Epson 31-396 Sander User Manual

(Model 31-396)
PART NO. 909448 - 03-18-03
Copyright © 2003 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
INSTRUCTION MANUAL
Oscillating Edge Sander
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols to the right. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.
GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
SAVE! IMPORTANT SAFETY INSTRUCTIONS SAVE!
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should
be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION
MANUAL BEFORE OPERATING THE MACHINE. Learning
the machine’s application, limitations, and specific
hazards will greatly minimize the possibility of accidents
and injury.
2. USE CERTIFIED SAFETY EQUIPMENT. Eye
protection equipment should comply with ANSI Z87.1
standards, hearing equipment should comply with ANSI
S3.19 standards, and dust mask protection should
comply with MSHA/NIOSH certified respirator
standards. Splinters, air-borne debris, and dust can
cause irritation, injury, and/or illness.
3. DRESS PROPERLY. Do not wear tie, gloves, or
loose clothing. Remove watch, rings, and other jewelry.
Roll up your sleeves. Clothing or jewelry caught in
moving parts can cause injury.
4. DO NOT USE THE MACHINE IN A DANGEROUS
ENVIRONMENT. The use of power tools in damp or wet
locations or in rain can cause shock or electrocution.
Keep your work area well-lit to prevent tripping or
placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing
accessories. Poorly maintained tools and machines can further
damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the
machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, and any other conditions that may
affect its operation. A guard or any other part that is
damaged should be properly repaired or replaced.
Damaged parts can cause further damage to the
machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a
potentially dangerous environment. Children and visitors can be
injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position before
plugging in the power cord. In the event of a power
failure, move the switch to the “OFF” position. An
accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are
in place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools, scrap
pieces, and other debris can be thrown at high speed,
causing injury.
2
12. USE THE RIGHT MACHINE. Don’t force a machine
or an attachment to do a job for which it was not
designed. Damage to the machine and/or injury may
result.
13. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by
Delta may cause damage to the machine or injury to the
user.
14. USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage, resulting in loss of
power and overheating. See the Extension Cord Chart
for the correct size depending on the cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to
hold the workpiece when practical. Loss of control of a
workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE
DIRECTION OF THE ROTATION OF THE BLADE,
CUTTER, OR ABRASIVE SURFACE. Feeding it from
the other direction will cause the workpiece to be thrown
out a high speed.
17. DON’T FORCE THE WORKPIECE ON THE
MACHINE. Damage to the machine and/or injury may
result.
18. DON’T OVERREACH. Loss of balance can make
you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if
the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING
UNATTENDED. TURN THE POWER OFF. Don’t leave the
machine until it comes to a complete stop. A child or visitor
could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
MACHINE FROM THE POWER SOURCE before installing
or removing accessories, before adjusting or changing
set-ups, or when making repairs. An accidental start-up
can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS,
MASTER
SWITCHES,
OR
BY
REMOVING STARTER KEYS. The accidental start-up
of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER THE
INFLUENCE
OF
DRUGS,
ALCOHOL,
OR
MEDICATION. A moment of inattention while operating
power tools may result in injury.
24. THE DUST GENERATED by certain woods and
wood products can be injurious to your health. Always
operate machinery in well-ventilated areas, and provide
for proper dust removal. Use wood dust collection
systems whenever possible.
ADDITIONAL SAFETY RULES
FOR ABRASIVE FINISHING MACHINES
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
DO NOT OPERATE THIS MACHINE UNTIL it is
assembled and installed according to the
instructions.
OBTAIN ADVICE from your supervisor, instructor,
or another qualified person if you are not familiar
with the operation of this machine.
FOLLOW ALL WIRING CODES and recommended
electrical connections.
14.
15.
16.
USE THE GUARDS WHENEVER POSSIBLE.
Check to see that they are in place, secured, and
working correctly.
CHECK BELTS for wear and tension. If the belt is
damaged or can’t be tensioned properly, replace it.
CHECK FOR CORRECT BELT INSTALLATION,
and insure that the belt is tracking properly.
KEEP ARMS, HANDS, AND FINGERS away from
abrasive surfaces.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a
hand to contact the sanding surface.
NEVER WEAR GLOVES or hold the workpiece
with a rag when sanding.
NEVER START THE MACHINE with the
workpiece against the sanding surface.
NEVER START THE MACHINE before clearing the
table of all objects (tools, scrap pieces, etc.).
MAINTAIN MINIMUM CLEARANCE between the
table and the sanding surface.
USE A BACKSTOP when using the belt finishing
machine in a horizontal position.
17.
18.
19.
20.
21.
FEED THE WORKPIECE AGAINST THE
ROTATION OF THE SANDING SURFACE. Hold
the workpiece securely on the table.
USE A DUST COLLECTION SYSTEM.
CLEAN
THE
MACHINE
AND
DUST
COLLECTION SYSTEM THOROUGHLY BEFORE
AND AFTER SANDING METAL. Combining wood
dust and metal filings (or aluminum filings and
metal filings) can create a fire hazard. DO NOT
sand magnesium. It is highly flammable.
FOR DRUM SANDERS, DO NOT SAND
WORKPIECES SHORTER THAN 7" or thinner
than 1/32".
PROPERLY SUPPORT LONG OR WIDE
workpieces.
DISCONNECT THE MACHINE from the power
source before installing or removing accessories,
before adjusting or changing set-ups, or when making
repairs.
DISCONNECT THE MACHINE from the power
source, and clean the table/work area before leaving
the machine. LOCK THE SWITCH IN THE “OFF”
POSITION to prevent unauthorized use.
ADDITIONAL INFORMATION regarding the safe and
proper operation of this machine is available from the
Power Tool Institute, 1300 Summer Avenue,
Cleveland, OH 44115-2851. Information is also
available from the National Safety Council, 1121
Spring Lake Drive, Itasca, IL 60143-3201. Please refer
to the American National Standards Institute ANSI
01.1 Safety Requirements for Woodworking
Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
3
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch is “OFF” and be sure that the electric current is of the same
characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage
will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 220 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
1. All grounded, cord-connected machines:
2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating between 150
- 250 volts, inclusive:
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. C, the
machine will have a grounding plug that looks like the
plug illustrated in Fig. C. Make sure the machine is
connected to an outlet having the same configuration as
the plug. No adapter is available or should be used with
this machine. If the machine must be re-connected for
use on a different type of electric circuit, the reconnection should be made by qualified service
personnel; and after re-connection, the machine should
comply with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
IN ALL CASES, MAKE CERTAIN
THE
R E C E P TA C L E I N Q U E S T I O N I S P R O P E R LY
G R O U N D E D . I F Y O U A R E N O T S U R E H AV E A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
Check with a qualified electrician or service personnel if
t h e g ro u n d i n g i n s t r u c t i o n s a re n o t c o m p l e t e l y
understood, or if in doubt as to whether the machine is
properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. C.
Repair or replace damaged or worn cord immediately.
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
Fig. C
4
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s
plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct
gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere
Rating
Volts
Total Length
of Cord in Feet
Gauge of
Extension Cord
0-6
0-6
0-6
0-6
240
240
240
240
up to 50
50-100
100-200
200-300
18 AWG
16 AWG
16 AWG
14 AWG
6-10
6-10
6-10
6-10
240
240
240
240
up to 50
50-100
100-200
200-300
18 AWG
16 AWG
14 AWG
12 AWG
10-12
10-12
10-12
10-12
240
240
240
240
up to 50
50-100
100-200
200-300
16 AWG
16 AWG
14 AWG
12 AWG
12-16
12-16
12-16
240
240
240
up to 50
50-100
14 AWG
12 AWG
GREATER THAN 100 FEET NOT RECOMMENDED
Fig. D
FUNCTIONAL DESCRIPTION
FOREWORD
Delta Model 31-396 is an Oscillating Edge Sander. The model 31-396 is powered by a 3 H.P., 220 volt single phase motor.
The oscillating edge belt can be positioned anywhere from 0 degrees to the table to 90 degrees to the table. The model
31-396 also comes with a spindle sander attachment kit that is used for sanding curved surfaces.
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from
all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household
floor paste wax.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
5
1. Open door (A) Fig. 1, on front of machine, by sliding
latch lock (B) back, and pulling out on door.
A
B
Fig. 1
2. Remove the two screws (C) Fig. 2, and remove the
sanding fence (D).
D
C
Fig. 2
3. Lift up on hook (H) Fig. 3, and remove the shelfs (J)
and (K).
J
K
Fig. 3
4. Remove the four screws that attach the sander base
to the shipping skid. Note: Two of the screws are shown
at (L) Fig. 4.
L
5.
T H E M A C H I N E I S E X T R E M E LY
HEAVY. HAVE FOUR OR MORE PEOPLE LIFT THE
MACHINE OFF THE SHIPPING SKID.
Fig. 4
6
H
OSCILLATING EDGE SANDER PARTS
2
1
3
6
7
9
4
8
10
11
5
12
13
15
14
16
23
28
17
24
29
18
25
19
20
21
30
26
31
27
22
Fig. 5
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
Fence
Table Assembly
Cover
Miter Gage
Back Stop
Dust Port
4" Hose Connector
Spindle
1½" Dia. Drum
2" Dia. Drum
3” Dia. Drum
3" Table Insert
2" Table Insert
1½" Table Insert
Sanding Belt
Ratchet Handle
7
Fence Knob (2)
5/16-18 x 1-1/4" Socket Head Screw (1) (maintenance)
5/16-18 x 1" Hex Head Screw (2)
5/16-18 x 1/2" Hex Head Screw (1)
1/4-20 x 1-3/4" Socket Head Screw (2) (maintenance)
1/4-20 x 3/8" Round Head Screw (4)
5/16" Spindle Washer (1)
5/16" Flat Washer (4)
17/64" Flat Washer (4)
Plate (maintenance)
Hinge Pin (2)
10mm x 12mm Open End Wrench
M6 Hex Wrench
M5 Hex Wrench
Rod
ASSEMBLY
FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL
THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE
INSTRUCTION MANUAL.
BELT
1. Remove knobs (C) and (D) Fig. 6.
2. Open latch (B) Fig. 6, and carefully lower cover (F).
3. Open latch (A) Fig. 6, and carefully lower cover (E).
D
B
C
F
E
A
Fig. 6
4. Pull out belt tension lever (G) Fig. 8.
G
Fig. 8
5. NOTE: MAKE SURE THE ROTATION ARROW ON
THE INSIDE OF THE BELT IS POINTING IN THE
SAME DIRECTION AS THE ROTATION ARROW ON
THE MACHINE. Place belt (K) over the two belt drums
(H) and (J) Fig. 9. Make sure the belt is centered on the
drums.
K
J
H
Fig. 9
8
6. Slowly release the belt tension lever handle (G) Fig.
10, by grasping the lever handle (G) and pushing it in
until it stops.
G
Fig. 10
7. Raise the belt guards (E) and (F) Fig. 11.
C
8. Latch levers (A) and (B) Fig. 11 to belt guards (E) and
(F).
D
B
9. Replace knobs (C) and (D) Fig. 11, that were
removed in STEP 1.
A
F
E
Fig. 11
BACK STOP
A
NOTE: THE BOTTOM OF THE BACK STOP (C) FIG. 13
SHOULD BE SET SLIGHTLY ABOVE THE BELT
SANDER TABLE.
1. Place a 5/16" flat washer on each 5/16-18 x 1" hex
head screw. Thread screws into table two complete
turns.
B
2. Place back stop (A) Fig. 12, on screws (B) between
table and washers and tighten securely.
Fig. 12
C
Fig. 13
9
COVER
1. Align the hinges (A) Fig. 14, on the cover, with the
hinges (B) on the belt guard.
A
B
B
Fig. 14
2. Insert hinge pins (C) and (D) Fig. 15, through the
hinges on the cover and belt guard.
C
D
Fig. 15
3. Tap the hinge pins in with hammer and rod
(supplied).
4. Latch lever (E) Fig. 16 to the cover.
E
Fig. 16
10
DUST PORT
B
A
1. Align the four holes on the dust port (A) Fig. 17, with
the four tapped holes (B) on the side of the belt sander.
2. Place a 17/64" flat washer on a 1/4-20x3/8" round
head screw, insert the screw through the hole in the dust
port, and thread the screw into the tapped hole on the
side of the belt sander. Repeat this process for the three
remaining holes in the dust port and belt sander. Tighten
all four screws securely.
B
Fig. 17
3. NOTE: If this machine is to be used with a dust
collection system, slide the 4" O.D. hose connector
over the dust port as shown in Fig. 18.
Fig. 18
SANDING SPINDLE
1.
Release latch lever (A) Fig. 19 on the belt guard.
A
Fig. 19
11
2. Move belt guard (B) down as shown in Fig. 20.
C
3. Remove the three screws (C) and drum plate (D) Fig.
20.
D
B
Fig. 20
4. Align the three holes in spindle (E) Fig. 21, with the
three tapped holes (F) in the drum.
E
F
Fig. 21
5. Insert the three screws that were removed in STEP
3, through spindle and tighten securely.
C
C
Fig. 22
6. Insert the rod (G) Fig. 23, on the sanding spindle
table, through hole (H).
H
G
Fig. 23
12
7. Thread the ratchet handle (J) Fig. 24, into the tapped
hole (K) and tighten securely.
NOTE: ratchet handle (J) is spring loaded and can be
repositioned by pulling out on the lever and
repositioning it on the serrated nut located
underneath the lever.
K
J
Fig. 24
8. Place one of the three rubber sanding drums and
sand paper (L) Fig. 25 on the sanding spindle.
L
Fig. 25
9. Place the 5/16" spindle washer (M) Fig. 26, on a
5/16-18x1/2" hex head screw (N). Thread screw into
tapped hole on end of sanding spindle. Place the rod (P)
into the hole on the side of the spindle to lock the
spindle. Tighten screw securely with the 12mm open
end wrench.
M
P
Fig. 26
10. Remove the three flat head screws (O) Fig. 27, that
hold the table insert (P) to the sanding table.
O
11. Remove the 4" table insert (R) Fig. 27, and replace it
with the appropriate table insert.
1-1/2" Drum
2" Drum
3" Drum
(See
P
O
1-1/2" Table Insert
2" Table Insert
3" Table Insert
Fig. 5)
O
Fig. 27
13
N
12. Assemble appropriate table insert onto the table
using the three screws that were removed in STEP 10.
O
O
O
Fig. 28
FENCE
If sanding with the belt in the horizontal position, the use
of the fence is recommended.
C
C
1. Place the fence (A) on the table as shown in Fig. 29.
B
B
2. Align the slots (B) Fig. 29, in the fence with the
tapped holes (C) in the table.
A
Fig. 29
3. Place a 5/16" flat washer (D) Fig. 30, on the fence
knob (E).
4. Insert knob through slot (B) Fig. 30, and thread knob
into tapped hole in table and tighten securely. Repeat
this process for the remaining fence knob.
E
B
E
D
D
Fig. 30
14
B
OPERATING CONTROLS AND ADJUSTMENTS
STARTING AND STOPING
OSCILLATING EDGE SANDER
The power switch is located on the left side of the
machine. To turn the machine “ON” press the green start
button (A) Fig. 31. To stop the machine, push the red
stop button (B).
A
B
Fig. 31
There is a stop button located at the top of the belt
cover. To stop the machine, push the red stop button (C)
Fig. 32.
C
Fig. 32
LOCKING SWITCH IN
THE “OFF” POSITION
IMPORTANT: When the machine is not in use, the switch
should be locked in the OFF position using a padlock (C)
Fig. 33, with a 3/16" diameter shackle to prevent
unauthorized use.
C
Fig. 33
BELT TABLE HEIGHT
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Loosen ratchet handles (A) and (B) Fig. 34.
A
B
Fig. 34
15
2. Pull out on the table height wheel handle (C) Fig. 35.
3. Rotate table height wheel clockwise to raise the
table and counter clockwise to lower the table.
4. When the table height is at the desired position
tighten ratchet handles (A) and (B) Fig. 34.
C
Fig. 35
TABLE DISTANCE TO BELT
C
D
DISCONNECT MACHINE FROM POWER
SOURCE.
Fig. 36
1. Move handles (C) and (D) Fig. 36 to the right as shown
in Fig. 37.
C
D
Fig. 37
2. Grasp the front of the table (E) Fig. 38, and move the
table in or out to the desired position.
NOTE: THE DISTANCE FROM THE TABLE TO THE
BELT SHOULD BE 1/16" OR LESS WHENEVER
POSSIBLE.
3. Move handles (C) and (D) Fig. 37 to the left as shown
in Fig. 36 to lock the table in position.
E
Fig. 38
16
ANGLE OF BELT SANDER
DISCONNECT MACHINE FROM POWER
SOURCE.
C
1. The belt sander can be tilted from 0 degrees to the
table up to 90 degrees to the table.
2. Move the table to the front of the machine. Grasp the
tilting handle (C) Fig. 39.
GRASP THE TILTING HANDLE FIRMLY
WHEN REPOSITIONING THE BELT
SANDER.
Fig. 39
3. Position the detent pin (A), as shown in Fig. 41.
4. Loosen ratchet handle (B) Fig. 40.
A
5. Push down on the handle (C) Fig. 39 until the pointer
(D) Fig. 41 lines up with the desired angle on the scale
(E).
B
Fig. 40
6. Tighten ratchet handle (B) Fig. 41.
B
NOTE: THE DETENT LOCK PIN (A) FIG. 40 ALLOWS
FOR QUICK ADJUSTMENTS TO 0 DEGREES, 45
DEGREES, AND 90 DEGREES TO THE TABLE.
E
D
A
Fig. 41
BELT TRACKING
DISCONNECT MACHINE FROM POWER
SOURCE.
A
1. Loosen nut (A) Fig. 42.
2. Turn nut (B) Fig. 42, clockwise or counter clockwise to
adjust belt tracking.
3. When belt is tracking properly, retighten nut (A) Fig. 42.
Fig. 42
17
B
SPINDLE SANDER TABLE
DISCONNECT MACHINE FROM POWER
SOURCE.
A
1. The table (A) Fig. 43, can be moved up or down.
2. Loosen ratchet handle (C) Fig. 43, move table (A) to
desired position and tighten handle (C).
C
Fig. 43
3. The table can also be positioned on the oscillating belt
by removing the table insert, and sliding the table down
around the oscillating belt. Replace the table insert with the
4" table insert (D) Fig. 44, when using the sander table on
the oscillating belt.
D
Fig. 44
FENCE
DISCONNECT MACHINE FROM POWER
SOURCE.
B
A
1. Loosen fence knobs (A) and (B) Fig. 45.
2. Move fence to desired position and tighten knobs (A)
and (B) Fig. 45.
MITER GAGE
1. The miter gage is equipped with adjustable index
stops at 90 degrees and 45 degrees right and left.
Adjustment to the index stops can be made by loosening
nuts (F) Fig. 46, and tightening or loosening the three
adjusting screws (B).
Fig. 45
2. To rotate the miter gage, loosen handle (A) Fig. 46,
flip the stop link (D) down and out of the way, and move
the body of the miter gage (C), to the desired angle.
A
3. The miter gage body (C) can stop at 90 degrees and
45 degrees both right and left by flipping the stop link
down and out of the way and moving the miter gage
body (C) past the 90 and 45 degree marks and flipping
the stop link (D) back up so that the stop link (D) will be
able to contact the adjusting screws (B) at the desired 90
or 45 degree angle. To rotate the miter gage body past
these points, the stop link (D) Fig. 46, must be down and
out of the way.
C
F
B
D
F
B
Fig. 46
18
B
F
4. Your miter gage is equipped with a plate (E) Fig. 47,
which fits into the T-Slot groove in the table. This allows
the miter gage to be pulled off the front edge of the table
without falling.
E
Fig. 47
OPERATIONS
The Oscillating Edge Sander can be used to perform
many different sanding operations. The following
examples will show some of the applications that this
machine can be used for.
1. Fig. 48 shows sanding with the fence.
Only use the fence when the belt sander
is at 0 degrees to the table
Fig. 48
2. Fig. 49 shows sanding with the miter gage.
Fig. 49
3. Fig. 50 shows sanding at 0 degrees to the table
with out the fence.
Fig. 50
19
4. Fig. 51 shows sanding at 45 degrees to the table
with the miter gage.
Fig. 51
4. Fig. 52 shows sanding at 90 degrees to the table
with the miter gage.
Fig. 52
5. Fig. 53 shows the spindle sander being used in the
vertical position. It is advisable to raise or lower the table
periodically to prevent spot wear and improve drum life.
Fig. 53
STORAGE
The Oscillating Spindle Sander has a convenient storage
area for spindles, fence, miter gage, and any other
components of the machine that are not in use.
Fig. 54 illustrates components of the Oscillating Edge
sander stored in the base of the machine.
Fig. 54
20
MAINTENANCE
LUBRICATION
After the machine has been operated for approximately
500 hours, check oil level.
G
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Make sure that the belt sander is in the horizontal
position as shown in Fig. 55.
Fig. 55
2. Remove the two screws (A) Fig. 56, on top of the
gear box cover (G) Fig. 55.
3. Remove the two screws, located right below screws
(A) Fig. 56, on the bottom of the gear box cover. Remove
the gear box cover.
A
Fig. 56
4. Remove the screw (D) Fig. 57, on top of the gear
box.
5. Fill the gear box with machine oil and replace screw
(D) Fig. 57.
D
6. Replace the gear box cover and screws that were
removed in STEPS 2, 3, AND 4.
Fig. 57
21
REMOVING THE DRUM
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Open the belt sander guards and remove the sanding
belt.
A
J
2. Remove nut (A) and washer from the shaft (J) Fig. 59.
Fig. 59
3. Insert the two 1/4-20x1-3/4" socket head screws
through holes (C) and (D) Fig. 60, on the retraction plate
(E).
4. Thread screws (C) and (D) Fig. 60 into the two
tapped holes (F) in the drum.
F
J
C
D
E
Fig. 60
5. Thread a 5/16-18 x 1-1/4" socket head screw (G)
Fig. 61, into the tapped hole (H) in the retraction plate.
H
6. Turn screw (G) Fig. 61, against shaft (J) Fig. 60. This
will pull the drum off the shaft.
7. To install drum, place the drum on the shaft, replace
the washer and nut that were removed in STEP 2 and
tighten securely.
G
Fig. 61
22
ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or
for the name of your nearest supplier.
Since accessories other than those offered by Delta have not been tested with this
product, use of such accessories could be hazardous. For safest operation, only Delta
recommended accessories should be used with this product.
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network
of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional
information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location
of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
Two Year Limited Warranty
Delta will repair or replace, at its expense and at its option, any Delta machine, machine part, or machine accessory which
in normal use has proven to be defective in workmanship or material, provided that the customer returns the product
prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two
years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. Delta may require that
electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement.
Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or
alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under
no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This
warranty is Delta’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all
other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly
disclaimed by Delta.
Printed in U.S.A.
23
PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)
Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta)
ARIZONA
Tempe 85282 (Phoenix)
2400 West Southern Avenue
Suite 105
Phone: (602) 437-1200
Fax: (602) 437-2200
CALIFORNIA
Ontario 91761 (Los Angeles)
3949A East Guasti Road
Phone: (909) 390-5555
Fax: (909) 390-5554
San Leandro 94577 (Oakland)
3039 Teagarden Street
Phone: (510) 357-9762
Fax: (510) 357-7939
COLORADO
Arvada 80003 (Denver)
8175 Sheridan Blvd., Unit S
Phone: (303) 487-1809
Fax: (303) 487-1868
FLORIDA
Davie 33314 (Miami)
4343 South State Rd. 7 (441)
Unit #107
Phone: (954) 321-6635
Fax: (954) 321-6638
Tampa 33609
4538 W. Kennedy Boulevard
Phone: (813) 877-9585
Fax: (813) 289-7948
GEORGIA
Forest Park 30297 (Atlanta)
5442 Frontage Road,
Suite 112
Phone: (404) 608-0006
Fax: (404) 608-1123
ILLINOIS
Addison 60101 (Chicago)
400 South Rohlwing Rd.
Phone: (630) 424-8805
Fax: (630) 424-8895
Woodridge 60517 (Chicago)
2033 West 75th Street
Phone: (630) 910-9200
Fax: (630) 910-0360
MARYLAND
Elkridge 21075 (Baltimore)
7397-102 Washington Blvd.
Phone: (410) 799-9394
Fax: (410) 799-9398
MASSACHUSETTS
Braintree 02185 (Boston)
719 Granite Street
Phone: (781) 848-9810
Fax: (781) 848-6759
Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Blvd.
Phone: (508) 520-8802
Fax: (508) 528-8089
MICHIGAN
Madison Heights 48071 (Detroit)
30475 Stephenson Highway
Phone: (248) 597-5000
Fax: (248) 597-5004
MINNESOTA
Minneapolis 55429
5522 Lakeland Avenue North
Phone: (763) 561-9080
Fax: (763) 561-0653
Cleveland 44125
8001 Sweet Valley Drive
Unit #19
Phone: (216) 447-9030
Fax: (216) 447-3097
MISSOURI
North Kansas City 64116
1141 Swift Avenue
Phone: (816) 221-2070
Fax: (816) 221-2897
OREGON
Portland 97230
4916 NE 122 nd Ave.
Phone: (503) 252-0107
Fax: (503) 252-2123
St. Louis 63119
7574 Watson Road
Phone: (314) 968-8950
Fax: (314) 968-2790
NEW YORK
Flushing 11365-1595 (N.Y.C.)
175-25 Horace Harding Expwy.
Phone: (718) 225-2040
Fax: (718) 423-9619
NORTH CAROLINA
Charlotte 28270
9129 Monroe Road, Suite 115
Phone: (704) 841-1176
Fax: (704) 708-4625
OHIO
Columbus 43214
4560 Indianola Avenue
Phone: (614) 263-0929
Fax: (614) 263-1238
PENNSYLVANIA
Willow Grove 19090
520 North York Road
Phone: (215) 658-1430
Fax: (215) 658-1433
TEXAS
Carrollton 75006 (Dallas)
1300 Interstate 35 N, Suite 112
Phone: (972) 446-2996
Fax: (972) 446-8157
Houston 77055
West 10 Business Center
1008 Wirt Road, Suite 120
Phone: (713) 682-0334
Fax: (713) 682-4867
WASHINGTON
Auburn 98001(Seattle)
3320 West Valley HWY, North
Building D, Suite 111
Phone: (253) 333-8353
Fax: (253) 333-9613
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable·Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable·Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable·Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable·Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable·Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano.
CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E.
Calgary, Alberta
T2E 8L2
Phone: (403) 735-6166
Fax: (403) 735-6144
BRITISH COLUMBIA
8520 Baxter Place
Burnaby, B.C.
V5A 4T8
Phone: (604) 420-0102
Fax: (604) 420-3522
MANITOBA
1699 Dublin Avenue
Winnipeg, Manitoba
R3H 0H2
Phone: (204) 633-9259
Fax: (204) 632-1976
ONTARIO
505 Southgate Drive
Guelph, Ontario
N1H 6M7
Phone: (519) 836-2840
Fax: (519) 767-4131
QUÉBEC
1515 ave.
St-Jean Baptiste,
Québec, Québec
G2E 5E2
Phone: (418) 877-7112
Fax: (418) 877-7123
1447, Begin
St-Laurent, (Montréal),
Québec
H4R 1V8
Phone: (514) 336-8772
Fax: (514) 336-3505
The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): Auto-Set®,
BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®, Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series
2000™, DURATRONIC™, Emc²™, FLEX ®, Flying Chips™, FRAME SAW ®, Homecraft ®, INNOVATION THAT WORKS ®, Jet-Lock ®,
JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET
CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, Posi-Matic®,
Q-3®&(design), QUICKSAND®&(design), QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFELOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®,
STAIR EASE®, The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL
SELECT ®, THIN-LINE™, TIGER ®, TIGER CUB ®, TIGER SAW ®, TORQBUSTER ®, TORQ-BUSTER ®, TRU-MATCH™, TWIN-LITE ®,
UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE® , WHISPER
SERIES®, WOODWORKER’S CHOICE™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y
también pueden estar registradas en otros países.
Printed in U.S.A.
PC-0203-149

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