Foreword

Dear Customer,

Congratulations on becoming the proud owner of a money motorcycles in the country.

“CT 100 / CT 110”, one of the most value for

Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this Owner's Manual carefully and familiarize yourself with the operating mechanism, controls and maintenance requirements. This will ensure you a long and trouble free ownership experience.

To keep your bike in perfect running condition and deliver consistent performance, we have specially programmed the periodic maintenance services which includes 3 Free and subsequent

Paid services. We earnestly advise you to avail all these services at any of our Vehicle Dealers or

Authorised Service Dealers (ASD) as per the schedule contained in this booklet

Your “CT 100 / CT 110” comes with a warranty of 5 Years or 75,000 Kms. whichever occurs earlier from the date of sale. For details please refer to “Warranty: Scope & Limits” given in this manual.

We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers only. They are well equipped with all necessary facilities / genuine parts / oil and trained manpower will ensure the best care for your bike.

Should you require any additional information feel free to contact us on our helpline numbers or e-mail us at: [email protected]

or visit the Bajaj Auto website www.bajajauto.com

Thank you for choosing a Bajaj riding!!

“CT 100 / CT 110” & wish you unlimited miles of happy

SERVICE DEPARTMENT

BAJAJ AUTO LIMITED

Table of Contents

Description

1. Technical Specifications....................................... 1

2. Identification Data................................................. 3

3. Location of Parts.................................................. 4

4. Steering cum Ignition lock................................... 5

5. Fuel Tank Cap / Fuel Tap................................... 6

6. Speedometer Details............................................ 7

7. Control Switches.................................................. 8

8. Removal & Fitment of Side Cover.................. 9-10

9. Location of Battery / Tool kit / First Aid Kit..... 11

10. Daily Safety Checks............................................ 12

11. How to ride your Bike........................................ 13

12. Safe Riding Tips................................................. 17

13. Engine Oil............................................................ 18

14. Wheels - Tyre..................................................... 19

15. Periodic Maintenance Information..................... 20

16. Combined Braking system (CBS)....................... 23

17. Free Service Guidelines..................................... 24

18. Periodic Maintenance & Lubrication Chart....... 25

19. Non Use Maintenance........................................ 30

21. Warranty Scope & Limit..................................... 31

22. Battery Warranty Card

20. Delivery Certificate

Safety and Warning information :

Warning : This indicates that a potential hazard or injury to you or other persons & to the vehicle can happen if advice provided is not followed.

Caution : This indicates that a potential hazard that could result in vehicle damage. Follow the Advice provided with the caution.

Notice:

The description and illustration in this booklet are not to be taken as binding on the manufacturers.

The essential features of the type described and illustrated herein remaining unaltered. Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet upto-date

& to do modifications on the vehicle, parts or accessories as may be convenient and necessary.

CT 100 KS CT 110 CT 100 ES

Engine

Bore x Stroke

Displacement

4 stroke, air cooled

47 mm x 58.8 mm

102 cc

4 stroke, air cooled

50 mm x 58.8 mm

115.45 cc

4 stroke,a ir cooled

47 mm x 58.8 mm

102 cc

Idling Speed 1450 +/-100 rpm

Max. Net Power 7.7 PS @ 7500 rpm

1400 +/-100 rpm 1450 +/-100 rpm

8.6 PS @ 7000 +/- 250 rpm 7.7 PS @ 7500 rpm

Max. Net Torque 8.24 Nm @ 5500 rpm 9.81 Nm @ 500 +/-250 rpm 8.24 Nm @ 5500 rpm

Ignition System AC-DC, Digital CDI

Spark Plug Champion or

BOSCH

Spark Plug Gap 0.7 to 0.8 mm

Transmission

Starting

Front Brake

Rear Brake

4 speed (All down)

Kick

Drum Brake

Drum Brake

AC-DC, Digital CDI

Champion or

BOSCH

0.7 to 0.8 mm

4 speed (All down)

Electric / Kick

Drum Brake

Drum Brake

AC-DC, Digital CDI

Champion or

BOSCH

0.7 to 0.8 mm

4 speed (All down)

Electric / Kick

Drum Brake

Drum Brake

Tank Capacity

Reserve

10.5 Liters

2.9 Liters

Usable Reserve 2.4 liters

Tyre Size Front 2.75 x 17”, 41 P

Tyre Size Rear 3 x 17”, 50 P

10.5 Liters

2.9 Liters

2.4 liters

2.75 x 17”, 41 P

3 x 17”, 50 P

10.5 Liters

2.9 Liters

2.4 liters

2.75 x 17”, 41 P

3 x 17”, 50 P

1

Technical Specifications

CT 100 KS

Length 1945 mm (Alloy),

1965 mm (Spoke)

Width

Height

752 mm

1072 mm

Wheel Base 1235 mm

Ground Clearance 170 mm

Tyre Pressure

Front

Rear (Solo)

1.75 Kg/cm (25 PSI)

2 Kg/cm (28.5 PSI)

Rear (with Pillion) 2.25 Kg/cm (32 PSI)

Electrical System AC-DC 12 V

Head lamp 35/35W

Tail / Stop Lamp 5/10W

Side Indicator

Horn

10W - 4 nos.

12V, 2A

Battery 12V, 2.5 Ah

N, Hi Beam, Side indicator

3W

Speedometer Lamp

Kerb Weight

3W

111.5 Kg (Alloy)

112.5 Kg (Spoke)

Gross Weight 241.5 Kg (Alloy)

242.5 Kg (Spoke)

• This vehicle complies to BS IV standards.

• AHO is government regulation.

CT 110

1945 mm

752 mm

1072 mm

1235 mm

170 mm

CT 100 ES

1945 mm

752 mm

1071 mm

1235 mm

170 mm

2.25 Kg/cm (32 PSI)

AC-DC 12 V

35/35W

5/10W

10W - 4 nos.

12V, 2A

12V, 3Ah VRLA

2W

2W

116 Kg

246 Kg

2

AC-DC 12 V

35/35W

5/10W

10W - 4 nos.

12V, 2A

12V, 3Ah VRLA

2W

2W

113 Kg

243 Kg

• All dimensions are under UNLADEN condition.

• Above information is subject to change without any notice.

Identification Data

The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Frame Number Location

On LH Side of Steering Tube

(Alpha-Numeric - 17 Digits)

Engine Number Location

On LH Side Crankcase

Near Gear Change Lever

(Alpha-Numeric - 11 Digits)

3

Location of Parts

Grab Handle Rear Shock absorber

EVAP compatible

Fuel Tank

Kick Lever

Tail Lamp

Speedometer

Brake Lever

Silencer

This photograph is of CT 100 Alloy wheel

Engine Oil Level

Window

Brake Pedal

4

Steering cum Ignition Lock

Steering cum Ignition Lock :

It has three positions.

LOCK: Steering locked. Ignition OFF.

OFF: Steering unlock. Ignition OFF.

ON: Steering unlock. Ignition ON.

5

To Lock the Steering : To lock the steering, turn the handle bar to the left or right. Push the key inside & turn toward LOCK position.

Match the lock position & turn key to LOCK position. Lock the steering & remove the key.

To Unlock the Steering : To unlock steering, insert the key in steering cum ignition lock & turn it clockwise to OFF or ON position.

Key : A common key is used for Steering cum Ignition lock, Fuel tank cap & Side cover

RH lock

Fuel Tank Cap & Fuel Tap

Fuel Tap

Fuel Tank

Cap

Fuel Tank Cap

• To open the fuel tank cap. Insert the key in the lock and turn it clockwise and lift fuel tank cap.

• To lock the ‘Fuel Tank Cap’ insert the key in the lock and turn it clockwise and press

fuel tank cap. ‘Click’ sound ensures cap is fully locked.

Precaution :

Dont attach metallic ‘Key chain’ as it may damage paint of petrol tank.

Fuel Tap

Fuel tap lever has following positions.

ON : When fuel level is above Reserve position.

RES : When fuel level is below Reserve position.

OFF : When fuel supply is to be cut off.

6

2

Speedometer Details

CT 100 ES / CT 110 CT 100 KS

1 N

4

5

3

6

2

1

3

4

5

1.

Speedometer :

The Speedometer pointer shows the speed of vehicle in Km/Hr.

2.

Odometer : The Odometer shows the total distance that the vehicle has travelled.

3.

Neutral Indicator : When the transmission is in Neutral and Ignition switch is ON, the

Neutral indicator will glow.

4.

Hi Beam Indicator : When Headlight is ON and Hi beam is selected with engine running,

Hi beam indicator will glow.

5. Turn Signal Indicator (LH & RH) :

When Turn signal switch is turned to Left or

Right, Turn pilot indicator will flash.

6. Fuel Level Indicator :

: It shows approximate level of fuel in fuel tank.

7

AHO Feature - AHO (Automatic Headlight ON) feature is provided.

There is no ‘Light switch’ on RH control switch.

Ignition switch ON Speedometer lamp

Engine OFF Tail lamp, Number

Plate Lamp, Pilot Lamp in

Headlamp will get ON

Ignition switch ON Headlamp will get

Engine Running ON as per Low/High

Beam selector switch position.

: Hi Beam

: Low Beam

Control Switch LH & RH

B

A

C

Control Switch LH

D

Control Switch LH

Control Switch LH

A. Hi/Low beam switch

While engine running, Headlamp High beam filament gets ON

While engine running, Headlamp Low beam filament gets ON

B. Pass Switch : ( ) Press the switch to flash the head light. It is used to give signal to vehicles coming from opposite side while overtaking.

8

E

Control Switch RH-CT 100 ES

C. Turn Signal Switch : When the turn signal switch is turned to Left ( ) or

Right ( ), the corresponding turn signals flash on and off. To stop flashing, turn the knob to center position.

D. Horn Button : ( ) Press horn button for sounding horn.

Control Switch RH

E. Starter Button (for Electric Start) : It operates the electric starter when clutch lever is depressed with transmission in any gear. It is recommended to start engine with transmission in neutral.

Removal of Side Covers

A B

B

A

Side

Cover

LH

Side

Cover

RH

D

C

Removal of Side Cover LH & RH

• Insert the key into the cover lock (C) and turn the key clockwise & pull the Side cover LH out from the bottom.

• Pull Side cover from (A) to release Lug provided on Side cover from hole provided on Fuel Tank.

• Slide the Side Cover forward (towards the engine) from location (B) to release slot provided on rear side of Side cover from bracket with rubber cap provided on

Frame. Take out Side cover.

9

• Similarly Side cover RH can be removed after removing screw (D).

CAUTION : Remove cover as described above, otherwise the lugs may break.

Fitment of Side Covers

A

B

B

A

Side

Cover

LH

Side

Cover

RH

C

Fitment of Side Cover LH & RH

• Match slot (B) provided on rear side of

Side Cover with bracket provided on

Frame and slide Side cover backward

(towards Tail lamp).

• Match Lug (A) provided on front side of

Side cover with hole provided on Fuel

Tank and press Side cover inside.

• Match the lock plate of Side cover properly with bracket on Frame and Lock.

(For Side cover LH).

D

• For Side cover RH fitment, adopt the same procedure and fit the screw (D) properly.

CAUTION : Fit cover as described above to ensure proper fitment.

10

Location of Battery / Tool Kit / First Aid Kit

Battery

Tool Kit

First Aid

Kit

Kick Start

Battery

• It is located inside the Side Cover LH.

11

Electric Start

Tool Kit Location

• It is located inside Side Cover LH near battery.

• A rubber strap is provided to hold the

Tool kit.

CAUTION : Always fit rubber strap to hold the tool kit.

First Aid Kit

• It is kept above Tool Kit.

Daily Safety Checks

Before riding motorcycle be sure to check following items. Please give proper importance to these checks and perform all of them before riding motorcycle.

If any irregularities are found during these checks, refer to the Maintenance chapter & see your dealer for the action required to return the motorcycle to a safe operating condition.

Warning : Failure to perform these checks every day before you ride may result in serious damage or severe accident.

• Enough fuel level for planned distance of journey. No fuel leakage in fuel lines.

• Engine oil level (between upper and lower level mark)

• Throttle cable free play of 2 ~ 3 mm.

Smooth operation and positive return to closed position.

• Front brake lever free play of 2 ~ 3 mm.

12

• Rear brake pedal free play- 25 to 30 mm.

• Wear lining Indicator within usable range.

No brake dragging, applicable to drum brake vehicles.

• Drive Chain slack of 20 to 30 mm adequately lubricated.

• Function of all lights & horn

• Clutch lever free play - 2 to 3 mm

• Smooth steering movement without restriction.

• Both stand return to their fully up position.

• Correct inflation pressure in both tyres

Adequate tyre tread depth - no cracks / cuts.

• Correct rear viewing span adjustment of mirror.

How to Ride Your Bike

Starting The Engine :

• Turn the fuel tap knob to or position.

• Turn ignition switch key to ‘ ’ position.

• Confirm that transmission is in neutral.

• If the engine is cold or when starting in morning, use choke ( ) for quick starting.

• Keep throttle completely closed, operate self start button or apply kick to start the engine.

• Release kick as soon as engine starts.

Choke Lever Position : on Carburettor

A1 : ON

A2 : OFF

A1

• When the engine is warmed up enough to idle without using choke, return the choke to

OFF position.

Note : Before starting the engine, in ignition key off condition, press the clutch lever & operate kick lever all the way down for 5-6 times. Then release the clutch lever.

This practice ensures lubrication of clutch components for their longer life.

A2

13

How to Ride Your Bike

Shifting Gears :

• Close throttle & depress the clutch.

• Shift into next higher or lower gear.

• Open the throttle and release the clutch lever slowly and simultaneously.

Gear Shifting Pattern Gear Shifting Lever

Recommended Speed for Shifting Down

Models-CT100 ES & CT 110

Gear Speed rd 24 ~ 30 km/hr nd st

18 ~ 23 km/hr

13 ~ 16 km/hr

N

1

2

3

4

Recommended Speed for Shifting Down

Models - CT100 KS

Gear rd

Speed

31 ~ 34 km/hr nd 22 ~ 25 km/hr st 14 ~ 17 km/hr

14

Braking :

• Close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle.

• Shift down one gear at a time so that you are in Neutral when you come to a complete stop.

How to Ride Your Bike

• When stopping, always apply both brakes at the same time. De-clutch as necessary to avoid engine stalling.

• Never lock the brakes, or it will cause the vehicle to skid. When cornering, use brakes judiciously & do not de-clutch. Reduce your speed before you get into the corner. For emergency braking, disregard downshifting, and concentrate on applying brakes as hard as possible without skidding.

Stopping the Vehicle :

• Close the throttle completely.

• Shift the transmission into neutral.

• Bring the vehicle to complete stop.

• Turn the ignition switch off.

Parking the Vehicle :

• Support the motorcycle on a firm level surface with the center or side stand.

• Lock the steering.

Running IN

Proper running-in is important for the better life & trouble free performance of the vehicle.

• During first 2000 kms running-in period do not exceed following speed limits.

Kms 1st 2nd 3rd 4th

0 - 1000 10 20 30 40

1000 - 2000 15 30 40 45

Applicable for CT100KS, CT100ES & CT 110 models.

• Always keep the speed below the limits mentioned in the table.

• Do not race the engine excessively.

• Do not start moving or race the engine immediately after starting. Run the engine for a minute at idle speed to give the oil a chance to workup into the engine.

15

How to Ride Your Bike

Fuel Saving Tips :

A well maintained vehicle and good driving can contribute a lot to the saving of petrol.

Following are a few simple fuel saving tips.

Good Riding Habits :

• Ride smoothly and steadily at an optimum driving speed of 40 to 50 Km/hr

• Avoid harsh braking.

• Change the gear judiciously according to the speed and load requirement.

• Don’t overload the vehicle above the specified payload.

• Use the accelerator judiciously.

• Cut off the engine if you want to stop for more than two minutes.

How to check mileage (Fuel efficiency)

Best way to calculate mileage is by following the full tank to full tank method.

• Fill way tank full up to small mouth (brim).

• Run the bike for say 100 km.

• Fill the tank full again in same fuel filling station, probably with same fuel dispenser.

• Divide kilometer run / fuel quantity filled.

16

Optimum shifting speeds for best mileage

1st gear : 0 Km/hr

2nd gear : 14 ~ 17 Km/hr

3rd gear : 22 ~ 25 Km/hr

4th gear : 31 ~ 34 Km/hr

Ensure following maintenance points to get optimum performance from your bike.

Fuel Check fuel lines & connections for leakage.

Spark Plug Inspect and clean spark plug.

Adjust electrode gap. Replace spark plug as per P.M. Chart.

Air Filter Clean air filter element periodically.

R e p l a c e a s p e r P e r i o d i c

Maintenance Chart.

Engine Oil Check engine oil level. Always use recommended grade and quantity.

Brakes Ensure that the brakes are not dragging / binding.

Clutch

Tyre Air

Pressure

Ensure correct clutch lever play.

Always maintain recommended tyre pressure.

Carburettor Clean & Adjust the carburettor.

Adjust idling speed.

Safe Riding Tips

Safe Riding Tips

• Always wear Helmet while driving or riding. Your helmet should conform to appropriate Indian standards.

• Read thoroughly the instructions given in this manual and follow them carefully.

• Avoid unnecessary accessories for the safety of both rider and other motorists.

• Get familiar and follow traffic rules & regulations in your states as well as general traffic signs.

• Familiarise yourself well with starting, acceleration and braking of the vehicle.

• When applying the brakes, use both front & rear brakes simultaneously. Applying only one brake may cause the vehicle to loose control.

• Riding at proper speed and avoiding unnecessary acceleration and braking are important not only for safety and low fuel consumption, but also for longer life of the vehicle.

• During monsoon, drive the vehicle more cautiously.

Remember vehicle skid more easily during light showers.

17

• Drive cautiously. Start early & reach your destination safely.

• Always carry vehicle registration & insurance papers, and a valid driving licence with you.

• Avoid driving on loose sand or stones where vehicle is likely to skid.

• Properly wrap-up loose clothes while driving or riding to avoid entangling in wheel or other objects on road.

• Always concentrate on riding for safety.

Monsoon Care :

• It is suggested to customer to take appropriate care in area of heavy monsoon or high rainfall area. The appropriate surface preventive coat to avoid rusting / poor surface finish on account of adverse atmospheric conditions.

• Vehicle cleaning to be done with soft & clean wet cloth to avoid scratches on painted parts.

• Clean & lubricate all the important parts as detailed in a periodic maintenance chart.

• Do not apply direct water jet on painted, electrical / electronic parts.

• Do not obstruct engine cooling by adding mud protection sheet from front.

Engine Oil

B

A

A : Oil Filler Cap

B : Oil Level Gauge

C : Upper Level

D : Lower Level

Recommended Engine Oil:

Always insist on Bajaj Genuine Engine Oil for optimum engine performance and to avail warranty benefits. It is a specially formulated oil for Bajaj motorcycles.

C

D

Engine Oil Level Checking :

• Check engine oil level every day before starting the vehicle.

• Park the vehicle on level surface on center stand.

• Check oil level through oil inspection gauge as shown in photograph. Always maintain engine oil level between the upper (C) and lower (D) mark provided on Cover RH.

Engine Oil Capacity :

Parameter Model : CT 100 ES / KS / CT110

Drain & Refill 1000 ml.

Engine O/H 1100 ml.

Model Recommended

Engine oil

Grade

CT 100KS Bajaj DTS-i 10000 10W30

CT 100ES

CT 110

18 st

• Engine oil replacement frequency : 1 service & then every 10,000 Km.

• Engine oil level top-up frequency : Every 5000 km.

CAUTION :

• It is most important to adhere to recommended grade & frequency of oil change for the purpose of long life of critical engine components. For details, refer periodic maintenance chart.

• Do not reuse drained engine oil.

Wheels - Tyre Pressure

Alloy Wheel Spoke Wheel

Ensure no damage to wheel rim while removing tyre for puncture & replacement.

Ensure spokes are fully tight.

Tyre Pressure :

Keep appropriate tyre pressure as mentioned below to increase life of the tyre & for better fuel consumption.

CT 100 KS

CT 100 ES

Front

Rear (Solo)

Rear (with Pillion)

25 PSI

28.5 PSI

32 PSI

CT 110

Front

Rear (Solo)

Rear (with Pillion)

28.5 PSI

28.5 PSI

32 PSI

Note : Incase the motorcycle is fitted with imported tyres. compliance to respective indian standard & central motor vehicle rules has been ensured.

19

Periodic Maintenance Information

Electric Start

3 Ah VRLA

Kick Start

2.5 Ah

Battery Details

• Battery is located inside Side Cover LH.

• Make of battery may be differ from vehicle to vehicle.

• Battery Warranty : 12 months for 2.5 Ah &

18 months for 3 Ah (From purchase date)

3Ah VRLA Battery :

• No topping-up is required

• Reduced self discharge, Enhance safety.

2.5 Ah Battery :

• Add only distilled water to the battery if battery electrolyte level is below min. level mark.

20

CAUTION : Tap water is not a substitute for distilled water and will shorten the life of the battery.

• When battery is found discharged, it is advised to get it charged immediately.

• Environment care must be taken to dispose off used battery. It is always recommended to hand over the same to Authorised battery/Bajaj dealer for proper disposal.

How to keep battery healthy ?

• Switch ‘Off’ ignition when engine is not running. Get battery checked / charged during periodic services.

• Do not add extra electrical accessories such as - Remote, Bigger horn, Musical brake light etc. This will reduce the life of battery.

• If vehicle is to be stored for more than 2 weeks disconnect battery to avoids self discharge.

CAUTION : While disconnecting always disconnect negative (-ve) cable first.

While refitting always connect positive

(+ve) cable first.

Periodic Maintenance Information

Top edge

Top edge

Spark Plug

• Remove spark plug by using plug spanner.

• Clean the spark plug.

• Adjust the gap if incorrect by bending outer electrode carefully.

Spark Plug Details :

Spark Plug Make

CHAMPION or

BOSCH

Spark Plug Gap

0.7 ~ 0.8 mm

21

Std. Chain slackness :

20~30 mm

Std. Chain Slackness : 20 ~ 30 mm

Drive Chain Slackness

• Chain top edge to be kept between the two marks during chain slackness adjustment.

• Chain slackness is to be adjusted whenever required.

• Std. Chain slackness : 20 ~ 30 mm.

• Marking on chain adjusters should be equally positioned on both sides.

Periodic Maintenance Information

Drive Chain Cleaning

Drive chain must be cleaned & lubricated as per periodic maintenance schedule.

Drive Chain (Non sealed type )

• Non sealed type chain should be removed

& cleaned by Nylon brush & Kerosene / diesel in chain cleaning stand.

• It should be lubricated by SAE 90 grade oil.

Drive Chain Lubrication

22

Combined Braking system (CBS)

A

D Lever brake cam dot mark

B

Brake cam dot mark

Distance ‘C’

(should be 0-1 mm)

CBS Working :

• When front brake lever is pressed, then only front brake will get applied.

• When Rear brake pedal is pressed then both Rear and Front brake are applied, however it is

recommended to use both brakes simultaneously for best braking performance

Brake setting guideline in case rear wheel puncture and repair done at road side garage.

• Adjust rear brake free play by tightening force distribution unit ‘A’ (Similar procedure followed for Non CBS vehicle). After adjustment ensure gap between CBS front brake cable 2 (B) sleeve

& cam lever slot (Distance C) and do not over tighten adjuster nut (D).

• It is recommended to do setting as per guideline mentioned at authorised dealership after rear / front wheel puncture, rear / front brake shoe replacement, CBS cable replacement, higher brake free play at rear / front, chain play adjustment, tyre refitting, etc.

• While fitment of lever brake cam, match dot mark of Lever brake cam with brake cam dot mark as

shown in fig (E).

23

Free Service Guidelines

Customer ID :

Instruction to avail Free Service through

Digitized Free Service Coupon

Please follow following procedure : -

• Please provide your mobile number to Dealer at the time of buying of new Bajaj Vehicle.

• In case of change in mobile number, please update to Dealer / ASD.

• You will receive the Customer ID through SMS at the time of buying of new vehicle.

• Please note the Customer ID in Owner’s

Manual for your reference.

• During Free Service, please provide your

Customer ID to Dealer / ASD workshop.

• When you are at Dealership / ASD workshop for

Free Service, you will receive the ‘Unique

Coupon Number’ (UCN) through SMS in your mobile.

• Please inform the UCN to Dealer / ASD at the time of Free Service.

(ASD-Authorised Service Dealer)

Service

Periodic Service Criteria

1st Free

Service

2nd Free

Service

3rd Free

Service

Subsequent

Paid services

Days

30~45

240

360

120 Days from last Service

Kms

500~750

4500~5000

9500~10000

Every

5000 Km after previous service

Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.

24

Periodic Maintenance & Lubrication Chart

Sr.

No.

Operation

1. Water wash & dry the vehicle completely

RECOMMENDED FREQUENCY

Servicing st

1 Free

Kms

500

~

750



4500

~

5000



9500

~

10000

 

Every

5000 Km after

Previous Service

 

Remarks

Ensure to prevent water

 entry in Petrol tank,

Silencer & electrical

Parts. Use caustic free detergent for washing.

2. Engine oil

3. Engine oil filter

4. Oil strainer

C,R

C,R

R

R

Top R

R

Top R

R

Top R BGO DTSi 10W30

R

CL CL CL CL CL

5. Spark plug CL,A,R CL,A CL,A R

6. Air cleaner element *** CL,R CL

 Tick in the box   after replacing the periodic parts.

CL

25

CL R CL CL R

Periodic Maintenance & Lubrication Chart

Sr.

No.

Operation

7. Air filter cover ‘O’ ring

RECOMMENDED FREQUENCY

Servicing st

1 Free

Kms

500

~

750

4500

~

5000

9500

~

10000

Every

5000 Km after

Previous Service

CL,R CL CL CL R CL CL R

8. Fuel cock sediment bowl cleaning CL CL CL

C,R C,R 9. Carburettor rubber duct

10. Fuel pipe

11. Valve tappet clearance

C,R C C C R C C R

C,A C,A C,A C,A C,A C,A C,A C,A

12. Non-Sealed drive chain cleaning & lubrication.

CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A

 Tick in the box   after replacing the periodic parts.

26

Remarks

Periodic Maintenance & Lubrication Chart

Sr.

No.

Operation

RECOMMENDED FREQUENCY

Servicing st

1 Free

Kms

500

~

750

4500

~

5000

9500

~

10000

Every

5000 Km after

Previous Service

13. Engine air breather tube C C C C C C C C

14. Silencer drain hole cleaning CL CL CL CL CL CL CL

Remarks

15. Brake cam & brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.

16. Brake lining - Check wear indicator C,R C,R C,R C,R R C,R C,R R

17. All cables & rear brake pedal-free play C,A C,A C,A C,A C,A C,A C,A C,A Use recommended free play gauge.

18. Battery charge condition C,A

 Tick in the box   after replacing the periodic parts.

C,A C,A C,A C,A C,A C,A C,A Use midtronics battery tester.

27

Periodic Maintenance & Lubrication Chart

Sr.

No.

Operation

RECOMMENDED FREQUENCY

Servicing st

1 Free

Kms

500

~

750

4500

~

5000

9500

~

10000

Every

5000 Km after

Previous Service

Remarks

19. Wiring harness & Battery connections- C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T Apply petroleum jelly on routing, tie bands & clamps tightness. battery terminals.

20. Ignition switch barrel cleaning

21. Handle bar control switches contacts cleaning

22. Steering play

23. Steering stem bearing*** &

Cap steering bearing (Plastic)

C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray

C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray

C,A C,A C,A C,A C,A C,A C,A C,A

C,CL,

L,R

C,CL,

L,R

C,CL,

L,R

C,CL, Check & replace if

L,R Damaged. Use Limaplex

HTX3 grease for lubrication.

24. Main stand & side stand pin CL,L

 Tick in the box   after replacing the periodic parts.

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CL,L CL,L CL,L Use AP grease.

Periodic Maintenance & Lubrication Chart

Sr.

No.

Operation

25. All fasteners tightness

26. Engine foundation silent bushes

27. General lubrication-Clutch lever, front brake lever.

28. Idle speed / CO%

29. Spoke tightening-Front & Rear C,T

30. SAI, EVAP hoses - Check functionality, C,R leakage or any other damage

31. EVAP drain tube cleaning CL

RECOMMENDED FREQUENCY

Servicing st

1 Free

Kms

500

~

750

C,T

4500

~

5000

9500

~

10000

Every

5000 Km after

Previous Service

C,T C,T C,T C,T C,T C,T C,T

C

L

C,A

L L L

C

L L L

C

L

C,A C,A C,A C,A C,A C,A C,A

C,T

C,R

CL

C,T

C,R

CL

C,T

C,R

CL

C,T

C,R

CL

C,T

C,R

CL

C,T

C,R

CL

C,T

C,R

CL

Remarks

Use AP grease.

Replace if cut / damaged

 Tick in the box   after replacing the periodic parts.

*** More frequent cleaning may be required while driving in dusty environment.

C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate

Note : Periodic parts, Oil, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil seals / pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.

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Non-Use Maintenance

Non-use maintenance is necessary if a vehicle remains off road for a longer duration (more than 15 days**). The correct and careful nonuse maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other non-operational damages like fire hazards.

• Clean the entire vehicle thoroughly.

• Empty the fuel from the fuel tank and carburettor float bowl (if fuel is left in for a longer time, the fuel will break and gummy substance could clog the carburettor).

• Remove spark plug & put several drops of engine oil into the cylinder. Kick engine over slowly a few times to coat cylinder wall with oil & install back spark plug.

• Set the vehicle on a box or a stand so that both wheels are raised off the ground.

• Spray oil on all unpainted metal surfaces to prevent rusting. Avoid getting oil on rubber parts or brake liners.

• Cover entire vehicle neatly. Make sure that storage area is well ventilated & free from any source of flames or spark.

• Fill 10% excess air pressure in both

30 wheels.

• Do not apply oil on front brake disc, to prevent rusting. If the front brake disc rusts during storage, do not attempt to clean it with soap water. The rust will go off automatically during first few application of brake.

** For Battery : a. Remove battery and keep it on wooden

plank, in properly ventilated area.

b. Before taking the vehicle for use.

• Get the battery recharged from the

Authorised Service Center / Battery Dealer.

• Apply petroleum jelly on battery terminals.

Preparation for regular use after storage :

• Follow daily safety checks.

Warranty : Scope & Limit

Bajaj Auto Limited gives the following warranty in respect of the

“CT 100 / CT 110”

motorcycle manufactured by them.

Every possible care and precaution has been taken to ensure quality in respect of the material & workmanship in the vehicles manufactured by us. Bajaj Auto Limited will repair or replace at their Authorised Workshops, free of charge, part or parts there of as may be found, on examination, to have manufacturing defect within a period of

5 Years or 75,000 Kms

., whichever occurs earlier from the date of sale subject to fulfillment of condition stipulated in part A, B & C given here under

Warranty is applicable for only first owner of vehicle.

Part A:

Warranty claims in respect of such items like shock absorbers, speedometers etc. though claimed through us, are subject to acceptance of the respective manufacturers.

In all such cases the decision of the respective manufacturer will be final and binding.

Proprietory parts warranty -

1 Year warranty for tyres / tubes / spark plugs & 18 months warranty for battery from the date of purchase will be warranted by there respective manufacturer & should be claimed on them directly by the customer. Bajaj Auto Limited shall not be Liable to replace them though their

31 dealer will give full assistance in preferring such claims.

Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of the parts. Delay, if any, at the repairing workshop in carrying out repair to vehicle shall not be a ground for extending the warranty period, nor shall it give any right to the customer for claiming any compensation for damages.

Bajaj Auto Limited reserves the right either to repair or replace the defective parts.

Where a defective part can be replaced by part/s of alternative brand/s, which are normally used by Bajaj

Auto Limited in the course of manufacture, Bajaj Auto

Limited reserves the right to carry out the replacement by a part or parts of any such alternative brand/s.

This warranty and any claim arising there from is subject to Pune jurisdiction only.

Part B:

No claim for exchange or repair can be considered unless the customer : a. Ensures that immediately upon detection of the defect, he approaches any nearest Authorised Bajaj

Vehicle Dealers & Recommended Authorised Service

Dealers with the concerned vehicle and enables him

Warranty : Scope & Limit

to remove and despatch the part / parts attributing to the manufacturing defect to the Company.

b. Produces the Owner's Manual, in original, to enable that dealer to verify the details.

It must be expressly understood that claims forwarded directly to us by the owner / customer will not be entertained at all and such defective part/parts thus forwarded by them will lie at our factory at their own risk, and this warranty shall not be enforceable.

To avail benefits of warranty, following are mandatory

1. Availing of Initial 3 Free Services without lapse.

2. Availing paid services at subsequent 5000 kms. or

120 days from last service whichever occurs first without any lapse.

3. Availing of all above services at the Authorised

Vehicle Dealers & Recommended Authorised Service

Dealers.

4. Usage of only recommended engine oil

“Bajaj DTS-i 10000” at specified frequency for drain

5000 kms.

5. Replacing mandatory periodic parts such as air filter, oil filter etc. as per periodic maintenance schedule.

32

Part C :

Further this warranty is NOT applicable to :

1. Normal maintenance operations like brake & clutch adjustments, cleaning of fuel system, engine tune-up or such other adjustments.

2. Parts subjected to normal wear & tear like Clutch

Plates, Brake Shoes, Chain, Sprockets, Fork Oil Seal,

Spark Plug, Control Cables, Brake Pads.

3. Replacement of bulbs & rubber components like grommets, ‘O’ rings, bellows as well as filters, packings, gaskets, fasteners etc.

4. Painted parts. Only blistering or peeling off of paint film are covered under warranty. Any defect arising out of external damages or due to usage of protective covers

/additional protective coatings adverse atmospheric condition etc. is not allow like under warranty.

5. All consumables like Engine oil, Fork oil, Brake Oil,

Grease etc. are chargeable to customer.

6. Any defect arising due to above consumables not changed as per scheduled or if used other than the recommended one.

7. Never drive your bike through flooded roads or a flooded patch, damage to the engine parts due to water entry is not covered under warranty.

Warranty : Scope & Limit

8. All chrome plated parts are prone to rust or corrosion in coastal area or in acidic environment or due to neglected cleaning etc. However chrome film peeling is covered under warranty in general atmospheric conditions. Blue/ Yellow colouration of silencer near exhaust port is permissible and hence not covered under warranty.

9. Oxidation of unpainted/painted crankcase, cylinder block, cylinder head etc. in acidic environment or in a coastal area.

10. Parts of the vehicle that have been subjected to misuse, accident, negligent treatment OR which have been used in conjunction with parts & an equipment not manufactured or recommended for use by Bajaj

Auto Limited, if in the sole judgement of Bajaj Auto

Limited, such use prematurely affects the performance and reliability of the vehicle.

11. Parts of the vehicle that have been altered and modified or replaced in unauthorized manner like use of wider tyres, loud silencers etc and which in the sole judgement of the Bajaj Auto Limited affects its performance and reliability.

33

12. Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with the instructions maintained in the Owner’s Manual.

13. Vehicles used for any competition or race and/or for attempting to set up any kind of record.

14. Any failure arising due to use of adulterated or bad quality fuel.

Parts affected due to bad fuel quality are not covered

Under warranty.

15. If additional electrical accessories such as -

Remote, Bigger horn, Musical brake light etc. fitted on vehicle.

16. If the vehicle has been used for commercial purpose like Taxi or any other means of commercial transportation.

Bajaj Auto Limited reserves the right to make any changes in design or to add any improvements on the vehicle at any time without incurring any obligation to install the same on a vehicle previously supplied and sold. Also, the conditions of this warranty are subject to alteration without any notice.

This warranty is the entire written warranty given by Bajaj

Auto Limited for

“CT 100 / CT 110”

motorcycle’ and no other dealer or its or his agent or employee is authorised to extend or enlarge this warranty.

BATTERY WARRANTY CARD

MAKE OF BATTERY : ........................

BATTERY SR. NO.

:

TYPE OF BATTERY :

NAME OF OWNER AND ADDRESS :

MFG. CODE OF BATTERY :

BATTERY CHARGING DATE :

VEHICLE SALE DATE :

TYPE OF VEHICLE :

FRAME NO.

:

4

5

2

3

6

SERVICE RECORD

Sr.

No.

Date

Age

Mths.

1

Specific

Gravity

Voltage Remarks

REG. NO.

:

ENGINE NO.

:

Dealer’s Stamp

& Signature

* Code

* Code For Remarks:

LL : Low electrolyte level.

AE : Electrical system needs attention.

IR : Insufficient running of vehicle.

CB : Cover broken.

BC : Broken Container.

PM : Poor maintenance.

BA : Battery abused.

Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified maintenance for easy settlement of claim, if any.

TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS

IN CASE OF CLAIM

Name of Dealer & Code :____________________________________________________________________

____________________________________________________________________________________________

Date of claim :________________________________________________Battery Type :_________________

Serial No. :__________________________________________________Date of Fitment :________________

Failure Mode (Please tick as applicable)

• Loose connection

• Internal Short

• Plate Shedding

• Intercell Connection

• Does not Hold Charge

• Wrong Assembly

• Wrong Application

• Terminal Corroded

• Overcharge / Undercharge

• Reverse Charge

• High Specific Gravity Electrolyte

• Electrolyte Contamination

• Electrolyte Level not Maintained

• Left Lying Idle

# Claim Accepted ## Claim Rejected

Details of Repair, if any_____________________________________________________________________________

Note:

Please contact nearest respective authorised battery dealer for details immediately after purchase of vehicle.

Delivery Certificate

Customer's Signature (To be filled in by the dealer)

Imp - Dealership should take customer sign & maintain the record of this ‘Delivery Certificate’.

Note