SERVICE MANUAL BMS-220ADB
VERSION 2.12
From serial number 30340B and up.
Inspection comments
Inspection before initial operation on:
By:
Date of initial operation:
Serial number & Year of manufacture:
Recurring inspections / maintenance log
__________________________________________
__________________________________________
__________________________________________
__________________________ _____________
Date / Hour counter Findings Repairs / Cleaning Test on By*
*Competent person
2
Index
Maintenance Log
1.
Spare parts
2.
Hydraulic schedule
Contact
02
04
17
3
1.
Spare parts
Fig. 01 Overview
4
Item
5
6
7
8
9
1
2
3
4
10
26
27
28
29
30
15
16
17
18
19
11
12
13
14
20
21
22
23
24
25
Fig. 01 Overview
Part number Description
E11124
E11123
E11122
E14536
E14865
E09941
E11168
E09940
E09720
E10738
E08378
E11261
Hinge 40x40
Charger panel cover
Charger cover
Charger 60A
Charger mounting plate
Vibro isolator M6
Upper battery cover
Plug plate
Motor with flange, pumps & connections
2x hydraulic pump only
Electro motor only
Tube cover back
E11260
E09716
E09169
E09942
E09702
E03185-1
E08622
E09277
E09376
E15284
E08632
E09174
E09838
E11255
E11262
Tube weldmet
Scraper
Wheel, including Rim for BMS-220ADB
Side cover LH
Spool cover LH
Weight welded version of E03185
Foot support
Front wheel
Electrobox
Spool cover RH
Battery hold down strip
BMS-220 battery
Protection plate
Hinge 60x60
Tube cover front
E13871
E13871/1
E13871/2
E13871/3
BE0577
Seat incl. switch for BMS-220ADB
Seat only
Arm rests (set) for E13871
Seat belt set
M8x30 Therm Disc Knob threaded pin
E14536_2
E14535
Charge indicator
Y-hub
E14536_230V_EU 230V powercable with plug
Qty.
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
6
2
1
1
1
4
2
1
1
3
12
1
4
1
5
Fig. 02 Cutting head
6
Item
1
5
6
7
8
2
3
4
9
10
11
12
13
14
15
Part number
E12245
E09711
BE0234
E09171
E15288
E15289
E12246
E09949
E09950-1
E09953
E09538
BE0037
BE0027
BE0026
BE0650
E12247
E11510
Fig. 02 Cutting head
Description
Main frame BMS-220
Cylinder connecting rod
Locking Clip double 4,5mm
Hydraulic cylinder
Adjustment system
Front plate
Lower cutting head
Tool holder plate
Debris deflector
Tool holder washer
Tool holder
M12x30 hexagon bolt
M12 spring lock washer
M12 plain washer
M12x90 hexagon bolt 12.9
Cutting head axle
Plate
M10x50 bolt
Qty.
3
3
2
1
1
1
1
3
2
1
1
1
1
1
2
6
2
7
8
Fig. 03 Rear wheel & Oil filter
Item Part number
4
5
6
7
8
9
1
2
3
10
11
12
13
14
15
E09709
E10772
E10773
E09708
E11255
E07732
E07732/1
E09170
E07732/3
E09169
E09805
350-4172-S
E09796
E09715
E09942
E00481
Fig. 03 Rear wheel & Oil filter
Description
Filter cover
Filter head
Filter element
Filter bracket
Hinge 60x60
Hydraulic motor
Parallel key for hydro motor
Wheel hub
Nut M20x1,5
Wheel, including Rim for BMS-220ADB
Hinge plate
Level gauge with thermo
Battery holder plate
Adhesive rubber seal 30x20x260mm
Side cover LH
Hydraulic oil HV46
Remarks Qty.
1
2
2
2
2
2
1
1
1
1
1
1
2
6
1
40L
9
Fig. 04 Steer handle RH
Fig. 04
Item Part number
1
2
3
4
5
6
7
E15284
E15285
E10352
E09707
E09701
E09718
E09717
Steer handle RH
Description
Spool cover RH
Spool bracket RH
Double spool control
Steering handle RH
Handle grip
Spool tie
Spool lever bracket
10
Qty.
1
1
1
2
2
2
2
Fig. 05 Steer handle LH
Item Part number
5
6
7
8
1
2
3
4
E09702
E08638
E10352
E09706
E09700
E09701
E09717
E09718
Fig. 05 Steer handle LH
Description
Spool cover
Double spool bracket
Double spool control
Lifting handle
Steering handle LH
Handle grip
Spool lever bracket
Spool tie
Qty.
1
2
2
2
1
1
1
1
11
Fig. 06 Frame & Electrobox
12
Item Part number
Fig. 06 Frame & Electrobox
Description
E09376/GLOBAL
E08628
E08629
E09712
E09277
E09796
E09174
E09710
E09175
E08632
E08633
E13161
E13163
E09172
E09705
E09837
E09939
E11017
E13162
E09723
E07396_5
E10708
E08483
E13353
E17217
12
13
14
15
16
7
8
9
10
11
3
4
5
6
25
26
27
21
22
23
24
17
18
19
20
Electro box
Front cover
Front battery tight plate
Wheel spacer
Front wheel
Battery holder plate
Battery – BMS-220
Side cover - RH
Battery spacer
Battery hold down strip
Battery seal holder
Oil suction filter
Oil suction pipe 3/4”
Oil tank seal
Hose connection plate
Breather pipe
Breather mounting bush
Second line pipe
Knee 90°
Oil return pipe
Emergency stop
Ignition switch protection
Ignition switch + keys for BMS-220
Keys (two pieces) for BMS-220
Battery indicator
Qty.
3
3
2
2
1
1
1
12
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
13
Fig. 07 Chisels, Blades & Bladeholders
E10000
14
●
●
●
●
●
●
●
●
●
●
●
●
●
Item in toolbox
E10000
●
●
●
●
●
●
●
●
●
●
●
Fig. 07 Chisels, Blades & Blade-holders
Part number Description
E09510
E09511
E09512
E09513
E09514
E09530
E09533
E09535
E09630
E09631
E09632
E09664
E09540
E09542
E09550
E09552
E09500
E09501
E09502
E09503
E09504
Support for chisel or blade holder
Premium chisel
Premium chisel
Heavy duty chisel 51x12 (2”) With tungsten carbide tips
Heavy duty chisel 152x12 (6”) With tungsten carbide tips
Heavy duty blade 152x76x2.5 (6“)
Heavy duty blade 203x76x2.5 (8“)
Heavy duty blade 254x76x2.5 (10“)
Heavy duty blade 305x76x2.5 (12“)
Heavy duty blade 355x76x2.5 (14“)
Premium blade
Premium blade
Premium blade
Premium blade
Premium blade
51x12 (2”)
152x12 (6”)
152x76x1.6 (6“)
203x76x1.6 (8“)
254x76x1.6 (10“)
305x76x1.6 (12“)
355x76x1.6 (14“)
Self-Scoring blade 152x76x1.5 (6“)
Self-Scoring blade 305x76x1.5 (12“)
Self-Scoring blade 686x76x1.5 (27“)
Blade holder 152mm (6“)
Blade holder 203mm (8“)
Blade holder 254mm (10“)
E09633
E09634
E09635
Blade holder 305mm (12“)
Blade holder 355mm (14“)
Blade holder 686mm (27”)
E10000 Toolbox Contains all blades, chisels and holders indicated with a point (●) in the first column + Professional tool set E10108
E10000/BOX Toolbox (Empty)
E10108 Tool set (Contains various tools, nuts, bolts and washers)
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15
54
Fig. 08 Drive wheel adjustment set
Adjustment set for drive wheels BMS-220
56
57
58
55
59
| LEFT HAND SIDE
Item Part number
54
55
56
57
58
59
E10836
E10834
E10835
E10856
E10833
E08031
54 - 59 E12163
|| RIGHT HAND SIDE
Description
Straight threaded coupling
Elbow 90' Swivel coupling
Elbow 90' coupling
Straight coupling
Male stud coupling
Throttle- and non return valve
Adjustment set for drive wheels BMS-220
(complete set LH side + RH side)
|
Qty.
1
1
1
2
2
2
1 set
16
Fig. 09 Frontwheel dolly (E12133)
Item Part number
5
6
7
8
1
2
3
4
9
10
1-10 E12133
E11286
E09538
E09953
E09949
E04440
Description
Frame frontwheel dolly
Tool holder
Tool holder washer
Tool holder plate
M10x30 Bolt
M12x40 Bolt
Wheel + castor
M10x30 Hex sockethead cap
M10 washer
M10 Locking nut
Frontwheel dolly complete
Qty.
1
3
2
8
1
1
1
1
17
8
1
17
18
2.
Hydraulic schedule
PJ13.1121.10 - (Up to S.nr.
28578B)
PJ13.1121.14 - (From serial number 28579B to 30339B.)
19
20
PJ20.1355.03 - (From serial number 30340B & up)
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