Autonics TK series, TK4H, TK4L, TK4N, TK4SP User Manual
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© Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
USER MANUAL
1
1 Product Introduction
2 © Copyright Reserved Autonics Co., Ltd.
Preface
1 Product Introduction
Thank you for purchasing an Autonics product.
Please familiarize yourself with the information contained in the Safety Precautions section before using this product.
This user manual contains information about the product and its proper use, and should be kept in a place where it will be easy to access.
© Copyright Reserved Autonics Co., Ltd. 3
1 Product Introduction
User Manual Guide
Please familiarize yourself with the information in this manual before using the product.
This manual provides detailed information on the product's features. It does not offer any guarantee concerning matters beyond the scope of this manual.
This manual may not be edited or reproduced in either part or whole without permission.
A user manual is not provided as part of the product package.
Visit our web site (www.autonics.com) to download a copy.
The manual's content may vary depending on changes to the product's software and other unforeseen developments within Autonics, and is subject to change without prior notice.
Upgrade notice is provided through out homepage.
We contrived to describe this manual more easily and correctly. However, if there are any corrections or questions, please notify us these on our homepage.
4 © Copyright Reserved Autonics Co., Ltd.
User Manual Symbols
1 Product Introduction
Symbol
※ 1
Description
Supplementary information for a particular feature.
Failure to follow instructions can result in serious injury or death.
Failure to follow instructions can lead to a minor injury or product damage.
An example of the concerned feature's use.
Annotation mark.
© Copyright Reserved Autonics Co., Ltd. 5
1 Product Introduction
Safety Precautions
6
Following these safety precautions will ensure the safe and proper use of the product and help prevent accidents, as well as minimizing possible hazards.
Safety precautions are categorized as Warnings and Cautions, as defined below:
Warning
Failure to follow the instructions may lead to a serious injury or accident.
Caution
Failure to follow the instructions may lead to a minor injury or accident.
Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
Failure to follow this instruction may result in personal injury, fire, or economic loss.
The unit must be installed on a device panel before use.
Failure to follow this instruction may result in electric shock.
Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in electric shock.
Check the terminal numbers before connecting the power source.
Failure to follow this instruction may result in fire.
Do not disassemble or modify the unit. Please contact us if necessary.
Failure to follow this instruction may result in electric shock or fire.
Do not use the unit outdoors.
Failure to follow this instruction may result in shortening the life cycle of the unit, or electric shock.
When connecting the power input and relay output cables, use AWG20 (0.05mm
2 ) cables and make sure to tighten the terminal screw bolt above 0.74N.m to 0.90N.m.
Failure to follow this instruction may result in fire due to contact failure.
Use the unit within the rated specifications.
Failure to follow this instruction may result in shortening the life cycle of the unit, or fire.
Do not use loads beyond the rated switching capacity of the relay contact.
Failure to follow this instruction may result in insulation failure, contact melt, contact failure, relay broken, or fire.
Do not use water or oil-based detergent when cleaning the unit. Use dry cloth to clean the unit.
Failure to follow this instruction may result in electric shock or fire.
Do not use the unit where flammable or explosive gas, humidity, direct sunlight, radiant heat, vibration, or impact may be present.
Failure to follow this instruction may result in fire or explosion.
© Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
Keep dust and wire residue from flowing into the unit.
Failure to follow this instruction may result in fire or product damage.
Check the polarity of the measurement input contact before wiring the temperature sensor.
Failure to follow this instruction may result in fire or explosion.
For installing the unit with reinforced insulation, use the power supply unit which basic level is ensured.
The above specifications are subject to change and some models may be discontinued without notice.
© Copyright Reserved Autonics Co., Ltd. 7
1 Product Introduction
8 © Copyright Reserved Autonics Co., Ltd.
Table of Contents
1 Product Introduction
Communication connection ........................................................................ 35
Parameter setting sequence ...................................................................... 38
MV monitoring and manual control ............................................................ 39
6 Parameter Settings and Functions .......................................................... 55
Input types and temperature ranges .......................................................... 55
Sensor temperature unit [ PAR3 → UNIT ] ................................................... 56
Input correction [ PAR3 → IN-B ]................................................................. 59
High/Low-limit value of setting value(SV) [ PAR3 → H-SV / L-SV ] ............. 60
Control output mode [ PAR3 → O-FT ] ......................................................... 61
© Copyright Reserved Autonics Co., Ltd. 9
1 Product Introduction
MV High/Low-limit value settings [ PAR2 → H-MV / L-MV ] ......................... 66
Ramp settings [ PAR2 → RAMU / RAMD / rUNT ] ............................................ 67
Temperature control mode [ PAR3 → C-MD ] ............................................... 73
ON/OFF control [ PAR3 → C-MD → ONOF ] .................................................. 74
PID control [ PAR3 → C-MD → PID ] ............................................................ 75
Alarm operation [ PAR4 → AL-1 / AL-2 / AL-3 ] ............................................ 79
Alarm output options [ PAR4 → AL!T
/ AL@T ] .............................................. 81
Alarm SV settings [ PAR1 → AL!L
/ AL@L / AL@H / AL#L / AL#H ] .......... 82
Alarm output hysteresis [ PAR4 → A!HY
/ A@HY / A#HY ] ............................... 82
/ A@N / A#N ] .................................................. 83
/ A@ON / A@OF / A#ON / A#OF ] .................................. 84
Loop break alarm(LBA) [ PAR4 → AL-1 / AL-2 / AL-3 → LBA ] .................... 85
Sensor break alarm [ PAR4 → AL-1 / AL-2 / AL-3 → SBA ] .......................... 87
Heater burnout alarm [ PAR4 → AL-1 / AL-2 / AL-3 → HBA ] ....................... 88
Alarm output deactivation [ PAR5 → DI-K → AlRE ] .................................... 89
Analog transmission output value settings [ PAR4 → AoM1 / AoM2 ] ............ 93
Transmission output high/low-limit value settings
[ PAR4 → FsL1 / FsH1 → FsL2 / FsH2 ] .......................................................... 93
Unit address settings [ PAR4 → ADRS ] ........................................................ 95
BPS (bits per second) settings [ PAR4 → BPS ] ........................................... 95
Communication parity bit [ PAR4 → PRTY ] .................................................. 96
Communication stop bit settings [ PAR4 → STP ] ......................................... 96
Response wait time settings [ PAR4 → RSwT ].............................................. 96
Enable/Disable communication write[ PAR4 → COMW ] ................................. 97
USB to Serial communication connection .................................................. 97
RUN/STOP [ PAR1 → R-S ] ......................................................................... 99
User level setting [ PAR5 → USER ] ............................................................ 104
Password settings [ PAR5 → PWD ]............................................................. 105
7 Setting group parameter description .................................................... 107
10 © Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
User parameter group [ PARU ] .................................................................. 122
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1 Product Introduction
12 © Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
1
1.1
Product Introduction
Features
TK Series – standard PID temperature controller – realizes more powerful control with super high-speed sampling cycles of 50 ms and ± 0.3% display accuracy. It supports diverse control modes including heating & cooling simultaneous control, and automatic/manual control and communication functions. In addition, TK Series covers all necessary features for high performance temperature controllers – that is, diverse input sensor support, multi SV setting,
SSR drive output + current output, high resolution display and compact size.
Improves convenience for parameter setting (using DAQMaster)
Parameter mask
To hide parameters which are not unnecessary or not used frequently
User parameter group
To group parameters which are used frequently as one group for more convenient setting
Super high-speed sampling cycle (10 times faster compared to existing models);
50 ms sampling cycle and ± 0.3% display accuracy
Improved visibility with wide display and high luminance LED
High performance control with heating & cooling control and automatic/manual control modes
Communication function supported: RS485 (Modbus RTU type)
PC parameter setting (USB and RS 485 communication)
Free download comprehensive device management program (DAQMaster)
※ Communication converter, sold separately
: SCM-WF48 (Wi-Fi to RS485·USB wireless communication converter),
SCM-US48I (USB to RS485 converter), SCM-38I (RS232C to RS485 converter),
SCM-US (USB to serial converter)
Current output or SSR drive output selectable
ON/OFF, Cycle, Phase control by SSRP function
Heater burn-out alarm (CT input) (except TK4SP)
※ CT, sold separately: CSTC-E80LN, CSTC-E200LN, CSTS-E80PP
Multi SV setting function (Max. 4 ) – selectable via digital input terminals
Space saving mounting possible with compact design ; downsized by 38% (depth-based)
Multi-input/multi-range
© Copyright Reserved Autonics Co., Ltd. 13
1 Product Introduction
1.2
Components and Accessories
(1) Components
Make sure all of the above components are included with your product package before use.
If a component is missing or damaged, please contact Autonics or your distributor.
Visit www.autonics.com to download a copy of the user manual.
(2) Sold separately
Terminal cover (unit: mm)
14 © Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
Socket (for TK4SP) (unit: mm)
PG-11 PS-11(N)
(unit: mm) (unit: mm)
Communication converter
SCM-WF48 (Wi-Fi to RS485·USB wireless communication converter)
SCM-US48I
(USB to RS485 converter)
SCM-38I
(RS232C to RS485 converter)
SCM-US
(USB to Serial converter)
© Copyright Reserved Autonics Co., Ltd. 15
16
1 Product Introduction
Current transformer(CT)
CSTC-E80LN
Max. load current: 80A (50/60Hz)
※ Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 31 Ω ±10%
(unit: mm)
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CSTC-E200LN
Max. load current : 200A (50/60Hz)
※ Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 20 Ω ±10%
1 Product Introduction
(unit: mm)
© Copyright Reserved Autonics Co., Ltd. 17
1 Product Introduction
CSTS-E80PP
Max. load current: 80A (50/60Hz)
※ Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 31 Ω ±10%
(unit: mm)
18
For using CT, do not supply first part current when opening CT output.
It occurs high voltage at CT output part.
Using current of above CTs are same as 50A. But be sure that inner hole sizes are different.
Select it properly for the environment.
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Display unit
DS/DA-T Series (RS485 communication input type display unit)
1 Product Introduction
Connect RS485 communication input type display unit (DS/DA-T Series) and TK Series, the display unit displays present value of the device without PC/PLC.
Images of components and accessories may differ from actual products.
For detailed information about any of the above products, please refer to the concerned product's user manual.
Visit our website (www.autonics.com) to download copies of the user manuals.
© Copyright Reserved Autonics Co., Ltd. 19
1 Product Introduction
1.3
Ordering information
TK 4 S - 1 4 R R
① ② ③ ④ ⑤ ⑥ ⑦
Category
① Item
② Digit
③ Size
④ Input/Output
Option ※
1
⑤ Power Supply
⑥ OUT1 Control
Output ※
2
⑦ OUT2 Control
Output ※
3
TK
Description
Temperature/Process controller
S
M
W
H
L
4
N
SP
N
1
2
D
R
T
9999(4digit)
DIN W48 × H24mm
DIN W48 × H48mm (11 pin plug type ※
9 )
DIN W48 × H48mm (terminal block type)
DIN W72 × H72mm
DIN W96 × H48mm
DIN W48 × H96mm
DIN W96 × H96mm
Standard: Alarm output 1+CT input ※
6,
Heating&Cooling: Alarm output 2 ※
7
Standard: Alarm output 1+Alarm output 2
Standard: Alarm output 1+Digital input(DI-1, DI-2)
Standard: Alarm output 1+Digital input, Heating&Cooling:
Trans. output
Standard: Alarm output 1+RS485com. output
Heating&Cooling: RS485com. output
S
M
W
H
L
S
P 1
1
2
R
T
A
B
Alarm output 1
D
Alarm output 1
Alarm output 1+Alarm output 2
Alarm output 1+Trans. output
Alarm output 1+RS485com. output
Alarm output 1+Alarm output 2+Trans. output
Alarm output 1+Alarm output 2+
RS485 com. output
Alarm output 1+Alarm output 2+Digital input(DI-1, DI-2) ※
8
2 ※
5 24VAC 50/60Hz, 24-48VDC
4
R
100 to 240VAC, 50/60Hz
Relay output
S ※
4
C
Standard N
Heating
&
Cooling
SSR drive output(standard ON/OFF, cycle, phase control)
Current output or SSR drive output selectable
None
※ Select in case of standard control (heating or cooling)
R Relay output
C Current output or SSR drive output selectable
20 © Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
※1.
In case of TK4N/SP Series, option control output selection and digital input will be limited due to number of terminals.
※2.
“S” represents SSR drive output support models which SSRP function (standard
ON/OFF, cycle, phase) control are available. “C” represents selectable current and
SSR drive output support models .
※3.
Select “R” or “C” type in case of using heating & cooling control. “N” type in case fo using standard control.
※4.
Does not support in AC/DC voltage type model.
※5.
Does not support in TK4N.
※6.
The CT input model of TK4N is selectable only for standard model which has alarm 1.
※7.
The Heaing & Cooling model of TK4N1 □□□ has only alarm output 2.
※8.
Only for TK4S-D □□□ , OUT2 output terminal is used as DI 2 input terminal.
※9.
11Pin socket(PG 11, PS 11 (N)): Sold separately
CT (Current Transformer) input is supported by all models.
However, TK4SP (11 pin plug type) does not support CT input due to its limited number of terminal blocks.
© Copyright Reserved Autonics Co., Ltd. 21
1 Product Introduction
1.4
Parts descriptions
22
① Measured value(PV) display part:
RUN mode: It displays currently measured value (PV).
Setting mode: It displays the parameter.
② Set value (SV) display part:
RUN mode: It displays the set value (SV).
Setting mode: It displays the set value of the parameter.
③ Unit( ℃ / ℉ /%) indicator: It displays the unit set at display unit [ UNT ] in parameter 3 group.
(TK4N Seires does not support ‘%’ unit.)
④ Manual control indicator: It turns ON during manual controlling.
⑤ Multi SV indicator: One of SV1 to 3 indicator will be ON in case of selecting multi SV function.
⑥ Auto tuning indicator: It flashes by 1 sec. when executing auto tuning.
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1 Product Introduction
0
0
⑦ Alarm output (AL1, AL2) indicator: It turns ON when the alarm output is ON.
⑧ Control output (OUT1, OUT2) indicator: It turns ON when the control output is ON.
During cycle/phase controlling in SSRP function model (TK4 □ □ 4S □ )type, when MV is over 5.0%, it turns ON.
※ To use current ouput, when MV is 0.0% in manual control, it turns OFF. Otherwise, it always turns ON. When MV is over 3.0% in auto control, it turns ON and when MV is below 2.0%, it turns OFF.
⑨ key: It is used when switching auto control to manual control.
⑩
⑪
※ TK4N/S/SP do not have the simultaneously.
key. The key operates switching
key: It is used when entering parameter group, returning to RUN mode, moving parameter, saving the set value.
key: It is used when entering the set value changing mode and moving or changing up/down digit.
⑫ Digital input key: When pressing the keys for 3 sec. at the same time, it operates the function (RUN/STOP, alarm clear,auto tuning) set at digital input key [ DI-K ] in parameter 5 group.
⑬ PC loader port: It is the PC loader port for serial communication to set parameter and monitoring by DAQMaster installed in PC. Use this for connecting SCM-US(USB to Serial converter, sold separately).
⑭ Input selection switch: Used when switching sensor (TC, RTD) input ↔ analog input(mV,
V, mA) (only the previous models)
7-Segment Display Characters
A
A
B
B
C
C
D
D
E
E
F
F
G
G
H
H
I
I
J
J
K
K
L
L
M
M
N
N
O
O
P
P
Q
Q
R
R
S
S
T
T
U
U
V
V
W
W
X
X
Y
Y
Z
Z
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
0
0
`
-1
/
/
© Copyright Reserved Autonics Co., Ltd. 23
1 Product Introduction
24 © Copyright Reserved Autonics Co., Ltd.
2 Specifications
2 Specifications
Series TK4N TK4SP
100-240VAC ᜠ , 50/60Hz
TK4S TK4M TK4W TK4H
Power supply
AC voltage
AC/DC voltage - 24VAC ᜠ 50/60Hz, 24-48VDC ᜡ
Allowable voltage range ±10% of rated voltage
Power consu mption
AC voltage Max. 6VA Max. 8VA
AC/DC voltage - Max. 8VA(24VAC ᜠ 50/60Hz), Max. 5W(24-48VDC ᜡ )
Display method
Character size
PV(W×H)
SV(W×H)
7 segment (PV: red, SV: green), all other displays (green, yellow, red) LED
4.5 × 7.2 mm
3.5 × 5.8 mm
7.0×14.0mm
5.0×10.0mm
9.5×20.0
mm
7.5×15.0
mm
8.5×17.0
mm
6.0×12.0
mm
7.0×14.6
mm
6.0×12.0
mm
Input type
RTD
TC
JPt 100 Ω , DPt 100 Ω , DPt 50 Ω , Cu 100 Ω , Cu 50 Ω , and Nikel 120 Ω (6 types)
Display accuracy
Analog
RTD
TC
TK4L
K, J, E, T, L, N, U, R, S, B, C, G, and PLII (13 types)
Voltage: 0-100mV, 0-5V, 1-5V, and 0-10V (4 types)
Current: 0-20mA and 4-20mA (2 types)
At room temperature (23 ℃ ± 5 ℃ ): (PV ± 0.3% or ± 1 ℃ , select the higher one) ± 1 digit ※
1
Out of room temperature ranges: (PV ± 0.5% or ± 2 ℃ , select the higher one) ± 1 digit
In case of TK4SP Series, ±1 ℃ will be added.
Control output
Analog
CT Input
Relay
SSR
Current
At room temperature (23 ℃ ± 5 ℃ ): ± 0.3% F.S. ± 1 digit
Out of room temperature ranges: ± 0.5% F.S. ± 1 digit
± 5% F.S. ± 1 digit
OUT1, OUT2: 250VAC ᜠ 3A 1a
Max.11VDC
ᜡ ± 2V 20mA
DC4-20mA or DC0-20mA selectable (resistance load max. 500 Ω )
11.0×22.0
mm
7.0×14.0
mm
Alarm output
Relay
AL1, AL2 Relay: 250VAC ᜠ 3A 1a
(TK4N AL2: 250VAC ᜠ 0.5A 1a (max. 125VA), TK4SP has only AL1)
Option output
Transmissio n output
Comm.
CT
DC4-20mA (resistance load max. 500 Ω , output accuracy: ± 0.3% F.S)
RS485 Communication Output (Modbus RTU)
0.0-50.0A (primary heater current reading range) ※ CT Ratio is 1/1000 (except TK4SP)
Option input
Digital input
Contact input - ON: Max. 2k Ω , OFF: Min. 90k Ω
Non-Contact input - ON: Residual voltage max. 1.0VDC
ᜡ , OFF: Leakage current min. 0.1mA
Leakage current: Approx. 0.5mA per input
※ TK4S/M: 1 (TK4S-D □□□ : 2, TK4SP: None), TK4N/H/W/L: 2 (except TK4SP)
Control type
Heating & cooling
Heating or
Cooling
ON/OFF, P, PI, PD, PID control mode
Hysteresis
Proportional band (P)
RTD/ Thermocouples: 1 to 100 ℃ / ℉ (0.1 to 100.0
℃ / ℉ ) variable
Analog: 1 to 100 digit
0.1 to 999.9
℃ / ℉ (0.1 to 999.9%)
© Copyright Reserved Autonics Co., Ltd. 25
2 Specifications
Integral time (I) 0 to 9999sec.
Derivative time (D)
Control period (T)
Manual reset value
Sampling period
Dielectric strength
Vibration resistance
Relay life cycle
Mechanical
Electrical
0 to 9999sec.
Relay output, SSR drive output: 0.1 to 120.0 sec.
Current output+SSR drive output: 1.0 to 120.0 sec.
0.0 to 100.0%
50 ms
2,000 VAC 50/60 Hz for 1 min. (between power source terminal and input terminal)
0.75mm amplitude at frequency of 5 to 55 Hz (for 1 min.) in each of X, Y, Z directions for 2 hours
OUT1/OUT2: Min. 5,000,000 operations
AL1/2: Min. 20,000,000 operations (TK4H/W/L: Min. 5,000,000 operations)
OUT1/OUT2: Min. 200,000 operations
AL1/2: Min. 100,000 operations(TK4H/W/L: Min. 200,000 operations)
Min. 100MΩ (at 500VDC meg ger) Insulation resistance
Noise resistance Square shaped noise by noise simulator (pulse width 1 ㎲ ) ±2 kV R-phase, S-phase
Memory retention
Environ
-ment
Ambient temp. humi.
Approx. 10 years (non-volatile semiconductor memory type)
-10 to 50
Ambient
℃ , Storage: -20 to 60 ℃
35 to 85% RH, Storage: 35 to 85% RH
Protection IP65 (front panel) ※ TK4SP: IP50 (front panel)
Insulation type
Double insulation or reinforced insulation (mark: , dielectric strength between the measuring input part and the power part: 2kV)
Approval
Weight ※
2
Approx.
140 g
(Approx.
70 g)
Approx.
130 g
(Approx.
85 g)
Approx.
150 g
(Approx.
105 g)
Approx.
210 g
(Approx.
140 g)
※1.
At room Temperature range (23℃ ± 5℃ )
Approx. 211 g
(Approx. 141 g)
Approx.
249 g
(Approx.
198 g)
TC K, J, T, N, E type , below 100℃ / TC L, U, PL Ⅱ , RTD Cu50 Ω , DPt50 Ω :
(PV ±0.3% or ±2℃ , select the higher one) ± 1 digit
TC C, G , R, S type bellow 200℃ : ( PV ±0.3% or ±3℃ , select the higher one)
± 1 digit
TC B type, below 400℃: There is no accuracy standard.
Out of room temperature range
RTD Cu50 Ω , DPt50 Ω : (PV ± 0.5% or ± 3℃ , select the higher one) ±1 digit
TC R, S, B, C, G type: (PV ± 0.5% or ± 5℃ , select the higher one) ±1 digit
Others, Below 100℃ , Within ± 5℃
In case of TK4SP Series, ± 1℃ will be added to the degree standard .
※2.
The weight is with packaging and the weight in parentheses is only unit weight.
※ Environment resistance is rated at no freezing or condensation.
26 © Copyright Reserved Autonics Co., Ltd.
3 Dimensions
(1) TK4N Series
(2) TK4S Series
(3) TK4SP Series
(4) TK4M Series
3 Dimensions
(unit: mm)
© Copyright Reserved Autonics Co., Ltd. 27
3 Dimensions
(5) TK4H Series
(6) TK4W Series
(7) TK4L Series
28 © Copyright Reserved Autonics Co., Ltd.
(8) Bracket
TK4N Series
3 Dimensions
TK4S, TK4SP Series
TK4M/W/H/L Series
© Copyright Reserved Autonics Co., Ltd. 29
3 Dimensions
(9) Terminal cover (sold separately)
TK4N COVER (48×24mm)
※ TK4N COVER is accessory.
RSA-COVER (48 × 48mm)
30
RMA-COVER (72×72mm)
RHA-COVER (48×96mm, 96×48mm)
© Copyright Reserved Autonics Co., Ltd.
(10) Panel cut-out
3 Dimensions
Installation
TK4N TK4S/SP Other Series
Insert the unit into a panel fasten the bolt with a (+) driver.
Insert the unit into a panel fasten the bracket by pushing with tools with a (-) driver.
© Copyright Reserved Autonics Co., Ltd. 31
3 Dimensions
32 © Copyright Reserved Autonics Co., Ltd.
4
4 Connections
Connections
Be sure that the polarity for input connectiong a temperature sensor or analog input.
Standard model has shaded terminals only.
When the operation mode of heating&cooling OUT2 relay output model is heating or cooling control, the OUT2 is usable as alarm output 3(except TK4N).
When the operation mode of heating & cooling OUT2 current model is heating or cooling control, the OUT2 is usable as transmisstion output 2.
(1) TK4N Series
(2) TK4S Series
Features one digital input terminal (DI-1) due to limited number of terminal blocks. Supports two multi SVs (SV1 and SV2) only.
© Copyright Reserved Autonics Co., Ltd. 33
4 Connections
(3) TK4SP Series
Does not feature any digital input terminal due to limited number of terminal blocks.
11Pin Socket(PG-11, PS-11): Sold separately
(4) TK4M Series
Features one digital input terminal (DI-1) due to limited number of terminal blocks. Supports two multi SVs (SV1 and SV2) only.
(5) TK4W, TK4H, TK4L Series
34
※ Digital input is not electrically insulated from internal circuits, so it sholud be insulated when connecting other circuits. (photocoupler, relay, independent switch)
© Copyright Reserved Autonics Co., Ltd.
4 Connections
4.1
Precautions for wiring
Mixing up the input terminals with output terminals and vice versa can lead to product damage.
Use only sensors supported by the product.
Make sure to connect rated SSRs or loads to the output terminals. Make sure to connect communication cable with correct communication terminals (A, B).
Make sure to observe correct polarity of power source terminals. (+ and -).
Make sure to connect correct polarity of temperature sensor and analog input.
4.1.1
Sensor connection
Compensation Wire Connection
For thermocouple sensors, use compensation wire of the same specification as input sensors. Using an extension wire of different specifications and/or material will increase inaccuracy of temperature sensing. It is recommended to choose high performance compensation wire for more reliable sensing.
Measurement Error
Do not mix up the direction of the input sensor connector.
Carefully adjust both load and sensor positions.
Make sure the sensor is securely attached to the input connector.
AC Power Cable and Wiring
Do not put the sensor lines in close proximity of the AC power lines.
4.1.2
Communication connection
Do not tie together with the AC power line and communication line. Only use twisted pair wires for the communication lines. Do not allow the communication line to exceed 800m in length.
For further details, please refer to ‘6.6 Communication ’.
© Copyright Reserved Autonics Co., Ltd. 35
4 Connections
36 © Copyright Reserved Autonics Co., Ltd.
5
5.1
5 Preparation and Startup
Preparation and Startup
Initial display when power ON
When power is supplied, whole display parts flash for 1 sec. Afterwards, model name and input sensor type will be flash twice and then in enters into RUN mode.
① Whole display part ② Model type display
③ Input type display twice
④ RUN mode
SV display part
1
1
B
4
R
N ,
,
,
,
,
2
2
D
S
R
,
,
,
,
D
R
C
C
,
,
R
T
,
,
T
A ,
TK4N
TK4S/SP/
M/W/H/L
Display type Type
1
Standard: Alarm output1+CT input
Heating & Cooling: Alarm output2
Option
Input/
Output
2 Standard: Alarm output1+Alarm output2
D
Standard: Alarm output1+Digital input(DI-1, DI-2)
R
T
Heating & Cooling: Digital input (DI-1, DI-2)
Standard: Alarm output1+Trans. output
Heating & Cooling: Trans. output
Standard: Alarm output1+RS485 com. output
Heating & Cooling: RS485 comm. output
1 Alarm output1
2 Alarm output1+Alarm output2
R Alarm output1+ Trans. output
T Alarm output1+RS485 com. output
A Alarm output1/2+ Trans. output
Power supply
B Alarm output1/2+RS485 com. output
D Alarm output1/2+ Digital input(DI-1, DI-2)
100-240VAC 50/60Hz
OUT1 control output
OUT2 control output
R Relay contact
S
SSR drive output
(standard ON/OFF, cycle, phase control)
C Current + SSR drive output
N None
R Relay contact
C Current + SSR drive output
© Copyright Reserved Autonics Co., Ltd. 37
5 Preparation and Startup
5.2
Basic controls
5.2.1
Parameter setting sequence
Parameters of each group are connected each other. Therefore, follow the below parameter order.
Parameter 3 Group [ PAR3 ] → Parameter 4 Group [ PAR4 ] → Parameter 5 Group [ PAR5 ] →
Parameter 2 Group [ PAR2 ] → Parameter 1 Group [ PAR1 ] → SV Setting [ SV ]
Changing Parameter 3 Group's parameters can sometimes reset other associated parameters.
Always make sure to check if such parameters have been affected.
5.2.2
Set value (SV) setting
①
Press any key among , , in RUN mode to enter SV setting mode. Last digit (10 0 digit) on SV display part flashes.
②
Press the key to move digit.
(10 0 → 10 1 → 10 2 → 10 3 → 10 0 )
③ Press the , keys to raise or lower the set value.
④
Press the key to save the set value. If there is no additional key operations in 3 sec., the changed SV is automatically saved.
38 © Copyright Reserved Autonics Co., Ltd.
5.2.3
MV monitoring and manual control
5 Preparation and Startup
① While in RUN mode, press the key to commence manual control. The SV display will then show H (heating control) or C (cooling control) and simultaneously display the MV to indicate commencement of MV monitoring.
② If the , , or is pressed while MV monitoring is in progress, the MAN indicator will turn on and the last digit will start to flash to indicate activation of manual control.
③ Press the key to change the flashing digit (10 0 → 10 1 → 10 2 → 10 3 → 10 0 ).
④ Select the digit and configure the desired MV value using the , keys.
⑤ To end manual control, press the key. The MAN indicator will turn off, and the system will revert to auto control mode.
⑥ While in heating & cooling control mode, set the manual heating MV and then press the
key to see C (cooling control) and the current cooling MV value on the SV display indicating commencement of cooling MV monitoring.
⑦ If the , , or is pressed while MV monitoring is in progress, the MAN indicator turns on and the last digit starts to flash to indicate activation of manual control.
⑧ Press the key to change the flashing digit (10 0 → 10 1 → 10 2 → 10 3 → 10 0 ).
⑨ Select the digit and configure desired cooling MV value using the , keys.
⑩ To end manual control, press the key. The MAN indicator will turn off, and the system will revert to auto control mode.
⑪ While in standard control mode (heating control or cooling control), pressing the key once from the MV monitoring stage, or any other stage, will revert the system to auto control mode.
⑫ During heating & cooling control mode, pressing the key once from the MV monitoring stage, or any other stage, will skip the system to the cooling MV monitoring stage.
© Copyright Reserved Autonics Co., Ltd. 39
40
5 Preparation and Startup
For heating & cooling control, the system reverts to auto control after going through heating monitoring, manual heating control, cooling monitoring, and manual cooling control stages in sequence.
Heating MV remains in effect during cooling monitoring and manual cooling control.
When setting ditial input function as AUTO/MANUAL, MV monitoring and control status
Control status
AUTO
MANUAL
MV
Not changed
Changeable
Monitoring
Avaliable
TK4N/S/SP model’s the key alternates the key.
© Copyright Reserved Autonics Co., Ltd.
5.3
Parameter group
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 41
5 Preparation and Startup
42 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
※1.
PASS parameter will be displayed only when password is set. It is not displayed when purchasing the unit since default password is set to
0000
.
If password is not valid, the screen will be shifted to password code required window.
Press any key among key to return to RUN mode.
to return to password entering window. Press
In case you forget password, contact Autonics after checking password code.
※2.
TK4N/4S/4SP do not have key.
The key replaces key.
※3.
It is displayed when setting user parameter group in the comprehensive device management program (DAQMaster).
Hold the
Hold the
Hold the
key over 2 sec in RUN mode to enter into setting mode.
key for 1.5 sec while in setting mode to move to other parameter group.
key over 3 sec while in setting mode to return to RUN mode.
Press the key at the last parameter of each parameter, it moves to that parameter name. You can move to other groups.
If there is no additional key operation within 30 sec after entering into setting mode, it will be automatically returned to RUN mode and previous setting value will be remained
The shaded parameters are displayed in common.
The others may not be displayed by the specifications of the product, other parameter’s setting, or parameter mask setting.
© Copyright Reserved Autonics Co., Ltd. 43
5 Preparation and Startup
5.4
Parameter groups
5.4.1
Parameter 1 group [ PAR1 ]
44 © Copyright Reserved Autonics Co., Ltd.
5.4.2
Parameter 2 group [ PAR2 ]
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 45
5 Preparation and Startup
46 © Copyright Reserved Autonics Co., Ltd.
5.4.3
Parameter 3 group [ PAR3 ]
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 47
5 Preparation and Startup
※ OUT1, OUT2 output:
In case that OUT1, OUT2 output is relay output type
: OUT1 , O!SR
, O!MA
, OUT2 , O@SR , O@MA parameters are not displayed.
In case that OUT1,OUT2 output is current + SSR drive output type, when OUT1,OUT2 output is set to SSR
: Output method of O!SR
, O@SR is held in STND and parameter is not displayed.
In case that OUT1, output is SSR drive output model of SSRP function and OUT2 output is current + SSR drive output
OUT1 , O!MA are not displayed.
- O!SR
can set to STND , CYCL , PHAS
-When O@SR is set to SSR it is held in STND and parameter is not displayed.
48 © Copyright Reserved Autonics Co., Ltd.
5.4.4
Parameter 4 group [ PAR4 ]
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 49
5 Preparation and Startup
50 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 51
5 Preparation and Startup
5.4.5
Parameter 5 group [ PAR5 ]
52 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 53
5 Preparation and Startup
54 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6
6.1
Parameter Settings and Functions
Input
6.1.1
Input types and temperature ranges
Input types Display
Temperature range
( ℃ )
1 -200 to 1350
K (CA)
KCaH
0.1 KCaL -199.9 to 999.9
Thermoc ouple
(TC)
RTD
J (IC)
E (CR)
T (CC)
B (PR)
R (PR)
S (PR)
N (NN)
C (TT) ※
1
G (TT) ※
2
L (IC)
U (CC)
Platinel II
Cu 50 Ω
Cu 100 Ω
JPt 100 Ω
JPt 100 Ω
DPt 50 Ω
DPt 100 Ω
DPt 100 Ω
0.1
1
0.1
1
0.1
1
0.1
0.1
1
0.1
1
1
0.1
1
1
1
1
1
0.1
1
1
0.1
1
0.1
JIcH
JIcL
ECrH
ECrL
TCcH
TCcL
B PR
R PR
S PR
N NN
C TT
G TT
LIcH
LIcL
UCcH
UCcL
PLII
CU 5
CU10
JPtH
JPtL
DPt5
DPtH
DPtL
-200 to 800
-199.9 to 800.0
-200 to 800
-199.9 to 800.0
-200 to 400
-199.9 to 400.0
0 to 1800
0 to 1750
0 to 1750
-200 to 1300
0 to 2300
0 to 2300
-200 to 900
-199.9 to 900.0
-200 to 400
-199.9 to 400.0
0 to 1390
-199.9 to 200.0
-199.9 to 200.0
-200 to 650
-199.9 to 650.0
-199.9 to 600.0
-200 to 650
-199.9 to 650.0
32 to 4172
-328 to 1652
-199.9 to 999.9
-328 to 752
-199.9 to 752,0
32 to 2534
-199.9 to 392.0
-199.9 to 392.0
-328 to 1202
-199.9 to 999.9
-199.9 to 999.9
-328 to 1202
-199.9 to 999.9
Temperature range
( ℉ )
-328 to 2463
-199.9 to 999.9
-328 to 1472
-199.9 to 999.9
-328 to 1472
-199.9 to 999.9
-328 to 752
-199.9 to 752.0
32 to 3272
32 to 3182
32 to 3182
-328 to 2372
32 to 4172
© Copyright Reserved Autonics Co., Ltd. 55
6 Parameter Settings and Functions
Input types Display
Temperature range
( ℃ )
-80 to 200
Temperature range
( ℉ )
-112 to 392 Nickel 120 Ω 1
0 to 10V
NI12
AV1
Analog
Voltage
0 to 5V
1 to 5V
0 to 100mV
AV2
AV3
AMV1
-1999 to 9999
(Display point will be changed according to
decimal point position)
0 to 20mA AMA1
Current
4 to 20mA AMA2
※1.
C (TT): Same temperature sensor as former W5 (TT).
※2.
G(TT): Same temperature sensor as former W (TT).
Temperature sensors are to convert subject temperature to electrical signals for the temperature controller allowing it to control output.
SV (Setting Value) can only be set within the input range and do not set over the input range.
6.1.2
Input type [ PAR3 → IN-T ]
This product supports multiple input types, making it possible for the user to choose from thermocouples, resistors, and analog voltage/current.
If you change the input specification, the SV's upper/low-limits are automatically set to the new specification's max/min values for temperature sensors. As for analog inputs, analog upper/lower input values are set to the max/min temperature range and the SV upper/low-limits set to upper/lower scale values. Therefore, you need to reconfigure the settings.
Setting group
PAR3
Parameter
IN-T
Setting range
Refer to 6.1.1. Input types and temperature
Factory default
KCaH
Unit
-
6.1.3
Sensor temperature unit [ PAR3 → UNIT ]
When selecting the input temperature sensor, you can set the desired units ( ℃ , ℉ ) of temperature/scale value to be displayed.
Setting group
PAR3
Parameter
UNIT
Setting range
?C / ?F
Factory default
?C
Unit
-
This parameter will not be displayed if analog input has been selected.
56 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.1.4
Analog input/scale value
With analog input selected, you can set the analog input range (high/low limit input values) and the display scale (high/low limit scale values) within the designated input range.
The decimal point positions remain fixed when configuring the high/low limit input values. You can change the input values at AV1 : 00.00, AV2 / AV3 : 0.000, AMV1 : 000.0, AMA1 / AMA2 : 00.00 decimal points.
If the upper and lower limit scale settings are identical, ERR flashes twice and setting mode is displayed.
For analog input, ± 5% of the set high/low limit input value is extended. Analog output is also extended compairing input value. (For temperature sensor input, ± 5% extension is applied within the temperature range.)
No. PV
① ± 5% section
② ± 5 to 10% section
③ Over ± 10% section
Display
Flashes PV
Flashes HHHH or LLLL
Flashes OPEN
This parameter is not displayed for temperature sensor input.
6.1.4.1
Low-limit input value [ PAR3 → L-RG ]
You can set the low limit input values for actual use within the analog input range.
Setting group
Parameter Setting range
Factory default
Unit
PAR3 L-RG
Minimum temperature range to high-limit input value [ H-RG ] - F.S. 10%
0)00 -
6.1.4.2
High-limit input value [ PAR3 → H -RG ]
You can set high limit input values for actual use within the analog input range.
Setting group
Parameter Setting range
Factory default
PAR3 H-RG
Low-limit input value [ L-RG ] + F.S. 10% to maximum temperature range
1)00
Unit
-
© Copyright Reserved Autonics Co., Ltd. 57
6 Parameter Settings and Functions
6.1.4.3
Scale decimal point position [ PAR3 → DOT ]
You can set the decimal point positions for present value (PV) and set value(SV) within high and low limit scale values.
Setting group
PAR3
Parameter Setting range
DOT 0 / )0 / )00 / )000
Factory default
)0
Unit
-
6.1.4.4
Low-limit scale value [ PAR3 → L-SC ]
You can set the display scales of low-limit values for analog input [ L-RG ]. (Based on the decimal point position setting.)
Setting group
PAR3
Parameter Setting range
L-SC `999 to 9999
Factory default
00)0
Unit
-
6.1.4.5
High-limit scale value [ PAR3 → H-SC ]
You can set the display scales of high-limit values for analog input [ H-RG ]. (Based on the decimal point position setting.)
Setting group
PAR3
Parameter Setting range
H-SC `999 to 9999
Factory default
10)0
Unit
-
6.1.4.6
Display unit for front panel [ PAR3 → dUNT ]
When you select an analog input type, you can set the display units.
Setting group
PAR3
Parameter Setting range dUNT ?C / ?F / ?/O / OFF
Factory default
?/O
Setting Parameter description
?C Sets the display unit to ℃ and turns on the ℃ of front unit indicator.
Unit
-
?F
?/O
OFF
Sets the display unit to ℉ and turns on the ℉ of front unit indicator.
Sets the display unit to % and turns on the % of front unit indicator.
Sets the display unit to an undefined unit. The LED unit indicator will not turn on.
58 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.1.5
Input correction [ PAR3 → IN-B ]
This feature is used to compensate for input correction produced by thermocouples, RTDs, or analog input devices, NOT by the controller itself.
The Input correction function is mainly used when the sensor cannot be attached directly to controlled objects. It is also used to compensate for temperature variance between the sensor's installation point and the actual measuring point.
Setting group
PAR3
Parameter Setting range
IN-B
-999 to 0999 (temperature H, analog)
`9(9 to 99(9 (temperature L)
Factory default
0000
Unit
℃ / ℉ /-
If the controller displays 78 ℃ when the actual temperature is 80 ℃ , set the input correction [ IN-
B ] as ‘ 002 ’ in order to adjust the controller's display temperature to 80 ℃ .
If present value after input correction is out of the input range by each input sensor, it displays
‘ HHHH ’ or ‘ LLLL ’.
Make sure that an accurate temperature variance measurement is taken before set values of input correction. An inaccurate initial measurement can lead to greater variance.
Many of today's temperature sensors are graded by their sensitivity. Since higher accuracy usually comes at a higher cost, most people tend to choose sensors with medium sensitivity.
Measuring each sensor's sensitivity correction for input correction feature in order to ensure higher accuracy in temperature reading.
6.1.6
Input digital filter [ PAR3 → MAvF ]
It is not possible to perform stable control if the present value (PV) fluctuates because of fast changes of input signal. Using the Input digital Filter function can stabilize PV to realize more reliable control.
Setting group
PAR3
Parameter Setting range
MAvF 00)1 to 12)0
Factory default
)1
Unit
Sec
If the input digital filter is set to 0.4 sec., digital filtering is applied to a sampling value collected over 0.4 sec. (400 ms).
When the input digital filter is used, present value (PV) can vary from the actual input value.
© Copyright Reserved Autonics Co., Ltd. 59
6 Parameter Settings and Functions
6.1.7
High/Low-limit value of setting value(SV) [ PAR3 → H-SV / L-SV ]
You can limit the Set value(SV) range within the temperature range of the temperature sensor or analog input type in order to prevent the system from controlling with improper SV.
Setting group
PAR3
Parameter
L-SV
H-SV
Parameter Setting range
H-SV
L-SV
SV low-limit + 1 digit to sensor input high-limit or analog highlimit scale value
Sensor low-limit or analog lowlimit scale value to SV high-limit -
1 digit
Parameter Description
Set value(SV) low-limit
Set value(SV) high-limit
Factory default
1350 (temperature)
00)0 (analog)
-200 (temperature)
10)0 (analog)
Unit
℃
℃ /
/ ℉
℉
Attempts to set the limits outside the min/max input range, or analog's high/low-limits, are not accepted. Instead, the previous settings are retained.
Set value(SV) can only be set within the SV low-limit [ L-SV ] and SV high-limit [ H-SV ] range.
SV lower-limit [ L-SV ] cannot exceed SV high-limit [ H-SV ].
60 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.2
Control output
6.2.1
Control output mode [ PAR3 → O-FT ]
Control output modes for general temperature control include heating, cooling, and heating
& cooling.
Heating control and cooling control are mutually opposing operations with inverse outputs.
The PID time constant varies based on the controlled objects during PID control.
Setting group
PAR3
Parameter Set range
O-FT
Standard model: HEAT / COOL
Factory default Unit
HEAT
Heating/Cooling model: HEAT / COOL / H-C H-C
-
-
6.2.1.1
Heating control [ PAR3 → O-FT → HEAT ]
Heating control mode: the output will be provided in order to supply power to the load (heater) if present value (PV) falls below set value(SV).
6.2.1.2
Cooling control [ PAR3 → O-FT → COOL ]
Cooling control mode: the output will be provided in order to supply power to the load (cooler) if present value (PV) rises above set value(SV).
6.2.1.3
Heating & Cooling control [ PAR3 → O-FT → H-C ]
Heating & Cooling control mode: heating & cooling with a single temperature controller when it is difficult to control subject temperature with only heating or cooling.
Heating & Cooling control mode controls the object using different PID time constants for each heating & Cooling.
It is also possible to set heating & cooling control in both PID control or ON/OFF control mode.
Heating/cooling output can be selected among Relay output, SSR drive output and current output depending on model types choosen according to your application environment. (Note that
SSR drive output of OUT2 operates standard control.)
© Copyright Reserved Autonics Co., Ltd. 61
6 Parameter Settings and Functions
For heating & cooling control, OUT1 control output is dedicated to heating control and OUT2 control output to cooling control.
6.2.1.3.1.
Dead band/Overlap band [ PAR2
→
DB ]
In heating & cooling control, it is possible to designate a dead band between heating & cooling control bands based on set value(SV).
A dead band forms around the SV when positive (+) value is set. No control occurs in the dead band area. Therefore, heating & cooling MVs become 0.0% in the formed dead band.
An overlap band (simultaneous application of heating & cooling MVs) forms around the SV when negative (-) value is set.
Set as 0 when a dead band or an overlap band is not used.
When setting integration time, it is applied when the intengration time of heating control and cooling control is set. In case of PI-P control and P-PI control, it also operates as P-P control.
Setting group
PAR2
Parameter Setting range
DB See below.
Factory default
See below.
Unit
PID/PID, PID/ON-OFF, and ON-OFF/PID Control
Set range (temperature): -(proportional band) to +(proportional band) (the lower value when using different proportional bands)
Set range (analog): -99.9 to 099.9
Factory default: 0000 (temperature H), 000.0 (temperature L, analog),
(unit: temperature ℃ / ℉ , analog % F.S.)
ON-OFF/ON-OFF Control
Set range (temperature):
999 (overlap b and) to 0000 (not used) to 0999 (dead band) (temperature H)
199.9 (overlap b and) to 000.0 (not used) to 999.9 (dead band) (temperature L)
Set range (analog): -99.9 (overlap band) to 000.0 (not used) to 099.9 (dead band)
Factory default: 0000 (temperature H), 000.0 (temperature L, analog),
(unit: temperature ℃ / ℉ , analog % F.S.)
62 © Copyright Reserved Autonics Co., Ltd.
(1) Using a Deadband
6 Parameter Settings and Functions
© Copyright Reserved Autonics Co., Ltd. 63
6 Parameter Settings and Functions
(2) Using an Overlap Band
64 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
(3) Using neither a Dead band nor an Overlap Band
Depends on the set value of the heating integration time[ H-I ], cooling integration time[ C-I ], actual operation may be different.
© Copyright Reserved Autonics Co., Ltd. 65
6 Parameter Settings and Functions
6.2.2
MV High/Low-limit value settings [ PAR2 → H-MV / L-MV ]
MV high/low-limit values [ H-MV / L-MV ] for control output can be configured to the actual MV, provided the temperature controller's MV calculation exceeds the limits.
During heating & cooling control, cooling MV carries a "-" prefix. Therefore, the high-limit is expressed as a + value on the heating side and the low-limit as a - value on the cooling side.
Parameter
L-MV
H-MV
Description
MV Low-limit value setting
MV High-limit value setting
Setting group
PAR2
Parameter Set range
H-MV
L-MV
Standard Control: MV Low-limit value [ L-MV ]
+ )1 to 10)0
Heating & Cooling Control: 00)0 to 10)0
(PID control)
)0 (OFF)/ 10)0 (ON) (ON/OFF control)
Standard Control: 00)0 to MV high-limit value
[ H-MV ] – )1
Heating & Cooling Control: `0)0 to 00)0
(PID control), `0)0 (ON)/ )0 (OFF) (ON/OFF control)
Factory default
Unit
10)0 %
10)0
)0
`0)0
%
%
%
Same MV limits applied during auto-tuning.
MV limits are not applied to manual control, MV upon control stop, MV upon a sensor error, and initial manual control MV.
MV high/low-limit configuration is not available for ON/OFF control in standard control mode
(heating or cooling control).
66 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.2.3
Ramp settings [ PAR2 → RAMU / RAMD / rUNT ]
Ramp is a feature used to configure the slope toward set value(SV). The feature limits change rate of set value(SV) and thereby restricts sudden temperature changes (increase and decrease) in the control subject.
Ramp is commonly used in applications where rapid temperature changes (increase and decrease) could impact negatively on the control subject.
Parameter
RAMU
RAMD rUNT
Description
Settings for Ramp-up change rate.
Settings for Ramp-down change rate.
Settings for Ramp time unit.
Setting group
Parameter Setting range
Factory default
Unit
PAR2
RAMU
RAMD rUNT
000 to 999 (temperature H, analog),
00)0 to 99(9 (temperature L)
000 to 999 (temperature H, analog),
00)0 to 99(9 (temperature L)
SEC (seconds), MIN (minutes),
HOUR (hours)
000
000
MIN -
Activating the ramp feature when the ramp is not in operation limits the change rate of Set value(SV) based on present value (PV). Changing SV or ramp parameters while the ramp is in operation limits the change rate of SV based on SV at the point of the change.
Control will be carried out based on changed SV (hereinafter referred to as RAMP SV) - changed by preset change rate (slope). RAMP-Up Change Rate and RAMP-Down Change Rate can be configured independently.
Alarm operation during RAMP will be made based on final SV.
Setting the rate of ramp change to 0 deactivates the ramp feature.
If the ramp feature has been activated, RAMP SV will be displayed on SV display part.
Ramp depending on operation status
Operation Status
All operations
OPEN , HHHH , LLLL , Auto-tuning, Switching from
Auto to Manual, Switching from Run to Stop
OPEN , HHHH , LLLL , After Auto-tuning completed, PV
= SV
Power On, SV Change, Switching from Stop to Run,
Switching from Manual to Auto, Ramp Rate Change
Ramp Up/Down
When it is 0 .
Irrespective of conditions.
Irrespective of conditions.
When it is not 0 .
Ramp
Inactive
Inactive
Inactive
Active
© Copyright Reserved Autonics Co., Ltd. 67
68
6 Parameter Settings and Functions
Ramp operation graph
(1 to 9999 digit)
(1 to 9999 digit)
© Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.2.4
Auto/Manual control settings
Auto control mode is to make temperature reach SV with MV calculated by PID control. Manual control mode is to make temperature reach SV with user’s defined MV.
When in manual control mode, parameter settings can only be viewed and cannot be modified
(except for lock parameters). When digital input terminal function is set as Auto/Manual control, the key (the key for TK4N, TK4S, TK4SP) and the Auto/Manual swithcing by communication do not operate. When the unit is powered on following a power interruption or shutdown, previous control mode (auto or manual) will be maintained.
If switching to manual control during Auto-tuning, Auto-tuning will be terminated. It is still possible to switch to manual control mode while in STOP. When a sensor break alarm [ SBA ] occurs in standard control mode, the sensor error MV [ ErMV ] is applied. In this state, manual and auto control MV settings can be modified. It is still possible to switch auto/manual control mode while in controlling operation.
Operation Priority: Manual Control > Stop > Open (Sensor Disconnection)
6.2.4.1
Manual/Auto control switching
(1) Manual control switching for standard control (heating or cooling control)
① , ⑤ : When in RUN mode, press the key (the key for TK4N, TK4S, TK4SP model) and it enters MV monitoring mode. The SV display shows H (heating control) or
C (cooling control), and shows MV to indicate the start of MV monitoring.
② , ⑥ : If the indicator comes on and the lowest digit (10 manual control.
is pressed when MV monitoring is in progress, the MAN
0 digit) starts to flash, indicating activation of
③ , ⑦ : Press the key to change the flashing digit (10 0 → 10 1 → 10 2 → 10 3 → 10 0 ).
© Copyright Reserved Autonics Co., Ltd. 69
6 Parameter Settings and Functions
70
④ , ⑧ : Select the digit and configure the desired MV value using the moving to 0 → 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 9 → 0 by the keys.
keys
⑨ : In ① to ⑧ status, press the key(the key for TK4N, TK4S, TK4SP model) to end manual control. The MAN indicator goes off and the system reverts to auto control mode.
(2) Manual control switching for heating & cooling control
① : When in RUN mode, press the key (the key for TK4N, TK4S, TK4SP model) and it enters heating MV monitoring mode. The SV display shows ‘ H ’ and shows MV to indicate the start of heating MV monitoring.
② : If the indicator comes on and the lowest digit (10 manual control.
is pressed when heating MV monitoring is in progress, the MAN
0 digit) starts to flash, indicating activation of
③ : Press the key to change the flashing digit (10 0 → 10 1 → 10 2 → 10 3 → 10 0 ).
④ : Select the digit and configure the desired MV value using the keys
⑤ : In ① to ④ status, press the key( key for N, S, SP model) and it enters cooling MV monitoring mode. The SV display shows ‘ C ’ and shows MV to indicate the start of cooling MV monitoring.
⑥ : If the
digit (10
⑦
0 digit) starts to flash.
: Press the
is pressed when cooling MV monitoring is in progress, the lowest
key to change the flashing digit (10 0 → 10 1 → 10 2 → 10 3 → 10 0 ).
moving to 0 → 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 9 → 0 by the
⑧
keys.
: Select the digit and configure the desired MV value using the moving to 0 → 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 9 → 0 by the keys.
keys
⑨ : In ⑤ to ⑧ status, press the key(the key for TK4N, TK4S, TK4SP model) to end manual control. The MAN indicator goes off and the system reverts to auto control mode.
After heating & cooling control, the system reverts to auto control in sequence of heating monitoring, manual heating control, cooling monitoring, and manual cooling control.
Heating MV remains in effect during cooling monitoring and manual cooling control.
TK4N/S/SP (W48 × H48mm) does not have the key. Press the between auto and manual controls.
key once to change
If the digital Input [ DI-1 , DI-2 ] feature has been set for AUTO/MANUAL, the key ( the
key for TK4N, TK4S and TK4SP model) key located on the front and automatic/manual control functions via communication do not act.
(3) Manual/Auto Control switching with the digital input (DI) terminal
If the digital Input (DI) feature has been configured for manual/auto control switching, turn on the DI to activate manual control (MAN indicator goes on) and turn off the DI to activate auto control. If the digital Input feature is automatic control status, you can be only to monitor. In case it is manual control status, modifying MV and monitoring are possible.
See 6.7.4 Digital input, for detailed information on digital Input (DI) terminal settings.
When MV parameter is masked, MV parameter cannot be monitored and changed.
© Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.2.4.2
Baseline MV for manual control [ PAR5 → ItMV ]
When switching from auto control [ AUTO ] to manual control [ PrMU ] you can set the initial MV.
AUTO : Controlling with auto control MV as an initial MV for manual control
PrMV : Controlling with preset manual MV [ PrMV ] as an initial MV.
Auto-MV[ AUTO ] Preset MV[ PrMV ]
Setting group
PAR5
Parameter
ItMV
Setting range
AUTO / PrMV
Factory default Unit
AUTO -
When re-supplying the power, it controls with the MV which is at the power OFF.
6.2.4.3
Initial MV for manual control [ PAR5 → PrMV ]
If the baseline MV for manual control is configured to PrMV (Preset Manual MV), you can set the initial MV for manual control.
Setting group
Parameter Setting range
Factory default
Unit
Standard control
ON/OFF control
PID control
00)0 (OFF)
/ 10)0 (ON)
00)0 to 10)0
PAR5 PrMV
Heating
&
Cooling control
ON/OFF control
PID control
`0)0 (Cooling ON)
/ 00)0 (OFF)
/ 10)0 (Heating ON)
`0)0 (Cooling) to
00)0 (OFF) to
10)0 (Heating)
00)0 %
When in heating & cooling control mode, a setting between )1 and 10)0 will be applied as heating MV and a setting between )1 and `0)0 will be applied as cooling MV.
© Copyright Reserved Autonics Co., Ltd. 71
6 Parameter Settings and Functions
6.2.5
Output settings
6.2.5.1
Control output (OUT1/OUT2) selection [ PAR3 → OUT1 / OUT2 ]
In case of selecting the Models with current control output, both current and SSR drive outputs are available. You can therefore choose the right output type depending on application environments.
OUT1 : Selects OUT1 control output.
OUT2 : Selects OUT2 control output.
Setting group
Parameter Setting range
OUT1
PAR3 SSR / CURR
OUT2
Factory default
SSR
Unit
-
6.2.5.2
SSRP function [ PAR3 → O!SR
]
SSRP function of SSR drive output is selectable one of standard ON/OFF control, cycle, phase control. By parameter setting, standard SSR drive is available. Also, cycle control connecting with a zero cross turn-on method SSR, phase control connectiong with a random turn-on method
SSR are available.
Realizing high accuracy and cost effective temperature control with both current output (4-20mA) and linear output(cycle control and phase control).
(1) Standard ON/OFF control [ STND ]
A mode to control the load in the same way as Relay output type.(ON: output level 100%,
OFF: output level 0%)
(2) Cycle control [ CYCL ]
A mode to control the load by repeating output ON / OFF according to the rate of output within setting cycle. Having improved ON / OFF noise feature by Zero Cross type.
(3) Phase control [ PHAS ]
A mode to control the load by controlling the phase within AC half cycle. Serial control is available. Random turn-on SSR must be used for this mode.
72
Setting group
PAR3
Parameter Setting range
O!SR STND / CYCL / PHAS
Factory default
STND
Unit
-
© Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Make sure that SSRP function is not available for OUT2. In case of current type models,
SSR is fixed to standard output [ STND ] only.
When selecting cycle output [ CYCL ] or phase output [ PHAS ], the power supply for the load and temperature controllers must be the same.
In case of selecting SSRP function whether cycle output [ CYCL ] or phase output [ PHAS ] with PID control type, control cycle is not available to set.
6.2.5.3
Current output range settings [ PAR3 → O!MA
/ O@MA ]
If the control output is set to current output, you can select upper and low-limit range for the current output as either 4-20mA or 0-20mA.
O!MA
: Sets OUT1's current output range.
O@MA : Sets OUT2's current output range.
6.3
This parameter is only available on models supporting current output [ OUT1 , OUT2 ].
Temperature control
6.3.1
Temperature control mode [ PAR3 → C-MD ]
You can choose the type of temperature control method.
Setting
Standard
Control
Heating &
Cooling
Control
Setting group
PAR3
PID
ONOF pP pON
OnP
OnON
Description
Heating
PID control
ON/OFF control
PID control
PID control
ON/OFF control
ON/OFF control
Cooling
Parameter Setting range
C-MD
Standard
Control
Heating &
Cooling
Control
PID pP /
/ ONOF
pON / OnP / OnON
PID control
ON/OFF control
PID control
ON/OFF control
Factory default
PID pP
Unit
-
© Copyright Reserved Autonics Co., Ltd. 73
6 Parameter Settings and Functions
6.3.2
ON/OFF control [ PAR3 → C-MD → ONOF ]
Controls the temperature by comparing present value (PV) with set value(SV) and turning power to the load on or off.
6.3.2.1
Hysteresis [ PAR2 → hHYS / hOFT / cHYS / cOFT ]
Hysteresis is to adjust control output ON/OFF point in ON/OFF control mode. ON_Hysteresis sets the output on point and OFF_Offset sets the off point.
Setting hysteresis too low can result in hunting induced by disturbance (noise, chattering, etc.).
To minimize hunting, set ON_Hysteresis and OFF_Offset values with consideration to the heater or cooler's capacity and thermal characteristics, the control subject's response characteristics, the sensor's response characteristics and installation conditions, and other defining factors.
Parameter hHYS hOFT cHYS cOFT
Description
Configures ON_Hysteresis for heating control.
Configures OFF_Offset for heating control.
Sets ON_Hysteresis for cooling control.
Sets OFF_Offset for cooling control.
Setting group
Parameter Setting range
Factory default
Unit
PAR2 hHYS cHYS hOFT cOFT
Temperature H, Analog:
Temperature L: 0)1 to 1)0
Temperature H, Analog:
001
001
Temperature L: 0)1 to 1)0
to
to
100
100
002
000
℃ / ℉ /-
74 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.3.3
PID control [ PAR3 → C-MD → PID ]
PID control is a combination of proportional (P), integral (I), and derivative (D) controls and offers superb control over the control subjects, even with a delay time.
Proportional control (P) implements smooth, hunting-free control; integral control (I) automatically corrects offsets; and derivative control (D) speeds up the response to disturbance. Through these actions, PID control realizes ideal temperature control.
Applied PID Control Technique
Proportional Control (P): Select PID control and set the integral and derivative time to 0000 .
Proportional Integral Control (PI): Select PID control and set the derivative time to 0000 .
Proportional Derivative Control (PD): Select PID control and set the integral time to 0000 .
Multi SV: Use the same PID time constant for the values of SV0 to SV3 .
6.3.3.1
Proportional band settings [ PAR2 → H-P / C-P ]
When present value (PV) is within the Proportional Band (P), the ON/OFF ratio needs to be adjusted during the proportional period (T). The defined proportional control (time proportional control) section is called as the proportional band.
Parameter
H-P
C-P
Description
Heating proportional band
Cooling proportional band
Setting group
Parameter Setting range
Factory default
Unit
PAR2
H-P
C-P
00)1 to 99(9 01)0
Temperature:
Analog: %
℃ / ℉
6.3.3.2
Integral time settings [ PAR2 → H-I / C-I ]
MVs from integral and proportional operation become the same when deviation is consistent.
The time taken for the two MVs to match is called the integral time.
Parameter
H-I
C-I
Description
Heating integral time
Cooling integral time
Setting group
Parameter Setting range
Factory default
Unit
H-I
PAR2 0000 to 9999 0000 Sec
C-I
© Copyright Reserved Autonics Co., Ltd. 75
6 Parameter Settings and Functions
Integral control is not conducted if the integral time is set to 0.
Setting the integral time too short can intensify correction movements and cause hunting.
6.3.3.3
Derivative time settings [ PAR2 → H-D / C-D ]
In accordance with the deviation of the ramp, the time taken for the MV gained from derivative operation to reach the MV gained from proportional control is called the derivative time.
Parameter
H-D
C-D
Description
Heating derivative time
Cooling derivative time
Setting group
Parameter Setting range
Factory default
Unit
H-D
PAR2
C-D
0000 to 9999 0000 Sec
Derivative control is not conducted if the derivative time is set to 0.
6.3.3.4
Control period settings [ PAR3 → H-T / C-T ]
If relay or SSR is used to output MV under proportional control, the output is on for a fixed amount of time (within the control period, as a percentage of the MV) and then remains off for the rest of the time. The preset period when output ON/OFF takes place is called the proportional control period.
Control with SSR drive output has a faster response than that of relay output. Therefore, by configuring a shorter control period, more responsive temperature control is achieved.
Parameter
H-T
C-T
Description
Heating control period
Cooling control period
Setting group
Factory default Unit
PAR3
Parameter Setting range
H-T
C-T
Relay, SSR drive output(ON/OFF control, phase control, cycle control): 00)1 to 12)0
Current output, SSR drive output: 00)1 to 12)0
Relay output: 02)0
SSR drive output: 00@0
Sec
If using heating & cooling control, configure each control period separately for heating & cooling.
76 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.3.3.5
Offset correction/Manual reset settings [ PAR2 → REST ]
When selecting P / PD control mode, there are certain temperature differences even after PV reaches stable status since heater’s rising and falling time is inconsistent due to thermal characteristics of control objects, such as heat capacity and the heater capacity. This temperature difference is called OFFSET. Offset can be corrected using manual reset.
Setting group
PAR2
Parameter Setting range
REST 0)0 to 10)0
Factory default
5)0
Unit
%
(1) Manual Reset Adjustments based on Control Results
Under stable control conditions, set the offset to 50% if PV and SV are identical, to over
50.0% if PV is lower than SV, and to below 50.0% if PV is higher than SV.
The offset correction feature can only be used when proportional control is in effect. If setting the integral value to 0, the manual reset parameter will be displayed.
The user cannot configure the manual reset setting during heating & cooling control. Instead, the setting is automatically set to 0% for both heating & cooling.
Applicable only when integral time is set to 0 under P control or PD control only.
Switching from heating & cooling control to standard control (P, PD control) automatically configures the reset setting to 50%.
6.3.4
Auto-tuning
Auto tuning measures the control subject's thermal characteristics and thermal response rate, and then determines the necessary PID time constant. (When control type [ C-MD ] is set as PID, it is displayed.)
If error [ OPEN ] occurs during auto tuning, it stops this operation automatically.
To stop auto tuning, change the set as OFF . (It maintains P, I, D values of before auto tuning.)
6.3.4.1
Auto-tuning start/stop setting [ PAR2 → AT ]
Auto-tuning automatically stores PID time constants upon termination. These PID time constants can then be modified by the user to suit their usage environment.
When auto-tuning is in progress, the AT indicator located on the front of the controller flashes in 1 sec. intervals. When auto-tuning finishes, the AT indicator automatically goes off and the auto-tuning parameter will return to OFF .
When auto-tuning is in progress and digital input key [ DI-K ] is STOP(switching
RUN/STOP) or AT(auto-tuning RUN/STOP) is set, and digital input terminal function [ DI-1 ,
DI-2 ] is STOP (switching RUN/STOP) or MAN(AUTO/MANUAL control selection), autotuning will be automatically ended, if concerned DI is inputted or a sensor disconnection error occurs. (Restored the PID used prior to the auto-tuning session)
© Copyright Reserved Autonics Co., Ltd. 77
6 Parameter Settings and Functions
Setting
OFF
ON
Setting group
PAR2
Description
Auto-tuning complete.
Auto-tuning in progress.
Parameter Setting range
AT OFF / ON
Factory default
OFF
Unit
-
Auto-tuning continues to run even if the temperature reading exceeds or falls below the input range.
When auto-turning is in progress, parameters can only be referenced and not altered.
Auto-tuning is not available in manual control.
6.3.4.2
Auto-tuning mode settings [ PAR3 → AtT ]
Auto-tuning is available in [ TUN1 ] mode (based on SV) or [ TUN2 ] mode (based on 70% of SV), depending on the baseline value used.
78
Setting
TUN1
TUN2
Setting group
PAR3
Description
Auto-tunes and derives a PID time constant based on set value(SV).
Auto-tunes and derives a PID time constant based on 70% of set value(SV).
Parameter Setting range
AtT TUN1 / TUN2
Factory default
TUN1
Unit
-
In cooling control mode, [ TUN2 ] mode calculates 70% based at 0.
When SV=-100, [ TUN2 ] is performed at -70.
© Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.4
Alarm output
There are three alarms which operate individually. You can set combined qoralarm operation and alarm option. Use digital input setting as [ AlRE ] or turn OFF power and re-start this unit to release alarm operation.
6.4.1
Alarm operation [ PAR4 → AL-1 / AL-2 / AL-3 ]
Select the desired alarm operation.
Mode Name
OFF
-
Alarm operation
-
DVCC
Deviation high-limit alarm
High deviation:
Set as 10 ℃
]]DV
Deviation low-limit alarm
Lower deviation: Set as 10 ℃
High deviation:
Set as -10 ℃
Lower deviation: Set as -10 ℃
]DV[
Deviation high/lowlimit alarm
Lower deviation: Set as 10 ℃ ,
High deviation: Set as 20 ℃
CDU]
Deviation high/lowlimit reverse alarm
Lower deviation: Set as 10 ℃ ,
High deviation: Set as 20 ℃
Description (factory default)
No alarm output
If deviation between PV and SV as high limit is higher than set value of deviation temperature, the alarm output will be
ON.
High-limit deviation temperature can be set in AL!H
/ AL@H / AL#H .
If deviation between PV and SV as low limit is higher than set value of deviation temperature, the alarm output will be ON.
Low limit can be set in AL!L
/ AL@L /
AL#H .
If deviation between PV and SV as high/low limit is higher than set value of deviation temperature, the alarm output will be ON.
High-limit Deviation Temperature can be set in AL!H
/ AL@H / AL#H .
Low limit can be set in AL!L
/ AL@L /
AL#H .
If deviation between PV and SV as high/low-limit is higher than set value of deviation temperature, the alarm output will be OFF.
High-limit deviation can be set in
AL!H
/ AL@H / AL#H .
Low limit deviation can be set in
AL!L
/ AL@L / AL#H .
PVCC
Absolute value high limit alarm
Alarm absolute value:
Set as 90 ℃
Alarm absolute value:
Set as 110 ℃
If PV is higher than the absolute value, the output will be ON.
Alarm's absolute value can be set in
AL!H
/ AL@H / AL#H .
]]PV
Absolute value low limit alarm
LBA
Loop break alarm
Alarm absolute value:
Set as 90 ℃
-
Alarm absolute value:
Set as 110 ℃
If PV is lower than the absolute value, the output will be ON.
Alarm's absolute value can be set in
AL!L
/ AL@L / AL#H .
It will be ON when it detects loop break.
© Copyright Reserved Autonics Co., Ltd. 79
6 Parameter Settings and Functions
Mode Name
SBA
HBA
Sensor break alarm
Heater break alarm
Alarm operation
-
-
Description (factory default)
It will be ON when it detects sensor disconnection.
It will be ON when CT detects heater break.
※ H: Alarm output □ hysteresis [ A □ .HY
]
Parameter
AL-1
AL-2
AL-3
Description
Selects alarm output 1 operation mode.
Selects alarm output 2 operation mode.
Selects alarm output 3 operation mode.
Setting group
Parameter Setting range
PAR4
AL-1
AL-2
AL-3
OFF
PVCC
/
/
DV[[ /
]]PV
]]DV
/ SBA
/
/
]DVC
LBA /
/ [DV]
HBA
/
Factory default
DVCC
]]DV
OFF
Unit
-
80 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.4.2
Alarm output options [ PAR4 → AL!T
/ AL@T ]
Users can select the desired alarm output options.
Setting Mode
AL-A
AL-B
AL-C
AL-D
AL-E
Standard Alarm
Alarm latch
Standby sequence1 ※
Alarm latch and standby sequence1
Standby sequence2
※
2
1
Description
If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
If it is an alarm condition, alarm output is ON and maintains
ON status.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition, standard alarm operates.
If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition, alarm latch operates.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, standard alarm operates.
AL-F
Alarm latch and standby sequence2
Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF, but also alarm set value, or alarm option changing. When reapplied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, alarm latch operates.
Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set temperature, alarm temperature[ AL1 , AL2 , AL3 ] or alarm operation[ AL-1 , AL-2 , AL-3 ], switching STOP mode to RUN mode.
Parameter
AL!T
Description
Selects the operation mode of alarm output 1.
AL@T
AL#T
Selects the operation mode of alarm output 2.
Selects the operation mode of alarm output 3.
Setting group
Parameter Setting range
Factory default
Unit
AL!T
PAR4 AL@T
AL-A / AL-B / AL-C / AL-D / AL-E /
AL-F
AL-A -
AL#T
If alarm operation is set as loop break alarm [ LBA ], sensor break alarm [ SBA ], or heater break alarm[ HBA ], only standard alarm [ AL-A ] and alarm latch [ AL-C ] of alarm option are displayed.
© Copyright Reserved Autonics Co., Ltd. 81
6 Parameter Settings and Functions
6.4.3
Alarm SV settings [ PAR1 → AL!L
/ AL!H
/ AL@L / AL@H / AL#L / AL#H ]
You can set alarm output activation values. According to the selected alarm operation, configuration parameters [ AL □ .
H / AL □ .
L ] will be activated for each setting.
Parameter
AL!L
AL!H
AL@L
AL@H
AL#L
AL#H
Description
Low limit value of alarm output 1. Reference value for determining heater burnout.
High-limit value of alarm output 1.
Low limit value of alarm output 2. Reference value for determining heater burnout.
High-limit value of alarm output 2.
Low limit value of alarm output 3. Reference value for determining heater burnout.
High-limit value of alarm output 3.
Setting group
Factory default
Unit
PAR1
Parameter Setting range
AL!H
AL@H
AL#H
AL!L
AL@L
AL#L
(temperature) High/Low-limit deviation: By individual input specification -F.S. to F.S.
(temperature) Alarm absolute value:
By individual input specification within displayed range.
(analog) High/Low-limit deviation:
~999 to 9999 Within -F.S. to F.S.
(analog) Alarm absolute value: By individual input specification within displayed range.
Temperature
: 1550
Analog
: 10)0
-
Changing the alarm operation or options resets the settings to the highest or lowest values that will not trigger output in the new mode.
6.4.4
Alarm output hysteresis [ PAR4 → A!HY
/ A@HY / A#HY ]
“6.4.1 Alarm operation [ PAR4 → AL-1 / AL-2 / AL-3 ]. “
H ” from alarm operation represents the alarm output hysteresis. It is used to set an interval between alarm outputs ON/OFF periods.
Hysteresis can be set for individual alarm outputs (Alarm 1 Hysteresis/Alarm2 Hysteresis).
Parameter
A!HY
A@HY
A#HY
Description
Sets the ON/OFF interval for alarm output 1.
Sets the ON/OFF interval for alarm output 2.
Sets the ON/OFF interval for alarm output 3.
Setting group
Parameter Setting range
Factory default
Unit
A!HY
PAR4 A@HY
A#HY
Temperature H, Analog:
Temperature L: 00)1 to
001 to
10)0
100
001
Temperature:
℃ / ℉ ,
Analog: Digit
82 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Alarm output hysteresis applies to heater burnout alarm [ HBA ] in the same manner.
This parameter does not appear if Loop Break Alarm [ LBA ] or Sensor Break Alarm [ SBA ] is selected.
6.4.5
Alarm N.O./N.C. [ PAR4 → A!N
/ A@N / A#N ]
You can set the relay contact method in the event of an alarm output.
Setting
Setting group
PAR4
NO
NC
Parameter
A!N
A@N
A#N
Description
Normally open
Stays open when normal and closes in the event of an alarm.
Normally closed
Stays closed when normal and opens in the event of an alarm.
Description
Select contact type for alarm output 1.
Select contact type for alarm output 2.
Select contact type for alarm output 3.
Factory default
Unit Parameter Setting range
A!N
A@M
A#M
NO / NC NO -
Front LED Indicators
Change
NO
(normally open)
NC
(normally closed)
Alarm trigger
OFF
ON
OFF
ON
Alarm output
Open
Close
Close
Open
Front LED
□ OFF
■ ON
□ OFF
■ ON
© Copyright Reserved Autonics Co., Ltd. 83
6 Parameter Settings and Functions
6.4.6
Alarm output delay settings [ PAR4 → A!ON
/ A!OF
/ A@ON / A@OF /
A#ON / A#OF ]
Alarm output delay can be set to prevent false alarms caused by erroneous input signals resulting from disturbances or noise.
With a preset delay time, alarm output does not turn on for the preset duration. Instead, the concerned alarm indicator on the front will flash in 0.5 sec. intervals.
Parameter Description
Alarm output 1 on delay: Stands by for the preset duration upon an alarm event,
A!ON checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
A!OF
A@ON
Alarm output 1 off delay: Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Alarm output 2 on delay: Stands by for the preset duration upon an alarm event, checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
A@OF
A#ON
A#OF
Alarm output 2 off delay: Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Alarm output 3 on delay: Stands by for the preset duration upon an alarm event, checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
Alarm output 3 off delay: Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Setting group
Parameter Setting range
Factory default
Unit
A!ON
A!OF
A@ON
PAR4 0000 to 3600 0000 Sec.
A@OF
A@ON
A@OF
84 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.4.7
Loop break alarm(LBA) [ PAR4 → AL-1 / AL-2 / AL-3 → LBA ]
Diagnoses the control loop by monitoring the control subject's temperature changes and sends out alarms if necessary.
Heating control: When control output MV is 100% or high limit [ H-MV ] and PV is not increased over than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], or when control output MV is 0% or low limit [ L-MV ] and PV is not decreased below than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], alarm output turns ON.
Cooling control: When control output MV is 0% or low limit [ L-MV ] and PV is not increased over than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], or when control output MV is 100% or high limit [ H-MV ] and PV is not decreased below than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], alarm output turns ON.
Common causes of LBA output ON
Sensor error (disconnection, short)
External controller error (magnet, auxiliary relay, etc.)
External load error (heater, cooler, etc.)
Misconnections and disconnections of external network.
If it is not as sensor break/ HHHH / LLLL , during auto-tuning/manual control/control STOP/ramp function operation, loop break alarm does not operate.
Type
Initializing Alarm, changing control output operation mode, setting LBA monitoring time/band as 0
Changing input correction value, set value
Changing MV, stopping control, running auto-tuning
Occurring sensor break alarm, HHHH ,
LLLL
LBA monitoring time
Initialize
Alarm output
Standard alarm
OFF
Maintains the present alarm
OFF
ON
Alarm latch
OFF
Maintains the present alarm
Maintains the present alarm
ON
Set alarm operation[ AL□ ] as loop break alarm [ LBA ] and you can use loop break alarm.
When executing auto-tuning, LBA detection band [ LBaB ] and LBA monitoring time[ LBaT ] is automatically set based on auto-tuning value.
In case of AT (auto-tuning)/manual control/stop control, loop break alarm [ LBA ] does not operates. When alarm reset is input, it initializes LBA monitoring start time.
© Copyright Reserved Autonics Co., Ltd. 85
6 Parameter Settings and Functions
6.4.7.1
LBA monitoring time [ PAR4 → LBaT ]
You can set the LBA monitoring time to check changes in the control subject's temperature.
Automatically setting with auto-tunning.
Regardless of alarm operation [ AL□ ] (including LBA monitoring time as “0”), after running auto-tuning, the integration time × 2 value is saved automatically.
(If SV is out of the range of auto setting, it is set as max. or min. value of auto setting.)
Except input type changing, re-running auto-tuning, manual setting of LBA monitoring time, it maintains the present SV.
Auto setting range: 0020 to 9999
Setting group
Parameter Setting range
Factory default
Unit
PAR4 LBaT 0000 to 9999 0000 Sec
6.4.7.2
LBA detection band [ PAR4 → LBaB ]
You can set the minimum value of deviation change to decrease during LBA monitoring time.
Automatically setting with auto-tunning.
Except input type changing, re-running auto-tuning, manual setting of LBA monitoring time, it maintains the present SV.
Regardless of alarm operation [ AL□ ] (including LBA monitoring time as “0”), after running auto-tuning, the integration time × 2 value is saved automatically.
(If SV is out of the range of auto setting, it is set as max. or min. value of auto setting.)
Auto setting range
Temperature L: 00@0 to 10)0 (unit: ℃ / ℉ )
Temperature H: 0002 to 01)0 (unit: ℃ / ℉ )
Analog: 00)2 to 01)0 (unit: %F.S.)
Setting group
Parameter Setting range
Temperature H 000 to 999
Factory default
Unit
002 ℃ / ℉
PAR4 LBaB Temperature L 00)0 to 99(9 00@0 ℃ / ℉
Analog 0)00 to 10)0 00)2 %F.S.
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6 Parameter Settings and Functions
It checks control loop and outputs alarm by temperature change of the subject.
For heating control(cooling control), when control output MV is 100%(0% for cooling control) and
PV is not increased over than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], or when control output MV is 0%(100% for cooling control) and PV is not decreased below than
LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], alarm output turns ON.
Start to ① When control output MV is 100%, PV is increased over than LBA detection band
① to ② The status of changing control output MV (LBA monitoring time is reset.)
② to ③
When control output MV is 0% and PV is not decreased below than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], loop break alarm (LBA) turns ON after LBA monitoring time [ LBaT ].
③ to ④ Control output MV is 0% and loop break alarm (LBA) turns and maintains ON.
④ to ⑥ The status of changing control output MV (LBA monitoring time is reset.)
⑥ to ⑦
When control output MV is 100% and PV is not increased over than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], loop break alarm (LBA) turns ON after LBA monitoring time [ LBaT ].
⑦ to ⑧
When control output MV is 100% and PV is increased over than LBA detection band [ LBaB ] during LBA monitoring time [ LBaT ], loop break alarm (LBA) turns OFF after LBA monitoring time [ LBaT ].
⑧ to ⑨ The status of changing control output MV (LBA monitoring time is reset.)
6.4.8
Sensor break alarm [ PAR4 → AL-1 / AL-2 / AL-3 → SBA ]
You can set the controller to send out an alarm when a sensor is not connected or disconnected during temperature control.
Sensor break can be confirmed through an external alarm output contact, such as a buzzer or similar means.
Setting alarm operation [ AL□ ] to SBA will activate Sensor Break Alarm.
Alarm output option can be set to standard alarm [ AL-A ] or alarm latch [ AL-B ].
© Copyright Reserved Autonics Co., Ltd. 87
6 Parameter Settings and Functions
6.4.9
Heater burnout alarm [ PAR4 → AL-1 / AL-2 / AL-3 → HBA ]
When using a heater to raise the temperature of the control subject, the temperature controller can be set to detect heater disconnection and send out an alarm by monitoring power supply to the heater.
Heater disconnection is detected by the controller using a current transformer (CT), which converts the current to the heater to a specific ratio (CT ratio) for monitoring. If the heater current value [ CT-A ] measured by the CT is less than the heater detection set value
[ AL □ .L
], the heater burnout alarm will activate.
Heater burnout detection only takes place when the temperature controller's output is turned on. Otherwise, heater burnout will not be detected by the controller.
Detection is only available in models with switching output (Relay output, SSR drive output).
Models with linear output (current, SSR drive cycle/phase output) are incapable of detection.
Current detection is not performed if OUT1's control output time is less than 250ms.
It is recommended to use Autonics designated current transformer (for 50A).
Alarm output option can be set to standard alarm [ AL-A ] or alarm latch [ AL-B ].
In the case of TK4SP models, heater burnout alarm [ HBA ] mode is not available.
6.4.9.1
Heater burnout detection settings [ PAR1 → AL!L
/ AL@L / AL#L ]
Set the alarm output value [ AL □ .L
] as the reference value for heater burnout detection.
Setting group
Parameter Setting range
Factory default
Unit
AL!L
PAR1 AL@L 0)0 to 5)0 0)0 A
AL#L
Set to 0)0 for OFF. Set to 5)0 for ON.
Setting Value Calculation
: Heater Burnout Setting Value = {(Normal Heater Current) + (Heater Burnout Current)}/2
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6 Parameter Settings and Functions
If using a single output heater (Capacity: 200VAC, 1KW, 5A), normal heater current is 5A, and burnout heater current is 0A, the set value is calculated as (5A + 0A)/2 = 2.5A. Therefore, heater current values less than 2.5A will be deemed heater burnout and the alarm will activate.
When two output heaters (Capacity: 200VAC, 1KW, 5A) are used, normal heater current is 10A
(5A × 2). If a single heater burns out, the heater current becomes 5A. The set value is calculated as (10A + 5A)/2 = 7.5A). Heater current values of less than 7.5A are deemed heater burnout and the alarm activates.
6.4.10
Alarm output deactivation [ PAR5 → DI-K → AlRE ]
Available only if alarm output option is set to alarm latch or alarm latch and standby sequence1, alarm latch and standby sequence2. It can be set to turn OFF alarm output when alarm output is
ON, alarm output conditions have been removed, or an alarm output deactivation signal that is greater than the minimal signal band is received. (However, alarm output deactivation is unavailable when alarm conditions remain in effect.)
You can assign the front panel's digital input key or the digital input terminals (DI-1, DI-2) for the alarm output deactivation feature.(regardless of parameter mask)
(1) Deactivating alarm output using digital input key
If the digital input key has been assigned for alarm output deactivation and the alarm output option is set to alarm latch or alarm latch and standby sequence, press and hold the front panel's keys when alarm output is on.
For detailed information on digital input key settings, see 6.7.4.2 Digital input key.
(2) Deactivation of alarm output using digital input (DI) terminal
When the digital input (DI) terminal is assigned to alarm (output) OFF, the alarm output will deactivate when digital input (DI) terminal goes into the on state (close). (the MAN indicator turns ON).
For detailed information on digital Input (DI) key configuration, see ‘6.7.4.2 Digital input key’.
After deactivating the alarm output, it will function normally for the next alarm output occurrence.
© Copyright Reserved Autonics Co., Ltd. 89
6 Parameter Settings and Functions
6.4.11
Alarm output examples
6.4.11.1
Absolute value high-limit alarm and deviation high-limit alarm
6.4.11.2
Absolute value low-limit alarm and deviation low-limit alarm
90 © Copyright Reserved Autonics Co., Ltd.
6.4.11.3
Deviation high/low-limit alarm
6 Parameter Settings and Functions
6.4.11.4
Deviation high/low-limit reverse alarm
© Copyright Reserved Autonics Co., Ltd. 91
6 Parameter Settings and Functions
6.4.11.5
Deviation high/low-limit alarm (hysteresis overlap)
92 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.5
Analog transmission
6.5.1
Analog transmission output value settings [ PAR4 → AoM1 / AoM2 ]
Transmission output is a type of auxiliary output that converts the controller's present value, set value, heating MV, cooling MV to analog current (DC 4 to 20mA) for external transmission.
Setting
PV
SV
H-MV
C-MV
Description
PV transmission output
SV transmission output
Heating MV transmission output
Cooling MV transmission output
Setting group
PAR4
Parameter Setting range
AoM1
AoM2
PV / SV / H-MV / C-MV
Factory default
PV
Unit
-
When using standard control mode of OUT2 current output model , OUT2 current output is available as transmission output 2. For transmission output model, [ AoM1 ] is activated. For standard control mode of OUT2 current output model, [ AoM2 ] is activated.
This parameter is activated in transmission output models only. Transmission output is constant current output. Too great a resistance from the load can cause the output value to change.There is no optional output below 4mA or above 20mA.
6.5.2
Transmission output high/low-limit value settings
[ PAR4 → FsL1 / FsH1 → FsL2 / FsH2 ]
If the transmission output value [ AoM □ ] is below the transmission output low-limit [ FsL □ ], 4mA output will be provided. If the transmission output is between the low-limit [ FsL □ ] and high-limit
[ FsH □ ], a certain proportional output within the range 4mA and 20mA will be provided. If it is above the high-limit [ FsH □ ], 20mA output will be provided.
Setting
FsL1
FsL2
FsH1
FsH2
Setting group
Description
Sets the low-limit of transmission output (4mA).
Sets the high-limit of transmission output (20mA).
Factory default
Unit
PAR4
Parameter Setting range
FsL1
FsL2
FsH1
FsH2
PV
SV
Temperature: usage range
Analog: high/low scale range
SV low-limit value [ L-SV ] to
SV high-limit value [ H-SV ]
H-MV / C-MV 00)0 to 10)0
PV
SV
Temperature: usage range
Analog: high/low scale range
SV low-limit value [ L-SV ] to
SV high-limit value [ H-SV ]
H-MV / C-MV 00)0 to 10)0
-200
1350 digit
© Copyright Reserved Autonics Co., Ltd. 93
6 Parameter Settings and Functions
If transmission output high-limit [ FsH □ ] is transmission output low-limit [ FsL □ ], the transmission output is 4 mA.
(1) Present value (PV) transmission output
PV within sensor range or upper/low-limit scale can be converted and transmitted as current within the range of 4 to 20 mA.
(2) Set value (SV) transmission output
SV within sensor range or upper/low-limit scale can be converted and transmitted as current within the range of 4 to 20 mA. When ramp is in effect, ramp SV is transmitted step by step.
(3) Heating MV/Cooling MV transmission output
You can convert 0 to 100% of heating [ H-MV ]/cooling MV [ C-MV ] into 4 to 20 mA current.
94 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.6
Communication settings
This feature is used for external higher systems (PC, GP, etc.) to set the controller's parameters and to monitor the controller. It can also be used to transmit data to external devices.
No redundant unit addresses may exist along the same communication line. The communication cable must be a twist pair that supports RS485.
Interface
Category
Standards
Max. Connections
Communication
Synchronization
Valid Communication
Distance
BPS (bits per second)
Response Standby
Communication Start Bit
Data Bit
Communication Parity Bit
Communication Stop Bit
Protocol
Description
EIA RS485-compliant
31 units (Addresses: 01 through 99)
Two-wire, half duplex
Asynchronous
Max. 800 m
2400, 4800, 9600, 19200, 38400 bps
5 ms to 99 ms
1 bit (fixed)
8 bit (fixed)
None, Even, Odd
1, 2 bit
Modbus Remote Terminal Unit (Character = 11 bit as fixed)
You could modify the parameter (first in, first out) using keys during communication connection, but this may lead to errors and malfunctions.
6.6.1
Unit address settings [ PAR4 → ADRS ]
You can assign individual addresses to data units.
Setting group
PAR4
Parameter Setting range
ADRS 01 to 99
Factory default
01
Unit
-
6.6.2
BPS (bits per second) settings [ PAR4 → BPS ]
You can set the rate of data transmission.
Setting group
Parameter Setting range
PAR4 BPS
24 (2400 bps) / 48 (4800 bps) / 96 (9600 bps) / 192 (19200 bps) / 384 (38400 bps)
Factory default
96
Unit bps
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6 Parameter Settings and Functions
6.6.3
Communication parity bit [ PAR4 → PRTY ]
Parity bit is a data communication method that adds an additional bit to each character in transmitted data as an indicator used to verify data loss and corruption. This parameter is used to enable or disable the parity bit option.
Setting
NONE
EVEN
ODD
Description
Disables parity bit.
Sets the total bits with signal value of 1 as even numbers.
Sets the total bits with signal value of 1 as odd numbers.
Setting group
PAR4
Parameter Setting range
PRTY NONE / EVEN / ODD
Factory default
NONE
Unit
-
6.6.4
Communication stop bit settings [ PAR4 → STP ]
You can set the number of bits to mark the end of a transmitted data string.
Setting
1
2
Description
Sets end of data string to 1 bit.
Sets end of data string to 2 bits.
Setting group
PAR4
Parameter Setting range
STP 1 / 2
Factory default
2
Unit bit
6.6.5
Response wait time settings [ PAR4 → RSwT ]
Set a standby time to mitigate communication errors when communicating with a slow master device (PC, PLC, etc.). Once a standby time is set, the controller will respond after the defined standby time.
Setting group
PAR4
Parameter Setting range
RSwT 05 to 99
Factory default
20
Unit ms
Shorter standby times can cause communication errors in the master device.
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6 Parameter Settings and Functions
6.6.6
Enable/Disable communication write[ PAR4 → COMW ]
This feature can change parameter settings stored in memory through communication with PC,
GP, PLC, etc., in order to permit or prohibit writing.
Setting
EnA
DIsA
Description
Parameter set/change enable via communication.
Prohibit parameter setting or modification via communication.
Setting group
PAR4
Parameter Setting range
COMW EnA / DIsA
Factory default
EnA
Unit
-
Reading parameter settings is available even though prohinit parameter setting.
6.6.7
USB to Serial communication connection
Data can be transmitted via a USB-to-serial connection. However, RS485 communication through a USB-to-serial connection is blocked by hardware.
© Copyright Reserved Autonics Co., Ltd. 97
6 Parameter Settings and Functions
6.7
Additional features
6.7.1
Monitoring
Refer to ‘5.2.3 MV monitoring and manual control’.
6.7.1.1
Control output MV monitoring
Monitors and displays the current control output MV.
6.7.1.1.1.
Heating MV monitoring
Displays the current heating MV during heating control or heating & cooling control.Users may manually adjust the MV to control the temperature.
Measurement range: H )0 to H100 (Unit: %)
Capable of displaying MV with a moving decimal point ( H9(9 → H100 ).
6.7.1.1.2.
Cooling MV monitoring
Displays the current cooling MV during cooling control or heating & cooling control.Users may manually adjust the MV to control the temperature.
Measurement Range: C )0 to C100 (Unit: %)
Capable of displaying MV with a moving decimal point ( C9(9 → C100 ).
6.7.1.2
Heater current monitoring [ PAR1 → CT-A ]
A feature that monitors and displays the current of a heater (load) being controlled by control output.
Setting
Group
PAR1
Parameter Measurement range
CT-A )0 to 5)0
Unit
A
A current transformer (CT) is used to measure and display the heater's (load) current.
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6 Parameter Settings and Functions
6.7.2
RUN/STOP [ PAR1 → R-S ]
Users may run or stop control output by force while in RUN mode.
The stop command stops control output. Auxiliary output, however, is not affected by the command. This feature can be enabled by configuring parameters. In addition, the front panel's digital input keys ( for 3 sec.) and digital input terminals (DI-1 and DI-2) can be assigned to the run/stop feature. (regardless of parameter mask)
Setting
RUN
STOP
Description
Forced control output run in STOP mode.
Forced control output stop in RUN mode.
Setting group
PAR1
Parameter Setting range
R-S RUN / STOP
Factory default
RUN
Unit
-
With stop enabled, the front panel's SV display indicates STOP .
You can change the setting when in the stop state. The stop status will remain in effect after shutting down the controller and powering it back on.
When stop is in effect, STOP MV[ StMV ] will be output. In case of a sensor break occurring while in STOP, STOP MV[ StMV ] is output.
The run/stop setting remains in effect after turning power back on.
If the digital Input (DI-1, DI-2) feature has been set for RUN/STOP, RUN/STOP feature by modifying front keys or parameter is unable.
6.7.2.1
Stop control output settings [ PAR5 → StMV ]
This parameter sets the control output value when in the stop state. With ON/OFF control, select between 10)0 (ON) and 00)0 (OFF). With PID control, the user can adjust the MV between
00)0 and 10)0 .
Setting group
Parameter Setting range
Factory default Unit
Standard
Control
ON/OFF
Control
PID
Control
00)0 (OFF) /
10)0 (ON)
00)0 to 10)0
00)0
00)0
PAR5 StMV %
Heating & cooling
Control
ON/OFF
Control
PID
Control
`0)0 (Cooling ON)
/ 00)0 (OFF) /
10)0 (Heating ON)
`0)0 (Cooling) to
10)0 (Heating)
00)0
00)0
Ignores MV from ON/OFF control or PID control and sends out a control value based on the defined MV.
© Copyright Reserved Autonics Co., Ltd. 99
6 Parameter Settings and Functions
6.7.2.2
Stop alarm output [ PAR5 → StAL ]
Enable or disable alarm output upon a stop.
Setting
OFF
CONT
Description
Alarm output ceases along with a stop under all conditions.
(However, reverting to RUN mode after a stop in alarm latch or alarm latch and standby sequence restores the alarm output to the previous state.)
Alarm output continues regardless of control operation.
Setting group
PAR1
Parameter Setting range
R-S CONT / OFF
Factory default
CONT
Unit
-
6.7.3
Multi SV
Multi SV function allows users to set multiple SVs and save each setting in SV0 to SV3 . Users can change SV-N or select desired SV using external digital input terminal (digital input, DI-1,
DI-2) function.
This feature supports up to four SVs which can be independently configurable.
6.7.3.1
Number of Multi SVs [ PAR5 → MtSV ]
This parameter sets the number of Multi SVs. Select the number of Multi SVs required by the control subject.
Number of SVs
1 EA
2 EA
4 EA
SV Assignment
SV-0
SV-0 , SV-1
SV-0 , SV-1 , SV-2 , SV-3,
Setting group
PAR5
Parameter Setting range
MtSV 1 / 2 / 4
Factory default
1
Unit
Number of SVs
If the digital Input (DI-1, DI-2) feature has been set for multi SV [ MtSV ], the number of Multi SV is not modified through pressing key or communication.(regardless of parameter mask)
6.7.3.2
Multi SV No. selection [ PAR1 → SV-N ]
Select the SV to control.
Setting group
PAR1
Parameter Setting range
SV-N SV-0 / SV-1 / SV-2 / SV-3
Factory default
SV-0
Unit
-
The range of figures assigned to each SV (SV No.) varies depending on the number of Multi SVs
[ MtSV ] setting.
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6 Parameter Settings and Functions
6.7.3.3
Multi SV settings [ PAR1 → SV-0 / SV-1 / SV-2 / SV-3 ]
Designate the value of each SV for Multi SVs.
Setting group
Parameter Setting range
SV-0
PAR1
SV-1
SV-2
SV-3
Setting value low-limit [ L-SV to Setting value high-limit [
]
H-SV ]
Factory default
0
Unit
℃ , ℉ ,-
6.7.4
Digital input
6.7.4.1
Digital input terminal settings [ PAR5 → DI-1 / DI-2 ]
By connecting an external input to a digital input terminal, you can perform preset digital input terminal functions.
Setting
OFF
STOP
AlRE
MAN
AT
MtSV
Description
No function
Run/Stop
Alarm output deactivation
Auto/manual control selection
Auto-tuning start
Multi SV selection
In the case one of DI-1 or DI-2 being set for Multi SV[ MtSV ], SV-0 is selected as the SV if the terminal's external contact signal is off and SV-1 is selected if the signal is on.
If both DI-1 and DI-2 are configured for Multi SV[ MtSV ], you can select the SV using combinational logic of the terminals. If multi SV [ MtSV ] are changed from 4 to 2, DI-2 will be turned OFF automatically, changed from 4 to 1, both DI-1 and DI-2 will be turned OFF or changed from 2 to 1, concerned DI will be OFF.
DI-1
OFF
ON
OFF
ON
DI-2
OFF
OFF
ON
ON
Multi SV No.
SV-0
SV-1
SV-2
SV-3
Setting group
Parameter Setting range
Factory default
Unit
DI-1
PAR5 OFF / STOP / AlRE / MAN / MtSV OFF -
DI-2
When powered on, the digital input feature checks always the settings of terminal input.
Multi SV parameter will be activated only if Multi SV is more than 2.
The TK4SP Series has a limited number of terminal blocks and does not feature a digital input terminal. Therefore, the digital input terminal functions are not available.
TheTK4S, M Series has a limited number of terminal blocks. Therefore, the digital input terminal1 (DI-1) is available. (In case of TK4S-D4 □□ , only DI-1, DI-2 are available)
© Copyright Reserved Autonics Co., Ltd. 101
6 Parameter Settings and Functions
Digital input terminal function operates irrespective of 6.7.7 Lock , 6.7.9 Password settings
6.7.4.2
Digital input key
With digital input key enabled in RUN mode, press and hold sec. to activate the preset function.
keys at the same time for 3
6.7.4.2.1.
Digital input key settings [ PAR5
→
DI-K ]
In order to use the digital input key feature, each function has to be first assigned to the keys.
Setting
STOP
AlRE
AT
OFF
Setting group
PAR5
Description
RUN/STOP
Forced alarm output deactivation
Auto-tuning RUN/OFF(in case of control method is PID control)
Not using digital input key
Parameter Setting range
DI-K STOP / AlRE
Factory default
STOP
Unit
-
If the digital input key and the digital input terminal set equally, the digital input key does not act.
6.7.4.2.2.
Digital input key use
Press the digital input keys on the front panel to execute the function assigned to the keys.
When in RUN mode, press and hold
(run/stop or alarm output deactivation).
+ keys for 3 sec. to execute the assigned function
If the same function is assigned to a digital input key and the digital input terminal, activation takes place as an "or" function and deactivation as an "and" function. (However, this does not apply to the Multi SV feature of digital input terminals.)
Digital input key functions operate irrespective of 6.7.9 Password settings [ PAR5 → PWD
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6 Parameter Settings and Functions
6.7.5
Error
The controller diagnoses input signals for errors and displays messages accordingly. These messages inform the user of device problems.
Message
HHHH
LLLL
OPEN
ERR
Input
Temperature sensor
Analog
Temperature sensor
Analog
Temperature sensor
Analog
Temperature sensor
Description
Flashes at 0.5 sec. intervals if the input value is above the input range.
Flashes at 0.5 sec. intervals if the input value is over 5 to 10% of high limit or low limit value.
Flashes at 0.5 sec. intervals if the input value is below the input range.
Flashes at 0.5 sec. intervals if the input value is over 5 to 10% of low limit or high limit value.
Flashes at 0.5 sec. intervals in the event of an input disconnection.
Flashes at 0.5 sec. intervals if F.S. is over ± 10%.
Flashes at 0.5 sec. intervals if there is error for setting and it returns to the error-before screen.
Output
Standard type:
Heating: 0%, Cooling: 100%
Heating&Cooling:
Heating: 0%, Cooling: 100%
Normal output
Standard type:
Heating: 100%, Cooling: 0%
Heating&Cooling:
Heating: 100%, Cooling: 0%
Normal output
Outputs the set MV at
-
ErMV
When input value returns to the input range, alarm is deactivated and it operates normally.
When in heating control mode and powered on, or standard control state, output is 0% if HHHH is displayed and 100% if LLLL is displayed.
When in cooling control and powered on (or standard control state), output is 100% if HHHH is displayed and 0% if LLLL is displayed.
When in heating & cooling control and powered on or standard control state, heating output is
0% and cooling output 100% if HHHH is displayed, and heating output is 100% and cooling output 0% if LLLL is displayed.
6.7.5.1
MV Settings upon sensor break error [ OPEN ](MV for Error) [ PAR5 → ErMV ]
In the event of a sensor open error you can set control output value to predefined MV instead of
ON/OFF control or PID control.
Ignores MV by ON/OFF control or PID control, and sends out a control value based on the defined MV.
Setting group
Parameter Setting range
Factory default Unit
Standard
Control
ON/OFF
Control
PID
Control
00)0 (OFF)/ 10)0 (ON)
00)0 to 10)0
PAR5 ErMV
Heating
& cooling
Control
ON/OFF
Control
PID
Control
`0)0 (Cooling On)
/ 00)0 (OFF)/ 10)0 (Heating On)
`0)0 (Cooling) to 10)0
(Heating)
00)0 %
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6 Parameter Settings and Functions
6.7.6
User level setting [ PAR5 → USER ]
You can restrict parameter display by setting user level (standard or high).
When you set as a standard level user, the main function parameters shaded on the entire
parameter list(See the 5.3 Parameter group), are only displayed.
Parameter
STND
HIGH
Parameter description
Activates standard user parameters
Activates all parameters
Setting group
PAR5
Parameter Setting range
USER STND / HIGH
Factory default
STND
Unit
-
6.7.7
Lock settings
6.7.7.1
SV group lock [ PAR5 → LcSV ]
You can restrict SV parameter modification by locking SV group parameters, which include SV selection, digital input key ( keys for 3 sec.), (the key for TK4N, TK4S, TK4SP model) key for monitoring and manual control, parameter reset [ INIT ], etc.
Setting
ON
OFF
Function
Activates SV group lock.
Deactivates SV group lock.
Setting group
PAR5
Parameter Setting range
LcSV ON / OFF
Factory default
OFF
Unit
-
6.7.7.2
Parameter group lock [ PAR5 → LcP1 / LcP2 / LcP3 / LcP 4 / LcP5 ]
Lock or unlock individual parameter groups from parameter 1 group [ PAR1 ] to parameter 5 group
[ PAR5 ].
Even with parameter group lock in place, you can still read parameter settings.
In Parameter 5's [ PAR5 ] case, the settings can still be modified even with a lock [ LcSV / LcP □ ] initiated.
Parameter
ON
OFF
Parameter description
Lock parameter group
Unlock parameter group
Parameter
LcP1
LcP2
LcP3
LcP4
LcP5
Parameter description
Lock parameter 1 group.
Lock parameter 2 group
Lock parameter 3 group
Lock parameter 4 group
Lock parameter 5 group
Setting group
PAR5
Parameter Setting range
LcP1 to
LcP5
ON / OFF
Factory default
OFF
Unit
-
104 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.7.8
Parameter reset [ INIT ]
This function is to reset all parameters in memory to factory defaults.
Press and hold the front panel's keys for 5 sec. The INIT parameter will be displayed. Select YES to reset the parameters.
Setting group
-
Parameter Setting range
INIT YES / NO
Factory default
NO
Unit
-
If the password feature is activated, it is required to enter a password to activate this function.
Resetting the parameters also resets the password.
If this parameter reset [ INIT ] is masked, it cannot be used.
6.7.9
Password settings [ PAR5 → PWD ]
Assigning password access to SV group features (excluding digital input key) and Parameter 1 through 5 prevents unauthorized modification to the parameter settings.
Password setting applies to SV group features (excluding digital input key) and Parameter 1 through 5 comprehensively.
Changing the password setting automatically activates password protection. Setting the password to 0000 , however, disables password protection.
0001 is a read-only password. Under this setting, the user may check parameter settings without knowing the password. The user, however, cannot change parameter settings.
Accessing the PWD parameter with the read-only password displays a coded form of the setting.
Settings
1st When in RUN mode, press and hold the key.
2nd Use the keys to select PAR5 and then press the key.
3rd Press the key to search PWD .
4th Select the desired digit using the key.
5th Use the keys to set the password ( 0000 , 0002 to 9999 ) then press the key to set the password.
6th Repeat steps 4 and 5 and enter the preset password .
7th Press the key or do not make any additional key entry for 3 sec.
to save the password.
Setting group
Parameter Setting range
Factory default Unit
PAR5 PWD
0000 (password protection deactivated.)
0002 to 9999 (password protection on.)
0000 -
‘6.7.4 Digital input’ features are not affected by password protection settings.
© Copyright Reserved Autonics Co., Ltd. 105
6 Parameter Settings and Functions
6.7.9.1
Password entry [ PASS ]
If password protection is turned on, accessing SV parameters or groups when the unit is in RUN mode will prompt a password confirmation parameter [ PASS ]. Then, the correct password has to be entered to access the setting parameters.
Settings
1st Access SV parameter or parameter group .
2nd When prompted with PASS , use the key to select the desired digit.
3rd Use the key. keys to enter the password ( 0001 through 9999 ) and then press the
If the correct password is entered, you can access setting parameters.
If an incorrect password is entered, repeat steps 2 and 3 and enter the correct password.
Setting group
PAR5
Parameter Setting range
PASS 0001 (read-only), 0002 to 9999
Factory default
0001
Unit
-
If the password is unknown, enter 0001 to access the parameters in read-only mode.
This parameter only appears if the setting from 6.7.9 Password settings [ PAR5 → PWD ] is set to a
value other than 0000 .
If an incorrect password has been entered, the SV display section displays a coded form of the password stored by the user and an error message [ ERR ]. Then, the error message flashes in 1 sec. intervals.
6.7.9.2
Password recovery
Entering an incorrect password displays a coded form of the password on the SV display. Submit this code to Autonics to recover your lost password.
Incorrect Password Entry (For example, the correct password being 1234 )
1st Access SV parameter or parameter group .
2nd When prompted with PASS , use the key to select the desired digit.
Use the keys to select 4321 (incorrect password) and then press the key.
106
Entering an incorrect password displays a coded password on the SV display. An ERR message will also appear, flashing at 1 sec. intervals.
© Copyright Reserved Autonics Co., Ltd.
7
7.1
7.2
7 Setting group parameter description
Setting group parameter description
Setting group [
SV
]
Parameter key
SV Set value
key
INIT
Digital input Key
Execute
Auto_Manual
Monitoring/Contr ol
Parameter initialize
Description
SV
Digital input execution key
MV monitoring/manua l control execution key
Resets parameters to factory defaults
Set range
Between L-SV and
H-SV
Press the keys more than 3 sec.
Press the key more than 1 sec.
NO / YES -
Unit
℃ / ℉ /-
-
-
Factory default
0
-
-
NO
MV monitoring/manual control setting group [
MV
]
Parameter
H-MV Heating_MV
C-MV Cooling_MV
Description
Heating MV
Cooling MV
Set range
H )0 to H100
C )0 to C100
Unit
%
%
Factory default
-
-
※ It is possible to manually control and monitor heating & cooling MVs at the same time.
© Copyright Reserved Autonics Co., Ltd. 107
7 Setting group parameter description
7.3
Parameter 1 setting group [
Parameter
R-S
SV-N
CT-A
AL!L
AL!H
AL@L
AL@H
AL@L
AL@H
SV-0
RUN_STOP
Multi SV No.
Heater current monitoring
Alarm1_low
Alarm1_high
Alarm2_low
Alarm2_high
Alarm3_low
Alarm3_high
Description
Control Output
RUN/STOP
Multi SV number selection
Heater current monitoring
Alarm output 1's low-limit value
Alarm output 1's high-limit value
Alarm output 2's low-limit value
Alarm output 2's high-limit value.
Alarm output 3's low-limit value
Alarm output 3's high-limit value.
SV-0 set value SV-0 set value
SV-1
SV-2
SV-3
SV-1 set value SV-1 set value
SV-2 set value SV-2 set value
SV-3 set value SV-3 set value
PAR1
]
Set range
RUN / STOP
SV-0 / SV-1 / SV-
2 / SV-3
)0 to 5)0 (display range)
Offset Alarm: -F.S. to F.S.
Absolute Value
Alarm: Within display range.
Between L-SV and
H-SV
Between L-SV and
H-SV
Between L-SV and
H-SV
Between L-SV and
H-SV
Unit
-
-
A
℃ / ℉ /-
℃ / ℉ /-
℃ / ℉ /-
℃ / ℉ /-
℃ / ℉ /-
Factory default
RUN
SV-0
-
1550
0000
0000
0000
0000
108 © Copyright Reserved Autonics Co., Ltd.
7 Setting group parameter description
7.4
Parameter 2 setting group [
PAR2
]
Parameter
AT
H-P
C-P
H-I
C-I
H-D
C-D
Auto-tuning execute
Heating_ proportional band
Cooling_ proportional band
Heating_integr al time
Cooling_integr al time
Heating_deriv ation time
Cooling_deriva tion time
DB
REST hHYS hOST cHYS cOST
L-MV
H-MV
Dead_overlap band
Manual reset
Heating_ON hysteresis
Heating_OFF offset
Cooling_ON hysteresis
Cooling_OFF offset
MV low-limit
MV high-limit
Description
Auto-tuning
ON/OFF
Heating proportional band
Set range
OFF / ON
00)1 to 99(9
Proportional band in cooling mode
Heating integral time
Cooling integral time
Heating derivative time
Cooling derivative time
0000 to 9999
0000 to 9999
Heating & cooling control dead band
Manual reset under proportional control
Heating hysteresis
Heating off point offset
Cooling hysteresis
Cooling off point offset
MV low-limit setting
MV high-limit value
P/P, P/ONOFF, and
ONOFF/P Controls
-Proportional Band to 0.0 to
+Proportional Band
(if different, based on whichever is lesser)
ONOFF/ONOFF
Control
-999 to 0999
(Temperature H)
`9(9 to 99(9
(Temperature L)
-9(9 to 09(9
(Analog)
00)0 to 10)0
001 to 100
( 00)1 to 10)0 )
000 to 100
( 00)0 to 10)0 )
001 to 100
( 00)1 to 10)0 )
000 to 100
( 00)0 to 10)0 )
00)0 to H-MV-)1
(standard control)
`0)0 to 00)0
(heating & cooling control)
L-MV + )1 to 10)0
(standard control)
00)0 to 10)0
Unit
-
℃ / ℉ /%
Sec
Sec
Digit
%F.S.
%
Digit
Digit
Digit
Digit
%
%
Factory default
OFF
01)0
0000
0000
0000
00)0
05)0
002
( 00@0 )
000
002
( 00@0 )
000
00)0
( `0)0 )
10)0
( 10)0 )
© Copyright Reserved Autonics Co., Ltd. 109
7 Setting group parameter description
Parameter Description
RAMU
RAMD rUNT
Ramp_up rate Ramp rise rate
Ramp_down rate
Ramp time unit
Ramp down rate
Ramp time unit
Set range
(heating & cooling control)
000 to 999
( 00)0 to 99(9 )
000 to 999
( 00)0 to 99(9 )
Unit
Digit
Digit
SEC / MIN / HOUR -
Factory default
000
000
MIN
110 © Copyright Reserved Autonics Co., Ltd.
7 Setting group parameter description
7.5
Parameter 3 setting group [
PAR3
]
Parameter
IN-T
UNIT
L-RG
H-RG
DOT
L-SC
H-SC dUNT
IN-B
MAvF
L-SV
H-SV
O-FT
C-MD
AtT
OUT1
O!SR
O!MA
OUT2
O@MA
Description Set range Unit
Input type Input type
See Input types chart.
-
Unit
Low input range
High input range
Scaling decimal point
Low scaling
High scaling
Sensor temperature unit
Analog low-limit input value
Analog high-limit input value
Decimal point position - scale value
Scale low-limit display value
Scale high-limit display value
?C
Minimum range. to H-RG
L-RG
- F.S.10%
+F.S.10% to
Maximum range.
0 /
/ ?F
)0
`999
`999
/ )00
to
to
/
9999
9999
)000 -
-
-
-
Digit
Digit
Display unit indicator
Front unit display ?C / ?F / ?/O / OFF
Input correction Input correction
-999 to 0999
( `9(9 to 99(9 )
Input digital filter
Moving average digital filter
00)1 to 12)0
SV low-limit
SV high-limit
Control operating type
Control method
SV low-limit value
SV high-limit value
Control output operation mode
Temperature control type
Input Low-limit [ L-
SC ] to H-SV -1digit
L-SV +1digit to input high-limit [ H-
SC ]
Standard
HEAT /
COOL
Heating &
Cooling type
Standard
HEAT
COOL
H-C
PID /
ONOF
/
/
Heating &
Cooling type pP / pON /
OnP /
OnON
Auto-tuning type Auto-tuning mode TUN1 / TUN2
Output1
(SSR_Curr) type
OUT1 SSR function
OUT1 current range
Output2
(SSR_Curr) type
OUT2 current range
OUT1 control output type
OUT1 SSR drive output type
OUT1 current output range
OUT2 control output type
OUT2 current output range
SSR
SSR
/
STND
PHAS
4-20
/
4-20
CURR
/
/
/
CYCL
0-20
CURR
0-20
/
-
-
-
-
-
-
-
Digit
Sec
℃
℃
-
-
/
/ ℉
℉
/%
/%
Factory default
TCaH
?C
0)00
1)00
)0
1350
HEAT
H-C
PID pP
00)0
10)0
?/O
0000
00)1
-200
TUN1
CURR
STND
4-20
CURR
4-20
© Copyright Reserved Autonics Co., Ltd. 111
7 Setting group parameter description
Parameter
H-T
Heating_control time
Description
Heating control period
C-T
Cooling_control time
Cooling control period
Set range
Relay output, SSR drive output(standard
ON/OFF, phase, cycle control):
00)1 to 12)0
Current output,
SSR drive output:
00)1 to 12)0
Unit
Sec
Sec
112
Factory default
02)0
(Relay)
02)0
(SSR)
© Copyright Reserved Autonics Co., Ltd.
7.6
7 Setting group parameter description
Parameter 4 setting group [
PAR4
]
Parameter
AL-1
AL!T
A!HY
A!N
A!ON
A!OF
AL-2
AL@T
A@HY
A@N
A@ON
A@OF
AL-3
AL#T
A#HY
A#N
A#ON
A#OF
LBaT
Alarm1 mode
Alarm1 type
Alarm1 hysteresis
Alarm1
N.O./N.C.
Alarm1 ON delay time
Alarm1 OFF delay time
Alarm2 mode
Alarm2 type
Alarm2 hysteresis
Alarm2
N.O./N.C.
Alarm2 ON delay time
Alarm2 OFF delay time
Alarm3 mode
Alarm3 type
Alarm3 hysteresis
Alarm3
N.O./N.C.
Alarm3 ON delay time
Alarm3 OFF delay time
LBA time
Description Set range
Alarm output 1 operation mode
Alarm output 1 option/type
Alarm output 1 hysteresis
OFF /
DV[[ / ]]DV / ]DV[
[DV] /
PV[[ / ]]PV / LBA
SBA / HBA
AL-A / AL-B /
AL-C / AL-D /
AL-E / AL-F
001 to 100
( 00)1 to 10)0 )
Alarm output 1
N.O./N.C.
Alarm output 1 ON delay
Alarm output 1 OFF delay
NO / NC
0000
0000
to
to
3600
3600
Alarm output 2 operation mode
Alarm output 2 option/type
Alarm output 2 hysteresis
OFF /
DV[[ / ]]DV / ]DV[
[DV] /
PV[[ / ]]PV / LBA
SBA / HBA
AL-A / AL-B /
AL-C / AL-D /
AL-E / AL-F
001 to 100
( 00)1 to 10)0 )
Alarm output2
N.O./N.C.
Alarm output 2 ON delay
Alarm output 2 OFF delay
NO / NC
0000
0000
to
to
3600
3600
Alarm output 3 operation mode
Alarm output 3 option/type
OFF / DV[[ / ]]DV
/ ]DV[ / [DV]
/ PV[[ / ]]PV
/ LBA / SBA / HBA
AL-A / AL-B
/ AL-C / AL-D
/ AL-E / AL-F
001 to 100
( 00)1 to 10)0 )
Alarm output 3 hysteresis
Alarm output 3
N.O./N.C.
Alarm output 3 ON delay
Alarm output 3 OFF delay
NO / NC
0000
0000
to
to
3600
3600
LBA monitoring time 0000 to 9999
Unit
-
-
Digit
-
Sec
Sec
-
-
Digit
-
Sec
Sec
-
-
Digit
-
Sec
Sec
Sec
Factory default
DVCC
AL-A
AL-A
001
NO
0000
0000
0000
001
NO
0000
0000
001
NO
0000
0000
]]DV
AL-A
OFF
© Copyright Reserved Autonics Co., Ltd. 113
7 Setting group parameter description
Parameter
LBaB
AoM1
FsL1
FsH1
AoM2
FsL2
FsH2
ADRS
BPS
PRTY
STP
RSwT
COMW
LBA band
Analog output mode
Low out scale
High out scale
Analog output mode
Low out scale
High out scale
Unit address
Bits per second
Parity bit
Stop bit
Response waiting time
Communication write
Description
LBA detection band.
Analog transmission
1 output value
Transmission output
1 low-limit value
Transmission output
2 high-limit value
Analog transmission
2 output
Transmission output
2 low-limit value
Transmission output
2 high-limit value
Unit address.
BPS (bits per second)
Communication parity bit
Stop bit
Response waiting time
Communication write permission
Set range
0000 to 999
(temperature H)
00)0 to 9((9
(temperature L)
00)0 to 99(9
(analog)
PV / SV / H-MV /
C-MV fS fS
PV / SV / H-MV
/ C-MV fS fS
%
01 to 99
24 / 48 / 96 / 192 /
384
5 to 99
-
NONE / EVEN / ODD -
1 / 2 ms
EnA / DIsA -
-
-
-
-
Unit
℃
-
-
-
/ ℉ /%
Factory default
002
00@0
00)2
PV
-200
1350
PV
-200
1350
01
96
NONE
2
20
EnA
114 © Copyright Reserved Autonics Co., Ltd.
7.7
7 Setting group parameter description
Parameter 5 setting group [
PAR5
]
Parameter
MtSV
DI-K
DI-1
DI-2
ItMV
PrMV
ErMV
StMV
StAL
USER
LcSV
LcP1
Multi SV
Digital Input Key
Function
Digital Input 1
Function
Digital Input 2
Function
Preset manual
MV
Error MV
Stop MV
Stop alarm out
User level
Lock SV
Description
Number of multi
SVs
DI input key function on the front panel
DI-1 digital Input function
DI-2 digital Input function
Set range
1 / 2
STOP
OFF
OFF
/
/
/
MAN
/
4
AlRE
STOP
/ AT /
/
/ AT /
AlRE
MtSV
AUTO / PrMV
Manual control initial MV
Sensor error MV
Control stop MV
00)0 to 10)0
(standard control)
`0)0 to 10)0
(heating & cooling control)
00)0 to 10)0
(standard control)
`0)0 to 10)0
(heating & cooling control)
00)0 to 10)0
(standard control)
`0)0 to 10)0
(heating & cooling control)
Control stop alarm output
CONT / OFF
User level STND / HIGH
SV parameter lock ON / OFF
ON / OFF
Unit
Number of SVs
-
-
-
-
%
%
%
-
-
-
-
LcP2
LcP3
LcP4
LcP5
PWD Password setting Password setting
ON / OFF
ON / OFF
ON / OFF
ON / OFF
0000 : Password protection off.
0002 to 9999
-
-
-
-
-
Factory default
1
STOP
OFF
OFF
AUTO
00)0
00)0
00)0
CONT
STnd
OFF
OFF
OFF
OFF
OFF
OFF
0000
© Copyright Reserved Autonics Co., Ltd. 115
7 Setting group parameter description
7.8
7.9
Password entry parameter
Parameter
PASS Password
Description
Password entry.
Set range
0001 to 9999
( 0001 : read-only)
Unit
-
Factory default
0001
Parameter change reset parameters
Changed parameter Description
Reset parameter
IN-T
UNIT
Input types
Temperature input unit
SV-N , AL!L
, AL!H
, AL@L , AL@H , AL#L , AL#H , SV0 to
SV3 , DB , hHYS , hOST , cHYS , cOST , RAMU , RAMD , rUNT , L-RG , H-RG , DOT , L-SC , H-SC , dUNT , IN-B ,
L-SV , H-SV , LBaT , LBaB , AoM1 , FsL1 , FsH1 , AoM2 ,
FsL2 , FsH2
With the exception of L-RG , H-RG , DOT , L-SC , H-SC , and dUNT , Input type does not affect input units.
H-SV SV high-limit value When SV> H-SV , SV resets to H-SV .
L-SV
O-FT
C-MD
SV low-limit value
Control output operation mode
Temperature control type
AL-1 , AL-2 ,
AL-3
Alarm mode/option
When SV< L-SV , SV resets to L-SV .
L-MV , H-MV , C-MD , ErMV , PrMV , StMV
L-MV , H-MV , ErMV , PrMV , StMV
AL!L
, AL!H
, AL@L , AL@H , AL#L , AL#H
116 © Copyright Reserved Autonics Co., Ltd.
8
8.1
8 DAQMaster
DAQMaster
Overview
DAQMaster is a comprehensive device management program that can be used with Autonics communication supporting products.
DAQMaster provides GUI control for easy and convenient management of parameters and multiple device data monitoring.
For more information, visit our website ( www.autonics.com
) to download "DAQMaster user manual”.
© Copyright Reserved Autonics Co., Ltd. 117
8 DAQMaster
8.2
Major features
(1) DAQMaster Pro Version Feature
Data Base
Database managing system (Access, MySQL, SQL Server, Oracle, SQLite) turns information into database in real-time, making creation and management of database easier.
Real-time Logging
At the set cycle and condition, real-time log file is generated in CSV file.
Modbus Device Editor
You can add the any modbus devices which are not supported at DAQMaster to set and monitor the property and I/O.
OPC Client
It is Interface method for better compatibility among application programs based on
OLE/COM and DCOM technology of Microsoft. It provides industry standard mechanism for communication and data conversion between client and server.
DDE Client
It supports communication (IPC) among process embedded in Microsoft Window system, allowing application programs to share and exchange information. This function uses shared memory and provides a common protocol (instruction set and message format) to application programs.
(2) Featurs
Multiple Device Support
Simultaneously monitor multiple devices and set parameters. Simultaneously connect units with different addresses in a single device. Multiple RS-232 ports are available for communications using Modbus remote terminal unit.
Device Scan
In cases of multiple units (with different addresses) connected together, the unit scan function automatically searches for units.
Convenient User Interface
Freely arrange windows for data monitoring, properties, and projects. Saving a project also saves the screen layout.
Project Management
Saving data as a project file includes added device information, data monitoring screen layouts, and I/O source selection. When you open the project file, the last state of the saving moment will be loaded. Organizing project list makes managing project files easier.
Data Analysis
Performs grid and graph analyses of data files (*.ddf ) using data analysis feature of
DAQMaster. Saves grid data in .rtf, .txt, .html, or .csv files in Data Grid.
Monitoring Data Log
When monitoring, data log files can be saved in either DAQMaster data files (.ddf) or
CSV (.csv) files. Open files saved in .csv format directly from Microsoft Excel. Define log data file naming/saving rules and destination folders to make file management convenient.
Tag Calculation Editing
Read tag value is available to calculate the set formula for the desired value.
118 © Copyright Reserved Autonics Co., Ltd.
8 DAQMaster
Print Modbus Map Table Report
Print address map reports of registered Modbus devices. Modbus map table reports can be saved in html (*.html) and pdf (*.pdf) formats.
Multilingual Support
Supports Korean, English, Japanese, and Simplified Chinese. To add a different language, modify the files in the Lang folder rename, and save.
Script Support
Uses the Lua Script language and deals with different I/O processes for individual devices.
© Copyright Reserved Autonics Co., Ltd. 119
8 DAQMaster
8.3
Special feature for TK Series
Parmaeter mask and user parameter group is available by DAQMaster. Visit our website
( www.autonics.com
) to download DAQMaster software and the manual.
8.3.1
Parameter mask
This feature is able to hide unnecessary parameters to user environment or less frequenctly used parameters in parameter group.
Masked parameters are not only displayed. The set value of masked parameters are applied.
120
No Item
① Parameter mask
② Download
Description
Select the to-be masked parameters.
Right-click the to-be masked parameters and they turn gray.
Applies the set masked parameters to the device.
Saves the set masked parameters as a mask information file. ③ Save
④
⑤
Open
Initialize factory default
⑥ Close
Opens the saved mask information file.
Clears the set for the masked parameters.
Download this setting to apply it to the device.
Closes the Parameter Mask Settings dialog.
⑦ Device information Displays device name, unit address, model name, and version.
© Copyright Reserved Autonics Co., Ltd.
8 DAQMaster
Example of masking alarm, SV setting parameters of parameter 1 group, input type, unit of parameter 3 group, and all of parameter 4 group.
© Copyright Reserved Autonics Co., Ltd. 121
8 DAQMaster
8.3.2
User parameter group [ PARU ]
This feature is able to set the frequently used paramters to the user paramter group. You can quickly and easily set parameter settings.
User parameter group can have up to 30 parameters.
122
No Item
①
User parameter group
②
User parameter group selection
③ Download
④ Save
⑤ Open
⑥
⑦
Initialize factory default
Device information
⑧ Close
Description
Displays the selected parameters as user parameter group.
Double-click the parameters for the user parameter group, and these parameters turn gray.
To delete the parameters at the user parameter group, double-click the parameters.
- All initialize: Initializes the set user parameter group.
- ↑ , ↓ : Changes the selected parameter order up/down.
Applies the set user parameter group to the device.
Saves the set user group as user parameter group information file.
Opens the saved user parameter group file.
Clears the set for the user parameter group.
Download this setting to apply it to the device.
Displays device name, unit address, model name, and version.
Closes the User Parameter Group Settings dialog.
© Copyright Reserved Autonics Co., Ltd.
8 DAQMaster
Example of the set user parameter group with SV setting, control output RUN/STOP, alarm outptu 1 low/high-limit, SV-0/1/2/3 set value, manual reset, input correction, alarm output 1 mode/option/hysteresis/contact type/ON delay time/OFF delay time parameters.
© Copyright Reserved Autonics Co., Ltd. 123
8 DAQMaster
124 © Copyright Reserved Autonics Co., Ltd.
MCTTKU1 V2.3
1703EN

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