (S-Drive)

Screw M5xP0.8x20L

Nut-inserts

Winner 2004

Parts lists

036: SEAT & SEAT FRAME

Pos

Article number

118.00221.000

1002861

1003383

118.00231.000

9000034

9000042

1366

9000932

9000933

Winner

2004

Units Description

Armrest, right

Master seat with armrests

Lumbar knob

Armrest, left

Seat frame with slider (right-side operation)

Seat fixation strip

Plastic cover for seat fixation strip

Seat post

Nylon bearing seat post

60 Version 2011v3

Parts lists

Version 2011v3 61

Parts lists

62 Version 2011v3

SERVICEMANUAL

WINNER 2004

1 General safety regulations and instructions

2 Adjustment options

3 Drive programs

4 Technical specifications

5 Use of the parts lists

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