Napoleon HD35NT-2, HD40NT-2 Installation And Operation Manual
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NATURAL GAS MODELS:
ENGLISH
PROPANE GAS MODELS:
HD35PT-2 / HD40PT-2 / HD46PT -2
FRENCH PG. 67
INSTALLATION AND
SAFETY INFORMATION
!
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
OPERATION MANUAL
High Definition Series
(MUST use title from Price Book)
ADD ____ ILLUSTRATED
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS :
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a
BARRIÉRE D
• If you cannot reach your gas supplier, call the fi re department.
E PROTECT
ION
- Installation and service must be performed by a qualifi ed installer, service agency, or the supplier.
ADD PRODUCT IMAGE
SAFETY BARRIER
HD35NT
-2 ILLUSTR
ATED
only) or mobile home, where not prohibited by local codes.
HD35NT
-2 ILLUSTR
ATED
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
FOR INDOOR USE ONLY
CERTIFIED TO THE CANADIAN AND AMERICAN NATIONAL STANDARDS:
CSA 2.22 AND ANSI Z21.50 FOR VENTED DECORATIVE GAS APPLIANCES
INSTALLER:
Leave this manual with the appliance
CONSUMER:
Retain this manual for future reference
CSA /
INTERTEK
LOGO
IF INSTALLATION + OPERATION, ADD SERIAL
NUMBER LABEL HERE
IF SEPARATE MANUALS, ADD “PLACE
BARCODE LABEL ON THE OWNER’S MANUAL”
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone 1 (866) 820-8686 • www.napoleonfi replaces.com • [email protected]
$10.00
W415-2197 / B / 08.28.18
EN safety information
!
WARNING can cause severe burns if contacted.
• Any changes or alterations to this dangerous and is prohibited.
• Do not operate appliance before reading and
!
DANGER
HOT GLASS WILL CAUSE
BURNS.
instructions could cause fi re or injury.
• Ensure the glass door is opened or removed when the gas supply has run out.
• Risk of fi re or asphyxiation, do not operate
GT8.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
installation. Sheet metal edges may be sharp.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
• Do not burn wood or other materials in this appliance.
!
DO NOT TOUCH GLASS UNTIL
COOLED.
AVERTISSEMENT
LA VITRE CHAUDE CAUSERA
DES BRÛLURES.
and operating the appliance. NE PAS TOUCHER LA VITRE
• High pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at pressures equal to or less than 1/2 psig (35mb).
appliances are suitable for 0°F / -18°C.
• Children and adults should be alerted to hazards of high surface temperature and should stay personnes à risque.
NE JAMAIS LAISSER LES
• The appliance must not be operated at temperatures below freezing (32°F / 0°C). Allow the appliance away to avoid burns or clothing ignition. sera installé pour la protection des enfants et d’autres
• Young children should be carefully supervised when they are in the same room as the young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other fl ammable material should not be placed on or near the appliance.
furniture and draperies.
• Furniture or other objects must be kept a minimum of 4 feet (1.22m) away from the front of the appliance.
surfaces.
• Even after the appliance is off, it will remain hot for an extended period of time.
from hot surfaces. These screens and guards must be fastened to the fl oor.
• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the free from combustible materials, gasoline and other fl ammable vapors and liquids.
• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it serviced. Keep burner and control compartment clean.
• Under no circumstances should this appliance be modifi ed.
!
WARNING
2 appliance.
• This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician been under water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person, if equipped.
• Do not strike or slam shut the appliance glass door, if equipped.
• Only doors / optional fronts certifi ed with the appliance are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
• Carbon or soot should not occur in a vent free appliance as it can distribute into the living area of your it serviced by a qualifi ed technician before operating it again.
• If equipped, the screen must be in place (closed) when the appliance is in operation. overheat and catch fi re.
• Carbon monoxide poisoning may lead to death; early signs of carbon monoxide poisoning resemble the may result in sooting and property damage.
• As with any combustion appliance, we recommend having your appliance regularly inspected and your family against Carbon Monoxide (not applicable for outdoor appliances).
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the discolouration or damage to decorations, a T.V. or other electronic components.
• For appliances equipped with a safety barrier; if the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
• Installation and repair should be done by a qualifi ed service person. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• For outdoor products only: this appliance must not be installed indoors or within any structure that prevents or inhibits the exhaust gases from dissipating in the outside atmosphere.
only with a fast acting thermocouple supplied by Wolf Steel Ltd.
Add California Prop 65 warning
!
WARNING
!
FIRE RISK HAZARD / DELAYED IGNITION
High supply pressure will damage the valve / controls.
Disconnect the appliance main gas valve/control from the supply piping when pressure testing that system at pressures in excess of 1/2 psi (3.5 kPa).
Isolate the appliance with it’s shut off valve during any pressure testing of the supply piping at pressures equal to or less than 1/2 psi (3.5 kPa).
3.1C
!
WARNING can cause severe burns if contacted.
• Any changes or alterations to this dangerous and is prohibited.
• Do not operate appliance before reading and
!
DANGER
HOT GLASS WILL CAUSE
BURNS.
instructions could cause fi re or injury.
• Ensure the glass door is opened or removed when the gas supply has run out.
• Risk of fi re or asphyxiation, do not operate
GT8.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
installation. Sheet metal edges may be sharp.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
• Do not burn wood or other materials in this appliance.
!
DO NOT TOUCH GLASS UNTIL
COOLED.
AVERTISSEMENT
LA VITRE CHAUDE CAUSERA
DES BRÛLURES.
and operating the appliance. NE PAS TOUCHER LA VITRE
• High pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at pressures equal to or less than 1/2 psig (35mb).
appliances are suitable for 0°F / -18°C.
• Children and adults should be alerted to hazards of high surface temperature and should stay personnes à risque.
NE JAMAIS LAISSER LES
• The appliance must not be operated at temperatures below freezing (32°F / 0°C). Allow the appliance away to avoid burns or clothing ignition. sera installé pour la protection des enfants et d’autres
• Young children should be carefully supervised when they are in the same room as the young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other fl ammable material should not be placed on or near the appliance.
furniture and draperies.
• Furniture or other objects must be kept a minimum of 4 feet (1.22m) away from the front of the appliance.
surfaces.
• Even after the appliance is off, it will remain hot for an extended period of time.
from hot surfaces. These screens and guards must be fastened to the fl oor.
• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the free from combustible materials, gasoline and other fl ammable vapors and liquids.
• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it serviced. Keep burner and control compartment clean.
• Under no circumstances should this appliance be modifi ed.
safety information
EN
!
WARNING appliance.
• This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician been under water.
should be done by a licensed or qualifi ed service person, if equipped.
Electric
!
WARNING:
This product can expose you to chemicals including lead and lead compounds, which are known to the State of California to cause cancer, and chemicals including BBP and
• If equipped, the screen must be in place (closed) when the appliance is in operation.
!
AVERTISSEMENT:
Ce produit peut vous exposer à des substances chimiques incluant le
• Carbon monoxide poisoning may lead to death; early signs of carbon monoxide poisoning resemble the may result in sooting and property damage.
!
ADVERTENICA:
Este producto puede exponerlo a productos químicos, entre ellos, plomo your family against Carbon Monoxide (not applicable for outdoor appliances).
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the discolouration or damage to decorations, a T.V. or other electronic components.
shall be replaced with the manufacturer’s barrier for this appliance.
compartments, burners and circulating air passageways of the appliance be kept clean.
Gas, Wood
only with a fast acting thermocouple supplied by Wolf Steel Ltd.
!
!
AVERTISSEMENT:
!
WARNING
!
raient des malformations congénitales ou autres dangers pour la reproduction.
Disconnect the appliance main gas valve/control from the supply piping when pressure testing that
Mantels (including Firebox)
!
Isolate the appliance with it’s shut off valve during any pressure testing of the supply piping at pressures equal to or less than 1/2 psi (3.5 kPa).
WARNING:
This product can expose you to chemicals including wood dust, which are
!
AVERTISSEMENT:
Ce produit peut vous exposer à des substances chimiques incluant le
3
Accessories / Metal
!
WARNING:
This product can expose you to chemicals including chromium, which are
!
AVERTISSEMENT:
Ce produit peut vous exposer à des substances chimiques incluant le
Accessories / Brick
!
WARNING:
This product can expose you to chemicals including silica, which are
!
AVERTISSEMENT:
Ce produit peut vous exposer à des substances chimiques incluant le
Accessories / Powder Coat
!
WARNING:
This product can expose you to chemicals including titanium dioxide, which
!
AVERTISSEMENT:
Ce produit peut vous exposer à des substances chimiques incluant le
Fibre
!
WARNING:
This product can expose you to chemicals including silica, which are known to
!
AVERTISSEMENT:
Ce produit peut vous exposer à des substances chimiques incluant le silice qui, selon l’État de Californie, causeraient le cancer, et des substances chimiques
EN table of contents
1.0 general information
1.1 rates and efficiencies
1.2 rating plate information
1.3 mobile home installation
1.4 dimensions
2.0 venting requirements
2.1 typical vent installations
2.2 special vent installations
2.2.1 periscope termination
2.2.2 corner termination
2.3 minimum air terminal location clearances
2.4 vent application flow chart
2.5 definitions
2.6 elbow vent lengths
2.7 horizontal termination
2.8 vertical termination
2.9 co-axial to co-linear venting
3.0 rough framing 21
3.1 minimum framing dimensions 22
3.2 minimum enclosure clearances 23
4.0 venting installation 25
16
18
20
14
15
15
15
4.1 horizontal installation
4.2 vertical installation
4.3 using either flexible or rigid vent
components
26
26
27
4.3.1 horizontal air terminal installation 27
4.3.2 vertical air terminal Installation 28
4.3.3 horizontal air terminal installation 29
4.3.4 extended horizontal air terminal installation
4.3.5 vertical venting installation
4.4 access panel for gas line
connection
29
30
31
5.0 gas installation
6.0 electrical information
31
32
6.1 wiring diagram
6.2 wiring requirements
33
34
6.3 optional accessories requirements 34
6.4 junction box installation 34
5
8
9
6
8
10
12
13
13
13
7.0 optional blower installation
7.1 accessing the blower
35
35
7.2 installing the blower
8.0 operation (electronic)
35
37
9.0 finish framing 38
9.1 safety screen removal / installation 39
10.0 finishing 39
10.1 glass door removal / installation 40
10.2 installing non-combustible board 41
10.3 non-combustible facing material 42
10.4 alcove installation
10.5 minimum mantel clearances
10.6 log placement
10.7 glowing ember placement
10.8 logo placement
43
44
45
47
47
11.0 adjustment
11.1 pilot burner adjustment
11.3 venturi adjustment
11.2 flame characteristics
12.0 maintenance
12.1 annual maintenance
12.2 door glass replacement
12.3 care of glass
12.4 care of plated parts
13.0 replacement parts
51
52
52
52
53
48
48
49
49
50
13.1 HD35-2 overview
13.2 HD35-2 valve train assembly
13.3 HD40-2 overview
13.4 HD40-2 valve train assembly
13.5 HD46-2 overview
13.6 HD46-2 valve train assembly
14.0 HD35-2 accessories
15.0 HD40-2 accessories
16.0 HD46-2 accessories
17.0 troubleshooting
18.0 warranty
62
63
65
54
55
56
57
58
59
60
61
note:
The information throughout this manual is believed to be correct at the time of printing. Wolf Steel Ltd. reserves the right to change or modify any information within this manual at any time without notice. Changes, other than editorial are denoted by a vertical line in the margin.
4
W415-2197 / B / 08.28.18
standard checklist
Installer, please fill out the following information:
EN
___________________________________________________
Address:
Date of Installation:
Location of Appliance:
___________________________________________________
___________________________________________________
Installer: ___________________________________________________
Dealer / Distributor Number:
Serial
___________________________________________________
#: ___________________________________________________
Model:
Natural Gas: HD35NT-2 Propane: HD35PT-2
HD40NT-2
HD46NT-2
HD40PT-2
HD46PT-2
1.0 general information
When the appliance is installed at elevations above 4,500 feet (1372m) and in the absence of specific recommendations from the local authority having jurisdiction, the high altitude input rating shall be reduced at the rate of 4% for each additional 1,000 feet (305m). Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Changes in flame appearance from “HI” to “LO” is more evident in natural gas than in propane.
This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installations.
These appliances are equipped with tempered glass. Replacement glass must be obtained from your authorized dealer / distributor and is identified in the replacement parts list. Do not substitute materials.
This appliance is not convertible for use with other gases, unless a certified kit is used. note:
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.
The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.
Use only accessories designed for and listed with your specific appliance.
This appliance is a decorative product. It is not a source of heat and not intended to burn solid fuel.
Batteries must be disposed of according to the local laws and regulations. Some batteries may be recycled, and may be accepted for disposal at your local recycling center. Check with your municipality for recycling instructions.
Les piles doivent être mises au rebut conformément aux lois et à la réglementation locales.
Certaines piles peuvent être recyclées et acceptées dans votre centre de recyclage local. Renseignez-vous auprès de votre municipalité au sujet des directives de recyclage.
W415-2197 / B / 08.28.18
5
Las baterías deben desecharse de acuerdo con las leyes y regulaciones locales. Algunas baterías pueden reciclarse, y es posible que su centro de reciclado local las acepte para desecharlas.
Consulte en su municipalidad sobre las instrucciones para el reciclado.
EN general information
1.1 rates and efficiencies
Product
Code
Fuel
HD35NT-2 Nat
GAS SPECIFICATIONS
Gas
Control
IPI Hi/Lo
HD35PT-2 Prop* IPI Hi/Lo
Max.
Input
BTU/h
Min.
Input
BTU/h
25,000 17,500 1/8” (3mm) Open
25,000 17,500
Air shutter setting
3/8” (10mm) Open
HD40NT-2 Nat IPI Hi/Lo
HD40PT-2 Prop* IPI Hi/Lo
27,000 18,900
27,000 18,900
1/8” (3mm) Open
7/16” (11mm) Open
HD46NT-2 Nat IPI Hi/Lo
HD46PT-2 Prop* IPI Hi/Lo
30,000 21,000 1/8” (3mm) Open
30,000 21,000 3/8” (10mm) Open
EFFICIENCY RATINGS
Product
Code
HD35NT-2
HD35PT-2
HD40NT-2
HD40PT-2
HD46NT-2
HD46PT-2
Steady
State (%)
82.1%
82.1%
76.3%
76.3%
79.2%
79.2%
AFUE%**
64.4%
64.4%
65.6%
65.6%
67.7%
67.7%
IPI - Intermittent Pilot Ignition System
* Using conversion kit
** Maximum Values
Conversions between fuel types must be performed by a qualified service technician using only the Wolf Steel certified conversion kit.
Minimum Inlet
GAS INLET AND MANIFOLD
PRESSURES
Natural Gas Propane
4.5” (11mb) w.c.
11” (27mb) w.c.
Maximum Inlet 7” * (18mb) w.c.
13” (32mb) w.c.
Manifold Pressure 3.5” (9mb) w.c.
10” (25mb) w.c.
* Maximum inlet pressure not to exceed 13” (32mb).
63.3%
HD35-1
The optional heat circulating blower is supplied with a cord.
The junction box must be electrically connected and grounded in accordance with local codes. In the
National Electrical Code in the United States.
63.3% required for the battery pack included in the system. Use Alkaline batteries only.
64.3%
HD40-1
63.3% 64.3% 65.1%
64.3%
HD40-1
6
HD46-1
63.3%
CHD35-1
64.3%
CHD40-1
65.1%
CHD46-1
65.1%
HD46-1
63.3%
CHD35-1
64.3%
CHD40-1
65.1%
CHD46-1
63.3%
CHD35-1
64.3%
CHD40-1
65.1%
CHD46-1
!
WARNING
• Provide adequate clearance for servicing and operating the appliance.
• Provide adequate ventilation.
• Never obstruct the front opening of the appliance.
general information
EN
• Fire risk. Explosion hazard.
• High pressure will damage valve. Disconnect gas supply piping before pressure testing gas line at test pressures above 1/2 PISG (35mb). Close the manual shut-off valve before pressure testing gas line at test pressures equal to or less than 1/2 PISG (35mb).
• Use only Wolf Steel approved optional accessories and replacement parts with this appliance using nonlisted accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety hazard and will void the warranty and certification.
THIS GAS APPLIANCE MUST BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example in the state of Massachusetts:
• This product must be installed by a licensed plumber or gas fi tter when installed within the commonwealth of
Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The fl exible connector must not be longer than 36 inches (0.9m).
• A carbon monoxide detector is required in all rooms containing gas fi red appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and
NFPA 54 in the United States.
We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing
by the National Fireplace
Institute ® (NFI) as NFI Gas
Specialists
of that system at test pressures in excess of 1/2 psig (35 mb). www.nficertified.org
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (35 mb). When installed with a blower or fan, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI / NFPA 70 National
Electric Code in the United States. In the case where the blower is equipped with a power cord, it must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.
The following does not apply to inserts; as long as the required clearance to combustibles is maintained, the most desirable and benefi cial location for an appliance is in the center of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and, the traffi c fl ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a fl oor or roof joist. If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood fl ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth, unless otherwise tested.
4.1
W415-2197 / B / 08.28.18
7
EN general information
1.2 rating plate information
B
B
B
B
B
Certified to Canadian and American National Standards: CSA 2.22-2016 / ANSI Z21.50-2016 for Vented Decorative Gas Appliances
Certifié selon les normes Nationales Canadiennes et Américaines: CSA 2.22-2016 / ANSI Z21.50-2016 pour les Appareils à gaz décoratif à évacuation
Direct vent, vented gas fireplace. Approved for bedroom, bathroom and bed-sitting room installation. Suitable for mobile home installation, if installed in accordance with the current standard CAN / CSA
Z240MH Series gas equipped mobile homes in Canada, or, in the United States, the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 . When this US Standard is not applicable, use the Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities , ANSI / NFPA 501A. This appliance must be installed in accordance with local codes, if any; if none, follow the current ANSI Z223.1 or CSA B149. When installed with screen kit GD-565KT, the appliance complies with CGA certification requirement CR95-006. For use with barrier
W565-0211. Follow installation instructions.
Foyer à gaz ventilé. Homologué pour installation dans une chambre à coucher, une salle de bain et un studio. Approprié pour installation dans une maison mobile si son installation conforme aux exigences de la norme CAN / CSA Z240MH Séries de maisons mobile équipées au gaz en vigueur au Canada, ou, aux États-Unis selon la norme 24 CFR, Part 3280, Manufactured Home Construction and Safety
Standard . Dans le cas ou cette norme d’États-Unis n’est pas pertinentes, utiliser la norme NFPA 501A, Fire Safety Criteria for Manufactured Home Installations, Sites and Communities . Installer l’appareil selon les codes ou règlements locaux ou, en l’absence de tels règlements, selon les codes d’installation ANSI Z223.1 ou CSA B149 en vigueur. Lorsqu’il est installé avec le pare-étincelles GD-565KT, l’appareil se conforme à la norme l’ACG CR95-006. Utiliser uniquement avec l’écran W565-0211. Suivre les instructions d’installation.
9700539 (WSL) 4001658 (NAC) 4001657 (NGZ)
MODEL / MODÈLE
4001659 (WUSA)
REFERENCE# 161746
VENTED DECORATIVE GAS APPLIANCE: NOT A SOURCE
OF HEAT, NOT INTENDED FOR USE AS A HEATING
Manifold Pressure: 3.5” w.c. (NG)
Minimum Supply Pressure: 4.5” w.c. (NG)
Maximum Supply Pressure: 7”* w.c. (NG)
Pression au Collecteur: 3,5” d’une colonne d’eau (GN)
Top 0”
Floor 0”
Sides 0”
Back 0”
HD35NT
Altitude
Input
Reduced Input
P4
Pression d’Alimentation Min.:
Pression d’Alimentation Max.:
0-4500ft (0-1370m)
25,000 BTU/h
17,500 BTU/h
61.3%
4,5” d’une colonne d’eau (GN)
7”* d’une colonne d’eau (GN)
*Maximum inlet pressure not to exceed 13”.
Minimum clearance to combustible materials:
Vent top 2”
Vent sides & bottom 1”
Mantel 13”**
**Maximum horizontal extension: 2”. See installation manual for greater extensions, minimum vent lengths and maximum vent lengths.
WOLF STEEL LTD.
24 Napoleon Rd. Barrie,
Recessed depth 21 7/8”
Ontario L4M 0G8 Canada
CHD35NT
Élévation
Alimentation
Alimentation Réduite
P4
Manifold Pressure: 10” w.c. (P)
Minimum Supply Pressure: 11” w.c. (P)
Maximum Supply Pressure: 13” w.c. (P)
Pression au Collecteur: 10” d’une colonne d’eau (P)
Pression d’Alimentation Min.: 11” d’une colonne d’eau (P)
Pression d’Alimentation Max.: 13” d’une colonne d’eau (P)
*Pression d’alimentation maximale ne devait pas dépasser 13”.
Dégagements minimaux des matériaux combustibles:
Dessus 0”
Plancher 0”
Côtés 0”
Arrière 0” Profondeur d’encastré 21 7/8”
Dessus du conduit d’évent 2”
Côtés et dessous du conduit d’évent 1”
Tablette 13”**
**L’extension horizontale maximale: 2”. Référez au manuel d’installation pour des extensions plus grandes, les longueurs d’évacuation minimaux et maximum.
WOLF STEEL USA
103 Miller Drive,
HD35PT
Crittenden, Kentucky, USA, 41030
CHD35PT
APPLIANCE, NOT FOR USE WITH SOLID FUEL.
APPAREIL À GAZ DÉCORATIF À ÉVACUATION: N’EST PAS
UNE SOURCE DE CHALEUR; N’EST PAS DESTINÉ À ÈTRE
UTILISÉ COMME UN APPAREIL DE CHAUFFAGE; NE
CONVIENT PAS AUX COMBUSTIBLES SOLIDES.
FOR USE WITH GLASS DOORS CERTIFIED WITH THIS APPLIANCE ONLY.
POUR UTILISATION UNIQUEMENT AVEC LES PORTES EN VERRE
CERTIFIÉES AVEC L’APPAREIL.
WARNING
: Do not add any material to the appliance which will come in contact with the flames, other than that supplied by the manufacturer with the appliance.
SAMPLE
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
.
note:
MIN. LETTERING FOR "
, PERMANENT LABEL, WATERPROOF, 0.010 IN. VELVET MATTE LEXAN AND/OR 0.050 IN. HI-TEMP POLYESTER, CAPABLE OF WITHSTANDING A MAXIMUM
The rating plate must remain with the appliance at all times. It must not be removed.
POINT LEADING SPACING OR EQUIVALENT.
", " NE CONVIENT PAS AUX COMBUSTIBLES SOLIDES. " TO BE 10 POINT VOGUE, BOLD FACE, UPPER CASE AND 2
BLACK LETTERING ON WHITE BACKGROUND.
1.3 mobile home installation
WOLF STEEL LTD.
TITLE:
This appliance must be installed in accordance with the manufacturer’s instructions and the Manufactured
REVISION: Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.
This mobile/manufactured home listed appliance comes factory equipped with a means to secure the appliance. Built in appliances are equipped with 1/4” (6.4mm) diameter holes located in the front left and right corners of the base.
Use appropriate fasteners, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must
This appliance is certifi ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Conversion Kits
This appliance is fi eld convertible between Natural Gas (NG) and Propane (P).
To convert from one gas to another, consult your Authorized dealer/distributor. note:
Conversion kits are not available for Vent Free appliances.
20.1
8
W415-2197 / B / 08.28.18
1.4 dimensions
SAFETY BARRIER
33 3/4"
857mm
38"
965mm
41"
1041mm
20 7/8
530mm
”
21 7/8 ”
556mm general information
EN
23”
584mm Ø 7 "
178mm
Ø 4 "
102mm
35 1/4”
895mm
SAFETY BARRIER
33 3/4"
857mm
38"
965mm
41"
1041mm
SAFETY BARRIER
33 3/4"
857mm
38"
965mm
41"
1041mm
20 7/8
”
530mm
21 7/8
”
556mm
20 7/8
”
530mm
21 7/8
”
556mm
28”
711mm
Ø 7 "
178mm
Ø 4 "
102mm
40 1/4”
1022mm
34”
864mm Ø 7 "
178mm
Ø 4 "
102mm
46 1/4”
1175mm
W415-2197 / B / 08.28.18
9
EN
2.0 venting requirements
!
WARNING
• Risk of fi re. Maintain specifi ed air space clearances to vent pipe and appliance.
• The vent system must be supported every 3’(0.9m) for both vertical and horizontal runs. Use support ring assembly W010-
0067 or equivalent non-combustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs. Spacers are attached to the inner pipe at predetermined intervals to maintain an even air gap to the outer pipe. This gap is required for safe operation. A spacer is required at the start, middle, and end of each elbow to ensure this gap is maintained. These spaces must not be removed.
This appliance uses a 4” (102mm) exhaust / 7” (178mm) air intake vent pipe system. Refer to the section applicable to your installation.
For safe and proper operation of the appliance, follow the venting instructions exactly. Deviation from the minimum vertical vent length can create diffi culty in burner start-up and/or carboning. Under extreme vent confi gurations, allow several minutes
(5-15) for the fl ame to stabilize after ignition. Although not a requirement, it is recommended for vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a fi restop, vent pipe shield or attic insulation shield when penetrating interior walls, fl oor or ceiling.
The vent terminal may be painted with a high temperature paint to match exterior colours. Use an outdoor paint suitable for
400°F (200°C). Application and performance of paint is the consumer’s responsibility. Spot testing is recommended.
note:
If for any reason the vent air intake system is disassembled, re-install per the instructions provided for the initial installation.
This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components.
Minimum and maximum vent lengths, for both horizontal and vertical installations, clearances from vent pipes to combustibles and air terminal locations as set out in this manual apply to all vent systems and must be adhered to. For Simpson Dura-Vent,
Selkirk Direct Temp, American Metal Amerivent and Metal-Fab, follow the installation procedure provided with the venting components or on the website for your venting supplier.
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:
Vent
Manufacturer
Duravent
Amerivent
Direct Temp
SuperSeal
Starter Adapter Part Number Supplier
W175-0053
4DSC-N2
4DT-AAN
4DNA
Wolf Steel
American Metal
Selkirk
Metal-Fab
Website www.duravent.com
www.americanmetalproducts.com
www.selkirkcorp.com
www.mtlfab.com
For vent systems that provide seals on the inner exhaust fl ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance fl ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / fl exible components with the following ter-
This template must be used in conjunction with templates 7.1.1 or 7.1.2, depending on termination shape (i.e. round, or round and square). See appropriate templates folder.
For stoves only: wall terminal kit GD-175 (venting included).
GD-110 , 8/12 to 12/12 roof terminal
(for wall penetration below grade). With fl exible venting, in conjunction with the various terminations, use either the 5 foot (1.5m) vent kit GD-220 or the 10 foot (3.1m) vent kit GD-330 .
10
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.
Rigid and fl exible venting systems must not be combined. Different venting manufacturer components must not be combined.
These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet (6.1m). The maximum allowable vertical vent length is 40 feet (12.2m). The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using fl exible venting.
Horizontal runs may have a 0” rise per foot or 0mm rise per meter however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot or 21mm rise per meter using fl exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.
A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” (31.8mm) air gap all around between the inner liner and outer liner is required for safe operation.
If approved for use with a power vent kit, state: “This appliance is certifi ed for use with a power vent kit. Contact your local authorized dealer for more information.”
If not, cover with a white box.
7.1D
!
WARNING
• Risk of fi re. Maintain specifi ed air space clearances to vent pipe and appliance.
• The vent system must be supported every 3’(0.9m) for both vertical and horizontal runs. Use support ring assembly W010-
0067 or equivalent non-combustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs. Spacers are attached to the inner pipe at predetermined intervals to maintain an even air gap to the outer pipe. This gap is required for safe operation. A spacer is required at the start, middle, and end of each elbow to ensure this gap is maintained. These spaces must not be removed.
This appliance uses a 4” (102mm) exhaust / 7” (178mm) air intake vent pipe system. Refer to the section applicable to your installation.
For safe and proper operation of the appliance, follow the venting instructions exactly. Deviation from the minimum vertical vent length can create diffi culty in burner start-up and/or carboning. Under extreme vent confi gurations, allow several minutes
(5-15) for the fl ame to stabilize after ignition. Although not a requirement, it is recommended for vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a fi restop, vent pipe shield or attic insulation shield when penetrating interior walls, fl oor or ceiling.
The vent terminal may be painted with a high temperature paint to match exterior colours. Use an outdoor paint suitable for
400°F (200°C). Application and performance of paint is the consumer’s responsibility. Spot testing is recommended.
note:
If for any reason the vent air intake system is disassembled, re-install per the instructions provided for the initial installation.
This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components.
Minimum and maximum vent lengths, for both horizontal and vertical installations, clearances from vent pipes to combustibles and air terminal locations as set out in this manual apply to all vent systems and must be adhered to. For Simpson Dura-Vent,
Selkirk Direct Temp, American Metal Amerivent and Metal-Fab, follow the installation procedure provided with the venting components or on the website for your venting supplier.
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:
Vent
Manufacturer
Duravent
Amerivent
Direct Temp
SuperSeal
Starter Adapter Part Number Supplier
W175-0053
4DSC-N2
4DT-AAN
4DNA
Wolf Steel
American Metal
Selkirk
Metal-Fab
Website www.duravent.com
www.americanmetalproducts.com
www.selkirkcorp.com
www.mtlfab.com
For vent systems that provide seals on the inner exhaust fl ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance fl ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.
This template must be used in conjunction with templates 7.1.1 or 7.1.2, depending on termination shape (i.e. round, or round and square). See appropriate templates folder.
For optimum fl ame appearance and appliance performance, keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.
Rigid and fl exible venting systems must not be combined. Different venting manufacturer components must not be combined.
These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 venting requirements
Horizontal runs may have a 0” rise per foot or 0mm rise per meter however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot or 21mm rise per meter using fl exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.
A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” (31.8mm) air gap all around between the inner liner and outer liner is required for safe operation.
If approved for use with a power vent kit, state: “This appliance is certifi ed for use with a power vent kit. Contact your local authorized dealer for more information.”
If not, cover with a white box.
When terminating vertically, the vertical rise is a minimum 3 feet (1m) and a maximum 40 feet (12m) from the top of the appliance.
7.1D
EN
W415-2197 / B / 08.28.18
11
EN venting requirements
2.1 typical vent installations
19 1/2" (49.5cm) minimum
24" (61cm) maximum
* See “venting” section.
12
W415-2197 / B / 08.28.18
16" (40.6cm) minimum
40ft (12m) maximum
3ft (1m) minimum
venting requirements
2.2 special vent installations
2.2.1 periscope termination
Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” (305mm) above grade. The maximum allowable vent length (including both rise and run) is 10’ (3m) for a fi replace and 8’ (2m) for a stove. An insulation sleeve is illustrated in the top vent image below, use only when supplied with the appliance.
(The insulation sleeve is not required with a stove appliance)
EN
12" (30.5cm) minimum to grade
30"
(76.2cm) minimum
2.2.2 corner termination
TOP VENT
The maximum vent length for a corner installation is 20" (50.8cm) of horizontal run with a minimum 19 1/2"
(49.5cm) rise.
20” (508mm)
MAX
MAX.
20”
(50.8cm)
11.2
W415-2197 / B / 08.28.18
13
EN venting requirements
2.3 minimum air terminal location clearances
Covered balcony applications ††*
R
Q
S
G
P
E
F
A
B
C
D
G
H
J
I
K
L
Q
MIN note:
= 3 feet
(0.9m)
Wall terminals are for illustration purposes only. Size and shapes may vary.
R
MAX
= 2 x Q
ACTUAL
R
MAX
≤ 15 feet
(4.6m)
INSTALLATIONS
CANADA U.S.A.
12” (30.5cm) 12” (30.5cm)
12” (30.5cm) Δ 9” (229mm) Δ
12” (30.5cm)*
18”
(45.7cm)**
12” (30.5cm)*
18”
(45.7cm)**
Clearance to permanently closed windows.
Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ (0.6m) from the center line of the terminal.
12” (30.5cm)** 12” (30.5cm)** Clearance to unventilated soffi t.
0” (0mm)
0” (0mm)***
2” (51mm)***
3’(0.9m)
0” (0mm)
0” (0mm)***
2” (51mm)***
3’(0.9m)****
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
Clearance to an outside corner wall.
Clearance to an inside non -combustible corner wall or protruding non -combustible obstructions (chimney, etc.).
Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).
Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’ (4.6m).
Clearance to a service regulator vent outlet.
3’ (0.9m)
12” (30.5cm)
6’ (1.8m)
7’ (2.1m) ‡
3’ (0.9m)****
9” (229mm)
3’ (0.9m) †
7’ (2.1m) ****
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on public property.
****
†
‡
*
**
***
††
†*
††*
S
Δ
M 12” (30.5cm)†† 12” (30.5cm)**** Clearance under a veranda, porch or deck.
N
O
P
Q
R
16” (40.6cm)
2’ (0.6m)†*
8’ (2.4m)
16” (40.6cm)
2’ (0.6m) †*
8’ (2.4m)
Clearance above the roof.
Clearance from an adjacent wall including neighbouring buildings.
Roof must be non -combustible without openings.
3’ (0.9m)
6’ (1.8m)
3’ (0.9m)
6’ (1.8m)
See chart for wider wall dimensions.
See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.
12” (30.5cm) 12” (30.5cm) Clearance under a covered balcony
The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.
Recommended to prevent condensation on windows and thermal breakage
It is recommended to use a heat shield and to maximize the distance to vinyl clad soffi ts.
The periscope requires a minimum 18 inches clearance from an inside corner.
This is a recommended distance. For additional requirements, check local codes.
3 feet above if within 10 feet horizontally.
note:
Clearances are to be in accordance with local installation codes and the requirements of the gas supplier. In their absence, clearances are to be as listed above and are based on national codes.
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the fl oor.
Recommended to prevent recirculation of exhaust products. For additional requirements, check local codes.
Permitted only if the balcony is fully open on a minimum of one side.
14
W415-2197 / B / 08.28.18
9.1A
venting requirements
EN
2.4 vent application flow chart
Horizontal Termination
TOP EXIT
Vertical Termination
2.5 definitions
For the following symbols used in the venting calculations and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
H
H
R
H
H
V
T
T
O
O
- total of both horizontal vent lengths (Hr) and offsets (Ho) in feet
- combined horizontal vent lengths in feet
- offset factor: .03 (total degrees of offset - 90°*) in feet
- offset factor: .03 (total degrees of offset - 135°*) in feet
- combined vertical vent lengths in feet
10.3
2.6 elbow vent lengths
11.1
1°
Feet Inches
0.03 0.5
15° 0.45 6.0
30° 0.9 11.0
45° 1.35 16.0
90°* 2.7 32.0
Millimeters
12.7
152.4
279.4
406.4
812.8
* The fi rst 90° offset has a zero value and is shown in the formula as - 90°
* The fi rst 45° and° offset have a zero value and is shown in the formula as -45° and -90° respectively or -135° when combined (for 45° exit only).
12.1
W415-2197 / B / 08.28.18
15
EN venting requirements
2.7 horizontal termination
(H
T
) < (V
T
)
Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise
V
T
for the required horizontal run H
T
.
40 (12.2)
39 (11.9)
REQUIRED
VERTICAL
RISE IN FEET
(METERS) V
T
T
20 (6.1)
20 (6.1)
REQUIRED
VERTICAL
RISE IN FEET
(METERS) V
T
30 (9.1)
20 (6.1)
10 (3.1)
0
0
2.5
(0.8)
5
(1.5)
(1.5)
7.5
(2.3)
(2.3)
10
(3.1)
(3.1)
12.5
(3.8)
(3.8)
(METERS) H
T
T
15
(4.6)
(4.6)
17.5
(5.3)
(5.3)
20
(6.1)
(6.1)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET
(METERS) H
0
2.5
(0.8)
The shaded area within the lines represents ac-
5
(1.5) ceptable values for
(2.3) (3.1)
(METERS)
(3.8)
H
T
(4.6)
H
T
and
90°
(5.3)
V
T
20
(6.1)
H
H
2
2
Formula 1: H
T
< V
T
Formula 2: H
T
+ V
T
< 40 feet (12.2m)
V
V
2
2
Example:
V
V
2
V
T
H
1
H
H
1
= 3 FT (0.9m)
2
H
R
H
O
H
T
T
= 8 FT (2.4m)
= V
1
+ V
2
= 3 FT (0.9m ) + 8 FT (2.4m) = 11 FT (3.4m)
= 2.5 FT (0.8m)
= 2 FT (0.6m)
= H
1
+ H
2
= 2.5 FT (0.8m) + 2 FT (0.6m) = 4.5 FT (1.4m)
= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT (1.7m)
= H
R
+ V
T
+ H
O
= 4.5 FT (1.4m) + 5.4 FT (1.6m) = 9.9 FT (3m)
= 9.9 FT (3m) + 11 FT (3.4m) = 20.9 FT (6.4m)
90°
V
90°
V
V
2
H
1
H
H
1
1
H
2
V
1 Formula 1: H
T
< V
T
9.9 FT (3m) < 11 FT (3.4m)
Formula 2: H
T
+ V
T
< 40 FT (12.2m)
20.9 FT (6.4m) < 40 FT (12.2m)
Since both formulas are met, this vent configuration is acceptable.
16
W415-2197 / B / 08.28.18
venting requirements
(H
T
) > (V
T
)
Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V
T
.
for the
150 (3810)
147
(373.4) required horizontal run H
T
EN
REQUIRED
VERTICAL RISE
IN INCHES
(CENTIMETERS)
V
T
19 1/2
(49.5)
0 0
2
(0.6)
5
(1.5)
10
(3.1)
12.5
(3.8)
15
(4.6)
20 (6.1)
19.5
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H
T
The shaded area within the lines represents acceptable values for H
T and V
T
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: H
T
< 4.2 V
T
Formula 2: H
T
+ V
T
< 24.75 feet (7.5m)
90° H
1
Example:
V
H
H
1
1
2
= V
T
= 6 FT (1.8m)
= 3 FT (0.9m)
= 5 FT (1.5m)
H
R
= H
1
H
O
H
H
T
T
= H
+ V
R
T
+ H
+ H
2
= 3FT (0.9m) + 5FT (1.5m) = 8 FT (2.4m)
= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7FT (0.8m)
= 8FT (2.4m) + 2.7FT (0.8m) = 10.7FT (3.3m)
V
1
90°
H
2
Formula 1: H
T
< 4.2 V
T
4.2 V
T
= 4.2FT (1.3m) x 6FT (1.8m) = 25.2FT (7.7m)
10.7FT (3.3m) < 25.2FT (7.7m)
Formula 2: H
T
+ V
T
< 24.75 FT (7.5m)
16.7FT (5.1m) < 24.75 (7.5m)
Since both formulas are met, this vent configuration is acceptable.
Example:
V
V
V
H
1
= 4 FT (1.2m)
2
T
1
= 1.5 FT (0.5m)
= V
2
90°
V
1
H
1
90°
90°
H
2
H
3
H
4
H
H
H
H
R
O
T
T
1
+ V = 4FT (1.2m) + 1.5FT (0.5m) = 5.5 FT (1.7m)
= 2 FT (0.6m)
= 1 FT (0.3m)
= 1 FT (0.3m)
= 1.5 FT (0.5m)
= H
= H
+ V
1
R
T
+ H
+ H
2
+ H
3
+ H
4
= 2FT (0.6m) + 1FT (0.3m) + 1FT (0.3m) + 1.5FT (0.5m) = 5.5 FT (1.7m)
= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m)
= 5.5 FT (1.7m) + 8.1 FT (2.5m) = 13.6 FT (4.2m)
Formula 1:
= 4.2 FT (1.3m) x 5.5 FT(1.7m) = 23.1 FT (7m)
13.6 FT (4.2m) < 23.1 FT (7m)
Formula 2:
H
4.2 V
H
T
< 4.2 V
+ V
T
T
T
< 24.75 FT (7.5m)
19.1FT (5.8m) < 24.75 FT (7.5m)
Since both formulas are met, this vent configuration is acceptable.
16.1_2B
H
2
90°
H
3
V
2
H
4
W415-2197 / B / 08.28.18
17
EN venting requirements
2.8 vertical termination
Simple venting configurations.
(H
T
) < (V
T
)
See graph to determine the required vertical rise V
T required horizontal run H
T
.
for the
40 (12.2)
REQUIRED
VERTICAL
RISE IN FEET
(METERS) V
T
30 (9.1)
20 (6.1)
10 (3.1)
3 (0.9)
0 5
(1.5)
10
(3.1)
15
(4.6)
20
(6.1)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H
T
The shaded area within the lines represents acceptable values for H
T and V
T
For vent configurations requiring one or more 90° elbows the following formulas apply:
Formula 1: H
T
< V
T
Formula 2: H
T
+ V
T
< 40 feet (12.2m)
Example:
V
1
= 5 FT (1.5m)
V
V
2
3
= 6 FT (1.8m)
= 10 FT (3.1m)
V
T
= V
1
= 5FT (1.5m) + 6FT (1.8m) + 10FT (3.1m) = 21FT (6.4m)
H
1
H
2
H
R
+ V
2
+ V
3
= 8 FT (2.4m)
= 2.5 FT (0.8m)
H
O
= H
1
+ H
2
= 8FT (2.4m) + 2.5FT (0.8m) = 10.5 FT (3.2m)
= .03 (four 90° elbows - 90°)
= .03 (360° - 90°) = 8.1 FT (2.5m)
H
T
= H
R
+ H
H
T
+ V
T
O
= 10.5FT (3.2m) + 8.1FT (2.5m) = 18.6FT (5.7m)
= 18.6FT (5.7m) + 21FT (6.4m) = 39.6FT (12.1m)
Formula 1:
Formula 2:
H
18.6FT (5.7m) < 21FT (6.4m)
H
T
T
< V
+ V
T
< 40 FT (12.19m)
39.6FT (12.1m) < 40FT (12.2m)
Since both formulas are met, this vent configuration is acceptable.
V
1
90°
H
1
18.1A
90°
V
2
H
2
90°
V
3
90°
18
W415-2197 / B / 08.28.18
Simple venting configurations.
venting requirements
(H
T
) > (V
T
)
See graph to determine the required vertical rise V
T required horizontal run H
T
.
for the
REQUIRED
VERTICAL
RISE IN FEET
(METERS) V
T
20 (6.1)
19 (5.8)
10 (3.1)
3 (0.9)
0 5
(1.5)
10
(3.1)
15
(4.6)
20
(6.1)
25
(7.6)
30
(9.1)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) H
T
The shaded area within the lines represents acceptable values for H
T and V
T
For vent configurations requiring more than two 90° elbows the following formulas apply:
Formula 1: H
T
Formula 2: H
T
< 3V
+ V
T
T
< 40 feet (12.2m)
Example:
V
1
= 2 FT (0.6m)
V
V
V
H
2
3
T
1
= 1 FT (0.3m)
= 1.5 FT (0.5m)
= V
1
+V
2
+V
3
= 2FT (0.6m) + 1FT (0.3m) + 1.5FT (0.5m) = 4.5FT (1.4m)
H
2
H
R
= 2 FT (0.6m)
= H
1
+ H
H
O
2
= 6FT (1.8m) + 2FT (0.6m) = 8 FT (2.4m)
= .03 (four 90° elbows - 90°)
= .03 (360° - 90°) = 8.1 FT (2.5m)
H
H
T
T
= H
+ V
R
T
+ H
O
= 8FT (2.4m) + 8.1FT (2.5m) = 16.1FT (4.9m)
= 16.1FT (4.9m) + 4.5FT (1.4m) = 20.6 FT (6.3m)
90°
V
1
H
1
90°
V
2
H
2
V
3
90°
Formula 1:
16.1FT (4.9m) > 13.5FT (4.1m)
Since this formula is not met, this vent configuration is unacceptable.
Formula 2:
H
H
T
T
< 3V
+ V
T
T
T
= 3FT (0.9m) x 4.5FT (1.4m) = 13.5FT (4.1m)
< 40 feet (12.2m)
90°
Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will need to be established to satisfy both formulas.
18.1_2B
EN
W415-2197 / B / 08.28.18
19
EN venting requirements
2.9 co-axial to co-linear venting
!
WARNING
• Risk of fi re.
• Co-axial to co-linear venting confi gurations must only be used in a non-combustible chimney or enclosure.
Installation in a combustible enclosure could result in a fi re.
This appliance is designed to be attached to a 3” (76.2mm) co-linear aluminum fl ex vent system running the full length of a masonry chimney.
TERMINATION
The fl ex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the fl exible liners as straight as possible. The inlet air collar of the termination cap must be connected to the air intake fl ex liner and the exhaust collar must be connected to the exhaust fl exible liner.
AIR
INTAKE
Both Simpson Duravent and Selkirk co-linear to co-axial adaptors have been approved on this appliance
EXHAUST
FLUE
FLEX
LINER note:
A vent adaptor will be required directly off the appliance.
Follow vent manufacturer’s installation instructions.
*
40 FT (12.2m)
MAX.
10 FT (3.1m)
MIN
Different manufacturer’s venting components must not be combined.
Once the preferred manufacturer’s appliance adaptor has been attached, the remainder of the system must be that of the same manufacturer.
The only exception to this rule is to use
Wolf Steel’s approved 3” (76.2mm) fl ex liner and co-linear termination.
COAXIAL TO
CO-LINEAR
ADAPATOR
APPLIANCE
VENT ADAPTOR
* Measured from appliance fl ue collar to termination fl ue collar
7.6
20
W415-2197 / B / 08.28.18
3.0 rough framing note:
When using optional fi nishing accessories, the framing dimensions and fi nishing materials may differ from what is outlined in the section below; refer to the leafl et instructions supplied in the accessory kit for specifi c framing and fi nishing specifi cations.
EN
!
WARNING
• Risk of fi re!
• In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the appliance body, it is recommended that the walls of the appliance enclosure be “fi nished” (i.e. drywall / sheetrock), as you would fi nish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.
• Do not notch the framing around the appliance stand offs. Failure to maintain air space clearance may cause over heating and fi re. Prevent contact with sagging or loose insulation or framing and other combustible materials. Block opening into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured.
• When constructing the enclosure, allow for fi nishing material thickness to maintain clearances. Framing or fi nishing material closer than the minimums listed must be constructed entirely of non-combustible materials.
Materials consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof are suitable. Materials that are reported as passing ASTM E136, standard test method for behaviour of materials in a vertical tube furnace at 1382ºF (750ºC) and UL763 shall be considered non-combustible materials.
• Minimum clearance to combusibles must be maintained or a serious fi re hazard could result.
• The appliance requires a minimum enclosure height. Measure from the appliance base.
• If steel stud framing kits with cement board are provided, or specifi ed in the installation instructions, they must be installed.
• If specifi ed in the installation instruction, fi nishing must be done using a non-combustible board, ceramic tile, marble, etc. Do NOT use wood or drywall. Any fi re rated drywall is not acceptable.
It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes.
44.1
It is not necessary to install a hearth extension with this appliance.
When roughing in the appliance, raise the appliance to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories.
Combustible materials may be installed flush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.
W415-2197 / B / 08.28.18
21
EN rough framing
3.1 minimum framing dimensions
HORIZONTAL VENT SECTIONS: A minimum clearance of 1" (25mm) at the bottom and sides and 2" (51mm) at the top of the vent pipe in all horizontal runs to combustibles is required except for clearances in appliance enclosures. Horizontal vent sections within enclosures require a minimum clearance of 9” (229mm) at the top of the vent pipe (see “minimum enclosure clearances” section). Use firestop spacer W010-1777 (supplied) where vent pipe penetrates combustible walls.
VERTICAL VENT SECTIONS: A minimum clearance of 1" (25mm) all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 4" (102mm) to the sides of the vent pipe (see “minimum enclosure clearances” section). Use firestop spacer W500-0292 (not supplied) where vent pipe penetrates combustible ceilings or floors.
2"
(51mm)
C
D
A
B
A
E
F
Do not put objects in front of the appliance
(minimum distance of 4 feet)
Ref
C
D
A
B
E
F
22
W415-2197 / B / 08.28.18
HD35-2
35 3/4" (90.8cm)
MINIMUM ENCLOSURE CLEARANCES
HD40-2
40 3/4" (103.5cm)
61
43
1/2" (156.2cm)
1/2" (110.5cm)
66 1/2" (168.9cm)
47" (119.4cm)
14 13/16" (37.6cm)
32 3/4" (83.2cm)
22 1/4" (56.5cm)
16 9/16" (42.1cm)
35 1/4" (89.5cm)
22 1/4" (56.5cm)
HD46-2
46 3/4" (118.7cm)
72 1/2" (184.2cm)
51 1/4" (130.2cm)
18 11/16" (47.5cm)
38 1/4" (97.2cm)
22 1/4" (56.5cm)
rough framing
EN
3.2 minimum enclosure clearances
COMBUSTIBLE
NON-COMBUSTIBLE
BRICK
FIRESTOP SPACER
9”
229mm
2”
51mm
0” IF NON-COMBUSTIBLE
FINISHING IS USED
SUCH AS BRICK AND
STONE.
6”
152mm
6 1/2”
165mm
70”
177.8cm
MINIMUM
38”
96.5cm
33 3/4”
85.7cm
NON-COMBUSTIBLE
MATERIAL
FRONT HOOD
1”
25mm
57 1/2”
146cm
MINIMUM
PLUS RISE*
1”
25mm
For temperature requirements, the enclosure space around and above the appliance must be left unobstructed.
It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.
* See “venting” section.
W415-2197 / B / 08.28.18
23
EN rough framing note:
For heavier finishing materials such as marble, we recommend adding extra support to the frame. Ensure there is adequate floor support for the appliance and finishing material.
Before framing your appliance, determine vent requirements before deciding the final location of the appliance.
After rough framing, place the appliance in its final position.
A
B
Minimum Rough Framing Dimensions
Ref.
A
HD35-2
22 1/4” (56.5cm)
HD40-2
22 1/4” (56.5cm)
HD46-2
22 1/4” (56.5cm)
B 35 3/4”* (90.8cm) 40 3/4”* (103.5cm) 46 3/4”* (118.7cm)
* Based on 1/2” (12.7mm) finishing material thickness.
24
W415-2197 / B / 08.28.18
4.0 venting installation
!
WARNING
• Ensure to unpack all loose materials from inside the fi rebox prior to connecting the gas and electrical supply
• If your appliance is supplied with a remote, ensure the remote receiver is in the “OFF” position prior to connecting the gas and electrical supply to the appliance.
• For safe and proper operation of the appliance, follow the venting instructions exactly.
• The appliance exhaust fl ue collar must be sealed using Mill Pac . All exhaust and intake vent pipe joints must be sealed using red RTV high temp silicone sealant (W573-0002) (not supplied) or black high temp Mill
Pac (W573-0007) (not supplied).
• If using pipe clamps to connect rigid vent components, a minimum of 3 screws must also be used to ensure the connection cannot slip off.
• Do not clamp the fl exible vent pipe.
• Risk of fi re, explosion, or asphyxiation. Improper support of the entire venting system may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions.
• Risk of fi re, do not allow loose materials or insulation to touch the vent pipe. Remove insulation to allow for the installation of the attic shield and to maintain clearances to combustibles.
• Do not fi ll the space between the vent pipe and enclosure with any type of material. Do not pack insulation or combustibles between ceiling fi restops. Always maintain specifi ed clearances around venting and fi restop systems. Install wall shields and fi restops as specifi ed. Failure to keep insulation or other materials away from vent pipe may cause fi re.
42.1
For optimum performance it is recommended that all horizontal runs have a minimum 1/4" (6mm) rise per foot using flexible or rigid venting. For safe and proper operation of the appliance, follow the venting instructions exactly.
EN
W415-2197 / B / 08.28.18
25
EN venting installation
4.1 horizontal installation
!
WARNING
• The fi restop assembly must be installed with the vent shield to the top.
• Terminals must not be recessed into a wall or siding more than the depth of the return fl ange of the mounting plate.
This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall, as illustrated, to accommodate the fi restop assembly. Dry fi t the fi restop assembly before proceeding to ensure the brackets on the rear surface fi t to the inside surface of the horizontal framing.
CAULKING
VENT
SHIELD
The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” (215.9mm) thick but the vent shield must extend the full depth of the combustible wall.
note:
FIRESTOP
SPACER
Do not fi ll the air space between the fi restop spacer and the exterior wall with any type of insulating material (i.e. spray foam).
CAULKING
ADD
HEIGHT
FINISHING
MATERIAL
ADD
WIDTH
DETERMINE
THE
CORRECT
HEIGHT
A. Apply a bead of caulking (not supplied) around the outer edge of the hole of the fi restop assembly, fi t the fi restop assembly to the hole and secure using 4 screws.
note:
The above is for illustration purposes only. Vents do not always pass through center of frame.
B. Once the vent pipe is installed in its fi nal position, apply red RTV silicone (W573-0002) (not supplied) between the pipe and the fi restop.
4.2 vertical installation
16.3A
This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor.
See the “accessories” section to order specifi c kits required.
9 3/4”
(248mm)
A. Determine the air terminal location, cut and frame a square opening, as illustrated, in the ceiling and the roof to provide the minimum 1"
(25mm) clearance between the vent pipe and any combustible material.
Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from fi lling up the 1" (25mm) air space around the pipe. Nail headers between the joist for extra support.
Firestop underside of joist
9 3/4”
(248mm)
B. Apply a bead of caulking (not supplied) to the framework or to the
Wolf Steel vent pipe shield plate or equivalent (in the case of a fi nished ceiling), and secure over the opening in the ceiling. A fi restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a fi restop spacer over the vent shield to restrict cold air from being drawn into the room or around the fi replace. Ensure that both spacer and shield maintain the required clearance to combustibles.
Once the vent pipe is installed in its fi nal position, apply red RTV silicone (W573-0002) (not supplied) between the pipe and the fi restop assembly.
C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from fi lling up the 1" (25mm) air space around the pipe.
Vent Pipe
Shield
Vent
Pipe
Shield
Caulking
Vent
Pipe
Collar
16.5A
26
W415-2197 / B / 08.28.18
venting installation
4.3 using either flexible or rigid vent components
!
WARNING
• Do not allow the inner fl ex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight.
• Spacers are attached to the inner fl ex pipe at predetermined intervals to maintain an even air gap to the outer fl ex pipe. This gap is required for safe operation. A spacer is required at the start, middle, and end of each elbow to ensure this gap is maintained. These spacers must not be removed.
EN
Elbow
Spacers
For safe and proper operation of the appliance, follow the venting instructions exactly.
The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.
All inner fl ex pipe and outer fl ex pipe joints may be sealed using high temperature red RTV silicone W573-0002 (not supplied) or the high temperature sealant W573-
0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007
Mill Pac (not supplied) must be used on the joint connecting the inner fl ex pipe and the exhaust fl ue collar.
Use only approved fl exible vent pipe kits marked:
“Wolf Steel Approved Venting” or “E2” as identifi ed by the stamp only on the fl ex pipes.
4.3.1 horizontal air terminal installation
17.1
A.
B.
C.
D.
Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi nished wall surface. Apply a heavy bead of the red RTV silicone
(W573-0002) (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” (50.8mm) over the inner sleeve of the air terminal and secure with a minimum of 3 screws.
Using the outer fl ex pipe, slide over the outer combustion air sleeve of the air terminal and secure with a minimum of 3 screws. Seal using red RTV silicone (W573-0002)
(not supplied).
Insert the vent pipes through the fi restop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).
If more vent pipe needs to be used to reach the fi replace, couple them together, as illustrated. The vent system must be supported approximately every 3 feet (0.9m) for both vertical and horizontal runs. Use non-combustible strapping to maintain the minimum clearance to combustibles.
ADD FASTENER TYPE
Caulking
Red RTV Silicone
Outer Flex
Pipe
Red RTV Silicone
Inner Flex
Pipe
Outer Flex
Pipe
E. Stove Appliances Only: From inside the house, using
Red RTV Silicone (W573-0002) (not supplied), seal between the vent pipe and the fi restop. Then slide the black trim collar over the vent pipe up to the fi restop.
Caulking
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return fl ange.
18.1
Outer Flex Pipe
27
EN venting installation
4.3.2 vertical air terminal Installation
!
WARNING
• Maintain a minimum 2” (51mm) space between the air inlet base and the storm collar.
note:
Fastening hardware provided with appropriate roof terminal and liner kits.
A. Fasten the roof support to the roof using 6 screws. The roof support is optional. In this case, the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
B. Stretch the inner fl ex pipe to the required length. Slip the inner fl ex pipe a minimum of 2” (51mm) over the inner pipe of the air terminal connector and secure with a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting. Seal using a heavy bead of red RTV silicone sealant
(W573-0002) (not supplied).
C. Repeat using the outer fl ex pipe, using a heavy bead of red RTV silicone sealant (W573-0002) (not supplied) and a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting.
Roof Support
D. Thread the air terminal connector / vent pipe assembly down through the roof. The air terminal must be positioned vertically and plumb.
Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” (40.6cm) above the highest point that it penetrates the roof.
E. Remove nails from the shingles, above and to the sides of the air terminal connector. Place the fl ashing over the air terminal connector leaving a min. 3/4” (19mm) of the air terminal connector showing above the top of the fl ashing. Slide the fl ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the fl ashing, giving a 3/4” (19mm) margin all around. Fasten to the roof. Do not nail through the lower portion of the fl ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the fl ashing with roofi ng material.
F. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with a minimum of three screws, when 4/7, 5/8 and 3/5 venting is used and a minimum of six screws when using 8/10 or 8/11 venting.
G. Apply a heavy bead of weatherproof caulking 2” (51mm) above the fl ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.
2” (51mm)
H. If more vent pipe needs to be used to reach the appliance, see “ horizontal air terminal installation ” section.
18.5
Inner Pipe
Silicone
(W572-0002)
Inner Flex Pipe
Outer Flex Pipe
Caulking
Storm Collar
Flashing
28
W415-2197 / B / 08.28.18
venting installation
4.3.3 horizontal air terminal installation
A.
Move the appliance into position. Measure the vent length required between terminal and appliance taking into account the additional length needed for the fi nished wall surface and any 2” (50.8mm) overlaps between venting components.
#10x2"
SCREWS
CAULKING
B.
Apply a heavy bead of Mill Pac sealant
(W573-0007) (not supplied) to the outer edge of the inner collar of the appliance. Attach the fi rst inner rigid pipe component and secure using a minimum of three screws. Repeat using the outer rigid pipe. Seal using Red RTV Silicone (W573-0002)
(not supplied).
OUTER
PIPE
INNER
PIPE
2” (50.8mm) OVERLAP
HI-TEMP
SEALANT
C.
Insert the vent pipes through the fi restop maintaining the required clearance to combustibles. Apply a heavy bead of Red RTV Silicone (W573-0002) (not supplied) to both the inner sleeve and outer sleeve of the air terminal. Slide the terminal sleeves into the rigid pipes a minimum of 1 1/4”. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return fl ange.
18.3A
4.3.4 extended horizontal air terminal installation
FOR REAR VENT ONLY: A 45° corner installation can have 0” (0mm) rise between the appliance combustion air collar and the air terminal.
In this case, vent lengths must be kept to a maximum of 24” (61cm).
For longer vent lengths, a minimum vertical rise of 24” (61cm) is required.
Air terminal
TOP VENT
A. Follow the instructions for "horizontal air terminal installation" section.
Telescopic sleeve
Add Image
B. Continue adding components alternating inner rigid pipe and outer
rigid pipe. Ensure that all inner rigid pipe and elbows have sufficient
vent spacers attached and each component is sealed and securely
fastened to the one prior. Attach the inner telescopic sleeve to the
vent run. Repeat using the outer telescopic sleeve. Seal and secure
as before. To facilitate completion, attach inner and outer couplers
to the air terminal.
20" (51cm)
Coupler
Venting
C. Install the air terminal. See “horizontal air terminal installation” section.
Extend the outer telescopic sleeve; connect to the air terminal assembly.
Fasten with self tapping screws and seal.
Air terminal
REAR VENT
Telescopic sleeve
20" (51cm)
Coupler Venting
EN
32.1A
AIR TERMINAL
TELESCOPIC SLEEVE
20" (508mm)
COUPLER
VENTING
W415-2197 / B / 08.28.18
29
EN venting installation
4.3.5 vertical venting installation
!
WARNING
• Maintain a minimum 2” (51mm) space between the air inlet base and the storm collar.
note:
Fastening hardware provided with appropriate roof terminal and liner kits.
Before attaching elbows to the collars on the back of the appliance, 1 1/2” (38.1mm) will need to be trimmed off the 4” (101.6mm) collar.
REAR VENT APPLICATIONS ONLY: Attach 4” (101.6mm) and 7” (177.8mm) elbows to the appliance. Secure with 3 screws and seal the joints and screw heads using high temperature sealant. Proceed to step A below.
TOP AND REAR VENT APPLICATIONS:
A.
Move the appliance into position.
B.
Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
C.
Apply high temperature sealant W573-0007 (not supplied) to the outer edge of the inner sleeve of the air terminal. Slip the inner coupler a minimum of 2” (51mm) over the sleeve and secure using 3 screws.
D.
Apply high temperature sealant W573-0002 (not supplied) to the outer edge of the of the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end.
INNER PIPE
AIR
TERMINAL
CONNECTOR
HIGH
TEMPERATURE
SEALANT
INNER RIGID
PIPE
E.
Thread the air terminal connector / vent pipe assembly down through the roof support and attach, ensuring that a minimum 16” (40.6cm)of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be positioned vertically and plumb.
OUTER RIGID
PIPE
VENT
PIPE
COLLAR
F.
Remove nails from the shingles, above and to the sides of the air terminal connector. Place the fl ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the fl ashing, giving a 3/4”
VENT
PIPE
SHIELD
(19.1mm) margin all around. Fasten to the roof. Do NOT nail through the lower portion of the fl ashing.
Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the fl ashing with roofi ng material.
G.
Apply a heavy bead of waterproof caulking 2” (51mm) above the fl ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved.
H.
Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve.
I.
Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner elbow for rear vent applications or the inner collar for top vent applications . Pull the telescopic sleeve a minimum of 2” (51mm) onto the elbow. Secure with three screws. Repeat with the outer telescopic sleeve.
TOP VENT APPLICATIONS ONLY:
K.
In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from fi lling up the 1” (25mm) air space around the pipe.
18.6A
30
W415-2197 / B / 08.28.18
5.0 gas installation
!
WARNING
• Risk of fi re, explosion, or asphyxiation. Ensure there are no ignition sources such as sparks or open fl ames.
• Support gas control when attaching gas supply pipe to prevent damaging gas line.
• Always light the pilot whether for the fi rst time or if the gas supply has run out with the glass door opened or removed. Purging of the gas supply line should be performed by a qualifi ed service technician. Ensure that a continuous gas fl ow is at the burner before closing the door. Ensure adequate ventilation. For gas and electrical locations, see “dimensions” section.
• All gas connections must be contained within the appliance when complete (gas fi replaces only) .
• High pressure will damage valve. Disconnect gas supply piping before testing gas line at test pressures above
1/2 PSIG.
• Valve settings have been factory set, do not change.
EN
Installation and servicing to be done by a qualifi ed installer.
• Move the appliance into position and secure.
• If equipped with a fl ex connector, the appliance is designed to accept a 1/2” (13mm) gas supply. Without the connector, it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.
• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current
CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA
54 in the United States.
• When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.
• The gas line fl ex-connector should be installed to provide suffi cient movement for shifting the burner assembly on its side to aid with servicing components.
• Check for gas leaks by brushing on a soap and water solution. Do not use open fl ame.
After installing the electrical wiring and gas lines, ensure to test the appliance before finishing the framing and finishing the appliance.
21.1
4.4 access panel for gas line connection
A.
B.
C.
Remove the 2 screws holding the grate in place.
Unscrew the 4 screws that hold the Access Panel to the firebox.
Remove the gasket (careful not to tear).
Access
Panel
Gasket
W415-2197 / B / 08.28.18
31
EN
6.0 electrical information
!
WARNING
• Do not use this appliance is any part has been under water. Call a qualified service technician immediately to have the appliance inspected for damage to the electrical circuit.
• Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch.
Incorrect wiring will damage controls.
• All wiring should be done by a qualified electrician and shall be in compliance with local cides. In the absence of local codes, use the current CSA22.1 Canadian Electrical Code in Canada or the current
National Electrical Code ANSI/NFPA No. 70 in the United States.
• Always light the pilot whether for the first time or if the gas supply has run out, with the glass door opened or removed.
This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996
NATIONAL ELECTRICAL CODE in the United States.
It is necessary to hard wire this appliance.
Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.
This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 national electrical code in the United States.
32
W415-2197 / B / 08.28.18
6.1 wiring diagram
!
WARNING
• Do not wire 110 volts to the valve or wall switch.
MAIN LINE electrical information
EN
W010-3968 (NG) W010-3969 (LP) (PILOT ASSEMBL
W725-0062 (NG) W725-0063 (LP)
W415-2197 / B / 08.28.18
33
EN electrical information
6.2 wiring requirements
A.
This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the
ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States.
B.
C.
D.
E.
F.
C.
Low voltage and 110 VAC voltage cannot be shared within the same wall box.
Wire the appliance junction box to 110 VAC for proper operation of the appliance.
Refer to “wiring diagram” section.
This appliance is equipped with an electronic control valve which operates on a 3 volt system.
6.3 optional accessories requirements
A.
This appliance may be used with a wall switch and/or a remote control
B.
Plug the 3 volt AC transformer into the appliance junction box to supply power to the appliance and install four “AA” cell batteries (not included) into the battery tray before use (only required if the appliance is to operate during a power failure).
Wiring for optional Wolf Steel approved accessories should be done now to avoid reconstruction.
Follow instructions that come with those accessories.
The battery tray and remote control receiver can be accessed through the air space between the firebox front and the lower-front finishing cover panel.
D.
The battery tray and remote control receiver must be secured using velcro to the inside of the lower cover panel.
OPTIONAL REMOTE CONTROL RECEIVER
LOCATION
E.
Optional remote control receiver locations as shown in illustration below.
JUNCTION
BOX
GAS VALVE
BATTERY
TRAY
REMOTE CONTROL
RECEIVER LOCATIONS
34
6.4 junction box installation
A.
Remove the two screws that secure the junction box assembly to the outer shell on the left side of the appliance and remove the junction box assembly.
B.
Remove the one screw that secures the junction box to the junction box plate and slide off the clip.
C.
D.
Route the supply wire through the 7/8” (22mm) hole of the junction box plate with a box connector (not supplied).
Connect the 120 volt supply wire to the receptacle as per the
CSA C22.1 Canadian Electrical Code in Canada or the ANSI/
NFPA 70-1996 National Electrical Code in the United States.
B 1
E.
F.
Once the wiring is complete, reinstall the junction box to the junction box plate and resecure the screw that was removed in step B.
Reinstall the junction box assembly by reversing step A making sure all plugs are secure in the junction box.
B 2
A note:
If the appliance is already installed inside the enclosure, you can access the junction box from inside the appliance by removing the burner base assembly (see “accessing the blower” section).
W415-2197 / B / 08.28.18
WARNING
7.0 optional blower installation
!
WARNING
• Risk of fire and electrical shock.
• Turn off the gas and electrical power before servicing this appliance.
• Use only Wolf Steel approved optional accessories and replacement parts with this appliance. using nonlisted accessories (blowers, doors, louvres, trims, gas components, venting components, etc.) could result in a safety hazard and will void the warranty and certification.
• Ensure that the fan’s power cord is not in contact with any surface of the appliance to prevent electrical chock or fire damage. Do not run the power cord beneath the appliance.
• The wire harness provided in the blower kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.
FRONT
GRATE REAR LOG
SUPPORT
7.1 accessing the blower
FRONT
GRATE REAR LOG
SUPPORT !
• Be careful not to tear the burner train gasket. A replacement gasket can be ordered from your local authorized dealer / distributor.
EN
A.
B.
C.
D.
E.
F.
note:
CONTROL ACCESS PANEL
If optional brick panels have been installed, they will need to be removed prior to proceeding.
Remove the control access panel.
Remove the door (see “glass door removal / installation” section).
Carefully remove the log set and optional brick panels if installed
(see “log placement” section).
Remove the 2 screws holding the front grate in place.
CONTROL ACCESS PANEL
FRONT
REAR LOG
SUPPORT
Remove the 2 screws holding the rear log support.
Remove the 9 perimeter screws as illustrated and lift out the burner base assembly and gasket. The gas line flex-connector should
CONTROL ACCESS PANEL provide sufficient movement to permit shifting the burner assembly on its side.
PERIMETER SCREWS
7.2 installing the blower
A.
B.
Open the blower kit and remove the thermal disc from the bracket. Remove the speed control bracket from the burner base assembly, install the thermal disc and speed control switch onto the speed control bracket and reattach to the burner base.
Reverse procedure to reassemble.
GASKET
SPEED CONTROL
BRACKET
BLOWER
GASKET
SPEED CONTROL
BRACKET
THERMAL
DISC
BLOWER
SPEED
CONTROL
SWITCH
VARIABLE
SPEED
KNOB
GASKET
SPEED CONTROL
BRACKET
BLOWER
W415-2197 / B / 08.28.18
35
EN optional blower installation
INSTALLATION MUST BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical
Code in Canada or the ANSI / NFPA 70 National Electrical
Code in the United States.
black
BLOWER red
Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.
1. To safely install the fan, turn off the electricity first.
2. Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.
3. Attach the connectors from the black and white wires to the thermal disc.
4. Attach the connectors from the black and red wires to the blower.
5. Plug the harness cord into the receptable.
white
THERMAL
SWITCH
VARIABLE
SPEED
SWITCH
Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the appliance and will run for approximately 30-45 minutes after the appliance has been turned off.
Use of the fan increases the output of heat.
36
W415-2197 / B / 08.28.18
8.0 operation (electronic)
!
WARNING
• If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury, or loss of life.
• If applicable, always light the pilot whether for the fi rst time or if the gas supply has run out with the glass door opened or removed.
Ensure that a continuous gas fl ow is at the burner before installing the door. When lit for the fi rst time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation, such as, following a vacation or warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particules in the heat exchanger burning off. In both cases, open a window to suffi ciently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING
• Do not turn on if children or other at risk individuals are near the appliance.
• This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
• Before operating, smell all around the appliance area for gas and next to the fl oor because some gas is heavier than air and will settle on the fl oor.
• Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and replace any part of the control system and any gas control which has been underwater.
WHAT TO DO IF YOU SMELL GAS
• Turn off all gas to the appliance.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building
• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
LIGHTING INSTRUCTIONS note:
This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
add gas knob
A.
Stop! Read the above safety information on this label.
B.
Remove batteries from the transmitter and set thermostat to lowest setting, if equipped.
C.
Turn off all electrical power to the appliance.
D.
Open the glass door, if equipped.
E.
Turn the manual shut-off valve clockwise to the “OFF” position. (Shut-off valve is located on the fl ex connector).
F.
Wait fi ve (5) minutes to clear out any gas. If you smell gas including near the fl oor, STOP!
Follow the instructions above in the “WHAT TO DO IF YOU
SMELL GAS” section. If you don’t smell gas; close the glass door and go to the next step.
G.
Turn the manual shut-off valve counter clockwise to the “ON” position.
H.
Turn on all electrical power to the appliance and re-install the batteries into the transmitter. Set thermostat to desired setting, if equipped.
I.
Turn on the remote wall switch to the appliance.
J.
If the appliance will not operate, follow instructions “TO TURN OFF GAS” and call your service technician or gas supplier.
TO TURN OFF GAS
A.
Set thermostat to lowest setting, if equipped.
B.
Turn off the remote wall switch to the appliance.
Turn off all electric power to the appliance if service is to be performed.
D.
Turn manual shutoff valve clockwise to the “OFF” positon. Do not force.
31.2
LO
H
add gas valve
EN
W415-2197 / B / 08.28.18
37
EN
9.0 finish framing
!
!
WARNING
CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR this 14” (35.6cm) wide area centered along the
70”
177.8cm *
4 3/4”
121mm
1 1/2” 38mm MAX
3 1/2” 89mm MAX
14”
35.6cm MIN
NOTE: THREE BRACES ARE REQUIRED (AS
NAILERS).
6 1/2”
165mm
22 1/4”
56.5cm **
41 1/4”
104.8cm *
A
FRAMING DIMENSIONS
Ref HD35-2 HD40-2 HD46-2
A 35 3/4” (90.8cm) 40 3/4” (103.5cm) 46 3/4” (118.7cm)
* Allow for finished floor and hearth thickness when setting these dimensions.
** When constructing the enclosure allow for finishing material thickness to maintain clearances.
38
W415-2197 / B / 08.28.18
10.0 finishing
!
WARNING
• Risk of fire!
• Never obstruct the front opening of the appliance.
• The front of the appliance must be finished with any non-combustible materials such as brick, marble, granite, etc., provided that these materials do not go below the specified dimension, as illustrated.
• Do not strike, slam, or scratch. Do not operate appliance with glass removed, cracked, or scratched.
• Facing and/or finishing materials must never overhang into the appliance opening.
• The glass door assembly is designed to pivot forward when relieving excess pressure that might occur. Finishing or other materials must not be located in the opening surround the door as this will interfere with the doors' ability to relieve pressure.
9.1 safety screen removal / installation
!
WARNING
• Glass may be hot. Do not touch glass until cooled.
• If equipped with door latches that are part of a safety relief system, they must be properly engaged. Do not operate the appliance with latches disengaged.
• Facing and/or finishing materials must not interfere with air flow through air openings, louvre openings, operation of louvres or doors, or access for service. Observce all clearances when applying combustible materials.
• Before door is removed, turn the appliance off and wait until appliance is cool to the touch. Doors are heavy and fragile so handle with care.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed.
Before the glass door can be removed, the surround with safety screen must be removed. Lift the surround with safety screen off the 4 shoulder screws, tilt the top forward and remove from the appliance.
EN
SAFETY BARRIER
SAFETY BARRIER
Reverse these steps to reinstall the safety screen and door. Ensure safety screen is installed correctly.
W415-2197 / B / 08.28.18
39
EN finishing
10.1 glass door removal / installation
Before the glass door can be removed, the surround with safety screen must be removed (see “safety screen removal / installation” section).
The glass door is secured to the top front edge of the appliance with two latches. Pull the handles of the latches forward, then lift the latches out from the door frame to release the top of the door. Next, pivot the door forward until the top edge clears the front of the appliance.
Carefully grip the sides of the door lifting it out from the retainer along the bottom of the door. note:
These latches make up the spring relief system for the appliance. Ensure they open freely and close sealed.
HANDLES
Reverse these instructions to reinstall the door and surround with safety screen. Ensure the surround with safety screen is installed correctly.
40
W415-2197 / B / 08.28.18
finishing
EN
10.2 installing non-combustible board
COMBUSTIBLE
MATERIAL
COMBUSTIBLE
MATERIAL
NON-COMBUSTIBLE
MATERIAL SUCH AS TILE,
MARBLE GRANITE, ETC.
NON-COMBUSTIBLE
MATERIAL SUCH AS TILE,
MARBLE GRANITE, ETC.
COMBUSTIBLE FINISHING MATERIAL
COMBUSTIBLE
MATERIAL
COMBUSTIBLE
MATERIAL
A
7 3/8”
187mm
MIN
B
7 3/8”
187mm
MIN
NOTE: THREE NAILERS
ARE REQUIRED.
NOTE: THREE BRACES
ARE REQUIRED.
NON-COMBUSTIBLE
(SUPPLIED)
6 1/2”
[165mm
MIN
6 1/2”
[165mm
MIN
C A 1 1/4”
32mm
MIN
1 1/4”
32mm
MIN
B
A
A
B
B
C note:
For detailed installation instructions on the 4-sided frame, optional faceplate or bevelled trims refer to the installation instructions provided with the kit.
A joint compound that is resistant to heat and cracking should be used when taping and mudding seams.
Ref
A
B
NON- COMBUSTIBLE MATERIAL
FINISHING DIMENSIONS
HD35-2 HD40-2 HD46-2
33"
(83.8cm)
33 3/4"
(85.7cm)
38"
(96.5cm)
33 3/4"
(85.7cm)
44"
(111.8cm)
33 3/4"
(85.7cm)
Non-combustible Material Definitions
Ref
A
B
C
COMBUSTIBLE MATERIAL
FINISHING DIMENSIONS
HD35-2
35 3/4"
(90.8cm)
35 1/4"
(89.5cm)
41"
(104.1cm)
HD40-2
40 3/4"
(103.5cm)
40 1/4"
(102.2cm)
41”
(104.1cm)
HD46-2
46 3/4"
(118.7cm)
46 1/4"
(117.5m)
41"
(104.1cm)
Material which will not ignite and burn. Materials consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof are suitable.
Materials that are reported as passing ASTM E 136, Standard Test Method for Behaviour of Materials in a
Vertical Tube Furnace at 750°C (1382°F) and UL763 shall be considered non-combustible materials.
W415-2197 / B / 08.28.18
41
NON-COMBUSTIBLE
MATERIAL
COMBUSTIBLE
MATERIAL
A B
C
NOTE: THREE
BRACES ARE
REQUIRED
6 1/2”
(165mm)
EN finishing
10.3 non-combustible facing material
!
WARNING
• 2” (51mm) clearance from the surround is required for any additional projecting out a maximum 2” (51mm). If greater projections are desired, increase the clearance from the surround by 2” (51mm) for every 1” (25mm) of additional projection.
A
6” (152mm)
4” (102mm)
2” (51mm)
0” (0mm)
SAFETY
SCREEN
4”
(102mm)
3” (76mm)
2” (51mm)
TOP OF
APPLIANCE
DOOR
A
SECTION A - A
42
W415-2197 / B / 08.28.18
finishing
EN
10.4 alcove installation
RECESS OR
ALCOVE
AREA
ENCLOSURE
AREA
APPLIANCE note:
Recesses or alcoves above the appliance must be made with non-combustible material and regular minimum clearances, as defined for combustible materials, must still be applied.
The recesses or alcoves can be made as deep as desired provided the minimum clearances to combustibles are maintained.
The minimum enclosure volume must be increased by no less than the volume of the recess. This adjustment can be made by increasing any or all of the height, width and depth of the enclosure.
44.2A
W415-2197 / B / 08.28.18
43
EN finishing
10.5 minimum mantel clearances
!
WARNING
• Risk of fire!
• Maintain all specified air space clearances to combustibles. Failure to comply with these instructions may cause a fire or cause the appliance to overheat. Ensure all clearances (i.e. back, top, vent, mantel, front, etc.) are clearly maintained.
• When using paint or lacquer to finish the mantel, the paint or lacquer must be heat resistant to prevent discolouration.
Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.
17
15
Ref
A
B
C
D
E
11
9
7
Height
38" (96.5cm)
Depth
13" (33cm) 2" (51mm)
2 4 6 8 10
MANTEL DEPTH
19" (48.3cm) 8" (203mm)
E
D C
B
21
19
17
15
13
11
2 4 6 8 10
MANTEL DEPTH
A
44
W415-2197 / B / 08.28.18
finishing
10.6 log placement
!
WARNING
• Failure to position the logs in accordance with these diagrams or failure to use only logs specifi cally approved with this appliance may result in property damage or personal injury.
• Logs must be placed in their exact location in the appliance. Do not modify the proper log positions, since appliance may not function properly and delayed ignition may occur.
• The logs are fragile and should be handled with care.
The individual logs can be easily identified by the numbers cast on the underside of each log. Phazer TM logs and glowing embers exclusive to Wolf Steel Ltd., provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. During the initial use of the appliance, log colours may vary. During the initial use of the appliance the colours will become more uniform as colour pigments burn in during the heat activated curing process.
EN
LOGS
Rear Log
Middle Log
Left Log
LOG IDENTIFICATION CHART
HD35-2
W135-0339
HD40-2
W135-0339
HD46-2
W135-0339
W135-0409 W135-0409 W135-0409
W135-0406 W135-0406 W135-0406
Right Log W135-0407 W135-0407 W135-0407
Charcoal Strip Log W135-0408 W135-0408 W135-0408
Base Left Log
Base Right Log
N/A
N/A
N/A
N/A
W135-0392
W135-0393
A.
Place the rear log (W135-0339) on rear bracket, ensure the log is seated properly on the rear bracket and located on the center pin.
B.
Place the middle log (W135-0409) on top of the burner pan. Use the two bottom holes of the log to locate it onto the two pins on the burner pan.
C.
HD35-2 / HD40-2: Place the log charcoal strip (W135-0408) on top of the front grate by engaging the two cut out notches onto the two middle posts of the front grate.
HD46-2: Place the log charcoal strip (W135-0408) on top of the support ember strip.
W415-2197 / B / 08.28.18
45
EN finishing
D.
Place the right log (W135-0407) on top of the middle log by locating the bottom rectangular holes of the right log onto the knob of the middle log. The end of the log with a cut out notch will seat against the back of the right end front grate post.
E.
Place the left log (W135-0406) using the bottom rectangular hole to position onto the knob of the middle log located on the left. The notch on the bottom end of the log is to seat onto the left end front grate post.
F. HD46-2 ONLY: Place the base right log (W135-
0393) using the bottom rectangular hole to engage with the two pins on the right as illustrated.
G. HD46-2 ONLY: Place the base left log (W135-
0392) using the bottom hole of the log to locate it onto the base support bracket pin on the left side.
46
W415-2197 / B / 08.28.18
finishing
10.7 glowing ember placement
!
WARNING
• Do not block or close off the burner ports. Blocked ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition.
Tear the embers into pieces and loosely layer above the burner ports covering the burner area. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fi bre hairs will glow.
The ember material will only glow when exposed to direct fl ame; however, care should be taken to not block off the burner ports.
Blocked burner ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. PHAZER™ logs glow when exposed to direct fl ame. Use only certifi ed “glowing embers” and PHAZER ™ logs available from your local authorized dealer / distributor.
10.8 logo placement
22.1
Remove the backing of the logo supplied and place on the glass viewing door or bottom access panel as illustrated.
EN
1/2” 13mm
LOGO
1/2” 13mm
W415-2197 / B / 08.28.18
47
EN
11.0 adjustment
11.1 pilot burner adjustment
Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow.
Check Pressure Readings:
Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below. Check pressure with main burner operating on “HI”.
FLAME
SENSOR
ELECTRODE
PILOT
BURNER
Outlet pressure can be checked the same as above using screw
(B). Gauge should read as described on the chart below. Check pressure with main burner operating on “HI”.
INSERT PILOT ASSEMBLY
After taking pressure readings, be sure to turn screws clockwise fi rmly to reseal. Do not overtorque.
Leak test with a soap and water solution.
FLAME MUST ENVELOP UPPER
3/8” (9.5mm) TO 1/2” (12.7mm)
OF FLAME SENSOR
Prior to pilot adjustment, ensure that the pilot assembly has not been painted. If overspray or painting of the pilot assembly has occurred remove the paint from the pilot assembly, or replace. Fine emery cloth or a synthetic scrub pad (such as Scotch-Brite™) can be used to remove the paint from the pilot hood, electrode and fl ame sensor.
Pressure
Inlet
Outlet
Natural Gas
(inches)
*7”
(minimum 4.5”)
3.5”
Natural Gas
(millibars)
17.4mb
(minimum 11.2mb)
8.7mb
Propane
(inches)
13”
(minimum 11”)
10”
Propane
(millibars)
32.4mb
(minimum 27.4mb)
24.9mb
A B
*Maximum inlet pressure not to exceed 13”
25.1
PILOT SCREW
ELECTRODE
PILOT
BURNER
FLAME
SENSOR
48
W415-2197 / B / 08.28.18
adjustment
11.3 venturi adjustment
This appliance has an air shutter that has been factory set open according to the chart below:
Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carbonization. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER! note:
It is important that the orifice is securely inserted into the venturi.
VENTURI
BURNER
ORIFICE
AIR
SHUTTER
OPENING
DEXEN EI 2-WAY PILOT log set. Remove the four screws attached to the burner pan. Slide the burner pan to the left roughly 1” (25mm) then lift up.
Air shutters have been factory set open according to the Venturi Adjustment Chart. These settings are for (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent configuration and altitude.
VENTURI ADJUSTMENT CHART
FUEL HD35-2 HD40-2 HD46-2
NG 1/8"
(3mm)
1/8"
(3mm)
1/8"
(3mm)
P 3/8"
(10mm)
7/16"
(11mm)
3/8"
(10mm)
Flame must envelope upper
3/8" to 1/2"
(12.7mm - 9.5mm) of
Flame sensor
EN
DEXEN EI
11.2 flame characteristics
It’s important to periodically perform a visual check of the pilot and burner flames. Compare them to the illustration provided. If any flames appear abnormal, call a service person.
ADD IMAGE
HERE
36.1
ODS - MILLIVOLT
HD35-2 / HD40-2 HD46-2
3/8” - 1/2”
(9.5mm - 12.7mm)
La flamme doit envelopper la sonde de flamme de
3/8" à 1/2"
(9.5mm - 12.7mm)
PSE THERMOCOUPLE
3/8” - 1/2”
(9.5mm - 12.7mm)
Flame must envelope
W415-2197 / B / 08.28.18
upper
3/8" to 1/2"
(12.7mm - 9.5mm) of thermocouple
49
SIT ELECTRONIC IGNITION
3/8” - 1/2”
(9.5mm - 12.7mm)
Flame must envelope upper
3/8" to 1/2"
(12.7mm - 9.5mm) of
Flame sensor
3/8” - 1/2”
(9.5mm - 12.7mm)
La flamme doit envelopper la thermocouple de 3/8" à
1/2"
(9.5mm - 12.7mm)
3/8” - 1/2”
(9.5mm - 12.7mm)
La flamme doit envelopper la sonde de flamme de
3/8" à 1/2"
(9.5mm - 12.7mm)
SIT MILLIVOLT
3/8” - 1/2”
(9.5mm - 12.7mm)
Flame must envelope upper
3/8" to 1/2"
(12.7mm - 9.5mm) of thermocouple & thermopile
3/8” - 1/2”
(9.5mm - 12.7mm)
La flamme doit envelopper la thermocouple et thermopile de 3/8" à 1/2"
(9.5mm - 12.7mm)
EN
12.0 maintenance
!
WARNING
• Turn off the gas and electrical power before servicing the appliance.
• Appliance may be hot. Do not service until appliance has cooled.
• Do not use abrasive cleaners on glass.
• Do not paint the pilot assembly.
This appliance and its venting system should be inspected before use and at least annually by a qualifi ed service person. The following suggested checks should be performed by a qualifi ed technician. The appliance area must be kept clear and free of combustible materials, gasoline, or other fl ammable vapors and liquids.
The fl ow of combustion and ventilation air must not be obstructed.
note:
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
1.
2.
3.
4.
In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to expose both assemblies.
Keep the control compartment, media, burner, air shutter opening and the area surrounding the appliance clean by vacuuming or brushing, at least once a year.
Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.
Check to see that the pilot fl ame is large enough to engulf the fl ame sensor and/or thermocouple / thermopile as well as it reaches the burner.
5.
6.
7.
8.
9.
If your appliance is equipped with a safety barrier, cleaning may be necessary due to excessive lint / dust from carpeting, pets, etc. simply vacuum using the brush attachment.
If your appliance is equipped with relief doors, ensure the system performs effectively. Check that the gasket is not worn or damaged. Replace if necessary.
Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning which can be distributed in the surrounding living area, inside the fi rebox and on exterior surfaces surrounding vent termination.
Check to see that the main burner ignites completely on all ports when turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.
Visually inspect the appliance for carbon build up. Using a small whisk or brush, brush off the carbon and vacuum up or sweep into garbage.
10.
This step is not applicable for Vent Free appliances: Check to see that the appliance is venting correctly. Ensure chimney system is safe and unobstructed. (If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the initial installation).
24.3
50
W415-2197 / B / 08.28.18
maintenance
12.1 annual maintenance
!
WARNING
• Annual maintenance should be performed by a qualifi ed service technician
• The fi rebox becomes very hot during operation. Let the appliance cool completely or wear heat resistant gloves before conducting service.
• Never vacuum hot embers.
• Do not paint the pilot assembly
• This appliance will require maintenance which should be planned on an annual basis.
• Service should include cleaning, battery replacement, venting inspection and inspection of the burner, media, and fi rebox. Refer to the door removal section and remove the door as instructed.
• Carefully remove media if necessary (logs, glass, brick panels, etc.).
• Using a vacuum with soft brush attachment, gently remove any dirt, debris, or carbon build up from the logs, fi rebox, and burner. For glass media, follow the installation instructions for pre-cleaning.
• Gently remove any build-up on the pilot assembly including thermopile, thermocouple, fl ame sensor, and igniter (if equipped).
note:
Clean fl ame sensor using a fi ne emery cloth or a synthetic scrub pad (such as Scotch-Brite™) to remove any oxides. Clean the pilot assembly using a vacuum with a soft brush attachment. It is important that the pilot assembly is not painted.
• Inspect all accessible gaskets and replace as required.
• If equipped with a blower, access the blower and clean using a soft brush and vacuum.
• Re-assemble the various components in reverse order.
• Inspect the relief system. The appliance relieves through the main glass door or through the fl aps on the fi rebox top. Ensure they open freely, and close sealed.
• Check the gas control valve pilot and Hi / Lo knobs move freely, if equipped. Replace if any stiffness in movement is experienced.
• Check for gas leaks on all gas connections up and downstream from the gas valve including pilot tube connections.
EN
24.1
W415-2197 / B / 08.28.18
51
EN maintenance
12.2 door glass replacement
!
WARNING
• Do not use substitute materials.
• Glass may be hot. Do not touch glass until cooled.
• Care must be taken when removing and disposing of any broken door glass or damaged components. Be sure to vacuum up any broken glass from inside appliance before operation.
• Do not strike, slam, or scratch. Do not operate appliance with glass removed, cracked, broken, or scratched.
Replacement glass/frame assembly shall be replaced as a complete unit as supplied by the appliance manufacturer.
12.3 care of glass
38.1
38.1.1
!
WARNING
• Do not clean glass when hot! Do not use abrasive cleaners to clean glass.
THIS TEMPLATE MUST BE USED WITH 38.1
note:
Vinegar-based glass cleaners have demonstrated an ability to provide a clean, streak free glass surface.
Thereafter, clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result. Contact you local authorized dealer / distributor for complete cleaning instructions.
Razor blades, steel wool, or other metallic objects must not be used on both surfaces of the glass. Doing so can remove a thin layer of metal from the razor blades, steel wool, or other metallic objects that may then be deposited onto the coating. This can result in a discoloured stain or scratch-like mark. More importantly, this can scratch the glass surface, thereby reducing its strength.
Do not operate the appliance with broken glass, as leakage of fl ue gases may result.
Contact your local authorized dealer / distributor for complete cleaning instructions.
If the glass should ever crack or break while the fi re is burning, do not open the door until the fi re is out. Do not operate the appliance until the glass has been replaced. Contact you local authorized dealer / distributor for replacement parts. DO NOT SUBSTITUTE MATERIALS.
This appliance is factory equipped with 5mm tempered glass. Use only replacement parts as supplied by the appliance manufacturer. DO NOT SUBSTITUTE MATERIALS.
12.4 care of plated parts
If the appliance is equipped with plated parts, you must clean fi ngerprints or other marks from the plated surfaces before operating the appliance for the fi rst time. Use an ammonia-free or vinegar-based cleaner and a towel to clean. If not cleaned properly before operating for the fi rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the fi ngerprints and oils will not affect the fi nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.
note:
The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed (i.e. using a hair dryer or similar heat source).
6.1
52
W415-2197 / B / 08.28.18
WARNING
13.0 replacement parts
!
• Failure to position the parts in accordance with this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
EN
Contact your dealer for questions concerning prices and policies on replacement parts. Normally, all parts can be ordered through your Authorized dealer / distributor.
For warranty replacement parts, a photocopy of the original invoice will be required to honour the claim.
When ordering replacement parts always give the following information:
• Model & Serial Number of appliance
• Installation date of appliance
• Part number
• Description of part
• Finish
Parts, part numbers, and availability are subject to change without notice.
Parts identifi ed as stocked will be delivered within 2 to 5 business days for most delivery destinations.
Parts not identifi ed as stocked will be delivered within a 2 to 4 week period, for most cases.
Parts identifi ed as ‘SO’ are special order and can take up to 90 days for delivery.
26.1
W415-2197 / B / 08.28.18
53
EN replacement parts
Cast grate Char Left side log (GL-672) Rear log (GL-672) Middle log (GL-672) Right side log (GL-672)
W135-0409 W135-0407
54
W415-2197 / B / 08.28.18
SAFETY SCREEN
Safety barrier assembly Safety scr Napoleon Logo Door assembly
W335-0051 W010-3293
replacement parts
EN
W415-2197 / B / 08.28.18
55
EN replacement parts
Cast grate Char Left side log (GL-672) Rear log (GL-672) Middle log (GL-672) Right side log (GL-672)
W135-0409 W135-0407
56
W415-2197 / B / 08.28.18
SAFETY SCREEN
Safety barrier assembly Safety scr Napoleon logo Door assembly Gasket kit (12’) Hood Door latches (x2)
W335-0052 W010-3293
replacement parts
EN
W415-2197 / B / 08.28.18
57
EN replacement parts
Cast grate Char Left side log (GL-672) Outer left side log (GL-673) Rear log (GL-672) Middle log (GL-672) Outer right side log (GL-673) Right side log (GL-672)
58
W415-2197 / B / 08.28.18
SAFETY SCREEN
Safety barrier assembly Safety scr Door assembly Gasket kit (12’) Hood Door latches (x2) Log stif
W335-0053 W010-3293
replacement parts
EN
W415-2197 / B / 08.28.18
59
EN
14.0 HD35-2 accessories
60
W415-2197 / B / 08.28.18
D35BC D35BN
DC35BC DC35BN DC35K
DS35BC DS35BN DS35K
Blower Blower Gasket (GZ550-1KT) Thermodisc (GZ550-1KT Variable Speed Switch
GZ550-1KT W361-0037 W690-0002 KB-35
7 8 9 10 11 12 13 14 15
Brushed Copper Safety Barrier with Straight Accents Brushed Nickel Safety Barrier with Straight Accents Black Safety Barrier with Straight Accents Brushed Copper Safety Barrier with Curved Accents Brushed Nickel Safety Barrier with Curved Accents Black Safety Barrier with Curved Accents Brushed Copper Inlay with Safety Barrier Brushed Nickel Inlay with Safety Barrier
DS35BC DS35BN DS35K DC35BC DC35BN DC35K
1 2 2 2 3 3 4 4 5 6
D40BC D40BN
DC40BC DC40BN DC40K
DS40BC DS40BN DS40K
15.0 HD40-2 accessories
EN
Blower Blower Gasket (GZ550-1KT) Thermodisc (GZ550-1KT Variable Speed Switch
GZ550-1KT W361-0037 W690-0002 KB-35
7 8 9 10 11 12 13 14 15
Brushed Copper Safety Barrier with Straight Accents Brushed Nickel Safety Barrier with Straight Accents Black Safety Barrier with Straight Accents Brushed Copper Safety Barrier with Curved Accents Brushed Nickel Safety Barrier with Curved Accents Black Safety Barrier with Curved Accents Brushed Copper Inlay with Safety Barrier Brushed Nickel Inlay with Safety Barrier
DS40BC DS40BN DS40K DC40BC DC40BN DC40K
1 2 2 2 3 3 4 4 5 6
W415-2197 / B / 08.28.18
61
EN
16.0 HD46-2 accessories
62
W415-2197 / B / 08.28.18
D46BC D46BN
DC46BC DC46BN DC46K
DS46BC DS46BN DS46K
Blower Blower Gaske (GZ550-1KT) Thermodisc (GZ550-1KT Variable Speed Switch
GZ550-1KT W361-0037 W690-0002 KB-35
7 8 9 10 11 12 13 14 15
DS46BC DS46BN DS46K DC46BC DC46BN DC46K
1 2 2 2 3 3 4 4 5 6
WARNING
17.0 troubleshooting
!
• Always light the pilot whether for the fi rst time or if the gas supply has run out, with the glass door open or removed.
• Turn off gas and electrical power before servicing the appliance.
• Appliance may be hot. Do not service until appliance has cooled.
• Do not use abrasive cleaners
EN symptom
Main burner fl ame is a blue, lazy, transparent fl ame.
(This is not applicable in outdoor appliances)
Flames are consistently too large or too small.
Carboning occurs.
Blockage in vent.
Incorrect installation.
Appliance is over-fi red or underfi red.
INSERT
PHOTO
ELECTRODE problem
OF VALVE
HERE
test solution
Remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required. (To minimize this from reoccuring, the vent lengths that pass through unheated spaces
(attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve).
Refer to “venting” section to ensure correct installation.
Check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below.
Check that main burner is operating on ‘HI’. Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart below. Check that main burner is operating on ‘HI’. After taking pressure readings, be sure to turn screws clockwise fi rmly to reseal. DO NOT OVER TORQUE.
Leak test with a soap and water solution.
Pressure Natural Gas
(inches)
Inlet *7”
(minimum 4.5”)
Outlet 3.5”
Natural Gas
(millibars)
17.4mb
(minimum 11.2mb)
Propane
(inches)
13”
(minimum 11”)
Propane
(millibars)
32.4mb
(minimum 27.4mb)
8.7mb
10” 24.9mb
*Maximum inlet pressure not to exceed 13” w.c.
Carbon is being deposited on glass, logs, rocks, media, or combustion chamber surfaces.
White / grey fi lm forms.
Exhaust fumes smelled in room, headaches.
Air shutter improperly adjusted.
Air shutter is blocked.
Flame is impinging on the glass, logs, rocks, media or combustion chamber.
Sulphur from fuel is being deposited on glass, logs, or combustion chamber surfaces.
Appliance is spilling.
(This is not applicable in outdoor appliances).
Return air shutter to specifi ed opening, see “ venturi adjustments ” section in the installation manual.
Ensure air shutter opening is free of lint or other obstructions.
Ensure the media is positioned correctly in the appliance.
Open air shutter to increase the primary air.
Check the input rate: check the manifold pressure and orifi ce size as specifi ed by the rating plate.
Ensure door gaskets are not broken or missing and the seal is tight.
Ensure vent liners are free of holes and well sealed at all joints.
Check that minimum rise per foot (meters) has been adhered to for any horizontal venting.
Clean the glass with a recommended gas fi replace glass cleaner. DO
NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become permanently marked.
Check door seal.
Check for exhaust damage.
Check that venting is installed correctly.
Room is in negative pressure; increase fresh air supply.
symptom
Pilot will not light. Makes noise with no spark at pilot burner.
Pilot sparks but will not light.
Burner continues to spark and pilot lights but main burner does not light.
Remote wall switch is in “ off ” position; burner comes on.
Remote and / or receiver is not functioning properly.
problem
Wiring: short, loose, or damaged connections
(poor fl ame rectifi cation).
No signal from remote with no pilot ignition.
Poor grounding.
Improper switch wiring.
Dirty, painted, or damaged pilot and/or dirty sensor rod.
Gas supply.
Out of propane gas.
Pilot supply line may contain air.
Incorrect wiring / grounding.
Receiver (if equipped).
Valve.
Short or loose connection in sensor rod.
Dirty, painted, or damaged pilot assembly components.
test solution
Verify the thermocouple/sensor is clean and the wiring is undamaged.
Verify the interrupter block is not damaged or too tight. Verify connections from pilot assembly are tight; also verify the connections are not grounding out to any metal. (Remember, the fl ame carries the rectifi cation current, not the gas. If fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or too high of an inlet pressure can cause the pilot fl ame to lift)*. The sensor rod may need cleaning.
Reprogram receiver code.
Replace receiver.
Verify the valve and pilot assembly is properly grounded
Troubleshoot the system with the simplest on/off switch.
Clean sensor rod with a green Scotch-Brite™ pad to remove any contamination that may have accumulated. Verify continuity with multimeter with ohms set at the lowest range.
- Verify that the incoming gas line ball valve is “open”.
- Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 13” W.C. (32,4mb).
- Fill the tank.
- Repeat ignition process several times or purge the pilot supply line.
- Ensure correct polarity of wiring of thermocouple (if equipped).
- Verify pilot assembly/valve are properly grounded.
- Reset program: hold reset button on receiver and wait for 2 beeps. Release after second beep. Press small fl ame button on remote within 20 seconds, you will hear an additional beep (this signals a successful reset).
- Replace receiver.
- Check valve and replace if necessary (Do not to overtighten thermocouple).
- Verify all connections. Verify the connections from the pilot assembly are tight. Also, verify these connections are not grounding out to any metal.
- Clean using a green Scotch-Brite™ pad to remove any contamination that may have accumulated on the sensor rod, pilot hood, ignitor, or fl ame sensor. Verify continuity with multimeter with ohms set at the lowest range.
- Reverse.
Wall switch mounted upside down.
Remote wall switch and/or wire is grounding.
Faulty wire
Remote controls lights but no spark or fl ame. (Remote is locked out).
Receiver or remote has low battery.
Appliance functions but does not respond to receiver / remote
Error with synchronizing.
Remote too far away from receiver.
Wire connector pins are bent.
Valve wiring is damaged.
- Replace.
- Check for ground (short); repair ground or replace wire.
- Replace.
Reset by turning power source off then on.
note:
If back up batteries are installed, they must also be removed to re-program
Replace batteries.
Ensure appliance is being operated by the same device that turned it on. Remote controls functions if appliance was turned on by remote.
Receive controls functions if appliance was turned on by receiver.
Reset receiver and remote.
Refer to “wiring diagram” section.
Straighten pins.
Replace valve.
63 symptom
Motor is turning, frequent beeping occurs.
Lights or blower won’t function (if equipped).
Flames are very aggressive.
Appliance won’t perform any functions.
problem
Receiver batteries low.
Control module switch in wrong position.
COM switch is unplugged.
Door is ajar.
Venting action is too great.
No power to the system.
Receiver switch in wrong position (if equipped).
Transmitter isn’t operational.
- Replace batteries.
test solution
- Verify ON/OFF switch is in the “I” position which denotes on.
- Verify “COM” switch is plugged into the front of the control module.
- Ensure door is secured properly.
- Check to ensure venting is properly sealed or restrict vent exit with restrictor plate. (Not available in all appliances).
- Check breaker to verify it’s in the “ on ” position.
- Verify that the 3 position switch on the receiver is in the remote position (middle).
- Check battery power and battery orientation.
symptom problem
The following applies specifi cally to the SIT system only:
Pilot will not light.
Makes no noise with no spark at pilot burner. (Lights and blower operate, if equipped).
Ignition box has been locked out.
test solution
Choose one of the 4 methods below to reset the system.
1. To reset ignition box when locked out. Turn off power supply and remove batteries (if used) from the back up battery pack.
2. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times using the transmitter on/off button:
Step 1: Turn the system off by pressing the on/off button to turn the system off.
Step 2: After approximately 2 seconds press the on/ off button on the transmitter again. The DFC Board will reset and the ignition sequence will start again.
3. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times by cycling fl ame:
Step 1: In the manual fl ame control mode, use the down arrow button to reduce the fl ame to off, indicated by the word OFF displayed on the transmitter LCD screen.
Step 2: Wait approximately 2 seconds and press the up arrow button, the ignition sequence will start.
note:
Starting from off , press the on button on the transmitter. Approximately 4 seconds on/off button is pressed, the ignition board will start the spark. The fi rst try for ignition will last approximately 60 seconds. If there is no fl ame ignition (rectifi cation), the board will stop sparking for approximately 35 seconds. After the wait time, the board will start the second try for ignition by sparking for approximately 60 seconds. If there is still no positive ignition, the board will go into lock out.
symptom problem
The following applies specifi cally to the Maxitrol system only:
Pilot lights.
No gas fl ow.
Manual override knob is in the
“MAN” position.
test solution
Turn the knob to the “ON” position.
Valve is not functioning properly.
No spark after pilot ignition. Valve turns off in one minute and does not operate.
No pilot ignition
(5 second continuous beep).
Minimal voltage from thermocouple or resistance in circuit ports
(Parts include: “ON/OFF” switch, receiver, thermocurrent connections or temperature switches).
Switch is in “OFF” position on the valve.
Wiring is loose.
Receiver (if equipped).
Valve is on pilot fl ow. Turn to the high setting, double click the large fl ame button on the remote.
Replace valve. Do not overtighten.
Measure the voltage, it should read a least 5mV. The spade connector is on the outer surface beside the magnet nut. Verify with manufacturer the drop time, after thermocouple is heated measure the drop time.
Switch to “ON“ position.
Burner continues to spark and pilot lights but main burner does not light.
Remote and / or receiver is not functioning properly.
Wire connector pins are bent.
Valve wiring is damaged.
Connections are loose or damaged.
Receiver not communicating properly.
Ensure wiring is properly secured.
Reset program: hold reset button on receiver and wait for 2 beeps.
Release after second beep. Press small fl ame button on remote within 20 seconds, you will hear an additional beep (this signals a successful reset).
Replace receiver.
Straighten pins.
Replace valve.
Verify the thermocouple is clean and the wiring between it and the valve is undamaged.
Verify the interrupter block is not damaged or too tight.
Hold reset button on the receiver and wait for 2 beeps. Release after second beep. Press the small fl ame button on the remote within
20 seconds, you will hear an additional beep (this signals that the receiver has been successfully reset).
27.1
!
WARNING
• Always light the pilot whether for the fi rst time or if the gas supply has run out, with the glass door open or removed.
• Turn off gas and electrical power before servicing the appliance.
• Appliance may be hot. Do not service until appliance has cooled.
• Do not use abrasive cleaners symptom
Main burner fl ame is a blue, lazy, transparent fl ame.
(This is not applicable in outdoor appliances)
Flames are consistently too large or too small.
Carboning occurs.
INSERT
PHOTO
OF VALVE
HERE
problem
Blockage in vent.
Incorrect installation.
Appliance is over-fi red or underfi red.
test solution
Remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required. (To minimize this from reoccuring, the vent lengths that pass through unheated spaces
(attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve).
-
Refer to “venting” section to ensure correct installation.
Check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read as described on the chart below.
Check that main burner is operating on ‘HI’. Outlet pressure can be checked the same as above using screw (B). Gauge should read as described on the chart below. Check that main burner is operating on ‘HI’. After taking pressure readings, be sure to turn screws clockwise fi rmly to reseal. DO NOT OVER TORQUE.
Leak test with a soap and water solution.
Pressure Natural Gas
(inches)
Inlet *7”
(minimum 4.5”)
Outlet 3.5”
Natural Gas
(millibars)
17.4mb
(minimum 11.2mb)
Propane
(inches)
13”
(minimum 11”)
Propane
(millibars)
32.4mb
(minimum 27.4mb)
8.7mb
10” 24.9mb
*Maximum inlet pressure not to exceed 13” w.c.
Carbon is being deposited on glass, logs, rocks, media, or combustion chamber surfaces.
White / grey fi lm forms.
Exhaust fumes smelled in room, headaches.
Air shutter improperly adjusted.
Air shutter is blocked.
Flame is impinging on the glass, logs, rocks, media or combustion chamber.
Sulphur from fuel is being deposited on glass, logs, or combustion chamber surfaces.
Appliance is spilling.
(This is not applicable in outdoor appliances).
Return air shutter to specifi ed opening, see “ venturi adjustments ” section in the installation manual.
Ensure air shutter opening is free of lint or other obstructions.
Ensure the media is positioned correctly in the appliance.
Open air shutter to increase the primary air.
Check the input rate: check the manifold pressure and orifi ce size as specifi ed by the rating plate.
Ensure door gaskets are not broken or missing and the seal is tight.
Ensure vent liners are free of holes and well sealed at all joints.
Check that minimum rise per foot (meters) has been adhered to for any horizontal venting.
Clean the glass with a recommended gas fi replace glass cleaner. DO
NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become permanently marked.
Check door seal.
Check for exhaust damage.
Check that venting is installed correctly.
Room is in negative pressure; increase fresh air supply.
EN troubleshooting symptom
Pilot will not light. Makes noise with no spark at pilot burner.
Pilot sparks but will not light.
Burner continues to spark and pilot lights but main burner does not light.
Remote wall switch is in “ off ” position; burner comes on.
Remote and / or receiver is not functioning properly.
problem
Wiring: short, loose, or damaged connections
(poor fl ame rectifi cation).
No signal from remote with no pilot ignition.
Poor grounding.
Improper switch wiring.
Dirty, painted, or damaged pilot and/or dirty sensor rod.
Gas supply.
Out of propane gas.
Pilot supply line may contain air.
Incorrect wiring / grounding.
Receiver (if equipped).
Valve.
Short or loose connection in sensor rod.
Dirty, painted, or damaged pilot assembly components.
test solution
Verify the thermocouple/sensor is clean and the wiring is undamaged.
Verify the interrupter block is not damaged or too tight. Verify connections from pilot assembly are tight; also verify the connections are not grounding out to any metal. (Remember, the fl ame carries the rectifi cation current, not the gas. If fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or too high of an inlet pressure can cause the pilot fl ame to lift)*. The sensor rod may need cleaning.
Reprogram receiver code.
Replace receiver.
Verify the valve and pilot assembly is properly grounded
Troubleshoot the system with the simplest on/off switch.
Clean sensor rod with a green Scotch-Brite™ pad to remove any contamination that may have accumulated. Verify continuity with multimeter with ohms set at the lowest range.
- Verify that the incoming gas line ball valve is “open”.
- Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 13” W.C. (32,4mb).
- Fill the tank.
- Repeat ignition process several times or purge the pilot supply line.
- Ensure correct polarity of wiring of thermocouple (if equipped).
- Verify pilot assembly/valve are properly grounded.
- Reset program: hold reset button on receiver and wait for 2 beeps. Release after second beep. Press small fl ame button on remote within 20 seconds, you will hear an additional beep (this signals a successful reset).
- Replace receiver.
- Check valve and replace if necessary (Do not to overtighten thermocouple).
- Verify all connections. Verify the connections from the pilot assembly are tight. Also, verify these connections are not grounding out to any metal.
- Clean using a green Scotch-Brite™ pad to remove any contamination that may have accumulated on the sensor rod, pilot hood, ignitor, or fl ame sensor. Verify continuity with multimeter with ohms set at the lowest range.
- Reverse.
Wall switch mounted upside down.
Remote wall switch and/or wire is grounding.
Faulty wire
Remote controls lights but no spark or fl ame. (Remote is locked out).
Receiver or remote has low battery.
Appliance functions but does not respond to receiver / remote
Error with synchronizing.
Remote too far away from receiver.
Wire connector pins are bent.
Valve wiring is damaged.
- Replace.
- Check for ground (short); repair ground or replace wire.
- Replace.
Reset by turning power source off then on.
note:
If back up batteries are installed, they must also be removed to re-program
Replace batteries.
Ensure appliance is being operated by the same device that turned it on. Remote controls functions if appliance was turned on by remote.
Receive controls functions if appliance was turned on by receiver.
Reset receiver and remote.
Refer to “wiring diagram” section.
Straighten pins.
Replace valve.
64 problem
Receiver batteries low.
Motor is turning, frequent beeping occurs.
Lights or blower won’t function (if equipped).
- Replace batteries.
test solution
Flames are very aggressive.
Appliance won’t perform any functions.
Control module switch in wrong position.
COM switch is unplugged.
Door is ajar.
Venting action is too great.
No power to the system.
Receiver switch in wrong position (if equipped).
Transmitter isn’t operational.
- Verify ON/OFF switch is in the “I” position which denotes on.
- Verify “COM” switch is plugged into the front of the control module.
- Ensure door is secured properly.
- Check to ensure venting is properly sealed or restrict vent exit with restrictor plate. (Not available in all appliances).
- Check breaker to verify it’s in the “ on ” position.
- Verify that the 3 position switch on the receiver is in the remote position (middle).
- Check battery power and battery orientation.
symptom problem
The following applies specifi cally to the SIT system only:
Pilot will not light.
Makes no noise with no spark at pilot burner. (Lights and blower operate, if equipped).
Ignition box has been locked out.
test solution
Choose one of the 4 methods below to reset the system.
1. To reset ignition box when locked out. Turn off power supply and remove batteries (if used) from the back up battery pack.
2. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times using the transmitter on/off button:
Step 1: Turn the system off by pressing the on/off
Step 2: After approximately 2 seconds press the on/ off button on the transmitter again. The DFC Board will reset and the ignition sequence will start again.
3. To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times by cycling fl ame:
Step 1: In the manual fl ame control mode, use the down arrow button to reduce the fl ame to off, indicated by the word OFF displayed on the transmitter LCD screen.
Step 2: Wait approximately 2 seconds and press the up arrow button, the ignition sequence will start.
note:
Starting from off , press the on button on the transmitter. Approximately 4 seconds on/off button is pressed, the ignition board will start the spark. The fi rst try for ignition will last approximately 60 seconds. If there is no fl ame ignition (rectifi cation), the board will stop sparking for approximately 35 seconds. After the wait time, the board will start the second try for ignition by sparking for approximately 60 seconds. If there is still no positive ignition, the board will go into lock out.
symptom problem
The following applies specifi cally to the Maxitrol system only:
Pilot lights.
No gas fl ow.
Manual override knob is in the
“MAN” position.
test solution
Turn the knob to the “ON” position.
Valve is not functioning properly.
No spark after pilot ignition. Valve turns off in one minute and does not operate.
No pilot ignition
(5 second continuous beep).
Minimal voltage from thermocouple or resistance in circuit ports
(Parts include: “ON/OFF” switch, receiver, thermocurrent connections or temperature switches).
Switch is in “OFF” position on the valve.
Wiring is loose.
Receiver (if equipped).
Valve is on pilot fl ow. Turn to the high setting, double click the large fl ame button on the remote.
Replace valve. Do not overtighten.
Measure the voltage, it should read a least 5mV. The spade connector is on the outer surface beside the magnet nut. Verify with manufacturer the drop time, after thermocouple is heated measure the drop time.
Switch to “ON“ position.
Burner continues to spark and pilot lights but main burner does not light.
Remote and / or receiver is not functioning properly.
Wire connector pins are bent.
Valve wiring is damaged.
Connections are loose or damaged.
Receiver not communicating properly.
Ensure wiring is properly secured.
Reset program: hold reset button on receiver and wait for 2 beeps.
Release after second beep. Press small fl ame button on remote within 20 seconds, you will hear an additional beep (this signals a successful reset).
Replace receiver.
Straighten pins.
Replace valve.
Verify the thermocouple is clean and the wiring between it and the valve is undamaged.
Verify the interrupter block is not damaged or too tight.
Hold reset button on the receiver and wait for 2 beeps. Release after second beep. Press the small fl ame button on the remote within
20 seconds, you will hear an additional beep (this signals that the receiver has been successfully reset).
27.1
18.0 warranty
Napoleon products are manufactured under the strict Standard of the world recognized ISO 9001 : 2015 Quality Management
System.
Napoleon products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete appliance is again thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from Napoleon.
Napoleon Gas Appliance President’s Lifetime Limited Warranty
The following materials and workmanship in your new Napoleon gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless / steel burner, Phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.*
Electrical (110V and millivolt) components and wearable parts are covered and Napoleon will provide replacement parts free of charge during the fi rst year of the limited warranty. This covers: blowers, gas valves, thermal switches, switches, wiring, remote controls, ignitors, gaskets and pilot assemblies.*
Labour related to warranty repair is covered free of charge during the fi rst year (labour warranty is not applicable for the
Gas Log Sets). Repair work, however, requires the prior approval of an authorized company offi cial. Labour costs to the account of Napoleon are based on a predetermined rate schedule and any repair work must be done through an authorized
Napoleon dealer.
* Construction of models vary. Warranty applies only to components included with your specifi c appliance.
Conditions and Limitations
Napoleon warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim.
Napoleon reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized Napoleon dealer your appliance is subject to the following conditions and limitations:
Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contracto r qualifi ed and authorized installer, service agency or supplier. Ins tallation must be done in accordance with the installation instructions included with the product and all local and national building and fi re codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect, and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of Phazer™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the fi rst year, with respect to this President’s Lifetime Limited Warranty, Napoleon may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
Napoleon will not be responsible for installation, labour, or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s
Lifetime Limited Warranty, Napoleon’s responsibility under this warranty is defi ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty defi nes the obligations and liability of Napoleon with respect to the Napoleon gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. Napoleon neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. Napoleon will not be responsible for: over-fi ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting confi gurations, insuffi cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of Napoleon. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim.
During the fi rst 10 years Napoleon will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, Napoleon will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender.
Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.
All specifi cations and designed are subject to change without prior notice due to on-going product improvements. Napoleon is a registered trademark of Wolf Steel Ltd.
2.1B
W415-2197 / B / 08.28.18
EN
65
NAPOLEON CELEBRATING OVER 40 YEARS
OF HOME COMFORT PRODUCTS
7200, Route Transcanadienne, Montréal, Québec H4T 1A3
24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8
214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8
103 Miller Drive, Crittenden, Kentucky, USA 41030
Phone: 1-866-820-8686 napoleonproducts.com

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