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Parts & Service
Spray Star 1750
Model 15-600
SN: 175G001
December 2007
CONTENTS
Introduction ............................................1-3
Introduction ........................................................................ 1
General Safe Practices...................................................... 2
Specifications ................................................................... 3
Optional Spray Equipment................................................. 3
Service ....................................................4-9
Maintenance ...................................................................4-6
Service Chart ..................................................................... 7
End User’s Service Chart .................................................. 8
Wheel Creep...................................................................... 9
Storage .............................................................................. 9
Diagrams ............................................10-13
Wiring Diagram ........................................................... 10-11
Hydraulic Diagram ......................................................12-13
Parts....................................................14-43
Body & Frame ............................................................14-15
Nose Cone .................................................................16-19
Front Axle .................................................................20-21
Oil Tank and Fuel Tank ...............................................22-23
Seat Panel ..................................................................24-25
Engine Pumps and Exhaust .......................................26-29
Spray Pump ................................................................30-31
Spray Tank ..................................................................32-33
Turbo Quad Agitator ..................................................32-33
Park brake and Rear Axle...........................................34-35
15-301 Orbitor ...........................................................36-37
76-398 Hydrostatic Pump ...........................................38-39
76-197 Eaton Gear Pump...........................................40-41
16-998 Hypro ® Pump .................................................42-43
Accessories .......................................44-98
Plumbing 1752 System (Raven 440) ...........................44-45
Plumbing 1754 System (Raven 203) ...........................46-47
Controls 1752 System (Raven 440) .............................48-49
Control 1754 System (Raven 203) .............................48-49
16-524 Motorized Control Valve ................................50-51
15-743 Manifold Ball vlave .........................................52-53
17-503 20’ Spray Boom ..............................................54-57
15-493 Stainless Steel 18’ Auto Boom ......................58-61
15-493 Boom Wiring Diagram ....................................62-63
Nozzle Assembly .......................................................62-63
Turbo TurfJet Tips ............................................................ 64
XR TEEJET Tips ............................................................. 65
16-906 Electric Hose Reel .........................................66-67
16-129 Hose Reel ......................................................68-69
17-507 Hose Reel Installation ....................................70-73
Hose Reel Adjustments ................................................... 74
Electric Hose Reel Wiring Diagram ............................74-75
17-505 Foam Marker Installation ................................76-81
14-291 Foamer ...........................................................82-83
15-505 Motor Sub Assembly .....................................84-85
15-511 Foam Nozzle Sub Assembly ..........................86-87
17-506 Fresh Water Tank ..........................................88-89
14-515 Water Meter Kit (Gallons) ...............................90-91
15-618 Water Meter Kit (Liters) ..................................90-91
15-619 Chemical Cleanload System ..........................92-95
15’ Star Shield Boom ..................................................96-98
Reference .........................................99-100
Decal List ......................................................................... 99
Quick Reference Replacement Parts ............................ 100
Limited Warranty ....................................Inside Back Cover
INTRODUCTION
Thank you for purchasing a Smithco product.
Read this manual and all other manuals pertaining to the Spray Star 1750 carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward.
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 1750 is located on the left main frame, by front bumper. Refer to engine manual for placement of engine serial number.
For easy access record your Serial and Model numbers here.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
3
4
SAFE PRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. Disengage all drives and set park brake before starting the engine.
12. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.
13. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Before leaving operator’s position:
A. Disengage all drives.
B. Set park brake.
C. Shut engine off and remove the ignition key.
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body away from moving parts.
15. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.
16. Keep the area of operation clear of all bystanders.
17. Never carry passengers.
18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
19. Use parts and materials supplied by Smithco only. Do not modify any function or part.
20. Use caution when booms are down as they extend out beyond the center line of the machine.
21. The tank is a confined space, take precaution.
These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is expressed or implied.
SPECIFICATIONS SPRAY STAR 1750
WEIGHTS AND DIMENSIONS
Length
Width
120" (305 cm)
65" (165 cm)
Width With Boom Open 240" (610 cm)
Height w/ ROPS 77" (195 cm)
Height w/ Booms Folded 110" (279 cm)
Wheel Base
Weight Empty
Weight Full
68" (173 cm)
1750 lbs (794 kg)
3500 lbs (1588 kg)
SOUND LEVEL (DBA)
At ear level
At 3 ft. (0.914 m)
At 30 ft. (9.14 m)
96 dBA
98 dBA
88 dBA
ENGINE
Make Briggs & Stratton
Model# 543477
Type / Spec#
Horsepower
Fuel
Cooling System
Lubrication System
Alternator
0160E1
31 hp (23 kW)
Unleaded 87 Octane Gasoline Minimum
Air Cooled
Full Pressure
15 Amp
WHEELS & TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar)
Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)
SPEED
Infinitely Variable 0-12 m.p.h. (0-20 kph)
BATTERY
BCI Group
Automotive type 24F - 12 volt
Size 24
Cold Cranking Amps 900 minimum
Ground Terminal Polarity Negative (-)
Maximum Length
Maximum Width
Maximum Height
10.25" (26 cm)
6.88" (17 cm)
10" (25 cm)
FLUID CAPACITY
Crankcase Oil
Fuel
Hydraulic Fluid
See Engine Manual
5 gallon (19 liters)
5 gallon (19 liters)
Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
OPTIONAL EQUIPMENT
15-618
15-619
15-622
17-505
15-577
17-503
30-003
Water Meter Kit (Liters)
Chemical Cleanload
Foam Marker
18' Manual Boom
14-515 Water Meter Kit (Gallons)
17-506 Clear water Wash Tank
17-507 Manual Hose Reel
15-493 18" Dry Boom
20' Spray Boom 10-300 18' Spray Boom w/ Contour Wheels
20' Spray boom w/ Contour Wheels
5
6
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove key from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation.
LUBRICATION
Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star
1750 has 9 grease fittings.
A. One on the rod end of hydraulic cylinder.
B. One on each the right and left spindles.
C. One on the center front pivot.
D. One on the idler arm.
E. One on the brake relay.
F. One on each of the pedal relays.
G. One on the shift arm.
ELECTRICAL CONNECTIONS
Use dielectric grease on all electrical connections.
AIR CLEANER ON ENGINE
1. Unclip the two clips, remove the cover and pull out the element.
2. To service, clean by tapping gently on flat surface. Do not oil. Replace if very dirty or damaged.
3. Clean out the inside of the body and cover.
4. Place the element into the body and put the cover back on..
Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can damage cartridge.
MAINTENANCE
ENGINE OIL
Change and add oil according to chart below based on air temperature at the time of operation. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher" oil. Use no special additives with rec ommended oils. Do not mix oil with gasoline.
SAE Viscosity Grades
Starting Temperature Range Anticipated Before Next Oil Change
HYDRAULIC OIL
1. Use SAE 10W-40 API Service SJ or higher motor oil.
2. For proper warranty, change oil every 500 hours or annually, which ever is first.
3. Oil level should be 2-2½" (5-6.4cm) from top of the tank when fluid is cold. Do not overfill.
4. After changing oil, run the machine for a few minutes. Check oil level and for leaks.
5. Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of con taminants.
Check and service more frequently when operating in extremely cold, hot or dusty conditions.
6. If the natural color of the fluid has become black or smells burnt, it is possible that an overheating prob lem exists.
7. If fluid becomes milky, water contamination may be a problem.
8. If either of the above conditions happen, change oil immediately after fluid is cool and find the cause.
Take fluid level readings when the system is cold.
9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SG when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C) ambient temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank.
Mark the tank fill area as to which type you put in.
TIRE PRESSURE
Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. All tires should be 20 psi (1.4bar). Improper inflation will reduce tire life considerably.
WHEEL MOUNTING PROCEDURE
1. Set park brake. Turn machine off and remove key.
2. Block wheel on opposite corner.
3. Loosen nuts slightly on wheel to be removed.
4. Jack up machine being careful not to damage underside of machine.
5. Place wheel on hub lining up bolt holes.
6. Torque to 64-74 ft/lb (87-100Nm) using a cross pattern. Retorque after first 10 hours and every 200 hours thereafter.
7. Lower machine to ground and remove blocks and jack.
7
MAINTENANCE
BATTERY
Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation.
Battery cable should be disconnected before using “Fast Charge”.
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging rate. If electrolyte starts boiling over, decrease charging.
Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:
1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is splashed on any part of your body, flush all contact areas immediately with liberal amounts of water. Get medical attention immediately.
Use of booster battery and jumper cables. Particular care should be used when connecting a booster battery. Use proper polarity in order to prevent sparks.
TO JUMP START (NEGATIVE GROUNDED BATTERY):
1. Shield eyes.
2. Connect ends of one cable to positive (+) terminals of each battery, first (A) then (B).
3. Connect one end of other cable to negative (-) terminal of "good" battery (C).
4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery)
To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables.
STORAGE
If the engine will be out of service for two or more months, use the following storage procedure.
1. Clean the exterior surfaces of the engine.
2. Change the oil and filter while the engine is still warm from operation.
3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration.
If you choose to use a stabilizer, follow manufacturers recommendations, and add the correct amount for the capacity of fuel system. Fill fuel tank with clean, fresh gasoline. Run engine for 2-3 minutes to get stabilized fuel into carburetor. Close fuel shut-off valve when unit is being stored or transported.
To empty the system, drain fuel tank and carburetor, or run engine until tank and system are empty.
4. Remove the spark plugs. Add one tablespoon of engine oil into each spark plug hole. Install plugs, but do not connect the plug leads. Crank the engine two or three revolutions.
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance.
The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Maintenance Service Interval
After the first 8 operating hours
Maintenance Procedure
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Change the engine oil filter.
Check the engine oil level.
Before each use daily
After the first 50 hours
Every 100 hours
Every 250 hours
Clean area around muffler and controls.
Check the hydraulic fluid level.
Check the tire pressure.
Check condition of hydraulic hoses and fittings.
Inspect and clean the machine.
Change Hydraulic Oil Filter.
Clean or change air filter.
1&2
Clean pre-cleaner.
1
Change engine oil and filter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery fluid level and cable connections..
Service exhaust sytem.
Check belt tension .
Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.
Change hydrauilic oil filter.
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Change fuel filter.
Change hydrauilic oil and filter.
Clean oil cooler fins.
1
Every 500 hours or yearly
Replace air filter 2
Replace fuel filter
Clean air cooling system.
1
1
Check safety filter in remote air cleaner.
In dusty conditions or when airborne debris is present, clean more often.
2 Every third air filter change, replace the inner safety filter.
9
END USER SERVICE CHART
Duplicate this page for routine use
Maintenance Check Item
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Clean the air filter
Clean the engine cooling fins.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and fittings for damage
Check for fluid leaks.
Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil filter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
For the week of:
Mon Tues.
Areas of Concern
Inspection Performed by:
Item Date
Wed.
Thurs. Fri.
Information
Sat.
Sun.
10
WHEEL CREEP
WHEEL CREEP
"Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion.
1. Lift up and support machine so rear wheels are off the ground and can turn freely.
2. In the engine compartment, the hydrostatic transmission is on the left side. The shift arm (D) is under the pump and comes out the side. The idler arm (B) has a bearing that runs in the notch of the shift arm. Loosen bolt (A).
3. With engine running, move bearing (B) so it centers on the shift arm (D) and 'wheel creep' stops.
4. Tighten all fasteners and test by using foot pedal linkage to see that 'creep' is removed.
5. Turn engine off and lower machine.
SPRAY PUMP WITH BELT
Located to the right of the engine. The belt should have approximately 1 /
2
" (13mm) of deflection in the center of the top strand. Loosen and tighten the 5 /
16
-18 x 1 1 / located on the foot of the pump mount.
4
set screw
PARK BRAKE
Turn knob clockwise on end of park brake to tighten. Turn it counter clockwise to loosen. If finer adjustment is needed turn clevis on brake cable to adjust length of cable.
MASTER BOOM SWITCH (FOOT SWITCH)
The master boom switch, located on the left floorboard is used to override the master switch on the computer console of the spray systems. By pushing down it will turn on/off the booms. For the 440 System the Master
Switch on the computer must be off for the master boom control switch to work.
GROUND SPEED CONTROL (FOOT SWITCH)
The ground speed control does not work the same as an automotive type cruise. The ground speed control is located on the center floorboard and is used to lock forward speed.
TO ENGAGE:
1. Flip rocker switch ‘On’ (green light).
2. Obtain desired speed with foot pedal.
3. Step on foot switch to lock speed.
4. Push foot switch again to disengage.
SPEED CALIBRATION NUMBERS
The speed calibration numbers for the Spray Star 3182 is 612.
SPRAY BOSS CONTROL
Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever is engaged it sets a stop for the accelerator. The accelerator pedal must be used to maintain this speed. To adjust speed use the knob on the end of the lever, counter clockwise increases speed and clockwise decreases speed. Disengage the lever and you will have full accelerator pedal range.
11
WIRING DIAGRAM
Color Code Chart
Bl Blue
Br Brown
Y Yellow
G Green
O Orange
R Red
B Black
P Purple
W White
12
Use dielectric grease on all electrical connections.
To reset circuit breaker on ball valve, you must disconnect power to computer.
REF# PART#
1 33-216
2
3
4
5
6
7
50-359
75-518
8935
15-784
13-488
77-261
8977
8
9 14-292
10 77-207
11
12
13
14
33-084
33-509
Right Boom
15-725
15-727
15-728
Left Boom
15-729
15-728
15-727
15 Pump
15-729
15-726
15-731
16 Cruise
15-729
15-726
15-732
17 Lights
18
19 8957-32
20 34-201
21
22
23
24
15-725
15-782
15-727
8849-28
33-480
16-998
12-017
25 10-202
26
27
16-883
76-327
15-677
DESCRIPTION
Battery
Oil Temperature Light
Red Battery Cable
Buss Bar
Ignition Jumper Wire
Key Switch
40 Amp Circuit Breaker
Red Boot
Solenoid
Seat Switch
Buzzer
Magnetic Coil
Master Boom Switch
Mount Panel End
Switch Actuator - No light
Switch Body, On-Off-On
Mount Panel Middle
Switch Body, On-Off-On
Switch Actuator - No light
Mount Panel Middle
Switch Body - Light
Actuator Amber
Mount Panel Middle
Switch Body - Light
Actuator Green
Mount Panel End
Switch Body, On-Off-On
Switch Actuator - No light
Black Wire
Blue White Wire
Lights
Pressure Switch
Spray Pump
Hour Meter
Engine Block
Speedometer
Speed Sensor
Negative Battery Cable
Wire Harness
WIRING PARTS LIST
QUANTITY
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
13
14
HYDRAULIC DIAGRAM
REF# PART#
1
2
3
4
76-238
15-681
15-682
15-685
5 8832-33
6
18-040
75-714
7 15-687
8 15-301
9
10
15-686
60-473
11 8917-26
12
13
14
15
18-040
26-016
23-031
15-683
76-398
76-197
16 15-624
17 15-684
HYDRAULIC DIAGRAM PARTS LIST
3
DESCRIPTION
Wheel Motor
QUANTITY
2
Hydraulic Hose 23" 4
Hydraulic Hose 46 3 /
4
" 2
Hydraulic Hose 101"
/
4
" Suction Hose
Hose Clamp
Hydraulic Cylinder
Hydraulic Hose 75 1 /
2
" 2
Orbitrol 1
Hydraulic hose 107 1 /
2
" 1
4
1
1
2
3
Hydraulic Oil tank
/
8
" Suction Hose
Hose Clamp
Oil Filter
Replacement Filter 1
Hydraulic Hose 43 3 /
4
" 1
2
1
1
1
Hydrostatic Pump
Gear Pump
Cooler
Hydraulic Hose 58"
1
1
1
1
76-398 Hydrostatic Pump
Displacement
Max Operating Speed
Rated Pressure
Max Pressure
Max Inlet Vacuum
Max Inlet Temperature
Max Allowable Case Pressure
Variable to 1.44 in 3 /R (23.6 cm 3 /R)
22.44 gpm (84.94 lpm) at 3600 rpm
3600 rpm
3000 psi (206.8 bar)
5000 psi (344.7 bar)
6 in Hg (.203 bar)
225°F (107°C)
25 psi (1.72 bar)
PUMP DISPLACEMENT
76-197 Gear Pump in 3 /R (6.6 cm 3 /R) 6.23 gpm (25.39 lpm)
Over tightened fittings will result in crushing the cone which will create a leak.
15
16
BODY & FRAME DRAWING
BODY & FRAME PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
3
16-953
4
5
7
8
9
10
11
12
13
14
15
15-753
16-557
14-451
15-787
50-081
HNTL-38-16
15-765
6 27-055
HSM-10-32-063
HSM-10-32-100
HNFL-10-32
15-762
15-710
15-756
14-519
15-709
15-822
15-672
15-751
15-752
15-823
15-767
16-857
Boom Support Tube
Square Cap
Spray Tank
Lid
Hood Support
Rubber Bumper
Lock Nut 3 /
8
- 16
Read Hood (fiberglass)
Hinge
Machine Screw #10 - 32 x 5 /
Machine Screw #10 - 32 x 1
Flange Lock Nut #10 - 32
8
2
6
1
1
1
1
1
1
2
2
Roll Bar
LH Boom Holder
Back Panel
Seat
RH Boom Holder
Nose Cone (fiberglass)
Decal, Dash Panel
RH Step
LH Step
RH Front Fender
LH Front Fender
Tire and Wheel
16-857-01 Tire 20 x 10.00 - 10NHS 4 Ply
16-857-02 Wheel
16 HB-12-13-200 Bolt
HW-12
18
19
20
HNFL-12-13
15-701
10-168
10-154
16-225
16-225-01
Washer
Flange Lock Nut 1 /
2
Main Frame
Rear Fender
- 13
Rear Fender Bracket
Tire and Wheel
Tire 24 x 13.00 - 12NHS 4 Ply
16-225-02 Wheel
2
2
2
2
4
8
1
2
2
1
2
1
1
1
1
1
1
1
1
6
12
1
1
8
8
15
16
NOSE CONE DRAWING
NOSE CONE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
3
4 10-202
5
6
7
8
9
12-017
15-721
13-488
15-784
50-359
76-364
HNJ-58-18
13-718
13-726
76-362
HWK-316-075
Hour Meter
Wire Cover
Ignition Switch
Ignition Jumper Wire
Speedometer
Oil Indicator Light
Square Boot
Jam Nut 5
10 HB-516-18-125 Bolt
/
(comes with 76-362)
5 /
16
- 18 x 1 1 /
HB-516-18-150 Bolt 1 /
2
4
1
(comes with 76-362) 1
1
1
4
2
2
HW-14
11
12
15-754
15-672
Right Boom
15-725
15-727
15-728
13 Cruise
Dash Panel
Decal, Dashboard 1750
Panel Mount End
Switch Actuator
Switch Body, On-Off-On
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
- 18 (comes with 76-362) 1
Steering Wheel
Steering Wheel Cap
Tilt Steering Column
Woodruff Key 3 /
16
x 3 /
1
15-729
15-726
15-732
14 Pump
15
16
17
18
HWLM-6
HNFL-516-18
15-763
15-759
19 48-187
20 15-301
21 18-169
24
25
26
22
23
15-729
15-726
15-731
Left Boom
15-729
15-727
15-728
HSM-10-32-100
15-694
76-299
HNFL-516-18
76-296
HSTP-516-18-075
HNFL-516-18
15-693
Mount Panel, Middle
Switch Body, Light
Actuator, Green
Mount Panel, Middle
Switch Body, Light
Actuator, Amber
Mount Panel, Middle
Switch Actuator
Switch Body, On-Off-On
Machine Screw #10 - 32 x 1
Metric Lockwasher
Flange Lock Nut
Nose Cone
Bussbar Mount
Stub Shaft
Orbitrol
Adapter
Pedal Pad
HSTP-516-18-100 Machine Screw 5 /
Pedal Mount
Machine Screw 5 /
5
Flange Lock Nut 5 /
/
16
16
Flange Lock Nut 5 /
16
Shift Arm
- 18
Foot Pedal Assembly
16
- 18 x 1
- 18
16
- 18 x 3 /
- 18
4
4
4
1
7
2
1
7
4
1
1
1
1
1
6
6
1
6
1
1
1
1
1
(Continued on next page)
17
18
NOSE CONE DRAWING
NOSE CONE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
27
28
29
30
31
32
33
34
35
21-173
HN-38-24
15-760
15-692
15-761
15-758
HBM-6-1-16
33-509
HSM-10-32-063
HNFL-10-32
15-757
HBM-6-1-16
77-207
8935
36 Lights
15-725
15-727
15-782
Ball Joint
3 /
8
3
- 24
/
8
- 24
Short Foot Pedal Rod
Pedal Relay
Long Foot Pedal Rod 1
Spray Switch Plate (1752 only) 1
Metric Hex Bolt #6 -1 x 16 2
Master Boom Switch (1752 only) 2
Machine Screw #10-32 x
Panel Mount End
Switch Actuator
Switch Body, On-Off-On
5
Flange Nut #10 - 32
Cruise Switch Plate
Metric Hex Bolt #6 -1 x 16
Buzzer
Buss Bar
/
8
4
4
1
2
1
2
1
1
4
8
1
1
1
19
20
FRONT AXLE DRAWING
FRONT AXLE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
3
4 11-043*
5 80-019
6
7
8
9
10
11
12 18-153
13
14
15
16
31
HP-18-150
80-167*
HNAR-100-14
11-041*
HMB-100-10
15-696
50-081
15-699
HG-14-28-180
14-344
HB-516-18-125 Bolt
HNTL-516-18
HCP-58-175
HP-18-100
75-714
Cotter Pin
Dust Cap
Slotted Hex Jam Nut
Front Axle
Grease Fitting
Bushing
Axle Pin
1 /
1
4
/
- 28 x 180°
(part of 15-699)
2
Bearing
Hub (includes all * items) 2
Oil Seal
Machine Bushing 1 x 10GA
Spindle - LH
Rubber Insulators
Lock Nut
1
Clevis Pin 5 /
Cotter Pin
/
8
x 1 1 /
4
2
4
4
4
1
2
2
6
1
1
2
1
Hydraulic Cylinder
18-168
14-254
17 HB-58-11-250 Bolt
18
19
20
24
25
26
21
22
23
27
28
18-154
16-883
HNJ-34-16
10-265
15-695
HNTL-58-11
HMB-58-14
HMB-114-10
HP-18-200
HNAT-114-12
HNJ-58-18
15-690
29 HNL-12-220*
30 27-022-02*
15-715
5 /
16
1 /
8
8
- 18
x 1
x 1
Elbow
Seal Kit
5 /
8
- 11 x 2 1 /
Rod End
3
Magnetic Sensor
Jam Nut
King Pin
Spindle - RH
/
1
4
1
1
Machine Bushing 1 1 /
Cotter Pin 1 /
Jam Nut
Tie Rod
Lug Nut
/
1
3
5
/
/
/
4
8
- 16
8
1
1
2
2
3
Hub with Sprocket
HSSHS-516-18-038 Socket Head Set Screw 5 /
16-076
Lock Nut 5 /
8
Axle Nut 1 1 /
4
- 18
Machine Bushing 5 /
x 2
-12
- 18
2
- 20
8
x 14GA
4
x 10GA
1
1
3
1
16
-18 x 3 /
8
2
3
6
2
1
2
1
1
3
1
10
10
Sensor Bracket (1752 only) 1
21
22
OIL AND FUEL TANK DRAWING
OIL AND FUEL TANK PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
3
4
18-249
18-140
18-093
60-473
5 13-747
15-586-03
HSTC-10-32-050
6 33-216
7 15-785
HNFL-14-20
8 18-202
9
10
23-183
HB-14-20-075 Bolt
HW-14
11
12
13
15
16
17
18
HWL-14
26-016
18-008
14 23-143
23-031
15-491
15-492
Barb Fitting
Street Elbow
Straight Tee
Oil Tank
Filler Breather (complete) 1
Gas Tank Neck
Thread Cutting Screwe 10-32 x 1 /
2
1
1
2
2
Battery
Battery Hold Down
Flange Lock Nut 1 /
4
Elbow
Male Connector
- 20
4
- 20 x 3 /
4
1
6
1
1
2
1
1
2
Lock Washer
Part of Main Frame
Oil Filter
Pipe Thread Reducer
Connector
Replacement Filter
Fuel Tank w/ Inserts
Cap with Gauge
HB-14-20-075 Bolt 3 /
2
1
1
1
1
1
1
4
4
HW-14
19
20
21
HWL-14
15-039
18-186
8800-38
18-042
75-792
HW-516
HNFL-516-18
22 23-142
23 60-213
Lock washer
Fuel Valve
Hose Clamp
Fuel Hose
HB-516-18-150 Bolt
Flange Nut
1 /
5 /
4
x 38"
Reducer Bushing
Tank Hold Down
5 /
16
- 18 x 1 1 /
Connector
Strainer
1
2
2
2
16
- 18
2
1
4
1
2
1
1
23
24
SEAT PANEL DRAWING
SEAT PANEL PARTS LIST
REF# PART#
1
2
15-723
15-786
HW-38
3
HP-18-075
10-211
4 15-710
5 10-194
HW-14
HN-14-20
6
7
8
9
10
11
12
15-762
60-106
76-198-03
HW-716
HNTL-716-14
15-767
15-781
15-713
15-714
15-709
13 27-055
DESCRIPTION
Hood Latch
Hood Rod
Washer
Cotter Pin 1 /
8
x 3 /
Hood Rod Mount
Boom Holder - LH
U-Bolt
Washer
4
- 20
Roll Bar
Speed Boss Lever
Seat Belt
7 /
16
-14 x 1
Washer
Lock Nut 7 /
QUANTITY
1
4
HSM-10-32-063
HN-10-32
14 15-786
HW-38
15
16
17
18
19
20
21
HP-18-075
80-020
34-160
34-160-01
15-711
HNFL-516-18
60-106
15-751
15-752
15-766
16-857
-14
Front Fender - LH
Plastic Cup Holder
Side Panel - LH
Seat Panel
Boom Holder - RH
Hinge
Machine Screw #10-32 x 5 /
Nut #10 - 32
Hood Rod
/
Cotter Pin 1 /
Flange Nut 5 /
Park Brake
Step - RH
Step - LH
8
x 3 /
Choke Cable
Throttle Cable
Inner Cable
Front Panel
HBFL-516-18-075 Flange Bolt 5 /
16
-18
1
1
8
2
12
1
1
2
1
12
1
4
2
1
1
16
- 18 x 3 /
1
1
4
2
Front Fender - RH
Tire and Wheel
16-857-01 Tire 20 x 10.00 - 10NHS 4 Ply
16-857-02 Wheel
2
2
1
2
1
8
1
1
2
1
1
1
8
1
2
2
16
1
4
4
2
1
1
8
Nut
22
23
15-712 Side Panel - RH
2
- 13 x 2
HW-12
24
25
26
27
HNFL-12-13
50-081
HNTL-38-16
15-706
15-707
11-100
21-462
15-708
Flange Lock Nut
Rubber Insulator
Lock Nut 3 /
8
- 16
Speed Boss Arm
1 / - 13
Spray Boss Linkage
Linkage Yolk
Ball Joint
Valve Mount
2
8
2
2
1
1
1
1
1
25
26
ENGINE, PUMPS AND EXHAUST DRAWING
ENGINE, PUMPS AND EXHAUST PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
5
6
HB-38-16-125 Bolt
7
76-270
HB-516-24-075 Bolt
2
HWL-516
76-447
3 50-394
4 15-651
76-400
15-774
HW-38
HNTL-38-16
42-537
8 18-204
9 23-130
10
11
18-133
76-398
23-145
Cable Mount
Lock Washer 5 /
Pump Mount
Hose Barb
Gear Pump
O-ring
Elbow
3
1
/
/
4
1
1
16
1
Muffler
Muffler Clamp
Tailpipe
Omega Pump Coupling
12 23-129
13 23-188 Male Connector
14 HB-38-16-125 Bolt
- 16
1
Lock Nut 3 /
8
-16
Spade Bolt 3 /
Elbow
Elbow
8
2
" 1
1
1
1
1
4
2
15
16
17
HNFL-38-16
76-197
23-133
18-133
18 15-702
19
20
21
15-693
HSSHS-14-20-031 Set Screw 1 /
18-241
29-118
HW-38
HN-38-16
23
24
25
HWL-38
14-266
18-270
HSM-10-32-100
HN-10-32
HNFL-10-32
3 /
8
- 16 X 1 1 /
4
1
2
1
1
1
1
1
1
Flange Lock
Gear Pump
3 /
Grease Fitting
8
Adjustable Elbow 90°
Hose Barb
Adapter
Shift Arm
/
8
4
- 20 x 5 /
- 16 x 1 3 /
Washer
Lock Washer 1 /
2
1 /
4
Flange Lock Nut #10 - 32
1 /
2
- 13 x 3
HN-12-13 Nut
HMB-12-14
HWL-12
HG-14-28-180
/
Machine Bushing
1
4
1 /
2
x 14GA
- 28 x 180°
1
1
1
5
Nut
Lock Washer 3 /
8
1
1
2
1
1
1
16
1
Straight Thread Connector
Spring
22 HB-38-16-175 Bolt
1
1
Ball Bearing
Oilite Bushing
Machine Screw #10 - 32 x 1
Nut #10 - 32
1
1
1
2
1
2
2
1
(Continued on next page)
27
28
ENGINE, PUMPS AND EXHAUST DRAWING
ENGINE, PUMPS AND EXHAUST PARTS LIST
REF# PART# DESCRIPTION QUANTITY
26
27
15-705 Idler Arm
16
- 18 x 2
HW-516
28
HNTL-516-18 Lock Nut 5 /
16
HB-38-16-150 Bolt
- 18
- 16 x 1 1 /
2
4
2
1
4
HW-516
29
HNTL-38-16
HB-12-13-300
30 60-168
31
32
33
34
60-107
15-678
76-446
21-161
76-395-04
76-395-01
76-395-02
Lock Nut 3 /
Wire Block
8
- 16
Bolt 1/2 - 13 x 3
Spacer
Rubber Insulator
Engine Plate
Engine, Briggs & Stratton 31HP
Cyclonic Air Cleaner
Air Cleaner Cartridge
Safety Filter Cartridge
1
1
1
1
1
1
3
6
2
3
29
30
SPRAY PUMP DRAWING
SPRAY PUMP PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 16-156
2
3
6 HB-12-13-400 Bolt
11
12
18-372
16-180
4 16-935
5 16-161
HMB-12-14
HN-12-13
15-688
Elbow
3-Way Valve
Quick Coupler Male
Quick Coupler Cap
Fitting
Machine Bushing
Nut
Cooler Panel
4
2
- 13 x 4
7 HB-38-16-150 Bolt
HW-38
8
9 16-998
10 15-704
HB-14-20-075 Bolt
HW-14
13 18-202
1 /
- 13
14
HNTL-38-16
15-580
- 20 x
HBFL-516-18-075 Flange Bolt 5 /
15 18-190
16
17
18
18-168
19 15-703
20
21
22
23
24
25
26
27
15-624
HNFL-14-20
76-411
76-446
18-214
33-480
16-825
8889-19
18-222
33-494
15-764
Elbow
3 /
1 /
Lock Nut 3 /
8
- 16
Pump Mount Arm
Spray Pump
Belt
1 /
2
x 14GA
4
1
4
3
Tee
/
8
16
- 18 x 3 /
4
1
2
" Straight Elbow
Oil Cooler
4
- 20
1
4
1
2
Flange Nut 1 /
Pulley 1
Stub Shaft (comes with engine) 1
Briggs & Stratton 31 HP Engine
45° Elbow
Pressure Switch
Hex Bushing
Suction Hose 1
Hose Clamp
Male Elbow
Cooler Clamp
1 /
4
" x 19" 1
2
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
2
2
31
TANK DRAWING
32
TURBO-QUAD AGITATOR DRAWING
TANK PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 16-953 16" Hinged Lid Well with Gasket 1
16-953-01 Gasket (for Lid) 1
2
3
4
14-322
16-945
16-162
Tank Strap
1" Double Thread Fitting
3 /
8
- 16 x 4
HB-38-16-350 Bolt 1 /
2
2
2
1
1
1" Hex Plug (only 440) 1
5 HB-38-16-400 Bolt
HNTL-38-16
6 16-150
7 16-155
8
9
10
11 HB-12-13-150 Bolt
15
16
12
13
14
17
18
15-733
16-557
15-753
HNJ-12-13
10-168
10-154
HBFL-516-18-075 Flange Bolt 5 /
HNFL-516 - 18
HBC-516-18-100
HNFL-516-18
15-701
16-998
33-494
19 HB-12-13-125 Bolt
20 16-156
21
22
23
24
25
26
27
28
33
34
35
30
31
32
29
HNFL-12-13
16-194
8954-30
33-496
33-495
14-451
15-787
50-081
HNFL-38-16
15-788
1
Lock Nut
/
2
Rear Fender Brackets
Flange Nut
Carriage Bolt 5 /
Flange Lock Nut 5 /
16
Main Frame
Hypro Pump
Male Elbow
1 1 /
4
1 /
2
5
- 13 x 1 1 /
Flange Nut 1 /
Elbow
Anti Vortex Fitting
Clear Hose 3 /
/
2
16
- 18 x 3 /
4
16
- 18
16
- 18 x 1
- 13
- 18
(part of tank)
4
" Double Thread Fitting (part of tank) 1
Elbow
Tank Carrier
Square Cap
Boom Support Tube
1 /
2
3 /
8
- 16
- 13 x 1
Jam Nut 1
Rear Fender
1
2
4
4
1
16
Reducer Bushing 1 /
2
to 1 /
8
1
1
Bulkhead Fitting
Spray Tank
Hood Support
Rubber Bumper
Flange Nut 3 /
8
- 16
Stop Adjustment
HB-14-20-075 Bolt
HNFL-14-20
14-327
14-365
16-962
16-962-01
16-961
16-851
18-448
1 /
4
/
2
- 13
- 20 x 3 /
Flange Nut 1 /
Air Gap Filler
1" Coupler
1" Adapter
1" Nipple
1" Ball Valve
4
1 /
2
4
1
1
4
2
- 20
Front Tank Strap
1
1
2
1
1
1
1
1
2
2
1
1
8
1
8
8
4
8
4
2
4
1
Buna-N Gasket (for 16-962) 1
1
1
1
REF# PART#
1 16-036
2 16-173
3
4
5
16-158
16-157
16-172
TURBO-QUAD AGITATOR PARTS LIST
DESCRIPTION QUANTITY
Agitator Jet (Includes one each
Reducer
Close Nipple 3 /
4 x 3 /
1 /
8
", 5 /
53
", and 3 /
16
" orifices) 4
4
2
Female Pipe Thread Tee 3 /
Nylon Nipple 3 / NPT x 3 1 /
4
x 3 /
4
x 3 / 3
34
PARK BRAKE AND REAR AXLE DRAWING
PARK BRAKE AND REAR AXLE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
HN-516-24 Nut
3
4
5
6
7
8
9
10
11
14
19
20
21
22
16
17
18
12
60-106
11-100
15-722
60-347
15-691
34-021
10-154
HCP-516-100
HP-18-075
76-241
76-239
76-238
HMB-12-14
HNFL-12-13
15-681
15 34-057
15-700
HNFL-516 - 18
HWK-516-100
60-268
14-265
34-122
76-240
Park Brake Lever Kit
Linkage Yoke 5 /
Seat Frame
Brake Cable
Brake Relay
Short Rod
HN-516-24 Nut
1 /
2
- 13 x 7 1 /
Hydraulic Hose
Tee
Rear Axle
HBFL-516-18-075 Flange Bolt 5 /
Flange Nut 5 /
16
Woodruff Key 5 /
16
1
" 6
Rear Fender Bracket
Clevis Pin 5 /
Cotter Pin
HB-12-13-800 Bolt
1 /
8
16
x 1
x 3 /
4
Right Caliper CW
5
Brake Disc 5-hole
Wheel Motor
Machine Bushing
Flange Lock Nut
16
1
HNFL-12-13 Flange Lock Nut
13 HB-12-13-750 Bolt
1 /
2
- 18
/
2
x 14GA
4
5
2
4
1
1
6
1
x 1 (comes with wheel motor) 2
Lug Bolt 1 /
2
- 20 x 1 5 /
16
Short Elbow
16
2
- 13
4
1
Left Caliper CCW
/
2
-13
- 18 x 3 /
2
4
1
2
4
4
2
1
4
4
4
8
8
10
Lug Nut (comes with wheel motor) 2
4
1
35
36
15-301 ORBITROL DRAWING
REF # PART #
1*
2*
3
5
6
15-301-14
4
15-301-13
15-301-15
7 15-301-08
8
9
10
*
15-301-11
11 15-301-12
12
13*
14 15-301-06
15 15-301-07
16 15-301-05
17 15-301-04
18*
19*
20
21
15-301-03
15-301-02
* 15-301-01
15-301 ORBITOR SPECIFICATIONS
Maximum System Pressure
Maximum Back Pressure
Maximum System Operating Temperature.
Maximum Flow
Maximum Temperature Differential between
Steering Unit and System.
Input Torque Powered
Input Torque Maximum Non-powered
Rotation Limits
Fluid
Check Valve for Manual Steering
Relief Valve Setting
Ports
Displacement
15-301 ORBITROL PARTS LIST
DESCRIPTION QUANTITY
O-Ring Seal
Quad Seal
Bearing Kit
Bearing Race
Bearing
Spool
External Retaining Ring 1
Spring Centering Kit (Includes Ref# 9) 1
1
1
1
2
3
1
Spring Spacer
Centering Spring
Spring Retaining Ring
Pin
Sleeve
Retainer
Plug and O-ring
O-Ring Seal
Plug 1
Relief Valve/Check (1015 psi (70 bar)) 1
Housing
Dust Seal
Wear Plate
Drive
Spacer
Gerotor
O-Ring
Seal
End Cap
Cap Screw
1
1
1
1
1
7
1
1
1
1
1
1
2
6
1
1
1
1
Seal Kit
1015 psi (70 bar)
150 psi (10 bar)
200°F (93°C)
4 gpm (15 lpm)
9
50°F (28°C)
15-25 lb/in @ 100 psi tank pressure (2-3 Nm @ 7 bar)
60 lb/ft (81 Nm)
None
SAE 10W-40 API Service SJ or higher Motor Oil
Yes
1015 psi (70 bar)
/
16
- 18 SAE O-Ring 4 Ports
61 cu. in/ R (100 cu cm/R)
37
38
76-398 HYDROSTATIC PUMP DRAWING
REF# PART#
1
2
76-398-01
60-343-08
3 77-239-01
4 77-239-02
5
6
77-239-03
77-239-04
7 77-239-05
8 77-239-06
9
10
11
12
77-239-07
77-239-08
77-239-09
60-343-21
13
14*
77-239-10
60-343-12
15 77-239-11
16 77-239-12
17* 77-239-13
18
19
77-239-14
33-058-27
20 60-343-23
21
22
23
24
28
29
30*
31
77-239-15
77-239-16
76-160
77-239-17
26 77-239-18
27* 77-239-19
60-343-43
77-239-20
77-239-21
60-343-05
32 60-343-06
33 60-343-03
34*
35*
60-343-02
60-343-01
* 77-239-22 Seal Kit
76-398 HYDROSTATIC PUMP PARTS LIST
DESCRIPTION QUANTITY
Drive Shaft (splined) 1
Needle Bearing (with housing) 1
Housing
O-Ring
Thrust Bearing
Trunnion Cover
Pan Head Screw
Washer
Cone Bearing
Cam Plate
Swash Plate Insert
Rotating Kit
2
1
1
1
Crush Ring
Shaft Seal
Seal Cover
Key
Gasket
Back Plate
Dowel Pin
Bearing
Relief Valve
Tow Valve Assembly
Charge Pump Adaptor
Cap Screw
Cap Screw
O-Ring
Gerotor and Coupler
End Cover Assembly
Retaining Ring
Bearing Race
Thrust Bearing
Washer
Shaft Seal
Retaining Ring
2
1
1
1
2
1
1
2
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
2
1
2
6
39
40
76-197 EATON GEAR PUMP DRAWING
REF# PART#
1
2 76-197-01
3*
4
5
76-197-06
76-197-07
6*
7 33-061-15
8*
9*
10*
11*
12 76-197-04
13 76-197-02
14*
* 76-197-08
76-197 EATON GEAR PUMP PARTS LIST
DESCRIPTION QUANTITY
Body
Front Plate
Washer
Cap Screw
Retaining Ring
Shaft Seal
Washer
O-Ring
Backup Gasket
Seal
Wear Plate 1
Shaft (comes with Idler Gear) 1
1
1
Back Plate
Plug
1
1
1
2
1
1
4
8
1
1
Seal Kit
41
42
16-998 HYPRO PUMP DRAWING
REF# PART#
1
2
16-998-01
16-998-02
3 16-998-03
4 16-966-16
5* 16-998-04
6*
8*
16-998-05
16-966-06
9 16-998-06
11 16-998-07
12 16-966-10
13 16-998-08
14 16-998-09
15 16-822-20
16 16-966-13
17* 16-998-10
18 16-994-01
* 16-967
16-998 HYPRO
®
PUMP PARTS LIST
DESCRIPTION
Drain Plug
Pump Casing
Impeller Nut
Impeller
0-Ring
Mechanical Seal (Silicon Carbide)
Slinger Ring
Mounting Flange
Bolt
Ball Bearing
Key
Pump Shaft
Key
Bearing Retainer
Gasket
Clutch
QUANTITY
1
1
1
1
1
1
4
2
1
1
1
1
1
1
4
1
Silicone - Carbon Seal Kit
When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank.
43
44
1752 PLUMBING DRAWING
(RAVEN 440)
1752 PLUMBING PARTS LIST
(RAVEN 440)
REF# PART# DESCRIPTION QUANTITY
1
2
3
4
5
6
7
15-741
15-742
15-743
16-524
15-734
18-373
15-744
8 8897-60
18-116
75 Series Clamp
#75 Inlet Cover
Manifold Ball Valve
Motorized Control Valve
#75 Elbow Coupling
Flow Meter
#75 Hose Barb
1 1 /
4
Discharge Hose 60"
Hose Clamp
9 HB-38-16-500 Bolt
10
11
12
15
17
18
HNFL-38-16
15-739
16-281
15-737
13 15-735
14 8897-66
18-116
15-740
15-738
15-808
19 8896-66
18-116
18-040
20 16-156
21
22
18-372
16-180
23 16-935
24 16-161
Flange Nut
4
Discharge Hose 66"
Hose Clamp
Elbow
1 1 /
4
Suction Hose 38"
Hose Clamp
Hex Bushing
Pump
1 1 /
4
- 18
#75 90° Hose Barb
Liquid Filled Gauge
Flanged Strainer
#50 x 1" FPT Fitting
1 1 /
Hose Clamp
50 Series Clamp
Flanged Ball Valve
Flange Hose Barb, Straight
1 Suction Hose 66"
Hose Clamp
3-Way Valve
Quick Coupler Male
Quick Coupler Cap
Fitting
1
1
1
2
1
2
1
1
1
3
1
1
1
1
2
2
1
1
1
1
2
2
2
2
1
1
1
1
1
1
7
1
Anti Vortex Fitting (comes with tank) 1
Elbow
5 /
16
25 8889-38
26
18-116
16-825
27 16-998
28 16-194
29 16-155
30 16-150
31 14-451
32 15-553
8887-120 3 /
4
18-040
33 8889-19
18-116
1 /
2
1
" Double Threaded Fitting (comes with tank) 1
3
Spray tank
/
4
Hose Clamp
1 1 /
-90° Hose Barb
4
" Orange PVC Hose x 120"
Suction Hose 19"
Hose Clamp
3
3
1
3
1
2
45
46
1754 PLUMBING DRAWING
(RAVEN 203)
1754 PLUMBING PARTS LIST
(RAVEN 203)
REF# PART# DESCRIPTION QUANTITY
1
2
14-451
16-945
3 15-779
4 8897-26
5
6
7
18-116
15-739
16-524
15-741
Spray Tank
Double Thread Fitting (inside tank) 1
Hose Barb
1 1
8 15-743
9 15-553 /
4
8887-120 3 /
4
/
4
Discharge Hose 26"
Hose Clamp
#75 90° Hose Barb
Motorized Control Valve
70 Serise Clamp
3
Manifold Ball Valve
1
1
3
1
7
2
3
1
1
Hose Clamp
Reducer Tee
50 Series Clamp
#50 Tee
#75 Hose Barb
1 1 /
-90° Hose Barb
" Orange PVC Hose x 120"
10
11
12
18-040
15-775
15-740
15-776
13 15-744
14 8897-60
4
Discharge Hose 60"
18-116 Hose Clamp
15 HB-38-16-500 Bolt
16
17
18
HNFL-38-16
15-780
15-737
15-735
19
20
15-808
15-738
21 8897-66
18-116
22 16-156
23 8896-66
24
25
18-116
18-040
18-372
16-180
26 16-935
27 16-161
28 16-825
29 8889-38
18-116
30 16-998
31 16-155
32 16-150
33 16-194
34 8889-19
35
18-222
15-734
1
3 /
8
- 16 x 5
Flange Nut 3 /
8
- 16
Poly Hex Plug
Flanged Strainer
#50 1" FTP Fitting
Flange Hose Barb Straight
Fllanged Ball Valve
1 1 /
4
Discharge Hose 66"
Hose Clamp
Elbow
1" Suction Hose 66"
Hose Clamp
Hose Clamp
3-Way Valve
Quick Coupler Male
Quick Coupler Cap
Fitting
Hex Bushing
1 1 /
4
Suction Hose 38"
Hose Clamp
Pump
Elbow
1 1 /
1
/
1
2
/
4
1
1
1
1
1
1
2
2
1
2
1
1
1
6
3
3
4
Anti Vortex Fitting (comes with tank) 1
Suction Hose 19"
Hose Clamp
#75 Elbow Coupling
1
2
1
1
1
1
1
1
1
2
3
1
2
2
1
1
1
" Double Threaded Fitting (comes with tank) 1
47
48
CONTROLS 1752 SYSTEM DRAWING
(RAVEN 440)
CONTROL 1754 SYSTEM DRAWING
(RAVEN 203)
CONTROLS 1752 SYSTEM PARTS LIST
REF# PART# DESCRIPTION
1
2
16-558
15-716
3 16-525
Mounting Knob
Controller Box
4
5
33-089-04
33-089-05
16-139
HN-14-20
Red Magnet Assembly
Black Magnet Assembly
Magnetic Sensor
1 /
4
- 20
HWL-14
6
7
8
9
10
11
12
13
15-715
16-524
18-373
15-369
33-271
33-273
33-508
33-509
Sensor Bracket
Motorized Control Valve
Flow Meter
Console Control Cable
Fuse Block
Auto Blade Type Fuse 30 amp
Auto Blade Type Fuse 15 amp
Master boom Switch
QUANTITY
2
1
1
1
1
1
1
1
1
1
1
2
1
1
10-225 Power Wire
Use Dielectric Grease On All Electrical Connections
REF# PART#
1
2
3
4
16-958-01
16-898
16-900
16-899
5* 16-958
6
7
8
12
9*
10*
11*
33-090-02
16-958-02
16-525-03
16-895
16-958-04
16-958-05
15-624
15-743
13 15-775
14* 16-955
15*
16
17
18
19
16-902
33-271
33-508
10-225
33-273
* 16-852
CONTROL 1754 SYSTEM PARTS LIST
DESCRIPTION
Mounting Bracket
Boom Switch
Mounting Knob
Master Switch
QUANTITY
2
1
1
3
Liquid Filled Pressure Gauge
Fuse Holder
Fuse 15 AMP
Pressure Switch
Cable Assembly 8ft Enclosure Hook-Up
Union Fitting
Motorized Control Valve
Manifold Valve
Tee
Tubing
Cable Assembly 72" Solenoid Hook-Up
Fuse Block
Auto Blade Type Fuse 15 amp 1
Wire Harness (fuse block to electric valve) 1
Auto Blade Type Fuse 30 Amp 1
1
1
1
1
1
1
1
1
1
1
1
1
203 Sprayer Control Kit (includes all * items)
Use Dielectric Grease On All Electrical Connections
49
16-524 MOTORIZED CONTROL VALVE DRAWING
50
16-524 MOTORIZED CONTROL VALVE PARTS LIST
REF# PART#
1
2*
3
4
4
5*
6*
7*
16-870
16-524-01
16-897
16-875
16-866-01
16-957
16-524-04
16-524-02
8*
9*
16-956
16-524-03
16-995-01
10 16-995-01
DESCRIPTION QUANTITY
Valve Cover
#6 Self Tapping Screw 3 /
4
" Long
Seal Tetraseal 1
Motor Assembly (For 16-524 on Spray Star 3002) 1
1
6
Motor Assembly (For 16-866 on Spray Star 3004) 1
Woodruff Key
Isolation Flange Assembly
Coupler Shaft
Butterfly
Valve Body Assembly (for 16-524)
Valve Body Assembly (for 16-995)
1
1
1
1
1
1
* 16-524-05
16-955-02
1" Valve ISO-Body Kit (for 15-524)
1" Valve ISO-Body Kit (for 16-995)
WHEN SERVICING VALVE:
Replace valve body with ISO-Body Kit if valve has been leaking internally.
Replace motor assembly if the motor will not run or if the printed circuit board is corroded.
Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key. Place the coupler shaft (Ref 7) and the woodruff key (Ref 5) onto the motor shaft. Plug motor into the valve connector coming from Sprayer Control Console. Check that the motor rotates in both directions. Motor must stop when coupler CAM releases printed circuit board switch button.
When reassembling valve, grease both sealing surfaces of coupler shaft. Insert coupler shaft into Iso-flange and be sure seal properly seats on shaft. Install on valve body and apply RTV 738 to mounting holes. Reassemble remaining items as shown in parts diagram on opposite side.
51
52
15-743 MSANIFOLD VALVE DRAWING
REF# PART#
12*
13*
14*
15
16
17
8
9*
10
11
4
5*
6
7*
1 15-552-23
2
3
15-552-24
15-552-25
15-552-26
15-517-11
15-552-27
15-552-05
15-517-16
15-517-17
15-552-09
15-552-13
15-517-19
15-517-20
15-743-01
15-743-03
15-743-02
* 15-552-10
15-743 MANIFOLD VALVE PARTS LIST
DESCRIPTION
Motor
Retaining Clip
Socket Head Cap Screw, Stainless Steel
Motor Adapter, Polypropylene
Thrust Washer, Teflon
Stem, Stainless Steel
O-ring, Viton
Body, Nylon
Dust Plug, Felt
Lock Nut, Stainless Steel
Ball, Polypropylene
Gasket, Viton
Seal, teflon
O-ring, Viton
End Cap
Mounting Rail aluminum
#75 tee Body
Spare Pasts Kit (includes all * items)
QUANTITY
2
1
1
1
2
2
2
1
1
1
1
3
1
1
1
2
4
53
54
17-503 20' SPRAY BOOM DRAWING
11-158-03
Motor 12VDC
11-180 RH Linear Actuator
11-181-LH Linear Actuator
17-503 20' SPRAY BOOM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
3
4
16-926
13-498
33-333
15-013
5
HNFL-14-20
15-020
6 10-316
7 15-810
8
HMB-58-14
HBS-38-16-125
HWS-38
HNTL-38-16
HCPS-12-225
HPS-18-100
Stainless Steel Cap
U-Bolt Kit 1 1 /
Left Brush Guard
Rubber Bumper
Flange Lock Nut 1 /
4
Grip Pad
LH Boom Holder
Pivot
Machine Bushing 5 /
8
- 14
Stainless Steel Bolt 3 /
8
- 16 x 1 1 /
4
Stainless Steel Washer
Lock Nut 3 /
Lock Nut 3 /
8
8
8
2
- 16
Stainless Steel Clevis Pin
Stainless Steel Cotter Pin 1 /
8
9 HB-38-16-225 Bolt 1 /
- 16
Boom Brackets
4
8
Right Brush Guard
U-Bolt
3 /
4
3
- 20 2
4
1
2
3 /
8
x 1
Center Mount
RH Boom Holder
RH Linear Actuator with 4" Stroke
LH Linear Actuator with 4" Stroke
Machine Bushing 1 x 14GA
Stainless Steel Roll Pin 1 /
4
x 1 1 /
8
4
1
2
4
4
1 /
2
x 2 1 /
4
4
4
10
11
12
13
14
15
16
17
18
19
20
21
HNTL-38-16
16-761
17-512
10-317
11-180
11-181
HMB-100-14
HRPS-14-150
33-332
16-024
HWLS-516
HNS-516-24
16-928
16-966
33-301
15-813
15-494
18-036
16
- 24
Stainless Steel Lockwasher 5 /
Stainless Steel Nut 5 /
16
- 24
Right and Left Tube
Nozzle Bodies
Right Pivot Bracket
Pivot Bracket
HN-38-16 Nut
2
4
4
1
1
1
6
16
12
Oilite Bushing (part of 33-295) 4
HSSQS-38-16-150 Stainless Steel Set Screw 3 /
8
- 16 x 1 1 /
2
12
2
12
1
2
Nylon Flange Bushing (part of 33-295) 4
18-249
16-925
3 /
8
- 16
Barb Fitting
Stainless Steel Pipe Elbow 3
HSSQS-38-16-150 Stainless Steel Set Screw 3 /
8
/
4 x 90°
- 16 x 1 1 /
2
(part of 17-512)
1
1
8
4
22
23
24
HN-38-16
25
26
27
28
33-308
HBS-38-16-125
HWS-38
HNTL-38-16
HBS-38-16-550
HNTL-38-16
17-511
33-309
HBS-38-16-125
HWS-38
HNTL-38-16
Nut
Right Center Tube Bracket
Stainless Steel Bolt 3 /
Stainless Steel Washer
Lock Nut 3 /
Lock Nut
Lock Nut
3
8
(part of 17-512)
- 16
Center Tube
3 /
3
- 16 x 1
/ 2
2
8
- 16 x 5 1 /
Left Center Tube Bracket
Stainless Steel Bolt 3 /
Stainless Steel Washer
3 /
/
8
8
- 16
- 16
8
1 /
8
- 16 x 1 1 /
3 /
8
(Continued on next page)
4
1
2
2
4
4
1
4
1
2
2
2
3
3
2
2
2
2
55
56
17-503 20' SPRAY BOOM DRAWING
11-158-03
Motor 12VDC
11-180 RH Linear Actuator
11-181-LH Linear Actuator
REF# PART#
32
33
29
30
31
HBS-12-13-550
HNCL-12-13
15-495
15-812
15-811
18-268
HMB-100-10
33-302
HPS-18-100
17-503 20' SPRAY BOOM PARTS LIST
DESCRIPTION QUANTITY
Stainless Steel Bolt
Center Lock Nut 1 /
Extension Spring
2
1 /
2
- 13 x 5 1 /
- 13
2
2
2
2
Right Cam Stop (must also order 15-811) 2
Left Cam Stop (must also order 15-812) 2
Oilite Bushing (part of 15-812)
Machine Bushing 1 x 10GA
Left Pivot Bracket
Cotter Pin 3 /
8
x 1
1
2
2
2
INSTALLATION INSTRUCTION
For best results use Teflon ® tape on all fittings.
1. The three boom assemblies are not on the packing list but are in carton. The long boom assemblies are the right and left booms. The labels are located on right and left pivot brackets (Ref 20 and 32).
The small boom assembly is the center boom. You can NOT order these boom assemblies as one unit.
Please refer to parts drawing for individual parts.
2. Mount small boom assembly to rear upright support on sprayer using four boom brackets (Ref 10), four bolts, 3 /
8
- 16 x 5 1 /
2
and four lock nuts, 3 /
8
- 16 (Ref 26). One boom bracket should go on boom assembly and one on upright support of sprayer. Do the same for right and left side. Place boom at desired level
(approximately 20" (51 cm) nozzle height) and center. Tighten bolts.
3. The actuator brackets are incorporated into the boom holders (Ref 6 and 12) on the center mount (Ref
11) using 3 /
8
- 16 x 1 1 /
4
bolts, washers and lock nuts, with washers over the slots. Snug up the bolts so that you can adjust the boom holders with the set screws (Ref 24) on the center mount after booms have been mounted.
4. Take right boom and slide pivot bracket (Ref 21) in center mount (Ref 11) and hold in place with
1 /
2
- 13 x 5 1 /
2
bolt and 1 /
2
- 13 center lock nut (Ref 29). Do not over tighten, boom must be able to move up and down. Repeat for left boom.
5. Mount actuator (Ref 13) fixed end to actuator bracket and ram end to pivot bracket using 1 /
2
x 2 1 /
4 pins and 1 /
8 cess for other boom.
clevis
x 1 cotter pins (Ref 8). It may be necessary to lift boom slightly for proper fit. Repeat pro -
6. Hook hoses to respective fittings using hose clamps (18-040). The hose coming from right side of sprayer goes to straight fitting on right boom. Center hose from sprayer goes to straight fitting on center boom. The left hose from sprayer goes to straight fitting on left boom. Be sure all clamps are tight.
7. Connect wire harness to actuator. Use two nylon ties (22-075) to hold wire to fixed end of actuators.
8. Use boom switches to completely extend actuator and lower booms.
9. Using set screws (Ref 24) adjust actuator brackets so nozzles of booms are at same height with nozzles of center section. Tighten bolts holding actuator brackets to center mount and locknuts on set screws.
10. Make certain set screws on the pivot brackets (Ref 21) on both sides are completely screwed in. Raise booms with boom switches all the way up, adjust set screws (Ref 24) so they contact the stop.
57
15-493 STAINLESS STEEL 18' AUTO BOOM DRAWING
8887-120 Orange Hose (Right & Left Booms) 3
58
11-178 Linear Actuator
Ref# 30
11-158-03
Motor 12VDC
15-493 STAINLESS STEEL 18' AUTO BOOM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
5
7
8
1
2
3
4
16-926
13-498
16-928
33-333
33-332
HBS-38-16-550
HNTL-38-16
16-761
10 16-024
HWLS-516
HNS-516-24
20
19
15
16
17
18
11
12
13
14
21
A
18-249
16-925
33-301
HMB-100-14
HMB-100-10
15-495
15-812
33-308
HBS-38-16-125
HWS-38
HNTL-38-16
16-927
33-330
HBS-38-16-125
HWS-38
HNTL-38-16
8
- 16 x 1 1 /
33-329
HSSQS-38-16-150 Stainless Steel Set Screw 3 /
HN-38-16
Stainless Steel Cap
U-Bolt Kit 1 1 /
8
3 /
4
3
2
Right and Left Tube
Left Brush Guard
Right Brush Guard
Stainless Steel Bolt 3 /
8
- 16 x 5 1 /
Lock Nut 3 /
8
- 16
Boom Brackets
2
1
4
2
1
4
4
16
6
12 Stainless Steel Lockwasher 5 /
Stainless Steel Nut 5 /
16
- 24
Barb Fitting
Stainless Steel Pipe Elbow 3 /
4 x 90°
Right Pivot Bracket
Machine Bushing 1 x 14GA
Machine Bushing 1 x 10GA
Extension Spring
Stainless Steel Bolt
Stainless Steel Washer 3 /
Lock Nut 3 /
Lock Nut 3 /
8
8
- 16
- 16
3 /
8
- 16 x 1 1 /
Right Actuator Bracket
Stainless Steel Bolt 3 /
Stainless Steel Washer 3 /
8
8
4
1
2
2
2
4
4
1
1
4
4
24
25
HRPS-14-150
33-302
26 15-810
B
28
27
23
22 33-331
HBS-38-16-125
HWS-38
HNTL-38-16
33-309
HBS-38-16-125
HWS-38
HNTL-38-16
HMBS-58-14
HPS-18-100
HBS-38-16-125
HWS-38
HNTL-38-16
15-813
15-494
18-036
Lock Nut 3 /
8
- 16
Stainless Steel Roll Pin 1 /
4
x 1 1 /
2
2
4
Left Pivot Bracket
Pivot
Stainless Steel Machine Bushing
Stainless Steel Cotter Pin
Stainless Steel Bolt 3 /
Stainless Steel Washer 3 /
8
1 /
8
x 1
- 16 x 1 1 /
4
5 /
8
- 14
Lock Nut 3 /
8
- 16
Pivot Bracket
Nylon Flange Bushing
(part of 33-295)
4
Oilite Bushing (part of 33-295) 4
4
2
8
2
1
2
4
4
HSSQS-38-16-150 Stainless Steel Set Screw 3 /
8
HN-38-16
HCPS-12-225
HPS-18-100
Nut 3 /
8
- 16
Stainless Steel Clevis Pin 1 /
Stainless Steel Cotter Pin 1 /
8
- 16 x 1
2
x 2 1 /
x 1
1 /
2
2
2
4
4
4
3
1
6
3
4
2
2
Right Cam Stop (must also order 15-811) 2
Right Center Tube Bracket
Nut (part of 33-329)
Left Actuator Bracket
Stainless Steel Bolt 3 /
8
- 16 x 1 1 /
2
(part of 33-329)
8
- 16 x 1 1 /
1
2
2
1
Stainless Steel Washer 3 /
Lock Nut 3 /
8
- 16
Left Center Tube Bracket
Stainless Steel Bolt 3 /
8
8
4
4
4
4
- 16 x 1 1 /
Stainless Steel Washer 3 /
4
1
2
8
2
(Continued on next page)
59
15-493 STAINLESS STEEL 18' AUTO BOOM DRAWING
60
BOOM CARRIER DRAWING
15-493 STAINLESS STEEL 18' AUTO BOOM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
30
31
32
11-178
15-811
18-268
HBS-12-13-550
HNCL-12-13
33 18-289
34
35
36
37
HNTL-38-16
10-247
21-212
Linear Actuator with 4" Stroke
Left Cam Stop (must also order 15-812) 2
Oilite Bushing
HB-38-16-225 Bolt
Lock Nut
Right Boom Stabilizer
HB-38-16-300 Bolt
3 /
8
(part of 15-811)
Stainless Steel Bolt
Center Lock Nut 1 /
2
Bushing
1 /
- 16
4
Extension Spring
1 /
2
- 13 x 5 1 /
- 13
OD x 5 /
2
2
2
2
2
4
HW-38
38
40
HNTL-38-16
10-162
HNTL-516-18
10-246
Lock Nut
Boom Support
39 HB-516-18-225 Bolt
3 /
8
- 16
5 /
16
- 18 x 2 1 /
Lock Nut 5 /
16
- 18
4
Left Boom Stabilizer
1
1
2
1
2
2
1
1
1
INSTALLATION INSTRUCTIONS
For best results use teflon tape on all fittings.
1. The three boom assemblies are not on the packing list but are in carton. The long boom assemblies are the right and left booms. The labels are located on right and left pivot brackets (Ref 13 and 25). The small boom assembly is the center boom. You can NOT order these boom assemblies as one unit. Please refer to parts drawing for individual parts.
2. Mount small boom assembly to rear upright support on sprayer using four boom brackets (Ref 8), four bolts, 3 / x 5 1 /
2
and four lock nuts, 3 /
8
8
- 16
- 16 (Ref 7). One boom bracket should go on boom assembly and one on upright support of sprayer. Do the same for right and left side. Place boom at desired level (approximately 20" (51cm) nozzle height) and center. Tighten bolts.
3. Put the actuator brackets (Ref 20 and 22) on the center mount (Ref 21) using 3 /
8
- 16 x1 1 /
4
bolts, washers and lock nuts, with washers over the slots. Snug up the bolts so that you can adjust actuator brackets with the set screws
(Ref A) on the center mount after booms have been mounted.
4. Take right boom and slide pivot bracket (Ref 27) in center mount (Ref 21) and hold in place with
1 /
2
- 13 x 5 down.
1 /
2
bolt and 1 /
2
- 13 center lock nut (Ref 32). Do not over tighten, boom must be able to move up and
5. Mount actuator (Ref 30) fixed end to actuator bracket and ram end to pivot bracket using 1 /
2
x 2 1 / clevis pins and x 1 cotter pins (Ref 28). It may be necessary to lift boom slightly for proper fit. Repeat process for other boom.
1 /
8
6. Hook hoses to respective fittings using hose clamps (18-040). The hose coming from right side of sprayer goes to straight fitting on right boom. Center hose from sprayer goes to straight fitting on center boom. The left hose from sprayer goes to straight fitting on left boom. Be sure all clamps are tight.
7. Connect wire harness to actuator. Use two nylon ties (22-075) to hold wire to fixed end of actuators.
8. Use boom switches to completely extend actuator and lower booms.
9. Using set screws (Ref A) adjust actuator brackets so nozzles of booms are at same height with nozzles of center section. Tighten bolts holding actuator brackets to center mount and locknuts on set screws.
10. Make certain set screws (B) on both sides are completely screwed in. Raise booms with boom switches all the way up, adjust set screws (A) so they contact the stop.
11. To install boom carriers (15-328) and latch (15-437) see diagram. The boom holders should point upward and latch pointing outward. Use 8 - 32 x 1 1 /
2
machine screws, nuts and washers to install latch to boom carriers.
12. To put booms into boom carriers, booms must be down. Push booms towards front of machine and lift boom slightly to clear fenders. Disconnect latch and put it over brush guard and reconnect.
61
NOZZLE ASSEMBLY DRAWING
NOZZLE ASSEMBLY DRAWING
62
REF# PART#
1* 16-920-03
2*
3*
4*
5
16-920-05
16-920-06
16-798
16-800
6 16-921
7 15-588
NOZZLE ASSEMBLY PARTS LIST
DESCRIPTION QUANTITY
O-Ring 1
Diaphragm Teflon (Optional) 1
Diaphragm EPDM Rubber (Standard) 1
Chemsaver End Cap
Gasket Viton
Cap
Turbo Turf Jet Tip #8
1
1
1
1
* 16-996 Body 1
When the 16-920-05 Teflon Diaphragm is used, it is placed in the assembly in front of the
16-920-06 EPDM Rubber Diaphragm. Nozzles are located 20" (51 cm) apart on the right, left, and center tubes. There are predrilled holes in all tubes. The Nozzle should be at a 45° angle to the ground for proper application.
For all 18' Booms: The eleven 16-996 bodies are installed on the boom sections. The eleven 16-800 viton gasket, 15-588 Turbo Turf Jet Tip #8 and 16-921 cap are in the small parts bag.
63
TURBO TURFJET TIPS
This is a wide-angle (110°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broadcast applications.
FEATURES:
• Color-coding makes it easy to match nozzle flow rates for easy identification.
• Color-coding is available in sizes 1 /
4
TTJ02-VS through 1 /
4
TTJ15-VS.
• Uniform spray distribution.
• A large orifice opening and passages minimize clogging.
• The Turbo TurfJet nozzle’s patented design element, a secondary swirl chamber in the nozzle cap, alters the swirling action of the liquid so that the fewer driftable lines are discharged from the secondary orifice.
• Spraying Pressure 25-75 PSI (1.5-5 bar).
NOZZLE TILT
Delavan’s extensive research on spray patterns has proven that a tilt of about 45° for flood Nozzles or tips will significantly improve the spray pattern uniformity.
The nozzle tilt reduces the effect of boom height variation and allows the spray nozzle to maintain a more fully developed pattern even when the nozzle outlet is below the recommended height for the best spray pattern uniformity.
RECOMMENDED OVERLAP AND NOZZLE HEIGHT
Adjust spray height in the field to overlap a minimum of 30% of each edge of pattern. Adjust nozzle height until this is achieved. If a decision to tilt the nozzle is made, do it before measuring the width of the spray on the ground and adjusting nozzle height. See example below.
DRIFTABLE FINES PRODUCED
(0.5 gpm at 40 psi)
Nozzle
(.5 gpm Output)
Turbo TurfJet
Percent of Spray Volume less than 200 microns
< 1%
64
XR TEEJET TIPS
This is an extended range flat spray tip. It is excellent for Contact Pesticides and Growth Regulators and good for Systemic Pesticides.
Contact Pesticides and Growth Regulators - At medium pressures (20-30 psi) provides medium size droplets for good surface coverage and less drift. At higher pressures (30-60 psi) produces smaller droplets for better coverage. Wide angle 110° tips produce slightly smaller droplets than 80° tips at equal pressures.
Systemic Pesticides - At lower pressures (15-20 psi) produces larger spray droplets and reduces drift while still providing uniform coverage along the boom.
FEATURES:
• Excellent spray distribution over a wide range of pressures (15-60 psi).
• Ideal for rigs equipped with sprayer controllers.
• Reduces drift at lower pressures, better coverage at higher pressures.
• Available in stainless steel and hardened stainless steel in 80° and 110° tip spray angles with VisiFlo color coding.
RECOMMENDED OVERLAP
Adjust nozzle spray height to overlap 30% of each edge of pattern.
NOZZLE HEIGHT
Suggested spray nozzle height with 20" spacing, tip spray angle of 80° should be 17-19", tip spray angle of
110° should be 12-14".
65
66
16-906 ELECTRIC HOSE REEL DRAWING
16-906 ELECTRIC HOSE REEL PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
16-906-25
16-906-22
4 HW-38
Retaining Ring
Axle Assembly
3 HB-38-16-100 Bolt
Washer
2
1
4
4
5
6
13
14
15
16-906-27
16-906-21
7 12-015
HWL-14
HN-14-20
11 16-906-26
12 HWL-516
HW-516
33-252
Trim, Drum Edge
Drum Center
Solenoid
HB-14-20-075 Bolt
Nut
Pipe Cap
5 /
16
3 /
4
5 /
3 /
5 /
16
- 18 x 3 /
4
Lockwasher
8 33-251
9 16-906-19
4
- 20
Switch
Disc and Gear Assembly
10 HB-516-18-075 Bolt
1
1
1
2
4
1
8
2
1
1
Lockwasher
Motor 12VDC
Washer
16
8
16
1
4
Switch and Solenoid Brkt
HB-516-18-075 Bolt 3 /
4
1
2
HW-516 /
HWL-516 Lockwasher
HN-516-18 Nut
16
17
25
26
27
HNTL-516-18
18 16-906-17
19
20 16-906-29
21
22
HNTL-38-16
16-906-18
23 16-906-08
24 16-906-24
16-906-07
16-906-20
16-906-23
16-906-30
28
29
16-906-28
16-980
Bracket 12VDC
Mount Bracket
HB-516-18-175 Bolt 3 /
4
HW-516
HNTL-516-18
Lock Nut
HB-516-18-100 Bolt
Key
Set Screw
Pinion
Lock Nut 3 /
Frame Assembly
Mounting Pillow Block (Bottom)
Disc 17 1 /
Swivel Assembly 3 /
4
1
Seal Kit (For 16-906-23)
Lock Nut
2
5
5
/
16
5 /
16
2
- 18
8
- 16
Bearing
Mounting Pillow Block (Top)
4
4
2
4
1
1
4
1
2
4
4
1
2
1
2
2
2
1
/
16
- 18
16-982 Electric Hose Reel (only) 1
67
68
16-129 HOSE REEL DRAWING
16-129 HOSE REEL PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1
2
3
16-129-11
16-906-25
16-906-22
Disc 17 1 /
2
1
Retaining Ring
Axle Assembly 3 /
4
4 HB-38-16-100 Bolt
2
1
5 HW-38
6
7
8
9
10
11
16-906-27
16-906-21
16-906-20
HWL-516
12
13
14
15
HB-516-18-075
16-129-09
16-129-10
HNTL-38-16
HNTL-516-18
16-129-08
16 HB-516-18-075
HW-516
17
18
16-129-07
16-906-08
19 16-906-24
20
21
16-906-07
16-906-23
16-906-30
22 16-980
Washer
4
4
Trim, Drum Edge
Drum Center
Disc 17 1 /
2
, Crank Side
Lockwasher 5 /
16
1
8
1
1
Bolt 5 /
16
- 18 x 3 /
4
Crank Assembly 3 /
Brake Assembly
Lock Nut 3 /
Lock Nut 5 /
8
4
1
Lock Pin Assembly
Bolt 5 /
16
8
- 16
16
- 18
- 18 x 3 /
/
4
Frame Assembly
3 /
4
1
4
2
1
2
Mounting Pillow Block (Bottom)
Bearing
Mounting Pillow Block (Top)
Swivel Assembly 3 /
4
1
HB-516-18-175 Bolt 3 /
HW-516
HNTL-516-18
Seal Kit ( For 16-906-23 )
Mount Bracket
Lock Nut 5 /
16
- 18
4
4
4
1
2
4
2
2
1
2
69
70
17-507 HOSE REEL DRAWING
17-507 HOSE REEL PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 HB-38-16-350 Bolt
2
3
4
5
HNTL-38-16
14-325
10-221
16-906
16-129
18-249
Lock Nut 3 /
8
HNTL-516-18 Lock Nut 5 /
7 HB-38-16-250 Bolt
16
8
HNTL-38-16
16-295
1 /
- 16
2
Boom Carrier (part of machine)
Hose Reel Mount
Electric Hose Reel
Manual Hose Reel
Brass Fitting 3 /
4
6 HB-516-18-150 Bolt 1 /
MPT x 3 /
4
HB 1
4
1
1
2
1
2
2
3 /
8
- 16 x 2 1 /
Lock Nut 3 /
8
Hose Fitting
2
- 16
2
- 18 4
2
2
1
1. Wear protective clothing when draining the tank and taking apart the lines.
2. Drain tank and spray system in a safe and approved method insuring that no chemical or water remain in tank as you will be taking apart lines.
3. Remove key from ignition, set park brake and block wheels.
4. Remove square rubber covers on boom carriers.
5. Place hose reel bracket inside the boom carrier tube on left side and outside on right side with arms pointing toward front of machine.
6. Lower bracket until top hole in bracket lines up with hole in upright. Bolt as shown.
7. Put hose reel on hose reel bracket with fitting on left side of machine. Use four bolts 5 /
16 four 5 /
16
- 18 lock nuts to hold in place. Tighten bolts.
- 18 x 1 1 /
2 and
8. Put 18-249 barb fitting into hose reel.
(Continued on next page)
71
1752 (RAVEN 440 ) PLUMBING
1754 (SSC 203 ) PLUMBING
72
REF# PART#
5
6
7
1
2
3
4
15-743
15-742
15-740
15-748
15-736
15-738
15-749
1752 PLUMBING PARTS LIST AND INSTALLATION
DESCRIPTION
Electric ball Valve
Inlet Cover
50 Series Clamp
Reducer Coupling
#50 Elbow Coupling
Flanged Ball Valve
Hose Barb
QUANTITY
1
1
1
3
1
1
1
INSTALLATION INSTRUCTIONS
1. On the top of the Electric Spray Control Valve (Ref 1) you will find a cover. Remove clamp, o-ring and cover. Install a 15-748 reducer (Ref 4) in place of the cover you just removed. Reinstall clamp and o-ring and tighten. The cap will not be used again.
2. Install a 15-736 Elbow onto the top of the reducer with a 15-740 clamp (Ref 3) and O-ring. Rotate it 90° so it points to the rear of the machine, then tighten clamp.
3. Install the 15-738 ball valve (Ref 6) onto the elbow using a 15-740 clamp and O-ring. Tighten with the handle on the top or side.
4. Install the 15-749 Hose Barb (Ref 7) onto the open end of the ball valve with a 15-740 clamp and o-ring.
Tighten.
5. Route the orange 3 /
4
" hose fro the hose barb to the hose barb on the hose reel and secure with a 18-
040 Hose clamp.
6. Secure the orange hose to the machine with a nylon tie strap.
REF# PART#
1
2
3
4
5
15-778
15-738
15-740
15-736
15-749
1754 PLUMBING PARTS LIST AND INSTALLATION
DESCRIPTION
Blank Guage Port
Flanged Ball Valve
50 Series Clamp
#50 Elbow Coupling
Hose Barb
QUANTITY
1
1
2
1
1
INSTALLATION INSTRUCTIONS
1. Between the boom control valves and the fuel tank you will find a tee fitting with a black cap on top of it.
Remove the clamp and the cap.
2. Install the 15-738 ball valve (Ref 2) onto the top of the tee using the clamp and o-ring you removed in step 1. The Handle can be positioned so it clears the other hoses by rotating it before the clamp is tightened. Tighten clamp when ball valve is in the position you wanted.
3. Install the 15-736 Elbow (Ref 4) on top of the ball valve pointing to the back of the machine and secure with 15-740 clamp(Ref 3) and O-ring. Tighten.
4. Install the 15-749 flanged hose barb (Ref 5) on to the open end of the elbow with a 15-740 clamp and
O-ring. Tighten.
5. Route the orange 3 /
4
" hose from the hose barb you just installed to the hose barb on the hose reel. Secure with an 18-40 hose clamp. Secure orange hose to machine with 22-075 nylon ties.
6. You will have a reducer coupling, clamp and cap left over that you will not need.
73
ELECTRIC HOSE REEL WIRING DIAGRAM
HOSE REEL ADJUSTMENTS
OPERATIONAL CHECK:
1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism.
2. Let the hose retract.
3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed.
4. Continue pulling the hose, no more than one revolution, until no clicking is heard. Hose should rewind when tension is removed.
HOSE REPLACEMENT PROCEDURE:
1. Facing swivel, turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism. Make sure spring is locked.
2. Remove hose clamps and disconnect hose from swivel. Remove old hose.
3. Insert new hose through roller guide, connect to swivel and reinstall hose clamps. Use spring guard over hose to protect the hose from being cut by the drum.
4. Remove check ball from old hose and install on replacement hose.
5. Carefully, keeping the tension on the hose, pull the hose to release the locking mechanism. Let the hose wind on the drum.
74
ELECTRIC HOSE REEL WIRING PARTS LIST
REF# PART# DESCRIPTION
8843-132
1
2
3
8919-144
8901
16-979
33-251
4 16-978
6 12-015
7
8
Flexguard
10GA Red Wire 144"
Slide-On Connector
Wire, Switch to Solenoid Hot Terminal
Push Button Switch
Wire, Switch to Solenoid Start Terminal
Solenoid
SOLENOID TERMINALS
HN -516-24
HN -10-32
8931-144
8901
33-273
5 /
16
- 24 Hex Nut
10 - 32 Hex Nut
10GA White Wire 144"
Slide-On Connector
Auto Blade Type Fuse 30Amp
QUANTITY
1
1
1
1
1
1
1
1
1
2
1
1
CONNECTION INSTRUCTIONS
Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components. Cut off excess wire and strip back 3 /
8
". Place one 8963 heat shrink ( 1 /
4
x 1 1 /
4
) on each wire before crimping 8901 slide on connectors to the red and white wires. Connect the two wires to the fuse block first the red to the (+) positive and the white to the (-) negative. Put the 33-273 auto blade type fuse (30 amp) into fuse block.
Make certain you are connecting positive (+) to positive; negative (-) to negative while attaching power leads. If you do not observe polarity, damage will result to electrical components.
Use Dielectric Grease On All Electrical Connections
75
17-505 FOAM MARKER FOR 1750 DRAWING
76
WIRING DRAWING
17-505 FOAM MARKER FOR 1750 PARTS LIST
REF# PART#
F
G
B
C
D
E
4
5
A
1
2
3
HNFL-516-18
15-689
DESCRIPTION
HBFL-516-18-075 Flange Bolt, 5 /
16
-18 x 3 /
Flange Lock Nut,
HBFL-516-18-075 Flange Bolt, 5 /
16
5 /
16
- 18
Foamer Bottom Brace
4
QUANTITY
7
Foamer Tank
Double Switch Box
Fuse (F10A 250)
15-506-02 Switch
HN-14-20-075
HBFL-14-20
15-755
14-291-04
14-284-02
14-291-03
14-291-01
14-291-02
14-291-05
15-506-01
Hex Bolt, 1 /
4
-18 x 3 /
-20 x 3 /
4
4
7
1
1
2
Flange Lock Nut,
Mount Plate
Tank Bracket
Cap Assembly
Blue Tube
Clear Tube
Compressor Only
Black Cover
1 /
4
-20 2
1
2
1
1
1
1
1
1
1
1
1
A-G 14-291 (includes parts A-G) 1
FOAM MARKER WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 14-291-03
2
3
15-504-04
14-291-05
Compressor
Wiring Harness
Switch Box 1
15-506-01 Fuse (F10A 250V) 1
1
1
15-506-02 Switch
4
5
15-509
33-271
33-507
Power Cable
Fuse Block (part of machine)
Auto Blade Type Fuse 10 amp
1
1
1
1
77
78
17-505 FOAM MARKER FOR 1750 DRAWING
INSTALLATION INSTRUCTIONS
Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal.
1. Mount the switch box to the panel to the right of the operator's seat. Remove the drill screw on the right hand rear side and mount the Switch Box (Ref. G) using this screw. The switch box must be mounted facing towards the operator's seat.
WIRING
Use dielectric grease on all electrical connections. Connect power cable (15-509) to the switch box. Turn the switch off. Route the power wire to the fuse block (on the inside of the engine cover) out of the way of any heat or moving parts. Use nylon ties as needed. Cut the power wire with enough length to connect the fuse block. Put the slide on terminal with heat shrink onto the wire ends and connect to fuse block. Red to positive(+), black to negative(-). Insert 10 amp fuse into slot which has red wire attached to it.
MOUNTING THE FOAMER UNIT
1. Position the Mount Plate (Ref. 5) as illustrated and mount to the Tank Carrier using two 1 /
4
Flange Bolts and 1 /
4
-20 Flange Lock Nuts. Leave loose.
-20 x 3 /
4
2. Connect Brace (Ref. 2) to the Mount Plate using one 5 /
16
- 18 x 3 /
4
Nut. Tighten. Bolt Brace (Ref. 2) to the tapped hole in the mainframe using one 5 /
16
Bolt. Tighten.
Flange Bolt and 5 /
16
- 18 Flange Lock
- 18 x 3 /
4
Flange
3. Tighten hardware connecting Mount Plate (Ref. 5) to the Tank Carrier.
4. Place Foamer unit (Refs. A-G) on the Mount Plate (Ref. 5) and bolt in place with four 5 /
16
- 18 x 3 /
4
Flange Bolts and 5 /
16
(Ref. B) facing to the rear of the machine.
- 18 Flange Lock nuts (Ref. 1). Foamer must be placed with the Cap Assembly
5. Tighten hardware.
CONNECTING THE CAP ASSEMBLY
Connect the blue tube to the tank cap connector which is also connected to the large blue tube which hangs below the cap. This is the soap outlet tube. Connect the clear tube to the other connector on the tank cap.
This is the air input tube. Tighten connectors hand tight, assembly tank cap onto tank.
HOSES
Being careful not to cut the tubing, cut the oversleeve back approximately 2" (5 cm) to expose blue and clear tubing. Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward end of tube. Slide blue tube all the way over the top of the small tube on foam nozzle. Slide wing nut back to the threads and hand tighten. Follow the same steps for the clear tube and tube nut.
Route the tubing along underside of main frame using tie downs as necessary.
Install opposite ends of air-liquid tubes to compressor, again cutting back the oversleeve approximately 2" (5 cm) and inserting blue and clear tubes for the left boom section into the tubing connectors on the right side of compressor as far as possible. Follow the same steps for the right boom tubing. Notice the right boom is inserted into left side of compressor. To release tubing from compressor, hold black ring around tubing, and pull tube out.
79
80
FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING
REF# PART#
4
5
6
7
1
2
3
15-537
HSDPS-14-075
16-987
15-507
15-511
15-510-01
8
9 16-795
17-505 FOAM MARKER PARTS LIST
DESCRIPTION QUANTITY
Foamer Hose Guard 31"
Stainless Steel Pan Head Drill Screw 1 /
4
x 3 /
Foam Nozzle Mounting Kit
Foamer Tubing
Clear Tubing
Foam Nozzle
Blue Tubing
Nozzle Mounting Rod
Boom
Square Clamp
4
4
8
1 per boom
2
2
2
4
INSTALLATION INSTRUCTIONS
1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell.
2. Place splined end of Nozzle mounting rod (Ref 7) into top of foam nozzle (Ref 5). Tighten screw.
3. Slide two foam nozzle mounts (Ref 2) onto the rod. Place square clamps (Ref 9) on foam nozzle mounts and mount the square clamps to the boom (Ref 8). Adjust foam nozzle mounts and clamps so nozzle assembly will clear end of boom. Tighten foam nozzle mounts and square clamps to prevent side to side movement. Do the same to the other side.
4. Being careful not to cut the tubing (Ref 3), cut the oversleeve back approximately 2" (5 cm) to expose blue (Ref 6) and clear tubing (Ref 4).
5. Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward end of tube. Slide blue tube all the way over the top of the small tube on foam nozzle. Slide wing nut back to the threads and hand tighten. Follow the same steps for the clear tube and tube nut.
6. Route the tubing along underside of main frame using tie downs as necessary.
7. Install opposite ends of air-liquid tubes to compressor, again cutting back the oversleeve approximately 2" (5 cm) and inserting blue and clear tubes for the left boom section into the tubing connectors (Ref A) on the right side of compressor as far as possible.
8. Follow the same steps for the right boom tubing. Notice the right boom is inserted into left side of compressor. To release tubing from compressor, hold black ring around tubing, and pull tube out.
9. Hose's must be routed on bottom of the boom square tubing.
10. Mark 6 inches in from inside edge of foamer nozzle mounting bracket on square boom tubing.
11. Place hose guard (Ref 1) flush with top of square tubing with edge on previous mark. The channel covers hoses on the bottom of the square tubing.
12. Install hose guard using 2 drill screws (you may want to drill a 3 /
16
pilot hole first).
13. Place another hose guard against first and install in same manner.
14. Repeat process for other boom side.
15. Connect small plastic electrical plug under compressor to electrical extension cable.
16. For Spray Star 1600 route extension cable under engine along the mainframe cross bar, using tie downs as necessary.
17. Cut cable and strip casing, allowing enough length to connect to fuse block.
18. Strip and connect slide on connectors to each wire and use the heat shrink.
19. Connect black negative (-) wire to the ground and connect red wire to the positive (+).
20. Insert 10 amp fuse into slot which red wire was attached to.
81
82
FOAM MARKER DRAWING
REF# PART#
1 15-507
2 14-291-02
6
7
8
9
3
4
5
14-291-01
14-291-03
14-284-02
14-291-04
14-291-05
15-511
15-510-01
16-987
DESCRIPTION
Foamer Tubing
Tank
Black Cover
Compressor
Cap Assembly
Tank Bracket
Double Switch Box
Foam Nozzle
Nozzle Mounting Rod
Foam Nozzle Mounting Kit
FOAM MARKER PARTS LIST
QUANTITY
1
1
1
1
1
1
1
1
2
1
83
84
15-505 MOTOR SUB ASSEMBLY DRAWING
REF# PART#
1†
2
3
4
15-505-01
5†
6† 15-505-03
7†
8
9 15-505-06
10
11
15-505-07
15-505-05
12
13
14
15*
17*†
18*†
19*
16*†
*
†
15-505-02
15-505-04
15-505 MOTOR SUB ASSEMBLY PARTS LIST
DESCRIPTION
Bolt
Head
Exhaust Manifold Gasket
Exhaust Manifold
Manifold Screw
Diaphragm
Piston
Brush Retainer
Brush
12 Volt Electric Motor
Stainless Steel Bearing
Block
Cover
Cover Screw
Exhaust Reed Valve
Washer
Split Lockwasher
Intake Valve Screw
Exhaust Valve Screw
QUANTITY
1
2
1
2
1
1
2
1
1
1
1
1
2
8
1
1
1
6
1
Intake Exhaust Valve Sub Assembly
Intake Piston Sub Assembly
85
86
15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING
REF# PART#
4
5
6
7
1*
2*
3*
15-511-01
15-510-01
15-511-08
15-511-09
14-284-09
* 15-511-07
15-511 FOAM NOZZLE SUB ASSEMBLY PARTS LIST
DESCRIPTION
Foam Nozzle Inlet Body
Nozzle Mounting Rods
Hose Clamp
Drop Tube
Foam Sponge
Stainless Steel Screen
Hose Clamp
Foam Nozzle Reducer
QUANTITY
1
1
1
1
1
1
1
2
Foam Nozzle Sub Assembly
87
88
17-506 FRESH WATER TANK DRAWING
17-506 FRESH WATER TANK PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 HB-516-18-075 Bolt
HW-516
2
HWL-516
15-750
3 HB-38-16-275 Bolt
4
HNFL-38-16
10-234
5 16-158
6 16-960
7 16-151
Washer
Elbow FPT 3 /
4
3 /
4
x 3 /
4
4
4
Lock Washer 5 /
16
4
Tank Mount Bracket
3 /
8
- 16 x 2 3 /
Flange Lock Nut
3 Gallon Rectangular Tank
Close Nipple 3 /
4
4
3 /
8
x 3 /
- 16
4
1
1
1
2
1
1
2
INSTALLATION INSTRUCTIONS
1. Fresh Water Wash Tank mounts on the left side of the Roll Bar just above the sprayer control valve.
2. Clamp the mount bracket to the roll bar post approximately 19" up from the mount foot and then mark the holes onto the tube with a center punch. Drill the two holes using a 3 /
8
drill bit.
3. Secure the bracket to the post with two 3 /
8
x 2 3 /
4
bolts and flange lock nuts. Then tighten.
4. Install the nipple (Ref 5), elbow (Ref 7) and spigot (Ref 6)into the bottom of wash tank (Ref 4). Use thread tape on all threads.
5. Mount the tank onto the mount bracket (Ref 2) using four 5 /
16
x 3 /
4
bolts, washers and lockwashers.
TIghten.
6. Rinse tank with clear water and check for leaks around fittings.
This tank is for fresh clear water ONLY. Do not put chemicals in this tank.
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90
14-515WATER METER KIT (GALLONS)
15-618 WATER METER KIT (LITERS)
REF #
1
2
3
4
5
PART #
14-524
14-514
14-525
16-962
16-961
WATER KIT PARTS LIST
DESCRIPTION
Filler Outlet
Water Meter
Filler Inlet
1"Quick Coupler (already on machine)
1" Adapter Quick Coupler (already on machine)
QUANTITY
1
1
1
1
1
WATER METER KIT INSTRUCTIONS
1. Thoroughly flush the service line upstream of the meter to remove dirt and debris.
2. The DLJ Meter is for use only with COLD WATER up to 122°F (50°C)
3. Slowly open any upstream valves to prevent damage to the meter.
Gallons to Cubic feet Conversion :
Multiply gallons reading by 0.1337 to get cubic feet.
There are 7.48052 gallon per cubic foot.
91
92
15-619 CHEMICAL CLEANLOAD SAFE FILL SYSTEM
15-619 CHEMICAL CLEANLOAD PART LIST
REF# PART # DESCRIPTION QUANTITY
1 8889-25
2
3
4 18-391
5
6
7
18-116
16-156
15-620
HBFL-516-18-075
8 8889-88
9
10
11
HNFL-516-18
15-816
16-880
18-390
HB-38-16-300
HNTL-38-16
12 16-159
13 16-945
1 1 /
4
" Suction Hose 25"
Hose Clamp
90° Hose Barb
Coupling
Cleanload Assembly
Flange Bolt, 5 /
16
- 18 x ¾
Flange Lock Nut, 5 /
Mixer Mount
16
1 1 /
4
" Suction Hose 88"
Close Nipple
Pipe tee
Hex Bolt, 3 /
8
- 16 x 3
- 18 4
1
1
4
1
4
3
1
Lock Nut, 3 /
Fitting
8
- 16
1
1
1
1
1
1
Fitting
INSTALLATION INSTRUCTIONS
1. Make sure sprayer tank is empty and flush all chemical residue from sprayer. Always wear protective clothing, goggles and gloves.
2. Disconnect outlet hose from the spray pump then the 90° fitting from the pump.
3. Install the close nipple, tee, elbow and the 90° elbow that was removed from the pump. Always use thread sealant on all fittings. Tighten all Fittings. One of the 90° fittings should point towards the right side of the machine and the other one needs to point to the back of the machine.
4. Reinstall the outlet hose onto the spray pump and tighten hose clamp.
5. Install 88" of 1 1 /
4
" suction hose onto the elbow on the pump that points back and tighten hose clamp.
6. Route the 88" hose to the back of the sprayer so it connects over the top of the left boom support tube.
7. Install Mixer Mount (Ref 7) onto the left hand side of the center boom section. The Mount will slide over the 2" tube under the actuator. Secure Mixer Mount with 3 /
8
x 3 bolt and lock nut. Tighten.
8. Mount Cleanload Assembly onto mixer mount using 5 /
16
x 3 /
4
flange bolts and flange nuts. Tighten.
9. Install 18-391 reducer coupling (Ref 4) onto outlet side. Then a 16-156 90° elbow (Ref 3) into the coupling pointing up and one into valve with yellow handle. Tighten fittings so that the elbow in the valve is pointing up and forward. The outlet fitting should be pointing up.
10. Remove the plug from the top back of the spray tank and install 16-159 hose barb (Ref 12) and tighten.
Now the 25" hose can be installed from the tank to the outlet fitting and tighten with clamps.
11. The hose from the spray pump can be connected to the inlet fitting and tightened with clamps.
12. Make sure all hardware, fittings and clamps are tight. Add about 25 gallons of water to the spray tank.
Start sprayer and circulate water through system to check for leaks.
13. Be sure to read start up, loading and shutdown instructions for Cleanload Assembly before using with chemicals. When working with chemicals Always wear protective clothing, goggles and gloves.
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OPERATING INSTRUCTION
STARTUP
1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve.
2. Open lid to check for foreign objects which may hinder performance or contaminate the system.
3. Close and lock lid by turning cover clockwise.
4. Divert pump flow to Cleanload inlet line. A pressure of 30 PSI minimum and 150 PSI maximum must be used. Highest pressures increase eduction rate and available wand suction.
5. Turn inlet ball valve on (yellow handle).
6. Open knife valve, located on the bottom of hopper, by pushing handle in (red handle).
7. Unlock and open lid slowly by turning cover counterclockwise.
LOADING LIQUID OR POWDERED CHEMICAL INTO HOPPER
8. Pour required amount of chemical into hopper. Avoid splashing liquids or powdered chemicals outside of hopper.
9. Rinse empty chemical containers if applicable. Place container opening over container rinse valve and press down. This will activate the rinse valve and rinse container.
10. Rinse Cleanload hopper. Close and lock lid by turning cover clockwise. Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds. Close ball valve and return locking band to locked position.
11. Open lid and inspect for chemical residue. Repeat step 10 as necessary.
12. Close knife valve by pulling red handle out towards you. Turn inlet (yellow handle) off.
LOADING LIQUID AND/OR POWDERED CHEMICAL WITH SUCTION LANCE
Note: Lance suction is dependent upon eductor pressure and flow. For best results, use highest pres sure available up to 150 PSI maximum.
8. Insert lance body with o-ring into eductor until the o-ring is sealed.
9. Use the free end of the lance to pierce bag or container to vacuum powdered or liquid chemical.
10. Rinse lance. Place lance end into a clean container of water to rinse lance assembly.
11. Remove lance body from eductor and drain any remaining fluid into hopper.
12. Close knife valve (red handle). Turn inlet valve (yellow handle) off.
SHUTDOWN
1. Ensure that:
• All valves are closed. Be sure to close knife valve first. (Close by pulling red handle out towards you.)
• Chemical residue has been cleaned.
• Hopper lid is closed and locked by turning cover clockwise.
2. Divert pump flow back to normal operation.
94
TROUBLESHOOTING
95
STAR SHIELD ASSEMBLY DRAWING
Figure 2: Lift frame attachment on Spray Star 1600 vehicle.
96
Figure 10: Center actuator position and level adjustment.
INSTALLATION INSTRUCTIONS
1. Locate the pivot plate. The pivot plate is shipped attached with two U-bolts and is pinned to the pivot arm with a 1” top link pin.
2. The mount the plate horizontal. The center of the pin should be about 11 ½ inches from the ground and as close to the rear wheels of the utility vehicle as possible.
3. The pivot plate may be mounted higher or lower than suggested. By mounting the pivot plate higher than suggested increases how tight the sprayer folds into the transport position. Placing the plate lower increases the amount of down float for the sprayer.
4. Locating the sprayer closer to the vehicle’s rear wheels increases sprayer float but you must make sure that there is enough clearance for the sprayer to float up i.e. avoid frame, tank, solenoids or other installed attachments.
5. The plate may be mounted to the utility vehicle by U-bolting around 2 inch tubing uprights.
6. Adjust the pivot arm position by loosening the two lock bolts and sliding over the tubing of the main lift frame. Lock the pivot arm into place by tightening the bolts and locking with the jam nut.
7. Attach center actuator. For this step it will help to have someone to hold the main frame level or support the boom with blocks so the actuator can be pinned easily.
8. Begin by pinning the rod end of the actuator to the center actuator mount plates on the lift frame. Use the center hole.
NOTE: Make sure there is a spacer on each side of the center actuator shaft otherwise severe damage could occur to the actuator.
9. Pin the motor end of the actuator to the main frame. Locate the motor above the rod of the actuator for clearance.
LEVEL SPRAYER
1. When all three booms are in the spray position, adjust the booms to be level with the ground. Loosen the four nuts holding the center actuator pin plates and adjust position by sliding plates on slot and tighten securely.
NOTE: Center actuator should be fully retracted while adjusting.
2. If you require more range than sliding the plates can give use the next hole in the plate. If further adjustment is required the right and left plates may be swapped giving further range.
PLUMBING
1. Attach flow meter columns.
2. The center column assembly attaches on the solenoid bar at the rear the vehicle. (The center flow indicator has the necessary nut and bolt in the backing plate.)
WING FLOW METERS
1. The flow indicator for each wing attaches to the wing lift frame for that wing. On the back of each wing lift frame will be two ¼” bolts and lock washers to mount the columns with.
2. Attach and route the ¾” hose from the flow monitor to the appropriate sprayer solenoid. Secure hoses with the plastic quick clamps. Tie the hose in place along the lift frame with the supplied cable ties to avoid pinching or getting caught during folding.
3. Attach and route ½” hose from flow monitor to spray nozzle. Take care to ensure that each column is routed to the appropriate spray nozzle.
4. Test folding of all sections of the sprayer for possible problems in the routing of the sprayer hose.
(Continued on next page)
97
INSTALLATION INSTRUCTIONS
ELECTRICAL LIFT OPTION
1. Attach electric actuators.
2. If the spray vehicle has the appropriate electric controls you may use these otherwise continue from step number 4. Hook these control up so that each switch moves the appropriate section and up and down in the direction indicated by the switch.
3. If a boom section moves in the wrong direction, the electrical connector for that section will require swapping the incoming wires.
4. Mount the control box in an accessible spot near the operators seat.
5. Route the wires with the fuse link to the battery of the vehicle. Place the red wire on the positive terminal and the blue wire on the negative battery terminal. Tie wires securely in place away from excessive sources of heat or pinch points.
6. Route the three sets of wire from the control box to the electric actuators.
7. The red and black pair of wires go to the right wing. The green and black wires go to the center actuator. The Yellow and black wires go to the left wing.
CURTAIN INSTALLATION
1. Attach curtains to booms while in the transport position. Use generous amounts of lubricant on the rope end, or top of the curtain. (Spray silicone recommended.)
2. Start by placing one end of the curtain into the slot at the middle rear of the shield. Slide the curtain through the slot. Take care to keep feeding curtain into the slot from the start point otherwise the curtain will come out at the start point.
3. Pull curtain until the start of the curtain meets and overlaps with the end of the curtain by 1-2”.
4. If the curtain has excess length double check that the curtain has not been pulled too tight and is putting extreme stress on the curtain and shield. If the curtain is to tight keep feeding curtain either forwards or backwards to release tension so the curtain hangs straight.
5. Turn curtain support straps on underside of boom down so they are pointing at the ground. These give the curtain extra support in the event of severe wind conditions.
6. Repeat for the remaining boom sections.
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DECAL LIST
This is a list of decals located on the Spray Star 1750. Part number, description and location will help in reordering decals.
14-510
14-520
14-511
15-463
15-636
15-637
15-672
15-719
16-228
25-279
25-307
25-286
25-298
25-356
25-373
25-381
27-077
27-093
25-277
34-147
Decal, Tank Volume
Decal, Tank Volume 1750 Top
Decal, Rear tank Volume
Decal, Spray Pump
Decal, Spray Star 1750
Decal, Control Panel
Decal, Dash
Decal, Speed Control
Decal, Towing
Decal, Hot and Moving Parts
Decal, Gas
Decal, Pinch Point
Decal, Warning Hot
Decal, Tire Pressure
Decal, Smithco
Decal, 96 dBA
Decal, Smithco - Round
Decal, Hydraulic Oil
Decal, Battery
Decal, Smithco
Side of Spray Tank
Lifd Well of Tank
Rear of Tank
Left Seat Panel
Tank Sides
Right Control Panel
Dashboard
Left Control Panel
Front Seat Panel
Cooler Mount
Cooler Mount
Left and Right Side Panel
Back Seat Panel
All 4 Tires
Front Nose Cone
Panel Behind Seat
Steering Wheel
On Oil Reservoir
Battery Plate
Nosecone
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QUICK REFERENCE REPLACEMENT PARTS
REPLACEMENT FILTERS
23-031
13-531
76-395-01
76-395-02
13-488
76-310
REPLACEMENT BELTS
15-704
SEAL KITS
15-301
15-301-01
75-714
14-254
11-158
11-158-01
Hydraulic Oil Filter
Oil Filter
Air Cleaner Cartridge Briggs # 841497
Safety Filte Cartridge Briggs # 821136
Key Switch
Key Set
Spray Pump Belt
Power Steering Orbital Motor
Seal Kit
Hydraulic Cylinder
Seal Kit
Linear Actuators
Seal Kit
76-238
14-080
76-398
77-239-22
76-197
76-197-08
Wheel Motors
Seal Kit
Hydrostatic Pump
Seal Kit
Gear Pump
Seal Kit
FLUIDS
Engine Oil SAE 10W-40 API Service SJ or higher Motor Oil
Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
OTHER PARTS
16-953
16-953-01
Hinged Cover On Tank with Gasket
Gasket For Cover
Spark Plugs Champion type RC12YC (Gap 0.040 inch (1.02mm))
100
The Smithco Commercial Products Two-Year Limited Warranty
Smithco, Inc. (Smithco) warrants your 2016 or newer Smithco Commercial Product (“Product”) purchased after
October 1, 2016 to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the
Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts.
Warranty Duration is:
(1) Two years, 1500 operational hours* from the date of delivery to the original purchaser or Five years from the date of original manufacturer of the product, whichever occurs first. (*Products equipped with hour meter).
(2) Products used in rental situations are covered for 90 days from date of delivery to original user/renter.
Owner Responsibilities:
As the Product owner, you are responsible for required maintenance and adjustments stated in your Owner’s Manual.
Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim. You are particularly responsible to train all present and future operators of this product on the safe operation of this product at your location.
Instructions for Obtaining Warranty Service:
You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition.
If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:
Smithco Product Support Department
200 West Poplar Ave.
Cameron, Wisconsin 54822
Telephone: 800-891-9435 E-Mail: [email protected]
Maintenance Parts:
Parts scheduled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of time up to the scheduled replacement time for that part.
Items/Conditions Not Covered:
Not all product failures or malfunctions that occur during the warranty period are defects in materials or workmanship.
The items/conditions listed below are not covered by this warranty:
Product failures which result from the use of non-Smithco replacement parts, or from installation and use of addon, modified, or unapproved accessories are not covered.
Product failures which result from failure to perform required maintenance and/or adjustments are not covered.
Product failures that result from operating the Product in an abusive, negligent or reckless manner are noT covered.
This warranty does not apply to parts subject to consumption through use, unless found to be defective.
Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to: blades, tines, teeth, scarifiers, rakes, plates, wear plates, castor wheels, tires, batteries, filters, belts, nozzles, etc.
This warranty does not apply to failures caused by outside influence. Items considered to be outside influence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants, lubricants, additives, or chemicals, etc.
This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc.
Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.
Other Legal Disclaimers:
The above remedy for product defects through repair or replacement by an authorized Smithco distributor or dealer is the purchaser’s sole remedy for any defect. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION OF THE
LIMITED WARRANTIES CONTAINED HEREIN.
Some states may not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
THE SMITHCO COMPANY IS NOT LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES IN CONNECTION WITH THE USE OF THE PRODUCT, INCLUDING ANY COST OR EXPENSE OF
PROVIDING A SUBSTITUTE PRODUCT OR SERVICE DURING PERIODS OF MALFUNCTION OR NON-USE.
Some states may not allow the exclusion of indirect, incidental or consequential damages, so the above exclusion may not apply to you.
Smithco neither assumes, nor authorizes any person to assume for it, any other liability in connection with the sale or use of this product.

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