Somerset 65012 Owner's Manual

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Document

SOMERSET

Wooden Swing Set

Model: #65012

•

Owner's Manual

•

Frequently Asked Questions

•

Assembly Instructions

•

Warranty Information

Features the fastening system.

Save this assembly manual for future reference in the event that you need to order replacement parts.

Made in China

GENERAL SAFETY INSTRUCTIONS

PURPOSE

This product is intended for outdoor, domestic use only. It is not suitable for commercial or medical use.

DANGER FOR CHILDREN



WARNING! No eating while using the product



This product may only be used with adult supervision at all times.



The packaging material is not suitable for children due to choking and suffocation hazards.

RISK OF INJURIES



Do not use the product if it is damaged or defective. If it is damaged or defective, please contact a qualified technician.



Check the product before each use. Defective parts must be changed immediately as they can impair the function and the safety of the product.



No more than one person per swing or per attachment.



Use the product only on even and non-slipping surfaces. Never use it near water and keep sufficient space around for safety.

PRODUCT DAMAGE



Do not make alterations to the product. Only use original spare parts. Qualified technicians should only carry out repairs – improper repairs can lead to danger for the user. Use this product only as described in this manual.



Protect the product against splashes, humidity, high temperature and direct sunlight.

ASSEMBLY ADVICE



The assembly of the product must be done carefully and by an able-bodied adult. If in any doubt, ask a technically qualified person.



Before you start with the assembly, read the instructions carefully.



Remove all packaging materials and lay down all parts on an open space. This gives you an overview and simplifies the assembly procedure.



Check with the parts list that all parts are available. Dispose of the packaging material when the assembly is completed.



Beware that when using tools or doing technical work, there is always a risk of injuries. Assemble the product with care.



Create a danger free environment; for example, do not let tools lay around the workspace. Store the packaging material in a way that cannot cause any danger.



After installing the product according to the instruction manual, ensure all screws, bolts and nuts are correctly installed and tightened and that all joints are secure.



Reasonable space must be kept between the product and possible sources of danger, such as other equipment swimming pools and fences.



The product must be assembled correctly before use.



Place the product on a level surface at least 2 m from any structure or obstruction such as a fence, garage or house.



No modifications are to be made to the original product.



The product must always be used in a well-lit area.



Do not place anything under the product.



Use gloves during assembly and disassembly.



Outdoor products should be equipped with a device that in strong wind conditions avoid displacement due to wind (e.g. steel bars in the ground or loads like sand bag or water bags).



In certain areas during winter, snow buildup and the low temperatures can damage the product. It is recommended to remove snow buildup and to store the product indoor.



We strongly recommend visual inspections every 3 months to insure the integrity of the entire product.

Replace any parts as necessary.

SAFETY INSTRUCTIONS



The safety instructions of the product should always be considered and obeyed.



Using the product may result in permanent injury such as paralysis, or even death. Falling off the product may lead to injuries, particularly to the back, neck or head.



No clothes with hooks or lose parts should be worn or carried during product usage in order to avoid hooks getting caught and causing injury.



Moving the product whilst assembled may affect the integrity of the frame. Should it be necessary to move the product, please consider the following:

1.) Force to be evenly spaced around the frame to lift the product off the ground

2.) The product must be carried horizontally

3.) Use caution whilst moving as it could bend the product frame.



Users should be familiar with the assembly manual. This manual contains assembly guidance; selected precautionary measures as well as recommendations for servicing and maintenance of the product, in order to ensure safe and fun usage.



It is the responsibility of the owner or the supervisor to guarantee that all users of the product are informed sufficiently of all warning references and safety instructions.

For the supervisor:

The supervisor’s role is to make sure users are aware of all safety precautions and that these precautions are enforced. When a supervisor is not available, the product may be disassembled or covered to limit access.



The product can be only used if it is in good condition, worn or damaged parts should be replaced.



Objects, which could be dangerous to the user, should be away from the product



Avoid unauthorized and unsupervised use of the product.



Do not use the product under influence of alcohol or drugs (incl. medicines).



Do not use the product or its attachments as a jumping platform.

Consumer Information Sheet for Playground Surfacing Materials

The US Consumer Product Safety Commission (CPSC) estimates that about 100 000 playground equipmentrelated injuries resulting from falls to the ground surface are treated annually in US hospital emergency rooms.

Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining the injury-causing potential of a fall. It is self-evident that a fall on to a shock-absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. Playground equipment should never be placed on hard surfaces, such as concrete or asphalt, and while grass may appear to be acceptable, it may quickly turn to hard-packed earth in areas of high traffic. Shredded bark mulch, wood chips, tine sand or the gravel are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground equipment.

Table B.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall on to four different loose-fill surfacing materials if they are Installed and maintained at depths of

150 mm, 225 mm and 300 mm.

Table B.1: Fall height in millimetres from which a life-threatening head injury would not be expected

Type of Material

Double Shredded Bark

Mulch

Wood Chips

Fine Sand

Fine Gravel

150mm

1800

1500

1800

Depth of surfacing material

225mm

3000

2100

1500

2100

300mm

3300

3600

2700

3000

However, it should be recognised that all injuries due to falls cannot be prevented, no matter what surfacing material is used.

It is recommended that a shock absorbing material extend a minimum of 1 800 mm in all directions from the perimeter of stationary equipment such as climbing frames and slides. However, because children may deliberately jump from a moving swing, the shock absorbing material should extend in the front and rear of a swing a minimum distance of twice the height of the pivot point measured from a point directly beneath the pivot on the supporting structure.

This information is intended to assist in comparing the relative shock-absorbing properties of various materials.

No particular material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked periodically and replenished to maintain correct depth as determined necessary for the equipment in question. The choice of a material depends on the type and height of the playground equipment, the availability of the material in a particular area, and its cost.

Play Set Assembly Manual FAQs:

1. Does the area for the playset need to be level?

Yes. we recommend the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.

2. What age range is appropriate for the playsets?

The playsets are recommended for children ages 3 – 10 years.

3. Is the wood treated with chemicals?

We use 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a waterbased product that is for appearance only.

4. How often should the playset be stained?

We recommend the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.

5. Why does it seem that my swing set is developing cracks?

Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.

6. Do the playsets come with a warranty?

Yes. All Lifespan Kids products carry replacement warranty on all parts for manufacturer’s defect.

Please see warranty details for more information.

7. What is the best way to get started assembling the playset?

We recommend taking all the parts out of the boxes and arranging them by part number before you begin any assembly.

This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly.

8. The playset seems to rock or sway too much. What’s wrong?

Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the anchors provided.

9. The 2”x4” boards do not measure 2”x 4”. Why not?

In it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions.

Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, the playset is designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.

10. The end beam is not straight up and down. Why not?

This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.

11. The S-hooks for the swings won’t close. What is wrong?

We recommend placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.

Tools Required for Installation:

(These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.)

(Square)

(Level 24")

(Tape Measure) (Phillips Screw Driver)

(Claw Hammer)

(Cordless Drill or Electric Drill) (1/8" & 3/8" Drill Bits)

(Drill Attachments: Socket

Driver)

(Ladder)

(An Adult w/ an Adult Helper)

(Rubber Mallet - Optional)

Basic Setup Dimensions

Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

15'-3 7/8"

[4.7]

10'-9 5/8"

[3.3]

[1.8]

Safe Play Zone

General Information:

Your set has been designed and engineered for children only and for residential use only.

A maximum of 150 lbs. per child is recommended for play activities designed for individual use.

A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use.

A maximum of 9 children is recommended for this swing set.

6'-3 1/2"

[1.9]

8'-10 5/16"

[2.7]

Important Assembly Notes

Safe play height: 14'-11 1/2" [2.7 m]

Maximum fall height: 6'-4 1/2" [1.9 m]

1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is

not level, assembly will be difficult and improper assembly may result. Extra care must be taken to

insure the fort is square.

2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over

exposed bolts snug to the nut.

3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when

sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.

4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using

incorrect hardware may result in improper assembly.

5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.

Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.

DO NOT over tighten.

6) Read the steps of each phase thoroughly. The written steps may include important information not

shown in the illustrations.

Parts Identification

Wood Components

(NOT TO SCALE)

(1)

E1 - UPRIGHT - W101261

1 3/8"x3 3/8"x81 3/4" (36x86x2076)

(2)

E2 - UPRIGHT - W101260

1 3/8"x3 3/8"x81 3/4" (36x86x2076)

(1)

E3 - UPRIGHT - W101256

1 3/8"x3 3/8"x81 3/4" (36x86x2076)

(2)

E77 - ANGLE BRACE - W100991

1 3/8"x3 3/8"x74 3/8" (36x86x1890)

(1)

E82 - LEFT RAIL - W101127

1 3/8"x3 3/8"x48 3/4" (36x86x1239)

(1)

E83 - RIGHT RAIL - W101128

1 3/8"x3 3/8"x48 3/4" (36x86x1239)

(6)

F71 - STANDARD ANGLE BRACE - W100689

1 3/8"x2 3/8"x13" (36x60x330)

(1)

H1 - SERVING SHELF SUPPORT - W101604

1"x3 3/8"x30 3/4" (24x86x780)

(2)

H3 - SERVING BOARD SUPPORT - W101606

1"x3 3/8"x3 3/8" (24x86x86)

(2)

H4 - BENCH SEAT SUPPORT - W104040

1"x3 3/8"x6 1/2" (24x86x166)

(2)

H5 - BENCH UPRIGHT - W104041

1"x3 3/8"x11 3/4" (24x86x300)

(2)

H6 - BENCH GROUND BOARD - W104042

1"x3 3/8"x18 1/8" (24x86x460)

(1)

H74 - LEFT UPRIGHT - W100608

1"x3 3/8"x50 3/4" (24x86x1290)

(1)

H75 - RIGHT UPRIGHT - W100609

1"x3 3/8"x50 3/4" (24x86x1290)

Parts Identification

Wood Components

(NOT TO SCALE)

(4)

H76 - LADDER RUNG - W100611

1"x3 3/8"x18 1/8" (24x86x460)

(1)

H79 - END SUPPORT - W100992

1"x3 1/2"x42" (24x86x1072)

(1)

H80 - GROUND BOARD - W100990

1"x3 3/8"x87 3/8" (24x86x2218)

(1)

J1 - WINDOW LEDGE - W100709

1"x2 3/8"x29 1/2" (24x60x750)

(4)

J2 - END FLOOR CLEAT - W100710

1"x2 3/8"x3 3/8" (24x60x86)

(1)

J3 - FLOOR JOIST - W100984

1"x2 3/8"x60 1/8" (24x60x1528)

(1)

K1 - ROOF SWING BEAM SUPPORT - W100682

5/8"x5 1/4"x51 5/8" (16x134x1310)

(1)

K2 - ROOF SUPPORT - W100683

5/8"x5 1/4"x51 5/8" (16x134x1310)

(1)

K3 - SERVING BOARD - W101605

5/8"x5 1/4"x28 3/4" (16x134x729)

(1)

K4 - FLOOR RAIL - W103700

5/8"x5 1/4"x60 1/8" (16x134x1528)

(1)

K5 - FLOOR RAIL - W103705

5/8"x5 1/4"x30" (16x134x762)

(6)

K9-1 - WALL BOARD - W100713

3/8"x3 3/8"x15 3/4" (11x86x400)

(4)

K9-2 - WALL BOARD - W100712

3/8"x3 3/8"x30 1/4" (11x86x768)

Parts Identification

Wood Components

(NOT TO SCALE)

(2)

K9-3 - WALL BOARD - W101257

3/8"x3 3/8"x42" (11x86x1068)

(2)

K9-4 - WALL BOARD - W101239

3/8"x3 3/8"x37 3/8" (11x86x950)

(6)

K9-5 - WALL BOARD - W101259

3/8"x3 3/8"x21 3/8" (11x86x544)

(2)

L2 - GROUND BOARD - W100684

5/8"x4 3/8"x60 1/8" (16x112x1528)

(1)

L3 - GROUND BOARD - W101602

5/8"x4 3/8"x46 7/8" (16x112x1191)

(1)

L5 - GROUND BOARD - W100686

5/8"x4 3/8"x30" (16x112x762)

(1)

L6 - ARCHED RAIL - W100694

5/8"x4 3/8"x60 1/8" (16x112x1528)

(1)

L7 - ARCHED SCULPTURED RAIL - W100695

5/8"x4 3/8"x60 1/8" (16x112x1528)

(1)

L8 - SCULPTURED RAIL - W101240

5/8"x4 3/8"x35 1/2" (16x112x902)

(2)

L9 - END FLOOR BOARD - W102863

5/8"x4 3/8"x29 7/8" (16x112x760)

(1)

M1 - TENT SUPPORT - W101601

5/8"x3 3/8"x59 1/4" (16x86x1504)

(2)

M2 - BENCH SEAT - W104044

5/8"x3 3/8"x27 3/8" (16x86x694)

(2)

M3 - TARP SUPPORT - W100692

5/8"x3 3/8"x60 1/8" (16x86x1528)

(1)

M4 - TARP TOP SUPPORT - W100693

5/8"x3 3/8"x60 1/8" (16x86x1528)

Parts Identification

Wood Components

(NOT TO SCALE)

(2)

M5 - FACE BOARD - W101599

5/8"x3 3/8"x43 1/8" (16x86x1094)

(2)

M6 - LOWER FACE BOARD - W101598

5/8"x3 3/8"x38 5/8" (16x86x982)

(1)

M7 - WALL BOARD - W100708

5/8"x3 3/8"x35 1/4" (16x86x895)

(1)

M8 - WALL RAIL - W100700

5/8"x3 3/8"x35 7/8" (16x86x910)

(1)

M9 - ANGLE BRACE - W100696

5/8"x3 3/8"x35 5/8" (16x86x904)

(1)

M10 - SAFETY BOARD - W100701

5/8"x3 3/8"x33 7/8" (16x86x860)

(2)

M11 - UPPER FACE BOARD - W102866

5/8"x3 3/8"x26 5/8" (16x86x676)

(1)

M12 - ROCK WALL ARCH BOARD - W102862

5/8"x3 3/8"x30" (16x86x762)

(1)

M13 - FLOOR RAIL - W102867

5/8"x3 3/8"x60 1/8" (16x86x1528)

(1)

M14 - FLOOR SUPPORT BOARD - W101269

5/8"x3 3/8"x30" (16x86x762)

(1)

M16 - TARP SUPPORT - W101237

5/8"x3 3/8"x29 1/8" (16x86x740)

(4)

M17 - PICKET - W100705

5/8"x3 3/8"x27 1/8" (16x86x690)

(1)

M73 - REAR SUPPORT - W100610

5/8"x3 3/8"x19 1/4" (16x86x488)

Parts Identification

Wood Components

(NOT TO SCALE)

(1)

M77 - SLIDE BRACE - W100544

5/8"x3 3/8"x17 1/4" (16x86x438)

(2)

M78 - CENTER SLIDE BRACE - W100545

5/8"x3 3/8"x17 1/4" (16x86x438)

(8)

M81 - ROCK WALL BOARD - W101130

5/8"x3 3/8"x22 3/8" (16x86x568)

(3)

M82 - ROCK WALL BOARD - W4L05551

5/8"x3 3/8"x22 3/8" (16x86x568)

(3)

M83 - ROCK WALL BOARD - W4L05552

5/8"x3 3/8"x22 3/8" (16x86x568)

(1)

N72 - ROCK WALL END BOARD - W101129

5/8"x2 3/8"x23 5/8" (16x60x600)

(1)

SB74 - SWING BEAM EXTENDED - W102419

2"x5 1/4"x89 1/2" (50x134x2274)

(2)

SP1 - FLOOR SUPPORT CLEAT - W100711

1"x1"x53 3/8" (24x24x1356)

(1)

W71 - SWING BEAM SUPPORT - W102420

2"x3 3/8"x49 5/8" (50x86x1260)

(3) FP1 - FLOOR PANEL - W102861 (2) WP1 - WALL PANEL - W102865

Parts Identification

Hardware

(19) BA - BOLT PTH 1/4x3/4 - H100063

(4) KY - BOLT WH 1/4x1/2" - H100141

(2) KT - BOLT WH 1/4x1 - H100137

(2) - T-30 TORX BIT - H100147

(2) C - NUT BARREL WH 5/16x1 1/2 - H100006

(7) KW - WASHER LOCK EXT 8x15 - H100139

(7) KS - NUT BARREL WH 1/4x5/8 - H100136

Parts Identification

Accessories

(NOT TO SCALE)

(1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054

(1) - TRAPEZE - A6P00034

(1) EL - SLIDE RAIL 8' GREEN LEFT - A100055

(1) EM - SLIDE BED 8' YELLOW - A100056

(6)

QUICK LINK

A100069

(1)

BYD ID TAG (LARGE) 2011 WITH

AGES

A100164

(2) FB - SWING SEAT YELLOW - A100070

(4)

HAND GRIP YELLOW PLASTIC

A100043

(2)

L BRACKET 66x66x127

A100140

(2)

L BRACKET 54x67

A100053

(6) KC - METAL GROUND STAKE BROWN - A100178

(2) KN - CHAIN GREEN 31" - A100177

(4) EZ - CHAIN GREEN 51.25" - A100068

(1) HY - TARP 1522x2119 - A100062

Parts Identification

Accessories

(NOT TO SCALE)

(1) - GREEN HC ROCK #1 - A6P00036 (1) - BLUE HC ROCK #2 - A6P00040

(1) - GREEN HC ROCK #2 - A6P00037

(2) - RED HC ROCK #1 - A6P00038

(1) - BLUE HC ROCK #1 - A6P00041

(1) - YELLOW HC ROCK #1 - A6P00042

(1) - RED HC ROCK #2 - A6P00039 (1) - YELLOW HC ROCK #2 - A6P00043

(1) SS - "C" REVISION TAG - A100316

(1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326

(1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325

(1)

SB74 - SWING BEAM EXTENDED - W102419

2"x5 1/4"x89 1/2" (50x134x2274)

(2) GD - L BRACKET 66x66x127 - A100140

(1)

(1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326

TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325

4 FT GREEN EXTENDED

SWING BEAM WITH

TRAPEZE

STEP 1

ATTACH (2) GD BRACKETS TO SB74 SWING

BEAM USING 2-3/4" BOLT, FLAT WASHERS AND

5/16" LOCK NUT, AS SHOWN.

ATTACH TB AND TC SWING BEAM EXTENSION

BRACKETS TO SB74 SWING BEAM USING 1-

3/4" BOLTS AND 7/8" BARREL NUTS, AS

SHOWN.

(3)

BOLT WH

5/16x1-3/4

(2)

BOLT HEX

5/16x2-3/4

(3)

NUT BARREL

WH 5/16x7/8

(4)

WASHER

FLAT 8x27

(2)

NUT LOCK

5/16

SB74

FINGER TIGHTEN ONLY AT THIS TIME.

(1)

W71 - SWING BEAM SUPPORT - W102420

2"x3 3/8"x49 5/8" (50x86x1260)

(1)

H80 - GROUND BOARD - W100990

1"x3 3/8"x87 3/8" (24x86x2218)

STEP 2

ATTACH H80 GROUND BOARD TO (2) E77

ANGLED SUPPORT BOARDS USING 2" BOLTS,

LOCK WASHERS AND 7/8" BARREL NUTS, AS

SHOWN.

ATTACH (2) E77 ANGLED SUPPORT BOARDS

TO W71 SUPPORT USING 4- 1/2" BOLTS, LOCK

WASHERS AND 7/8" BARREL NUTS, AS

SHOWN.

ATTACH H79 BOARD TO W71 BOARD USING 2"

LAG SCREWS AND LOCK WASHERS. NEXT,

SECURE THE ENDS OF H79 BOARD TO E77

ANGLED SUPPORTS USING 2" BOLTS, LOCK

WASHERS AND 7/8" BARREL NUTS, AS

SHOWN.

E77

W71

(2)

E77 - ANGLE BRACE - W100991

1 3/8"x3 3/8"x74 3/8" (36x86x1890)

(1)

H79 - END SUPPORT - W100992

1"x3 1/2"x42" (24x86x1072)

(4)

BOLT WH

5/16x2

(1)

BOLT WH

5/16x4-1/2

(2)

LAG SCREW

WH 5/16x2

(5)

NUT BARREL

WH 5/16x7/8

(7)

WASHER

LOCK EXT

8x19

(5)

WASHER

LOCK EXT

12x19

E77

H79

H80

STEP 3

INSERT W71 BOARD INTO TB AND TC

BRACKET OPENING AND SECURE USING

1-3/4" BOLTS AND 7/8" BARREL NUTS, AS

SHOWN.

INSERT 2-1/2" BOLTS, LOCK WASHERS AND

1-1/2" BARREL NUTS INTO THE EDGE OF W71

BOARD, AS SHOWN.

SB74

(2)

BOLT WH

5/16x1-3/4

(2)

BOLT WH

5/16x2-1/2

(2)

NUT BARREL

WH 5/16x7/8

(2)

NUT BARREL

WH 5/16x1-1/2

(2)

WASHER

LOCK EXT

8x19

(2)

WASHER

LOCK EXT

12x19

W71

STEP 4

INSERT (6) SWING HANGER QUICK LINK INTO SB74 SWING BEAM USING SAFETY

WASHERS, FLAT WASHERS AND 5/16" LOCK NUTS, AS SHOWN.

SB74

(6)

NUT LOCK

5/16

(6)

WASHER

FLAT 8x27

(6)

SWING

HANGER

QUICK LINK

(6)

WASHER

SAFETY

17x30

SB74

(1) EM - SLIDE BED 8' YELLOW - A100056

SLIDE ASSEMBLY

STEP 1

(1)

M77 - SLIDE BRACE - W100544

5/8"x3 3/8"x17 1/4" (16x86x438)

(3) T-NUT 5/16

(3)

BOLT WH

5/16x1/2

SLIDE BED 8' YELLOW

(1 PLC)

TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.

T-NUT 5/16

(3 PLCS)

BOLT WH 5/16x1/2

(3 PLCS)

M77

USE 'M77' SLIDE BRACE AS A

TEMPLATE FOR DRILLING BOTTOM

HOLE PATTERN IN SLIDE BED. BE SURE

TO PLACE SLIDE BRACE UP 1/4" FROM

BOTTOM EDGE OF SLIDE BED BEFORE

MARKING HOLE PATTERN.

(1) - GREEN HC ROCK #1 - A6P00036 (1) - RED HC ROCK #2 - A6P00039 (1) - YELLOW HC ROCK #1 - A6P00042

(1) - BLUE HC ROCK #1 - A6P00041

(1) - GREEN HC ROCK #2 - A6P00037 (2) - RED HC ROCK #1 - A6P00038 (1) - YELLOW HC ROCK #2 - A6P00043 (1) - BLUE HC ROCK #2 - A6P00040

4 FT ROCK WALL ASSEMBLY

STEP 3

FLIP ROCK WALL ASSEMBLY OVER ON IT'S FRONT SURFACE AND INSTALL (18) 1/4"

T-NUTS WITH A HAMMER.

FLIP ROCK WALL ASSEMBLY SO THAT FRONT SURFACE IS SHOWING AND ATTACH

CLIMBING ROCKS TO ROCK WALL BOARDS USING (18) 1-1/4" BOLTS AND LOCK

WASHERS, AS SHOWN.

(18)

BOLT PTH

1/4x3/4

(18)

WASHER

LOCK INT

8x15

ROCK

(18)

T-NUT 1/4

BOLT PTH 1/4x3/4

(18 PLCS)

WASHER LOCK INT 8x15

(18 PLCS)

T-NUT 1/4

(18 PLCS)

Phase Notes

• Assemble with hardware as shown.

4 Ft Ladder

Phase 3

M73

SCREW PFH 8x2

QTY

DESCRIPTION

REAR SUPPORT

SCREW PFH 8x2

LABEL

M73

(1)

E1 - UPRIGHT - W101261

1 3/8"x3 3/8"x81 3/4" (36x86x2076) (1)

K4 - FLOOR RAIL - W103700

5/8"x5 1/4"x60 1/8" (16x134x1528)

(1)

M13 - FLOOR RAIL - W102867

5/8"x3 3/8"x60 1/8" (16x86x1528)

(2)

E2 - UPRIGHT - W101260

1 3/8"x3 3/8"x81 3/4" (36x86x2076) (1)

L2 - GROUND BOARD - W100684

5/8"x4 3/8"x60 1/8" (16x112x1528)

(1)

M7 - WALL BOARD - W100708

5/8"x3 3/8"x35 1/4" (16x86x895)

(1)

M8 - WALL RAIL - W100700

5/8"x3 3/8"x35 7/8" (16x86x910)

(1)

E3 - UPRIGHT - W101256

1 3/8"x3 3/8"x81 3/4" (36x86x2076) (1)

L7 - ARCHED SCULPTURED RAIL - W100695

5/8"x4 3/8"x60 1/8" (16x112x1528)

(1)

L6 - ARCHED RAIL - W100694

5/8"x4 3/8"x60 1/8" (16x112x1528)

STEP 1

LAY TWO E2 AND E3 FORT UPRIGHTS FLAT ON GROUND. ATTACH L2 GROUND BOARD TO

E2 AND E3 FORT UPRIGHTS USING (4) 1-1/2" BOLTS, LOCK WASHERS AND 7/8" BARREL

NUTS.

ATTACH K4 FLOOR RAIL TO E2 AND E3 FORT UPRIGHTS USING (4) 2" BOLTS, LOCK

WASHERS AND 5/16" T-NUTS.

ATTACH L7 SCULPTURED RAIL TO E2 AND E3 FORT UPRIGHTS USING (4) 1-1/2" BOLTS,

LOCK WASHERS AND 7/8" BARREL NUTS.

(8)

BOLT WH

5/16x1 1/2

(4)

BOLT WH

5/16x2

(8)

WASHER

LOCK EXT

12x19

(12)

WASHER

LOCK EXT

8x19

E2 K4

(8)

NUT BARREL

WH 5/16x7/8

(4) T-NUT 5/16

ORIENTED AS SHOWN

STEP 2

LAY TWO E1 AND E2 FORT UPRIGHTS FLAT ON GROUND. ATTACH L2 GROUND BOARD TO

E1 AND E2 FORT UPRIGHTS USING (4) 1-1/2" BOLTS, LOCK WASHERS AND 7/8" BARREL

NUTS.

(4)

BOLT WH

5/16x2

(2)

BOLT WH

5/16x1

ATTACH M13 FLOOR RAIL TO E1 AND E2 FORT UPRIGHTS USING (4) 2" BOLTS, LOCK

WASHERS AND 5/16" T-NUTS.

ATTACH L6 ARCHED RAIL TO E1 AND E2 FORT UPRIGHTS USING (4) 1-1/2" BOLTS, LOCK

WASHERS AND 7/8" BARREL NUTS.

ATTACH M7 WALL BOARD TO

M2 FLOOR RAIL AND L6

ARCHED RAIL USING (2) 1"

BOLTS, LOCK WASHERS AND

5/8" BARREL NUTS.

E1 ATTACH M8 WALL

RAIL TO THE

OUTSIDE OF E1

AND TO THE

INSIDE OF M7

WALL BOARD

USING (2) 1-3/4"

WOOD SCREWS

AND (2) 1-1/8"

WOOD SCREWS,

AS SHOWN.

M13

(2)

SCREW PFH

8x1 3/4

(8)

BOLT WH

5/16x1 1/2

(2)

NUT BARREL

WH 5/16x5/8

(8)

NUT BARREL

WH 5/16x7/8

(4) T-NUT 5/16

(14)

WASHER

LOCK EXT

8x19

(10)

(2)

SCREW PFH

8x1 1/8

ORIENTED AS SHOWN

WASHER

LOCK EXT

12x19

(1)

J1 - WINDOW LEDGE - W100709

1"x2 3/8"x29 1/2" (24x60x750)

(6)

K9-1 - WALL BOARD - W100713

3/8"x3 3/8"x15 3/4" (11x86x400)

(4)

K9-2 - WALL BOARD - W100712

3/8"x3 3/8"x30 1/4" (11x86x768)

STEP 7

WORKING YOUR WAY LEFT TO RIGHT, ATTACH (2) K9-2 WALL BOARDS TO K4 FLOOR RAIL

AND L7 SCULPTURED RAIL USING (8) 1" WOOD SCREWS, AS SHOWN.

ATTACH (6) K9-1 WALL BOARDS TO K4 FLOOR RAIL USING (12) 1" WOOD SCREWS IN THE

BOTTOM SET OF HOLES, AS SHOWN.

(16)

SCREW PFH

8x1 1/2

ATTACH (2) K9-2 WALL BOARDS TO K4 FLOOR RAIL AND L7 SCULPTURED RAIL USING (8)

1" WOOD SCREWS, AS SHOWN.

ATTACH J1 WINDOW LEDGE TO (6) K9-1 WALL BOARDS PREVIOUSLY INSTALLED USING

(16) 1-1/2" WOOD SCREWS, AS SHOWN.

K9-2

PILOT DRILL

(SEE BELOW)

K9-2

K9-1

K9-2 J1

K9-2

PILOT DRILL

(SEE BELOW)

K9-2

(28)

SCREW PFH

8x1

K9-1

INN

PROPER INSTALLATION

OF K-9 BOARDS.

(4)

M17 - PICKET - W100705

5/8"x3 3/8"x27 1/8" (16x86x690)

STEP 9

ATTACH (4) M17 PICKETS TO M8 WALL RAIL AND L6 ARCHED RAIL USING (16) 1-1/8" WOOD

SCREWS, AS SHOWN.

M17

(16)

SCREW PFH

8x1 1/8

3 1/8" TYP

(5 SPCS)

2 1/4"

(1)

HY - TARP 1522x2119 - A100062

1/32"x59 7/8"x83 3/8" (.4x1522x2119)

STEP 13

CENTER HY TARP OVER M4 TARP TOP SUPPORT AND ATTACH USING (4)

1/2" TAPPING SCREWS, AS SHOWN.

NEXT, DRAPE HY TARP EVENLY OVER (2) M3 TARP SUPPORTS AND WRAP

UNDERNEATH AND UP THE BACK SIDE OF M3 SUPPORT APPROXIMATELY

1-13/16" FROM THE TOP AND ATTACH USING (8) 1/2" TAPPING SCREWS, AS

SHOWN.

(12)

SCREW

TAPPING

8x1/2

(2)

M2 - BENCH SEAT - W104044

5/8"x3 3/8"x27 3/8" (16x86x694)

(2)

H5 - BENCH UPRIGHT - W104041

1"x3 3/8"x11 3/4" (24x86x300)

STEP 14

ATTACH (2) EJ

BRACKETS TO H6 BENCH

GROUND BOARDS USING

(2) 1/2" BOLT, LOCK

WASHERS AND 7/8"

BARREL NUT, AS SHOWN.

(2)

H4 - BENCH SEAT SUPPORT - W104040

1"x3 3/8"x6 1/2" (24x86x166)

(2)

H6 - BENCH GROUND BOARD - W104042

1"x3 3/8"x18 1/8" (24x86x460)

(2) EJ - L BRACKET 54x67 - A100053

(2)

BOLT WH

5/16x1/2

(24)

SCREW PFH

8x1 3/4

(2)

WASHER

LOCK EXT

12x19

(2)

NUT BARREL

WH 5/16x7/8

ATTACH H5 BENCH UPRIGHTS TO H6 BENCH

GROUND BOARDS USING (8) 1-3/4" WOOD

SCREWS, AS SHOWN.

ATTACH H4 BENCH SEAT SUPPORTS TO H5

BENCH UPRIGHTS USING (8) 1-3/4" WOOD

SCREWS, AS SHOWN.

ATTACH M2 BENCH SEATS TO H4 BENCH

SEAT SUPPORTS USING (8) 1-3/4" WOOD

SCREWS, AS SHOWN.

(1) - SLIDE ASSEMBLY

STEP 16

CENTER THE WAVE SLIDE ASSEMBLY IN OPENING, AS SHOWN.

USING A 10MM DRILL BIT, DRILL THREE THROUGH HOLES INTO THE SLIDE

BED AND DECK BOARDS, AS SHOWN BELOW.

ATTACH THE SLIDE ASSEMBLY TO THE DECK USING (3) 1/2" BOLTS, LOCK

WASHERS AND 5/8" BARREL NUTS, AS SHOWN.

7 5/8"

6 5/16" 6 5/16"

(3)

BOLT WH

5/16x1/2

(3)

WASHER

LOCK EXT

12x19

(3)

NUT BARREL

WH 5/16x5/8

1 1/4"

(1) - LADDER ASSEMBLY

STEP 18

ATTACH THE LADDER ASSEMBLY TO M13 FLOOR RAIL SUPPORT USING (2)

2-1/2" LAG SCREWS AND LOCK WASHERS, AS SHOWN.

CENTER LADDER ON 'M13'

BOARD AND PILOT DRILL 1/8"

HOLES FOR LADDER

ATTACHMENT.

(2)

LAG SCREW

WH 5/16x2 1/2

(2)

WASHER

LOCK EXT

8x19

M13

H74

H75

(4) EZ - CHAIN GREEN 51.25" - A100068

(2) FB - SWING SEAT YELLOW - A100070

(2) KN - CHAIN GREEN 31" - A100177

(6) FA - QUICK LINK - A100069 (1) - TRAPEZE - A6P00034

STEP 20

ATTACH FB SWING SEAT TO (2) EZ CHAINS USING (2) FA QUICK LINKS, AS SHOWN (FIG. 1).

REPEAT PROCESS TO ASSEMBLE SECOND SWING ASSEMBLY. NOW, ATTACH EZ CHAINS TO

SWING HANGER QUICK LINKS ALREADY ASSEMBLED TO THE SWING BEAM (FIG. 2).

ATTACH TRAPEZE TO (2) FW CHAINS USING (2) FA QUICK LINKS. (FIG. 3)

ATTACH (2) FW CHAINS TO SWING HANGER QUICKLINKS ALREADY ASSEMBLED TO THE SWING

BEAM. (FIG. 4)

FIG. 2

TIGHTEN

QUICK

LINK

INSERT CHAIN

INTO

QUICK LINK

FIG. 4

FIG. 1

FIG. 3

WARRANTY

AUSTRALIAN CONSUMER LAW

Many of our products come with a guarantee or warranty from the manufacturer. In addition, they come with guarantees that cannot be excluded under the Australian Consumer law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage.

You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Full details of your consumer rights may be found at www.consumerlaw.gov.au

Please visit our website to view our full warranty terms and conditions: http://www.lifespankids.com.au/Warranty-Policy-Kids

Please send all warranty and support inquiries through our ticketing system via the email address: [email protected]

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