Tennant 215 Parts Manual

215

Operator and Parts Manual

MM157

Rev. 10

This manual is furnished with each new TENNANT Model 215

This manual consists of Specifications; Operation; Maintenance; the How To Use This Manual; Low Dump

Model Parts; Multi--Level Dump Model Parts; Options; Hydraulic Components; Engine Breakdown; and

Cross Reference sections.

MACHINE DATA

Please fill out at time of installation for future reference.

Machine Model Number ---215

Machine Serial Number ---

Machine Options ---

TENNANT Representative/phone no. ---

Customer ID Number ---

Date of Installation ---

Manual Number ---MM157

Revision: 10

Published: 2---98

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

Copyright

E

1986, 1987, 1988, 1989, 1990, 1991, 1993, 1994, 1998 TENNANT, Printed in U.S.A.

GENERAL INFORMATION

SAFETY PRECAUTIONS

The following symbols are used throughout this manual as indicated in their descriptions:

WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death.

5. Before Leaving Or Servicing Machine:

-- Stop On Level Surface.

-- Set Parking Brake.

-- Turn Off Machine And Remove Key.

FOR SAFETY: To identify actions which must be followed for safe operation of equipment.

The following information signals potentially dangerous conditions to the operator or equipment. Read this manual carefully. Know when these conditions can exist. Locate all safety devices on the machine. Then, take necessary steps to train machine operating personnel.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition.

FOR SAFETY:

1. Do Not Operate Machine:

-- Unless Trained And Authorized.

-- Unless Operation Manual Is Read And

Understood.

-- In Flammable Or Explosive Areas

Unless Designed For Use In Those

Areas.

-- In Areas With Possible Falling Objects

Unless Equipped With Overhead

Guard.

2. Before Starting Machine:

-- Check For Fuel Leaks.

-- Keep Sparks And Open Flame Away

From Refueling Area.

-- Make Sure All Safety Devices Are In

Place And Operate Properly.

-- Check Brakes And Steering For Proper

Operation.

6. When Servicing Machine:

-- Avoid Moving Parts. Do Not Wear

Loose Jackets, Shirts, Or Sleeves

When Working On Machine.

-- Block Machine Tires Before Jacking

Machine Up.

-- Jack Machine Up At Designated

Locations Only. Block Machine Up

With Jack Stands.

-- Use Hoist Or Jack Of Adequate

Capacity To Lift Machine.

-- Wear Eye And Ear Protection When

Using Pressurized Air Or Water.

-- Disconnect Battery Connections

Before Working On Machine.

-- Avoid Contact With Battery Acid.

-- Avoid Contact With Hot Engine

Coolant.

-- Allow Engine To Cool.

-- Keep Flames And Sparks Away From

Fuel System Service Area. Keep Area

Well Ventilated.

-- Use Cardboard To Locate Leaking

Hydraulic Fluid Under Pressure.

-- Use TENNANT Supplied Or Equivalent

Replacement Parts.

WARNING: Engine Emits Toxic Gases.

Severe Respiratory Damage Or

Asphyxiation Can Result. Provide

Adequate Ventilation. Consult With Your

Regulatory Agency For Exposure

Limits. Keep Engine Properly Tuned.

WARNING: Raised Hopper May Fall.

Engage Hopper Support Bar.

3. When Starting Machine:

-- Keep Foot On Brake And Directional

Pedal In Neutral.

The following safety labels are mounted on the machine in the locations indicated. If these, or any label becomes damaged or illegible, install a new label in its place.

4. When Using Machine:

-- Use Brakes To Stop Machine.

-- Go Slow On Grades And Slippery

Surfaces.

-- Use Care When Backing Machine.

-- Move Machine With Care When

Hopper Is Raised.

-- Make Sure Adequate Clearance Is

Available Before Raising Hopper.

-- Do Not Carry Riders On Machine.

-- Always Follow Safety And Traffic

Rules.

215 MM157 (11--91) i

GENERAL INFORMATION

EMISSIONS WARNING LABEL -- LOCATED

THE SEAT SHROUD.

HOPPER SUPPORT BAR WARNING LABEL

-- LOCATED ON THE HOPPER SUPPORT

BAR.

ii

07195

HOPPER WARNING LABEL -- LOCATED ON

THE HOPPER SIDE OF THE FRONT

SUPPORT PARTITION.

FOR SAFETY LABEL -- LOCATED ON THE

SEAT SHROUD.

HOPPER SUPPORT BAR WARNING LABEL

-- LOCATED ON THE OPERATOR SIDE OF

THE HOPPER.

215 MM157 (6--96)

CONTENTS

MACHINE SPECIFICATIONS

POWER TYPE

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

Page

1--3

POWER TRAIN

STEERING

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM

BRAKING SYSTEM

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

SUSPENSION SYSTEM . . . . . . . . . . . . . .

SYSTEM FLUID CAPACITIES . . . . . . . . .

GENERAL MACHINE DIMENSIONS --

1--3

1--3

1--3

1--3

1--3

1--3

1--3

CAPACITIES . . . . . . . . . . . . . . . . . . . . . .

MACHINE WEIGHTS

. . . . . . . . . . . . . . . . .

.

1--3

1--3

GENERAL MACHINE PERFORMANCE 1--3

MACHINE DIMENSIONS

. . . . . . . . . . . . . . . . .

1--4

SPECIFICATIONS

SECTION 1

215 MM157 (6--88)

1-1

SPECIFICATIONS

1-2

215 MM157 (6--88)

SPECIFICATIONS

MACHINE SPECIFICATIONS

POWER TYPE

Engine type -- piston

Ignition -- breakerless type spark

Cycle -- 4

Aspiration -- natural

Cylinders -- 1

Bore -- 2.94 in (75 mm)

Stroke -- 2.75 in (70 mm)

Displacement -- 18.6 cu in (305 cc)

Net power -- 6.2 hp (4.6 kw) @ 2350 rpm, governed

Net power -- 8 hp (6 kw) @ 3600 rpm maximum

Fuel -- gasoline, unleaded, 87 octane or LPG

Cooling system -- air

Electrical system -- 12 V nominal, 15 A alternator

POWER TRAIN

Propelling -- hydrostatic transmission, belt driven

Differential -- chain driven

Drive axle (2) -- chain driven

Main brush -- belt driven

Side brush -- belt driven

Vacuum fan -- belt driven

Hydraulic pump -- electric motor direct driven

BRAKING SYSTEM

Service brakes -- mechanical disc brakes

(2) -- 1 per front wheel, cable actuated

Parking brakes -- utilizes service brakes, cable actuated

SUSPENSION SYSTEM

Front -- 12 x 3.00 zero pressure tires (2)

Rear -- 12 x 3.00 zero pressure tire (1)

SYSTEM FLUID CAPACITIES

Engine lubricating oil -- 1 qt (0.95 L)

Fuel tank -- 1.25 gal (4.75 L)

Fuel tank, LPG -- 20 lb (9.1 kg)

Hydrostatic transmission -- 1.6 pt (0.75 L)

Hydraulic system -- reservoir 2 qt (1.8 L)

Hydraulic system -- total 2.5 qt (2.4 L)

STEERING

Type -- rear wheel controlled, automotive cam and lever

Power source -- manual

HYDRAULIC SYSTEM

Function -- operates hopper lift on multi--level dump model and LPG powered machines

Control valve -- solenoid operated, pump mounted

Pump -- gear type, 0.065 cu in (1 cc) displacement per revolution, 1250 psi

(8620 kPa) @ 1.0 gpm (4 L/min) relief setting

Cylinder -- single action type, 2 in (50 mm) bore x

11 in (280 mm) stroke, 1 in (25 mm) diameter rod, 2500 psi (17,240 kPa) maximum rated pressure.

Cylinder (LPG) --- single action type, 2 in (50 mm) bore x 5.7 in (145 mm) stroke, 1 in (25 mm) diameter rod,2500 psi (17,240 kPa) maximum rated pressure.

GENERAL MACHINE DIMENSIONS --

CAPACITIES

Length -- 63.75 in (1620 mm)

Width -- 46.75 in (1190 mm) with side brush

Height -- 53.75 in (1365 mm) less overhead guard

Height -- 79 in (2005 mm) with overhead guard

Track -- front 42 in (1065 mm)

Wheel base -- 35.5 in (900 mm)

Main brush -- width 36 in (915 mm)

Main brush -- outside diameter 10 in (255 mm)

Side brush -- rotary diameter 17 in (430 mm)

Sweeping path width (total) -- 46 in (1170 mm)

Hopper capacity -- 6 cu ft (0.17 m # ) 320 lb

(145 kg)

Dust filter -- 42 sq ft (3.9 m @ ), pleated panel filter element

MACHINE WEIGHTS

Net weight, dry -- 1375 lb (625 kg)

GVWR -- 1935 lb (875 kg)

GENERAL MACHINE PERFORMANCE

Maximum forward speed -- 4.5 mph (7 km/h)

Maximum reverse speed -- 2 mph (3 km/h)

Turning radius -- 67 in (1700 mm)

215 MM157 (6--88)

1-3

SPECIFICATIONS

MACHINE DIMENSIONS

63.75 in (1620 mm)

46.75 in

(1190 mm)

TOP VIEW

53.75 in

(1365 mm)

1-4

SIDE VIEW

07194

215 MM157 (11--91)

CONTENTS

PREPARATION FOR OPERATION . . . . . . .

AFTER UNLOADING AND BEFORE

OPERATING THE MACHINE:

OPERATION OF CONTROLS

. . . . . .

. . . . . . . . . . .

MACHINE COMPONENTS . . . . . . . . . . .

INSTRUMENT PANEL SYMBOLS

CONTROLS AND INSTRUMENTS

BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . .

DIRECTIONAL PEDAL

. . . . .

. . . .

. . . . . . . . . . . . . . .

PARKING BRAKE LEVER . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

HOUR METER

VOLTMETER . . . . . . . . . . . . . . . . . . . . . . . . .

HAZARD LIGHT SWITCH

LIGHT SWITCH

FILTER SHAKER SWITCH

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

HOPPER DOOR SWITCH

HOPPER SWITCH

HORN BUTTON

IGNITION SWITCH

. . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

Page

2-3

2-7

2-7

2-7

2-7

2-7

2-8

2-8

2-8

2-3

2-4

2-4

2-5

2-6

2-7

2-7

2-7

2-8

2-8

2-8

2-8

2-8

2-8

START SWITCH

ENGINE CHOKE KNOB . . . . . . . . . . . . . .

MAIN BRUSH POSITION LEVER

SIDE BRUSH POSITION LEVER

STEERING WHEEL

. . . . .

. . . . . .

. . . . . . . . . . . . . . . . .

MAIN BRUSH HEIGHT ADJUSTMENT

KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIRCUIT BREAKERS AND FUSES

HOPPER SUPPORT BAR

. . . .

. . . . . . . . . . . .

TO ENGAGE HOPPER SUPPORT

BAR . . . . . . . . . . . . . . . . . . . . . . . . . .

TO DISENGAGE HOPPER SUPPORT

BAR . . . . . . . . . . . . . . . . . . . . . . .

MACHINE OPERATION . . . . . . . . . . . . . . . . .

NORMAL SWEEPING OPERATION

PRE-START CHECKLIST

TO START MACHINE

. . .

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

TO SWEEP

TO DUMP HOPPER . . . . . . . . . . . . . .

POST OPERATION CHECKLIST --

ENGINE OPERATING

TO STOP MACHINE

. . . . . . . . . .

. . . . . . . . . . . . . .

POST OPERATION CHECKLIST --

ENGINE STOPPED

OPERATION ON GRADES

. . . . . . . . . . . .

. . . . . . . . . . .

MACHINE TROUBLESHOOTING . . . . .

. . . . . . . . . . . .

TRANSPORTING MACHINE

PUSHING OR TOWING MACHINE

MACHINE JACKING

STORING MACHINE

. . . . . . . . . . . . . . . . .

TO JACK UP MACHINE

MACHINE TIE-DOWNS

MACHINE STORAGE

. . . .

. . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

2-8

2-9

2-10

2-10

2-12

2-12

2-10

2-11

2-11

2-11

2-11

2-12

2-12

2-12

2-12

2-13

2-14

2-14

2-14

2-14

2-15

2-16

2-16

215 MM157 (4--90)

OPERATION

SECTION 2

2-1

OPERATION

2-2

215 MM157 (6--88)

OPERATION

PREPARATION FOR OPERATION

AFTER UNLOADING AND BEFORE

OPERATING THE MACHINE:

1. Check the machine for shipping damage.

2. Read this manual carefully before operating or servicing the machine.

FOR SAFETY: Do Not Operate The

Machine Unless Operation Manual Is

Read And Understood.

4. Check the transmission fluid level. See

HYDRAULICS in the MAINTENANCE section.

5. Check the engine oil level. See ENGINE in the MAINTENANCE section.

6. Check the main brush adjustment. See

BRUSHES in the MAINTENANCE section.

7. Fill the fuel tank, or install an LPG fuel tank on the machine.

3. Multi-level dump model machines: Check the hydraulic fluid level in the hydraulic fluid reservoir. See HYDRAULICS in the

MAINTENANCE section.

FOR SAFETY: When Servicing Machine,

Keep Flames And Sparks Away From



215 MM157 (11--91)

2-3

OPERATION

A

B

OPERATION OF CONTROLS

C

H

D

G

F

A. Operator Seat

B. Steering Wheel

C. Instrument Panel

D. Filter Cover

MACHINE COMPONENTS

E. Hopper

F. Side Brush

G. Access Door

H. Seat Support

E

03062

2-4

215 MM157 (11--91)

INSTRUMENT PANEL SYMBOLS

These symbols are used to identify controls and displays on the machine:

Side Brush Down

Side Brush Up

Main Brush Down

Main Brush Up

Main Brush Extra Down Pressure

Hopper Door Close

Hopper Door Open

Hopper Up

Hopper Down

Filter Shaker

Start

Hazard Light

Operational Lights

Key Switch

215 MM157 (4--90)

Horn

OPERATION

2-5

OPERATION

Q

F G H I J

K

M

N

E D

S

L

A

O

C

R

T

B

P

CONTROLS AND INSTRUMENTS

A. Brake Pedal

B. Directional Pedal

C. Parking Brake Lever

D. Hour Meter

E. Voltmeter

F. Hazard Light Switch

G. Lights Switch

H. Filter Shaker Switch

I.

Hopper Door Switch

J. Hopper Switch

K. Horn Button

L. Key-Operated Ignition Switch

M. Start Switch

N. Engine Choke Knob

O. Main Brush Lever

P. Side Brush Lever

Q. Steering Wheel

R. Main Brush Adjustment Knob

S. Circuit Breakers

T. Parking Brake Release Lever

03063

2-6

215 MM157 (11--91)

BRAKE PEDAL

The brake pedal operates the mechanical disc brakes on the two front wheels.

To stop the machine, return the direction control pedal to neutral, then apply pressure to the brake pedal.

DIRECTIONAL PEDAL

The directional pedal controls the propelling drive.

It is used to select the direction of travel and the speed of the machine.

E

D

A

B

C

00116

DIRECTIONAL PEDAL

A. “Reverse” Position

B. “Neutral” Position

C. “Forward” Position

D. “Toe” Portion

E. “Heel” Portion

Gradually press the “toe” portion of the pedal for forward travel or the “heel” portion for reverse travel. Regulate the machine speed by varying the pressure on the control pedal.

If the machine creeps when the pedal is in the

“neutral” position, adjust the directional control pedal.

NOTE: Always use the brake pedal for normal stopping and controlling speed on down grades.

PARKING BRAKE LEVER

The parking brake lever operates the front wheel disc brakes. To set the parking brake, pull the handle up. To release the parking brake, pull the release lever. Always park on a level surface, stop the engine, and set the parking brake before leaving the machine unattended and before working on the machine.

OPERATION

FOR SAFETY: Before Leaving Or

Servicing Machine; Stop On Level

Surface, Set Parking Brake, Turn Off

The Machine And Remove Key.

HOUR METER

The hour meter records the number of hours the machine has operated. This information is useful in determining when to service the machine.

VOLTMETER

The voltmeter registers the charging current which is being passed to the battery by the alternator. It also registers a discharge of current being used by the machine when the alternator is not charging.

HAZARD LIGHT SWITCH

The hazard light switch is present on machines with the flashing or revolving light accessory. To operate the hazard light, move the switch to the top position. To stop the light, move the switch to the bottom position.

LIGHT SWITCH

The light switch is present on machines with the headlight and taillight accessory. To operate the lights, move the switch to the top position. To stop the lights, move the switch to the bottom position.

FILTER SHAKER SWITCH

The filter shaker switch operates the dust filter shaker motor. The shaker motor shakes the dust out of the dust filter. To shake the filter, move the switch to the top position for 15 seconds; then move the switch to the bottom position to stop the filter shaker.

215 MM157 (4--90)

2-7

OPERATION

HOPPER DOOR SWITCH

The hopper door switch controls the hopper door position. The hopper door should always be open except when high dumping the hopper. To high dump the hopper, move the hopper door switch to the top position to close the hopper door, raise the hopper with the hopper switch, then move the hopper door switch to the bottom

(Hopper Door Open) position to open the hopper door to empty the hopper. After the hopper has emptied, move the hopper switch to the top (Hopper Down) position until the hopper has lowered.

HOPPER SWITCH

The hopper switch controls the hopper position.

To dump the hopper, move the switch to the bottom (Hopper Up) position. After the hopper has emptied, move the switch to the top (Hopper

Down) position until the hopper has lowered.

HORN BUTTON

The horn button operates the machine horn. It is located on the instrument panel.

IGNITION SWITCH

The key-operated ignition switch has two positions. To start the engine, turn the key to the right. To turn the engine off, turn the key to the left.

START SWITCH

The start switch controls the engine starter motor. To start the engine, turn the key-operated ignition switch clockwise and push the start switch.

NOTE: Do not engage the starter for more than ten seconds at a time, or after the engine has started, as the starter may be damaged.

ENGINE CHOKE KNOB

The engine choke knob controls the engine choke which helps start cold engines. To engage the choke, pull the knob out. To disengage the choke, push the knob in. Do not choke a warm engine.

2-8

MAIN BRUSH POSITION LEVER

The main brush position lever controls the position of the main brush. To raise the main brush, pull the lever back into the (Main Brush

Up) position. To lower the main brush, pull the lever back and release it into the (Main Brush

Down) position.

When parking the machine, always raise the brush to prevent the bristles from taking a set.

SIDE BRUSH POSITION LEVER

The side brush position lever controls the position and the drive of the side brush. To raise the side brush, pull the lift lever back into the (Side Brush

Up) position. To lower the brush, pull the lever back and release it into the (Side Brush Down) position.

When parking the machine, always raise the brush to prevent the bristles from taking a set.

A B D

C

BRUSH CONTROLS

A. Main Brush Lever

B. Side Brush Lever

C. Main Brush Height Adjustment

Knob

D. Instrument Panel

03064

STEERING WHEEL

The steering wheel controls the rear caster wheel.

The machine is very responsive to the movement of the steering wheel. The operator should use care until he or she becomes experienced in guiding the machine.

MAIN BRUSH HEIGHT ADJUSTMENT KNOB

The main brush height adjustment knob (Main

Brush Extra Down Pressure) adjusts the main brush contact with the floor. To increase main brush contact with the floor, turn the knob to the right. To decrease main brush contact with the floor, turn the knob to the left.

215 MM157 (4--90)

CIRCUIT BREAKERS AND FUSES

Circuit breakers are resetable circuit protection devices designed to stop the flow of current in the event of a circuit overload. Once tripped, circuit breakers must be manually reset. If the overload which caused the circuit breaker to trip is still present in the circuit, the circuit breaker will continue to stop current flow until the overload is corrected.

Fuses are a one-time circuit protection device designed to stop the flow of current in the event of a circuit overload. Never substitute higher value fuses than those specified in this manual.

The circuit breakers are located on the instrument panel. The fuse is located on the fan support bracket.

OPERATION

The following chart shows the various circuit breakers and fuses, and the electrical components they protect.

PROTECTIVE-

DEVICE

CB---2

CB---3

CB---4

CB---5

FU---1

RATING CIRCUIT

PROTECTED

15 A Starter, Hopper Lift,

Hourmeter

15 A Horn, Filter Shaker,

Voltmeter

15 A Hopper Dump Door

15 A Lights

120 A Hydraulic Pump Motor

---Multi-Level Dump

Model

B

A

CIRCUIT BREAKERS

A. Instrument Panel

B. Circuit Breakers

03067

215 MM157 (4--90)

2-9

OPERATION

HOPPER SUPPORT BAR

The hopper support bar is located on the left side of the hopper. It holds the hopper in a “raised” position to allow work to be done under the hopper. Do not rely on the machine hydraulic system to keep the hopper raised.



TO ENGAGE HOPPER SUPPORT BAR

1. Stop the machine and set the machine parking brake.


Servicing The Machine; Stop On Level

Surface, Set Parking Brake.

2. Raise the hopper to the “fully raised” position.

3. Position the hopper support bar on the lintel.

B

A

B

A

03068

ENGAGED HOPPER SUPPORT BAR -- LOW

DUMP MODEL

A. Lintel

B. Support Bar

ENGAGED HOPPER SUPPORT BAR --

MULTI-LEVEL DUMP MODEL

03069

A. Lintel

B. Support Bar

4. Slowly lower the hopper so the bar rests on the lintel.

TO DISENGAGE HOPPER SUPPORT BAR

1. Raise the hopper.

2. Place the support bar in its storage position.

3. Lower the hopper.

2-10

215 MM157 (11--91)

OPERATION

MACHINE OPERATION

NORMAL SWEEPING OPERATION

A normal sweeping operation consists of seven typical operations: pre-start checklist, starting machine, sweeping, dumping hopper, post operation checklist -- engine operating, stopping machine, and post operation checklist -- engine stopped.

PRE-START CHECKLIST lists things to check before starting the machine.

NOTE: Opening the service valve too quickly may cause the service valve check valve to stop the flow of LPG fuel. If the check valve stops the flow of fuel, close the valve, wait a few seconds, and slowly open the valve once again.

2. The machine operator must be in the operator’s seat with the directional control pedal in the “neutral” position and with a foot on the brake pedal or with the parking brake set.

TO START MACHINE lists the steps required to start the machine.

TO SWEEP lists things to keep in mind before and during the sweeping operation.

FOR SAFETY: Before Starting Machine,

Make Sure All Safety Devices Are In

Place And Operate Properly.

TO DUMP HOPPER lists the steps required to dump the hopper.

POST OPERATION CHECKLIST -ENGINE

OPERATING lists things to check before stopping the machine engine.

T O STOP MACHINE lists the steps required to stop the machine.

3. Gasoline powered machines: When the engine is cold, pull out the choke knob about three-fourths of the way. Push choke in after the engine has started and is running smoothly.

LPG powered machines: When the engine is cold and exposed to cold temperatures, open the seat support, press the primer button on the LPG regulator, and close the seat support.

POST OPERATION CHECKLIST -ENGINE

STOPPED lists things to check after stopping the machine engine.

PRE-START CHECKLIST

Check under machine for leak spots.

Check engine lubricating oil level.

Check fuel level.

Check for LPG odor or frosting on hoses or components indicating a leak.

4. Turn the ignition switch key clockwise.

5. Push the start switch until the engine starts.

Do not operate the starter for more than 10 seconds at a time or after the engine has started.

NOTE: Do not operate the starter motor for more than 10 seconds at a time or after the engine has started. Allow the starter to cool between starting attempts. The starter motor may be damaged if it is operated incorrectly.

6. Release the machine parking brake.

Check brakes and controls for proper operation.

Check service records to determine service requirements.

7. Drive the machine to the area to be swept.

TO START MACHINE

NOTE: Before starting machine, perform the pre-start checks.

1. LPG machines: Slowly open the liquid service valve.

215 MM157 (4--90)

2-11

OPERATION

TO SWEEP

Plan the sweeping in advance. Try to arrange long runs with minimum stopping and starting. Sweep debris from very narrow aisles into main aisles ahead of time. Do an entire floor or section at one time.

Pick up oversize debris before sweeping. Flatten or remove bulky cartons from aisles before sweeping. Pick up pieces of wire, twine, string, etc., which could become entangled in brush or brush plugs. Overlap brush paths.

Avoid turning the steering wheel too sharply when the machine is in motion. The machine is very responsive to the movement of the steering wheel. Avoid sudden turns, except in emergencies.

Sweep as straight a path as possible. Avoid bumping into posts or scraping the sides of the sweeper.

1. Move the main brush position lever into the

(Main Brush Down) position.

2. Move the side brush position lever into the

(Side Brush Down) position.

3. Sweep as required.

TO DUMP HOPPER

1. Pull the main brush position lever into the

(Main Brush Up) position.

2. Pull the side brush position lever into the

(Side Brush Up) position.

3. Move the (filter shaker) switch to the top position for 10 to 15 seconds to shake the dust filter.

4. Slowly drive the machine up to the dump site or dumpster.

5. Low dump model machines: Move the hopper dump switch to the bottom (Hopper

Up) position to dump the hopper.

Multi-level dump model machines: Move the hopper door switch to the top (Hopper Door

Close) position; move the hopper dump switch to the bottom (Hopper Up) position; then move the hopper door switch to the bottom (Hopper Door Open) position to dump the hopper.

2-12

6. Move the hopper switch to the top (Hopper

Down) position to lower the hopper.

7. Slowly back the machine away from the dump site or dumpster.

POST OPERATION CHECKLIST -- ENGINE

OPERATING

Check brush patterns for width and evenness.

NOTE: Before leaving the machine, perform the post operation checks.

TO STOP MACHINE

1. Return the directional control pedal to the

“neutral” position. Apply the brake.

2. Pull the main brush position lever into the


3. Pull the side brush lever into the (Side Brush

Up) position.

4. Set the machine parking brake.

5. Turn the ignition switch key counterclockwise. Remove the key from the ignition switch.


Servicing The Machine; Stop On Level

Surface, Set Parking Brake.

6. LPG machines: Close the LPG tank liquid service valve.

POST OPERATION CHECKLIST -- ENGINE

STOPPED

Check skirts for damage, wear, and adjustment.

Check for wire or string tangled on brushes.

Check to make sure LPG tank service valve is closed.

Check for LPG odor or frost on LPG hoses and components, indicating a leak.

Check for leaks.

OPERATION ON GRADES

Drive the machine slowly on grades. Use the brake pedal to control machine speed.

FOR SAFETY: When Using Machine, Go

Slow On Grades And Slippery Surfaces.

The maximum rated climb and descent angle is

8

_

.

215 MM157 (4--90)

OPERATION

MACHINE TROUBLESHOOTING

Problem

Excessive dusting

Cause

Dust skirts and seals worn, damaged, not adjusted properly

Dust filter clogged

Remedy

Replace or adjust skirts or seals

Vacuum hose damaged

Vacuum fan failure

Poor sweeping performance Brush bristles worn

Brushes not adjusted properly

Debris caught in brush drive mechanism

Main brush drive failure

Machine will not travel

Side brush drive failure

Hopper not adjusted properly

Hopper full

Shake and/or clean or replace filter

Replace vacuum hose

Belt broken or off sheave

Replace brushes

Adjust brushes

Free mechanism of debris



Adjust hopper floor clearance

Empty hopper

Hopper floor skirts worn, damaged Replace skirts

Directional control pedal linkage out of adjustment or broken

Check adjustment or damage

Transmission drive belt slipping or broken

Transmission malfunction

Check and adjust or replace

Repair or replace Transmission

Wheel drive chains or sprockets broken

Check and replace

Jackshaft belt broken or slipping Check and adjust or replace

215 MM157 (4--90)

2-13

OPERATION

TRANSPORTING MACHINE

PUSHING OR TOWING MACHINE

The machine may be slowly pushed only from the rear, pushing on the machine frame.

The machine may be slowly towed from the front.

Use care when attaching towing cables or chains to avoid damaging the machine.

A

MACHINE JACKING

The machine may be jacked up for service at the designated locations. Use a jack of adequate capacity and good working condition. Always stop the machine on a flat, level surface and block the tires before jacking the machine up. The front jacking locations are on the flat bottom edge of the machine frame next to the front tires.

The rear jacking location is the middle flat bottom edge of the rear bumper.

TO JACK UP MACHINE

1. Empty the debris hopper.

2. Stop the engine and set the machine parking brake.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, set parking brake.

3. Block the tires, which are not being jacked up, in order to secure the machine position.


Block Machine Tires Before Jacking

Machine Up.

4. Use a jack of adequate capacity to raise the machine. Jack up the machine only at the designated locations.

FOR SAFETY: When Servicing Machine, Jack

Machine Up At Designated Locations Only.

Block Machine Up With Jack Stands.

FRONT JACKING LOCATION

A. Jacking Location

A

03070

03071

REAR JACKING LOCATION

A. Jacking Location

5. Block machine up with jack stands or similar devices in the designated locations to secure the machine.

6. Lower the machine onto the jack stands.

7. Check to make sure the machine is secure.

8. Service the machine as required.

9. When finished servicing the machine, raise the machine off the jack stands.

10. Remove the jack stands from under the machine.

11. Lower the machine.

12. Remove the blocks from the tires.

2-14

215 MM157 (11--91)

MACHINE TIE-DOWNS

The machine may be tied down at each of the corners of the main frame at the locations specified.

To tie the machine down, use the holes on the front and the lower rear machine frame.

A

03071

REAR TIE-DOWN LOCATION

A. Tie-Down Hole

When transporting the machine on a trailer or in a truck, be sure to engage the machine parking brake and block the machine tires to prevent the machine from rolling.

OPERATION

215 MM157 (4--90)

2-15

OPERATION

MACHINE STORAGE

STORING MACHINE

When storing the machine for extended periods of time, the following procedures must be followed to lessen the chance of rust, sludge, or other undesirable deposits from forming.

1. Empty debris hopper.

2. Change engine oil.

3. Place the main brush and side brush levers in the raised position.

4. Park the machine in a cool, dry area.

5. Stop the engine.

6. Drain the fuel tank.

7. Start the engine and let it run out of fuel.

8. Remove the spark plug and pour 1 oz

(30 cc) of new engine oil into the cylinder.

9. Crank the engine to distribute the oil, then replace the spark plug.

10. Clean the engine cooling fins.

2-16

215 MM157 (4--90)

MAINTENANCE

SECTION 3

CONTENTS

Page

RECOMMENDED FIRST 20-HOUR MACHINE

INSPECTION

LUBRICATION

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRANSMISSION

. . . . . . . . . . . . . . . . . . . .

MAINTENANCE CHART . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

DIFFERENTIAL

DRIVE CHAINS

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

STEERING GEAR

3-3

3-4

3-6

3-6

LIFT CYLINDER

HYDRAULICS

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC FLUID . . . . . . . . . . . . . . . . .

HYDRAULIC FLUID RESERVOIR . . . . .

. . . . . . . . . . .

HYDRAULIC SCHEMATIC

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE LUBRICATION

COOLING SYSTEM

AIR INTAKE SYSTEM

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

AIR FILTER

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

TO CLEAN OR REPLACE AIR

FILTER ELEMENT . . . . . . . . . . . . .

FUEL SYSTEM -- GASOLINE . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

FUEL FILTER

CARBURETOR . . . . . . . . . . . . . . . . . .

FUEL SYSTEM -- LPG

LPG FUEL SYSTEM

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

3-9

3-10

3-10

3-10

3-10

3-10

3-6

3-6

3-6

3-7

3-7

3-8

3-8

3-8

3-10

3-11

3-11

3-11

3-11

3-11

3-12 FUEL TANKS

TO CHANGE AN LPG FUEL

TANK

ENGINE BELT

TO REPLACE ENGINE BELT

VACUUM FAN BELT . . . . . . . . . . . . . . . . .

TO REPLACE VACUUM FAN BELT

TRANSMISSION BELT

TO REPLACE TRANSMISSION

BELT

. . . . . . . . . . . . . . . . . . . . .

FUEL FILTER LOCK

REGULATOR

CARBURETOR

SPARK PLUG

PCV SYSTEM

BELTS AND CHAINS

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

LPG FUEL TROUBLESHOOTING

ELECTRICAL SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

IGNITION SYSTEM

STARTER

CYLINDER HEAD

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

VALVE TAPPET CLEARANCE . . . . .

. . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL SYSTEM

BATTERY

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL SCHEMATIC . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . .

. . . . . . . . . . . . . .

.

3-16

3-16

3-16

3-16

3-17

3-17

3-18

3-19

3-13

3-14

3-14

3-14

3-15

3-16

3-16

3-16

3-19

3-19

3-19

3-19

3-20

3-20

JACKSHAFT BELT

TO REPLACE JACKSHAFT BELT

INTERMEDIATE SIDE BRUSH BELT

TO REPLACE INTERMEDIATE SIDE

BRUSH BELT

SIDE BRUSH BELT

. . . . . . . . . . . . . . . . . .

. .

. .

Page

3-21

3-21

3-22

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

3-22

3-22

TO REPLACE SIDE BRUSH BELT .

3-22

MAIN BRUSH BELT . . . . . . . . . . . . . . . . .

DRIVE CHAIN AND BELT ALIGNMENT

.

3-23

TO REPLACE MAIN BRUSH BELT 3-23

3-23 AND TENSIONING . . . . . . . . . . . . . . .

TO ALIGN AND TENSION DRIVE

CHAINS AND BELTS

STATIC DRAG CHAIN

DEBRIS HOPPER AND DUST FILTER

DEBRIS HOPPER

. . . . . . . . . .

. . . . . . . . . . . . . . .

. . .

. . . . . . . . . . . . . . . . . . .

TO CHECK AND ADJUST HOPPER

FLOOR CLEARANCE

HOPPER DUST FILTER

. . . . . . . . . .

. . . . . . . . . . . . .

TO REMOVE AND REPLACE

HOPPER DUST FILTER

SKIRTS AND SEALS

. . . . . . . .

. . . . . . . . . . . . . . . . . . .

BRUSH SKIRTS . . . . . . . . . . . . . . . . . . . .

TO ADJUST BRUSH SKIRTS

TO REPLACE BRUSH SKIRTS

. . . . . .

HOPPER SEALS

TO REPLACE HOPPER SEALS

. . . .

. . . . . . . . . . . . . . . . . . . .

HOPPER DUMP DOOR SEAL

TO REPLACE HOPPER DUMP

. . . .

. . . . . . . .

DOOR SEAL

REAR SKIRTS

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

TO REPLACE AND ADJUST REAR

SKIRTS . . . . . . . . . . . . . . . . . . . . . .

HOPPER LIP SKIRT

3-23

3-26

3-27

3-27

3-27

3-27

3-30

3-31

TO REPLACE HOPPER LIP SKIRT

BRUSHES

MAIN BRUSH

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SIDE BRUSH

. . . . . . . . . . . . . . . . . . . . . . .

TO REMOVE MAIN BRUSH

TO INSTALL MAIN BRUSH

BRUSH PATTERN

. . . . . . .

. . . . . . . .

TO CHECK AND ADJUST MAIN

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

TO REMOVE SIDE BRUSH

TO INSTALL SIDE BRUSH

. . . . . . . .

. . . . . . . .

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . .

TRANSMISSION

.

3-31

3-32

3-32

3-33

3-33

3-33

3-34

TRANSMISSION LINKAGE

BRAKES AND TIRES

BRAKES

TIRES

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-34

3-35

3-35

3-36

3-37

3-37

3-38

3-39

3-39

3-39

3-27

3-29

3-29

3-29

3-29

3-30

3-30

3-30

215 MM157 (6--88)

3-1

MAINTENANCE

3-2

215 MM157 (6--88)

MAINTENANCE

RECOMMENDED FIRST 20-HOUR MACHINE INSPECTION

After the first 20 hours of operation, the following procedures are recommended:

1. Check the brush pattern for correct brush adjustment.

2. Check the floor skirts to floor clearance.

3. Check the side brush and main brush patterns.

215 MM157 (6--88)

3-3

MAINTENANCE

1 2 3

MAINTENANCE CHART

4 5 6 7

16

15

2 4 14 13 5 13

12

Interval Key

Daily 1 Engine

Description

9 Dust filter

4 Brush skirts

14 Main brush

25 Hours

12 Side brush

6 Hopper

1 Engine

15 Transmission

3 Hydraulic reservoir

50 Hours 13 Intermediate side brush belt

2 Engine belt

3-4

Procedure

Check oil level

Shake

Check for damage and wear


Check floor pattern


Check floor pattern

Check hopper door seal for damage and wear

Change oil

Clean air filter precleaner element

Clean cooling fins

Check oil level

Check fluid level

Check tension and wear

Lubricant/

Fluid

EO

--

--

--

--

--

--

03072

No. of

Service

Points

1

1

1

1

3

1

1

--

EO

--

--

EO

HYDO

--

1

1

1

1

1

3

1

Check tension and wear -1

215 MM157 (6--88)

10

11

8

8

9

Interval

50 Hours

400 Hours

Key

4 Main brush belt

13 Side brush belt

2 Jackshaft belt

14 Main brush

9 Dust filter

100 Hours 1 Engine

Description

15 Transmission belt

16 Vacuum fan belt

5

8

6

7

1

Drive chains

Brakes

10 Differential

11 Steering gear

Hopper

Lift cylinder

Engine

Procedure




Check for wear

Check for wear

Rotate end-for-end

Clean or replace

Clean or replace spark plug

Clean or replace filter element

Check and adjust tension

Lubricate

Adjust

Apply grease to fittings

Apply grease to fitting

Clean inside

Check floor clearance

Apply grease to fitting

Check valve clearance

Check breather reed valve and gaskets

Clean cylinder head carbon deposits

Check starter motor brushes

EO -- Engine oil

HYDO -- Tennant Company or approved hydraulic fluid

SPL -- Special lubricant, Lubriplate EMB grease (TENNANT part No. 01433--1)

Lubricant/

Fluid

--

--

--

--

--

--

--

--

--

--

EO

--

SPL

SPL

--

--

SPL

--

--

MAINTENANCE

No. of

Service

Points

1

1

1

3

1

1

2

1

1

2

2

1

3

2

1

1

1

1

1

--

--

1

1

NOTE: More frequent intervals may be required in extremely dusty conditions.

215 MM157 (6--88)

3-5

MAINTENANCE

LUBRICATION

ENGINE

Check the engine oil level daily. Change the engine oil after every 25 hours of operation. Use a straight SAE 30-weight, API class SF engine oil. If multiviscosity oil is used, oil consumption and combustion deposits will increase.

Using other than API class SF oil or extending oil change intervals could cause engine damage not covered by the engine warranty.

The engine oil capacity is 1 qt (0.95 L).

TRANSMISSION

The transmission drives the two front wheels.

Check the oil level after every 25 hours of operation by looking at the reservoir mounted on top of the transmission. The cold oil level should be 0 to 0.25 in (0 to 5 mm) above the cold mark.

Use straight SAE 20-weight, API class SF engine oil.

B

A

DIFFERENTIAL

A. Differential

B. Grease Fitting

DRIVE CHAINS

The two wheel drive chains and the transmission drive chain propel the machine. They should be lubricated with SAE 30-weight engine oil after every 100 hours of operation.

C

01783

A

B

A

01784

TRANSMISSION

A. Transmission

B. Oil Reservoir

C. Fill Cap

DIFFERENTIAL

The differential drives the two front wheels. Two grease fittings are located on the differential housing for lubrication. The differential should be lubricated by applying Lubriplate EMB grease

TENNANT Part No. 01433--1 to the grease fittings after every 100 hours of operation.

3-6

B

WHEEL DRIVE CHAIN

A. Drive Chain

B. Right Tire

03073

215 MM157 (4--90)

STEERING GEAR

The steering gear controls machine steering. A grease fitting is located on the differential housing for lubrication. The steering gear should be lubricated by applying Lubriplate EMB grease

TENNANT Part No. 01433--1 to the grease fitting after every 100 hours of operation.

MAINTENANCE

LIFT CYLINDER

The lift cylinder is present on multi-level dump model machines. It raises the hopper to dump it.

The top lift cylinder bearing should be lubricated by applying Lubriplate EMB grease TENNANT

Part No. 01433--1 to the grease fitting after every

100 hours of operation.

A

B

B

STEERING GEAR

A. Steering Gear


01786

A

LIFT CYLINDER

A. Lift Cylinder


03091

215 MM157 (4--90)

3-7

MAINTENANCE

HYDRAULIC FLUID

Hydraulic fluid is used in some components of multi-level dump model and LPG powered machines. The quality and condition of the hydraulic fluid plays a very important role in how well they operate. Tennant Company has developed its own hydraulic fluid to meet the special needs of its machines.

TENNANT Hydraulic Fluid is a specially compounded oil with the following features not found in many hydraulic fluids:

1. Flat viscosity curve.

HYDRAULICS

HYDRAULIC FLUID RESERVOIR

Hydraulic fluid is stored in the hydraulic fluid reservoir. It holds 2 qt (1.8 L) of hydraulic fluid.

The reservoir is mounted on the back of the hydraulic pump.

A breather-filler cap is mounted on top of the reservoir.

B

A

2. Additives to prevent corrosion.

3. Additives to prevent oxidation.

4. Rust inhibitors.

5. Foam suppressers.

These features restrict foaming of the hydraulic fluid and provide a high standard of lubrication to the components.

TENNANT HYDRAULIC FLUID

VISCOSITY SPECIFICATIONS

03092

HYDRAULIC PUMP

A. Pump

B. Breather-Filler Cap

Check the hydraulic fluid level after every 25 hours of operation with the hopper in the (Hopper

Down) position. Do not overfill the hydraulic fluid reservoir. Hydraulic fluid expands as it heats to its normal operating temperature. Always allow for expansion when filling the reservoir.

SUS @ 100 _ F (38 _ C)

SUS @ 210 _ F (99 _ C)

TENNANT Hyd. Fluid

No. 65870 (HP0520)

150--- 200

46 Min.

TENNANT Hydraulic Fluids have a very flat viscosity curve (synonymous with “high viscosity index”). The flat viscosity curve means that the thickness of the fluid is very constant over wide temperature ranges.

If a locally-available hydraulic fluid is preferred, or if products of only one oil company are used, the hydraulic fluid used must match closely the viscosity specifications given in the chart for

TENNANT Hydraulic Fluid, as well as the other features described. Do not substitute automatic transmission fluid for hydraulic fluid.

ATTENTION! Hydraulic components depend on system hydraulic fluid for internal lubrication. If dirt or other contaminants are allowed to enter the hydraulic system, malfunctions, accelerated wear, and damage will result.

3-8

215 MM157 (3--93)

MAINTENANCE

215 MM157 (6--88)

HYDRAULIC SCHEMATIC

03078

3-9

MAINTENANCE

ENGINE LUBRICATION

Check the engine oil level daily. Change the engine oil after every 25 hours of operation. Use a straight SAE 30-weight, API class SF engine oil. If multiviscosity oil is used, oil consumption and combustion deposits will increase.

Using other than API class SF oil or extending oil change intervals could cause engine damage not covered by the engine warranty.

ENGINE

AIR FILTER

The engine air filter is made up of two parts, a foam precleaner and a dry cartridge-type filter.

The foam precleaner must be cleaned and re-oiled after every 25 hours of operation. The dry cartridge-type filter should be cleaned or replaced after every 100 hours of operation. The filter element must be replaced if it is damaged or has been cleaned three times.

The engine oil capacity is 1 qt (0.95 L).

TO CLEAN OR REPLACE AIR FILTER

ELEMENT

1. Stop the engine and engage the machine parking brake.

COOLING SYSTEM

Maintaining cooling system efficiency is important.

Engine temperatures must be brought up to and maintained within the satisfactory range for efficient operation. However, the engine must be kept from overheating in order to prevent damage to the valves, pistons, and bearings.



Surface, Set Parking Brake, And Turn

Off Machine.

Clean the engine cooling fins after every 25 hours of operation.

2. Open the seat support shroud to gain access to the engine.

3. Remove the air filter cover wing nut.


Wear Eye And Ear Protection When

Using Pressurized Air Or Water.

4. Remove the air filter cover.

D B AIR INTAKE SYSTEM

The importance of maintaining an air filter in proper condition cannot be overemphasized. Dirt induced through improperly installed, improperly serviced, or inadequate air filter elements wears out more engines than long hours of operation.

Even a small amount of dirt will wear out a set of piston rings in just a few hours. Operating with a clogged air filter element also causes the fuel mixture to be richer, which can lead to formation of harmful sludge deposits in the engine. Always cover the air intake when the air cleaner is removed for servicing. Do not neglect servicing the air cleaner. Use only correct parts for replacement. Keep all other air intake components such as hoses, clamps, etc., secure and in good condition to prevent entrance of unfiltered air.

C

ENGINE AIR FILTER

A. Foam Precleaner

B. Dry Cartridge-Type Air Filter

C. Wing Nut

D. Filter Cover

5. Remove the foam precleaner.

6. Wash the foam precleaner in liquid detergent and water.

A

03074

3-10

215 MM157 (11--91)

7. Squeeze it dry in a cloth.

8. Remove the dry cartridge-type filter nut and cup.

9. Gently remove the dry cartridge-type air filter.

10. Clean or discard the dry cartridge-type air filter.

11. Clean the interior of the air cleaner housing with a damp cloth. Clean the element sealing surfaces.

12. Position the cleaned or new, dry cartridge-type air filter on the engine.

13. Slide the air filter cup over the air filter stud.

14. Thread and tighten the nut onto the air filter stud.

15. Oil the foam precleaner with 1 oz (30 cc) of clean engine oil. Squeeze the precleaner to distribute the oil evenly throughout the foam.

16. Slide the foam precleaner over the dry cartridge type filter.

17. Position the air filter cover over the air filter assembly. Tighten the wing nut on the air filter stud.

18. Close seat support.

FUEL SYSTEM -- GASOLINE

FUEL FILTER

An in-line fuel sediment bowl has been provided to filter the fuel. It is located under the fuel tank and is equipped with a fuel shutoff valve.

Clean the sediment bowl as necessary.

CARBURETOR

The carburetor needs no regular maintenance. It is set so there is no idle speed----only the normal operating speed. The initial setting of the idle and main fuel needle valves is made by turning them all the way in, then turning them out one and one-quarter turns. Final adjustment is made with the engine running and warm.

The carburetor should be adjusted with the fuel tank approximately one-half full and with the engine running at approximately 2350 RPM. Turn the main fuel adjusting needle valve out until the

215 MM157 (11--91)

MAINTENANCE engine begins to lose speed (rich). Note the position of the needle. Then turn the needle in.

The engine speed may increase, then it will decrease as the needle is turned in (lean). Note the position of the needle. Set the needle half way between the rich and lean positions.





B

A

03075

CARBURETOR ADJUSTMENTS

A. Idle Needle Valve

B. Main Fuel Needle Valve

FUEL SYSTEM -- LPG

LPG FUEL SYSTEM

The vapor withdrawal LPG fuel system is made up of four components which are: the LPG fuel tank, fuel filter lock, the regulator, and the carburetor.

Vapor LPG fuel flows from the LPG tank, under its own pressure, to the fuel filter lock. The fuel filter lock filters unwanted tank scale and deposits out of the LPG fuel. The fuel filter lock also stops the flow of LPG fuel when the engine is not operating.

The LPG module controls the fuel filter lock.

When the charging system produces sufficient energy, it permits an electrical current to open the fuel filter lock which allows LPG fuel to flow on to the regulator.

The regulator reduces the pressure of the LPG fuel to the level required by the carburetor. From the regulator, the LPG fuel is sent to the carburetor where it is finally metered into the combustion chamber air flow.

3-11

MAINTENANCE

A B C

D

E

06800

LPG FUEL SYSTEM

A. Carburetor

B. Regulator

C. Fuel Filter Lock

D. Tank Service Valve

E. LPG Fuel Tank

Never operate an LPG powered machine if the

LPG fuel system is leaking, or if any component in the fuel system is malfunctioning. Operating the machine under either of these conditions may cause a fire or explosion.

Check for frosting. If frosting occurs on or near any LPG component, there is a possibility of an

LPG fuel leak or a malfunctioning component. To locate the leak, apply a soapy water solution to the suspected area. Watch for bubbles forming in a confined area indicating an LPG fuel leak.

Repair or replace the part. Use Loctite brand

Stainless Steel PST thread sealant when reassembling. This epoxy-type sealant is not affected by aging or high humidity. Be sure to follow application directions and apply proper torque when reconnecting fittings. Never bypass safety components except to test. If they are defective, replace them before operating the machine.

Check routings of all LPG hoses. Keep them away from sharp edges, exhaust manifolds, or other hot surfaces. Check for signs of abrasion or deterioration. Replace hoses found to be worn or damaged.

FUEL TANKS

The LPG fuel tanks should be inspected for sharp dents, gouges, leaks, and broken protecting rings whenever the tanks are refilled. All tank valves must be inspected for leaks using a soap solution.

Valves must also be checked for dirt, paint, or other debris in the valve openings. The following specific checks must also be made:

Filler Valve -- Check for proper functioning and the presence of the handwheel. Valve must be closed except during filling.

Vapor and Liquid Service Valves -- Check for proper functioning and presence of the handwheel. The valve must be closed except when in service.

3-12

Tank Service Valve Coupling -- Check for proper functioning, thread condition, and damaged or missing washers or o-rings.

Safety Relief Valve -- Check for damage. Check for the presence of the relief valve elbow and the proper direction of the elbow. If the rain cap is missing, check for foreign matter and replace cap.

Do not tamper with the relief valve setting.

Magnetic Liquid Level Gauge -- Check operation against the maximum filling point as determined by weight.

C

B

E

A

D

00115

TYPICAL LPG VAPOR WITHDRAWAL FUEL

TANK

A. Filler Valve

B. Safety Relief Valve

C. Vapor Service Valve

D. Magnetic Liquid Level Gauge

E. Tank Service Valve Coupling

An LPG fuel tank with any of the stated defects must be removed from service and be repaired or destroyed accordingly.

If an LPG fuel tank is damaged or leaking, it should be removed to a designated safe area, and the proper personnel should be notified. Do not attempt to make repairs to the tank, regardless of condition. Repairs or disposal must only be made by qualified personnel.

The care an LPG fuel tank receives has a direct bearing on how long that tank can be used safely.

LPG fuel tanks must not be dropped or dragged across any surface. To move LPG fuel tanks, use a hand truck or roll the tank on its foot ring while it is being held in a position slightly off vertical.

Whether the storage is inside or outside, fuel tanks should not be stored in the vicinity of combustible materials or high temperature sources such as ovens and furnaces, since the heat may raise the pressure of the fuel to a point where the safety relief valves would function.

Care should be taken to insure that the tanks are stored in such a manner that if the safety relief valves do function, they will relieve vapor, ratherthan liquid.

215 MM157 (11--91)

Valves on empty tanks must be closed during storage and transportation.

Similar precautions should be taken in storing machines fitted with LPG fuel tanks. They may be stored or serviced inside buildings, provided there are no leaks in the fuel system and the tanks are not overfilled. While machines are being repaired inside a building, the shut-off valve on the tank must be closed, except when the engine must be operated.

The tank changing operation presents an opportunity for the machine operator to carefully observe the tank, fittings, and the fuel lines and fittings for his own satisfaction. If abnormal wear is detected, the operator should report the findings to the appropriate personal for action.

TO CHANGE AN LPG FUEL TANK

1. Park the machine in a designated safe area.





2. Close the tank service valve.

3. Operate the engine until it stops from lack of fuel, then engage the machine parking brake.

FOR SAFETY: Before Leaving Or Servicing

Machine; Stop On Level Surface, Set Parking

Brake, And Turn Off Machine.

MAINTENANCE

4. Put on gloves and remove the quick-disconnect tank coupling.

5. Inspect the LPG fuel lines for wear or damage.

6. Remove the empty LPG fuel tank from the machine.

7. Check the tank for damage or wear.

8. Store the tank in a designated safe area.

9. Select a filled LPG fuel tank and inspect it for damage or leaks.

NOTE: Make sure the LPG fuel tank matches the fuel system (vapor tank with vapor system).

10. Carefully place the LPG tank in the machine so that the tank centering pin enters the aligning hole in the tank collar.

NOTE: If the pin cannot be engaged, make sure you have the correct LPG fuel tank and then adjust the pin locator in or out.

11. Fasten the tank hold-down clamp to lock the tank in position.

12. Connect the LPG fuel line to the tank service coupling. Make sure the service coupling is clean and free of damage. Also make sure it matches the machine service coupling.

13. Open the tank service valve slowly and check for leaks. If an LPG leak is found, close the service valve immediately and notify the appropriate personnel.

14. If no leaks are found, the engine is ready to start.

215 MM157 (NIL)

3-13

MAINTENANCE

FUEL FILTER LOCK

The fuel filter lock filters the LPG fuel. It also stops the flow of LPG fuel to the engine when the engine is not operating.

Replace the filter pack with the filter pack replacement kit if diminished gas flow indicates the filter is clogged. A drain plug is provided for purging the filter bowl on older style machines.

Clean out the bowl when replacing the filter pack.

REGULATOR

The regulator regulates the flow of LPG fuel to the carburetor. If any malfunction is noted, completely disassemble the regulator. Clean all of the parts in alcohol. Inspect all of the parts and replace where needed. Carefully reassemble the regulator with the seal repair kit. Check for proper operation.

CARBURETOR

The carburetor meters fuel to the engine. If any malfunction is noted, completely disassemble the carburetor. Clean all of the parts in alcohol.

Inspect all of the parts and replace when needed.

Carefully reassemble the carburetor with the seal repair kit.

3-14

215 MM157 (11--91)

MAINTENANCE

LPG FUEL TROUBLESHOOTING

Problem

Engine will not start

Cause

Out of fuel

Service valve opened too quickly -engaging safety valve

Plugged fuel filter

Kinked or restricted fuel line

Engine out of tune

Fuel lock valve failure

Regulator failure

Engine runs unevenly lacks power Wrong type of fuel tank -- vapor withdrawal tank

Plugged fuel filter

Kinked or restricted fuel line

Engine out of tune

Restricted air filter

Regulator maladjusted

Remedy

Replace fuel tank with full one

Close valve and reopen slowly

Replace filter

Straighten or replace fuel line

Tune-up engine

Repair or replace fuel filter lock

Repair or replace regulator

Replace liquid tank with vapor withdrawal tank

Replace filter

Straighten or replace fuel line

Tune-up engine

Clean or replace air filter element

Adjust regulator

215 MM157 (6--88)

3-15

MAINTENANCE

ELECTRICAL SYSTEM

SPARK PLUG

Spark plug gaps are best checked with a wire gauge unless the points are dressed to obtain a correct reading with a flat gauge. The adjustment should always be made on the side electrode and never on the center electrode, which may cause the porcelain to be broken.

“Gapping” the electrode tip is more easily done with the proper tools.

B

C

CYLINDER HEAD

The cylinder head may develop carbon deposits.

After every 400 hours of operation, remove the cylinder head and clean it of any accumulated deposits. Replace the cylinder head, making sure the cylinder head screws are lubricated with graphite grease and are returned to the same hole. Alternately snug the screws; tighten them to one-half of the specified value, then torque the screws to 15 to 20 ft lb (20 to 25 Nm).

A

D

GAPPING THE SPARK PLUG

A. Spark Plug

B. Gapping Tool

C. Side Electrode

D. Center Electrode

Clean or replace and gap the spark plug after every 100 hours of operation.

01471

The proper spark plug gap is 0.016 to 0.020 in

(0.41 to 0.51 mm) for LPG engines, 0.023 to

0.028 in (0.58 to 0.71 mm) for gasoline engines.

IGNITION SYSTEM

The engine ignition system is the breakerless type. The ignition system needs no regular maintenance. The magnet-to-ignition module gap is 0.012 to 0.016 in (0.3 to 0.4 mm). When adjusting, tighten module screws to 32 in lb (3.5

Nm).

STARTER

The starter motor brushes must be inspected after every 400 hours of operation.

CYLINDER HEAD SCREW TIGHTENING

SEQUENCE

03076

VALVE TAPPET CLEARANCE

The valve tappet clearance requires no regularly scheduled adjustment. The intake valve clearance should be 0.006 to 0.008 in (0.15 to 0.20 mm) cold. The exhaust valve clearance should be

0.017 to 0.019 in (0.43 to 0.48 mm) cold. Grind off the end of the valve stem to obtain the proper clearance.

PCV SYSTEM

The PCV system including the reed valve and gaskets must be inspected after every 400 hours of operation.

TUNE-UP CHART

Maximum governed

Spark plug gap: speed: gasoline

LPG

Valve clearances, cold: intake exhaust

2350rpm

0.023 to 0.028 in (.6 to

.7 mm)

0.016 to 0.020 in

(.4 to .5 mm)

0.006 to 0.008 in

(0.15 to 0.20mm)

0.017 to 0.019 in

(0.43 to 0.48mm)

3-16

215 MM157 (6--88)

MAINTENANCE

ELECTRICAL SYSTEM

BATTERY

The battery used in the machine is a low maintenance battery. It has been constructed with special materials and has extra electrolyte to reduce or eliminate maintenance. Its design reduces electrolyte loss and contamination. Do not add water, remove the battery vent plugs, or check the battery specific gravity. For specific instructions, see the battery label.

The battery is a 12 V, 40 A/h at a 20-hour rate. It is located under the operator foot plate. When removing battery cables, remove the negative (--) cable before the positive (+) cable.


Avoid Contact With Battery Acid.

If when checking battery specific gravity, one or more battery cells tests lower than the other battery cells, (0.050 or more) the cell is damaged, shorted, or is about to fail.

NOTE: Do not take readings immediately after adding water--- ---if the water and acid are not thoroughly mixed, the readings may not be accurate. Check the hydrometer readings against this chart:

Do not allow the battery to remain in discharged condition for any length of time. Do not operate the machine if the battery is in poor condition or below 25% of the charge.

Clean the top surface and the terminals of the battery periodically. Use a strong solution of baking soda and water. Brush the solution sparingly over the battery top, terminals, and cable clamps. Do not allow any baking soda solution to enter the battery. Use a wire brush to clean the terminal posts and the cable connectors. After cleaning, apply a coating of clear petroleum jelly to the terminals and the cable connectors. Keep the top of the battery clean and dry.

SPECIFIC GRAVITY at 80

_

F (27

_

C)

1.265

1.225

1.190

1.155

1.120

BATTERY

CONDITION

100% charged

75% charged

50% charged

25% charged

Discharged

NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80

_

F

(27

_

C), the reading must be temperature corrected.

Keep all metallic objects off the top of the battery, as they may cause a short circuit. Replace worn or damaged wires.

The electrolyte level in regular nonsealed batteries can be checked. It must always be above the battery plates. Add distilled water to maintain solution at the correct level above the plates, but do not overfill. Never add acid to batteries, only water. Keep vent plugs firmly in place at all times, except when adding water or taking hydrometer readings.

To determine the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80

_

F (27

_

C):

Add to the specific gravity reading 0.004

(4 points) for each 10

_

F (6

_

C) above

80

_

F (27

_

C).

Subtract from the specific gravity reading

0.004 (4 points) for each 10

_

F (6

_

C) below

80

_

F (27

_

C).

215 MM157 (11--91)

3-17

MAINTENANCE

3-18

ELECTRICAL SCHEMATIC

03077

215 MM157 (6--88)

MAINTENANCE

BELTS AND CHAINS

ENGINE BELT

The engine belt transfers power from the engine sheave to the engine jackshaft. Check the belt condition and tension after every 50 hours of operation as described in DRIVE CHAIN AND

BELT ALIGNMENT AND TENSIONING .

TO REPLACE ENGINE BELT

1. Stop the engine and set the parking brake.




Off Machine.

2. Open the seat support.

3. Loosen the engine mounting bolts and belt tension bolts and jam nuts to relieve belt tension.

B

C

A

FRONT ENGINE BELT TENSION BOLT

03551

A. Engine

B. Tension Bolt

C. Jam Nut

4. Remove the existing belt.

C

B

A

ENGINE BELT

A. Engine Belt

B. Engine

C. Engine Jackshaft

5. Position a new belt on the sheaves.

6. Adjust the belt tension bolts to tension the belt. Tighten the engine mounting bolts.

03080

7. Check the belt condition and tension as described in DRIVE CHAIN AND BELT

ALIGNMENT AND TENSIONING .

8. Close the seat support.

VACUUM FAN BELT

The vacuum fan belt transfers power from the engine jackshaft to the vacuum fan. Check the belt condition and tension after every 50 hours of operation as described in DRIVE CHAIN AND


TO REPLACE VACUUM FAN BELT





Off Machine.


215 MM157 (4--90)

3-19

MAINTENANCE

3. Remove the transmission belt and the jackshaft belt.

4. Loosen the fan bracket mounting screws, unthread the adjustment bolt, and slide the bracket forward.

A

TO REPLACE TRANSMISSION BELT

1. Stop the engine and engage the parking brake.




Off Machine.


3. Remove the jackshaft belt.

4. Unhook the transmission belt tension spring.

B

03079

VACUUM FAN BELT

A. Vacuum Fan Belt

B. Adjustment Bolt


6. Position the new belt on the sheaves.

7. Pull the fan bracket backward, snug the belt, and tighten the bracket mounting bolts.

8. Replace the transmission belt and the jackshaft belt.

9. Check the alignment and tension of the belt as described in DRIVE CHAIN AND BELT



TRANSMISSION BELT

The transmission belt transfers power from the engine jackshaft to the transmission. Check the belt condition and tension after every 50 hours of operation as described in DRIVE CHAIN AND


A

B

C

03080

TRANSMISSION BELT

A. Belt Tension Spring

B. Transmission Belt

C. Jackshaft Belt

5. Remove the transmission belt.

6. Position a new transmission belt on the sheaves.

7. Rehook the belt tension spring.

8. Replace the jackshaft belt.

9. Check the alignment as described in DRIVE

CHAIN AND BELT ALIGNMENT AND

TENSIONING .


3-20

215 MM157 (4--90)

4. Remove the belt.

MAINTENANCE

JACKSHAFT BELT

The jackshaft belt transfers power from the engine jackshaft to the side brush jackshaft.

Check the belt condition and tension after every

50 hours of operation as describe in DRIVE

CHAIN AND BELT ALIGNMENT AND

TENSIONING .

TO REPLACE JACKSHAFT BELT





Off Machine.


3. Loosen the jam nut and adjustment bolt under the jackshaft bracket to relieve belt tension.

B

A

C

A

C

B

BELT ADJUSTMENT BOLT

A. Jackshaft Bracket


C. Jam Nut

03552

03081

JACKSHAFT BELT

A. Jackshaft Belt

B. Engine Jackshaft

C. Side Brush Jackshaft


6. Tighten the adjustment bolt until the belt snugs.

7. Check the alignment and tension the belt as described in DRIVE CHAIN AND BELT



215 MM157 (4--90)

3-21

MAINTENANCE

INTERMEDIATE SIDE BRUSH BELT

The intermediate side brush belt transfers power from the side brush jackshaft to the side brush belt. Check the belt condition and tension after every 50 hours of operation.

TO REPLACE INTERMEDIATE SIDE BRUSH

BELT





Off Machine.


3. Remove the right side access door.

4. Remove the plug button from the right side of the machine frame.

5. Disconnect the main brush belt idler spring.

6. Remove the allen head socket cap screw from the end of the jackshaft. Remove the small sheave from the end of the jackshaft.

7. Remove the intermediate belt guide and belt.

8. Position the new belt on the large intermediate belt sheave. Secure the belt guide to the bracket.

9. Position the intermediate belt over the small intermediate belt sheave. Be sure the main brush belt is on its sheave.

10. Secure the sheaves to the jackshaft with the allen head socket cap screw. Check sheave alignment.

11. Reconnect the main brush belt idler spring.

12. Reinstall the right side access door and machine frame plugbutton.


SIDE BRUSH BELT

The side brush belt transfers power from the intermediate side brush belt to the side brush.

Check the belt condition after every 50 hours of operation.

TO REPLACE SIDE BRUSH BELT





Off Machine.

2. Place the side brush position lever in the

(Side Brush up) position.


4. Remove the front right machine frame end cap.

5. Remove the front side brush sheave retaining bolt.

B

C

A

SIDE BRUSH BELT

A. Sheave Retaining Bolt

B. Front Sheave

C. Side Brush Belt


7. Position the rear of the new belt over the rear sheave.

01794

3-22

215 MM157 (4--90)

8. Position the front of the new belt over the loose sheave. Be sure that the top of the belt on the rear sheave goes to the left side of the front sheave. If this is reversed, the side brush will rotate the wrong direction.

9. Secure the front sheave to the side brush shaft.

10. Replace the front machine frame end cap.


MAIN BRUSH BELT

The main brush belt transfers power from the side brush jackshaft to the main brush. Check the belt condition after every 50 hours of operation.

TO REPLACE MAIN BRUSH BELT





Off Machine.


3. Remove the right side access door.

4. Remove the plugbutton from the right side of the machine frame.

A

D

B

C

01795

MAIN BRUSH BELT

A. Plugbutton

B. Belt Idler Spring

C. Main Brush Belt

D. Belt Guard

5. Disconnect the main brush belt idler spring.

MAINTENANCE

6. Remove the allen head socket cap screw from the end of the jackshaft. Remove the sheaves from the jackshaft. Remove the main brush belt.


8. Position the main brush belt on the large end sheave and the intermediate side brush belt on the small end sheave. Secure the sheaves to the end of the jackshaft with the allen head socket cap screw.

9. Check the sheave alignment.

10. Reconnect the main brush drive belt idler spring.

11. Replace the machine frame plugbutton and right side access door.


DRIVE CHAIN AND BELT ALIGNMENT AND

TENSIONING

The chains and belts used on this machine must be properly aligned and tensioned in order for the machine to operate properly. Belts out of alignment do not stay on sheaves and wear or break more frequently. Sheave alignment can be checked as describe by placing a straightedge across the sheave faces. Be sure to align and tension the belts in the order given.

TO ALIGN AND TENSION DRIVE CHAINS AND

BELTS





Off Machine.


3. Check the differential sprocket to transmission sprocket alignment. If they are not lined up, loosen the differential bearing locking collars, align the sprockets, and tighten the locking collars.

215 MM157 (4--90)

3-23

MAINTENANCE

4. Check the transmission to differential chain tension. There should be 0.5 in (15 mm) slack measured midway between the sprockets. To adjust the tension, loosen the transmission mounting bolts, slide the transmission forward to increase slack or backward to decrease slack, and tighten the transmission bolts.

A

6. Check the differential to wheel chain tension.

There should be 0.5 in (15 mm) slack measured midway between the sprockets.

To adjust tension, loosen the two wheel pivot plate bolts, turn the adjustment bolts forward to tighten the chain or backward to loosen the chain, and tighten the two wheel pivot plate bolts and jam nuts.

E

A

C

B

B

01784

TRANSMISSION CHAIN

A. Transmission

B. Chain

5. Check the alignment of the differential to wheel chain sprockets. If they are not lined up, loosen the differential sprocket set screws, align the sprockets, and tighten the set screws.

D

WHEEL DRIVE CHAIN

03073

A. Pivot Plate Bolts

B. Wheel Pivot Plate

C. Chain

D. Chain Sprocket

E. Adjustment Bolt

7. Check the alignment of the jackshaft sheave to the transmission sheave. If they are not lined up, loosen the sheave set screws, align the sheave, and retighten the set screws. The belt is automatically tensioned by an idler spring assembly.

3-24

215 MM157 (6--88)

C

D

A

E

F

B

03080

DRIVE BELTS

A. Engine Belt

B. Transmission Sheave

C. Transmission Belt Spring

D. Vacuum Fan Belt

E. Engine Jackshaft Sheave

F. Jackshaft Belt

8. Check the alignment of the engine jackshaft sheave with the side brush jackshaft sheave. If they are not lined up, loosen the side brush jackshaft sheave set screws, align the sheaves, and retighten the set screws.

9. Check the jackshaft belt tension. There should be 0.08 in (2 mm) deflection from a force of 13 lb (6 kg) applied at belt span midpoint. To adjust tension, adjust the belt adjustment bolt under the jackshaft bracket.

Tighten jam nut.

MAINTENANCE

10. Check the alignment of the vacuum fan sheave with the jackshaft sheave. If they are not lined up, loosen the fan bracket mounting bolts, align the sheaves, and retighten the mounting bolts.

11. Check the vacuum fan belt tension. There should be 0.18 in (5 mm) deflection from a force of 8 lb (4 kg) applied at belt span midpoint. To adjust tension, loosen the fan bracket mounting bolts, slide the fan bracket forward to loosen or backward to tighten the belt, and retighten the mounting bolts.

Recheck the sheave alignment.

12. Check the alignment of the engine jackshaft sheave with the engine sheave. If they are not lined up, loosen the engine mounting bolts, align the sheaves, and retighten the bolts. The engine jackshaft sheave may also be moved by loosening the sheave clamp bushing.

13. Check the engine belt tension. There should be 0.16 in (4 mm) deflection from a force of

12 lb (5 kg) applied at belt span midpoint. To adjust tension, adjust the position of the engine by loosening the engine mounting bolts and the two engine belt tension jam nuts. Adjust the adjustment bolts and retighten the jam nuts and mounting bolts.

B

ADJUSTMENT BOLT

A. Jackshaft Bracket


215 MM157 (6--88)

A

03552

B

C

FRONT ADJUSTMENT BOLT

A. Engine


C. Jam Nut

A

03551

3-25

MAINTENANCE

14. Make sure the main brush belt clears the belt guard.

A

B C

D

01795

MAIN BRUSH BELT GUARD

A. Main Brush Belt

B. Belt Guard

C. Main Brush Sheave

D. Belt Idler Spring

15. Check the alignment of the small jackshaft sheave to the main brush sheave. If they are not lined up, loosen the jackshaft bearing locking collars, align the sheaves, and tighten the locking collars. The belt is automatically tensioned by an idler spring assembly.

16. Measure the length of the jackshaft belt tension spring. It should be 6.5 in (165 mm).

To adjust the spring length, unhook the spring. Loosen the adjustable idler bolt and slide the idler forward to reduce spring length or backward to increase spring length. Tighten the adjustable idler bolt and rehook the belt tension spring. Repeat procedure as required.


STATIC DRAG CHAIN

The static drag chain prevents the buildup of static electricity in the machine. It is attached to the rear skirt retaining strip.

Make sure that the chain is making contact with the floor at all times.

3-26

215 MM157 (6--88)

MAINTENANCE

DEBRIS HOPPER AND DUST FILTER

DEBRIS HOPPER

The debris hopper collects debris swept by the machine. It should be dumped after every work shift. It should also be flushed out after every 100 hours of operation. The hopper floor clearance should be checked and adjusted if necessary after every 100 hours of operation.

TO CHECK AND ADJUST HOPPER FLOOR

CLEARANCE

1. Empty the hopper and park the machine on a smooth, level surface.

HOPPER DUST FILTER

The hopper dust filter filters the air which is drawn up from the main brush compartment by the vacuum fan. It is located inside the dust filter compartment. Shake the excess dust from the filter daily. Inspect and clean or replace the dust filter after every 50 hours of operation.

To clean the dust filter use one of the following methods:

2. Place the hopper in the “operating” position.





Off Machine.

4. Check the distance between the floor and the bottom edge of the hopper. It should be equal side to side. To adjust the hopper floor clearance, raise the hopper and adjust the hopper stop bolts. A good starting point is to adjust both bolts so they extend 1.25 in

(30 mm) from their mounting position.

A

D TAPPING -- Tap the filter gently on a flat surface with the dirty side down. Do not damage the edges of the filter element or the filter will not seat properly in the filter frame.

D

AIR -- Blow compressed air, 35 psi (240 kPa) maximum, through the dust filter opposite the direction of the arrows. This may be done with the filter in the machine.

Always wear eye protection when using compressed air.

D WATER -- Soak the dust filter in a water and mild detergent solution. Rinse the dust filter until it is clean. The maximum water pressure allowable is 40 psi (275 kPa). Air dry the wet filter; do not use compressed air.

NOTE: Be sure the dust filter is dry before reinstalling it in the machine.

B

TO REMOVE AND REPLACE HOPPER DUST

FILTER





Off Machine.

2. Unthread the four front filter cover screws and remove the front filter cover.

03084

HOPPER STOP BOLTS

A. Hopper

B. Stop Bolts

215 MM157 (4--90)

3-27

MAINTENANCE

B

A

A

B

B

FRONT FILTER COVER

A. Filter Cover

B. Filter Cover Screw

3. Unplug the shaker motor leads. Remove the shaker motor and springs assembly.

Remove the dust filter.

03082

03083

DUST FILTER

A. Dust Filter

B. Shaker Motor Assembly

4. Inspect and clean or replace the dust filter.

5. Position the dust filter in the filter frame with the arrows pointing toward the machine.

6. Secure the filter with the shaker motor and springs assembly. Plug the shaker motor leads together.

7. Secure the front filter cover on the filter frame with the four screws.

3-28

215 MM157 (6--88)

MAINTENANCE

SKIRTS AND SEALS

BRUSH SKIRTS

Brush skirts control main brush dusting. They are located on each of the side access doors. The skirts should be inspected for wear or damage daily. They should clear the floor by 0 to 0.12 in (0 to 5 mm) at all times.

TO ADJUST BRUSH SKIRTS

1. Park the machine on a smooth, level floor.


TO REPLACE BRUSH SKIRTS

1. Park the machine on a smooth, level floor.





Off Machine.

3. Unlatch and open the left side access door.

4. Remove the skirt retaining strip and the brush skirt.




Off Machine.

5. Loosely install the new dust skirt with the retaining strip.


4. Loosen the skirt and retaining strip. Adjust the skirt height, retighten the retaining strip, and close and latch the door.

5. Check the skirt clearance.

6. Close the access door and check the floor clearance.

7. Adjust the skirt so that it clears the floor by 0 to 0.12 in (0 to 5 mm) and tighten the retaining strip screws.

8. Close and latch the left access door.

6. Loosen the two right side access door screws and remove the right side access door.


10. Remove the skirt retaining strips and the brush skirt.

B

A

11. Loosely install the new brush skirt with the retaining strips.

12. Adjust the skirt so that it clears the floor by 0 to 0.12 in (0 to 5 mm) and tighten the retaining strip screws.

13. Reinstall the right side access door.

01795

RIGHT SIDE SKIRT

A. Retaining Strip

B. Side Skirt

7. Loosen the skirt retaining strip, adjust the skirt height, and retighten the retaining strip.

8. Check the skirt clearance.

9. Reinstall the right side access door.

215 MM157 (4--90)

3-29

MAINTENANCE

HOPPER SEALS

Three seals control hopper dusting. They are the hopper top seal, and the left and right side hopper seals. They should be inspected daily for wear or damage.

TO REPLACE HOPPER SEALS



3. Engage the hopper support bar.







Off Machine.

5. Remove the retaining strip of the seal or skirt to be replaced.

HOPPER DUMP DOOR SEAL

The hopper dump door seal is present on multi-level dump model machines. It allows the hopper to be high dumped without scattering debris. Check the seal for damage daily.

TO REPLACE HOPPER DUMP DOOR SEAL










Off Machine.

5. Open the dump door.

6. Remove the seal retaining strip.

A

C

A B

03066

HOPPER SEALS AND SKIRT

A. Hopper Top Seal

B. Hopper Side Seal

6. Remove the existing seal or skirt.

7. Mount the new seal or skirt to the machine with the retaining strip removed earlier.

8. Raise the hopper, disengage the hopper support bar, and lower the hopper.

B

HOPPER DUMP DOOR SEAL

A. Hopper

B. Dump Door Seal

C. Seal Retaining Strip

7. Remove the seal.

03084

3-30

215 MM157 (4--90)

8. Mount the new seal to the door with the retaining strip removed earlier.


REAR SKIRTS

The rear skirts seal the brush compartment. They are located on the bottom rear of the brush compartment. The seals should be inspected for wear or damage daily.

TO REPLACE AND ADJUST REAR SKIRTS

1. Stop the machine on a smooth, level surface.





Off Machine.



MAINTENANCE

5. Remove the rear skirt retaining strips and the rear skirts.

C

B

A

01802

REAR SKIRTS

A. Brush Skirt

B. Vertical Rear Skirt

C. Retaining Strip

6. Loosely install new skirts with the existing retaining strips.

7. Slide the vertical rear skirt up or down so it is 0 to 0.12 in (0 to 5 mm) above the floor.

8. Retighten the retaining strip bolts.

215 MM157 (4--90)

3-31

MAINTENANCE

HOPPER LIP SKIRT

The hopper lip skirt floats over debris and helps deflect that debris into the hopper. It is located on the bottom rear of the hopper

The hopper lip skirt should be inspected for wear or damage daily.

TO REPLACE HOPPER LIP SKIRT

1. Empty the machine debris hopper.





4. Stop the machine on a level surface, stop the engine, and set the machine parking brake.

FOR SAFETY: Before Leaving Or Servicing

Machine; Stop On Level Surface, Set Parking

Brake, And Turn Off Machine.

5. Remove the skirt retaining strip and the skirt.

A

C

B

HOPPER LIP SKIRT

03084

A. Hopper

B. Lip Skirt

C. Retaining Strip

6. Position the new skirt on the hopper. Secure it in place with the retaining strip.


3-32

215 MM157 (4--90)

MAINTENANCE

MAIN BRUSH

The main brush is tubular and spans the width of the machine, sweeping debris into the debris hopper. It should be inspected daily for wear or damage. Remove any string or wire found tangled on the main brush, main brush drive hub, or main brush idler hub.

Rotate the main brush end-for-end after every 50 hours of operation for maximum brush life and best sweeping performance.

The main brush pattern should be checked daily.

It should be 2 to 2.5 in (50 to 65 mm) wide with the main brush in the (Main Brush Down) position.

Main brush pattern adjustments are made by turning the height adjustment knob on the instrument panel.

BRUSHES

3. Open the left side access door.

4. Remove the brush idler arm retaining bolts from the arm hub.

C

B

The main brush should be replaced when the remaining bristles measure 1.25 in (30 mm) or less in length.

A

REMOVING MAIN BRUSH IDLER ARM

01128

TO REMOVE MAIN BRUSH

1. Stop engine and set the machine parking brake.




Off Machine.

A. Brush Idler Arm

B. Arm Retaining Bolt

C. Access Door

5. Pull the brush idler arm off the arm hub.

6. Grasp the main brush, pull it off the brush drive plug, and out of the main brush compartment.

2. Place the main brush position lever in the

(Main Brush Down) position.

215 MM157 (4--90)

3-33

MAINTENANCE

TO INSTALL MAIN BRUSH

1. Place main brush on the floor next to the access door.

2. Align the main brush drive slots with the drive keys on the main brush drive plug.

3. Slide the main brush into the brush compartment and onto the drive plug. Make sure the drive slots and keys mate.

B

A

01129

INSTALLING MAIN BRUSH

A. Main Brush

B. Idler Arm

4. Align the main brush idler plug slots with the main brush keys.

5. Slide the main brush idler plug into the main brush tube.

6. Slide the brush idler arm onto the arm hub.

7. Thread the brush idler arm retaining bolts through the idler arm and into the arm hub.

8. Tighten the brush idler arm retaining bolts.

9. Close the left side access door.

10. Check and adjust the main brush pattern as describe in TO CHECK AND ADJUST

MAIN BRUSH PATTERN .

TO CHECK AND ADJUST MAIN BRUSH

PATTERN

1. Apply chalk, or some other material that will not blow away easily, to a smooth, level floor.

2. With the side brush and main brush raised, position the main brush over the chalked area.


(Main Brush Down) position for 15 to 20 seconds while keeping a foot on the brakes to keep the machine from moving.

This will lower the rotating main brush.



NOTE: If chalk or other material is not available, allow the brushes to spin on the floor for two minutes. A polish mark will remain on the floor.

5. Drive the machine off the test area.

B

A

NORMAL MAIN BRUSH PATTERN

A. Main Brush Pattern

B. Pattern Width

TAPERED MAIN BRUSH PATTERN

A. Main Brush Pattern

A

00582

00601

3-34

215 MM157 (4--90)

The pattern should be of equal width across the length of the pattern. If the main brush pattern is tapered, wider on one side by 0.50 in (15 mm) or more than the other side, perform the following leveling procedure:

A. Park the sweeper on a level surface, raise the main brush, stop the engine, and set the parking brake.




Off Machine.

B. Open the left side access door.

C. Remove the main brush.

D. Reinstall the idler arm. Let the front of the arm drop to take up the slack in the holes. Retighten the screws.

E. Place a block under the brush idler plug and release the brush lift handle.

F. Remove the right side access door.

G. Remove the brush drive belt from the spring idler sheave and allow the idler arm to hang down.

H. Loosen the two Hex head screws and move the drive assembly up or down to center it the same distance from the floor as the idler arm to obtain an even pattern. Retighten the screws.

I. Replace the drive belt and remove the block from under the brush idler arm.

J. Reinstall the main brush.

K. Recheck the main brush pattern to see if the main brush is level.

L. Replace the right side access door and close the left side access door.

The pattern should be 2 to 2.5 in (50 to 55 mm) wide. If the main brush pattern is too narrow, turn the main brush height adjustment knob clockwise. If the main brush pattern is too wide, turn the main brush height adjustment knob counterclockwise. Recheck the pattern width after making any adjustments.

215 MM157 (4--90)

MAINTENANCE

SIDE BRUSH

The side brush sweeps debris from curbs or gutters into the path of the main brush. It should be inspected daily for wear or damage. Remove any string or wire found tangled on the side brush or side brush drive hub.

The side brush pattern should be checked daily.

Between one-third and one-half of the side brush bristles should contact the floor when the brush is in motion. The side brush pattern adjustment is made by removing the side brush attaching hardware, repositioning the side brush assembly, and replacing the hardware.

The side brush should be replaced when the remaining brush bristle measures 2.5 in (65 mm) in length.

TO REMOVE SIDE BRUSH





Off Machine.

2. Place the side brush position lever in the

(Side Brush Up) position.

3. Remove the side brush retaining bolt from the side brush hub and shaft.

C

B

A

01127

SIDE BRUSH

A. Side Brush

B. Retaining Bolt

C. Side Brush Drive Shaft

4. Slide the side brush off the side brush drive shaft.

3-35

MAINTENANCE

TO INSTALL SIDE BRUSH

1. Slide the side brush onto the side brush drive shaft.

2. Insert the side brush retaining bolt through the side brush hub and shaft.

3. Thread a nut onto the threads of the bolt.

4. Tighten the nut and bolt to secure the side brush.

3-36

215 MM157 (6--88)

MAINTENANCE

TRANSMISSION

TRANSMISSION

The transmission drives the two front wheels.

Check the oil level after every 25 hours of operation by looking at the reservoir mounted on top of the transmission. The cold oil level should be 0 to 0.25 in (0 to 5 mm) above the cold mark.

Use straight SAE 20-weight, API class SF engine oil.

D

A

B

C

If contaminants are observed on the reservoir screen, remove, wash and clean it. If the reservoir screen has been pierced, internal failure may occur. The damaged reservoir should be replaced. If the transmission oil color has changed to black or milky, overheating and/or water contamination is indicated. The oil should be drained and replaced with new oil.

NOTE: The threads connecting the plastic reservoir to the aluminum cover are “left hand.”

To drain transmission oil, first blow all dirt from the reservoir and vent plug. Remove the drain plug in the bottom of the transmission and the vent plug in the top. Allow the transmission to drain completely, replace the lower plug, and refill the transmission through reservoir with new

SAE 20-weight engine oil. Rotate input and output shafts to purge any air trapped in the unit and fill until oil overflows the vent plug opening.

Replace the vent plug and fill the reservoir to the

“cold” mark.

01784

TRANSMISSION

A. Transmission

B. Oil Reservoir

C. Fill Cap

D. Transmission Chain

Proper cooling is essential to both performance and life of the transmission. Keep the fan and cooling fins clean.

ATTENTION! Cleaning the transmission with high pressure water spray or live steam may allow water to enter the reservoir. A few drops of water in the system will result in loss of oil, and loss of power.

215 MM157 (6--88)

3-37

MAINTENANCE

TRANSMISSION LINKAGE

The transmission linkage controls the transmission. It has four adjustments. They are control rod length, forward stop, rear stop, and pintle arm centering. These adjustments need no regular checks. However, they should be checked if any of the linkage parts is replaced or if the transmission position is changed.

The control rod and ball joints between the directional control pedal and the pintle arm should be adjusted so that the full stroke of the transmission may be obtained without interference from anything other than the stop bolts.

The forward stop bolt should be adjusted so that the threaded end of the bolt is 0.06 to 0.12 in

(2 to 5 mm) from the bracket.

The rear stop bolt should be adjusted so that the threaded end of the bolt is 1 in (25 mm) from the bracket.

The centering springs should be adjusted so that the pintle arm returns the transmission to the

“neutral” position without machine creeping.

A

B

D

E

C

TRANSMISSION LINKAGES

A. Transmission

B. Forward Stop Bolt

C. Centering Spring

D. Pintle Arm

E. Rear Stop Bolt

01784

3-38

215 MM157 (6--88)

MAINTENANCE

BRAKES AND TIRES

BRAKES

The parking brake and the foot brake operate the brake cable which controls two disc brakes.

The brakes should be adjusted after every 100 hours of operation. The brakes are properly adjusted when the parking brake lever will travel

0.50 in (15 mm) before engaging the brakes.

TIRES

All of the machine tires are zero-pressure tires and need no regular maintenance.

To adjust the brakes, remove the clevis pin from each brake assembly, turn the clevis ends an equal amount, reconnect the clevis pins, and recheck the parking brake lever travel.

C

B

D

A

BRAKE ASSEMBLY

A. Right Side Tire

B. Brake Cable

C. Clevis

D. Brake Assembly

03073

215 MM157 (6--88)

3-39

MAINTENANCE

3-40

215 MM157 (6--88)

CONTENTS

HARDWARE INFORMATION

BOLT IDENTIFICATION

. . . . . . . . . . . . .

STANDARD BOLT TORQUE CHART

METRIC BOLT TORQUE CHART

. . .

. . . . . .

. . . . . . . . . . . . . . .

THREAD SEALANT AND LOCKING

Page

4--3

4--3

4--3

4--3

COMPOUNDS . . . . . . . . . . . . . . . . . . . .

HYDRAULIC FITTING INFORMATION . . . . . .

4--3

4-4

HYDRAULIC TAPERED PIPE FITTING (NPT)

TORQUE CHART . . . . . . . . . . . . . . .

4--4

HYDRAULIC TAPERED SEAT FITTING (JIC)

TORQUE CHART . . . . . . . . . . . . . . .

HYDRAULIC O--RING FITTING TORQUE

CHART . . . . . . . . . . . . . . . . . . . . . . . .

4--4

4--4

APPENDIX

SECTION 4

215 MM157 (6--88)

4-1

APPENDIX

4-2

215 MM157 (6--88)

APPENDIX

The following charts state standard plated hardware tightening ranges for normal assembly applications. Decrease the specified torque by

20% when using a thread lubricant. Do not substitute lower grade hardware for higher grade hardware. If higher grade hardware than specified is substituted, tighten only to the specified hardware torque value to avoid damaging the threads of the part being threaded into, as when threading into speed nuts or weldments.

STANDARD BOLT TORQUE CHART

Thread Size

0.25 in

0.31 in

0.38 in

0.44 in

0.50 in

0.62 in

0.75 in

1.00 in

SAE Grade 5

Torque ft lb (Nm)

SAE Grade 8


7--10 (9--14)

15--20 (20--27)

27--35 (37--47)

43--56 (58--76)

10--13 (14--38)

20--26 (27--35)

36--47 (49--64)

53--76 (72--103)

65--85 (88--115) 89--116 (121--157)

130--170

(176--231)

117--265

(159--359)

215--280

(291--380)

500--650

(678--881)

313--407

(424--552)

757--984

(1026--1334)

NOTE: Decrease torque by 20% when using a thread lubricant.

METRIC BOLT TORQUE CHART

Thread Size

M4

M5

M6

M8

M10

M12

M14

M16

M20

M24

Class 8.8


2 (3)

4 (5)

7 (9)

18 (24)

32 (43)

58 (79)

94 (127)

144 (195)

260 (352)

470 (637)

Class 10.9


3 (4)

6 (8)

10 (14)

25 (34)

47 (64)

83 (112)

133 (180)

196 (265)

336 (455)

664 (900)

NOTE: Decrease torque by 20% when using a thread lubricant.

Exceptions to the above chart:

Main brush drive plug nut --- 30 ft lb (40 Nm) then tighten to next slot.

215 MM157 (6--88)

HARDWARE INFORMATION

Brake unit to hub socket head screw ---

9 to 12 ft lb (12 to 16 Nm) with Locktite 242 blue.

Front wheel nut --- 10 to 12 ft lb

(14 to 16 Nm) while turning wheel, tighten to spec, then backoff, retighten by hand till snug, then turn to next slot.

Damper solenoid nut --- 20 to 23 in lb

(2.5 to 3 Nm).

Pitman arm to steering column nut --- 160 ft lb (215 Nm).

Propelling motor shaft thin nylon lock nut ---

7 to 10 ft lb (9 to 14 Nm).

Propelling motor adapter bolts --- 16 to 21 ft lb (21 to 28 Nm) with Locktite 242 blue on threads. Use Locktitie 515 sealant on the pilot fillet of the motor and the adapter.

BOLT IDENTIFICATION

Identification

Grade Marking

Specification and Grade

SAE--Grade 5

SAE--Grade 8

ISO--Grade 8.8

ISO--Grade 10.9

01395

THREAD SEALANT AND LOCKING

COMPOUNDS

Thread sealants and locking compounds may be used on this machine. They include the following:

Locktite 515 sealant --- gasket forming material. TENNANT r

Part No. 75567,15 oz

(440 ml) cartridge.

Locktite 242 blue --- medium strength thread locking compound. TENNANT r

Part No.

32676, 0.5 ml tube.

Locktite 271 red --- high strength thread locking compound. TENNANT r

Part No.

19857, 0.5 ml tube.

4-3

APPENDIX

HYDRAULIC TAPERED PIPE FITTING (NPT)

TORQUE CHART

NOTE: Ratings listed are when using teflon thread seal.

Size

1/4 NPT Nm)

1/2 NPT Nm)

3/4 NPT Nm)

Minimum Torque

10 ft lb (14 Nm)

25 ft lb (34 Nm)

50 ft lb (68 Nm)

Maximum

Torque

30 ft lb (41

50 ft lb (68

100 ft lb (136

HYDRAULIC TAPERED SEAT FITTING (JIC)

TORQUE CHART

Tube O.D. (in) Thread Size

0.25

0.38 Nm)

0.50 Nm)

0.62 Nm)

0.75 Nm)

1.0 Nm)

0.44---20

0.56---18

0.75---16

0.88---14

1.12---12

1.31---12

Maximum

Torque

9 ft lb (12 Nm)

20 ft lb (27

30 ft lb (41

40 ft lb (54

70 ft lb (95

90 ft lb (122

HYDRAULIC FITTING INFORMATION

HYDRAULIC O--RING FITTING TORQUE

CHART

Tube

O.D.(in)

0.25 Nm)

0.38 (27 Nm)

(16 Nm)

0.50 (41 Nm)

(33 Nm)

0.62 (54 Nm)

0.75 (95 Nm)

1.0 (122 Nm)

Thread Size

0.44---20

0.56---18

0.75---16

0.88---14

1.12---12

1.31---12

Minimum

Torque

6 ft lb (8 Nm)

13 ft lb (18

Nm)

*10 ft lb (14

Nm)

20 ft lb (27

Nm)

*21 ft lb (28

Nm)

25 ft lb (34

Nm)

45 ft lb (61

Nm)

60 ft lb (81

Nm)

Maximum

Torque

9 ft lb (12

20 ft lb

12 ft lb

30 ft lb

24 ft lb

40 ft lb

70 ft lb

90 ft lb

NOTE: Do not use sealant on o---ring threads.

*Aluminum bodied components

4-4

215 MM157 (6--88)

HOW TO USE THIS MANUAL


This section on HOW TO USE THIS MANUAL will tell you how to:

-- Find important machine information for ordering correct repair parts.

-- Find TENNANT part numbers.

-- Order TENNANT parts and supplies.

IMPORTANT INFORMATION

When placing an order for parts, the machine model and machine serial number are important.

Refer to the MACHINE DATA box which is filled out during the installation of your machine. The

MACHINE DATA box is located on the inside of the front cover of this manual.

The model number of your machine is on the side of the machine.

The serial number of your machine is printed on the machine data plate located as shown.

215 MM157 (2--98)

5-1


FINDING A TENNANT PART NUMBER

This manual contains the following sections:

-- HOW TO USE THIS MANUAL

-- LOW DUMP MODEL PARTS

-- MULTI--LEVEL DUMP MODEL PARTS

-- OPTIONS

-- HYDRAULIC COMPONENTS

-- CROSS REFERENCE

The LOW DUMP PARTS and MULTI--LEVEL

DUMP PARTS section lists repair parts for standard machines. They are grouped in this general order:

-- General wear parts.

-- Machine frame and related parts.

-- Machine propelling system.

-- Sweeping components.

-- Electrical parts.

The OPTION section lists repair parts of options.

The HYDRAULIC COMPONENTS section lists available repair parts of the hydrauic breakdowns.

All sections in this manual consist of parts illustrations and corresponding parts lists.

The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists.

The parts lists include a number of columns of information:

-Ref -- column refers to the reference number on the parts illustration.

Ñ -- indicates the part is an assembly.

Y

-- indicates the part is included in the assembly listed just before it.

-TENNANT Part No.

-- column lists the

TENNANT part number for the part.

-Serial Number -- column indicates the set of machines the part number is applicable to.

Serial numbers change when the machine design has been modified. The most current design of the machine is shown in the main illustration, older designs are boxed in a corner of the illustration.

-Description -- column is a brief description of the part.

-Qty.

-- column lists the quantity of that part used in that area of the machine.

5-2

215 MM157 (2--98)

NOTE: If a service kit is installed on your machine, be sure to keep the INSTRUCTION

BULLETIN which came with the kit. It contains repair parts numbers needed for ordering future parts.

NOTE: Fasteners used in this machine may be metric or non-metric. Take care when replacing hardware to replace with same thread size.


PLACING AN ORDER

Orders may be placed by phone, fax, or by mail.

Phone orders may need written confirmation.

Follow the steps below to insure prompt delivery:

1. Identify the model number of your machine.

2. Identify the serial number of your machine.

3. Find the part number of the part you need.

Do not order by page number or reference number. If you are not able to find the part number, call your TENNANT representative for help or send the old part as a sample.

4. Determine the quantity of the part you need.

5. Provide the following company information:

-- Company name

-- Customer ID Number

-- Shipping address

-- Billing address

-- First and last name of person ordering parts

-- Telephone number

-- Purchase order number

6. Provide definitive shipping instructions.

215 MM157 (2--98)

5-3


Any claim for loss or damage to a shipment in transit should be filed promptly with the transportation company making the delivery.

Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered.

If parts received are suspected to be incorrect or defective, please contact the TENNANT representative from whom you ordered the part.

They will give authorization for return and/or handle replacement shipments when required.

5-4

215 MM157 (2--98)

LOW DUMP MODEL PARTS

SECTION

6

CONTENTS PAGE

Fig. 1 -- Recommended General Maintenance Items

Fig. 2 -- Replacement Brushes

Fig. 3 -- Main Frame Group

Fig. 4 -- Filter Shaker Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Hopper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 6 -- Vacuum Fan Group

6-2

6-3

6-4

6-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 7 -- Vacuum Fan Shutoff Group

6-8

6-9

6-10

6-11 Fig. 8 -- Actuator Group

Fig. 9 -- Instrument Panel Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 10 -- Floor Plate and Partition Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 11 -- Seat Support Group

Fig. 12 -- Brake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 13 -- Front Wheel Group

Fig. 14 -- Differential Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 15 -- Transmission and Linkage Group

Fig. 16 -- Jackshaft Group

Fig. 18 -- Engine Group, LPG

Fig. 19 -- Hydraulic Group, LPG

Fig. 20 -- Brush Lift Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 22 -- Main Brush Drive Group

Fig. 23 -- Steering Wheel Group

Fig. 25 -- Battery Group

Fig. 26 -- Labels Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 17 -- Engine Group, Gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 21 -- Side Brush Drive Group

Fig. 24 -- Rear Caster Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 27 -- Wire Harnesses Group, Gasoline

Fig. 28 -- Wire Harnesses Group, LPG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-24

6-26

6-28

6-29

6-30

6-32

6-34

6-35

6-12

6-14

6-15

6-16

6-18

6-19

6-20

6-22

6-36

6-37

6-38

6-40

NOTE: SECTION 6, LOW DUMP MODEL PARTS , lists repair parts for a Low Dump model machine. This section also contains parts common to all models of the machine.

6-1

215 MM157 (2--98)

Ref.

09342

06340

06341

35903

47037

36001

36000

02274

02381

67040

02117

36171

01770

02088

02350

02275

35721

36004

36022

36228

36227

35717

35723

36003

35722

02169

35783

Tennant

Part No.

06732

30166

06816

06817

06818

01776

52250

36543

23445

02385

04022

42108

35790

Ñ

Y

Y

Y

Y

Ñ

Y

Y

Y

Y

Y

Y

Y

Ñ

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y


Fig. 1 -- Recommended General Maintenance Items

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Maintenance Kit, 200 Hour, Gasoline and LPG

) Spark Plug

) Filter, Air

) Precleaner, Air

) Filter, Fuel

) Maintence Kit, Belts

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) Maintenance Kit, Skirts and Seals

) Skirt, Brush, R.H.

) Retainer, Brush Skirt. R.H.

) Seal, Brush, R.H.

) Strip

) Seal, Hopper Side

) Strip, Retainer

) Skirt, L.H.

) Retainer, L.H.

) Skirt

) Strip, Retainer

) Skirt, Back Brush

) Strip, Retainer

) Chain, Link

) Skirt

) Retainer, Skirt, L.H.

) Seal, Foam Rubber

) Adhesive, 5 oz.Tube (150 ml)

) Seal, Hopper Top

) Strip

) Seal, Brush, L.H.

) Sleeve

) Seal, Foam Rubber

) Seal, Hopper Lip

) Seal, Foam Rubber

) Seal, Foam Rubber

) Bracket, L

03122

1

1

1

1

1

1

1

1

1

1

2

1

2

1

2

1

1

2

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

1

1

2

2

1

1

1

1

6-2

215 MM157 (2--98)


Ñ

Y

Ñ

Y

Ref.

Tennant

Part No.

1 28096P

2 45154

1 28096N

2 45154

3 35735

3 36699

Fig. 2 -- Replacement Brushes

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Brush and Hub Assembly, Polypropylene

) Hub, Side Brush

) Brush and Hub Assembly, Perlon

) Hub, Side Brush

) Main Brush, Polypropylene

) Main Brush, Proex and Wire

03121

Qty.

1

1

1

1

1

1

215 MM157 (2--98)

6-3


3

2

4

5

10

11

6 7

8

12

9

13

16

15 13

14 14

12

10

1

30

11

17

11

18

19

21

20

22

23

27

26

25

Fig. 3 -- Main Frame Group

28

24

29

6-4

215 MM157 (2--98)

Ñ

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 02340

2 35957

3 56366

4 26015

5 28165

6 02275

7 02350

8 35721

9 02088

10 32646

11 19811

12 35878--1

13 36004

14 36022

15 36000

16 36001

17 36228

18 36227

19 35717

20 35723

21 36003

22 35722

23 09342

24 02287

25 06340

26 06341

27 35903

28 02274

29 51375

30 06344


03024


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Frame, Main

) Panel, Lower, R.H.

) Fastener, Slot Head

) Fastener

) Fastener

) Seal, Brush, R.H.

) Retainer, Skirt, R.H.

) Strip


) Tread, Floor

) Bumper, Rubber

) Cap, Frame

) Seal, Hopper Side

) Strip, Retainer

) Strip

) Seal, Hopper Top

) Skirt, L.H.

) Retainer, L.H.

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(001861--

(001861--

) Skirt

) Strip, Retainer

) Skirt, Brush Wrap

) Strip, Retainer

) Chain, Link

) Panel Assembly, Lower, L.H.

) Skirt

) Retainer, Skirt

(000000--

(000000--

) Seal, Foam Rubber

) Seal, Brush

(000000-) Fastener

(000000--001860 ) Replacement Kit, Skirt

2

2

3

2

1

2

1

1

1

1

1

1

Qty.

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

215 MM157 (2--98)

6-5


42

34

41

24

38

39

40

27

25

19

16

15

37

22

23

24

17

20

18

25

21

26

28

29

33

30

35

31

32

12

13

14

36

2

12

11

1

2 5

7

8

37

40 39 38

41

10

2

5

3

4

3

4

6

Fig. 4 -- Filter Shaker Group

9

6-6

215 MM157 (2--98)

Ñ

Y

Ñ

Y

Y

Ñ

Y

Y

Y

Y

Y

Y

Y

Y


03022


Ref.

Tennant

Part No.

1 02167

2 25665

2 25656

3 26015

3 25663

4 36675

5 08156

6 02169

7 56799

8 28165

9 02117

10 35783

11 43490

12 43555

13 02164

14 47476

15 36666

16 36658

17 54121

18 02165

19 02305

20 02282

21 36672

22 55130

23 57496

24 36665

25 36663

26 02280

27 02394

28 02306

29 02348

30 54743

31 02341

32 46167A

33 58075

(000000--

(000000--

(000000--

(000000--

34 02137 (000000--

35 10632--11 (000000--

36 02163

37 58676

(000000--

(000000--

38 02173

39 35688

40 35529

41 02174

(000000--

(000000--

(000000--

(000000--

42 87550

65375

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

Description

) Cover Assembly, Filter

(000000--003193 ) Replacement Kit, Thumb Screw F/12947

(003194-) Thumb Screw

(000000--003193 ) Fastener

(003194-) Nut, Speed

(000000-) Bar, Stiffener

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

) Retainer, Screw

) Seal, Foam Rubber

) Rivet, Pop

) Fastener

) Seal, Hopper Lip

) Bracket, L

) Hose

) Clamp, Worm Drive

) Bracket, Hose

) Collar, Float

) Strap, Shaker Motor

) Pad, Rubber

) Motor, Shaker

) Pad, Rubber

) Bar, Beater

) Base, Motor

) Mount, Motor

) Weight, Eccentric

) Screw, Nylon Set

) Sleeve, Rubber

) Sleeve, Rubber

) Clamp, Spring

) Plate, Beater Bar

) Plate, Fire Door

) Base, Fire Door

) Spring, Compression

) Bracket, Link

) Link, Fusible

) Clip, Push--On

) Housing, Filter

) Grommet

) Panel, Top Filter

) Pin, C

) Pivot Assembly, Hopper

) Bearing, Journal

) Bearing, Journal

) Bar, Mounting

) Filter Assembly

) Gasket

1

2

1

1

1

1

4

1

1

2

2

1

1

1

2

2

1

1

2

1

1

1

2

1

4

1

1

1

2

1

1

4

1

10

4

1

1

1

1

Qty.

1

4

4

4

4

2

215 MM157 (2--98)

6-7


6-8

Ref.

Tennant

Part No.

1 03946

2 02369

3 02299

4 67040

5 06859

6 87244

Fig. 5 -- Hopper Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Hopper

) Arm, Safety

) Door, Dump

) Seal, Foam Rubber

) Bracket, Safety Arm

) Clip, Spring

03004

Qty.

1

1

1

1

1

1

215 MM157 (2--98)

1

2

5

6

3

4

6

8

6

5

9


7

10

11

12

13

Ref.

Tennant

Part No.

1 87630

2 39327

3 00500--4

4 00960

5 16934

6 46983

7 02198

8 02049

9 10362

10 02221

11 54235

11 08143

12 02220

13 03433

Fig. 6 -- Vacuum Fan Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Sheave, Fan

) Screw, Set

) Key, Woodruff

) Key, Square

) Shaft, Bearing and Flange Assembly

) Sleeve

) Screw, Full Thread

) Bracket, Fan Mount

) Sleeve

) Plate, Housing Backing

(000000--002071 ) Impeller

(002072--

(000000--

(000000--

) Impeller

) Housing, Fan

) Molding, Rigid

02990

4

1

1

1

Qty.

1

2

1

1

1

1

1

1

1

2

215 MM157 (2--98)

6-9


6-10

Ref.

Tennant

Part No.

1 43555

2 02194

3 02192

4 02191

5 29260

6 02193

7 02187

8 02381

Fig. 7 -- Vacuum Fan Shutoff Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Clamp, Worm Drive

) Hose

) Plate, Damper

) Lever, Damper

) Spring, Tension

) Rod, Vacuum Control

) Connection, Vacuum

) Sleeve

215 MM157 (2--98)

02996

1

1

1

1

1

Qty.

2

1

1


Ref.

Tennant

Part No.

1 02364

2 51534

3 02297

Fig. 8 -- Actuator Group

Machine

Serial Number

(000000--

(000000--

(000000--

Description

) Cover, Actuator

) Pin, Clevis

) Actuator

03011

Qty.

1

2

1

215 MM157 (2--98)

6-11


1

3

10

13

5

7

4

6

8

21

22

9

19

12

23

11

20

14

2 17 18

15

16

Fig. 9 -- Instrument Panel Group

6-12

215 MM157 (2--98)

Ñ

Y

Ñ

Y

Ref.

Tennant

Part No.

1 02180

2 02181

3 02157

4 02158

5 25891

6 35743

7 02155

7 70329

8 44828

9 33285

10 31204

11 06505

12 44078

13 63222

14 34810

15 82747

16 57803

17 55248

18 49266

19 70323

20 21570

21 70318

22 70321

23 70322


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Support, Lintel, R.H.

) Support, Lintel, L.H.

) Bracket, Support, R.H.

) Bracket, Support, L.H.

) Label, Instrument Panel

) Cable, Choke

(000000--004855 ) Panel, Instrument

(004856-) Panel, Instrument

(000000-) Switch, Push

(000000--004855 ) Switch Assembly, Key

(000000--004855 ) Key, Switch

(000000-) Knob


(000000--004855 ) Switch, Toggle

(000000--

(000000--

(000000--

(000000--

) Gauge, Hour Meter

) Plugbutton

) Breaker, Circuit

) Mount, Cable Tie

(000000--

(004856--

(004856--

(004856--

(004856--

(004856--

) Tie, Cable

) Switch Assembly, Key

) Key, Switch

) Bracket, Lock

) Switch, Seal

) Switch, Seal


03108

1

2

1

1

1

1

1

1

3

3

1

1

Qty.

1

1

1

1

1

1

1

1

7

1

1

2

215 MM157 (2--98)

6-13


6-14

Ref.

Tennant

Part No.

1 02203

2 14138A

3 02303

4 02304

5 36171

6 02377

Fig. 10 -- Floor Plate and Partition Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Partition, Front Support

) Horn

) Panel, Floor, R.H.

) Panel, Floor, L.H.

) Seal, Foam Rubber

) Bracket

02999

Qty.

1

1

1

1

3

2

215 MM157 (2--98)


Ref.

Tennant

Part No.

1 82342

2 35756

3 02261

4 36506

5 62170--3

6 36492--1

7 35895

8 36192

9 62170--2

10 54527

1

4

5

6

2

8

9

3

215 MM157 (2--98)

Fig. 11 -- Seat Support Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Seat Assembly

) Sleeve

) Support, Seat

) Grommet

) Molding, Rigid

) Spring, Latch

) Hinge

) Lanyard Assembly

) Molding, Rigid

) Isolattor, Rubber

10

7

03002

1

2

1

1

Qty.

1

4

1

1

1

4

6-15


6-16

Fig. 12 -- Brake Group

215 MM157 (2--98)

Ref.

Tennant

Part No.

1 35920

2 35921

3 02239

4 14595--1

5 02357

6 28281

7 36070

8 36077

9 29584

10 02241

11 29558

12 02237

13 51109

14 35917

15 35918

16 32486

17 03560

18 28270

19 02235


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Bracket, Brake

) Brake Assembly, Disc

) Cable, Brake

) Clevis, Adjust

) Pin, Clevis

) Spring, Tension

) Pulley, Cable

) Bracket, L

) Pin, Clevis

) Channel, Pulley

) Pin, Clevis

) Pedal, Brake

) Pad

) Bracket, Parking Brake

) Lever, Release

) Washer


) Pin, Roll

) Rod, Parking Brake


03006

1

1

1

1

1

1

5

5

1

2

1

3

Qty.

2

2

1

2

2

2

1

215 MM157 (2--98)

6-17


6-18

Ref.

Tennant

Part No.

1 10078

2 09027

3 02083

4 07107

5 33707

6 36146

7 40814

8 15331

9 33721

10 07112

11 02367

12 02368

13 36328

14 41187

15 02218

16 25014

Fig. 13 -- Front Wheel Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Wheel, Half

) Tire

) Housing, Bearing

) Bearing, Ball

) Sprocket

) Sleeve

) Nut, Nylon

) Washer

) Chain, Roller

) Link, Chain

) Plate, Support, R.H.

) Plate, Support, L.H.

) Washer, Belleville



) Nut, Hex

215 MM157 (2--98)

03003

Qty.

4

2

2

2

2

4

2

2

2

1

2

2

1

8

2

2


Fig. 14 -- Differential Group

Ñ

Y

Ref.

1

3

4 32366

5

Tennant

Part No.

02044

2 12751

25887

35927

6 35996

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

7 00500--10 (000000--

8 02375

9 07112

(000000--

(000000--

10 35973

11 79599

(000000--

(000000--

Description

) Differential

) Sprocket

) Bearing and Collar

) Screw, Nylon Set

) Disc, Brake

) Sprocket

) Key, Woodruff

) Chain, Roller

) Link, Chain

) Flange, Bearing

) Screw, Nylon Set

215 MM157 (2--98)

02985

2

4

8

2

Qty.

1

1

4

8

8

1

1

6-19


28

7

8

29

6

5

1

11

13

27 26 25

4

3 2

25

24

22

4 16

2

2

9

10

12

15

14

22

23 16

21

16

15

30

31 17

20 19

18

19

Fig. 15 -- Transmission and Linkage Group

20

15

6-20

215 MM157 (2--98)

Ref.

Tennant

Part No.

1 02048

2 39048

3 35967

4 57496

5 06857

6 02053

7 02047

8 02355

9 35999

10 23225

11 36036

12 35897

13 49681

14 36462

15 54274

16 46983

17 03930

18 35991--1

19 19313

20 39612

21 06856

22 36466

23 36057

24 36056

25 36556

26 42240

27 06474A

28 02090

29 29499

30 55347

31 32522


02993


(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Transmission

) Key, Woodruff

) Sheave, Transmission

) Screw, Nylon Set

) Sleeve, Transmission

) Fan, Cooling

) Arm, Idler

) Sheave, Idler

) Sprocket

) Ring, Retaining

) Strap, Support

) Block, Spring Mounting

) Plate, Spring

) Spring, Directional Control

) Isolator, Vibration

) Sleeve

) Mount, Transmission

) Stop, Transmission

) Nut, Hex


) Arm, Pintle

) Ball Joint

) Stud

) Bar, Propulsion

) Bearing, Nylon

) Pedal, Foot

) Pin, Clevis

) Tube

) Spring, Tension

) Screw, Hex

) Nut, Hex, Jam

3

3

1

1

1

1

1

1

1

1

4

4

Qty.

1

3

1

2

1

1

2

1

1

1

1

2

2

2

1

1

1

1

1

215 MM157 (2--98)

6-21


6-22

Fig. 16 -- Jackshaft Group

215 MM157 (2--98)

19 02256

20 02045

21 35803

22 35973

23 25887

24 32366

25 36112

26 35804

27 35791

28 41187

29 02385

30 04022

31 47178

32 02260

33 42108

Ref.

Tennant

Part No.

1 02123

2 02125

3 23222--2

4 24835

5 57496

6 02120

7 00927

8 00939

9 02055

10 50011

11 02119

12 02122

13 06852

14 06854

15 45214

16 52250

17 36543

18 23445



02988

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Bushing, Taper Lock

) Sheave

) Flange, Bearing


) Screw, Nylon Set

) Jackshaft

) Key, Square

) Key, Square

) Sheave, Motor Drive

) Screw, Nylon Set

) Support, Jackshaft


) Plate, Motor

) Rod, Motor Plate

) Screw, Hex

) V--Belt

) V--Belt

) V--Belt


) Sheave

) Jackshaft, Brush Drive

) Flange, Bearing


) Screw, Nylon Set

) Sheave

) Sleeve

) Sheave


) V--Belt

) V--Belt

) Plugbutton

) Bracket, Belt Guide

) V--Belt

1

1

2

4

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

Qty.

1

1

4

2

2

1

215 MM157 (2--98)

6-23


6-24

Fig. 17 -- Engine Group, Gasoline

215 MM157 (2--98)

18 03934

19 06860

20 11979

21 02379

22 02223

23 02289

24 02290

25 02291

26 11984

27 04601

28 22383

29 55589

30 46236

31 24924

32 26414

Ref.

Tennant

Part No.

1 27170

2 24012

3 06515

4 02124

5 02227

6 02228

7 02392

8 02210

9 02121

10 02133

11 02225

11 48770

12 10219

13 10220

14 03933

15 02349

16 02363

17 02259


03001


(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(005250--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Muffler

) Clamp, Muffler

) Fitting, Nipple

) Hanger, Muffler

) Fitting, Nipple

) Fitting, Elbow

) Fitting, Nipple

) Panel, Deflector


) Sheave

) Engine

) Engine Calif. only

) Fitting, Nipple

) Fitting, Elbow

) Rod, Choke

) Shroud, Intake

) Clamp, Worm Drive

) Cuff, Intake Shroud

) Bracket, Choke

) Fitting, Nipple

) Fitting, Straight

) Support, Engine

) Retainer, Engine Mount

) Tank, Fuel

) Strap

) Support, Tank

) Fitting, Elbow

) Strainer, Fuel

) Fitting, Straight

) Line Assembly, Fuel

) Clamp, Cable

) Washer, Nylon

) Clamp, Cable

2

1

1

1

1

1

1

2

1

1

2

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

2

215 MM157 (2--98)

6-25


9

14

13

6-26

15

16

LPG

Fuel Tank

14

15

16

13 17

12

11

10

4

19

6

3

18

8 7

2

Fig. 18 -- Engine Group, LPG

2

3

5

5

4

1

215 MM157 (2--98)

Ñ

Y

Ñ

Y

Ñ

Y

Y

Y

Ñ

Y


02982


Ref.

Tennant

Part No.

1 02250

1 48771

2 23301

Machine

Serial Number

(000000--

(005250--

(000000--

3 03954 (000000--

4 10632--18 (000000--

5 36513 (000000--

6 47935

37666

7 37673

8 37669

9 31951

SK1444

10 49250

11 47720

12 26496

13 02217

14 53400--3

15 53400--1

16 53400--4

17 53400--5

18 30181

30182

19 47684

(000000--

(000000--

(000000--

(000000--

Description

) Engine, LPG

) Engine, LPG Calif. only

) Fitting, 45

) Grommet

) Sleeve

_

) Hose, LPG

Elbow

) Regulator, LPG

) Repair Kit

) Gasket, Inlet

) Fitting, Straight

(000000--003034 ) Replacement Kit, Fuel Filter Lock

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(003035--

(003035--

(003035--

) Repair Kit

) Module, LPG

) Fitting, 45

) Coupling, LPG

) Bar, Spacer

) Bracket, Tank

) Latch

) Lug

_

) Locator, Tank

Elbow

) Fuel Filter Lock

) Filter Replacement Kit

) Coupling, Fitting

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

1

Qty.

1

1

2

2

2

2

215 MM157 (2--98)

6-27


10

10

11

2

2

3

4

1

5

9

6

2

8

7

Ref.

Tennant

Part No.

1 04429

2 47638

3 16456

4 02361

5 02205

6 55586

7 02294

8 42268

9 02076

10 76062

11 76143

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Fig. 19 -- Hydraulic Group, LPG

Description

) Cylinder, Hydraulic

) Fitting, Elbow

) Fitting, Straight

) Hose, Hydraulic

) Hose, Hydraulic

) Fitting, Straight

) Pump, Hydraulic

) Fitting, Plug

) Cover, Terminal

) Insulator, Panel

) Fuse, 120 A

03034

1

1

1

1

Qty.

1

3

1

2

1

1

2

6-28

215 MM157 (2--98)


16

2

14

15

3

9

15

4

5 2

7

8

16

6

Brush

Lift

Bracket

15

1

16

11

12

4

10

6

13

Ref.

Tennant

Part No.

1 02200

2 36376

3 36096

4 36173

5 02201

6 36191

7 36053

8 36054

9 13199

10 06517

11 02154

12 02151

13 36079

14 36052--1

15 36070

16 36077

Fig. 20 -- Brush Lift Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Cable Assembly, Side Brush, Lift

) Pin, Clevis

) Lift, Front

) Bearing, Shaft

) Bracket, Brush Lift

) Pin, Clevis

) Tube, Brush Lift

) Handle, Brush Lift

) Handle

) Trunnion, Adjustment

) Bracket, Adjustment


) Strap, Brush Handle

) Cable Assembly, Main Brush, Lift

) Pulley, Cable

) Bracket, L

215 MM157 (2--98)

02994

Qty.

1

2

2

2

1

2

1

2

1

1

1

1

1

1

3

3

6-29


6-30

Fig. 21 -- Side Brush Drive Group

215 MM157 (2--98)

Ref.

Tennant

Part No.

1 41187

2 36133

3 35799

4 28010

5 35797

6 35889

7 36350

8 48619

9 36557

10 13352

11 36354

12 35794A

13 35790

14 35791

15 35792

16 29499

17 48636

18 48635

57496

19 35802

20 15173

21 06460

22 32338

23 41659


02991


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description


) Sheave

) Housing, Bearing

) Bearing, Ball

) Sleeve, Bearing

) Bracket, L

) Plate, Side Brush

) Spacer, Brush

) Strip

) Spring, Tension

) Sleeve

) Bracket, Side Brush

) V--Belt

) Sheave

) Sheave

) Spring, Tension

) Flange, Bearing


) Screw, Nylon Set

) Shaft, Side Brush

) Pin, Clevis

) Screw, Hex, L.H.

) Screw, Hex, L.H.

) Nut, L.H.

1

1

1

1

1

1

1

1

4

2

1

1

Qty.

2

1

1

2

1

1

1

1

2

1

1

1

215 MM157 (2--98)

6-31


6

7

9 11

12

1

5

8

10

3

4

14

2

15

13

16

15

29

28

17 28 3 18

19

4

Fig. 22 -- Main Brush Drive Group

22

23

20

21 26

27

24

25

6-32

215 MM157 (2--98)

Ref.

Tennant

Part No.

1 36051

2 36076

3 35846

4 35843

5 36514

6 36513

7 02356

8 35994

9 09663--2

10 02355

11 36335

12 36420

13 02056

14 29499

15 46390

16 02050

17 35840

18 36644

19 35836

20 46390

21 35845

22 35837

23 35835

24 35942

25 25045

26 35964

27 36280

28 02384

29 39346


02989


(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(002072--

(002072--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description


) Sleeve

) Nut, Hex, L.H.

) Washer

) Guard

) Sleeve

) Pulley, Idler

) Sheave

) Ring, Retaining

) Sheave, Idler

) Arm, Idler

) Bushing

) Arm, Bail, R.H.

) Spring, Tension

) Bearing, Ball

) Shaft, Brush Drive

) Plug, Brush Drive

) Nut, Nylon

) Retainer, Bearing

) Bearing, Ball

) Plug, Brush Idler

) Shaft, Plug

) Shield, Plug

) Arm, Bail, L.H.

) Screw, Flat Head

) Hinge

) Support, Bail Arm

) Washer

) Washer

1

1

1

1

1

1

1

1

1

1

2

1

Qty.

1

1

2

3

1

2

1

2

1

1

1

1

1

1

1

2

1

215 MM157 (2--98)

6-33


6-34

Fig. 23 -- Steering Wheel Group

Ref.

Tennant

Part No.

1 57499

2 57497

3 32470

3 375016

4 36302

5 36055

6 46983

7 35972

8 32526

Machine

Serial Number

(000000--

(000000--

(000000--006175 ) Gear Assembly, Steering

(006176--

(000000--

(000000--

(000000--

(000000--

(000000--

9 00500--10 (000000--

10 36499 (000000--

Description

) Wheel, Steering

) Cap, Rubber

) Gear Assembly, Steering

) Skirt

) Clamp, Steering Column

) Sleeve

) Ball Joint

) Rod, Steering

) Key, Woodruff

) Arm, Steering

02992

1

3

1

1

Qty.

1

1

1

2

1

1

1

215 MM157 (2--98)


Steering

Rod

11

13

12

10

7

9

8

2

1

2

3

4 5

6

3

4

Ref.

Tennant

Part No.

1 49918

2 49843

3 32494

4 13534

5 02066

6 02061

7 40814

8 36614

9 36150

10 36189

11 36188

12 36190

13 24835

57496

Fig. 24 -- Rear Caster Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Tire, Solid

) Wheel, Half

) Washer

) Bearing, Ball

) Hub, Wheel

) Tube, Spacer

) Nut, Nylon

) Screw, Hex

) Support, Wheel

) Flange

) Bearing, Adapter

) Flange


) Screw, Nylon Set

215 MM157 (2--98)

03009

1

1

2

1

Qty.

1

2

2

1

1

2

1

1

1

1

6-35


2

4

5 7

6

9

10

8

1

3

Fig. 25 -- Battery Group

Ñ

Y

Ñ

Y

Ref.

Tennant

Part No.

1 10137

Machine

Serial Number

(000000--

2 57769

3 02310

4 29831--5

5 47134

(000000--

(000000--

(000000--

(000000--

6 32142

7 47134

(000000--

(000000--

8 42170--12 (000000--

9 02076 (000000--

10 68106 (000000--

Description

) Battery

) Strap, Rubber

) Tray, Battery

) Cable Assembly, Negative

) Protector, Terminal

) Cable Assembly, Positive


) Solenoid, Starter

) Cover, Terminal

) Tab, Terminal

6-36

02983

Qty.

1

1

3

1

1

1

1

1

1

1

215 MM157 (2--98)


2

2

2

1

Ref.

Tennant

Part No.

1 12750

2 02336

Fig. 26 -- Labels Group

Machine

Serial Number

(000000--

(000000--

Description

) Label, 215

) Label Set, Information and Hazard

215 MM157 (2--98)

03043

Qty.

1

1

6-37


2

1

6-38

3

Fig. 27 -- Wire Harnesses Group, Gasoline

215 MM157 (2--98)


Ref.

Tennant

Part No.

1 02324

2 02293

3 29832--3

44961

49266

55248


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Wire Harness, Main

) Wire Harness, Instrument Panel

) Wire Assembly, Cable

) Cable, Tie, 14.75” (375 mm)

) Tie, Cable, 6.75” (170 mm)

) Mount, Cable Tie

2

03036

Qty.

1

1

1

6

9

2

215 MM157 (2--98)

6-39


2

1

3

7

6

4

8 5

Fig. 28 -- Wire Harnesses Group, LPG

6-40

215 MM157 (2--98)


Ref.

Tennant

Part No.

1 02330

2 02371

3 02308

4 02329

5 02328

44961

49266

55248

6 02324

7 02293

8 29832--3


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description


) Wire Harness, LPG Engine

) Wire Harness, Frame, LPG



) Tie, Cable, 14.75” (375 mm)

) Tie, Cable, 6.75” (172 mm)

) Mount, Cable Tie




7

03040

1

1

1

1

6

15

2

Qty.

1

1

1

1

215 MM157 (2--98)

6-41


6-42

215 MM157 (2--98)

MULTI--LEVEL DUMP MODEL PARTS

SECTION

7

CONTENTS PAGE

Fig. 1 -- Recommended General Maintenance Items

Fig. 2 -- Replacement Brushes

Fig. 3 -- Main Frame Group

Fig. 4 -- Hopper Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Filter Shaker Group

Fig. 6 -- Vacuum Fan Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 7 -- Vacuum Fan Shutoff Group

7-2

7-3

7-4

7-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-8

7-10

7-11

7-12 Fig. 8 -- Instrument Panel Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 9 -- Floor Plate and Partition Group

Fig. 10 -- Seat Support Group

Fig. 11 -- Hydraulic Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 12 -- Front Wheel Group

Fig. 13 -- Differential Group

Fig. 14 -- Speed Limiter Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 15 -- Brake Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 16 -- Transmission and Linkage Group

Fig. 17 -- Jackshaft Group

Fig. 19 -- Engine Group, LPG

Fig. 20 -- Side Brush Drive Group

Fig. 21 -- Main Brush Drive Group

Fig. 22 -- Brush Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 23 -- Steering Wheel Group

Fig. 24 -- Rear Caster Group

Fig. 25 -- Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 26 -- Counterweight Group

Fig. 27 -- Labels Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 18 -- Engine Group, Gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 28 -- Wire Harnesses Group, Gasoline

Fig. 29 -- Wire Harnesses Group, LPG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-24

7-26

7-28

7-30

7-32

7-34

7-35

7-36

7-14

7-15

7-16

7-17

7-18

7-19

7-20

7-22

7-37

7-38

7-39

7-40

7-42

NOTE: SECTION 7, MULTI--LEVEL DUMP MODEL

PARTS , lists repair parts for a Multi-level Dump model machine. This section also contains parts common to all models of the machine.

7-1

215 MM157 (2--98)

Ref.

09342

06340

06341

35903

47037

36001

36000

02274

02381

67040

02117

36171

01775

02088

02350

02275

35721

36004

36022

36228

36227

35717

35723

36003

35722

02169

35783

02218

02159

02160

02161

02162

02352

02204

02360

02381

Tennant

Part No.

06732

30166

06816

06817

06818

01776

52250

36543

23445

02385

04022

42108

35790

Ñ

Y

Y

Y

Y

Ñ

Ñ

Y

Y

Y

Y

Y

Y

Ñ

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y



(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Maintenance Kit, 200 Hour, Gasoline and LPG

) Spark Plug

) Filter, Air

) Precleaner, Air

) Filter, Fuel

) Maintenance Kit, Belts

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) V--Belt

) Maintenance Kit, Skirts and Seals


) Retainer, Brush Skirt, R.H.

) Seal, Brush, R.H.

) Strip

) Seal, Hopper Side

) Strip, Retainer

) Skirt, L.H.

) Retainer, L.H.

) Skirt

) Strip, Retainer

) Skirt, Back Brush

) Strip, Retainer

) Chain, Link

) Skirt

) Retainer, Skirt, L.H.

) Seal, Foam Rubber

) Adhesive, 5 oz Tube (150 ml)

) Seal, Hopper Top

) Strip

) Seal, Brush, L.H.

) Sleeve

) Seal, Foam Rubber

) Seal, Hopper Lip

) Seal, Foam Rubber

) Seal, Foam Rubber

) Bracket, L

) Screw, Hex, Full Thread

) Bar, Hopper Seal

) Seal, Hopper Side

) Retainer, Hopper Side Seal

) Bar, Hopper Seal

) Seal, Hopper Lip

) Bar, Hopper Seal

) Seal, Foam, Hopper Lip

) Sleeve

7-2

03513

1

1

1

1

1

1

1

1

1

1

2

1

2

1

1

2

1

1

1

1

1

1

1

1

1

2

1

2

2

1

1

2

1

1

1

2

Qty.

1

1

1

1

1

1

1

2

2

1

1

1

1

215 MM157 (2--98)

Y

Y

Ref.

Tennant

Part No.

36660

68198



Machine

Serial Number

(000000--

(000000--

Description

) Seal, Foam Rubber

) Adhesive, 1 oz Tube (30 ml)

Qty.

2

1

Ñ

Y

Ñ

Y

Ref.

Tennant

Part No.

1 28096P

2 45154

28096N

45154

3 35735

3 36699

Fig. 2 -- Replacement Brushes

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Brush and Hub Assembly, Polypropylene

) Hub, Side Brush

) Brush and Hub Assembly, Perlon

) Hub, Side Brush

) Main Brush, Polypropylene

) Main Brush, Proex and Wire

03121

Qty.

1

1

1

1

1

1

215 MM157 (2--98)

7-3


3

2

4

5 10

11

6

7

8

10

12

9

13

14

16

15

13

14

12

1

30

11

17

11

18

19

21

20

22

23

27

26

25


28

24

29

7-4

215 MM157 (2--98)

Ñ

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 02073

2 35957

3 56366

4 26015

5 28165

6 02275

7 02350

8 35721

9 02088

10 32646

11 19811

12 35878--1

13 36004

14 36022

15 36000

16 36001

17 36228

18 36227

19 35717

20 35723

21 36003

22 35722

23 09342

24 02287

25 06340

26 06341

27 35903

28 02274

29 51375

30 06344


03025


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Frame, Main

) Panel, Lower, R.H.

) Fastener, Slot Head

) Fastener

) Fastener

) Seal, Brush, R.H.

) Retainer, Skirt, R.H.

) Strip


) Tread, Floor

) Bumper, Rubber

) Cap, Frame

) Seal, Hopper Side

) Strip, Retainer

) Strip

) Seal, Hopper Top

) Skirt, L.H.

) Retainer, L.H.

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(001861--

(001861--

) Skirt

) Strip, Retainer

) Skirt, Brush Wrap

) Strip, Retainer

) Chain, Link

) Panel Assembly, Lower, L.H.

) Skirt

) Retainer, Skirt

(000000--

(000000--

) Seal, Foam Rubber

) Seal, Brush

(000000-) Fastener

(000000--001860 ) Replacement Kit, Skirt

2

2

3

2

1

2

1

1

1

1

1

1

Qty.

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

215 MM157 (2--98)

7-5


7-6


215 MM157 (2--98)

Ñ

Y

Y

Y

Ref.

Tennant

Part No.

1 02095

2 02113

3 02118

4 02159

5 02162

6 02160

7 02161

02353

8 02162

9 02352

10 02204

11 02360

12 02131

13 87444

14 43290

15 02231

16 87244

17 02141

18 02257


03060


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Hopper

) Door

) Seal, Hopper Door

) Strip, Hopper Seal


) Seal, Hopper Side

) Retainer, Side Seal

) Seal Assembly, Hopper Lip


) Seal, Hopper Lip


) Seal, Foam Rubber

) Tube

) Actuator

) Pin, Clevis

) Arm, Safety

) Clip, Spring

) Pin, Clevis

) Leg, Safety

2

1

1

1

1

1

2

1

1

1

2

1

Qty.

1

1

1

1

1

2

1

215 MM157 (2--98)

7-7


42

34

41

24

38

39

40

27

25

19

16

15

37

22

23

24

17

20

18

25

21

26

28

29

30

33 35

31

32

12

13

14

36

2

12

11

1

2 5

7

8

37

40 39 38

41

10

2

5

3

4

3

4

6


9

7-8

215 MM157 (2--98)

Ñ

Y

Y

Ñ

Y

Y

Y

Y

Y

Y

Y

Y

Ñ

Y


03022


Ref.

Tennant

Part No.

1 02167

2 25665

2 25656

3 26015

3 25663

4 36675

5 08156

6 02169

7 56799

8 28165

9 02117

10 35783

11 43490

12 43555

13 02164

14 47476

15 36666

16 36658

17 54121

18 02165

19 02305

20 02282

21 36672

22 55130

23 57496

24 36665

25 36663

26 02280

27 02394

28 02306

29 02348

30 54743

31 02341

32 46167A

33 58075

(000000--

(000000--

(000000--

(000000--

34 02137 (000000--

35 10632--11 (000000--

36 02163

37 58676

(000000--

(000000--

38 02173

39 35688

40 35529

41 02174

(000000--

(000000--

(000000--

(000000--

42 87550

65375

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

9000000--

Machine

Serial Number

(000000--

Description

) Cover Assembly, Filter

(000000--003193 ) Replacement Kit, Thumb Screw F/12947

(003194-) Thumb Screw

(000000--003193 ) Fastener

(003194-) Nut, Speed

(000000-) Bar, Stiffener

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

) Retainer, Screw

) Seal, Foam Rubber

) Rivet, Pop

) Fastener

) Seal, Hopper Lip

) Bracket, L

) Hose

) Clamp, Worm Drive

) Bracket, Hose

) Collar, Float

) Strap, Shaker Motor

) Pad, Rubber

) Motor, Shaker

) Pad, Rubber

) Bar, Beater

) Base, Motor

) Mount, Motor

) Weight, Eccentric

) Screw, Nylon Set

) Sleeve, Rubber

) Sleeve, Rubber

) Clamp, Spring

) Plate, Beater Bar

) Plate, Fire Door

) Base, Fire Door


) Bracket, Link

) Link, Fusible

) Clip, Push--On

) Housing, Filter

) Grommet

) Panel, Top Filter

) Pin, C

) Pivot Assembly, Hopper

) Bearing, Journal

) Bearing, Journal

) Bar, Mounting

) Filter Assembly

) Gasket

1

2

1

1

1

1

4

1

1

2

2

1

1

1

2

2

1

1

2

1

1

1

2

1

4

1

1

1

2

1

1

4

1

10

4

1

1

1

1

Qty.

1

4

4

4

4

2

215 MM157 (2--98)

7-9


1

3

4

8

6

2

5

5

9

6

6

7

10

11

12

13

Ref.

Tennant

Part No.

1 87630

2 39327

3 00500--4

4 00960

5 16934

6 46983

7 02198

8 02049

9 10362

10 02221

11 54235

11 08143

12 02220

13 03433

Fig. 6 -- Vacuum Fan Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Sheave, Fan

) Screw, Set

) Key, Woodruff

) Key, Square

) Shaft, Bearing and Flange Assembly

) Sleeve


) Bracket, Fan Mount

) Sleeve

) Plate, Housing Backing

(000000--002071 ) Impeller

(002072--

(000000--

(000000--

) Impeller

) Housing, Fan

) Molding, Rigid

02990

4

1

1

1

Qty.

1

2

1

1

1

1

1

1

1

2

7-10

215 MM157 (2--98)


Ref.

Tennant

Part No.

1 43555

2 02194

3 02192

4 02191

5 29260

6 02193

7 02187

8 02381

Fig. 7 -- Vacuum Fan Shutoff Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Clamp, Worm Drive

) Hose

) Plate, Damper

) Lever, Damper

) Spring, Tension

) Rod, Vacuum Control

) Connection, Vacuum

) Sleeve

215 MM157 (2--98)

02996

1

1

1

1

Qty.

2

1

1

1

7-11


1

3

10

13

5

7

4

6

8

21

22

19

12

23

11

20

2

14

17 18

15

9

16


7-12

215 MM157 (2--98)

Ñ

Y

Ñ

Y

Ref.

Tennant

Part No.

1 02180

2 02181

3 02157

4 02158

5 25891

6 35743

7 02155

7 70329

8 44828

9 33285

10 31204

11 06505

12 44078

13 63222

14 34810

15 82747

16 57803

17 55248

18 49266

19 70323

20 21570

21 70318

22 70321

23 70322


03109


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Support, Lintel, R.H.

) Support, Lintel, L.H.

) Bracket, Support, R.H.

) Bracket, Support, L.H.

) Label, Instrument Panel

) Cable, Choke

(000000--004855 ) Panel, Instrument

(004856-) Panel, Instrument


(000000--004855 ) Switch Assembly, Key

(000000--004855 ) Key, Switch

(000000-) Knob


(000000--004855 ) Switch, Toggle

(000000--

(000000--

(000000--

(000000--

) Gauge, Hour Meter

) Plugbutton

) Breaker, Circuit

) Mount, Cable Tie

(000000--

(004856--

(004856--

(004856--

(004856--

(004856--

) Tie, Cable

) Switch Assembly, Key

) Key, Switch

) Bracket, Lock

) Switch, Seal

) Switch, Seal

1

3

1

1

1

1

1

1

3

3

1

1

Qty.

1

1

1

1

1

1

1

1

5

1

1

3

215 MM157 (2--98)

7-13


7-14

Ref.

Tennant

Part No.

1 02203

2 14138A

3 02303

4 02304

5 36171

6 02377

Fig. 9 -- Floor Plate and Partition Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Partition, Front Support

) Horn

) Panel, Floor, R.H.

) Panel, Floor, L.H.

) Seal, Foam Rubber

) Bracket

02999

Qty.

1

1

1

1

3

2

215 MM157 (2--98)


Ref.

Tennant

Part No.

1 82342

2 35756

3 02261

4 36506

5 62170--3

6 36492--1

7 35895

8 36192

9 62170--2

10 54527

1

4

5

6

2

8

9

3

215 MM157 (2--98)

Fig. 10 -- Seat Support Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Seat Assembly

) Sleeve

) Support, Seat

) Grommet

) Molding, Rigid

) Spring, Latch

) Hinge

) Lanyard Assembly

) Molding, Rigid

) Isolattor, Rubber

10

7

03002

1

2

1

1

Qty.

1

4

1

1

1

4

7-15


10

10

11

2

2

3

4

1

5

9

6

2

8

7

Ref.

Tennant

Part No.

1 04431

2 47638

3 16456

4 02361

5 02205

6 55586

7 02294

8 42268

9 02076

10 76062

11 76143

Fig. 11 -- Hydraulic Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description


) Fitting, Elbow

) Fitting, Straight

) Hose, Hydraulic

) Hose, Hydraulic

) Fitting, Straight

) Pump, Hydraulic

) Fitting, Plug

) Cover, Terminal

) Insulator, Panel

) Fuse, 120 A

03033

1

1

1

1

Qty.

1

3

1

2

1

1

2

7-16

215 MM157 (2--98)


Ref.

Tennant

Part No.

1 10078

2 09027

3 02083

4 07107

5 33707

6 36146

7 40814

8 15331

9 33721

10 07112

11 02367

12 02368

13 36328

14 41187

15 02218

16 25014

Fig. 12 -- Front Wheel Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Wheel, Half

) Tire

) Housing, Bearing

) Bearing, Ball

) Sprocket

) Sleeve

) Nut, Nylon

) Washer

) Chain, Roller

) Link, Chain

) Plate, Support, R.H.

) Plate, Support, L.H.




) Nut, Hex

215 MM157 (2--98)

03003

Qty.

4

2

2

2

2

4

2

2

2

1

2

2

1

8

2

2

7-17


7

4

6

4

11

3

10

1

8

4

9

2

7

5

11

3

11

3

5

4

10

10

4

7

10

4

11

3

4

6

Fig. 13 -- Differential Group

Ñ

Y

Ref.

1

3

4 32366

5

Tennant

Part No.

02044

2 12751

25887

35927

6 35996

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

7 00500--10 (000000--

8 02375

9 07112

(000000--

(000000--

10 35973

11 79599

(000000--

(000000--

Description

) Differential

) Sprocket


) Screw, Nylon Set

) Disc, Brake

) Sprocket

) Key, Woodruff

) Chain, Roller

) Link, Chain

) Flange, Bearing

) Screw, Nylon Set

02985

2

4

8

2

Qty.

1

1

4

8

8

1

1

7-18

215 MM157 (2--98)

1


2

4

Ref.

Tennant

Part No.

1 02132

2 02138

3 02144

4 02128

5 02129

3

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

Fig. 14 -- Speed Limiter Group

Description

) Rod, Speed Limiter

) Pivot, Speed Limiter

) Lever, Speed Limiter

) Cable, Speed Limiter

) Screw, Shoulder

5

02981

Qty.

1

1

1

1

1

215 MM157 (2--98)

7-19


7-20


215 MM157 (2--98)

Ref.

Tennant

Part No.

1 35920

2 35921

3 02239

4 14595--1

5 02357

6 28281

7 36070

8 36077

9 29584

10 02241

11 29558

12 02237

13 51109

14 35917

15 35918

16 32486

17 03560

18 28270

19 02235


03006


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Bracket, Brake

) Brake Assembly, Disc

) Cable, Brake

) Clevis, Adjust

) Pin, Clevis

) Spring, Tension

) Pulley, Cable

) Bracket, L

) Pin, Clevis

) Channel, Pulley

) Pin, Clevis

) Pedal, Brake

) Pad

) Bracket, Parking Brake

) Lever, Release

) Washer


) Pin, Roll

) Rod, Parking Brake

1

1

1

1

1

1

5

5

1

2

1

3

Qty.

2

2

1

2

2

2

1

215 MM157 (2--98)

7-21


28

7

8

29

6

5

1

11

13

2

27 26 25

4

3 2 9

10

12

15

14

25

24

22

4 16

2

22

23 16

15

21

16

15

30

31 17

20 19

18

19


20

7-22

215 MM157 (2--98)

Ref.

Tennant

Part No.

1 02048

2 39048

3 35967

4 57496

5 06857

6 02053

7 02047

8 02355

9 35999

10 23225

11 36036

12 35897

13 49681

14 36462

15 54274

16 46983

17 03930

18 35991--1

19 19313

20 39612

21 06856

22 36466

23 36057

24 36056

25 36556

26 42240

27 06474A

28 02090

29 29499

30 55347

31 32522


02993


(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Transmission

) Key, Woodruff

) Sheave, Transmission

) Screw, Nylon Set

) Sleeve, Transmission

) Fan, Cooling

) Arm, Idler

) Sheave, Idler

) Sprocket

) Ring, Retaining

) Strap, Support

) Block, Spring Mounting

) Plate, Spring

) Spring, Directional Control

) Isolator, Vibration

) Sleeve

) Mount, Transmission

) Stop, Transmission

) Nut, Hex


) Arm, Pintle

) Ball Joint

) Stud

) Bar, Propulsion

) Bearing, Nylon

) Pedal, Foot

) Pin, Clevis

) Tube

) Spring, Tension

) Screw, Hex

) Nut, Hex, Jam

3

3

1

1

1

1

1

1

1

1

4

4

Qty.

1

3

1

2

1

1

2

1

1

1

1

2

2

2

1

1

1

1

1

215 MM157 (2--98)

7-23


To Transmission

To Vacuum

Fan


7-24

215 MM157 (2--98)

19 02256

20 02045

21 35803

22 35973

23 25887

24 32366

25 36112

26 35804

27 35791

28 41187

29 02385

30 04022

31 47178

32 02260

33 42108

Ref.

Tennant

Part No.

1 02123

2 02125

3 23222--2

4 24835

5 57496

6 02120

7 00927

8 00939

9 02055

10 50011

11 02119

12 02122

13 06852

14 06854

15 45214

16 52250

17 36543

18 23445


02988


(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description


) Sheave

) Flange, Bearing


) Screw, Nylon Set

) Jackshaft

) Key, Square

) Key, Square

) Sheave, Motor Drive

) Screw, Nylon Set



) Plate, Motor

) Rod, Motor Plate

) Screw, Hex

) V--Belt

) V--Belt

) V--Belt


) Sheave

) Jackshaft, Brush Drive

) Flange, Bearing


) Screw, Nylon Set

) Sheave

) Sleeve

) Sheave


) V--Belt

) V--Belt

) Plugbutton

) Bracket, Belt Guide

) V--Belt

1

1

2

4

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

Qty.

1

1

4

2

2

1

215 MM157 (2--98)

7-25


7-26


215 MM157 (2--98)

18 03934

19 06860

20 11979

21 02379

22 02223

23 02289

24 02290

25 02291

26 11984

27 04601

28 22383

29 55589

30 46236

31 24924

32 26414

Ref.

Tennant

Part No.

1 27170

2 24012

3 06515

4 02124

5 02227

6 02228

7 02392

8 02210

9 02121

10 02133

11 02225

11 48770

12 10219

13 10220

14 03933

15 02349

16 02363

17 02259


03001


(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(005250--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Muffler

) Clamp, Muffler

) Fitting, Nipple

) Hanger, Muffler

) Fitting, Nipple

) Fitting, Elbow

) Fitting, Nipple

) Panel, Deflector


) Sheave

) Engine

) Engine, Calif. only

) Fitting, Nipple

) Fitting, Elbow

) Rod, Choke

) Shroud, Intake

) Clamp, Worm Drive

) Cuff, Intake Shroud

) Bracket, Choke

) Fitting, Nipple

) Fitting, Straight

) Support, Engine

) Retainer, Engine Mount

) Tank, Fuel

) Strap

) Support, Tank

) Fitting, Elbow

) Strainer, Fuel

) Fitting, Straight

) Line Assembly, Fuel

) Clamp, Cable

) Washer, Nylon

) Clamp, Cable

2

1

1

1

1

1

1

2

1

1

2

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

2

215 MM157 (2--98)

7-27


7-28

9

14

15

16

LPG

Fuel Tank

14

15

16

13

13 17

12

11

10

4

19

6

3

18

8 7

2


2

3

5

5

4

1

215 MM157 (2--98)

Ñ

Y

Y

Y

Ñ

Y

Ñ

Y

Ref.

Tennant

Part No.

1 02250

1 48771

2 23301

Machine

Serial Number

(000000--

(005250--

(000000--

3 03954 (000000--

4 10632--18 (000000--

5 08232--1 (000000--

6 47935

37666

7 37673

8 37669

9 31951

SK1444

10 49250

11 47720

12 26496

13 02217

14 53400--3

15 53400--1

16 53400--4

17 53400--5

18 30181

19 47684

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(003035--

(003035--


02982


Description

) Engine, LPG

) Engine, LPG, Calif. only

) Fitting, 45

_

Elbow

) Hose, LPG

) Grommet

) Sleeve

) Regulator, LPG

) Repair Kit

) Gasket, Inlet

) Fitting, Straight

) Replacement Kit, Fuel Filter Lock

) Repair Kit

) Module, LPG

) Fitting, 45 _ Elbow

) Coupling, LPG

) Bar, Spacer

) Bracket, Tank

) Latch

) Lug

) Locator, Tank

) Fuel Filter Lock

) Coupling, Fitting

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

Qty.

1

1

2

2

2

2

215 MM157 (2--98)

7-29


7-30


215 MM157 (2--98)

Ref.

Tennant

Part No.

1 41187

2 36133

3 35799

4 28010

5 35797

6 35889

7 36350

8 48619

9 36557

10 13352

11 36354

12 35794A

13 35790

14 35791

15 35792

16 29499

17 48636

18 48635

57496

19 35802

20 15173

21 06460

22 32338

23 41659


02991


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description


) Sheave

) Housing, Bearing

) Bearing, Ball

) Sleeve, Bearing

) Bracket, L

) Plate, Side Brush

) Spacer, Brush

) Strip

) Spring, Tension

) Sleeve

) Bracket, Side Brush

) V--Belt

) Sheave

) Sheave

) Spring, Tension

) Flange, Bearing


) Screw, Nylon Set

) Shaft, Side Brush

) Pin, Clevis

) Screw, Hex, L.H.

) Screw, Hex, L.H.

) Nut, L.H.

1

1

1

1

1

1

1

1

4

2

1

1

Qty.

2

1

1

2

1

1

1

1

2

1

1

1

215 MM157 (2--98)

7-31


6

7

9 11

12

13

1

5

8

10

3

4

14

2

15

16

15

29

28

17

28 3 18

19

4


22

23

20

21 26

27

24

25

7-32

215 MM157 (2--98)

Ref.

Tennant

Part No.

1 36051

2 36076

3 35846

4 35843

5 36514

6 36513

7 02356

8 35994

9 09663--2

10 02355

11 36335

12 36420

13 02056

14 29499

15 46390

16 02050

17 35840

18 36644

19 35836

20 46390

21 35845

22 35837

23 35835

24 35942

25 25045

26 35964

27 36280

28 02384

29 39346


02989


(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(002072--

(002072--

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description


) Sleeve

) Nut, Hex, L.H.

) Washer

) Guard

) Sleeve

) Pulley, Idler

) Sheave

) Ring, Retaining

) Sheave, Idler

) Arm, Idler

) Bushing

) Arm, Bail, R.H.

) Spring, Tension

) Bearing, Ball

) Shaft, Brush Drive

) Plug, Brush Drive

) Nut, Nylon

) Retainer, Bearing

) Bearing, Ball

) Plug, Brush Idler

) Shaft, Plug

) Shield, Plug

) Arm, Bail, L.H.

) Screw, Flat Head

) Hinge

) Support, Bail Arm

) Washer

) Washer

1

1

1

1

1

1

1

1

1

1

2

1

Qty.

1

1

2

3

1

2

1

2

1

1

1

1

1

1

1

2

1

215 MM157 (2--98)

7-33


7-34

Ref.

Tennant

Part No.

1 02200

2 36376

3 36096

4 36173

5 02201

6 36191

7 36053

8 36054

9 13199

10 06517

11 02154

12 02151

13 36079

14 36052--1

15 36070

16 36077

16

2

14

15

3

9

15

4

5 2

7

8

16

6

Brush

Lift

Bracket

15

1

16

11

12

4

10

6

13

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Fig. 22 -- Brush Lift Group

Description

) Cable Assembly, Side Brush Lift

) Pin, Clevis

) Lift, Front

) Bearing, Shaft


) Pin, Clevis

) Tube, Brush Lift

) Handle, Brush Lift

) Handle

) Trunnion, Adjustment

) Bracket, Adjustment


) Strap, Brush Handle

) Cable Assembly, Main Brush, Lift

) Pulley, Cable

) Bracket, L

02994

Qty.

1

2

2

2

1

2

1

2

1

1

1

1

1

1

3

3

215 MM157 (2--98)


Fig. 23 -- Steering Wheel Group

Ref.

Tennant

Part No.

1 57499

2 57497

3 32470

Machine

Serial Number

(000000--

(000000--

Description

) Wheel, Steering

) Cap, Rubber

(000000--006175 ) Gear Assembly, Steering

(006176--

(000000--

) Gear Assembly, Steering

) Skirt

3 375016

4 36302

5

6

36055

46983

7 35972

8 32526

(000000--

(000000--

(000000--

(000000--

9 00500--10 (000000--

10 36499 (000000--

) Clamp, Steering Column

) Sleeve

) Ball Joint

) Rod, Steering

) Key, Woodruff

) Arm, Steering

215 MM157 (2--98)

02992

1

3

1

1

Qty.

1

1

1

1

1

2

1

7-35


Steering

Rod

11

13

10

7

12

9

8

7-36

2

1

2

3

4

5

6

3

4

Ref.

Tennant

Part No.

1 49918

2 49843

3 32494

4 13534

5 02066

6 02061

7 40814

8 36614

9 36150

10 36189

11 36188

12 36190

13 24835

57496

Fig. 24 -- Rear Caster Group

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Tire, Solid

) Wheel, Half

) Washer

) Bearing, Ball

) Hub, Wheel

) Tube, Spacer

) Nut, Nylon

) Screw, Hex

) Support, Wheel

) Flange

) Bearing, Adapter

) Flange


) Screw, Nylon Set

03009

Qty.

1

1

1

1

1

2

1

2

2

2

1

1

1

1

215 MM157 (2--98)

2

4


5 7

6

9

10

8

1

3

Fig. 25 -- Battery Group

Ñ

Y

Ñ

Y

Ref.

Tennant

Part No.

1 10137

Machine

Serial Number

(000000--

2 57769

3 02310

4 29831--5

5 47134

(000000--

(000000--

(000000--

(000000--

6 32142

7 47134

(000000--

(000000--

8 42170--12 (000000--

9 02076 (000000--

10 68106 (000000--

Description

) Battery

) Strap, Rubber

) Tray, Battery

) Cable Assembly, Negative


) Cable Assembly, Positive


) Solenoid, Starter

) Cover, Terminal

) Tab, Terminal

215 MM157 (2--98)

02983

Qty.

1

1

3

1

1

1

1

1

1

1

7-37


1

3

2

3

Ref.

Tennant

Part No.

1 02243

2 02245

3 64757

Machine

Serial Number

(000000--

(000000--

(000000--

Fig. 26 -- Counterweight Group

Description

) Counterweight

) Counterweight

) Rubber Bumper

02979

Qty.

2

1

4

7-38

215 MM157 (2--98)

2


2

2

1

Ref.

Tennant

Part No.

1 12750

2 02336

Fig. 27 -- Labels Group

Machine

Serial Number

(000000--

(000000--

Description

) Label, 215

) Label Set, Information and Hazard

215 MM157 (2--98)

03043

Qty.

1

1

7-39


3

6

4

5

2

1

7-40


215 MM157 (2--98)


Ref.

Tennant

Part No.

1 02324

2 02293

3 02330

4 02329

5 02328

6 29832--3

49266

44961


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description







) Tie, Cable, 6.75” (172 mm)

) Tie, Cable, 14.75” (375 mm)

215 MM157 (2--98)

2

03031

6

2

1

1

Qty.

1

1

1

1

7-41


4

3

5

2

6

8

7

1


7-42

215 MM157 (2--98)


Ref.

Tennant

Part No.

1 02308

2 02371

44961

49266

55248

3 02324

4 02293

5 02330

6 02329

7 02328

8 29832--3


Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Wire Harness, Frame, LPG

) Wire Harness, LPG Engine

) Tie, Cable, 14.75” (375 mm)

) Tie, Cable, 6.75” (172 mm)

) Mount, Cable Tie







4

03041

Qty.

1

1

6

15

2

1

1

1

1

1

1

215 MM157 (2--98)

7-43


7-44

215 MM157 (2--98)

OPTIONS

SECTION

8

CONTENTS PAGE

Fig. 1 -- Overhead Guard Kit

Fig. 2 -- Light Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 3 -- Flashing Light Kit

Fig. 4 -- Revolving Light Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 5 -- Voltmeter Kit

Fig. 6 -- Bumper Kit

Fig. 7 -- Demo Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 8 -- Fuel Tank Group, LPG

Fig. 9 -- Adjustable Seat Kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2

8-3

8-4

8-5

8-6

8-6

8-7

8-7

8-8

NOTE: SECTION 8, OPTIONS , lists repair parts included as part of the available options.

215 MM157 (2--98)

8-1

OPTIONS

1

3

4

5

4

2

6

9

Ñ

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

02024

1 32070

2 32063

3 32062

4 32066

5 32064

6 32065

7 40652

8 32075

9 32076

8-2

Fig. 1 -- Overhead Guard Kit

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Guard Kit, Overhead

) Top, Overhead Guard

) Leg, Front, L.H.

) Leg, Front, R.H.

) Bracket, L

) Leg, Rear, R.H.

) Leg, Rear, L.H.

) Chain and Hook Assembly

) Sleeve, Vinyl

) Pad, Spacer

7

8

03114

1

1

1

2

Qty.

1

1

1

1

1

2

215 MM157 (2--98)

OPTIONS

Fig. 2 -- Light Kit

Ñ

Y

YY

Y

Y

Y

Y

YY

YY

Y

YY

Ref.

Tennant

Part No.

02030

1 02338

2 03955

3 43942

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

4 02372

45375

5 55272

6 45310

(000000--

(000000--

(000000--

(000000--

7 10632--12 (000000--

8 63266 (000000--

9 57803 (000000--

Description

) Light Kit, Head and Taillight

) Headlight

) Wire Assembly

) Terminal

) Taillight

) Bulb

) Plug, Terminal

) Bracket, Taillight

) Grommet

) Switch

) Breaker, Circuit

215 MM157 (2--98)

03020

1

1

1

2

1

1

2

Qty.

1

2

1

2

8-3

OPTIONS

4

3

4

1

8

2

7

5 6

Fig. 3 -- Flashing Light Kit

Ñ

Y

YY

YY

YY

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

1 02255

2

3

Tennant

Part No.

02038

58520

45779

55272

41580

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Light Kit, Flashing

) Light, Flashing

) Lens, Amber

) Bulb

) Plug, Terminal

(000000--003736 ) Replacement Kit, Pedestal F/02206

4 10632--12 (000000--003736 ) Grommet

5 63266 (000000-) Switch

6 57803 (000000-) Breaker, Circuit

58518

58519

7 41530

8 10632--9

(000000--

(000000--

(003737--

(003737--

) Lens, Red Flashing

) Lens, Blue Flashing

) Pedestal

) Grommet

8-4

03015

1

2

1

2

Qty.

1

1

1

1

1

1

1

1

1

215 MM157 (2--98)

OPTIONS

5

4

5

1

3

9

8

2

6 7

Fig. 4 -- Revolving Light Kit

Ñ

Y

Y

Y

Y

Y

YY

YY

YY

YY

Ref.

Tennant

Part No.

02034

1 02284

44681--1

45779

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

Description

) Light Kit, Revolving

) Light, Revolving

) Lens, Amber

) Bulb

2 55272

3 04174B

(000000--

(000000--

) Plug, Terminal

) Connector, Parallel

4 41580 (000000--003736 ) Replacement Kit, Pedestal F/02206

5 10632--12 (000000--003736 ) Grommet

6 63266

7 57803

44681

44681--2

8 41530

9 10632--9

(000000--

(000000--

(000000--

(000000--

(003737--

(003737--

) Switch

) Breaker, Circuit

) Lens, Red Revolving

) Lens, Blue Revolving

) Pedestal

) Grommet

215 MM157 (2--98)

03016

1

1

1

1

1

1

1

2

2

1

Qty.

1

1

1

1

8-5

OPTIONS

Ñ

Y

Ref.

Tennant

Part No.

03959

1 55557

Fig. 5 -- Voltmeter Kit

Machine

Serial Number

(000000--

(000000--

Description

) Voltmeter Kit

) Gauge, voltmeter

02973

Qty.

1

1

Y

Y

Y

Ñ

Y

Ref.

Tennant

Part No.

02042

1 03936

2 03945

3 03943

4 62351

8-6

Fig. 6 -- Bumper Kit

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Bumper Kit, Front

) Bumper

) Pad, Rubber

) Bracket, Mount

) Strip

02995

Qty.

1

1

2

2

2

215 MM157 (2--98)

OPTIONS

Ñ

Y

Y

Ref.

Tennant

Part No.

03948

1 42173--1

2 23338

Fig. 7 -- Demo Kit

Machine

Serial Number

(000000--

(000000--

(000000--

Description

) Demo kit

) Eyebolt

) Eyebolt

03174

Qty.

1

3

1

Ñ

Y

Ref.

Tennant

Part No.

1 10752--2

2 10752--3

Machine

Serial Number

(000000--

(000000--

Fig. 8 -- Fuel Tank Group, LPG

Description

) Tank, LPG, With Filler Valve

) Tank, LPG

215 MM157 (2--98)

02975

Qty.

1

1

8-7

OPTIONS

2

3

1

2

2

4

2

Y

Y

Y

Ñ

Y

Ref.

Tennant

Part No.

48709

1 66099

2 52615

3 51459

4 51458

Fig. 9 -- Adjustable Seat Kit

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Adjustable Seat Kit

) Plate, Seat Support

) Spacer, Seat Adjuster

) Adjuster, Seat

) Adjuster Assembly, Seat

8-8

10203

Qty.

1

1

4

1

1

215 MM157 (2--98)

HYDRAULIC COMPONENTS

SECTION

9

CONTENTS PAGE

Fig. 1-- Hydraulic Pump Breakdown

Fig. 2-- Hydraulic Cylinder Breakdown

Fig. 3-- Hydraulic Cylinder Breakdown

Fig. 4-- Transmission Breakdown

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2

9-3

9-4

9-5

NOTE: SECTION 9, HYDRAULIC COMPONENTS, lists repair parts for repairable hydraulic components.

215 MM157 (2--98)

9-1

HYDAULIC COMPONENTS

5

1

2

4

3

7

5

7

7

8

1

Ñ

Y

Y

YY

Y

YY

Y

YY

Y

Y

Y

Y

Y

YY

Y

Y

Y

Ref.

Tennant

Part No.

02294

87748

1 06487

03963

1 38891

38890

06487

03963

12760

03950

2 06496

3 06489

4 06484

5 06485

6 06483

7 06486

8 06488

Fig. 1-- Hydraulic Pump Breakdown

Machine

Serial Number

(000000--

(000000--

Description

) Pump, Hydraulic

) Seal Kit

(000000--001563 ) Motor, Bosch

(000000--001563 ) Brush Set, Bosch

(001564--001630 ) Motor, Prestolite

(001564--001630 ) Brush Set, Prestolite

(001631--002504 ) Motor, Bosch

(001631--002504 ) Brush Set, Bosch

(002505-) Motor, Prestolite

(002505--

(000000--

) Brush Set, Prestolite

) Switch, Start

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

) Wire

) Valve Kit, Relief

) Reservoir Assembly

) Breather

) Pump Kit

) Valve Kit, Solenoid

5

6

5

03198

1

1

1

1

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

9-2

215 MM157 (2--98)


1

3

Ñ

Y

Y

Y

Ref.

Tennant

Part No.

04429

1 04477

2 07259

3 04499

Fig. 2-- Hydraulic Cylinder Breakdown

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

Description


) Seal Kit

) Fitting, Grease

) Bearing, Self--Aligning

2

03176

Qty.

1

1

1

1

215 MM157 (2--98)

9-3


3

3

Ñ

Y

Y

Y

Ref.

Tennant

Part No.

04431

1 07259

2 04499

3 04477

Fig. 3-- Hydraulic Cylinder Breakdown

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

Description


) Fitting, Grease

) Bearing, Self--Aligning

) Seal Kit

2

1

02214

Qty.

1

1

1

1

9-4

215 MM157 (2--98)

5

4

1

4

4

1

6

4

1

4

1

4

2

4

2

2

2


3

Y

Y

Y

Y

Y

Y

Ñ

Y

Ref.

Tennant

Part No.

02048

1 06510

2 06511

3 06512

4 06513

5 06514

6 38637

7 37751

Fig. 4-- Transmission Breakdown

Machine

Serial Number

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

(000000--

Description

) Transmission

) Cover Kit

) Pintle Subassembly

) Shaft, Output

) Seal Kit, Overhaul

) Shaft Kit, Input

) Reservoir Kit

) Bearing

4

7

4

03202

1

1

1

1

1

Qty.

1

1

1

215 MM157 (2--98)

9-5


9-6

215 MM157 (2--98)

ENGINE PARTS

SECTION

10

CONTENTS PAGE

Fig. 1-- Crankcase Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2 -- Camshaft and Valves Group

Fig. 3 -- Air Intake Group

Fig. 4 -- Baffles and Shroud Group

Fig. 5 -- Breather and Vent Group

Fig. 6 -- Flywheel Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 7 -- Electric Start Group

Fig. 8 -- Governor Group

Fig. 9 -- Ignition Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 10 -- Carburetor Group, Gasoline

Fig. 11 -- Carburetor Group, Gasoline

Fig. 12 -- Fuel Pump Group

Fig. 13 -- Fuel Tank Group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 14 -- Fuel Pump Group, LPG

Fig. 15 -- Carburetor Group, LPG

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-10

10-11

10-12

10-13

10-13

10-14

10-14

10-2

10-4

10-5

10-6

10-7

10-7

10-8

10-9

NOTE: SECTION 10, ENGINE PARTS, lists repair parts for gasoline powered engine, TENNANT part numbers 02225, and LPG powered engine,

TENNANT part numbers 02250.

10-1

215 MM157 (2--98)

ENGINE PARTS

10-2

Fig. 1-- Crankcase Group

215 MM157 (2--98)

41 874 10

41 874 06

41 874 11

41 874 07

41 874 12

41 874 08

41 874 13

41 874 09

41 874 14

230004

232575

41 108 01

41 086 02

41 038 14

41 153 01

41 123 19

41 199 07

X--75--28

41 041 03

X--154--3

41 067 10

41 067 08

41 067 11

41 067 09

41 874 05

232576

41 108 02

232577

41 108 03

232578

41 108 04

Kohler

Part Number

41 782 11

41 004 05

41 755 17

230125--S

231625

X--583--2

X--230--11

230007--S

230170

234866

41 041 07

41 009 02

X--l76--1

X--583--1

41 014 15

41 015 07

41 041 10

220534

28

28

28

28

28

28

17 52185

18 52180

19 42091

20

21 52173

22

23 37244

24

25 38589

25 42158

25 52184

25 52183

26

26

26

26 61822

26 38443

26 61823

26 38980

26 61824

26 61820

26

27 61821

28

28 61747

Ref.

Tennant

Part No.

1 10249

61783

52198

2

3

4

5 52977

6

7

8 42028

9 42078

10

11

12

13 52178

14

15 10237

16

Fig. 1 -- Crankcase Group

Description

Miniblock, Cylinder

Gasket Set

Gasket Set, with Seals

Shaft, Governor

Bearing, Ball

Seal, Oil

Plug, Expansion

Guide, Valve

Insert, Exhaust Valve

Bearing

Gasket, Bearing Plate

Plate, Bearing

Screw, Hex Cap

Seal, Front Oil

Crankshaft

Head, Cylinder

Gasket, Head

Washer, Plain

Screw, Hex Cap

Dipstick

O--Ring

Tube, Fill

Pan, Oil

Plug, Pipe

Gasket, Pan

Screw, Hex Cap Sems

Rod, Connecting

Rod, Connecting

Rod, Connecting, 0.010”

Rod, Connecting, 0.010”

Piston Assembly

Piston Assembly

Piston Assembly, 0.003”








Retainer, Piston Pin

Ring Set, 0.003”

Ring Set, 0.003”

Ring Set, 0.010”

Ring Set, 0.010”

Ring Set, 0.020”

Ring Set, 0.020”

Ring Set, 0.030”

Ring Set, 0.030”

215 MM157 (2--98)

ENGINE PARTS

03196

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

4

1

1

1

1

7

1

1

1

1

1

1

4

1

1

1

1

1

1

2

1

5

1

1

Qty.

1

1

1

1

2

1

10-3

ENGINE PARTS

10-4

Ref.

Tennant

Part No.

1 61784

2 52204

3

5

6

3

4 10216

7

8

9

10

11 38863

12

13 52339

14

Kohler

Part Number

41 010 07

47 089 01

230293

230294

41 380 03

52 139 09

230027

230008

230010

41 755 10

230011

230013

232777

52 413 01

230168

Fig. 2 -- Camshaft and Valves Group

Description

Camshaft Assembly

Spring, Actuating

Spacer, Camshaft 0.005”

Spacer, Camshaft 0.010”

Pin, Camshaft

Plug, Cup

Valve, Exhaust

Valve, Intake

Spring, Intake Valve

Retainer Kit

Retainer, Intake Spring

Tappet, Intake Valve

Tappet, Exhaust Valve

Rotator, Exhaust Valve

Spring, Exhaust Valve

03195

1

1

1

1

Qty.

1

1

1

2

1

1

1

1

1

1

1

215 MM157 (2--98)

ENGINE PARTS

Ref.

Tennant

Part No.

1 52984

2

3 52189

4 52322

5 06817

6 06816

7 10238

8

9 52186

10

10 38869

Kohler

Part Number

X--276--7

41 096 27

41 100 04

52 082 04

41 083 04

47 083 02

41 032 02

X--67--59

41 743 02

41 041 02

41 041 11

41 113 02

Fig. 3 -- Air Intake Group

Description

Nut, Wing

Cover, Air Cleaner

Nut, Jam

Cover, Element

Element, Precleaner

Element, Air Cleaner

Seal

Screw, Washer Head

Base, Air Cleaner

Gasket, Air Cleaner

Gasket, Air Cleaner

Decal, Air Cleaner

03193

1

1

1

3

1

1

Qty.

1

1

1

1

1

1

215 MM157 (2--98)

10-5

ENGINE PARTS

10-6

Ref.

1

Tennant

Part No.

2 52980

3

4

5

6

Kohler

Part Number

41 027 47

X--25--53

X--132--5

41 063 11

41 063 13

41 063 09

X--67--83

Fig. 4 -- Baffles and Shroud Group

Description

Housing, Blower

Washer, Plain

Screw, Hex Cap Sems

Baffle, Head

Baffle, Blower Housing

Baffle, Cylinder

Screw, Hex Wash Head

03192

Qty.

1

2

2

1

1

1

4

215 MM157 (2--98)

ENGINE PARTS

Ref.

Tennant

Part No.

1 52197

2 53022

3

4

5

6

7 38480

8

Kohler

Part Number

41 326 02

X--799--1

41 096 26

231419

230046

230048

230066

230043

Fig. 5 -- Breather and Vent Group

Description

Hose, Breather

Palnut

Cover, Valve

Filter

Seal, Breather

Gasket, Valve Cover

Breather

Stud, Valve Cover

03194

2

1

1

1

1

Qty.

1

1

1

Ref.

Tennant

Part No.

1 52179

2 10035

5

6

3

4 52932

7

Kohler

Part Number

41 025 46

X--286--17

X--25--15

25 100 02

25 431 01

41 157 01

25 086 14

Fig. 6 -- Flywheel Group

Description

Flywheel

Key, Square

Washer, Plain

Nut, Hex

Spacer

Fan

Screw, Hex Washer Head

215 MM157 (2--98)

03190

Qty.

1

1

3

1

1

1

3

10-7

ENGINE PARTS

Ñ

Y

YY

Y

Y

Y

YY

Y

Ref.

Tennant

Part No.

1 53022

2 52190

3 53021

4 53020

5 52980

6 52192

7 10227

8 37264

9 37708

10 52195

11 52199

12

13 10250

14

15 52980

Kohler

Part Number

X--799--1

41 120 06

X--67--62

X--5--1

X--25--53

41 126 25

41 098 04

47 755 07

47 755 13

41 227 03

45 170 02

41 227 04

82 755 28

41 086 19

X--25--53

25 450 03

Fig. 7 -- Electric Start Group

Description

Palnut

Brace, Starter Tail


Screw, Hex

Washer, Plain

Bracket, Starter

Starter Assembly

Drive Kit

Drive Parts Kit

Cap, Drive End

Armature

Cap, Commutator End

Brush Kit

Bolt, Through

Washer, Plain

Tag, Caution

10-8

03191

1

2

1

1

1

1

1

1

1

1

Qty.

1

1

1

1

1

1

215 MM157 (2--98)

ENGINE PARTS

6

7

4

5

Ref.

1

Tennant

Part No.

2 52979

3

8 53022

9

10

11 30197

12 52981

13 10240

14

15

16 51481

17 52191

Kohler

Part Number

A--235743--S

X--25--12

231355

A--234178

232617

232614

X--67--46

X--799--1

230540--S

25 086 15

230078

X--25--58

220239

X--72--4

230476

230149

41 126 16

Fig. 8 -- Governor Group

Description

Kit, Governor Gear

Washer, Plain

Pin, Governor Stop

Lever, Governor Assembly

Spring, Governor

Lever, Governor


Palnut

Shaft, Governor Cross

Screw, Hex Cap Head

Linkage, Governor

Washer, Plain

Arm, Governor

Nut, Hex

Bushing, Governor Shaft

Disc, Regulating

Bracket, Speed Control

03187

1

1

1

1

Qty.

1

1

1

1

1

1

1

2

1

1

1

1

1

215 MM157 (2--98)

10-9

ENGINE PARTS

Ref.

Tennant

Part No.

1 10261

2

3 30166

4

5

6

7 10228

8

9

10 25905

10 25904

11

Kohler

Part Number

41 085 05

X--778--1

RJ19LM

210281

X--156--1

X--25--79

41 584 02

41 155 03

X--132--4

25 755 03

236602

41 518 33

41 518 27

Fig. 9 -- Ignition Group

Description

Stator, 15 A

Screw, Pan Head

Spark Plug

Clip, High Tension

Screw, Hex Head Sems

Washer, Plain

Module, Ignition

Connector

Screw, Sems Indented Hex

Regulator Replacement Kit

Regulator, Rectifier

Connector

Lead, Ground to Kill

Lead, Rectifier Regulator

04185

2

1

2

2

Qty.

1

4

1

1

1

1

2

1

1

1

10-10

215 MM157 (2--98)

ENGINE PARTS

Y

Y

Y

Y

Y

Y

Y

Ñ

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ref.

Tennant

Part No.

1 10223

2 31055

3 10234

4

5 38041

6 51395

7

8 61759

9

10

11 38708

12

13

14 38494

15 51396

16 38711

17

38571

61782

Fig. 10 -- Carburetor Group, Gasoline

Kohler

Part Number

41 053 18

210223

25 155 02

X--140--1

232635

200383

200438

200380

232556

232555

25 757 03

200375

25 041 02

200376

200418

41 100 01

200372

25 757 01

25 757 04

Description

Carburetor Assembly (Replaced by 12963)

Gasket, Carburetor

Fitting, Elbow

Screw, Slotted Head

Needle, Main Fuel

Spring, Main Fuel

Needle, Idle Fuel

Spring, Idle Fuel

Screw, Idle Speed

Spring, Idle Speed

Float Kit

Gasket, Bowl

Gasket, Bowl Baffle

Pin, Float Hinge

Bowl, Fuel

Screw, Bowl Retainer

Washer, Sealing

Repair Kit, Carburetor

Repair Kit, Choke

03184

1

1

2

1

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

215 MM157 (2--98)

10-11

ENGINE PARTS

1

4

3

11

10

6

7

8

12

15

13

14

9

19

16

18

17

6

20

2 21

22

5

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Ñ

Y

8

9

6

7

10

Ref.

Tennant

Part No.

1 12963

25892

4

5

2

3 31055

19

20

21

22

11

12

13

14

15

16 42003

17

18

10-12

Fig. 11 -- Carburetor Group, Gasoline

25 368 03

25 086 26

25 089 04

25 089 02

25 368 02

41 144 18

25 146 05

41 090 22

25 041 04

25 757 09

25 104 01

25 041 03

Kohler

Part Number

41 853 07

25 757 11

41 041 11

210223

25 158 08

25 100 05

25 086 27

41 146 16

25 194 02

25 089 06

25 089 02

Description

Carburetor Assembly (with gaskets)

Carburetor Repair Kit

Gasket, Air Cleaner

Gasket, Carburetor

Bushing, Governor Linkage

Screw, Bowl Retainer

Screw, Throttle and Choke Plate

Plate, Choke

Ball, Choke Friction

Spring, Choke Friction

Spring, Main Fuel

Needle, Main Fuel Adjusting

Screw, Idle Speed Adjusting

Spring, Idle Speed

Spring, Idle Fuel

Needle, Idle Fuel Adjusting

Shaft, Throttle (with lever and seal)

Plate, Throttle

Lever, Choke

Gasket, Bowl

Float Kit

Bowl, Fuel

Gasket, Bowl Retainer Screw

05435

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

2

Qty.

1

1

1

1

1

1

1

215 MM157 (2--98)

ENGINE PARTS

Ñ

Y

Y

Ref.

1

Tennant

Part No.

2 04171

51496

3

4 28645

5 28646

6 51475

7

8 52988

9

Kohler

Part Number

A--231796

25--041--05

230675

231509

220547

220786

230140

47 086 08

X--380--1

X--555--2

Fig. 12 -- Fuel Pump Group

Description

Pump, Fuel Pump Assembly

Gasket, Fuel Pump

Kit, Diaphragm Repair

Connector

Sleeve, Tubing

Nut, Tube

Line, Fuel

Screw, Pozidrive Truss Head

Fitting, Straight Hose

Elbow, Street

03185

1

2

2

2

1

1

Qty.

1

1

1

1

Ref.

Tennant

Part No.

1 52193

2

3

4

Kohler

Part Number

41 126 26

41 086 18

X--20--1

X--81--1

Fig. 13 -- Fuel Tank Group

Description

Bracket, Tank Support


Washer, Lock

Nut

215 MM157 (2--98)

03180

Qty.

2

2

2

2

10-13

ENGINE PARTS

Ref.

1

Tennant

Part No.

2 54229--1

3 04171

6

7

4 52193

5

Kohler

Part Number

X--132--6

240282

25--041--17

41 126 26

41 086 18

X--20--1

X--81--1

Fig. 14 -- Fuel Pump Group, LPG

Description

Screw, Hex Cap Sems

Cover, Fuel Pump

Gasket, Fuel Pump

Bracket, Tank Support


Washer, Lock

Nut

03181

2

2

1

2

Qty.

2

1

1

Y

Y

Y

Y

Ñ

Y

Ref.

1

Tennant

Part No.

2 31055

3 10236

6

7

4

5 51555

8

Kohler

Part Number

X--140--1

210223

46 053 04

234210

234208

232694

234206

234207

Fig. 15 -- Carburetor Group, LPG

Description

Screw, Slotted Head

Gasket, Carburetor

Carburetor Assembly, LPG

Screw, Idle Stop

Spring, Idle Screw

Screw, Load

Screw, Idle

Spring, Load Screw

10-14

03182

1

1

1

1

1

Qty.

2

1

1

215 MM157 (2--98)

CROSS REFERENCE

SECTION

11

CONTENTS PAGE

PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2

11-9

215 MM157 (2--98)

11-1

CROSS REFERENCE

PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST

Part

Number

A--231796

A--234178

SK1444

SK1444

X--132--4

X--132--5

X--132--6

X--140--1

X--154--3

X--156--1

. . . . . . . . .

. . . . . . . . .

A--235743--S

RJ19LM

. . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

X--20--1 . . . . . . . . . . .

X--230--11

X--25--12

X--25--15

X--25--53

X--25--58

. . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

X--25--79

X--276--7

. . . . . . . . . .

. . . . . . . . . .

X--286--17

. . . . . . . . . .

X--380--1

X--5--1

. . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . .

X--555--2

X--583--1

X--583--2

X--67--46

X--67--59

X--67--62

X--67--83

X--72--4

X--75--28

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

X--778--1

X--799--1

X--81--1

X--l76--1

00500--10

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . .

. . . . . . . . . .

01776

02024

02030

02034

02038

02042

02044

02045

02047

02048

02049

02050

02053

02055

02056

00500--4

00927

00939

00960

01770

01775

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

10-3

10-3

10-9

10-5

10-8

10-6

10-9

10-3

10-6, 10-8

10-9

10-10

10-5

10-7

10-13

10-8

10-13

10-13

10-9

10-9

10-10

2-27

7-29

10-10

10-6

10-14

10-11, 10-14

10-3

10-10

10-13, 10-14

10-3

10-9

10-7

10-10

10-7, 10-8, 10-9

10-13, 10-14

10-3

2-19, 2-34, 7-18, 7-35

2-9, 7-10

2-23, 7-25

2-23, 7-25

2-9, 7-10

2-2

7-2

2-2, 7-2

8-2

8-3

8-5

8-4

8-6

2-19, 7-18

2-23, 7-25

2-21, 7-23

2-21, 7-23, 9-5

2-9, 7-10

2-33, 7-33

2-21, 7-23

2-23, 7-25

2-33, 7-33

Part

Number

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

02159

02160

02161

02162

02163

02164

02165

02167

02169

02173

02174

02180

02181

02187

02191

02192

02193

02194

02198

02200

02200

02201

02203

02204

02205

02210

02124

02125

02128

02129

02131

02132

02133

02137

02138

02141

02144

02151

02154

02155

02157

02158

02061

02066

02073

02076

02083

02088

02090

02095

02113

02117

02118

02119

02120

02121

02122

02123

Page

Number

7-2, 7-7

7-2, 7-7

7-2, 7-7

7-2, 7-7

2-7, 7-9

2-7, 7-9

2-7, 7-9

2-7, 7-9

2-2, 2-7, 7-2, 7-9

2-7, 7-9

2-7, 7-9

2-13, 7-13

2-13, 7-13

2-10, 7-11

2-10, 7-11

2-10, 7-11

2-10, 7-11

2-10, 7-11

2-9, 7-10

7-34

2-29

2-29, 7-34

2-14, 7-14

7-2, 7-7

2-28, 7-16

2-25, 7-27

2-25, 7-27

2-23, 7-25

7-19

7-19

7-7

7-19

2-25, 7-27

2-7, 7-9

7-19

7-7

7-19

2-29, 7-34

2-29, 7-34

2-13, 7-13

2-13, 7-13

2-13, 7-13

2-35, 7-36

2-35, 7-36

7-5

2-28, 2-36, 7-16, 7-37

2-18, 7-17

2-2, 2-5, 7-2, 7-5

2-21, 7-23

7-7

7-7

2-2, 2-7, 7-2, 7-9

7-7

2-23, 7-25

2-23, 7-25

2-25, 7-27

2-23, 7-25

2-23, 7-25

11-2

215 MM157 (2--98)

Part

Number

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

02341

02348

02349

02350

02352

02353

02355

02356

02357

02360

02361

02363

02294

02297

02299

02303

02304

02305

02306

02308

02310

02324

02328

02329

02330

02336

02338

02340

02255

02256

02257

02259

02260

02261

02274

02275

02280

02282

02284

02287

02289

02290

02291

02293

02217

02218

02220

02221

02223

02225

02227

02228

02231

02235

02237

02239

02241

02243

02245

02250

Page

Number

2-27, 7-29

2-18, 7-2, 7-17

2-9, 7-10

2-9, 7-10

2-25, 7-27

2-25, 7-27

2-25, 7-27

2-25, 7-27

7-7

2-17, 7-21

2-17, 7-21

2-17, 7-21

2-17, 7-21

7-38

7-38

2-27, 7-29

8-4

2-23, 7-25

7-7

2-25, 7-27

2-23, 7-25

2-15, 7-15

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-7, 7-9

2-7, 7-9

8-5

2-5, 7-5

2-25, 7-27

2-25, 7-27

2-25, 7-27

2-39, 2-41, 7-41, 7-43

2-28, 7-16, 9-2

2-11

2-8

2-14, 7-14

2-14, 7-14

2-7, 7-9

2-7, 7-9

2-41, 7-43

2-36, 7-37

2-39, 2-41, 7-41, 7-43

2-41, 7-41, 7-43

2-41, 7-41, 7-43

2-41, 7-41, 7-43

2-37, 7-39

8-3

2-5

2-7, 7-9

2-7, 7-9

2-25, 7-27

2-2, 2-5, 7-2, 7-5

7-2, 7-7

7-7

2-21, 2-33, 7-23, 7-33

2-33, 7-33

2-17, 7-21

7-2, 7-7

2-28, 7-16

2-25, 7-27

215 MM157 (2--98)

CROSS REFERENCE

Part

Number

06483

06484

06485

06486

06487

06488

06489

06496

06505

06510

06511

06512

06513

06514

06515

06517

06732

06816

04429

04431

04477

04499

04601

06340

06341

06344

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

06460

06474A

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

02364

02367

02368

02369

02371

02372

02375

02377

02379

02381

02384

02385

02392

02394

03433

03560

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

03930

03933

03934

03936

03943

03945

03946

03948

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

03950

03954

03955

03959

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

03963

04022

. . . . . . . . . . . . .

. . . . . . . . . . . . .

04171 . . . . . . . . . . . . .

04174B

Page

Number

2-28, 9-3

7-16, 9-4

9-3, 9-4

9-3, 9-4

2-25, 7-27

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-5, 7-5

2-31, 7-31

2-21, 7-23

9-2

9-2

9-2

9-2

9-2

9-2

9-2

9-2

2-13, 7-13

9-5

9-5

9-5

9-5

9-5

2-25, 7-27

2-29, 7-34

2-2, 7-2

2-2, 7-2, 10-5

2-11

2-18, 7-17

2-18, 7-17

2-8

2-41, 7-43

8-3

2-19, 7-18

2-14, 7-14

2-25, 7-27

2-2, 2-10, 7-2, 7-11

2-33, 7-33

2-2, 2-23, 7-2, 7-25

2-25, 7-27

2-7, 7-9

2-9, 7-10

2-17, 7-21

2-21, 7-23

2-25, 7-27

2-25, 7-27

8-6

8-6

8-6

2-8

8-7

9-2

2-27, 7-29

8-3

8-6

9-2

2-2, 2-23, 7-2, 7-25

10-13, 10-14

8-5

11-3

CROSS REFERENCE

Part

Number

06817

06818

06852

06854

06856

06857

06859

06860

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

07107

07112

07259

08143

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

08156 . . . . . . . . . . . . .

08232--1 . . . . . . . . . .

. . . . . . . . . . . . .

09027

09342

10035

10078

10137

10216

10219

10220

10223

10227

. . . . . . . . . . . . .

09663--2 . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

10228

10234

10236

10237

10238

10240

10249

10250

15173

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

10261

10362

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

10632--11

10632--12

10632--18

10632--9

10752--2

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . . .

10752--3

11979

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

11984

12750

12751

12760

12963

13199

13352

13534

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

14138A

14595--1

15331

16456

16934

19313

19811

200372

200375

. . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

Page

Number

10-8

10-10

2-9, 7-10

2-7, 7-9

8-3, 8-4, 8-5

2-27, 7-29

8-4, 8-5

8-7

8-7

2-25, 7-27

2-25, 7-27

2-37, 7-39

2-19, 7-18

9-2

10-12

2-29, 7-34

2-31, 7-31

2-35, 7-36

2-14, 7-14

2-17, 7-21

2-31, 7-31

2-18, 7-17

2-28, 7-16

2-9, 7-10

2-21, 7-23

2-5, 7-5

10-11

10-11

10-8

10-10

10-11

10-14

10-3

10-5

10-9

10-3

2-33, 7-33

10-7

2-18, 7-17

2-36, 7-37

10-4

2-25, 7-27

2-25, 7-27

10-11

2-2, 7-2, 10-5

2-2, 7-2

2-23, 7-25

2-23, 7-25

2-21, 7-23

2-21, 7-23

2-8

2-25, 7-27

2-18, 7-17

2-18, 2-19, 7-17, 7-18

9-3, 9-4

2-9, 7-10

2-7, 7-9

7-29

2-18, 7-17

2-2, 2-5, 7-2, 7-5

11-4

Part

Number

200376

200380

200383

200418

200438

210223

210281

21570

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

220239

220534

220547

220786

22383

230004

230007--S

230008

230010

230011

230013

230027

230043

230046

230048

230066

230078

230140

230149

230168

230170

230293

230294

230476

230540--S

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

230125--S

. . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

230675

231355

231419

231509

. . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

231625

23222--2

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

23225

232555

232556

232575

232576

232577

232578

232614

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

232617

232635

232694

232777

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

23301

23338

234206

234207

234208

234210

23445

234866

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

Page

Number

10-9

10-9

10-13

10-9

10-7

10-13

10-3

2-23, 7-25

2-21, 7-23

10-11

10-11

10-3

10-3

10-3

10-3

10-9

10-9

10-11

10-14

10-4

2-27, 7-29

8-7

10-14

10-14

10-14

10-14

2-2, 2-23, 7-2, 7-25

10-3

10-9

10-3

10-13

10-9

10-4

10-3

10-4

10-4

10-4

10-4

10-4

10-4

10-7

10-7

10-7

10-7

10-11

10-11

10-11

10-11

10-11

10-11, 10-12, 10-14

10-10

2-13, 7-13

10-9

10-3

10-13

10-13

2-25, 7-27

10-3

10-3

10-4

215 MM157 (2--98)

Part

Number

236602

24012

. . . . . . . . . . .

. . . . . . . . . . . . .

240282

24835

. . . . . . . . . . .

. . . . . . . . . . . . .

24924 . . . . . . . . . . . . .

25 041 02

25 041 03

25 041 04

25 086 14

25 086 15

. . . . . . . . .

. . . . . . . . .

25 086 26

25 086 27

25 089 02

25 089 04

25 089 06

25 100 02

25 100 05

25 104 01

25 146 05

25 155 02

25 158 08

25 194 02

25 368 02

25 368 03

25 431 01

25 450 03

25 755 03

25 757 01

25 757 03

25 757 04

25 757 09

25 757 11

25--041--05

25--041--17

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

25014

25045

25656

25663

25665

25887

25891

25892

25904

25905

26015

26414

26496

27170

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

28010

28096N

. . . . . . . . . . . . .

. . . . . . . . . . . . .

28096P

28165

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

28270

28281

28645

28646

29260

29499

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

29558 . . . . . . . . . . . . .

Page

Number

10-7

10-8

10-10

10-11

10-11

10-11

10-12

10-12

10-12

10-12

10-12

10-11

10-12

10-12

10-12

10-12

10-7

10-9

10-12

10-12

10-12

10-12

10-12

10-7

10-10

2-25, 7-27

10-14

2-23, 2-35, 7-25, 7-36

2-25, 7-27

10-11

10-12

10-12

10-13

10-14

2-18, 7-17

2-33, 7-33

2-7, 7-9

2-7, 7-9

2-7, 7-9

2-19, 2-23, 7-18, 7-25

2-13, 7-13

10-12

10-10

10-10

2-5, 2-7, 7-5, 7-9

2-25, 7-27

2-27, 7-29

2-25, 7-27

2-31, 7-31

2-3, 7-3

2-3, 7-3

2-5, 2-7, 7-5, 7-9

2-17, 7-21

2-17, 7-21

10-13

10-13

2-10, 7-11

2-21, 2-31, 2-33, 7-23, 7-31,

7-33

2-17, 7-21

215 MM157 (2--98)

CROSS REFERENCE

Part

Number

35797

35799

35802

35803

35804

35835

35836

35837

35840

35843

35845

35846

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

35794A . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

35889

35895

. . . . . . . . . . . . .

35878--1 . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

33707

33721

34810

35529

35688

35717

35721

35722

35723

35735

35743

35756

35783

35790

35791

35792

32064

32065

32066

32070

32075

32076

32142

32338

32366

32470

32486

32494

32522

32526

32646

33285

29584

30166

. . . . . . . . . . . . .

29831--5

29832--3

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

30181

30182

30197

31055

31204

31951

32062

32063

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

Page

Number

2-17, 7-21

2-36, 7-37

2-39, 2-41, 7-41, 7-43

2-2, 7-2, 10-10

2-27, 7-29

2-27

10-9

10-11, 10-12, 10-14

2-13, 7-13

2-27, 7-29

8-2

8-2

8-2

8-2

8-2

8-2

8-2

8-2

2-36, 7-37

2-31, 7-31

2-19, 2-23, 7-18, 7-25

2-34, 7-35

2-17, 7-21

2-35, 7-36

2-21, 7-23

2-34, 7-35

2-5, 7-5

2-13, 7-13

2-18, 7-17

2-18, 7-17

2-13, 7-13

2-7, 7-9

2-7, 7-9

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-3, 7-3

2-13, 7-13

2-15, 7-15

2-2, 2-7, 7-2, 7-9

2-2, 2-31, 7-2, 7-31

2-23, 2-31, 7-25, 7-31

2-31, 7-31

2-31, 7-31

2-31, 7-31

2-31, 7-31

2-31, 7-31

2-23, 7-25

2-23, 7-25

2-33, 7-33

2-33, 7-33

2-33, 7-33

2-33, 7-33

2-33, 7-33

2-33, 7-33

2-33, 7-33

2-5, 7-5

2-31, 7-31

2-15, 7-15

11-5

CROSS REFERENCE

Part

Number

35897

35903

35917

35918

35920

35921

35927

35942

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

35957

35964

35967

35972

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

35973 . . . . . . . . . . . . .

35991--1 . . . . . . . . . .

. . . . . . . . . . . . .

35994

35996

35999

36000

36001

36003

36004

36022

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

36036

36051 . . . . . . . . . . . . .

36052--1 . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

36466

. . . . . . . . . . . . .

36492--1

36499

. . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . .

36188

36189

36190

36191

36192

36227

36228

36280

36302

36328

36335

36350

36354

36376

36420

36462

36053

36054

36055

36056

36057

36070

36076

36077

36079

36096

36112

36133

36146

36150

36171

36173

Page

Number

2-21, 7-23

2-2, 2-5, 7-2, 7-5

2-17, 7-21

2-17, 7-21

2-17, 7-21

2-17, 7-21

2-19, 7-18

2-33, 7-33

2-5, 7-5

2-33, 7-33

2-21, 7-23

2-34, 7-35

2-19, 2-23, 7-18, 7-25

2-21, 7-23

2-33, 7-33

2-19, 7-18

2-21, 7-23

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-21, 7-23

2-33, 7-33

2-29, 7-34

2-29, 7-34

2-29, 7-34

2-34, 7-35

2-21, 7-23

2-21, 7-23

2-17, 2-29, 7-21, 7-34

2-33, 7-33

2-17, 2-29, 7-21, 7-34

2-29, 7-34

2-29, 7-34

2-23, 7-25

2-31, 7-31

2-18, 7-17

2-35, 7-36

2-2, 2-14, 7-2, 7-14

2-29, 7-34

2-35, 7-36

2-35, 7-36

2-35, 7-36

2-29, 7-34

2-15, 7-15

2-2, 2-5, 7-2, 7-5

2-2, 2-5, 7-2, 7-5

2-33, 7-33

2-34, 7-35

2-18, 7-17

2-33, 7-33

2-31, 7-31

2-31, 7-31

2-29, 7-34

2-33, 7-33

2-21, 7-23

2-21, 7-23

2-15, 7-15

2-34, 7-35

11-6

Page

Number

10-11

10-3

10-7

10-11

10-11

10-3

9-5

10-11

10-3

10-8

2-34, 7-35

2-27, 7-29

2-27, 7-29

2-27, 7-29

10-8

9-5

2-15, 7-15

2-27, 2-33, 7-33

2-33, 7-33

2-2, 2-23, 7-2, 7-25

2-21, 7-23

2-31, 7-31

2-35, 7-36

2-33, 7-33

2-7, 7-9

7-3

2-7, 7-9

2-7, 7-9

2-7, 7-9

2-7, 7-9

2-7, 7-9

2-3, 7-3

10-11

10-4

10-5

9-2

9-2

10-3

2-21, 7-23

2-9, 7-10

2-33, 7-33

2-21, 7-23

8-2

2-18, 2-35, 7-17, 7-36

10-3

10-3

10-4

10-3

10-3

10-7

10-6

10-5

10-3

10-5

10-3

10-3

10-3

10-5, 10-12

10-11

10-6

Part

Number

41 010 07

41 014 15

41 015 07

41 025 46

41 027 47

41 032 02

41 038 14

41 041 02

41 041 03

41 041 07

41 041 10

41 041 11

41 053 18

41 063 09

36506

36513

36514

36543

36556

36557

36614

36644

36658

36660

36663

36665

36666

36672

36675

36699

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

37244

37264

375016

37666

37669

37673

37708

37751

38041

38443

38480

38494

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

38571

38589

38637

38708

38711

38863

38869

38890

38891

38980

39048

39327

39346

39612

40652

40814

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

41 004 05

41 009 02

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

215 MM157 (2--98)

Part

Number

41 100 04

41 108 01

41 108 02

41 108 03

41 108 04

41 113 02

41 120 06

41 123 19

41 126 16

41 126 25

41 126 26

41 144 18

41 146 16

41 153 01

41 155 03

41 157 01

41 063 11

41 063 13

41 067 08

41 067 09

41 067 10

41 067 11

41 083 04

41 085 05

41 086 02

41 086 18

41 086 19

41 090 22

41 096 26

41 096 27

41 098 04

41 100 01

41 199 07

41 227 03

41 227 04

41 326 02

41 380 03

41 518 27

41 518 33

41 584 02

41 743 02

41 755 10

41 755 17

41 782 11

41 853 07

41 874 05

41 874 06

41 874 07

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

41 874 08

41 874 09

41 874 10

41 874 11

41 874 12

41 874 13

41 874 14

41187

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41530

41580

41659

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Page

Number

10-6

10-6

10-3

10-3

10-3

10-3

10-5

10-10

10-3

10-13, 10-14

10-8

10-12

10-7

10-5

10-8

10-11

10-5

10-3

10-3

10-3

10-3

10-5

10-8

10-3

10-9

10-8

10-13, 10-14

10-12

10-12

10-3

10-10

10-7

10-5

10-4

10-3

10-3

10-12

10-3

10-3

10-3

10-3

10-8

10-8

10-7

10-4

10-10

10-10

10-10

10-3

10-3

10-3

10-3

10-3

10-3

10-3

2-18, 2-23, 2-31, 7-17, 7-25,

7-31

8-4, 8-5

8-4, 8-5

2-31, 7-31

215 MM157 (2--98)

CROSS REFERENCE

Part

Number

42003

42028

42078

42091

42108

42158

42240

42268

43290

43490

43555

43942

44078

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

42170--12

42173--1

44681--1

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. . . . . . . . . . . . .

44681--2

44681

44828

44961

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. . . . . . . . . .

. . . . . . . . . . . . .

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. . . . . . . . . . . . .

45 170 02

45154

45214

45310

45375

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. . . . . . . . . . . . .

45779

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. . . . . . . . . . . . .

46 053 04

46167A

46236

46390

46983

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. . . . . . . . . . . . .

. . . . . . . . . . . . .

48635

48636

48709

48770

48771

49250

49266

49266

49681

49843

49918

50011

51109

51375

47 083 02

47 086 08

47 089 01

47 755 07

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. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

47 755 13

47037

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. . . . . . . . . . . . .

47134

47178

47476

47638

47684

47720

47935

48619

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Page

Number

10-12

10-3

10-3

10-3

2-2, 2-23, 7-2, 7-25

10-3

2-36, 7-37

8-7

2-21, 7-23

2-28, 7-16

7-7

2-7, 7-9

2-7, 2-10, 7-9, 7-11

8-3

2-13, 7-13

8-5

8-5

8-5

2-13, 7-13

2-39, 2-41, 7-41, 7-43

10-8

2-3, 7-3

2-23, 7-25

8-3

8-3

8-4, 8-5

10-14

2-7, 7-9

2-25, 7-27

2-33, 7-33

2-9, 2-21, 2-34, 7-10, 7-23,

7-35

10-5

10-13

10-4

10-8

10-8

2-2, 7-2

2-36, 7-37

2-23, 7-25

2-7, 7-9

2-28, 7-16

2-27, 7-29

2-27, 7-29

2-27, 7-29

2-31, 7-31

2-31, 7-31

2-31, 7-31

8-8

2-25, 7-27

2-27, 7-29

2-27, 7-29

7-41

2-13, 2-39, 2-41, 7-13, 7-43

2-21, 7-23

2-35, 7-36

2-35, 7-36

2-23, 7-25

2-17, 7-21

2-5, 7-5

11-7

CROSS REFERENCE

Part

Number

52173

52178

52179

52180

52183

52184

52185

52186

52189

52190

52191

52192

52193

52195

52197

52198

51395

51396

51458

51459

51475

51481

51496

51534

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. . . . . . . . . . . . .

51555 . . . . . . . . . . . . .

52 082 04

52 139 09

52 413 01

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. . . . . . . . . . . . .

52199

52204

52250

52322

52339

52615

52932

52977

52979

52980

52981

52984

52988

53020

53021

53022

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. . . . . . . . . . . . .

53400--1

53400--3

53400--4

53400--5

54121

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. . . . . . . . . .

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. . . . . . . . . . . . .

54229--1 . . . . . . . . . .

. . . . . . . . . . . . .

54235

54274

54527

54743

55130

55248

55272

55347

55557

55586

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. . . . . . . . . . . . .

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Page

Number

10-14

10-5

10-4

10-4

10-3

10-3

10-7

10-3

10-11

10-11

8-8

8-8

10-13

10-9

10-13

2-11

10-3

10-3

10-3

10-5

10-5

10-8

10-9

10-8

10-13, 10-14

10-8

10-7

10-3

10-8

10-4

2-2, 2-23, 7-2, 7-25

10-5

10-4

8-8

10-7

10-3

10-9

10-6, 10-8

10-9

10-5

10-13

10-8

10-8

10-7, 10-8, 10-9

2-27, 7-29

2-27, 7-29

2-27, 7-29

2-27, 7-29

2-7, 7-9

10-14

2-9, 7-10

2-21, 7-23

2-15, 7-15

2-7, 7-9

2-7, 7-9

2-13, 2-39, 2-41, 7-13, 7-43

8-3, 8-4, 8-5

2-21, 7-23

8-6

2-28, 7-16

11-8

Part

Number

55589

56366

56799

57496

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

57497

57499

57769

57803

58075

58518

58519

58520

58676

61747

61759

61782

61783

61784

61820

61821

63222

63266

64757

65375

66099

67040

68106

68198

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

61822

61823

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. . . . . . . . . . . . .

61824 . . . . . . . . . . . . .

62170--2

62170--3

62351

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. . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

70318

70321

70322

70323

70329

76062

76143

79599

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. . . . . . . . . . . . .

82 755 28

82342

82747

87244

87444

87550

87630

87748

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. . . . . . . . . . . . .

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. . . . . . . . . . . . .

Page

Number

2-2, 2-8, 7-2

2-36, 7-37

7-3

2-13, 7-13

2-13, 7-13

2-13, 7-13

2-13, 7-13

2-13, 7-13

2-28, 7-16

2-28, 7-16

2-19, 7-18

10-8

2-15, 7-15

2-13, 7-13

2-8, 7-7

7-7

2-7, 7-9

2-9, 7-10

9-2

2-25, 7-27

2-5, 7-5

2-7, 7-9

2-7, 2-21, 2-23, 2-31, 2-35,

7-9, 7-23, 7-25, 7-31, 7-36

2-34, 7-35

2-34, 7-35

2-36, 7-37

2-13, 7-13, 8-3, 8-4, 8-5

2-7, 7-9

8-4

8-4

8-4

2-7, 7-9

10-3

10-11

10-11

10-3

10-4

10-3

10-3

10-3

10-3

10-3

2-15, 7-15

2-15, 7-15

8-6

2-13, 7-13

8-3, 8-4, 8-5

7-38

2-7, 7-9

8-8

215 MM157 (2--98)

CROSS REFERENCE

PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST

A

Actuator, 2-11, 7-7

Adhesive, 1 oz Tube (30 ml), 7-3

Adhesive, 5 oz Tube (150 ml), 7-2

Adhesive, 5 oz.Tube (150 ml), 2-2

Adjustable Seat Kit, 8-8

Adjuster Assembly, Seat, 8-8

Adjuster, Seat, 8-8

Arm, Bail, L.H., 2-33, 7-33

Arm, Bail, R.H., 2-33, 7-33

Arm, Governor, 10-9

Arm, Idler, 2-21, 2-33, 7-23, 7-33

Arm, Pintle, 2-21, 7-23

Arm, Safety, 2-8, 7-7

Arm, Steering, 2-34, 7-35

Armature, 10-8

B

Baffle, Blower Housing, 10-6

Baffle, Cylinder, 10-6

Baffle, Head, 10-6

Ball Joint, 2-21, 2-34, 7-23, 7-35

Ball, Choke Friction, 10-12

Bar, Beater, 2-7, 7-9

Bar, Hopper Seal, 7-2

Bar, Mounting, 2-7, 7-9

Bar, Propulsion, 2-21, 7-23

Bar, Spacer, 2-27, 7-29

Bar, Stiffener, 2-7, 7-9

Base, Air Cleaner, 10-5

Base, Fire Door, 2-7, 7-9

Base, Motor, 2-7, 7-9

Battery, 2-36, 7-37

Bearing and Collar, 2-19, 2-23, 2-31, 2-35, 7-18, 7-25,

7-31, 7-36

Bearing, Adapter, 2-35, 7-36

Bearing, Ball, 2-18, 2-31, 2-33, 2-35, 7-17, 7-31, 7-33,

7-36, 10-3

Bearing, Journal, 2-7, 7-9

Bearing, Nylon, 2-21, 7-23

Bearing, Self--Aligning, 9-3, 9-4

Bearing, Shaft, 2-29, 7-34

Bearing, 9-5, 10-3

Block, Spring Mounting, 2-21, 7-23

Bolt, Through, 10-8

Bowl, Fuel, 10-11, 10-12

Brace, Starter Tail, 10-8

Bracket, Adjustment, 2-29, 7-34

Bracket, Belt Guide, 2-23, 7-25

Bracket, Brake, 2-17, 7-21

Bracket, Brush Lift, 2-29, 2-33, 7-33, 7-34

Bracket, Choke, 2-25, 7-27

Bracket, Fan Mount, 2-9, 7-10

Bracket, Hose, 2-7, 7-9

Bracket, L, 2-2, 2-7, 2-17, 2-29, 2-31, 7-2, 7-9, 7-21,

7-31, 7-34, 8-2

Bracket, Link, 2-7, 7-9

Bracket, Lock, 2-13, 7-13

Bracket, Mount, 8-6

Bracket, Parking Brake, 2-17, 7-21

Bracket, Safety Arm, 2-8

Bracket, Side Brush, 2-31, 7-31

Bracket, Speed Control, 10-9

Bracket, Starter, 10-8

Bracket, Support, L.H., 2-13, 7-13

Bracket, Support, R.H., 2-13, 7-13

Bracket, Taillight, 8-3

Bracket, Tank Support, 10-13, 10-14

Bracket, Tank, 2-27, 7-29

Bracket, 2-14, 7-14

Brake Assembly, Disc, 2-17, 7-21

Breaker, Circuit, 2-13, 7-13, 8-3, 8-4, 8-5

Breather, 9-2, 10-7

Brush and Hub Assembly, Perlon, 2-3, 7-3

Brush and Hub Assembly, Polypropylene, 2-3, 7-3

Brush Kit, 10-8

Brush Set, Bosch, 9-2

Brush Set, Prestolite, 9-2

Bulb, 8-3, 8-4, 8-5

Bumper Kit, Front, 8-6

Bumper, Rubber, 2-5, 7-5

Bumper, 8-6

215 MM157 (2--98)

11-9

CROSS REFERENCE

Bushing, Governor Linkage, 10-12

Bushing, Governor Shaft, 10-9

Bushing, Taper Lock, 2-23, 2-25, 7-25, 7-27

Bushing, 2-33, 7-33

C

Cable Assembly, Main Brush, Lift, 2-29, 7-34

Cable Assembly, Negative, 2-36, 7-37

Cable Assembly, Positive, 2-36, 7-37

Cable Assembly, Side Brush Lift, 7-34

Cable Assembly, Side Brush, Lift, 2-29

Cable, Brake, 2-17, 7-21

Cable, Choke, 2-13, 7-13

Cable, Speed Limiter, 7-19

Cable, Tie, 14.75” (375 mm), 2-39

Camshaft Assembly, 10-4

Cap, Commutator End, 10-8

Cap, Drive End, 10-8

Cap, Frame, 2-5, 7-5

Cap, Rubber, 2-34, 7-35

Carburetor Assembly (Replaced by 12963), 10-11

Carburetor Assembly (with gaskets), 10-12

Carburetor Assembly, LPG, 10-14

Carburetor Repair Kit, 10-12

Chain and Hook Assembly, 8-2

Chain, Link, 2-2, 2-5, 7-2, 7-5

Chain, Roller, 2-18, 2-19, 7-17, 7-18

Channel, Pulley, 2-17, 7-21

Clamp, Cable, 2-25, 7-27

Clamp, Muffler, 2-25, 7-27

Clamp, Spring, 2-7, 7-9

Clamp, Steering Column, 2-34, 7-35

Clamp, Worm Drive, 2-7, 2-10, 2-25, 7-9, 7-11, 7-27

Clevis, Adjust, 2-17, 7-21

Clip, High Tension, 10-10

Clip, Push--On, 2-7, 7-9

Clip, Spring, 2-8, 7-7

Collar, Float, 2-7, 7-9

Connection, Vacuum, 2-10, 7-11

Connector, Parallel, 8-5

Connector, 10-10, 10-13

11-10

Counterweight, 7-38

Coupling, Fitting, 2-27, 7-29

Coupling, LPG, 2-27, 7-29

Cover Assembly, Filter, 2-7, 7-9

Cover Kit, 9-5

Cover, Actuator, 2-11

Cover, Air Cleaner, 10-5

Cover, Element, 10-5

Cover, Fuel Pump, 10-14

Cover, Terminal, 2-28, 2-36, 7-16, 7-37

Cover, Valve, 10-7

Crankshaft, 10-3

Cuff, Intake Shroud, 2-25, 7-27

Cylinder, Hydraulic, 2-28, 7-16, 9-3, 9-4

Decal, Air Cleaner, 10-5

Demo kit, 8-7

Differential, 2-19, 7-18

Dipstick, 10-3

Disc, Brake, 2-19, 7-18

Disc, Regulating, 10-9

Door, Dump, 2-8

Door, 7-7

Drive Kit, 10-8

Drive Parts Kit, 10-8

D

E

Elbow, Street, 10-13

Element, Air Cleaner, 10-5

Element, Precleaner, 10-5

Engine Calif. only, 2-25

Engine, Calif. only, 7-27

Engine, LPG Calif. only, 2-27

Engine, LPG, Calif. only, 7-29

Engine, LPG, 2-27, 7-29

Engine, 2-25, 7-27

Eyebolt, 8-7

215 MM157 (2--98)

F

Fan, Cooling, 2-21, 7-23

Fan, 10-7

Fastener, Slot Head, 2-5, 7-5

Fastener, 2-5, 2-7, 7-5, 7-9

Filter Assembly, 2-7, 7-9

Filter Replacement Kit, 2-27

Filter, Air, 2-2, 7-2

Filter, Fuel, 2-2, 7-2

Filter, 10-7

Fitting, 45_ Elbow, 2-27, 7-29

Fitting, Elbow, 2-25, 2-28, 7-16, 7-27, 10-11

Fitting, Grease, 9-3, 9-4

Fitting, Nipple, 2-25, 7-27

Fitting, Plug, 2-28, 7-16

Fitting, Straight Hose, 10-13

Fitting, Straight, 2-25, 2-27, 2-28, 7-16, 7-27, 7-29

Flange, Bearing, 2-19, 2-23, 2-31, 7-18, 7-25, 7-31

Flange, 2-35, 7-36

Float Kit, 10-11, 10-12

Flywheel, 10-7

Frame, Main, 2-5, 7-5

Fuel Filter Lock, 2-27, 7-29

Fuse, 120 A, 2-28, 7-16

G

Gasket Set, with Seals, 10-3

Gasket Set, 10-3

Gasket, Air Cleaner, 10-5, 10-12

Gasket, Bearing Plate, 10-3

Gasket, Bowl Baffle, 10-11

Gasket, Bowl Retainer Screw, 10-12

Gasket, Bowl, 10-11, 10-12

Gasket, Carburetor, 10-11, 10-12, 10-14

Gasket, Fuel Pump, 10-13, 10-14

Gasket, Head, 10-3

Gasket, Inlet, 2-27, 7-29

Gasket, Pan, 10-3

Gasket, Valve Cover, 10-7

Gasket, 2-7, 7-9

Gauge, Hour Meter, 2-13, 7-13

215 MM157 (2--98)

CROSS REFERENCE

Gauge, voltmeter, 8-6

Gear Assembly, Steering, 2-34, 7-35

Grommet, 2-7, 2-15, 2-27, 7-9, 7-15, 7-29, 8-3, 8-4,

8-5

Guard Kit, Overhead, 8-2

Guard, 2-33, 7-33

Guide, Valve, 10-3

H

Handle, Brush Lift, 2-29, 7-34

Handle, 2-29, 7-34

Hanger, Muffler, 2-25, 7-27

Head, Cylinder, 10-3

Headlight, 8-3

Hinge, 2-15, 2-33, 7-15, 7-33

Hopper, 2-8, 7-7

Horn, 2-14, 7-14

Hose, Breather, 10-7

Hose, Hydraulic, 2-28, 7-16

Hose, LPG, 2-27, 7-29

Hose, 2-7, 2-10, 7-9, 7-11

Housing, Bearing, 2-18, 2-31, 7-17, 7-31

Housing, Blower, 10-6

Housing, Fan, 2-9, 7-10

Housing, Filter, 2-7, 7-9

Hub, Side Brush, 2-3, 7-3

Hub, Wheel, 2-35, 7-36

I

Impeller, 2-9, 7-10

Insert, Exhaust Valve, 10-3

Insulator, Panel, 2-28, 7-16

Isolator, Vibration, 2-21, 7-23

Isolattor, Rubber, 2-15, 7-15

J

Jackshaft, Brush Drive, 2-23, 7-25

Jackshaft, 2-23, 7-25

11-11

CROSS REFERENCE

K

Key, Square, 2-9, 2-23, 7-10, 7-25, 10-7

Key, Switch, 2-13, 7-13

Key, Woodruff, 2-9, 2-19, 2-21, 2-34, 7-10, 7-18, 7-23,

7-35

Kit, Diaphragm Repair, 10-13

Kit, Governor Gear, 10-9

Knob, 2-13, 7-13

L

Label Set, Information and Hazard, 2-37, 7-39

Label, 215, 2-37, 7-39

Label, Instrument Panel, 2-13, 7-13

Lanyard Assembly, 2-15, 7-15

Latch, 2-27, 7-29

Lead, Ground to Kill, 10-10

Lead, Rectifier Regulator, 10-10

Leg, Front, L.H., 8-2

Leg, Front, R.H., 8-2

Leg, Rear, L.H., 8-2

Leg, Rear, R.H., 8-2

Leg, Safety, 7-7

Lens, Amber, 8-4, 8-5

Lens, Blue Flashing, 8-4

Lens, Blue Revolving, 8-5

Lens, Red Flashing, 8-4

Lens, Red Revolving, 8-5

Lever, Choke, 10-12

Lever, Damper, 2-10, 7-11

Lever, Governor Assembly, 10-9

Lever, Governor, 10-9

Lever, Release, 2-17, 7-21

Lever, Speed Limiter, 7-19

Lift, Front, 2-29, 7-34

Light Kit, Flashing, 8-4

Light Kit, Head and Taillight, 8-3

Light Kit, Revolving, 8-5

Light, Flashing, 8-4

Light, Revolving, 8-5

Line Assembly, Fuel, 2-25, 7-27

Line, Fuel, 10-13

Link, Chain, 2-18, 2-19, 7-17, 7-18

Link, Fusible, 2-7, 7-9

Linkage, Governor, 10-9

Locator, Tank, 2-27, 7-29

Lug, 2-27, 7-29

M

Main Brush, Polypropylene, 2-3, 7-3

Main Brush, Proex and Wire, 2-3, 7-3

Maintenance Kit, 200 Hour, Gasoline and LPG, 2-2,

7-2

Maintenance Kit, Belts, 7-2

Maintenance Kit, Skirts and Seals, 2-2, 7-2

Maintence Kit, Belts, 2-2

Miniblock, Cylinder, 10-3

Module, Ignition, 10-10

Module, LPG, 2-27, 7-29

Molding, Rigid, 2-9, 2-15, 7-10, 7-15

Motor, Bosch, 9-2

Motor, Prestolite, 9-2

Motor, Shaker, 2-7, 7-9

Mount, Cable Tie, 2-13, 2-39, 2-41, 7-13, 7-43

Mount, Motor, 2-7, 7-9

Mount, Transmission, 2-21, 7-23

Muffler, 2-25, 7-27

N

Needle, Idle Fuel Adjusting, 10-12

Needle, Idle Fuel, 10-11

Needle, Main Fuel Adjusting, 10-12

Needle, Main Fuel, 10-11

Nut, Hex, Jam, 2-21, 7-23

Nut, Hex, L.H., 2-33, 7-33

Nut, Hex, 2-18, 2-21, 7-17, 7-23, 10-7, 10-9

Nut, Jam, 10-5

Nut, L.H., 2-31, 7-31

Nut, Nylon, 2-18, 2-33, 2-35, 7-17, 7-33, 7-36

Nut, Speed, 2-7, 7-9

Nut, Tube, 10-13

Nut, Wing, 10-5

Nut, 10-13, 10-14

11-12

215 MM157 (2--98)

O

O--Ring, 10-3

P

Pad, Rubber, 2-7, 7-9, 8-6

Pad, Spacer, 8-2

Pad, 2-17, 7-21

Palnut, 10-7, 10-8, 10-9

Pan, Oil, 10-3

Panel Assembly, Lower, L.H., 2-5, 7-5

Panel, Deflector, 2-25, 7-27

Panel, Floor, L.H., 2-14, 7-14

Panel, Floor, R.H., 2-14, 7-14

Panel, Instrument, 2-13, 7-13

Panel, Lower, R.H., 2-5, 7-5

Panel, Top Filter, 2-7, 7-9

Partition, Front Support, 2-14, 7-14

Pedal, Brake, 2-17, 7-21

Pedal, Foot, 2-21, 7-23

Pedestal, 8-4, 8-5

Pin, C, 2-7, 7-9

Pin, Camshaft, 10-4

Pin, Clevis, 2-11, 2-17, 2-21, 2-29, 2-31, 7-7, 7-21,

7-23, 7-31, 7-34

Pin, Float Hinge, 10-11

Pin, Governor Stop, 10-9

Pin, Roll, 2-17, 7-21

Pintle Subassembly, 9-5

Piston Assembly, 0.003”, 10-3




Piston Assembly, 10-3

Pivot Assembly, Hopper, 2-7, 7-9

Pivot, Speed Limiter, 7-19

Plate, Bearing, 10-3

Plate, Beater Bar, 2-7, 7-9

Plate, Choke, 10-12

Plate, Damper, 2-10, 7-11

Plate, Fire Door, 2-7, 7-9

Plate, Housing Backing, 2-9, 7-10

Plate, Motor, 2-23, 7-25

215 MM157 (2--98)

CROSS REFERENCE

Plate, Seat Support, 8-8

Plate, Side Brush, 2-31, 7-31

Plate, Spring, 2-21, 7-23

Plate, Support, L.H., 2-18, 7-17

Plate, Support, R.H., 2-18, 7-17

Plate, Throttle, 10-12

Plug, Brush Drive, 2-33, 7-33

Plug, Brush Idler, 2-33, 7-33

Plug, Cup, 10-4

Plug, Expansion, 10-3

Plug, Pipe, 10-3

Plug, Terminal, 8-3, 8-4, 8-5

Plugbutton, 2-13, 2-23, 7-13, 7-25

Precleaner, Air, 2-2, 7-2

Protector, Terminal, 2-36, 7-37

Pulley, Cable, 2-17, 2-29, 7-21, 7-34

Pulley, Idler, 2-33, 7-33

Pump Kit, 9-2

Pump, Fuel Pump Assembly, 10-13

Pump, Hydraulic, 2-28, 7-16, 9-2

R

Regulator Replacement Kit, 10-10

Regulator, LPG, 2-27, 7-29

Regulator, Rectifier, 10-10

Repair Kit, Carburetor, 10-11

Repair Kit, Choke, 10-11

Repair Kit, 2-27, 7-29

Replacement Kit, Fuel Filter Lock, 2-27, 7-29

Replacement Kit, Pedestal F/02206, 8-4, 8-5

Replacement Kit, Skirt, 2-5, 7-5

Replacement Kit, Thumb Screw F/12947, 2-7, 7-9

Reservoir Assembly, 9-2

Reservoir Kit, 9-5

Retainer Kit, 10-4

Retainer, Bearing, 2-33, 7-33

Retainer, Brush Skirt. R.H., 2-2

Retainer, Brush Skirt, R.H., 7-2

Retainer, Engine Mount, 2-25, 7-27

Retainer, Hopper Side Seal, 7-2

Retainer, Intake Spring, 10-4

Retainer, L.H., 2-2, 2-5, 7-2, 7-5

11-13

CROSS REFERENCE

Retainer, Piston Pin, 10-3

Retainer, Screw, 2-7, 7-9

Retainer, Side Seal, 7-7

Retainer, Skirt, L.H., 2-2, 7-2

Retainer, Skirt, R.H., 2-5, 7-5

Retainer, Skirt, 2-5, 7-5

Ring Set, 0.003”, 10-3

Ring Set, 0.010”, 10-3

Ring Set, 0.020”, 10-3

Ring Set, 0.030”, 10-3

Ring, Retaining, 2-21, 2-33, 7-23, 7-33

Rivet, Pop, 2-7, 7-9

Rod, Choke, 2-25, 7-27

Rod, Connecting, 0.010”, 10-3

Rod, Connecting, 10-3

Rod, Motor Plate, 2-23, 7-25

Rod, Parking Brake, 2-17, 7-21

Rod, Speed Limiter, 7-19

Rod, Steering, 2-34, 7-35

Rod, Vacuum Control, 2-10, 7-11

Rotator, Exhaust Valve, 10-4

Rubber Bumper, 7-38

S

Screw, Bowl Retainer, 10-11, 10-12

Screw, Flat Head, 2-33, 7-33

Screw, Full Thread, 2-9, 2-18, 2-21, 7-10, 7-17, 7-23

Screw, Hex Cap Head, 10-9

Screw, Hex Cap Sems, 10-3, 10-6, 10-14

Screw, Hex Cap, 10-3

Screw, Hex Head Sems, 10-10

Screw, Hex Wash Head, 10-6

Screw, Hex Washer Head, 10-7, 10-8, 10-9

Screw, Hex, Full Thread, 7-2

Screw, Hex, L.H., 2-31, 7-31

Screw, Hex, 2-21, 2-23, 2-35, 7-23, 7-25, 7-36, 10-8

Screw, Idle Speed Adjusting, 10-12

Screw, Idle Speed, 10-11

Screw, Idle Stop, 10-14

Screw, Idle, 10-14

Screw, Load, 10-14

Screw, Nylon Set, 2-7, 2-19, 2-21, 2-23, 2-31, 2-35,

11-14

7-9, 7-18, 7-23, 7-25, 7-31, 7-36

Screw, Pan Head, 10-10

Screw, Pozidrive Truss Head, 10-13, 10-14

Screw, Sems Indented Hex, 10-10

Screw, Set, 2-9, 7-10

Screw, Shoulder, 7-19

Screw, Slotted Head, 10-11, 10-14

Screw, Throttle and Choke Plate, 10-12

Screw, Washer Head, 10-5

Seal Assembly, Hopper Lip, 7-7

Seal Kit, Overhaul, 9-5

Seal Kit, 9-2, 9-3, 9-4

Seal, Breather, 10-7

Seal, Brush, L.H., 2-2, 7-2

Seal, Brush, R.H., 2-2, 2-5, 7-2, 7-5

Seal, Brush, 2-5, 7-5

Seal, Foam Rubber, 2-2, 2-5, 2-7, 2-8, 2-14, 7-2, 7-3,

7-5, 7-7, 7-9, 7-14

Seal, Foam, Hopper Lip, 7-2

Seal, Front Oil, 10-3

Seal, Hopper Door, 7-7

Seal, Hopper Lip, 2-2, 2-7, 7-2, 7-7, 7-9

Seal, Hopper Side, 2-2, 2-5, 7-2, 7-5, 7-7

Seal, Hopper Top, 2-2, 2-5, 7-2, 7-5

Seal, Oil, 10-3

Seal, 10-5

Seat Assembly, 2-15, 7-15

Shaft Kit, Input, 9-5

Shaft, Bearing and Flange Assembly, 2-9, 7-10

Shaft, Brush Drive, 2-33, 7-33

Shaft, Governor Cross, 10-9

Shaft, Governor, 10-3

Shaft, Output, 9-5

Shaft, Plug, 2-33, 7-33

Shaft, Side Brush, 2-31, 7-31

Shaft, Throttle (with lever and seal), 10-12

Sheave, Fan, 2-9, 7-10

Sheave, Idler, 2-21, 2-33, 7-23, 7-33

Sheave, Motor Drive, 2-23, 7-25

Sheave, Transmission, 2-21, 7-23

Sheave, 2-23, 2-25, 2-31, 2-33, 7-25, 7-27, 7-31, 7-33

Shield, Plug, 2-33, 7-33

Shroud, Intake, 2-25, 7-27

215 MM157 (2--98)

Skirt, Back Brush, 2-2, 7-2

Skirt, Brush Wrap, 2-5, 7-5

Skirt, Brush, R.H., 2-2, 2-5, 7-2, 7-5

Skirt, L.H., 2-2, 2-5, 7-2, 7-5

Skirt, 2-2, 2-5, 2-34, 7-2, 7-5, 7-35

Sleeve, Bearing, 2-31, 7-31

Sleeve, Rubber, 2-7, 7-9

Sleeve, Transmission, 2-21, 7-23

Sleeve, Tubing, 10-13

Sleeve, Vinyl, 8-2

Sleeve, 2-2, 2-9, 2-10, 2-15, 2-18, 2-21, 2-23, 2-27,

2-31, 2-33, 2-34, 7-2, 7-10, 7-11, 7-15, 7-17, 7-23,

7-25, 7-29, 7-31, 7-33, 7-35

Solenoid, Starter, 2-36, 7-37

Spacer, Brush, 2-31, 7-31

Spacer, Camshaft 0.005”, 10-4

Spacer, Camshaft 0.010”, 10-4

Spacer, Seat Adjuster, 8-8

Spacer, 10-7

Spark Plug, 2-2, 7-2, 10-10

Spring, Actuating, 10-4

Spring, Choke Friction, 10-12

Spring, Compression, 2-7, 2-17, 7-9, 7-21

Spring, Directional Control, 2-21, 7-23

Spring, Exhaust Valve, 10-4

Spring, Governor, 10-9

Spring, Idle Fuel, 10-11, 10-12

Spring, Idle Screw, 10-14

Spring, Idle Speed, 10-11, 10-12

Spring, Intake Valve, 10-4

Spring, Latch, 2-15, 7-15

Spring, Load Screw, 10-14

Spring, Main Fuel, 10-11, 10-12

Spring, Tension, 2-10, 2-17, 2-21, 2-31, 2-33, 7-11,

7-21, 7-23, 7-31, 7-33

Sprocket, 2-18, 2-19, 2-21, 7-17, 7-18, 7-23

Starter Assembly, 10-8

Stator, 15 A, 10-10

Stop, Transmission, 2-21, 7-23

Strainer, Fuel, 2-25, 7-27

Strap, Brush Handle, 2-29, 7-34

Strap, Rubber, 2-36, 7-37

Strap, Shaker Motor, 2-7, 7-9

215 MM157 (2--98)

CROSS REFERENCE

Strap, Support, 2-21, 7-23

Strap, 2-25, 7-27

Strip, Hopper Seal, 7-7

Strip, Retainer, 2-2, 2-5, 7-2, 7-5

Strip, 2-2, 2-5, 2-31, 7-2, 7-5, 7-31, 8-6

Stud, Valve Cover, 10-7

Stud, 2-21, 7-23

Support, Bail Arm, 2-33, 7-33

Support, Engine, 2-25, 7-27

Support, Jackshaft, 2-23, 7-25

Support, Lintel, L.H., 2-13, 7-13

Support, Lintel, R.H., 2-13, 7-13

Support, Seat, 2-15, 7-15

Support, Tank, 2-25, 7-27

Support, Wheel, 2-35, 7-36

Switch Assembly, Key, 2-13, 7-13

Switch, Push, 2-13, 7-13

Switch, Seal, 2-13, 7-13

Switch, Start, 9-2

Switch, Toggle, 2-13, 7-13

Switch, 8-3, 8-4, 8-5

T

Tab, Terminal, 2-36, 7-37

Tag, Caution, 10-8

Taillight, 8-3

Tank, Fuel, 2-25, 7-27

Tank, LPG, With Filler Valve, 8-7

Tank, LPG, 8-7

Tappet, Exhaust Valve, 10-4

Tappet, Intake Valve, 10-4

Terminal, 8-3

Thumb Screw, 2-7, 7-9

Tie, Cable, 14.75” (375 mm), 2-41, 7-41, 7-43

Tie, Cable, 6.75” (170 mm), 2-39

Tie, Cable, 6.75” (172 mm), 2-41, 7-41, 7-43

Tie, Cable, 2-13, 7-13

Tire, Solid, 2-35, 7-36

Tire, 2-18, 7-17

Top, Overhead Guard, 8-2

Transmission, 2-21, 7-23, 9-5

Tray, Battery, 2-36, 7-37

11-15

CROSS REFERENCE

Tread, Floor, 2-5, 7-5

Trunnion, Adjustment, 2-29, 7-34

Tube, Brush Lift, 2-29, 7-34

Tube, Fill, 10-3

Tube, Spacer, 2-35, 7-36

Tube, 2-21, 7-7, 7-23

V

V--Belt, 2-2, 2-23, 2-31, 7-2, 7-25, 7-31

Valve Kit, Relief, 9-2

Valve Kit, Solenoid, 9-2

Valve, Exhaust, 10-4

Valve, Intake, 10-4

Voltmeter Kit, 8-6

W

Washer, Belleville, 2-18, 2-23, 2-31, 7-17, 7-25, 7-31

Washer, Lock, 10-13, 10-14

Washer, Nylon, 2-25, 7-27

Washer, Plain, 10-3, 10-6, 10-7, 10-8, 10-9, 10-10

Washer, Sealing, 10-11

Washer, 2-17, 2-18, 2-33, 2-35, 7-17, 7-21, 7-33, 7-36

Weight, Eccentric, 2-7, 7-9

Wheel, Half, 2-18, 2-35, 7-17, 7-36

Wheel, Steering, 2-34, 7-35

Wire Assembly, Cable, 2-39, 2-41, 7-41, 7-43

Wire Assembly, 8-3

Wire Harness, Frame, LPG, 2-41, 7-43

Wire Harness, Instrument Panel, 2-39, 2-41, 7-41,

7-43

Wire Harness, LPG Engine, 2-41, 7-43

Wire Harness, Main, 2-39, 2-41, 7-41, 7-43

Wire, 9-2

11-16

215 MM157 (2--98)

Tennant 215 Parts Manual

Operator and Parts Manual

MM157

Rev. 10

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

GENERAL INFORMATION

SAFETY PRECAUTIONS

GENERAL INFORMATION

SPECIFICATIONS

SECTION 1

SPECIFICATIONS

SPECIFICATIONS

MACHINE SPECIFICATIONS

SPECIFICATIONS

MACHINE DIMENSIONS

OPERATION

SECTION 2

OPERATION

PREPARATION FOR OPERATION

OPERATION OF CONTROLS

MACHINE OPERATION

TRANSPORTING MACHINE

MACHINE STORAGE

MAINTENANCE

SECTION 3

MAINTENANCE

RECOMMENDED FIRST 20-HOUR MACHINE INSPECTION

MAINTENANCE CHART

LUBRICATION

HYDRAULICS

ENGINE

ELECTRICAL SYSTEM

MAINTENANCE

BELTS AND CHAINS

DEBRIS HOPPER AND DUST FILTER

SKIRTS AND SEALS

BRUSHES

TRANSMISSION

BRAKES AND TIRES

APPENDIX

SECTION 4

APPENDIX

APPENDIX

HARDWARE INFORMATION

APPENDIX

HYDRAULIC FITTING INFORMATION

HOW TO USE THIS MANUAL

LOW DUMP MODEL PARTS

SECTION

MULTI--LEVEL DUMP MODEL PARTS

SECTION

OPTIONS

SECTION

HYDRAULIC COMPONENTS

SECTION

ENGINE PARTS

SECTION

SECTION

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