Aseptico AEU-525CFH Transport III Service Manual & Parts List

AEU-525CF

AEU-525CFH

Portable Dental System

Transport III

SERVICE MANUAL

& PARTS LIST

TABLE OF CONTENTS

CONTENTS Page

General Service Information . . . . . . . . . . . . . . . . . . . . . . . . . .1

Inspection & Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Cleaning & Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

ESD Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

DISASSEMBLY

OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

INLET/OUTLET AIR FILTER ASSEMBLY . . . . . . . . . . . . . . . .4

WASTE TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .4

WATER BOTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

FOOT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

VACUUM VALVES & HOSES . . . . . . . . . . . . . . . . . . . . . . . . .5

ELECTRIC MOTOR & CORD ASSEMBLY . . . . . . . . . . . . . . .5

AIR/ELECTRIC MODULE ASSEMBLY . . . . . . . . . . . . . . . . . .5

HANDPIECE TUBING GUARD . . . . . . . . . . . . . . . . . . . . . . . .5

INSTRUMENT HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

WATER FILTER & FLUER FITTING . . . . . . . . . . . . . . . . . . . .6

WATER CAP GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

WATER CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

ELECTRIC MOTOR CONTROL PANEL HOUSING . . . . . . . .6

AIR/ELECTRIC MODULE TOP PANEL . . . . . . . . . . . . . . . . . .7

REAR WALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

RIGHT SIDE WALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

POWER BOARD AND INSULATORS . . . . . . . . . . . . . . . . . . .7

MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SCALER-ADJUSTMENT POTENTIOMETER . . . . . . . . . . . . .8

MANIFOLD BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SCALER CONTROL MODULES . . . . . . . . . . . . . . . . . . . . . .10

TWO-WAY VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

ELECTRIC MOTOR RECEPTACLE . . . . . . . . . . . . . . . . . . .11

SYRINGE AND SYRINGE TUBING . . . . . . . . . . . . . . . . . . . .11

SCALER WAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

FOOTSWITCH CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . .12

AIR/ELECTRIC MODULE LOCK-KNOB & HANDLE . . . . . .12

AIR BOTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .12

DIVIDER WALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

STORAGE SHELF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

VACUUM TUBE BAFFLE (PART A) . . . . . . . . . . . . . . . . . . . .13

VACUUM TUBE BAFFLE (PART B) . . . . . . . . . . . . . . . . . . .13

COMPRESSOR ASSEMBLY TOP PANEL . . . . . . . . . . . . . .13

VACUUM HOSE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . .14

BULKHEAD INSERT TUBE GUARD . . . . . . . . . . . . . . . . . . .14

MOTOR HOUSING COVER . . . . . . . . . . . . . . . . . . . . . . . . .14

ELECTRICAL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

48V POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

24V POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

DISPLAY MODULE POWER CABLE . . . . . . . . . . . . . . . . . .15

CONTROL BOARD PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

WASTE CONNECTOR CABLE ASSEMBLY . . . . . . . . . . . . .16

ELECTRICAL PANEL 10-POS TERMINAL BLOCK . . . . . . .16

COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

CIRCUIT BREAKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

POWER INLET LINE FILTER (EMI) . . . . . . . . . . . . . . . . . . .18

MOTOR HOUSING – LEFT WALL ASSEMBLY . . . . . . . . . .18

MOTOR HOUSING – RIGHT WALL ASSEMBLY . . . . . . . . .19

VENTURI & MUFFLER BRACKET ASSEMBLY . . . . . . . . . .20

COMPRESSOR/VACUUM PUMP ASSEMBLY . . . . . . . . . . .21

MOTOR MOUNT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .22

AIR-ELECTRIC BULKHEAD INSERT . . . . . . . . . . . . . . . . . .22

CASE & LID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Page

PARTS LISTS

Figure 112 – Final Assembly . . . . . . . . . . . . . . . . . . . . . . .24-32

Figure 113 – Air/Electric Module Assembly . . . . . . . . . . .33-36

Figure 114 – Air Bottle Assembly . . . . . . . . . . . . . . . . . . . . . .37

Figure 115 – Compressor Assembly . . . . . . . . . . . . . . . . . . .38

Figure 116 – Electrical Panel Assembly . . . . . . . . . . . . . .39-46

Figure 117 – Motor Housing - Left Wall Assembly . . . . . . . . .41

Figure 118 – Motor Housing - Right Wall Assembly . . . . . . .42

Figure 119 – Venturi & Muffler Bracket Assembly . . . . . . . . .43

Figure 120 – Compressor/Vacuum Pump Assembly . . . . . . .44

Figure 121 – Inlet/Outlet Air Filter Assembly . . . . . . . . . . . . .45

STERILIZATION & MAINTENANCE . . . . . . . . . . . . . . . . .46-47

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . .48

REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . .49

FINAL INSPECTION & TESTING . . . . . . . . . . . . . . . . . . .50-52

SYMBOL DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

REQUIRED TOOLS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . .54

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Page i

GENERAL SERVICE INFORMATION

This service and parts manual offers information and parts lists not available in the AEU-525CF Transport III Operation and Maintenance Instruction Manual. It will help you better understand the operation of the Transport III system, thereby reducing service time. A Schematic Diagram Set includes assembly drawings with individual part numbers, plumbing diagrams, and electrical schematics. The plumbing and electrical diagrams show all air, water, and wiring components as installed in the unit. Individual parts are also listed and referenced to Figures with callouts in the Parts

Lists. A Replacement Parts List is also included. Use the information in the Parts Lists when ordering replacement parts.

INSPECTION & OPERATION VERIFICATION

To verify that the Transport III unit is functioning properly, first follow the Setup procedure

Figure 1 in the Operation and

Maintenance Manual or in the 525 Setup Video presented on the Aseptico

POWER

ON/OFF website. The System is designed to operate from

110V or 230V 50/60Hz power. A manually operated

COMPRESSOR

CIRCUIT

BREAKER

VOLTAGE SELECTOR

SWITCH switch located next to the power inlet cord, allows the user to select the proper voltage (Fig. 1).

Turn both rocker switches on the motor housing to the ‘ON’ position. The left-hand switch turns the unit power On/Off.

The right-hand switch acts as a circuit breaker for the compressor. Electrical overloads will trip both switches.

Simply turn the switches back On to reset. Green LED’s adjacent to each switch illuminate when the switches are

On. NOTE: When the unit is in use, it’s compressor motor will occasionally turn On and Off, to maintain proper pressure. IMPORTANT: The switch should be left in the On position when not in use.

Toggle the water-bottle purge switch located on the back side of the air/ electric module to the

“PRESSURE” position (Fig. 2a).

Turn the main power switch, to the ON position. The compressor pump should pressurize the air and water bottles and maintain

Figure 2a

Figure 2b

WATER BOTTLE

PURGE SWITCH the system operating pressure at

45-55 PSI (3.10-3.79 bar). Check the pressure on the gauge located on the side of the

PRESSURE

GAUGE air/electric module (Fig. 2b).

The Transport III System uses a single compressor motor with a split head. The split head provides pressure on one side and vacuum on the other. The vacuum side uses venturi boosters to increase the vacuum. The system pressure is regulated by a switch located on the right wall of the motor housing assembly. This switch activates the compressor when the pressure drops to approximately 45 PSI, and it stops the compressor when the pressure builds to approximately 55 PSI.

The electric motor/handpiece, scaler, and vacuum instrument holders are air-activated holders. If the High

Vacuum Evacuator (HVE) or low-volume saliva ejector instruments (Fig. 3) are removed from their holders or if they aren't properly seated in their holders, the compressor will run continuously, even when the system pressure is fully pressurized. If the

Figure 3

ELECTRIC

HANDPIECE

SCALER SYRINGE SALIVA

EJECTOR

HVE

HVE and saliva ejector instruments are seated in their holders properly but the compressor fails to turn off, turn the unit's power switch OFF and check for air leaks in the system. If the system pressure gauge is showing pressure, the leaking sound should be detectable. Use your ear, or place a tube to your ear like a stethoscope, to locate the source of the leak. If a leak can't be heard from any air lines or fittings, check the air and water bottles for tightness and the condition of their seals, and check the three O-rings from the junction block.

Air/Water Syringe

Check the 3-Way Air/Water Syringe (Fig. 4a) by depressing the air and water syringe buttons individually then both simultaneously for air/water mist. This mist can be adjusted with the two syringe flow control knobs located on the manifold control panel (see Fig. 4b).

The top knob adjusts the water flow and the bottom

Figure 4a

WATER

AIR

Figure 4b

SYRINGE

WATER

ADJUST knob adusts the air flow. Turn the knobs clockwise to decrease the flow or counterclockwise to increase the flow.

SYRINGE

AIR

ADJUST

Water Filter

Inspect the water filter (Fig. 5) on the end of the water pick-up tube that protrudes into the water supply bottle.

If the filter becomes clogged and restricts the water flow, it needs to be cleaned by reverse flushing, or replaced. CAUTION: Do not run saline

Figure 5

Filter solutions through the water system -- saline will rust the water filter.

Air Filters

The system provides a dual air filtration system. The primary filter

(Fig. 5a) is installed into the door frame on the case lid and is used in dusty environments. It

Figure 5a

DETACHABLE

AIR FILTER

Figure 5b

COMPRESSOR

AIR FILTER uses a foam filter that can be detached and cleaned. Simply pull the foam pad off the frame studs and clean with soap

Page 1

and water or compressed air. The secondary air filter is a cannister-type filter that threads into the compressor head

(Fig. 5b). This filter should be replaced if it becomes clogged and restricts air flow.

Vacuum System

To check the function of the vacuum system, first allow the system to reach full pressure.

Check that all four tubes to the waste tank are fully seated and locked into their

Figure 6a

LEVEL

SENSOR

CORD fittings on the top of the waste tank (Fig. 6a). Ensure that the waste tank level sensor is plugged into the connector on the unit’s compressor housing

(Fig. 6b). The system will not activate the compressor if this sensor is not connected properly.

WASTE

TANK

Figure 6b

Fill a container with one liter of water. Turn the valve on the

SENSOR CORD

CONNECTOR

(Below Air Filter) low vacuum saliva ejector instrument to the OFF position and submerge the HVE instrument into the container. It should take approximately 6 seconds to extract the liter of water from the container using the HVE. Refill the liter of water and turn the HVE instrument

OFF and the saliva ejector to ON, then submerge the saliva ejector instrument into the container. It should take approximately 42 seconds to remove one liter of water using the saliva ejector.

Instruments:

To check the functions of the electric motor/handpiece and scaler, remove each instrument from its respective holder one at a time (see Fig. 3), and test the instrument, with coolant water and/or air flow. Both instruments are activated by the foot control.

Electric Motor/Handpiece

Remove the electric motor/handpiece from its holder (Fig. 3).

A handpiece water ON/OFF toggle valve is located on the manifold control panel (Fig. 7). Place this toggle in the “ON” position and depress the foot

Figure 7

HANDPIECE WATER

ON/OFF VALVE pedal. Ensure that coolant water flows to the handpiece. A water flow adjustment valve is also provided to control the volume of water going to the hand-

HANDPIECE WATER

ADJUSTMENT VALVE

HANDPIECE AIR

ON/OFF VALVE piece. This valve is located next to the

ON/OFF toggle valve (Fig. 7). Turn

HANDPIECE AIR

ADJUSTMENT VALVE this adjustment valve counterclock-wise to increase flow, then clockwise to decrease flow.

A handpiece air ON/OFF toggle valve is also located on the manifold control panel (see Fig. 7). This valve allows coolant air to flow to the electric handpiece. Depress the foot pedal and place this toggle in the “ON” position. Ensure that

Page 2 coolant air flows to the handpiece. An air flow adjustment valve is located next to this ON/OFF toggle valve (Fig. 7).

Turn this adjustment valve counterclockwise to increase the volume of air to the handpiece, then turn it clockwise to decrease the flow.

Return the electric handpiece to its holder when testing is complete.

Scaler

Remove the Scaler from its holder (Fig. 3). A scaler water

ON/OFF toggle switch is located on the manifold control panel, just below the ultrasonic adjustment knob (Fig. 8).

Place this toggle switch in the “ON” position and depress the foot pedal. Ensure that coolant water flows to the scaler. A water flow adjustment valve is also provided to control the volume of water going to the scaler. This valve is located next to the On/OFF toggle switch. Turn this adjustment valve counterclockwise to increase coolant flow, then clockwise to decrease coolant flow. During normal operation, adjust this valve until the water flow is no less than 20 ml/min at the tip.

A scaler ultrasonic setting control switch is also located on the manifold control panel (Fig. 8). This switch adjusts the ultrasonic intensity of the scaler. Turn the control knob clockwise to maxFigure 8 imum intensity, then counterclock-wise to minimum. When scaling, follow the

SCALER

ULTRASONIC

CONTROL SWITCH tip manufacturer's r e c o m m e n d e d ultrasonic settings for each tip.

Return the scaler to its holder when testing is complete.

SCALER

COOLANT

ON/OFF SWITCH

SCALER

COOLANT FLOW

ADJUSTMENT SWITCH

Cleaning and Lubrication:

When servicing the Transport III system, the parts of any component disassembled should be thoroughly cleaned and inspected before reassembly. A hot detergent solution is an effective cleaner on all non-electrical parts. Flush all nonelectrical parts with clear, hot water. Abrasive cleaners have the potential to damage surface finishes and should be avoided. Any wiping should be done with a soft lint-free cloth.

Electrical parts should be cleaned with an appropriate electrical parts cleaner or air.

CAUTION : Use only NON-foaming cleansers in the vaccum lines.

Use a silicone base lubricating grease, such as Parker

Super O-Lube, PN 490138, to lubricate O-rings and seals in the system. Before performing any reassembly of parts that contain O-rings or seals, apply a light coat of silicone grease.

This will make installation easier and prevent the O-rings or seals from being damaged.

Water Lines

Disinfect the water lines weekly. Prepare a 1:10 bleach solution (1 part household bleach to 9 parts water).

Remove water supply bottle and discard residual water.

Replace the empty water supply bottle and air purge all waterlines. Fill water supply bottle with bleach solution.

Run bleach solution through all lines. Allow bleach solution to stand in lines for 10 minutes. Remove water supply bottle and discard bleach. Flush water supply bottle and all lines thoroughly with clean water. Air purge and leave lines dry until next clinical use.

CAUTION:

Do not run saline solutions through the water system -- saline will rust the water filters.

REFER TO STERILIZATION AND MAINTENANCE SECTION ON PAGE

46 FOR MORE CLEANING INSTRUCTIONS.

Adhesives

Refer to included Schematic Drawing Set, PN 420991, for proper identification and application of all adhesives.

ESD PRECAUTIONS

The following electrostatic controls must be used when working on this unit:

ESD Training and Standards:

Employees handling electronic sub-assemblies and ESD sensitive components are expected to be trained. Training should be based on IPC-A-610 or equivalent ESD standard

ANSI/ESD-S-20-20 – Protection of Electrical and Electronic

Parts, Assemblies and Equipment.

ESD Static Controlled Area:

Areas that are designated for handling and working on electronic sub-assemblies or their components should be marked off with signs indicating the area where ESD controls are to be enforced. These areas are to be kept clear from persons that are not trained to prevent ESD damage from occurring.

ESD Environment:

The work area is to be free of all static generating materials, such as plastic containers, water bottles, plastic bags, plastic objects, such as plastic pens, heat guns (unless made for the

ESD environment).

ESD Jackets:

Clothing should be non-static generating (cotton).

Static generating clothing (e.g. wool, acrylic, nylon) must be covered with an ESD jacket that is buttoned closed.

Optional gloves:

Nitrile gloves may be used to cover the hands when working, but are not required.

Seating:

ESD Chairs should be used in place of static generating chairs (e.g. modern office seating use static generating materials).

Storage and packaging:

All circuit boards and components are to be stored on or in static dissipative or static shielding material, throughout shipping and storage.

ESD Wrist Strap and Mat Routine Checks:

The wrist strap should be checked daily using an ESD wrist strap testing station. See chart below.

ESD mats should be checked at least quarterly.

Page 3

DISASSEMBLY

OVERVIEW: When disassembling the AEU-525CF

Transport III System, it is recommended that its modular subassemblies be removed and disassembled in the order shown below:

1. Inlet/Outlet Air Filter Assy

2. Waste Tank Assy (*)

3. Dental Instruments

4. Water Bottle

5. Air/Electric Module Assy (*)

6. Air Bottle Assy

7. Top Shelf Components

8. Electrical Panel Assy

9. Motor Housing - Left Wall Assy

10. Motor Housing - Right Wall Assy

11. Venturi & Muffler Bracket Assy

12. Compressor/Vacuum Pump Assy

13. Case Assy

(*) The Waste Tank and Air/Electric Manifold Block are not customer-serviceable subassemblies and should not be disassembled in the field -- please return these items to

Aseptico if repairs are necessary.

The operator control panels are located on the Air/Electric

Module Assembly. The power inlets and power supplies are located on the Electrical Panel Assembly, and the compressor and its vacuum components are located on the

Motor Housing Assembly.

INLET/OUTLET AIR FILTER ASSEMBLY

The socket for the Waste Tank Level Sensor Connector is located on the Electrical Panel Assemby, behind the Air

Filter Assembly (see Fig. 9).

Grasp the locking collar on the Connector and pull the

Connector straight out of its socket, through the plastic hole in the Air Filter Assembly. The Connector is keyed to the socket, so when Figure 9 reinstalling, press the connector gently against the socket then rotate until the connector aligns with and enters the socket.

Ensure that the connector is dry and free of any moisture before reconnecting to the socket.

WASTE

SENSOR

SOCKET

WASTE SENSOR

CONNECTOR

Swing the Connector and cord out of the way. Use either a standard flat-head screwdriver, or the fastener tool provided on the inside of the Transport III case lid, to loosen the four fasteners on the Filter frame (Fig. 10). Turn the fasteners counter-clockwise 1/4turn. Lift the Filter out of the lid door frame and move to a workbench for further disassembly.

Figure 10

FILTER

FASTENERS (4)

The three foam filter pads can be detached from the Filter frame for cleaning or replacement. Carefully

Page 4

Figure 11

OUTER

TUBE

FOAM PAD

FOAM

PAD

INNER FOAM

PAD

PRESSURE

RELEASE

VALVE

VELCRO

MTG STUD (X10) peel the large Outer Foam Pad (PN 730685), Inner Foam

Pad (PN 730684), or circular Tube Foam Pan (PN 730687) off their Mounting Studs (PN 510848) and Velcro Strips (PN

480030) (Fig. 11). Clean or replace pads as needed and then reattach to frame.

WASTE TANK ASSEMBLY

The Waste Tank is located on the back side of the Transport

III, hanging from a mounting bracket on the case lid (Fig. 12).

First, remove the four gray hoses from the top of the wastetank lid. Note the color match between the black and white rotating latches on the

Figure 12

ROTATING

LATCH lid with their respective black or white hose fittings. Also note that the HVE and salivaejector instrument hose fittings are keyed to only fit their respective inlet ports.

KEYWAY

Unplug the waste level sensor from its connector on the

Electrical

SALIVA

EJECTOR

HOSE MOUNTING

BRACKET

Panel

Assembly (see Fig. 9).

HVE

HOSE

Ensure that the tank has been cleaned of all waste and residue before removing

(refer to Operations Manual for instructions on emptying the

Waste Tank.) Lift Tank off mounting bracket and set aside for reassembly later.

WATER BOTTLE

Release any residual pressure from the Transport III Water

Bottle by toggling the Pressure Release Valve to the right

(Fig. 13). Unscrew the Water Bottle from its cap and carefully lower the bot-tle until clear of its water-supply tube/ filter assem-bly. Place Bottle aside for reassem-bly later.

Figure 13

(RELEASE) CAP

WATER BOTTLE

FOOT CONTROL

The Transport III Foot Control connector is located on the bottom of the Air/Electric Module Assembly (Fig. 14). Loosen the outer sleeve on Figure 14 the cord connector and pull the connector straight out of its receptacle.

Place the Foot

Control aside for reassembly later.

IMPORTANT: The

AE-7PM

FOOT CONTROL

RECEPTACLE

Foot Control is not a customer serviceable item and should be replaced or returned to Aseptico for repairs, if necessary.

VACUUM VALVES & HOSES

Remove the HVE and saliva ejector valves from their respective holders and move to a work bench for inspection and/or repair (Fig. 15):

Figure 15

SALIVA

EJECTOR

O-RINGS

HIGH VOLUME

EVACUATOR

(HVE)

• Inspect hoses for cracks or leaks - replace if necessary.

• Check the integrity of the HVE ‘O’ rings (PN 520101) and the saliva ejector ‘O’ ring (PN 520100) - replace if necessary.

• The anodized aluminum bodies of the HVE & saliva ejector valves (PNs AA-35LAD & AA-37LAD) can be snapped apart at their swivel connectors. The levers and Viton® O-ring spools can be disassembled without tools, for cleaning and lubrication. (Use small amount of petroleum jelly to lubricate). Ensure that the valve heads swivel freely and that the levers turn On/Off properly - replace if necessary.

ELECTRIC MOTOR & CORD ASSEMBLY

Remove the Electric Handpiece/Motor from its holder.

Detach the h a n d p i e c e

Figure 16

ELECTRIC MOTOR

& CORD ASSY from the motor and set aside. The receptacle for the Electric

Motor cord connector is located on the bottom of

RECEPTACLE

ALIGNMENT

MARKS the Air/Electric Module Assembly (Fig. 16). Pull the connector straight out of its receptacle. Set Motor/Cord aside. When reconnecting the motor connector, ensure that the round dimple on the cord connector aligns with the grooved mark on the receptacle. IMPORTANT: The Electric

Motor & Cord Assembly is not a customer-serviceable item and should not be disassembled in the field. Return the

Motor Assembly to Aseptico if repairs are necessary. Refer to the Sterilization Section in this manual for more information on motor maintenance and care. Refer to the handpiece manufacturers’ instructions for information on handpiece maintenance and repair.

AIR/ELECTRIC MODULE ASSEMBLY

The Air/Electric Module Assembly (PN 330597) is the main control module for the Transport III. It provides the operator controls for the electric motor, scaler, air/water syringe, and two suction valves.

Detach the Air/Electric Module from the Transport III unit as outlined below: (Refer to the Operator’s Instruction Manual for complete detailed instructions on detaching this Module.)

1. Loosen the hold-down thumbscrew that attaches the rear housing of the Module to the connector block on the case.

2. Pull the locking tab on the unit’s adjustable handle out of its slot and raise the Air/Electric Module until it reaches its highest positon (the locking tab will snap into the next slot). The Module’s rear housing will become detached from the connector block on the unit.

3. Locate the knob that locks the Air/Electric Module to the adjustable handle and rotate the knob 90° so that it aligns with the vertical slot in the handle.

4. Carefully rotate the bottom of the Air/Electric Module away from the handle so that the knob backs out of the slot.

5. Lift the Air/Electric Module assembly up and outward, until its mounting bracket is free of the large opening at the top of the handle.

6. Move the Module assembly to a work bench for component disassembly.

HANDPIECE TUBING GUARD

The Handpiece Tubing Guard (PN 462121) protects the tubing going to the instrument holders. It is mounted under the instrument holder bar (Fig. 17). Use a 5/64" Allen wrench

Figure 17

HOLDER

BAR

SUPPORT

(X2)

HOLDER

BAR

HOLDER (X4) w/ON-OFF

TOGGLE

TEE

FITTING (X3)

SLEEVE

CLAMP

(X17)

SET

SCREW(S)

HOLDER w/o ON-OFF

TOGGLE

TUBING

GUARD

Page 5

DISASSEMBLY - Cont'd

to remove the two mounting screws (PN 510037).

Reassemble the Guard in the reverse order.

INSTRUMENT HOLDERS

Two Instrument Holders (PN AA-59G) with on/off toggle controls are located at each end of the Holder Bar (Fig. 17).

A fifth toggle-less instrument Holder (PN AA-68G) is located at the center of the bar, between the other four Holders.

Remove the Sleeve Clamps (PN 730015) from the tubing going to each of the Holders. Remove the colored tubing and Tee Fittings (PN 730152) going to the Holders (take note of the tubing configurations and colors to each Holder, for reassembly later). Back out the setscrews on the bottom of the Holder(s) with a 3/32" Allen wrench. Remove the Holders from the Holder Bar. Use a 5/64” Allen wrench to remove the two mounting screws (PN 510160) that attach the Holding

Bar (PN 462095) to the Holding Bar Supports.

Reassemble the Instrument Holders in the reverse order.

Refer to plumbing schematic for proper installation.

WATER FILTER & LUER FITTING

The Water Filter (PN 730326) and Luer Fitting (PN 730073) are located in the blue tube (PN AA-95B) that protrudes into the water bottle (Fig. 18).

Figure 18

Depressurize the water bottle and remove it from its water cap.

Remove the Luer Fitting from the bottom section of the tube.

Loosen the sleeve clamps (PN

730095) located at the top of the blue tube and at both ends of the

Filter. Unscrew and remove the

MOUNTING

SCREWS

(X3)

WATER

CAP

Filter. Remove the three fittings

(PN 730073) and gaskets (PN

730074) from the tube sections.

To clean the Filter, inject compressed air from the top end to unplug its screen, or replace the filter with a new one.

WATER

FILTER

Reassemble in the reverse order, with new gaskets if necessary.

SLEEVE

CLAMP

(X3)

WATER CAP GASKET

The water cap gasket (PN

730473) is located on the underside of the white water bottle cap (PN 462039) (Fig. 19).

Depressurize the water bottle and remove it from its water cap.

Reach up into the white cap and

LUER FITTING

Figure 19

SLEEVE

CLAMP

(X2)

CAP pull the black gasket from the cap.

Reassemble in the reverse order with a new gasket.

FITTINGS

GASKET

WATER CAP

The water cap (PN 462039) is attached under the right side of the Air/Electric Module Top Panel (Fig. 19). Remove the water bottle as previously described. Remove the two sleeve clamps (PN 730015) from the two tubes, then detach the

Page 6 blue tube (PN AA-94B) and clear tube (PN AA-94C) from the fittings on the cap. Remove the three mounting screws (PN

510404) from the top of the panel (Fig. 18) with a 3/32" Allen wrench and remove cap. Remove the two fittings (PN

730062) and gaskets (PN 730074) from the cap, using a 1/4" open-ended wrench. Inspect and replace fittings or gaskets if necessary.

Reassemble the cap in the reverse order. Refer to the plumbing schematic for the proper installation of tubing.

ELECTRIC MOTOR CONTROL PANEL HOUSING

Locate the four mounting screws (PN

510650) on the bottom of the Air/Electric

Module Top

Panel (Fig.

20),

Figure 20

MOUNTING

BAR

TOP PANEL

MOUNTING SCREWS

(X4) and remove with a

#2 Phillips screwdriver.

Disconnect the

Wire Harness

(PN 875113) from the 4-pin

' J C O M M ' c o n n e c t o r located on the

Motor Control

Panel Display

Board (PN

3 3 0 6 0 0 - C )

(see Fig. 21).

Move Motor

Control Panel to the workbench.

Figure 21

ELECTRIC MOTOR

CONTROL PANEL

TOP PANEL

4-PIN

'JCOMM'

CONNECTOR

D i s c o n n e c t the Control

P a n e l

M e m b r a n e flex cable from the 6-pin

' J K E Y PA D ' connector on the Display

Board (Fig.

22). If removal of the Display

Board is required, use

Figure 22 CONTROL PANEL MEMBRANE

FLEX CABLE DISPLAY BOARD needlenose pliers to pinch together the four mounting MOUNTING STUD (X4) studs on the

Control Panel Housing and lift off the Board. NOTE: The

Display Board is not a user-serviceable subassembly and

should be returned to Aseptico if repairs are required.

The Control Panel Membrane (PN 420918) is attached to the front of the Panel Housing with an adhesive backing (see

Fig. 22). Removal of the Membrane is not recommended unless absolutely necessary. If removal is required, carefully peel the Membrane out of the recess in the Housing and permanently discard the entire Membrane. ( IMPORTANT:

Do not reuse an old Membrane - once detached, it should always be replaced with a brand new Membrane.) To reinstall a new Membrane: 1) Insert flex cable pigtail through the slotted hole in the Top Cover; 2) Remove liner from adhesive backing on new Membrane; 3) Carefully center new Membrane in recess in Top Cover; and, 4) Press down evenly on Membrane until firmly adhered to Cover; and 5)

Add 4-inches of 1-inch diameter heat Shrink around Flex

Cable (Do Not Shrink).

Use a 5/64" Allen wrench to remove the four screws (PN

510037) that attach the two Holder Bar Supports (PN

462096) to the Top Panel (see Fig. 21). Place Supports aside for reassembly later.

The Rubber Seal strip (PN 520104) is taped to the Top

Panel, along the Panel's back edge (Fig. 23). Peel off the

Seal if necessary, and replace using double-backed adhesive tape.

REAR WALL

Use a 5/64" Allen wrench to remove the 10 screws (PN

510037) that attach the Rear Figure 24

Wall to the

A i r / E l e c t r i c

Module (Fig. 24).

Note that one mounting screw is lo-cated on the

M a n i f o l d

Assembly control panel and two more are on the top panel.

MOUNTING

SCREWS

(X10)

REAR WALL

C a r e f u l l y disconnect the

Rear Wall from the Module and swing it to the right, noting that the tubing to the

Pressure Toggle

Valve (PN

730014) is still a t t a c h e d .

Remove sleeve

Clamp (PN

730015) and detach the clear tubing (PN AA-

94C) from the

Toggle Valve.

Disconnect Rear

Figure 25

FITTING

(X2)

TUBE

TOGGLE

VALVE

PRESSURE

RELEASE

TOGGLE

VALVE

REAR

WALL

Wall and move to work bench. Remove the two Fittings (PN

730062) and gaskets (PN 730074) with a 1/4" open-ended wrench. Use a 9/16" wrench to remove the Toggle Valve mounting nut located on the outside of the Wall, then remove the Valve.

RIGHT SIDE WALL

Locate the four mounting screws (PN 510037) that attach the Right Wall

(PN 462036) Figure 26 to the Module

(see Fig. 26).

Use a 5/64"

Allen wrench to remove all four screws and set the

Wall aside for re-assembly later.

RIGHT WALL

MOUNTING

SCREWS (X4)

POWER BOARD AND INSULATORS

Use a 1/16"

Allen wrench to remove the four screws

(PN 510016)

Figure 27 that attach the clear plastic

Power Board

Insulator (PN

462117) to the

Module (Fig.

27). Remove

Insulator to

POWER

BOARD

INSULATOR

MOUNTING

SCREW

(X4) expose the

Power Board

(PN 330601), then place Insulator aside for reassembly later.

Carefully pull Power Board away from the Module until the wiring assemblies can be accessed (Fig. 28). Note the alignment of the Board's mounting holes with the nylon stand-offs. Unclamp the brass Sleeve (PN 461607) from the

Pressure Sensor Tube (PN 730227). Detach Tube from

'PSENS1' connector on Power Board. Disconnect the Motor

Connector Wiring Assembly (PN 330598) from the

'J_MOTOR' connector on the Board. Note the orientation of the Wiring Assembly's connector and wires with the locking tab and position '1' on the Board's connector. Disconnect the

3-pin, 2-pin, and 5-pin (PN's 860118, 860076, and 860019 respectively) connectors from the 'JPWR1', 'J_SLND', and

'J_FOOTPEDAL' connectors on the Board.

Page 7

DISASSEMBLY - Cont'd

Figure 28

PRESSURE

SENSOR TUBE

AND CLAMP

DISPLAY BOARD

WIRE HARNESS

POWER

BOARD

CABLE

CONNECTORS

INBOARD

INSULATOR

STANDOFFS (X4)

Note the orientation of the connectors' wiring with the

Board's connectors. Remove Power Board from Module and set aside for reassembly later. IMPORTANT: The Power

Board Assembly is not a customer-serviceable item. Return the Board Assembly to Aseptico if repairs are necessary.

Pull the inboard Insulator (PN 462113) off the four nylon mounting Standoffs (PN 462112) (Fig. 28) and place aside for reassembly later. Unscrew, by hand, the nylon Standoffs from the threaded studs on the Module's Front Wall and set

Standoffs aside for re-assembly later.

MANIFOLD ASSEMBLY

Locate the five mounting screws (PN 510037) for the

Manifold Assembly (PN 330591) and Manifold Wall (PN

462029) (Fig. 30), two on the top and two on the bottom of the Module and one on the face of the Manifold

Control Panel.

Figure 30

MOUNTING

SCREWS (X5)

Use a 5/64"

Allen wrench to remove all four screws.

Carefully pull the Manifold Assembly away from the Module until the plumbing connections on the inboard side are readily accessible.

SCALER-ADJUSTMENT POTENTIOMETER

The scaler potentiometer

(part of PN

730691)

Figure 31

MOUNTING

NUT

SCALER

ADJUSTMENT

KNOB is located on the

M a n i f o l d

Assembly (Fig.

31). Loosen the small setscrew on the side of the potentio-

SETSCREW meter knob with a 1/32" Allen wrench and remove knob. Remove the

Page 8 mounting nut on the outboard side of the Manifold Wall with a ½" socket or open-ended wrench. From the inboard side of the Manifold, remove potentiometer through the hole in the

Wall (see Fig. 33).

Reassemble the scaler potentiometer in the reverse order with the lock washer positioned against the inboard side of the Maniflold wall and the alignment pin on the potentiometer keyed into the hole in the Wall.

MANIFOLD BLOCK

The On/Off and Air & Water Control Valves for the Scaler,

Motor/Handpiece, and Syringe are located on the Manifold

Block Assembly (Fig. 32). Cut the two wires to the Scaler

Disable Switch, PN 830144, located at the right top corner of the back side of the Manifold (Fig. 32) and then unscrew

Switch by hand. When reassembling, note the lockwasher

(part of Switch) is positioned against the Block.

Figure 32

SCALER

DISABLE

SWITCH

WATER

CHECK

VALVE

SCALER

ACTIVATION

SWITCH

1/8" TUBE

SLEEVE

CLAMP

(TYP.)

35 PSI

REGULATOR

Use diagonal cutters or needle-nose pliers to pry off all sleeve clamps from the tubing and hoses that connect to the

Manifold Block (Fig. 32). The 1/16" tubing is attached with

Sleeve Clamps PN 730152; the 1/8" tubing is clamped with

PN 730015 Clamps or PN 730096 Uni-Clamps; and, the

1/4" tubing is attached with either large white nylon Clamps

PN 730095; large brass Clamps PN 461607, or the large aluminum Clamps PN 462230.

Detach the connecting tubes and hoses from Manifold

Block. NOTE: To simplify disassembly, at this time, only detach the tubes and hoses that are still interconnected to the Module Assembly -- leave the other tubes and hoses with loose ends attached to the Block (Fig. 33). Take note how all tubes and hoses connect to the Block. Inspect the ends of all tubes and hoses for fraying or cracks and trim off damaged ends before re-attaching to Block. Refer to

Plumbing Schematic Drawings for proper reassembly of tubes and hoses.

Move Block to work bench for further disassembly. Detach remaining sleeve clamps and tubes as necessary.

IMPORTANT: The Manifold Block (Fig. 33) is not a customerserviceable item. Return the Block to Aseptico if repairs are required.

Figure 33

JUNCTION BLOCK

The Junction Block provides an interconnecting air, water, and electrical terminal between the 525CF Control Module and the Compressor Module. The Block is located in the pivotal housing attached to the back side of the Air & Water

Manifold Module (Fig. 34a).

Use a 5/64" Allen wrench to remove the four mounting

Figure 34a

REAR

HOUSING

7-POSITION

TERMINAL

BLOCK

RESISTOR

(PN 810438)

CAPACITORS

(X2)

FUSE

HOLDER

JUNCTION BLOCK 1/4" HOSE

SLEEVE

CLAMP

1/8" TUBE

SLEEVE

CLAMP (X2)

Screws (PN 510037) that attach the Front Housing (PN 462042) to the Rear Housing (PN 462043)

(Fig. 34b).

Use diagonal cutters or needlenose pliers to pry off the sleeve clamps from the two tubes and hose that connect to the Junction

Block (Fig. 34a). The 1/8" tubing is clamped with Clamps PN

730015 and the 1/4" hose is attached with a large white nylon

Clamp (PN 730095).

Figure 34b

MOUNTING SCREWS

FRONT

HOUSING

Use a small flat-head screwdriver to disconnect just the

Junction Block wiring from the 7-position Terminal Block (PN

860283) located inside the Rear Housing (Fig. 34a). Take note of the color wiring-to-terminal connections, for reassembly later. Note the wiring configuration of the

Resistor (PN 810438). Refer to the electrical schematic for proper installation.

Locate the Locking Thumbscrew and Bracket (PN 462052) on the side of the Rear Housing (Fig. 44a). Depress and hold the Thumbscrew against the bracket while using a #2

Phillips screwdriver to remove the Junction Block mounting screw (PN 510790). Remove the other mounting screws

(PN 510790) located on the opposite side of the Rear

Housing (Fig. 44b) and on the back side of the Housing.

Remove the Junction Block to the workbench for further disassembly.

Page 9

DISASSEMBLY - Cont'd

Figure 44a Figure 44b

JUNCTION

BLOCK

MOUNTING

SCREW

MOUNTING

SCREWS (X3)

At the workbench, use a flat-head screwdriver to remove the two Screws (PN 510688) that mount the Floating Block (PN

462052) to the Junction Block (Fig. 45). Move the Floating

Block aside and only disassemble if necessary: Use a 5/16" open-ended wrench to remove its three large Air Junction

Fittings (PN 462051). Use a 1/4" open-ended wrench to remove

1/8"

730062 its smaller 1/16" &

Hose

Fittings (PNs

&

730073 respectively) and nylon Gaskets

(PN 730074).

Replace the large outer Orings (PN

520121), or

Figure 45

LARGE

O-RINGS (X3)

1/16"

FITTINGS

(X2)

MOUNTING

SCREWS (X2)

AIR JUNCTION

FITTINGS (X3)

FLOATING

BLOCK

1/8" FITTING smaller internal

RESISTOR

O-rings (PN 520025) as necessary.

NON-

SERVICEABLE

CONNECTOR

PLUG ASSY

IMPORTANT: The 12-pin Connector Plug (PN 860285) subassembly, which consists of five Wires (PN's 870304-01,

-02, -03, -04, & -06) and Contact Terminals (PN 860290),

Resistor (PN 810438), and two mounting Screws (PN

510766) are permanently epoxied to the Junction Block and cannot be serviced. Replace the entire epoxied Connector

Plug/Junction Block subassembly if repairs are required.

NOTE: It is not necessary to disconnect any remaining wiring from the 7-Position Terminal Block (PN 860283) (Fig.

34a) or the 4-Positon Block (PN 860250) (Fig 49), nor remove the Blocks from the unit, unless they are faulty or damaged.

SCALER CONTROL MODULE

The Scaler

Control Module

(PN 730691) is located on the upper left side

Figure 49 of the Manifold

Module Front

Wall. Slide the cover of the

Scaler Module to the left, to expose the wiring terminal b l o c k s u n d e r n e a t h

(Fig. 49).

Disconnect the

12-PIN

CONNECTOR

BLOCK w i r i n g connector from

4-PIN

TERMINAL

BLOCK the Module's 12-pin receptacle. When reattaching this connector, refer to the wiring guide imprinted on the Module cover, or refer to the System schematic. Unless damaged, there is no need to disconnect or remove any remaining

Scaler Module wiring - leave it in place for reassembly later.

Locate the three mounting screws (PN 510530) on the outboard side of the Front Wall that attach the Scaler Module to the Wall. Using a #1 Phillips screwdriver, remove the

Screws and then remove the Scaler Module. Set the Module aside for reassembly later. Place Scaler Module aside for reassembly later. Reassemble the Module in the reverse order.

THREE-WAY VALVE

The Three-Way

Valve (PN 730748) and its mounting hardware is located on the Front Wall

(Fig. 51).

Figure 51

MOUNTING

BRACKET

3-WAY

VALVE

MOUNTING SCREWS (X2)

Use diagonal cutters or needle-nose pliers to pry off the large white nylon Sleeve

Clamp (PN 730095) from the 1/4" Hose

DETACH ONLY

THIS 1/4"

CLAMP &

HOSE

(PN AA-96) that protrudes through the large black silicone tubing from the Rear Housing. Use a 5/64" Allen wrench to remove the two Mounting Screws (PN 510037) that attach the Valve to the Mounting Bracket. Leave the Bracket (PN

462114) and Insulator (PN 462116) attached to the Front

Housing. Move the Valve and its hardware to the workbench if further disassembly is required.

Page 10

At the workbench, disconnect the remaining two sleeve clamps and hoses from the two

Fittings (PN

730139) (Fig.

52). Use a

1/4" thin open-ended wrench to remove the 2 b a r b e d

Fittings (PN

7 3 0 0 7 3 ) , three Plugs

(PN 730072), and eight

Figure 52

3-WAY

VALVE

CROSS

FITTINGS

PN 730139

BARBED

FITTINGS

PN 730073

PLUGS

PN 730073

PN 730537 n y l o n

Gaskets (PN

730074). Use a 3/8" open-ended wrench to remove the two cross Fittings

(PN 730139) and 90 degree angle fitting (PN 750537).

ELECTRIC MOTOR RECEPTACLE

The Electric Motor Receptacle Assembly (PN 330598) is mounted onto the bottom panel of the Air & Electric Module

(Fig. 53a). Locate the 4 Mounting Screws (PN 510160) on the bottom of the Module and remove them using a 5/64"

Allen Wrench (Fig. 53b). Move the entire Receptacle

Assembly to the workbench for further disassembly, if necessary.

Figure 53a Figure 53b

MOTOR

RECEPTACLE

ASSEMBLY

MOUNTING SCREWS

(X4)

SYRINGE AND SYRINGE TUBING

To replace the Syringe (PN TA-90D), remove the two sleeve clamps (PN 730015) from the Syringe tube splices located inside the bottom panel of the Air & Electric Module (Fig. 58).

Pull the tubing down through the grommet and move

Syringe and Tubing

Figure 58 Assembly to work bench. At bench, unscrew the bottom handle from the

Syringe head to access the tubing connections (Fig.

59). Remove the two sleeve clamps

(PN 730015) and disconnect the tube

(PN AA-85G) from the head.

Figure 59

SYRINGE TUBING &

SLEEVE CLAMPS

GROMMET

TUBING

SLEEVE CLAMPS

(X2)

To reassemble the

Syringe, cut approximately 67"

HANDLE of the syringe tubing and attach to HEAD the Syringe head with two sleeve clamps. Place the syringe in its holder on the Air & Electric

Module and adjust the length of the tubing so that it suspends off the floor. Splice the end of the tube as before and attach to the two fittings on the Manifold Block with two sleeve clamps. Verify that air comes out the syringe when the air button is depressed and that water sprays out when the water button is depressed.

SCALER WAND

The Scaler Wand (part of PN 730691) is attached inside the

Air & Electric Module (Fig. 60). Unplug the Scaler Connector from the scaler module. Cut the Cable Tie around the Scaler cord. Remove the Scaler Tube from the manifold. Cut the

Anchor Line wrapped around the standoff.

Figure 60 SCALER

CONNECTOR

ANCHOR

LINE

NOTE: At the workbench, take note how the

Adapter Plate (PN

462069) slides into the slot on the

Receptacle. Also note the holeorientation of the

Spacer (PN

Figure 57

MTG.

SLOT IN

RECEPTACLE

ADAPTER SPACER

462135), with the Adapter Plate and Receptacle (Fig. 57).

SCALER

TUBE

CABLE TIE

Page 11

DISASSEMBLY - Cont'd

Anchor Line from the hold-down Nut with a 5/16" openended wrench (see Fig. 53a). Pull the Scaler Wand cord down through the grommet in the bottom panel of the Air &

Electric Module. Remove Scaler Wand. IMPORTANT: The

Scaler Wand is not a customer-serviceable item. Return the

Wand to Aseptico if repairs are required.

Reassemble the Scaler Wand in the reverse order, adjusting the length of the Wand cord to hang suspended off the floor and then trimming the excess cord and/or water line. Wrap the cable tie around the scaler cord, just above the grommet in the bottom panel of the Air & Electric Modulet. Ensure that the tie is not over-tightened and does not restrict the flow of water. Attach the anchor line to the hold-down nut. Attach the green, white, and black wires from the Wand to the matching colored wires on the 4-position terminal block. Check to ensure that scaler water flow is appropriate.

FOOTSWITCH CONNECTOR

The Footswitch Connector (PN 860212) is located on the bottom panel of the Air & Electric Module. Use a 13/16" open-ended wrench

Figure 61

KEYWAY to remove mounting nut on outboard side of bottom panel (Fig.

61). ( NOTE: Take care to protect the panel against scratches when removing nut.) Push

Connector inward through 'D' shaped cutout in bottom panel of the Air &

Electric Module.

Note that the keyway on the

MOUNTING

NUT

FOOTSWITCH

CONNECTOR

Figure 62

'D' SHAPED

CUTOUT threaded Connector is pointing toward the right-hand side.

Remove entire

Connector and wire harness assembly

RUBBER

GASKET

FOOTSWITCH

CONNECTOR

W/WIRE

HARNESS and set aside for reassembly later. ( NOTE: During reassembly, ensure that the rubber gasket that is supplied with the Connector (see Fig. 62) is positioned on the inboard side of bottom panel.

AIR/ELECTRIC MODULE LOCK-KNOB & HANDLE

The Air/Electric Module Locking

Figure 63

Knob and Handle are located on the

Front Wall (Fig. 63). If the Handle

(PN 462031) needs to be removed, use a 5/64" Allen wrench to remove

HANDLE its two mounting Screws (PN

510037). The Locking Knob consists of six different parts: Use a 1/8"

Allen wrench to remove the large shoulder Screw (PN

510767) and Spring (PN

510765) that attach the Lock

Knob (PN 462033). Then, use a

SPRING

SHOULDER

SCREW KNOB

LOCK

KNOB

SPACER

Page 12

5/64" Allen wrench to remove the two Screws (PN 510720) that mount the Spacer (PN 462034) to the Wall.

AIR BOTTLE ASSEMBLY

The Air Bottle Assembly is located inside the Transport III

Case, in the upper right-hand corner of the top compartment

(Fig. 64a). Turn the unit off and purge any residual pressure

Figure 64a Figure 64b

AIR

BOTTLE

ASSEMBLY

MOUNTING

SCREW

CABLE

TIE

FILTER

ASSY

MOUNTING

SCREW left in the System (depress the Syringe air button to release all air pressure). Unscrew the Air Bottle (PN 730657) from its

Lid (PN 462007) and set Bottle aside for reassembly later.

Cut the cable tie around the two gray tubes (PN AA-95G) running to the Air Bottle Assembly (see Fig. 64b). Use a

Phillips screwdriver to remove the top mounting Screw (PN

510545) which threads into the Assembly Bracket (PN

462006), through the top of the Case. Then, use a 3/32"

Allen wrench to remove the other mounting Screw (PN

510309), which is accessed from the inside of the case.

Carefully pull the Assembly out of the Case to access its tubing (Fig. 65). At the

Bottle Lid, remove the

Sleeve Clamp (PN

730095) and Tube (PN AA-

95G) that runs from the

Compressor Assembly

(see Fig. 65). At the Filter

(PN 730495), locate the

Tube going to the

Bulkhead Manifold and use a 7/16" open-end wrench to remove it from the straight Fitting on the Filter.

Figure 65

1/4" SLEEVE

CLAMPS

(X2)

TUBE

FROM

COMPRESSOR

ASSEMBLY

LID GASKET

TUBE TO

BULKHEAD MANIFOLD

Move the Bracket subassembly to the workbench. Use a

3/32" Allen wrench to remove the two mounting Screws (PN

510404) for the Lid and the two Screws

(PN 510309) for the

Filter (see Fig. 66).

Figure 66

BUMPER

PAD (X2)

Inspect and replace the two Bumper Pads

BOTTLE CAP

MOUNTING SCREWS

FILTER

MOUNTING SCREWS

(PN 850067) if necessary. Clean or replace Filter (PN

730495) as necessary. Check Bottle Gasket (PN 730473) located inside the Lid (Fig. 65) for wear/leakage and replace as necessary.

DIVIDER WALL

The Divider Wall (PN 462000) is located in the top compartment of the

Transport III Case

(Fig. 67).

Figure 67

UPPER

MTG.

SCREWS

(X2)

Use a 5/64" Allen wrench to remove the two upper mounting Screws

(PN 510808) and the three lower mounting Screws

(PN

DIVIDER

WALL

LOWER

MTG.

SCREWS

(X3)

510037).

Remove Wall and set aside for reassembly later. Inspect the large foam Pad (PM 462100) and replace if necessary.

STORAGE SHELF

The Storage Shelf

(PN 462098) is located in the top compartment of the

Transport III Case

(Fig. 68). Use a

5/64" Allen wrench

Figure 68

GROMMET

MTG.

SCREWS

(X2) to remove the two mounting Screws

(PN 510037) that attach the Shelf to

VACUUM

TUBE

BAFFLE

STORAGE

SHELF the

Vacuum adjoining

Tube

BUNGEE

CORD w/HOOK

Baffle. Remove

Shelf and place aside for reassembly later. To remove the

Bungee Cord (PN 730370), untie the knot in the Cord and pull the Cord up through the rubber Grommet (PN 870326).

Place Cord aside for reassembly later. Inspect and replace plastic Hook (PN 730371) if damaged.

VACUUM TUBE BAFFLE (PART A)

The Vacuum Tube

Figure 69

Baffle - Part A (PN

4620001) is located in the top compartment of the

Transport III Case

(Fig. 69). Use a

5/64" Allen wrench to remove the five mounting Screws

(PN 510037) that attach the Baffle to the adjoining Baffle

MTG. SCREWS

(X2)

VACUUM TUBE BAFFLE

(Part A)

VACUUM TUBE BAFFLE

(Part B)

MTG.

SCREWS

(X5)

Part B. Use a

Phillips screwdriver to remove the two mounting Screws (PN

510781) at the top of the Baffle that attach it to the Bulkhead

Insert. Remove Baffle and place aside for reassembly later.

VACUUM TUBE BAFFLE (PART B)

The Vacuum Tube Baffle - Part B (PN 4620002) is located in the top compartment of the Transport III Case (Fig. 70). Use a 5/64" Allen wrench to remove the two mounting Screws

(PN 510037) that attach the Baffle to the Compressor Top

Panel. Remove

Baffle and move it to workbench if further disassembly is required. At the bench, use a 3/32"

Allen wrench to remove the mounting Screw

Figure 70

LARGE MTG. CLIP

SMALL MTG.

CLIP (X2)

VACUUM TUBE

BAFFLE

(Part B)

VELCRO

STRAP

MTG. SCREWS (X2)

(PN 510404) from the large Mounting Clip (PN 730445). The two smaller

Mounting Clips (PN 510699) are Riveted (PN 510772) to the

Baffle and cannot be detached. Unhook Velcro Strap (PN

462145) and replace if necessary.

COMPRESSOR ASSEMBLY TOP PANEL

The entire Compressor Assembly can be detached and pulled out of the Transport III Case for component disassembly.

Use a 3/32" Allen wrench to remove the two mounting

Screws (PN

510404) located on the Compressor Top

Panel (see Fig.

71a). Use a 5/32"

Allen wrench to remove all the

C o m p r e s s o r

Assembly mounting hardware located on the bottom of the

Case (see Fig. 71b).

Figure 71a

Figure 71b

MOUNTING

SCREWS

COMPRESSOR

TOP PANEL

MOUNTING

HARDWARE

Pull the High Vacuum and Low

Vacuum Hoses down inside the

Case top compartment, to provide slack when

Figure 72 removing the Compressor

Assembly (see Fig. 72).

Carefully pull the entire

Compressor Assembly out of the Case and place in front of Case temporarily.

Leave all tubing attached.

A Top Panel (PN 462063) covers the Compressor

Assembly (Fig. 72). Use a

5/64" Allen wrench to remove the six Screws (PN

LOW VAC

HOSE

HIGH VAC HOSE

TOP

PANEL

COMPRESSOR ASSY

Page 13

DISASSEMBLY - Cont’d

510037) that mount the

Panel to the Compressor.

Remove Panel (see Fig.

73) and place aside for reassembly later. If the

Handle (PN 850075) on the

Panel needs replacment, use a 4mm Allen wrench to remove the two mounting

Screws (PN 510717) and

Lockwashers (PN 510420).

Figure 73

(TOP PANEL REMOVED)

VACUUM HOSE FITTINGS

Locate the Air/

Electric Manifold

Door on top of the

Case. Open Door to access the High and

Figure 74a

Low Vacuum Hose end Fittings inside the Bulkhead Insert

(Fig. 74a). Use adjustable channel lock pliers to pry off the Ferrule (PN

462138) and then

BULKHEAD

INSERT

Figure 74b

(FERRULES)

HIGH VAC HOSE

LOW VAC

HOSE

LOW VACUUM

HOSE FITTING the Fitting (PN

462021) on the larger High Vacuum

Hose (PN AA-259)

(O-RINGS)

HIGH VACUUM

HOSE FITTING

(see Fig. 73b). Inspect O-Ring (PN 520101) for wear and replace if necessary. Next, remove Ferrule (PN 462139) and

Figure 75 Fitting (PN 462022) on the Low Vacuum

Hose (PN 730489)

(Fig. 73b). Inspect

O-Ring (PN 520100) for wear and replace if necessary. Pull both Vacuum Hoses ends down through

VACUUM

HOSES

Compressor Assembly (Fig. 75).

COMPRESSOR ASSY the Bulkhead Insert. Leave opposite ends attached to the

BULKHEAD TUBES

Use diagonal cutters to pry off the 1/8" & 1/4" Tube Sleeve

Clamps (PNs 730015 & 730095) (Fig. 76). Then, remove the

Red Tube (PN AA-94R), Green Tube (PN AA-94G), and

Gray Tube (PN AA-96) from their fittings. Leave the opposite ends of the Tubes attached to the Compressor Assembly.

Figure 76

Locate the Cable Tie (PN 510137) that straps the Display

Module Power

Cable (PN 875118) to the Compressor

Assembly (see Fig.

Figure 77

CABLE

TIE

77). Cut the Tie to provide additional slack for the Power

Cable.

Carefully rotate the

C o m p r e s s o r

Assembly onto its back side (see Fig. 78) (Place a protective pad under the

Assembly to prevent scratching.)

DISPLAY MODULE

POWER CABLE

Figure 78

Figure 80

24V PWR SUPPLY

DISPLAY

MODULE

PWR CABLE

MTG. HARDWARE

(X4)

(MOTOR HOUSING COVER)

48V PWR SUPPLY

ROTATE

COMPRESSOR

ASSEMBLY

MOTOR HOUSING COVER

Locate the four mounting Screws that attach the Motor

Housing Cover to the Compressor Assembly (see Fig. 78).

Use a 5/64" Allen wrench to remove the Screws (PN

510160), metal Washers (PN

510431), and Rubber Washers

(PN 510827). Carefully lift the

Cover off the Compressor

Assembly and set aside until reassembly later (see Fig. 79)

Figure 79

ELECTRICAL PANEL

MOTOR HOUSING COVER

CONNECTOR

SLEEVE CLAMPS

1/8" TUBES 1/4" TUBE

CONNECTOR

DISPLAY MODULE

POWER CABLE

CABLE TIE (X4)

GROUND WIRE

MTG NUT

Page 14

ELECTRICAL PANEL

The Electrical Panel is located beneath the Motor Housing

Cover (Fig. 79). Locate the Display Module Power Cable and follow it's leads to the two power supplies on the

Electrical Panel (Fig. 80).

Cut the three Cable Ties (PN 510137) that secure the

Display Module Power Cable to the Electrical Panel (Fig.

80). Leave the three Tie Mounts (PN 510179) in place, for reassembly later. Use a 5/16" open-ended wrench to remove the Power Cable Grounding Nut (PN 510293) and

Lockwasher (PN 510419) from the stud on the Electrical

Panel (see Fig. 80).

Figure 81a

2-WIRE

CONNECTOR

Figure 81b

24V POWER SUPPLY

(Underside)

GROUND

WIRE RECEPTACLE

48V POWER SUPPLY

4-PIN RECEPTACLE

2-WIRE

CONNECTOR

48V POWER SUPPLY

The 48V Power Supply (PN 840087-01) provides power to the Electric Motor Assembly. Detach the Power Cable 2-wire connector from the 'CN2" 4-pin receptacle on the Supply's

PCB (Fig. 81a). Note the orientation of the connector to the

PCB receptacle latch and pin-position of red wire.

24V POWER SUPPLY

The 24V Power Supply (PN 840120) provides power to the

Scaler Assembly. To access the Supply's power connector, which is situated on the Supply's underside, the Supply must first be removed from its mounting Standoffs and turned over. Use a 1/16" Allen wrench to remove the four Screws

(PN 510016) and Washers (PN 510573) that secure the

Supply to the four Standoffs (PN 462244). Carefully lift the

Power Supply off the Standoffs, then detach the Power

Cable's 2-wire connector from the 'CN2' 4-pin receptacle on the Supply's PCB (Fig. 81b). Note the orientation of the connector to the receptacle latch and the pin-position of the blue wire. Detach the other 2-wire connector from the 'CN1' receptacle on the Figure 82

MANIFOLD INSERT

Supply's PCB, then set the 24V Power

Supply aside for reassembly later.

Also note the orientation of this connector to its receptacle latch.

CABLE CLAMP

Unscrew the four

Standoffs (PN

462244) from their DISPLAY MODULE POWER CABLE studs on the Electrical Panel and place aside for reassembly later. IMPORTANT: The 24V Power Supply is not a customer-serviceable item. Replace the entire Supply or return it to Aseptico if repairs are required.

Locate the Cable

Clamp (PN 510410) for the Display

Module Power

Cable, which is mounted inside the

Case, just below the

Manifold Insert (see

Fig. 82). Use a 3/32"

Allen wrench to remove the Clamp

Figure 83

(INSERT

DOOR)

MTG.

SCREW

(X2)

MANIFOLD INSERT

DISPLAY MODULE POWER CABLE

12-PIN SOCKET mounting Screw (PN

510404). Remove Clamp and set aside for reassembly later.

DISPLAY MODULE POWER CABLE

At the top of the case, open the door to the Manifold Insert and locate the Display Module Power Cable 12-Pin Socket.

This Socket is

Figure 84 mounted into the center of the Insert housing with two integral screws (see

Fig. 83). Use a

Phillips screwdriver to remove the two mounting screws,

48V POWER SUPPLY then feed the entire

Power Cable up and

'CN1'

RECEPTACLE

INSULATOR

PAD out through the Insert housing. Place the Cable Assembly aside for reassembly later. Inspect the Cable for damage or faults and replace entire Cable if problems are found.

Detach the remaining 2-wire connector from the 'CN1' receptacle on the 48V Power Supply (Fig 84). Note the orientation of the 2-wire connector to the receptacle latch.

Use a 1/16" Allen wrench to remove the four Screws (PN

510016) and Washers (PN 510573) that secure the Supply to the four Standoffs (PN 462244). Carefully lift the Power

Supply off the Standoffs. and set aside until reassembly later. Unscrew the four Standoffs on the Electrical Panel and place aside for reassembly later. Remove the Insulator Pad

(PN 462081) under the Standoffs and set aside for reassembly later. IMPORTANT: The 48V Power Supply is not a customer-serviceable item. Replace the entire Supply or return it to Aseptico if repairs are required.

CONTROL BOARD PCB

A smaller 24V Power Supply (PN 840093) provides power to the Electronic Control Board (PN 330604) (Fig. 85, page 16).

This Power Supply is mounted to the top of the Control

Board PCB and can be detached if necessary.

Detach the three flag-type wire terminals from connectors

'T1', 'T2', and 'T3' on the Control Board PCB (see Fig. 86).

Note the color-arrangement of the wires and the connectors.

Next, detach the four wire connectors at the PCB sockets marked 'J_WASTE', 'J_SOL', 'J_PRESS SW', and 'J_LEDS'.

Note the alignment of the connectors to the socket latches, and the wire color positions. Use a 1/16" Allen wrench to remove the four mounting Screws (PN 510016), split lockwashers (PN 510433), and flat nylon washers (PN

510657) that mount the Control Board PCB to the four

Standoffs (PN 510760). Next, use a 5/64" Allen wrench to

Page 15

DISASSEMBLY - Cont’d

Figure 86

'J_WASTE'

CONNECTOR

CABLE

TIE

'J_SOL'

CONNECTOR

'J_PRESS_SW'

CONNECTOR

'J_LEDS'

CONNECTOR

ELECTRICAL PANEL 10-POS TERMINAL BLOCK

Rotate the Compressor Assembly so the Electrical Panel is facing forward (Fig. 88). Locate the two red wire connectors

Figure 88

(ELECTRICAL PANEL ROTATED FORWARD)

MOUNTING

SCREWS (X4)

(24V PWR

SUPPLY)

CONTROL

BOARD

PCB

'T3' 'T1' 'T2'

STANDOFF

(X4)

INSULATOR

PAD

HEATSINK remove the mounting Screw

(PN 510160) that attaches the the

Heatsink (PN

462111) to the

PCB. Carefully lift the Control Board

Figure 85

CONTROL

BOARD

PCB

24V POWER SUPPLY

Assembly off the

MOUNTING

PINS (X4)

Standoffs and move to a workbench for further disassembly.

Use a 1/4" open-ended wrench to remove the four Standoffs then remove the Insulator Pad (PN 462080) and set aside for reuse later.

At the workbench, cut and remove the Cable Tie (PN

510628) that straps the Power Supply to the Control Board

PCB. Lift the Power Supply straight up and off the mounting pins on the PCB . IMPORTANT: The Power Supply and

Control Board PCB assemblies are not customer serviceable. If repairs are required to either assembly, replace the entire item or return it to Aseptico for service.

WASTE CONNECTOR CABLE ASSEMBLY

Locate the Waste

Figure 87

MTG SCREW (X2)

Connector Cable

Assembly Bracket

(Part of Cable Assy

PN 875114) (Fig.

87). Cut the two

Cable Ties (PN

510137) that bundle the wiring to the

WASTE

CONNECTOR

BRACKET

CABLE TIE (X2)

Control Board

Assembly (see Fig. 86 above). Use a 5/64" Allen wrench to remove the two mounting Screws (PN 510037) for the

Bracket. Remove Bracket and Cable Assembly and set aside for reassembly later.

Page 16

CABLE

TIES

(X8) from the Unloader Solenoid

Cable Assembly (PN

875115) and the two red connectors from the

Pressure Control Switch

Cable Assembly (PN

875116) in the upper righthand corner of the Panel

(TAG WIRE

CONNECTIONS)

(see Fig. 88 inset). Disconnect all four wire connectors. Cut all cable ties located on the front of the Electrical Panel and along the edge of the Cooling Fan.

Locate the four mounting Screws (PN 510037) that attach the Electrical Panel to the Compressor Assembly (see Fig.

88) and remove them using a 5/64" Allen wrench. Carefully lower the top front edge of the Panel downward to expose the back side of the Panel.(Fig. 89).

Figure 89

PRESSURE CONTROL

SWITCH CABLE

CONNECTORS

Locate and disconnect the two pink female wire connectors from the Pressure

Control Switch

Cable Assembly.

Locate and detach the

COMPRESSOR

GROUND WIRE

GROUND WIRE

MTG HARDWARE

COMPRESSOR

MOTOR WIRING

TERMINAL

BLOCK

green/yellow ground wire from the Compressor to the grounding hardware on the back side of the Electrical Panel, using a 5/16" open ended wrench.

Locate the 10-Position Terminal Block (PN 860278) on the back side of the Electrical Panel (Fig. 89). Note the wire colors and terminal positions of the eight wires coming from the Compressor Motor Assembly. Use a small jeweler's screwdriver to detach these eight wires from the Block.

NOTE: When rewiring the System, refer to the Final

Assembly Wiring Schematic. Move the Electrical Panel to the work bench for further disassembly (Fig. 90).

COOLING FAN

The Cooling Fan (PN 540012) is located on the Electrical

Panel (Fig. 90). Follow the white and black wires from the

Fan to the terminal block on the opposite side of the Panel.

Use a small jeweler's screwdriver to detach the two wires.

On the front side of the Electrical Panel, remove the four screws (PN 510160) that mount the Fan to the Panel with a

5/64" Allen wrench. Feed the two wires through the grommeted hole in the Panel and remove Fan.

Reassemble Fan in the reverse order with the air flow indicator on the Fan pointing toward the front side of the

Panel. Refer to the Final Assembly Wiring Schematic for proper installation.

Figure 90

ELECTRICAL PANEL BACK SIDE

COOLING

FAN

Figure 91 ELECTRICAL PANEL BACK SIDE

COMPRESSOR CIRCUIT BREAKER

VOLTAGE

SELECTOR

SWITCH

POWER

ENTRY

CIRCUIT

BREAKER

POWER

INLET

SOCKET remove the two

Grounding Nuts

(PN 510293) and

Lockwashers (PN

510419). Remove the three blue female wire connectors from the three terminals on the

POWER

ENTRY

GROUND

WIRE power inlet socket. Set the Ground Wire aside for reassembly later.

Remove the two blue flag-type wire connectors from the terminals on the Power Entry Circuit Breaker and set the two wires aside. Remove the six red flag-type wire connectors from the terminals on the Compressor Breaker.

Figure 92

VOLTAGE

SELECTOR

SWITCH

PANEL FRONT SIDE

RED &

ORANGE

WIRES

COOLING FAN WIRE/TERMINAL POSITIONS

MTG SCREWS

(X4)

(BLK: POS 4) (WHT: POS 7)

CIRCUIT

BREAKERS

The Circuit Breaker Housing (PN 462017) is located on the front of the Electrical Panel. The Housing provides an enclosure for the Power Entry Circuit Breaker (PN 840119),

Compressor Circuit Breaker (PN 830143), and the Voltage

Selector Switch (PN 840084) (see Figs. 91 & 92).

Note the wiring configuration on the back side of the Circuit

Breaker Housing. Tag the mating female wire terminals at each Breaker terminal to assure proper rewiring later - refer to Electrical Schematic in Final Assembly Drawing for proper wiring configuration. Locate the green/yellow grounding wire from the power inlet socket on the Power Entry Circuit

Breaker (Fig. 92). Use a 5/16" open-ended wrench to

CABLE TIES

(X3)

VOLT SELECTOR WIRE/TERMINAL POSITIONS

(RED: POS 1) (ORANGE: POS 2)

Cut the three cable ties (PN 510137) around the wire bundles on the back side of the Panel (see

Fig. 92). Locate the red and orange wires from the Voltage Selector Switch and trace them back to the

10-position terminal block (see Fig. 92 Inset). Use a small jeweler's screwdriver to detach the two wires from positions

#1 and #2.

At the Voltage Selector Switch carefully pull the red and orange wires through the terminal block grommet and all the way through the wire bundle heatshrink tube (Fig. 93).

Page 17

DISASSEMBLY - Cont’d

At the Voltage Selector Switch, locate the crimp that connects the three blue wires together. At the crimp, cut the single blue wire that leads directly to the Voltage Selector.

Figure 93

CUT THIS

WIRE HERE

REMOVE THIS FLAG TERMINAL

RED &

ORANGE

WIRES

VOLTAGE

SELECTOR

SWITCH

NOTE: During reassembly, reconnect the three blue Voltage

Selector wires shown here using a Panduit

Model CT-1551 crimp tool, or equivalent tool capable of #22-10 AWG contour crimps. When reconnecting a new flag terminal to the black wire shown here, use a Molex Model 640014100 tool, or equivalent tool capable of crimping flag terminals.

On the front side of the Electrical Panel, use a 5/64" Allen wrench to remove the four Screws (PN

510037) that mount the Circuit Breaker

Cover (PN 462017) to the Electrical

Panel (see Fig. 94).

Move the Cover subassembly to a

Figure 94

MOUNTING SCREWS

(X2 Each Side) work bench for c o m p o n e n t disassembly if required (see Fig.

95).

Use a 9/16" openended wrench or pliers to loosen the mounting nut on the inboard side of the

Voltage Selector

Switch (Fig. 95).

Back the nut off the

Switch by hand and then slide the nut off the four wires. Pull

Figure 95

LED

DIFFUSER

LENS (X2)

VOLTAGE

SWITCH

MOUNTING

NUT

CIRCUIT BREAKER COVER

COMPRESSOR

CIRCUIT

BREAKER

LED CABLE ASSY

GROMMET

POWER

ENTRY

CIRCUIT

BREAKER the Switch and four LOCKING TAB (Typical) wires through the front side of the Cover and set aside for reassembly later. Detach the two leads on the LED Cable

Assembly (PN 875117) from the two LED Diffuser Lenses

(PN 850078). Slide Grommet (PN 870185) out of hole in circuit breaker cover around LED wires. Carefully pull the

LED Cable Assembly out of the Housing and set aside for reassembly later. Cut the silicone RTV locking the circuit

Page 18 breakers in place. Use a small flat screwdriver to depress the locking tabs located on the sides of the Power Entry and

Compressor Breakers and pull each Breaker out through the front side of the Housing. Set the Breakers and the Housing aside for reassembly later. Replace Breakers if necessary.

POWER INLET LINE FILTER (EMI)

The Power Inlet

Figure 96

Line Filter (PN

840121) is mounted to the back side of the Electrical Panel

(Fig. 96). Disconnect the four terminals/wires EMI FILTER

MOUNTING

SCREWS (X2) attached to the Filter. Use a 5/64" Allen wrench to remove the two mounting Screws (PN 510037). Remove Filter and set aside for reassembly later. Replace Filter if necessary.

MOTOR HOUSING - LEFT WALL ASSEMBLY

The Left Wall (PN 462010) of the Motor/Compressor can be detached as a subassembly and then moved to a work bench for component disassembly.

Cut the four Cable

Ties (PN 510137) around the Low

Vacuum Hose (PN

AA-86G) (Fig. 97).

Use pliers to pry off the three large

Hose Clamps (PN tings and place aside for reassembly later.

Unplug the

Motor Capacitor and cut the cable ties that attach it to the left wall.

Figure 97

510425) around the two High Vacuum

Hose sections

(PN AA-259).

Remove the

High and Low

Vacuum Hoses from their fit-

LOW

VACUUM

HOSE

CABLE

TIES

(X4)

VACUUM

SPLITTER

LEFT WALL ASSEMBLY

HOSE

CLAMPS

(X3)

HIGH

VACUUM

HOSE

MOTOR

CAPACITOR

VACUUM

VALVE

SLEEVE

CLAMP

LOW

VAC

HOSE

SWITCHING

MODULE MANIFOLD TUBE

MTG

SCREWS

(X2)

On the inboard side of the Left Wall Assembly, in the lower left-hand corner, locate the red 1/8" Tube (PN AA-94R), which leads from the Switching Module Manifold Assembly

(see Fig. 97 inset). Use diagonal cutters to work the 1/8"

Sleeve Clamp (PN 730015) off the Tube, then disconnect the Tube from the fitting on the Vacuum Valve.

Use a 5/64" Allen wrench to remove the two mounting

Screws (PN 510160) located at the base of the Left Wall

Assembly (see Fig. 97 inset).

Locate the two mounting Screws

(PN 510037) in the top left corner of the

Left Wall Assembly

(Fig. 98). Remove

Screws, using a

5/64" Allen wrench.

Figure 98

Locate the two 1/2" gray vacuum Hoses

(PN 730373) leading from the two Venturi Assemblies to the Vacuum

Splitter Valve and Vacuum

Valve. Disconnect Hoses

MOUNTING

SCREWS

(X2) COUPLER

VACUUM HOSES (X2) from the Valves' fittings.

Hold the Left Wall

Assembly and carefully guide it over and off the

Elbow Fitting (PN

730484). Move the

Assembly to a workbench for component disassembly

- if necessary.

VACUUM

VALVE

O-RING

ELBOW

FITTING

VACUUM

SPLITTER

VALVE

MOUNTING

SCREWS

(X4)

Locate the four mounting

Screws (PN 510618) that attach the Splitter Valve and

Vacuum Valve to the Wall plate (Fig. 98). Remove the

Screws using a #1 Phillips screwdriver and carefully separate the two Valves

VACUUM

VALVE

SPLITTER

VALVE from the Wall. Note the O-

Ring (PN 520079) and SPACER

Spacer (PN 462086) located between the two Valves. Inspect the O-Ring for cracks or leakage and replace if necessary. IMPORTANT:

Disassembly of the Vacuum Splitter and Vacuum Valves is not recommended unless Valve malfunction or breakage occurs. Refer to the parts breakdown on page 37 for parts configuration and ordering information for these Valves.

MOTOR HOUSING - RIGHT WALL ASSEMBLY

The Right Wall (PN 462016) of the Motor/Compressor can be detached as a subassembly and then moved to a work bench for component disassembly.

Locate the 1/4" black inline filter Tube (PN 730130) which is attached between the Inline Filter and the elbow fitting leading through the Right Wall (see Fig. 99). Use a 7/16" open-end wrench to detach the nut at the filter end of the

Hose. NOTE: To simplify reassembly later, leave this nut attached to this

Hose end; the other end can remain attached to the elbow in the Wall.

Figure 99

On the opposite side of the Wall Assembly, locate the loose end of the red 1/8" Switching

Manifold Tube and carefully draw it forward, out of the

Compressor compartment (see Fig. 100).

Next, use diagonal cutters to pry the Sleeve

Clamp (PN 730095) off the gray 1/4" Venturi-

Muffler Hose (PN AA-

95G), then detach the

Hose from the fitting on the Switching Manifold

Assembly.

RIGHT WALL ASSEMBLY

INLINE FILTER

Figure 100

INLINE FILTER HOSE

RIGHT WALL ASSEMBLY

(PULL TUBE FORWARD)

On the front of the Wall

Assembly, use a 5/64" Allen wrench to remove the mounting Screw (PN

510037) at the top righthand corner, and the two

Screws (PN 510160) at the base of the Wall (Fig. 101).

MODULE

MANIFOLD

(DETACH

THIS END)

Carefully lift the Right Wall

Assembly off the

Compressor Assembly and move to a workbench for

VENTURI MUFFLER

HOSE further component disassembly.

VENTURI

MUFFLER ASSY

IMPORTANT: Disassembly of the Right Wall

Assembly is not recommended unless component malfunction or breakage occurs. Refer to the assembly breakdown on page 42 for parts configuration and ordering information.

If further disassembly is necessary, remove the main components as follows:

Figure 101

MOUNTING

SCREW (X1)

MOUNTING

SCREWS (X2)

Page 19

DISASSEMBLY - Cont’d

Figure 102

3-WAY

AIR

VALVE

CABLE TIE(S)

HOSE FITTING

ELBOW TO

COMPRESSOR

AIR FILTER

PRESSURE

SWITCH

ELBOW

1/4"

BRAIDED

HOSE

SWITCHING

MODULE

MANIFOLD

MTG SCREWS

(X2)

RIGHT WALL ASSEMBLY

Pressure Switch (PN 830142): On the outboard side of the

Wall (Fig. 102), use a 7/16" open-end wrench to remove the hose fitting from the pressure switch Elbow (PN 730351) and disconnect the gray 1/4" Hose (PN AA-95G) end from the

Elbow. Then, on the inboard side of the Wall (Fig. 103), disconnect the two red wire-connectors from the Pressure

Switch terminals. Use a 1" thin open-end wrench to hold the

Pressure Switch Mounting Nut while spinning off the Elbow with a 9/16" open-end wrench. Remove Switch, Elbow, and

Washer and set aside for reassembly later.

Figure 103

PRESSURE

SWITCH

PRESSURE SWITCH MOUNTING NUT

WIRE

CONNECTORS (X2)

3-WAY VALVE

MTG SCREWS

(X2)

BRAIDED

HOSE

Switching Module Manifold (PN 330594): On the inboard side of the Wall (Fig. 103), use diagonal cutters to pry the two 1/8" tube Sleeve Clamps (PN 730015) from the Red

Tube (PN AA-94R) and Green Tube (PN AA-94G), then the

1/4" Clamp (PN 730094) and gray braided Hose (PN AA-96).

Set all Tubes and Hoses aside for reassembly later. On the outboard side of the Wall (Fig. 102), use a 5/64" Allen wrench to remove the two mounting Screws (PN 510037) that attach the Switching Module to the Wall. Remove

Module and set aside for reassembly later.

3-Way Air (Unloader) Valve (PN 730578): On the inboard side of the Wall (Fig. 103), use a 9/64" Allen wrench to remove the two mounting Screws (PN 510764) that attach the 3-Way Valve and two Spacers (PN 462094) to the Wall.

Refer to the 3-Way Air Valve subassembly breakdown on page 42 if further disassembly is required. If the Elbow (PN

462094) that leads through the Wall to the Compressor Air

Filter needs to be removed, use a 9/16" open-end wrench to hold the Elbow while spinning off the Hose Fitting (PN

730117) with a 7/16" wrench. Cut the Cable Ties (PN

510137) as necessary to free up the two wire leads from the

Valve. Draw the gray braided pressure regulator Hose through the grommet in the Wall and place the Valve and its fixtures and hoses aside for reassembly later.

VENTURI & MUFFLER BRACKET ASSEMBLY

The Venturi & Muffler Bracket Assembly is located on the back side of the Compressor Assembly (Fig. 104). Locate the Vacuum Hose (PN 730130) leading from the

Compressor Vacuum Head to the Venturi/Muffler Assembly

#2. Use a 7/16" Allen wrench to disconnect the Vacuum

Figure 104

VENTURI & MUFFLER

BRACKET ASSEMBLY

DISCONNECT

THIS VACUUM

HOSE FITTING

COMPRESSOR

VACUUM

HOSE TO

VENTURI #2

SWITCHING

MODULE

MANIFOLD

1/8"

TUBES

RIGHT WALL ASSEMBLY

ELBOW

HOSE

FITTING

VENTURI/MUFFLER

ASSY #2

VENTURI/MUFFLER ASSY #1

Hose fitting, at the Compressor Head. Then, move Bracket

Assembly to the workbench for further disassembly (Fig.

105).

Page 20

IMPORTANT: Disassembly of the Venturi & Muffler Bracket

Assembly is not recommended unless component malfunction or breakage occurs. Refer to the assembly breakdown on page 43 for parts configuration and ordering information. If further disassembly is necessary, remove the main components as follows:

Stall Sensing Switch (PN 875120): Use diagnonal cutters to pry off the Sleeve Clamp (PN 730015) and 1/8" clear Tube

(PN AA-94C) that is attached between the Stall Sensing

Switch and the Venturi Muffler Assembly #2 (see Fig. 105b).

Cut the Cable Tie (PN 510137) that secures the two Switch

Figure 105a VENTURI & MUFFLER BRACKET ASSY - (Inboard View)

CABLE

TIE

STALL SENSING

SWITCH

BRACKET

MOUNTING

NUTS (X2)

VENTURI

/MUFFLER

ASSY #2 open-end wrench to remove the 1/4" hose fittings. The 1/2" hoses can be pryed off their fittings by hand.

Venturi/Muffler Assemblies #1 & #2: Use a 3/32" Allen wrench to remove the two mounting Screws (PN 510309) and Nylon Gaskets (PN 730074) on each Venturi/Muffler

Assembly (Fig. 105a). Set Assemblies aside for reassembly later. NOTE: If the Venturi/Muffler Assemblies require additional breakdown, refer to their Parts Lists on page 43.

COMPRESSOR/VACUUM PUMP ASSEMBLY

The Compressor Assembly is comprised of a compressor motor with a split head, which provides pressure on one side and vacuum on the other (Figs 106a & 106b). The

Compressor motor includes a vibration mount assembly, which is bolted to the bottom of the AEU-525CF Case (see

Fig. 107).

Figure 106a

(TO

VACUUM

SPLITTER)

COMPRESSOR/VACUUM PUMP ASSY - (Front View)

(VACUUM END) (PRESSURE END)

INLET

AIR

FILTER

1/2" HOSE TO

VACUUM SPLITTER

Figure 105b

VENTURI

/MUFFLER

ASSY #2

VENTURI

/MUFFLER

ASSY #1

VENTURI/MUFFLER

ASSY MOUNTING

HARDWARE

(X4)

VENTURI & MUFFLER BRACKET ASSY - (Outboard View)

MOTOR BRACKET

STALL

SWITCH

STALL SWITCH

TUBE

1/4" HOSE TO

COMPRESSOR

1/4" HOSE TO

SWITCHING

MODULE

MANIFOLD

VENTURI

BRACKET

1/2" HOSE TO

VACUUM VALVE

VENTURI

/MUFFLER

ASSY #1 wires to the Clip Mount (PN 510759) on the Motor Bracket

(PN 462106). Use a 9/16" open-end wrench to loosen the mounting nut on the top side of the Switch, then spin the nut and lockwasher (part of Switch Assembly) off the threads.

Feed the two Switch wires through the nut and lockwaser and then pull the Switch down through the mounting hole in the Bracket. Place Switch aside for reassembly later.

Motor Bracket (PN 462106): Use a 1/4" open-end or box wrench to remove the two Nyloc mounting nuts that attach the Motor Bracket to the Venturi Bracket (PN 462107) (Fig.

105a).

Hoses: Remove 1/4" and 1/2" hoses from the Venturi/Muffler

Assemblies as necessary (Figs. 105a & 105b). Use a 7/16"

IN-LINE

AIR

FILTER

MOTOR

CAPACITOR

WIRING

MOTOR

GROUND

(TO

UNLOADER

VALVE)

COMPRESSOR/VACUUM PUMP ASSY - (Rear View)

Figure 106b

(PRESSURE

END) (VACUUM

END)

COLD

START

VALVE (TO VENTURI

/MUFFLER

ASSY #2)

(TO

UNLOADER

VALVE)

VIBRATION MOUNT

ASSEMBLIES (X2)

IMPORTANT: Disassembly of the Compressor/Pump

Assembly is not recommended unless component malfunction or breakage occurs. Refer to the Assembly breakdown on page 44 for parts configuration and ordering information. If further disassembly is necessary, remove the main components as follows:

Page 21

DISASSEMBLY - Cont’d

In-Line Air Filter (PN 730001): Use a 3/8" open-end wrench to disconnect the Elbow Fitting (PN 730120) from the Filter.

Use a 7/16" open-end wrench to remove Fitting (PN 730117) and/or 1/4" black Tube (PN 730130) at the other end of the

Filter. Place Filter aside for reassembly later.

Inlet Air Filter (PN 730494): Unthread the Filter from compressor head by hand. Inspect, clean, or replace, as necessary. Place Filter aside for reassembly later.

Cold Start Valve (PN 330633): Use a 9/16" open-end wrench to remove the Valve from the compressor head. Inspect

Valve and replace or set aside for reassembly later.

Coupler Fitting (PN 730153): Use a 5/8" open-end wrench to detach the Elbow Fitting (PN 730484) on the end of the

Coupler, then use a 3/4" wrench to remove the Coupler.

Place Coupler aside for reassembly later.

Compressor Head Elbow Fittings and Plugs: Use a 3/8" open-end wrench to remove the two Elbow Fittings (PN

730329) that lead from the Compressor heads to the In-Line

Filter and Venturi Assembly #2. Only if necessary, use a 1/4"

Allen wrench to remove the 1/4" Plugs (PN 730098) from the

Compressor Heads.

IMPORTANT: The Compressor Motor is not a customerserviceable item. Return the Motor to Aseptico if repairs are required.

MOTOR MOUNT ASSEMBLY

The two Motor Vibration Mount Assemblies are located on the bottom of the Compressor Motor (Fig. 107).

Use a 5/32" Allen wrench remove the four

Bolts to

(PN

510295) that mount the two

Mounting Blocks

(PN 462082) to the Motor. Note

Figure 107

SPACER

(X4)

RUBBER

WASHER

(X4) RUBBER

BUSHING

(X4)

MTG

BOLT

(X4) the mounting configuration of the Blocks, Bolts,

Fender Washers

FENDER

WASHER

(X8)

MOUNTING

BLOCK

(X2)

(PN 510703), Rubber Bushings (PN 870315, Rubber

Washers (PN 870316) and Spacers (PN 510779). Remove both Mount Assemblies and set aside for reassembly later.

AIR-ELECTRIC BULKHEAD INSERT

The Air-Electric Bulkhead Insert (PN 462050) is located on the top of the 525CF Case (PN 410201-08) (Fig. 108b).

IMPORTANT: Disassembly of the Bulkhead Insert is not recommended unless component malfunction or breakage occurs. Refer to the Assembly breakdown on page 29 for parts configuration and ordering information. If further disassembly is necessary, remove the Insert components as follows:

Lay the Case down with the Case Lid facing up. Open the

Lid and locate the Drain Outlet Tube (PN AA-86G) that leads from the bottom of the Insert inside the Case, to the drain port on the back side of the Case (see Fig. 108a). Twist the

Tube off the plastic nipple on the bottom of the Insert. Locate

Page 22

Figure 108a

1/4" TUBE

FITTING TO

AIR BOTTLE

DOOR HINGE

MTG NUT

(X2)

1/8" TUBE

FITTING TO

VACUUM VALVE

Figure 108b

DRAIN

TUBE

MTG

HARDWARE

(X7)

1/8" TUBE

FITTING TO

SWITCHING

MODULE

DELIVERY

MODULE

LOCK BLOCK

BULKHEAD INSERT DOOR

HINGE MTG NUTS

(X2)

DOOR/HINGE ASSY

MTG HARDWARE

(X2)

DOOR

FASTENERS

(X2)

LOCK BLOCK

MOUNTING

SCREWS (X3) the seven mounting Screws (PN 510790) and rectangular

Washers (PN 510784) that clamp the Insert to the underside of the Case. Stand the Case upright and pull the Insert subassembly up through the cutout in the top of the Case.

Move the Insert subassembly to a work bench if further disassembly is required. At the bench, open the Insert Door

(PN 462047) to expose the three mounting Screws (PN

510160) that attach the Delivery Module Lock Block (PN

462076) to the Insert (see Fig. 108b). Use a 5/64" Allen wrench to remove the Screws and Block and set aside for reassembly later. Locate the two mounting Screws (PN

510016) and Nuts (PN 510394) that attach the Hinge (PN

462046) to the Door (Fig. 108b). Use a 1/16" Allen wrench to remove the Screws while gripping the Nuts with a 1/4" openend wrench. If necessary, separate the Hinge from the Door using a 1/4" open-end wrench to remove the two mounting

Nuts (PN 510394). Leave the two Fasteners (PN 510772),

Ejector Spring (PN 510775), and Retainers (PN 510774) attached to the Door -- disassembly is unnecessary.

CASE & LID

IMPORTANT: Disassembly of the 525CF Case and Lid is not recommended unless component malfunction or breakage occurs. Refer to the Case breakdown on pages

30-32 for parts configuration and ordering information. If further disassembly is necessary, remove the Case components as follows:

Stand the 525CF Case upright and open the Lid (Fig. 109).

Use a Phillips screwdriver to remove the two Screws (PN

Figure 109

WATER

BOTTLE

STORAGE

BRACKET

CAP FOR

BOTTLE

STORAGE

BOTTLE

HOLDING

STRAP

TOOL

MTG HARDWARE

FASTENER

TOOL w/TETHER

BRACKET

MTG HARDWARE

(X2)

DOOR FRAME

MTG HARDWARE

(X8)

DOOR FRAME (TOP)

MTG HARDWARE (X3)

DOOR FRAME

DOOR

HINGE

(X2)

DOOR

HINGE

STOP

HINGE STOP

MTG HARDWARE

CASE VENT DOOR

(CLOSED)

DOOR

HINGE

MTG

HARDWARE

510655) and Washers (PN 510431) that attach the Water

Bottle Storage Bracket (PN 462109) to the Lid. If necessary, remove the two mounting Screws (PN 510533) for the Bottle

Storage Cap (PN 462110), using a Phillips screwdriver.

Detach and replace Holding Strap (PN 462144) as necessary. Locate the Fastener Tool (PN 462137) and

Coiled Tether (PN 520102) in the upper right-hand corner of the Lid. Remove the Tool mounting Screw (PN 510655) and

Washer (PN 510445) with a Phillips screwdriver and detach

Tool from Case, if necessary.

Locate the Case Vent Door (PN 462004) on the outboard side of the Lid (see Figs. 109 & 110). Unlock the four Door

Fasteners (PN 510772) and swing the Door open to expose the two Hinges (PN 462005) and Hinge Stop (PN 510777).

Use a 3/32" Allen wrench to remove the two Screws (PN

510579) that mount the Hinge Stop to the door frame. Use a

1/16" Allen wrench to remove the four Screws (PN 510016) and Lockwashers (PN 510433) that mount the two Hinges to the Door Frame. Move the Vent Door subassembly to the work bench for further disassembly. At the bench, use a 1/4" open-end or box wrench to remove the six Nuts (PN

510434) and Lockwashers (PN 510433) that attach the

Hinges and Stop to the Door. Separate the Hinges from the

Door and set aside for reassembly later. The Door

Fasteners, Ejector Springs (PN 510775), and Retainers (PN

510774) do not need to be removed from the Door.

The

Handle

Case and

Wheels are integrated into the 525CF Case

Assembly (PN

41021-08). Both components can be detached from the Case if necessary: use a large (#3)

Phillips screwdriver to remove the ten Screws that mount the

Handle and

Wheels to the

Case.

Figure 110

WASTE TANK

BRACKET

Use a Phillips screwdriver and

11/32" open-end wrench to remove the three

Screws (PN

510533) along

DOOR FASTENER

(X4) the top of the

Door Frame (PN

462003). eight

The

CASE VENT DOOR

(OPEN) other

Screws (PN 510545) and eleven Nuts (PN 510411) that attach the Frame to the Case Lid. Set the Frame aside for reassembly later. Locate the Waste Tank Bracket (PN

462105) on the outboard side of the Lid (Fig. 110). Use an

3/8" open-end or box wrench to remove the two Screws (PN

510124) and flat Washers (PN 510356) that attach the

Bracket to the Lid. Place Bracket aside for reassembly later.

Figure 111

CASE

HANDLE & WHEELS

MTG HARDWARE

(X10)

THIS COMPLETES THE DISASSEMBLY PROCEDURE

FOR THE AEU-525CF TRANSPORT III SYSTEM.

REASSEMBLY:

To reassemble the AEU-525CF System, follow the above instructions in the reverse order.

ALL TUBING

Refer to the plumbing diagram in Drawing Set, PN

420991, for the approximate length and part number of the tube to be replaced.

ALL WIRING

Refer to the electrical schematic in Drawing Set, PN

420991, for the proper size and length of the wire to be replaced

Page 23

37

38

39

34

35

36

31

32

33

27

28

29

30

21

22

23

24

25

26

18

19

20

13

14

15

16

17

53

54

55

56

57

47

48

49

50

51

52

43

44

45

46

40

41

42

58

59

60

61

62

63

64

5

6

7

8

9

10

11

12

3

4

1

2

ITEM PART NO

FINAL ASSY AEU-525

BOTTLE 1 LITER (32 oz) BLOW MOLDED HDPE

LABEL MYLAR AEU-425 WATER

MOTOR/CABLE ASSY W/SHORT CABLE

VALVE SAL/EJECT AUTOCLAVABLE LEVER DCI

TUBING SALIVA EJECT 3/8OD GRY

LOW VACUUM WASTE INLET FITTING AEU-525

O-RING .234 ID X .070 CS SILICONE 2-010

VALVE CENT VAC UNIV LEVER AUTO DCI

TUBING ASEPSI-FLEX 1/2ID GRY

HIGH VACUUM WASTE INLET FITTING AEU-525

O-RING .549 ID X .103 CS SILICONE 2-113

FOOTSWITCH ON/OFF 4 PIN MALE

AIR/ELECTRIC SCALER W/LED MODULE ASSY

TUBING AA-24 1/2 X 1/8 GRAY CUT 6" 10"

AE-7PM

330597

AA-259

HIGH VACUUM WASTE OUTLET FITTING AEU-525 462021

HIGH VACUUM WASTE OUTLET FERRULE 462138

TUBING SILICONE .281IDX.375OD 70 DURO GRAY 730489

LOW VACUUM WASTE OUTLET FITTING AEU-525 462022

LOW VACUUM WASTE OUTLET FERRULE AEU-525462139

FTN 1/4 X 1/4 BARB STRAIGHT SS

WASTE TANK ASSY AEU-525

730558

330603

120379

730471

420299

AE-240SC-40

AA-37LAD

AA-86G

462025

520100

AA-35LAD

AA-83A

462026

520101

FTN 1/4 DELRIN SLEEVE

TUBING POLY 1/4ODX.159ID GRY 90 DURO

M/S STNLS PHDPHL 8-32 X 1/2

C/S BTNSOC STNLS 8-32 X 1/4

HOOK CORD 1/4 BLACK PLASTIC

GROMMET 5/16 ID X 5/8 OD X 1/16 GROOVE

730095

AA-95G

510545

510309

730371

870326

CORD BUNGEE 1/4 DIA

SHELF DELIVERY MODULE STORAGE AEU-525

C/S BTNSOC STNLS 6-32X1/4

730370

462098

510037

FOAM PAD LAMINATED LARGE AEU-525

FOAM PAD LAMINATED SMALL AEU-525

462100

462101

M/S PHPHIL 6 X 5/16 PLASTITE HARDEND STEEL 510790

DIVIDER WALL A AEU-525

VACUUM TUBE BAFFLE PART A AEU-525

STRAP DELIVERY MODULE STORAGE AEU-525

HOLDER SPRING ACTION

C/S BTNSOC STNLS 8-32 X 3/8

CLIP COMPONENT SCREW MOUNT .62 DIA

RIVET BLIND AL/AL 3/32D X 1/32-1/8 GRIP

VACUUM TUBE BAFFLE PART B AEU-525

TUBING BRAIDED 1/4OD GRY

M/S PHDPHL #6 X 1/4 PLASTITE STNLS

FOOT BUMPER .5 X .14 CYLIN CLEAR

FTN 1/8 ID SLEEVE CLAMP CLEAR

TUBING POLY 1/8OD GRN

TUBING POLY 1/8OD RED

COMPRESSOR HOUSING TOP PANEL AEU-525

HANDLE STNLS 2.60L X .87H X M4 THREAD

AA-94R

462063

850075

C/S BTNSOC STNLS M4 X 0.7 X 8L

WASHER INT STAR S/S #8

510717

510420

INSULATION MOTOR HOUSING CEILING AEU-525 462014

462000

462001

462145

730445

510404

510699

510722

462002

AA-96

510781

850067

730015

AA-94G

ADHESIVE FOAM BACKED 1/4 x 3/8

LABEL, SERIAL NO

LABEL ATTENTION CORRECT LINE CORD

LABEL CIRCUIT BREAKERS AEU-525/S/CF

LABEL CHASSIS AEU-525

LABEL WASTE CONNECTOR AEU-525/S/CF

490148

420300

420295-15

420345-11

420432-13

420295-16

FAN GUARD PLASTIC 4.53X .10 TK 540009

RIVET BLIND AL/AL BLACK 1/8 D X 3/16-1/4 GRIP 510785

WASHER BLIND RIVET 1/8 510198

MOTOR HOUSING COVER PLASTIC AEU-525 462008

CABLE ASSY POWER DISPLAY MODULE AEU-525 875118

QTY

1.9791

4

2

1

1

3

2

3

7

2.1458

3.375

1

1

1.2917

1

35

7

1

2

1

1

1

1

3

7

1

4

4

1

1

1

1

1

8.25

2

1

2

2

1

1

1

3.6458

2.6875

1

1

1

4

6.845

9

1

1

1

1

1

6.0625

1

1

1

5

1

2

1

2

1

Page 24

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 1 of 9)

ITEM PART NO

78

79

80

74

75

76

77

69

70

71

65

66

67

68

72

73

94

95

96

90

91

92

93

85

86

87

81

82

83

84

88

89

107

108

109

110

103

104

105

106

111

112

113

114

100

101

102

97

98

99

115

116

117

118

FOOT BUMPER 1 DIA X 1/2 TALL X 1/4

C/S BTNSOC STNLS 1/4-20 X 1-1/4

WASHER FENDER 1/4 ID X 7/8 OD STNLS

VIBRATION ISOLATOR BUSHING

C/S BTNSOC STNLS 1/4-20 X 1

FASTENER 1/4 TURN STUD 82 SERIES STNLS

850082

510295

510837

520118

510294

510772

EJECTOR SPRING 1/4 TURN 82 SERIES STNLS

RETAINER 1/4 TURN 82 SERIES STNLS

AIR-ELECTRIC BULKHEAD DOOR AEU-525

510775

510774

462047

AIR-ELECTRIC BULKHEAD DOOR HINGE AEU-525 462046

NUT NYLOC 4-40 STNLS HEX

C/S BTNSOC STNLS 4-40 X 1/4

510394

510016

DELIVERY MODULE LOCK BLOCK AEU-525

C/S BTNSOC STNLS 6-32 X 3/8

FTN BARB 10-32 X 1/16 PLATED

462076

510160

730062

GASKET NYLON #10

FTN BARB 10-32 X 1/8 BRIGHT NICKEL

730074

730073

WASHER RECTANGULR STNLS .153 IDX 312X.625 510784

AIR-ELECTRIC BULKHEAD INSERT AEU-525 462050

CLAMP CABLE NYLON 5/16 DIA X .203 MTG HOLE 510410

INSULATION MOTOR HOUSING REAR WALL

PAD LEFT MOTOR MOUNT AEU-525

462148

462221

STRAP WATER BOTTLE STORAGE AEU-525

STORAGE CAP WATER BOTTLE AEU-525

M/S STNLS FLAPHL 8-32 X 1/2

462144

462110

510533

BRACKET WATER BOTTLE STORAGE AEU-525 462109

M/S PHPHL 6 X 1/2 PLASTITE 48-2 HARDEND STL 510655

WASHER FLAT STNLS #6 510431

VELCRO LOOP 5/8" DIA BLK 25 YARDS ROLL

VELCRO HOOK 5/8" DIA BLK 25 YARDS ROLL

480022

480021

DRIVER 1/4 TURN FLAT FASTENER .04 THK STNLS462137

TETHER COILED 31” EXTENDED W/2X1/2 RINGS 520102

WASHER FENDER 3/4 OD X 3/16 ID STNLS

FOOT BUMPER .50 DIA X .25 TALL

510445

850069

CASE VENT DOOR AEU-525 462004

HINGE CONSTANT TORQUE ST-7A LFT SDE 4”-LB 510777

C/S SOCHD STNLS 4-40 X 1/4 510579

CASE VENT DOOR HINGE AEU-525

NUT HEX 4-40 STNLS

WASHER SPLIT STNLS #4

462005

510434

510433

MAIN DOOR BEZEL AEU-525

NUT NYLOC 8-32 STNLS

HOOK BRACKET WASTE TANK AEU-525

NUT NYLOC 10-32 STNLS

WASHER FLAT STNLS #10

LABEL ASEPTICO

CASE SILVER MACHINED AEU-525

462003

510411

462105

510124

510356

420981

410201-08

TIE WRAP 4 INCH PICO WHITE 510137

WASHER RUBBER 3/8''OD X .125-.17''ID .093 THK 510827

FTN ADJUSTABLE ELBOW 1/16 IN DIA TUBE 730755

FTN ADJUSTABLE ELBOW .125 IN DIA TUBE 10-32 THREAD 730757

SLEEVE .31 OD X .035 WALL X .38 LG

WASTE TANK LATCH

462230

462122

M/S STNLS PHDPHL 6-32 X 3/8 510406

QTY

3

4

2

2

1

1

1

12

1

2

2

6

14

1

1

2

4

1

1

2

1

1

1

1

1

1

1

3

4

1

1

5

1

1

1

12

3

7

1

1

12

11

1

6

18

6

6

1

10

4

6

2

6

6

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 2 of 9)

14

AIR/ELECTRIC MODULE ASSEMBLY

SEE FIG. 113, PAGE 33

1

5

6

7

9

8

10

11

12

2

3

4

5

117

118

16

17

12

19

20

8

15

17

18

20

21

16

17

12

19

20

8 82 83

81

80

79

80 77 78

13

22

70

71

72

76

WASTE TANK ASSEMBLY

(NO COMPONENT BREAKDOWN)

NOTE: Refer to Page 24 for Parts Descriptions

73 74 75

Page 25

42

31

33

40

41

44

38

39

36

37

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 3 of 9)

30 28 24 26 23 25

39

56

33

AIR BOTTLE ASSEMBLY

SEE FIG. 114, PAGE 37

29

35 32 33 27 31 49

Page 26

NOTE: Refer to Page 24 for Parts Descriptions

59 61

62 60

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 4 of 9)

15

112

18

57

78

92

113

63 58

COMPRESSOR ASSEMBLY

SEE FIG. 115, PAGE 38

54

NOTE: Refer to Page 24 for Parts Descriptions

Page 27

70

71

72

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 5 of 9)

73

75

74

Page 28

49

53

NOTE: Refer to Page 24 for Parts Descriptions

50

51

52

83

34 82

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 6 of 9)

114 115 114

78

77

44 39 84 46 116 48 47 43 26 23 24 25

AIR BOTTLE ASSEMBLY

SEE FIG. 114, PAGE 37

NOTE: Refer to Page 24 for Parts Descriptions

Page 29

111

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 7 of 9)

107

108

109

110

99

102

103

104

70

71

72

106

25

Page 30

105

106

NOTE: Refer to Page 24 for Parts Descriptions

98

100

101

103

104

103

104

88

89

90

87

91

92

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 8 of 9)

111

91

97

96

93

94

95

89

106

55

NOTE: Refer to Page 24 for Parts Descriptions

Page 31

111

FINAL ASSEMBLY PARTS LIST - Figure 112

(Sheet 9 of 9)

85

86

28

65

66

67

Page 32

111

NOTE: Refer to Page 24 for Parts Descriptions

67

68

69

ITEM PART NO

AIR/ELECTRIC SCALER W/LED MODULE ASSY 525 330597

SCALER ASSEMBLY SYSTEM WITH LED LIGHT 730691

SYRINGE 3-WAY AIR/WATER QUICK CHANGE TIP TA-90D

TUBING POLY 1/8OD CLR

TUBING POLY 1/8OD RED

TUBING POLY 1/8OD GRN

FTN BARB 1/16 DELRIN TEE

HOLDER AUTO W/LOCKOUT HPCE GRY

HOLDER 1/2D UNIVERSAL GRY

HOLDER BAR AEU-525

C/S BTNSOC STNLS 6-32 X 3/8

FTN F-LEUR X 1/8 BARB KNURLED S4J A 1241

TUBING POLY 1/4OD BLU

FILTER 10-32 THREAD STAINLESS 100 MICRON

FTN 1/4 DELRIN SLEEVE

FTN BARB 10-32 X 1/8 BRIGHT NICKEL

GASKET FOR NWS-8 BOTTLE LID

FTN BARB 10-32 X 1/16 PLATED

GASKET NYLON #10

TUBING POLY 1/8OD BLU

WATER BOTTLE CAP AEU-525

C/S BTNSOC STNLS 8-32 X 3/8

HEAT SHRINK 1" BLK 4FT LENGTHS

AA-94C

AA-94R

AA-94G

730152

AA-59G

AA-68G

462095

510160

730055

AA-95B

730326

730095

730073

730473

730062

730074

AA-94B

462039

510404

870197

MEMBRANE CONTROL PANEL DELIVERY MODULE 420918

LABEL INSTRUMENT HOLDER WITH SCALER 420961

DELIVERY MODULE CONTROL PANEL HOUSING 462041

M/S PHPHIL 6 X 3/8 PLASTITE 48-2 HARDND STL 510650

WIRE HARNESS BOARD TO BOARD AEU-525

CONN .1 HSNG LOCK/POL 5 PIN

PCB ASSY DISPLAY AEU-5000 COATED

HOLDER BAR SUPPORT AEU-525

C/S BTNSOC STNLS 6-32X1/4

875113

860019

SEAL RUBBER BULB 1/2" X 1/2" X 1/4"

DELIVERY MODULE TOP PANEL AEU-525

330600-C

462096

510037

520104

462040

AIR-ELECTRIC MODULE FRONT HOUSING AEU-525 462042

SLEEVE .31 OD X .035 WALL X .38 LG

TUBING BRAIDED 1/4OD GRY

O-RING .208 ID X .070 CS VITON AS568-009

AIR JUNCTION FITTING AEU-525

O-RING .125ID X .070CS VT70

AIR JUNCTION FLOATING BLOCK AEU-525

M/S SHOLDR SCREW STNLS 3/16OD X 3/16LX 8-32 510688

CAP 0.01UF 20% 250V CERAMIC CLASSX1/Y2

TIE WRAP 4 INCH PICO WHITE

HEAT SHRINK 3/32 BLK

HEAT SHRINK 1/8 BLK

HEAT SHRINK 3/16 BLK

RES 0.51 5% 2W METL OXIDE .59LX.2DX.7LS

WIRE PVC #24 WHITE (9)

WIRE PVC #24 BLUE (6)

WIRE PVC #24 BLACK (0)

462230

AA-96

520121

462051

520025

462052

810433

510137

870116

870118

870119

810438

870304-01

870304-06

WIRE PVC #24 RED (2)

WIRE PVC #24 GREEN (5)

870304-02

870304-03

870304-04

TERM QR/P8 SERIES MALE SIDE SML CONTACT 860290

CONN PLUG QR/P8 SERIES 12 PIN

C/S BTNSOC STNLS M3 X 0.5 X 10L

860285

510766

AIR-ELECTRIC JUNCTION BLOCK AEU-525 462053

M/S PHPHIL 6X5/16 PLASTITE HARDENED STEEL 510790

MOUNT, TIE WRAP .75 X .75 RUBBER ADHESIVE 510206

CONN TERMINAL BLOCK 7 POS .315 CENTER 10A 860283

M/S STNLS PHDPHL 4-40 X 1/2 SELF THREADING 510723

TUBING SILICONE .375 ID X .50 OD OPAQUE BLK 730671

GROMMET 1/2 ID X 1/16 GROOVE

DELIVERY MODULE LOCK BRACKET AEU-525

870331

462044

AIR-ELECTRIC MODULE REAR HOUSING AEU-525 462043

RIVET BLIND STNLS 3/16D X 1/16-1/4 GRIP

SHIM BRASS 1/4 ID X 3/8 OD X .01 THK

510716

510768

WASHER NYLON .196IDX.437ODX.062T #10 FENDR 510019

WASHER FLAT STNLS #10

GUARD HP TUBING AEU-525

510356

462121

LABEL DELIVERY MODULE AEU-525/S/CF 420596-16

DELIVERY MODULE HANDLE BRACKET AEU-525 462031

DELIVERY MODULE HANDLE LOCK KNOB AEU-525 462033

M/S SOCHD STNLS SHOLDER 10-32 X .63

510767

510765 SPRING WAVE STNLS .375 X .250 X .15

DELIVERY MODULE HANDLE LOCK KNOB SPACER 462034

C/S BTNSOC STNLS 6-32 X 5/8

BEARING PAD DELIVERY MODULE AEU-525

510720

462102

67

68

69

70

71

72

63

64

65

66

73

74

75

76

77

78

59

60

61

62

53

54

55

56

57

58

47

48

49

50

51

52

41

42

43

44

45

46

35

36

37

38

39

40

31

32

33

34

27

28

29

30

21

22

23

24

25

26

15

16

17

18

19

20

9

10

11

12

13

14

5

6

7

8

3

4

1

2

AIR/ELECTRIC MODULE ASSEMBLY - Figure 113 (Sheet 1 of 4 )

QTY

4

1

4

6

1

1

1

4

0.5

0.2708

0.25

0.25

0.25

5

1

2

1.3

1.7

1.9

1

2

6

1

2

0.5467

1

1

3

1.9791

3

3

3

1

1

1

1

2

4

1

1

3

1

2

2

1

2

2

39

1

1

4

1

1

1

0.4583

1

1

3

21

1

1

9

0.7083

1

5

7

5

1

1

1

1

4.4583

1

1

1.6667

1.8333

3

4

ITEM

116

117

118

119

112

113

114

115

105

106

107

108

109

110

111

100

101

102

103

104

95

96

97

98

99

82

83

84

85

86

79

80

81

91

92

93

94

87

88

89

90

132

133

134

135

128

129

130

131

124

125

126

127

120

121

122

123

136

137

138

139

140

141

142

147

148

149

150

151

152

153

143

144

145

146

PART NO

TAPE FOAM ACRYLIC 3M VHB 1/2 WIDE ROLL BLK 490145

DELIVERY MODULE REAR WALL AEU-525

VALVE TOGGLE 3W/2P GREY W/EXHAUST

INSULATOR TOP POWER BOARD AEU-525

C/S BTNSOC STNLS 4-40 X 1/4

FERRITE SOLID CORE #28 18.67X 10.16X14.27

WIRE PVC #22 BLK (0)

HEAT SHRINK 1/4 BLK

WIRE PVC #22 RED (2)

WIRE PVC #22 YEL (4)

WIRE PVC #22 ORN (3)

CONN .1 HSNG LOCK/POL 3 PIN

CONN .1 TERM CRIMP LOOSE 22-30 AWG

CONN .1 HSNG LOCK/POL 2 PIN

WIRE PVC #22 WHT (9)

PCB ASSY POWER AEU-525 COATED

INSULATOR POWER BOARD BOTTOM AEU-525

STANDOFF POWER BOARD AEU-525

LABEL SCALER FUSE AMC-20

HOLE PLUG NYLON 7/16 WHITE

DELIVERY MODULE MANIFOLD ASSY AEU-525

462037

730014

462117

510016

870278

870042

870120

870044

870046

870045

860118

860023

860076

870051

330601-C

462113

462112

420748-08

510496

330591

TUBING SILICONE .281IDX.375OD 70 DURO GRAY 730489

SWITCH PUSHBUTTON MINIATURE NO

SWITCH AIR ACTIVATED ELECTRIC

FTN 1/8 DELRIN UNI-CLAMP

VALVE CHECK ANTI RETRACTION

TUBING POLYURETHANE 5/32 OD X 3/32 ID

TUBING POLY 1/8 OD YELLOW

PEEK 1/16 OD X .016 WALL

CLAMP VENTURI TUBE

TUBING 2H POLY STRT SYNG GRY

TUBING POLY 1/8 OD ORANGE

DELIVERY MODULE RIGHT WALL AEU-525

INSULATOR SCALER AEU-525S

M/S STNLS FLAPHL M3X4

WASHER FLAT STNLS #4

NUT NYLOC 4-40 STNLS HEX

HEAT SHRINK 1 IN DIA CLEAR

RECEPTACLE ASSY AEU-525

NUT NYLOC 6-32 STNLS HEX

ADAPTER PLATE MOTOR RECEPTACLE AEU-525 462069

C/S BTNSOC STNLS 6-32X1/2

SPACER MOTOR RECEPTACLE AEU-525

CLAMP TUBE AE-240

CONN 4 PIN PANEL MT AWG #20 FM

CONN TERMINAL BLOCK .315 CENTER 10A 4 POS 860250

FTN PLUG 10-32 HEX BRIGHT NICKEL

FTN 10-32 CROSS NICKEL PLATED

VALVE 3-Y SOLENOID NC 12VDC

BRACKET SOLENOID VALVE AEU-525

330598

510395

510036

462135

461868

860212

830144

730031

730096

730428

730227

AA-94Y

730670

461607

AA-85G

AA-94O

462036

462333

510793

510192

510394

870262

730072

730139

730748

462114

INSULATOR SOLENOID AEU-525 462116

GROMMET 1/4 DIA FOR 3/8 DIA X .095 PNL NEOPR 870185

HEAT SHRINK 1/2 BLK

DELIVERY MODULE FRONT WALL AEU-525

870121

462035

730015

462230

462332

462333

462334

462342

FTN 1/8 ID SLEEVE CLAMP CLEAR

SLEEVE .31 OD X .035 LL X .38 LG

INSULATOR SCALER POT MANIFOLD

INSULATOR SCALER AEU-525S

SPACER SCALER AEU-525S

SPACER CONN 4POS AEU-525S

M/S STNLS FLAPHL M3 X 6MM

M/S RNDSLT NYLON 4-40 X 1/4

VALVE CHECK ANTI RETRACTION

FTN BARB 10-32 X 1/16 PLATED

FTN 10-32 X 1/8 BARB 90 DEGREE STAINLESS

FUSE HOLDER 5 X 20 MM IN-LINE

FOOT BUMPER .375X .150 ADHESIVE BACKED

CONN .1 HSNG LOCK/POL 8 PIN

CONN HEADER 8 PIN .1 RIGHT ANGLE LOCKING 860303

WIRE PVC #22 BRN (1)

WIRE PVC #22 WHT (9)

VALVE WATER PILOT NON-RETRACTION

REGULATOR 35 PSI MINI FIXED

FTN BARB 1/8 X 1/16 X 1/8 TEE

FTN 1/4 CLEAR SLEEVE

510530

510620

730012

730062

730537

830150

850056

860020

870043

870051

730731

730521

730044

730042

Page 33

QTY

1

11

5

2

1

1

1

1

52

3

5

1

1

2

1

1

3

2

1

1

1

3

1

1

4

20.00

1

1

2

2

1

1

2

1.5

1.5

1

1

2

1

1

1

1

2

0.75

1.0833

1

1

5.5833

0.666

2

2

1

0.0417

1

1

1

1

1

4

2.4

0.375

2.5

1

18

1

1.5

1

0.009

1

1

1

2

1

4

1

80

32

99

98

Page 34

10

11

8

70

AIR/ELECTRIC MODULE ASSEMBLY - Figure 113

(Sheet 2 of 4)

2

1

3

30 29

81

71

80

23

9

26

27

24

25

31

32

70

76

77

73

74

75

72

32

78

79

31

32

111

NOTE: Refer to Page 33 for Parts Descriptions

26

28

151

150

132

142

AIR/ELECTRIC MODULE ASSEMBLY - Figure 113

(Sheet 3 of 4)

101 110 106 130

102

109

123

34

32 33 20 133

18

19

128

115

125

19

126

16

19

127

32

64

32

129

2

113

124

15

35

32

41 42 38 39

40

56

55

65

52

51

60

61

53

54

47

48

NOTE: Refer to Page 33 for Parts Descriptions

21

22

17

13

16

15

14

12

37

6

5

57

58

Page 35

62

63

43

144

116

117

118

119

120

11

121

122

20

107

128

115

86

96

132

Page 36

106

110

4

AIR/ELECTRIC MODULE ASSEMBLY - Figure 113

(Sheet 4 of 4)

6

5

32

33

85

87

29

91

92

91

90

91

84

99

MANIFOLD ASSEMBLY

(NO COMPONENT BREAKDOWN)

NOTE: Refer to Page 33 for Parts Descriptions

PARTS LIST - Figure 114

- Air Bottle Assembly

3

4

1

2

5

6

7

ITEM

BOTTLE 750ML (25OZ) BLOW MOLDED HDPE

LABEL MYLAR AEU-425 AIR

GASKET FOR NWS-8 BOTTLE LID

FTN BARB 10-32 X 1/8 BRIGHT NICKEL

GASKET NYLON #10

CAP AIR BOTTLE AEU-525

C/S BTNSOC STNLS 8-32 X 3/8

PART NO

730657

420307

730473

730073

730074

462007

510404

QTY

1

2

2

1

1

1

2

10

11

12

8

9

13

14

ITEM

FTN ELBOW 90 1/4 POLY X 1/8 MPT

FTN 1/4 POLY X 1/8 MPT POLYTITE

LABEL FILTER DRAIN GENERIC

FILTER 1/8" NPT 5 MICRON

C/S BTNSOC STNLS 8-32 X 1/4

SUPPORT BRACKET AIR BOTTLE AEU-525

FOOT BUMPER .5 X .14 CYLIN CLEAR

PART NO

730120

730117

420345-10

730495

510309

462006

850067

QTY

1

1

2

1

1

1

2

14

13

2

1

10

6 7

3

9

4

5

13

8

11 12

10

Page 37

5

6

7

8

3

4

1

2

ITEM

PARTS LIST - Figure 115

- Compressor Assembly

PART NO

CLAMP HOSE SNAPPER .616 TO .707 GRIP

TUBING AA-24 1/2 X 1/8 GRAY

510425

AA-259

TUBING SILICONE .281IDX.375OD 70 DURO GRAY 730489

TUBING POLY 1/4ODX.159ID GRY 90 DURO AA-95G

TUBING POLY 1/8OD GRN

TUBING POLY 1/8OD RED

C/S BTNSOC STNLS 6-32X1/4

FTN 1/4NPT X 1/2" BARB

AA-94G

AA-94R

510037

730484

QTY

3

3.6458

2.6875

6.845

2.1458

3.375

41

1

ITEM

13

14

15

16

9

10

11

12

17

TUBING 1/2 OD X .062 WALL GREY URETHANE

TUBING SALIVA EJECT 3/8OD GRY

FTN 1/4 X 1/4 BARB STRAIGHT SS

C/S BTNSOC STNLS 6-32 X 3/8

FTN 1/4 DELRIN SLEEVE

TUBING AIR BRAKE 1/4 BLACK

TIE WRAP CLIP MOUNT .187 DIA MNTING HOLE

TUBING POLY 1/8OD CLR

FTN 1/8 ID SLEEVE CLAMP CLEAR

VENTURI & MUFFLER BRACKET ASSY

SEE FIG. 119, PAGE 43

PART NO

730373

AA-86G

730558

510160

730095

730130

510759

AA-94C

730015

8 11

QTY

0.8333

6.0625

1

12

4

1.0683

8

0.1458

7

10

15

7

Page 38

11

2

3

8

2

1

10 1

13 4 16 17

LEFT WALL ASSEMBLY

SEE FIG. 117, PAGE 41

9 6 14

9 14

12

COMPRESSOR-VACUUM

PUMP ASSEMBLY

SEE FIG. 120, PAGE 44

RIGHT WALL ASSEMBLY

SEE FIG. 118, PAGE 42

5

4

6

ELECTRICAL PANEL ASSEMBLY

SEE FIG. 116, PAGE 39

61

62

15

16

13

11

12

27

28

29

30

31

21

22

23

24

25

26

15

16

17

18

19

20

9

10

11

12

7

8

13

14

4

5

6

1

2

3

ITEM PART NO

WIRE PVC #18 WHT (9)

TERM FEMALE .250 X .032 22-18 AWG RED

TERMINAL BLIND END CRIMP 4X#18-2X#12

WIRE PVC #18 BLK (0)

TERMINAL FLAG FULL INSULATED AWG 18-22

WIRE PVC #18 BLU (6)

870031

860240

860287

870026

860286

870030

WIRE PVC #18 ORN (3)

HEAT SHRINK 1/8 BLK

WIRE PVC #18 RED (2)

870199

870118

870027

TERMINAL BLIND END CRIMP 2 X #24-3 X #18

WIRE PVC #14 BLK (0)

860292

870238

TERM FEM .250 X .032 16-14AWG BLU KOBICONN 860101

TERM FLAG FEM FULL .250 X.032 16-14AWG BLU 860052

WIRE PVC #14 WHITE (9)

WIRE PVC #14 GREEN/YELLOW (54)

870305-01

870305-11

TERM RING #6 LUG 16-14AWG BLUE

TERM INSUL RING #8 16-14 AWG BLUE

860113

860117

CONN 0.156 HOUSING LOCK/POL 3 PIN VH SERIES 860272

CONN CRIMP CONTACT #22-18 AWG VH SERIES 860271

CONN .156 HSNG LOCK 3 PIN

CONN .156 TERM CRIMP 18-24 AWG TIN PLT

860272

860271

CABLE ASSY POWER DISPLAY MODULE

CABLE ASSY WASTE CONNECTOR AEU-525

C/S BTNSOC STNLS 6-32X1/4

CABLE ASSY UNLOADER SOLENOID AEU-525

CABLE ASSY PRESSUR CNTROL/VAC SWITCH

CABLE ASSY LED AEU-525

LENS 3MM LED DIFFUSER PANEL MOUNT

875118

875114

510037

875115

875116

875117

850078

CIRCUIT BREAKER COVER AEU-525

SWITCH POWER VOLTAGE SELECTOR

462017

840084

CIRCUIT BREAKER 2 POLE 5A ROCKER SNAP MT 830151

ELECTRICAL PANEL ASSEMBLY - Figure 116

(Sheet 1 of 2)

QTY

1

1

41

2

1

2

4

0.25

2

2

1

1

3.525

4

3

4.7167

9

3.8542

1.5417

0.1667

1.5417

2

0.25

3

1

1

1

1

2

1

1

53

54

55

56

49

50

51

52

57

58

59

60

61

62

63

37

38

39

40

41

32

33

34

35

36

46

47

48

42

43

44

45

ITEM PART NO QTY

PWR ENTRY/CKT BRKR/SWTCH 6A 2-POLE 1.5MM 840119

GROMMET 1/4 DIA FOR 3/8 DIA X .095 NEOPRENE 870185

FAN 115 V TUBEAXIAL 106 CFM 4.69 SQ X 1.5 THK 540012

C/S BTNSOC STNLS 6-32 X 3/8

POWER SUPPLY 48VDC 1.25A MED GRADE

C/S BTNSOC STNLS 4-40 X 1/4

510160

840087-01

510016

WASHER #6 NYLON .140 ID X .312 OD X .032 THK 510573

STANDOFF .375 OD X 1.25L 4-40 FEM/FEM PLASTIC462244

INSULATOR PETG POWER SUPPLY AEU-525 462081

POWER SUPPLY UNIVERS INPUT 24V 20W

TIE WRAP 8 IN X 18# NYLON

POWER SUPPLY 24VDC 0.63AMP

840129 / 840130

510628

840093

PCB ASSY CONTROL AEU-525

WASHER SPLIT STNLS #4

POWER INLET LINE FILTER 6A 250V

C/S BTNSOC STNLS 6-32X1/4

GROMMET 7/16ID X 1/16GROVE ADU-40CFC

INSULATION FRONT MOTOR CHASSIS AEU-525

INSULATION MOTOR HOUSING FRONT WALL

EDGE TRIM 1/16 ID X 1/4 X 1/4 RUBBER

330604

510433

WASHER STNLS .128 ID X .238 OD X .014-.018 THK 510657

STANDOFF NYLON 1/4 HEX X 4-40 X .375L MALE/FE510760

INSULATOR PETG PRESS/VAC BOARD

TRIAC HEATSINK ADAPTER AEU-525

462080

462111

840121

510037

CONN TERMINAL STRIP 8MM CENTER 20A 10 POS 860278

M/S STNLS PHDPHL 4-40 X 1/2 SELF THREADING 510723

BRACKET TERMINAL STRIP AEU-525

NUT NYLOC 6-32 STNLS HEX

462099

510395

870235

462223

462013

730378

TIE WRAP CLIP MOUNT .187 DIA MOUNTING HOLE 510759

NUT HEX 6-32 STNLS

WASHER INT STAR S/S #6

COMPRESSOR HOUSING FRONT WALL AEU-525

510293

510419

462012

3

1

2

1

8

1

4

1

1

1

4

4

1

0.2917

2

1

5

2

3

1

1

1

1

8

8

1

5

1

18

1

1

1

5

6

5

4

5

4

2

5

1

2 14

23 25 26 27 23

48

49

35

37

45

46

43

44

24

42

34

35

8

18

19

20

21

63

15

16

17

2 4 58

59 22 60

Page 39

27 5 31

23

24

44

37

45

46

43

42

ELECTRICAL PANEL ASSEMBLY - Figure 116

(Sheet 2 of 2)

48 47 34 35 32 31 26

32 33

26

63

Page 40

7 9 8 30 29 6

57

41

37

38

39 36

37

38

40 60

10 3 52 53

1

2

1

3

50

51

58 15

16

17

59

56

NOTE: Refer to Page 39 for Parts Descriptions

54

55

7

8

6

5

9

8

4

5

59

28

29

24

30

63

PARTS LIST - Figure 117

- Motor Housing - Left Wall Assembly

9

10

11

7

8

5

6

1

2

3

4

ITEM

M/S STNLS PHDPHL 6-32 X 1-3/4

O-RING 0.487 ID X 0.103 WIDE

TUBE VACUUM VALVE ADAPTOR AEU-525

FTN 3/8MPT X 1/2 BARB

3 WAY VACUUM MANIFOLD TOP AEU-525

C/S BTNSOC STNLS 6-32X3/4

O-RING .837 ID X .058 CS SL 70

FTN 1/8 MPT X 3/8 BARB MODIFID

3 WAY VACUUM MANIFOLD BODY AEU-525

FTN BARB 10-32 X 1/16 PLATED

GASKET NYLON #10

PART NO

510618

520079

462086

730652

462068

510035

520004

730366-08

462067

730062

730074

QTY

1

1

1

4

2

2

1

2

1

4

1

ITEM

12

13

14

15

16

21

22

23

17

18

19

20

PART NO

TOP VACUUM VALVE AEU-525

C/S BTNSOC STNLS 6-32 X 3/8

462090

510160

O-RING 0.489 ID X 0.070 WIDE VITON 60 DUROM 520078

PLUNGER VACUUM VALVE 461850

SPRING COMPRESSION 0.028 WIRE X 2.5 LONG 510684

FTN 1/8MPT X 1/4 DOUBLE BARB 730345

SETSCREW SOCCUP STNLS 4-40X1/4

BODY VACUUM VALVE AEU-525

TIE WRAP CLIP MOUNT .187 DIA MTG HOLE

INSULATION MOTOR HOUSING LEFT WALL

MOTOR HOUSING LEFT WALL AEU-525

TIE WRAP CLIP MOUNT .187 DIA MTG HOLE

510187

462085

510759

462011

462010

510759

20 21

QTY

1

1

1

1

1

2

1

1

1

1

4

3

4

22

8

5

6

7

1

8

23

8

4

5 6 7

8

12

13

17

4 9

19

18

8

15

14

3 2

17

7

16

12

10

11

13

19

Page 41

13

12

31

28

20

21

22

25

26

27

PARTS LIST - Figure 118

- Motor Housing - Right Wall Assembly

9

10

7

8

11

12

5

6

13

14

15

3

4

1

2

ITEM

WIRE PVC #22 BLK (0)

TERM FEMALE .250 X .032 22-18 AWG RED

FTN 1/8 ID SLEEVE CLAMP CLEAR

TUBING POLY 1/8OD RED

FTN BARB 1/16 DELRIN TEE

FTN 1/4 DELRIN SLEEVE

TUBING BRAIDED 1/4OD GRY

SWITCHING MODULE MANIFOLD ASSY AEU-525

C/S BTNSOC STNLS 6-32X1/4

SWITCH PRESSURE 20-120 PSI 1/8 NPT

WASHER NYLON .505 ID X .750 OD X .062T

FTN 1/8 FPT X 1/4 POLY 90 DEGREE ELBOW

GROMMET 7/16ID X 1/16GROVE ADU-40CFC

FTN 1/4 POLY X 1/8 MPT POLYTITE

FTN BARB 10-32 X 1/8 BRIGHT NICKEL

PART NO

870042

860240

730015

AA-94R

730152

730095

AA-96

330594

510037

830142

510175

730351

870235

730117

730073

QTY

3.5

3.375

1

4

5

2

0.7292

1

2

1

1

2

3

1

1

16

17

27

28

29

23

24

25

26

18

19

20

21

22

30

31

ITEM PART NO

GASKET NYLON #10

FTN ELBOW 90 1/4 POLY X 1/8 MPT

FTN STREET/TEE 1/8MPT MOD

VALVE CHECK 100PSI 1/8FPT BRAS

FTN STREET/TEE 1/8MPT

FTN NIPPLE 1/8MPX3/4 CLOSE STN

730074

730120

730133-01

730453

730133

730116

FTN PLUG BRASS 1/8 MPT HEX COUNTERSUNK 730341

TERM MALE .250 X .032 22-18 AWG RED

MUFFLER/FILTER SINTERD BRNZ 1/8 MPT

860239

730450

VALVE AIR 3 WAY 2 POS 1/8 FPT 24V DC 120 PSI

C/S SOCHD STNLS 8-32 X 3/4

SPACER MAC VALVE AEU-525

INSULATION MOTOR HOUSING RIGHT WALL

MOTOR HOUSING RIGHT WALL AEU-525

TUBING POLY 1/8OD GRN

TUBING POLY 1/4ODX.159ID GRY 90 DURO

730578

510764

462094

462015

462016

AA-94G

AA-95G

2 23 29 1 31 13

QTY

1

1

0.9692

4.8583

1

2

2

1

2

1

1

1

1

1

1

3

7

6

30

12

31

17

22

25

21 19 15

16

18

10 11

5

3

4

8

9

20

23

17

Page 42

29

28

24

14

7

6

PARTS LIST - Figure 119

- Venturi & Muffler Bracket Assembly

4

5

6

7

8

1

2

3

9

10

11

ITEM PART NO

CABLE ASSY UNLOADER PRESSURE SWITCH

TUBING POLY 1/4ODX.159ID GRY 90 DURO

TIE WRAP 8 IN X 18# NYLON

875120

AA-95G

510628

INSULATION VENTRI MUFFLER AEU-525 462224

FTN ELBOW 90DEG 3/8 BARB X 3/8 BARB BLACK 730655

TUBING 1/2 OD X .062 WALL GREY URETHANE 730373

FTN 1/8 MPT X 3/8 BARB MODIFID

FTN 1/4 POLY X 1/8 FPT

VENTURI .043 DIA NOZZLE

MUFFLER ASSY AMC-20

BODY VENTURI AMC-20

730366-08

730195

462229

330564

461851

QTY

1

1

1

2

2

1

4.4

2

2

1

11.5

15

16

17

18

19

20

21

22

12

13

14

ITEM PART NO

C/S BTNSOC STNLS 8-32 X 1/4

GASKET NYLON #10

VENTURI BRACKET AEU-525

NUT NYLOC 4-40 STNLS HEX

510309

730074

462107

510394

FTN BARB 10-32 X 1/16 PLATED

FTN 1/4 POLY X 1/8FPT MOD

VENTURI 0.059 DIA NOZZLE ADU-17

730062

730195-01

461895

FTN ELBOW 90DEG 1/8 MPT X 3/8 BARB BRASS 730658

TIE WRAP CLIP MOUNT .187 DIA MOUNTING HOLE 510759

MOTOR BRACKET AEU-525

FTN 1/8 ID SLEEVE CLAMP CLEAR

462106

730015

1 21

QTY

1

2

1

1

2

1

1

4

5

1

2

20

22 16

19

22 16

17

18

14

15

5

6

2

7

8

3

4

10

9

4 3 10 11

12

13

Page 43

1

2

3

4

9

10

5

6

7

8

ITEM

PARTS LIST - Figure 120

- Compressor/Vacuum Pump Assembly

PART NO QTY ITEM

TERM FEMALE .250 X .032 22-18 AWG RED

HEAT SHRINK 1/4 BLK

FTN ELBOW 90 1/4 POLY X 1/8 MPT

FILTER INLINE ONLY

FTN 1/4 POLY X 1/8 MPT POLYTITE

TUBING AIR BRAKE 1/4 BLACK

FTN 1/4 MPT X 1/4 POLY ELBOW

FILTER AIR 1/4 NPT X 1.19 GAST

FTN NIPPLE 1/4 MPT X 1.38 LONG BRASS

FTN COUPLER 1/4FPT BRASS

860240

870120

730120

730001

730117

730130

730329

730494

730233

730153

1

1

16.76

2

16

1

2

1

1

1

16

17

18

19

20

21

11

12

13

14

15

22

PART NO

COLD START VALVE ASSY 1/4 MPT

MOTOR MOUNT AEU-525

C/S BTNSOC STNLS 1/4-20 X 1-1/4

GROMMET BUSHING SORBOTHANE 70 DURO

330633

462082

510295

870315

GROMMET WASHER SORBOTHANE 70 DURO

WASHER FENDER STNLS .281 ID X 1.0 OD

SPACER ALUM .625OD X .252ID X .25L

PAD HANDLE LOWER MIDDLE AEU-525

870316

510703

510779

462226

PUMP 1/2 HP DUAL VOLT PRESS/VACUUM GAST 730726

TERMINAL BLIND END CRIMP 2 X #24-3 X #18 UL 860292

TERMINAL BLIND END CRIMP 4 X #18-2 X #12 860287

FILTER, 1/4 POLYETHYLENE HIGH FLOW 730571

4 6 7

22

21

20

9

QTY

1

1

1

4

1

4

8

1

1

2

4

4

11

10

8

5

19

2

1

3 18 17

12

15

16

13

16

14

Page 44

5

6

7

8

1

2

3

4

ITEM

PARTS LIST - Figure 121

- Inlet/Outlet Air Filter Assembly

PART NO QTY ITEM

ASSY INLET/OUTLET FILTER AEU-525CF

FOAM FILTER OUTER AEU-525CF

FOAM FILTER INNER AEU-525CF

FOAM FILTER TUBE AEU-525CF

SUPPORT CHASSIS MOUNT REVERSE .25L

330634

730685

730684

730687

510848

GASKET NYLON #10 730074

PLATE CLAMP MEMBRANE PWR INLET AEU-525CF 462315

NUT NYLOC 2-56 SS 510122

1

1

12

1

1

22

1

12

13

14

15

9

10

11

12

16

17

PART NO

MEMBRANE INLET POWER COVER AEU-525CF 462298

PLATE CLAMP WASTE MEMBRANE AEU-525CF 462316

MEMBRANE WASTE SENSOR COVER AEU-525CF 462299

FASTENER 1/4 TURN DZUS LION STUD 82 SERIES 510772

EJECTOR SPRING 1/4 TURN DZUS LION 82SERIES 510775

RETAINER 1/4 TURN DZUS LION 82 SERIES STNLS 510774

EDGE TRIM 1/8 ID X 1/4 X 5/16 RUBBER 730622

VELCRO 1/2” HOOK 50YD RL WHT

DOOR INLET/OUTLET FILTER AEU-525CF

480030

462300

QTY

4

4

2.2817

3.8033

1

1

1

1

4

12

13

14

15

11

8

7

9

8

10

3

5

6

2 17 1

4

5

6

5

6

16

Page 45

STERILIZATION AND MAINTENANCE:

Because of its simple design, the Aseptico AEU-525CF

Transport III System requires very little maintenance. Any maintenance that is needed can be performed in minutes.

PURGING THE SYSTEM:

If the unit will not be used for an extended period of time, or if the unit might be subjected to freezing conditions, the user should purge the system of all water. Simply empty the contents of the water bottle and install it back into its cap, then operate the air/water syringe, scaler, and handpiece with water coolant ‘ON’ until only air comes through the water lines. Pack the unit and store as normal.

HANDPIECES:

Thorough cleaning and lubrication of E-type handpieces after each use and before sterilization is very important to ensure proper operation and service life of

Fig. 122 the handpiece. Follow the instructions provided with the handpiece for complete maintenance instructions. When sterilizing

IMPORTANT!

Protect motor from excess oil draining from handpieces. After lubricating and before autoclaving, stand handpiece on its base, on a paper towel, and allow excess oil to drain (see Fig. 122).

ELECTRIC MOTOR & CORD ASSEMBLY:

The entire Electric Motor and Cord Assembly is fully autoclavable (Fig. 123). Steam autoclave motor/cord assembly at 132° C (270°

F) for ten minutes. Loosely coil the motor cord when autoclaving. Avoid sharply bending the cord when autoclaving. Alternatively, wipe down the motor cord with disinfecting solution, and/or sleeve the cord between each patient.

Fig. 123 - MOTOR & CORD

STERILIZATION

THE ENTIRE MOTOR &

CORD ASSEMBLY IS

STEAM AUTOCLAVABLE.

ELECTRIC MOTOR O-RINGS:

Replace electric motor O-rings when worn or damaged (see

Fig. 124). Gently peel old O-rings Fig. 124

O-RINGS

(3) out of grooves and replace with new rings (PN 520069).

Occasionally apply n o n - t o x i c

( p r e f e r a b l y containing PTFE) lubricant to O-rings to flexibility.

maintain

LED

LARGE O-RINGS (On Air/Electric Module and High/Low

Vacuum Lines):

Keep all O-rings lubricated with PTFE lubricant. Periodically inspect rings for damage or excessive wear -- damaged or worn O-rings will create vacuum leaks, degrading system performance.

Page 46

MOTOR LED LENS CLEANING:

The lens of the LED light on the motor (see Fig. 124) is soft and can be damaged. It should not be exposed to dust and debris. Excessive dust and debris may cause a drastic decrease in optical output. In the event that the light requires cleaning, first try a gentle swabbing, using a lintfree swab. If needed, use a lint-free swab and isopropyl alcohol to gently remove dirt from the lens. Do not use other solvents as they may adversely react with the LED assembly.

WARNING

• Do not attempt to disassemble the motor or motor connector.

• Do not oil or lubricate the motor.

• Do not attach a handpiece to the motor while the motor is running.

• Do not bend motor cord sharply.

Failure to comply with any of the above instructions may void your warranty

CAUTION:

The Electric Motor is sensitive to shock. Do not drop or impact motor against a hard surface

CAUTION FOR ALL STERILIZATION:

• Do not exceed 135° C or 275° F

• Do not submerge in any solutions

• Do not use ultrasonic cleaners

GENERAL CLEANING:

The external surfaces of the chassis should be cleaned using a soft cloth moistened with a mild detergent solution.

Any external surfaces of the unit that are contacted during use should be wiped down with a soft cloth moistened with a disinfectant at the beginning of each day and between each patient use.

WATER LINES:

Disinfect the water lines weekly. Prepare a 1:10 bleach solution (1 part household bleach to 9 parts water). Remove water bottle and discard residual water. Replace empty water bottle and air purge all waterlines. Fill water bottle with bleach solution. Run bleach solution through all lines.

Allow bleach solution to stand in lines for 10 minutes.

Remove water bottle and discard bleach. Flush water bottle and all lines thoroughly with clean water. Air purge and leave lines dry until next clinical use.

CAUTION:

Do not run saline solutions through the water system -- saline will rust the water filters.

VACUUM SYSTEM:

The HVE and low-volume saliva ejector valves are fully autoclavable. Remove the valves from their hoses before autoclaving. The vacuum hoses should not be autoclaved.

Clean hoses with a disinfectant solution. CAUTION : Use only NON-foaming cleansers in the vaccum lines.

AIR BOTTLE FILTER:

Routinely check the air bottle filter once a day for condensation. To drain condensa-tion, place a towel or container below the filter and use pliers to carefully loosen the black knob on the bottom of the filter. IMPORTANT: To open the drain, turn the black knob clockwise (follow arrow on “DRAIN “ label); to close drain, turn the knob counterclockwise. Do not overtighten.

WASTE SYSTEM CLEANING:

Empty and clean the waste system whenever the level alarm occurs. Also empty and clean it routinely once a day or before the unit is to be shipped or stored. Follow these steps:

1) Empty all waste from the waste container, including any solids trapped in the HVE strainer in the waste container lid.

2) Prepare approximately 2/3 liter of 10% bleach/water solution in a separate container. Submerge the end of the high-vacuum ejector

(HVE) into this bleach solution and pull no more than 1/3 liter of the solution through the line into the waste container. Repeat this process for the saliva ejector (low vacuum) line. IMPORTANT: The solution will enter the waste container at a very high rate -- Care must be taken not to overfill the container’s waste compartments.

3) Discard bleach solution. All components of the waste container, including the lid assembly and waste container strainer, can be safely rinsed with 10% bleach solution. (NOTE: Take care to ensure that water is kept off the level-sensor electrical connector on the case.) Rinse and dry tanks and the lid. If unit is to be shipped or stored, hang vacuum lines vertically to allow any residual water to drain before packing.

3-WAY AIR/WATER SYRINGE:

Depress the right button for air operation, and the left button for water operation. Depressing both buttons will create a mist. The syringe features quick-change autoclavable tips: To remove a tip, press on the locking collar surrounding the tip socket and pull the used tip straight out of the socket (Fig.

125). To insert a new tip, press locking collar and push tip into socket as far as it will go. Release ring and gently tug on tip before using to ensure that tip is securely locked into socket.

Syringe Tip Sterilization:

1) Remove contaminated syringe tip.

2) Remove all visible signs of contamination before autoclaving.

3) Autoclave tip at 132° C (270° F) for ten minutes.

4) Sterilize between each patient use.

NOTE: Since only the tips can be autoclaved, it is recommended that the air/water syringe be bagged with a disposable, single-use plastic sleeve between each patient use.

FIG. 125

DEPRESS

LOCKING COLLAR

ULTRASONIC SCALER:

The scaler handpiece cover and scaler tips are fully autoclavable. Disinfect and clean the cover and tips before autoclaving. Autoclave at a maximum temperature of 135° C

(275° F) for 10 minutes or 120° C (248° F) for 20 minutes.

Wipe off the scaler handpiece and it’s silicone hose with a soft cloth. Use a 45% isopropal and detergent solution. DO

NOT IMMERSE the handpiece in any fluid or spray any fluid directly on the handpiece.

MOTOR/CORD RECEPTACLE O-RINGS:

The O-rings (PN 520081) for the three water/air ports in the motor/cord receptacle should be replaced if damaged or worn. Use the provided O-ring installer pin and sleeve to replace the O-rings:

1.

Remove old O-ring from water or air port fitting.

2.

Slide new O-ring over pointed end of installer pin, onto the pin’s shank (see Figure 126).

FIG. 126 O-RING

INSTALLER

PIN

3.

Insert pointed end of installer pin into open end of installer sleeve until O-ring stops against end of tool.

4.

Position concave end of installer pin against end of water/air port fitting (see Figure 127).

FIG. 127 O-RING

WATER/AIR

FITTING

5.

Push installer sleeve inward, until new O-ring seats into groove on fitting (see Figure 128).

FIG. 128

INSTALLER

PIN

INSTALLER

SLEEVE

O-RING

AIR FILTER ASSEMBLY:

The foam filter on the Air Filter Assembly should be cleaned regularly if the AEU-525CF is used in a dusty environment.

Gently pull the foam sheet off the white mounting studs on the Assembly frame and clean with soap and water or compressed air. If washed, allow filter to dry before operating unit.

Page 47

TROUBLESHOOTING:

Problem:

Unit will not start:

Unit starts but trips circuit breaker:

No water pressure:

Insufficient vacuum:

Insufficient handpiece operation:

No water to handpiece:

No coolant air to handpiece:

Electric motor control panel does not light up when on:

Electric motor control panel lights up when turned on, but handpiece does not turn:

Electric motor slowing down or sluggish:

Electric motor handpiece light does not turn on:

Vacuum doesn’t turn off when hoses are in their holders:

Pressure fails to stabilize:

Pressure fails to turn off at 55 PSI:

Unit fails to build pressure:

Red LED on the waste container is lit:

Compressor is on, but gauge shows no increase in pressure:

HVE vacuum switch is On (toward red dot), but vacuum doesn’t activate when hose is removed:

HVE vacuum pressure seems lower:

Saliva ejector switch is On (toward red dot), but vacuum doesn’t activate when hose is removed:

Correction:

• Check system power connection.

• Check if both circuit breaker switches are On.

• Check if waste container sensor is connected.

• Check if waste container is full.

• Check source circuit to see if it is a minimum of 15A.

• Check voltage selector switch for proper voltage.

NOTE: Operating the unit off an extension cord is not recommended.

• Check water supply bottle water level. Verify that cap is tight and not cross-threaded.

• Check that water supply pressure toggle is in the ‘PRESSURE’ position.

• Check HVE and saliva ejector vacuum hose assemblies for blockage; empty the HVE strainer.

• Check that the waste container lid is properly seated and tightly secured.

• Check that holder toggle switch is On.

• Check the pressure gauge on the side of the air/electric module and ensure that system pressure is sufficient.

• Check that handpiece tubing is untangled and not crimped.

• Check handpiece connection for missing or broken gasket.

• Check that handpiece water toggle on side of air/electric module is ‘On’.

• Check that the water flow control valve to the handpiece is open (counterclockwise).

• Check that handpiece air toggle on side of air/electric module is ‘On’.

• Check that the air flow control valve to the handpiece is open (counterclockwise).

• Press Standby Button on control panel.

• Check motor plug connection.

• Depress foot switch.

• Turn holder toggle switch toward red dot.

• Increase Torque setting

• Check that a file or bur is properly seated in the handpiece.

• Increase torque setting.

• Check for dirty, under-lubricated handpiece.

• Check if handpiece lubricant is draining into motor. After lubricating and before autoclaving, stand handpiece on its base to let excess lubricant drain out.

• Confirm that handpiece is a fiberoptic illumination type.

• Press illumination button on control panel to turn light On and/or increase light intensity

• Ensure that HVE and saliva ejector vacuum heads are placed firmly in their holders.

• Check vacuum On/Off toggles on holders.

• Check that air and water bottles are tight. Check line and fittings for air leaks.

• Check for broken cable to pressure switch.

• Check that bottles are tight. Check wires for breaks to pressure regulation switch.

• Empty full waste container.

• Check waste level sensor connection. Verify that connector contacts are dry.

• Check that floats in waste container move freely.

• Check unloader valve to see if the valve is switched. Check the line from the compressor to the valve for a rupture. Check the electrical connections to the valve.

Inspect the toggle lever on the vacuum holder to see if it is stuck. Loosen the setscrew under the switch and adjust the switch for proper operation. Check instrument control switches on the air/electric module assembly.

Check to see if the waste container lid is properly seated and tightly secured.

Inspect the toggle lever on the vacuum holder to see if it is stuck. Loosen the setscrew under the switch and adjust the switch for proper operation. Check the toggling connections to the air pilot valve and pump. Check to see if the air pilot valve is functioning by removing the line to the pump and seeing if air is present.

Page 48

REPLACEMENT PARTS LIST

ITEM PART NO

WASTE TANK ASSEMBLY AEU-525

INLINE STRAINER WASTE CONTAINER (HVE

O-RING .125ID X .070CS VT70 (AIR-JUNCTION)

O-RING .320ID X .O28 CS VITON 70 (E-HEAD)

330603

462124

520025

520069

O-RING .042ID X .142 X .050 W VITON (MTR RECPTL) 520081

O-RING .208 ID X .070 CS VITON AS568-009 (AIR-JUNCTION)

O-RING .234ID X .070 CS SILICONE 2-010 (LVE)

520121

520100

O-RING .549ID X .103 CS SILICONE 2-113 (HVE) 520101

FILTER INLINE ONLY 35 MICRON (FOR UNLOADER) 730001

FILTER 10-32 THRD STNLS 100 MICRON (WATR BOT) 730326

BOTTLE 1 LITER BLOW MOLDED HDPE (WATER)

GASKET (FOR AIR & WATER BOTTLE LID)

FILTER AIR 1/4”NPT X 1.19 GAST (INLET FILTER)

730471

730473

730494

QTY

2

1

1

3

3

2

1

3

1

1

1

3

3

ITEM PART NO

BOTTLE 750 ML (25 OZ) BLOW MOLDED HDPE (AIR) 730657

LINECORD REMOTE US 10 FT HOSP GREY 15A/125A 840049

LINECORD REMOTE EURO BLACK 2.5 M

O-RING FOR AA-35/36 PKG OF 4 AUTOCLAVABLE

840007

AA-35LR

O-RING FOR AA-37 SET OF 3/PKG AUTOCLAVABLE AA-37LR

SCALER TIP THIN SUBGINGIVAL

SCALER TIP SLIM UNIVERSAL

SCALER TIP POWER UNIVERSAL

SYRINGE TIP AUTOCLAVABLE

SYRINGE 3-WAY AIR/WATER QUICK CHANGE TIP

FOAM FILTER INNER AEU-525CF7

FOAM FILTER OUTER AEU-525CF

FOAM FILTER TUBE AEU-525CF

ASC-10-PE37

ASC-10-PE38

ASC-10-PE39

TA-1

TA-90D

730684

730685

730687

QTY

1

1

1

1

1

1

1

1

1

1

1

1

1

Page 49

FINAL INSPECTION AND TESTING - Procedure for Aseptico AEU-525CF - F-4.10-02-B

(Testing specs subject to change. Refer to latest Schematic

Drawing Set, PN 420991, Sheets 16-18 for updates.)

EXAMINATION FOR DEFECTS:

• Unit design, construction, operation, and performance not as specified.

• Hardware components such as pins, screws and fasteners missing, broken or otherwise damaged.

• Finish not as specified.

• Damage or defects on exterior or interior surfaces present.

• Plating missing which effects function. Plating not free from blisters, peeling, visible porosity, or other defects.

• Any component fractured, broken punctured, torn, bowed, deteriorated, or malformed.

• Any component misplaced or not in proper alignment.

• Fastening device requiring loosening or removal is swaged, peened, staked, or otherwise permanently fastened, components missing.

• Components do not fit or mate properly.

• Interface fits between components not proper (too loose; too tight/binding).

• Components not free from defects.

• Removable components cannot be removed or replaced without difficulty.

• Coarse machine, tool or die marks present.

• Surface not clean, not free of foreign matter, flux or other defects.

• Damage or defects on exterior or interior surface present.

• Operating instructions not provided.

• Service data not provided.

• Identification markings not present, not complete, not permanent, not correct.

TEST PROCEDURE - NEW AND REPAIRED

PRODUCTS:

A. Assemble AEU-525 with all instruments in their holders, plug the power cord into 115VAC, 60Hz, and set the voltage selector to “115”.

B. Performance Test (Suction):

1.

Make sure all instruments are in their holders, and power switches are “ON”, and turn holder switches to

“OFF”. DO NOT latch the side latches of the Waste

Tank Lid. The Lid sealing gasket should just rest on top the Waste Tank.

2.

Remove the HVE from its holder and turn on the holder switch. The compressor should come on continuously and there should be vacuum at the end of the HVE. Check the maximum vacuum and the free air flow rate. If < 3.9 SCFM @ 54” WC, remove power for

1 hour and repeat. If still low, mark as non-conforming.

Return HVE to its holder and turn the holder switch off.

3.

Remove the LVE from its holder and turn on the holder switch. The compressor should come on continuously and there should be vacuum at the end of the LVE. Check the maximum vacuum and the free air flow rate. If < 1.2 SCFM @ 20” WC, mark as nonconforming. Return LVE to its holder and turn the holder switch off.

4.

Turn the Purge/Pressure switch to ‘Purge’ and remove the water bottle. There should be no air leaking from the bottle cap. Switch the Purge/Pressure switch to ‘Pressure’ and verify that there is air flow from the bottle cap. Switch to ‘Purge’ and replace the water bottle.

C. Performance Test (Line Voltage Select):

1.

Turn off the compressor power switch and allow all the air to bleed from the system.

2.

Plug the power cord into 230VAC/50Hz and set the voltage selector to “230”. Turn on the power switches and run the compressor until it stops. Remove the HVE from its holder and turn it on to start the compressor again and run for 15 seconds and then turn off the compressor power switch and allow all the air to bleed from the system. Replace HVE in its holder.

D. Performance Test. (Air):

1.

Turn on the compressor to fill the air reservoir. Wait two minutes to ensure there is no leakage. The compressor should not come on sooner than every 30 seconds after the first two cycles. Check that the pressure gauge reads 45-55 PSI.

2.

Operate the air syringe with a duty cycle of 20 seconds on and 10 seconds off for 5 minutes to check for any possible stalling of the compressor.

E. Hand Motor Test:

1.

If the power is on, turn it off. Now turn on the power while watching the LCD display and verify that the software versions are “127” and “11”.

2.

Ensure the Standby button turns the display on and off.

3.

Ensure the ratio button causes the display to cycle through the ratio settings of 1:5, 1:2, 1:1, 5:1, and 8:1.

Set the console to the 1:1 ratio.

4.

Ensure the Torque Adjust buttons allow adjustment of the display up and down from 5% to 100%. Set the torque to 100%.

5.

Ensure the Speed Adjust buttons allow speed adjustment up and down from 2.00KRPM to 40.0KRPM.

Set the speed to 2.00KRPM.

6.

Put a 20:1 handpiece with a large bur of some kind on the motor. Press the footpedal and verify that the bur rotates counterclockwise when viewed from the bur.

Release the footpedal and press the motor direction button and verify that it goes from “FWD” to ”REV” and back to “FWD”. Set it to “REV” and press the footpedal and verify that the bur is now turning clockwise when viewed from the bur and that the console is beeping.

Release the footpedal.

7.

Change the ratio to 8:1 and the torque to 5%. Now press the motor direction button and verify that it goes from “FWD” to ”REV” to “ENDO” and back to “FWD”.

Set it to “ENDO” and press the footpedal and loosely grasp the slowly turning bur until you hear a beep and the direction of the bur will briefly reverse and then continue in the original direction.

8.

Remove the handpiece and press the “sun” symbol until the LED turns on. Press the Torque Adjust buttons to verify that the light intensity varies from very bright to much dimmer. Leave the intensity at 100% and press the “sun” symbol to turn off the LED. Press the “sun” symbol to turn on the symbol on the LCD display and press the “PRESET” button until there is a beep and the

Page 50

preset number stops flashing. Now press the footpedal to turn on the motor and LED and then release it and verify that the LED remains on for 20 +/-5 seconds.

9.

Place the motor into a calibrated ATU-0037 tachometer. Confirm that the torque is set to 100%.

Set the speed to 40.0KRPM. Press the footpedal to turn on the motor and record the speed which the tachometer shows and verify that it is 40.0KRPM +/-

2.0KRPM. Values outside this range are nonconforming.

10.

Attach an Anthogyr 8:1 (actually 7.2:1) handpiece to the motor and set the controls to 8:1 ratio, 500RPM,

100% torque and ENDO mode. Attach the handpiece to the bit on the dynamometer assembly (copper cylinder) and press the footpedal. While the motor is running, decrease the Torque% setting until the motor stops and goes into ENDO mode. Record the Torque

% setting where this happens. It should be less that

50% and greater than 5%. If not, remove the handpiece and lubricate it with Aseptispray and repeat.

If it still fails, mark it as nonconforming.

11a . Remove the handpiece. Depress the foot pedal with the Handpiece Water and Handpiece Air toggle valves off and check that no cooling air or water is coming from the two holes between the 0-rings on the motor E-head. You will feel motor cooling air at the front of the E-head however.

11b.

Turn the Handpiece Air toggle valve on and adjust the Handpiece Air needle valve on the Delivery Module.

Depress the footpedal and verify that air is coming from the motor E-head hole between the two o-rings farthest from the motor body on the E-head.

11c.

Partially fill the Delivery Module water bottle and insert an internal irrigation type handpiece such as the

AHP-72MB onto the motor. Turn the Handpiece Air toggle valve off and the Handpiece Water toggle valve on and adjust the Handpiece Water needle valve on the

Delivery Module. Depress the footpedal and verify that water is coming from the handpiece. Turn on the

Handpiece Air and verify that a fine mist is coming from the handpiece.

11d.

Operate the handpiece motor with the Handpiece

Air toggle on and then turn the toggle off while still operating the motor. Release the foot pedal and place the hand motor firmly in its holder and wait 5 seconds.

Press the footpedal. If the motor comes on, the designed leak isn’t present or of adequate magnitude.

11e.

Turn off the AEU-525 and trip the HVE and bottle pressurization toggles to remove all compressed air from the system. Close the toggles. Fill the ATU-0088 bottle to the line on the side and mount on the AEU-

525. Turn on the AEU-525 and observe the final pressure of the ATU-0088 gauge. It should be between

25 and 35 PSI and should be reached within 10 seconds of turn on. Repeat steps 4 more times. If pressure is wrong or it takes too long to pressurize then the module needs to be reworked.

12.

Simultaneously hold the Preset and Ratio buttons until the display resets and factory defaults are set.

F. Performance Test (Syringe):

1.

Fill the water bottle and turn on the compressor to fill the air reservoir. Press the syringe air button (the right one) and check that the pressure gauge doesn’t go below 20 PSI. If it does, change the screwdriver adjust for the syringe air.

2.

Release the syringe air button and allow the compressor to refill the reservoir. Press the syringe water button (left one) and verify that water comes out the syringe.

3.

Press both buttons and verify that a mist is created.

4.

Use ATU-0090 and plug the syringe tip into the syringe. Press the syringe air button and observe the

MAXIMUM pressure on the gauge. It must be between

48.0 and 55.5 PSI

G. Performance Test (Scaler):

1.

Remove scaler from its holder, install a tip, turn the scaler intensity to “10”, turn the Scaler Water control counterclockwise as far as it will go, turn the Scaler

Water toggle valve on and press the foot pedal and observe that the scaler produces water from the tip, that the scaler lights come on, and that when the scaler tip is placed against a thin metal surface, there is high pitched noise produced.

2.

Turn the Scaler Intensity control from “10” to “100” and back and verify that the control adjusts the intensity of the scaler vibrations.

3.

With the Scaler Intensity control set to “10”, adjust the

Scaler water control clockwise and counterclockwise to verify that it controls the amount of water coming from the scaler tip.

4.

Press the foot pedal several times to verify that the scaler goes on and off with no more than a ½ second delay. Remove the scaler tip

H. Performance Test (Waste Tank)

1.

Remove the Waste Tank lid from the tank and with the floats at the bottom place the .82“ spacer over the sensor wells and then press each float upward as far as possible. There must be no alarms. Remove the .82” spacer and lift each float about .250” and there must be flashing from the red LED on the lid and beeping from the main case.

2.

Turn on the HVE so that the compressor is on continuously and place a .0625 spacer above the first float and raise the float as high as possible. The compressor must stop.

3.

Repeat for other float.

I. HiPot and Ground Bond Tests:

1. On the AC/DC Withstand Voltage Tester, press MENU

-> MENU -> SYSTEM and change the “PLC REMOTE” setting to “OFF”.

2. Ground Bond Test - Earth Ground at Power Inlet to accessible earthed metal.

Test parameters: Current limit 25 Amps, Dwell time 2 seconds, Resistance limit 0.1 Ohms.

Page 51

FINAL INSPECTION AND TESTING -

Cont’d

Test Details: a . Connect the power cord from the test equipment to the mains power inlet of the AEU-525, and the return lead of the Ground Bond Tester to the chrome plated bungee handle.

b.

Verify that the settings on the Ground Bond Tester are correct (Ref. Ground Bond Tester (Preset M0-1). c.

Press the “TEST” button on the Ground Bond

Tester and wait for the test to finish.

3. Dielectric Withstand Test - Mains to accessible earthed metal.

Test parameters: Test voltage 2520 VDC, Ramp 1 second, Dwell 1 second, Leakage current limit 1.0 mA,

Arc Fail is OFF.

Test Details: a.

Connect the power cord from the test equipment to the mains power inlet of the AEU-525, and the return lead of the Hypot III Tester to the chrome handle inside the ‘525. b.

Verify that the settings on the AC/DC Withstand

Voltage Tester are correct. Press the “TEST” button on the Dielectric Withstand Tester and wait for the test to finish.

4. Dielectric Withstand Test Mains to AEU-5000

Handmotor.

Test parameters: Test voltage 4350 VDC, Dwell Time 1 second, Leakage current limit 1.0 mA, Arc Fail is OFF.

Test Details: a.

Connect the power cord from the test equipment to the mains power inlet of the AEU-525 and the return lead of the Ground Bond Tester to the E-head of the

AEU-525 motor. b.

Verify that the settings on the AC/DC Withstand

Voltage Tester are correct.

c.

Press the “TEST” button on the Dielectric Withstand

Tester and wait for the test to finish.

5. Dielectric Withstand test – Mains to Scaler Tip.

Test parameters: Test voltage 4350 VDC, Ramp 1 second, Dwell 1 second, Leakage limit 1 mA, Arc Fail is

OFF.

Test Details: a.

Make sure the power switch/circuit breaker and the compressor circuit breaker are on.

b.

Open the transition box on the Delivery Module and disconnect the green wire at the Euro terminal strip and fold the wire away from any metal parts.

c.

Connect the appliance coupler cord from the hipot tester to the mains input of the AEU-525. Connect the return cable of the hipot tester to the scaler tip. Lay the scaler handle and the return lead on a sheet of insulator so there is no mechanical stress placed on the scaler tip.

d.

Verify the test settings are correct. Push ‘TEST’ and wait for the test to finish. e.

Reconnect the green wire, check continuity, and replace transition box cover.

6. Dielectric Withstand Test - Mains to the combined foot pedal wires.

Test parameters: Test voltage 4350 VDC, Ramp 1 second, Dwell 1 second, Leakage limit 1 mA, Arc Fail is

OFF.

Test Details: a.

Make sure the power switch/circuit breaker and the compressor circuit breaker are on.

b.

Attach a foot pedal connector cable 875070 with all wires joined to form a common test point (ATU-0076).

c.

Connect the appliance coupler cord from the hipot tester to the mains input of the AEU-525. Connect the return cable of the hipot tester to the joined wires of the foot pedal connector.

d.

Verify the test settings are correct.

e.

Push ‘TEST’ and wait for the test to finish

J. Empty Water Bottle and Dry:

Make sure the electric motor is attached to the Delivery

Module and place the motor in a dry absorbent material.

Open Handpiece Water adjust all the way, open the

Handpiece Water toggle valve, press on foot pedal and blow out water from the lines and motor. Place motor in holder. Remove scaler from holder and open Scaler

Water adjust all the way, open the Scaler Water toggle valve, TURN THE SCALER INTENSITY CONTROL AS

LOW AS POSSIBLE, press on foot pedal and blow out water from the lines and scaler. DON’T OPERATE

LONGER THAN 30 SECONDS!

K. Foot Control :

Ensure that the foot control has “PASSED” label P/N

420301.

L. Labeling and Serial Number:

Make sure all required labels, including the one with the serial number, are present.

M.Manual and Packaging:

Ensure the instrument has one foot pedal, high vacuum hose, low vacuum hose, 120VAC power cord, 220VAC power cord, 40K motor, waste tank and lid, manual and packing guide.

Refer to Schematic Drawing Set, PN 420991, Sheet 16 for test instructions on the electric motor assembly.

Refer to Schematic Drawing Set, PN 420991, Sheets 17

& 18 for setup instructions and testing parameters for ground bond and dielectric withstand tests.

Page 52

SYMBOL DEFINITIONS:

Type BF Equipment

Attention, consult accompanying documents

Consult Instructions For Use

Manufacturer

Dangerous Voltage

Alternating current

Air

Water

Counterclockwise to Increase/Open

Clockwise to Decrease/Close

Electric Handpiece

Syringe

Scaler

Scaler Tip Ultrasonic Control

Saliva Ejector

IPX1

SN

High Volume Evacuator (HVE)

Pressure Gauge

Motor Direction

Light Controls

Footswitch

On/Off Switch - Mains

Atmospheric Pressure Limitation

Temperature Limitation

Humidity Limitation

Protective earth (ground)

Protect Against Dripping Water

Serial Number

Do Not Lift by Top Lid Or Latches

Pressurize / Purge

Water Bottle Pressure

DO NOT THROW INTO TRASH:

Dispose of electronic waste and waste containing amalgam in accordance with local regulations.

Page 53

REQUIRED TOOLS LIST

Allen Wrenches:

1/16"

5/64"

3/32"

1/8"

9/64"

5/32"

4mm

3/16"

1/4"

Combination Wrenches:

1/4"

5/16"

11/32"

3/8"

7/16"

1/2"

9/16" (Qty: 2)

5/8"

3/4"

13/16"

7/8"

1"

Screwdrivers:

1/4" Standard, Slot

3/64" Standard Slot (Jeweler's)

#1 Phillips

#2 Phillips

Electrical Tools:

Wire Stripper

Crimp Tool

Panduit Model CT-1551 (or equivalent)

Molex 640014100 (or equivalent)

Diagonal Cutters

Page 54

SPECIFICATIONS

Transport III Case Size: . . . . .17.93” W x 22.06” L x 10.43” H

(45.5 cm x 56 cm x 26.5 cm)

Shipping Case Size: . . . . . . .30.5” W x 25.75” L x 24.75” H

(77.47 cm x 65.40 cm x 62.86 cm)

525CF Weight (fully loaded): .57 lbs (25.8 kg)

Shipping Case Weight: . . . . .108 lbs (49 kg)

(fully loaded)

Power Source: . . . . . . . . . . . .AC Manual-Switching

115/220/230 VAC at 60/60/50 Hz

Power Rating: . . . . . . . . . . . .4.7A/4.9A at 50/60Hz, 115VAC

2.7A at 60Hz, 220VAC

2.3A/2.6A at 50/60Hz, 230VAC

Operating Pressure: . . . . . . . .45 - 55 PSI (3.10 - 3.79 bar)

High Volume Vacuum: . . . . . .5.8 SCFM @ 0” Hg (164.2 liters/min @ 0 cm Hg)

4.0 SCFM @ 4” Hg (113.3 liters/min @ 10.2 cm Hg)

Low Volume Vacuum: . . . . . .1.2 SCFM @ 1.5” Hg (33.9 liters/min @ 3.8 cm Hg)

Simultaneous Vacuum: . . . . .High @ 4” Hg = 3.2 SCFM (90.6 liters/min @ 10.2 cm Hg)

Low @ 1.5” Hg = 1.2 SCFM (33.9 liters/min @ 3.8 cm Hg)

Vacuum/Compressor Pump: .1.1 SCFM @ 50 PSI (31.0 liters/min @ 3.45 bar) Oilless Compressor

Water Reservoir Capacity: . . .33.9 fl. oz. (1.0 liters)

Air Storage Capacity: . . . . . . .25.4 fl. oz. (750 ml) nominal

Water Flow: . . . . . . . . . . . . . .5.07 fl. oz./min (0.15 liter/min)

Waste Container Capacity: . .0.48 gallon total/0.24 gal. per side (1.8 liters total/0.90 L per side)

(NOTE: Capacities reflect liquid volumes up to shutoff levels.)

Noise Level: . . . . . . . . . . . . . .70 dBA @ 3’4” (1 meter)

Case Duty Cycle: . . . . . . . . . .Continuous

Compressor Duty Cycle: . . . .Continuous when operating at 50/60 Hz

Electric Motor Duty Cycle: . . .17% (1 minute ON / 5 minutes OFF)

Environmental Conditions: . . .Operating Temperature: 0° to 40° C (32° to 104° F)

Transport/Storage Temperature: -20° to 65° C (-4° to 149° F)

Relative Humidity: 10 to 95% non-condensing

Altitude: 0 to 3048 meters (0 to 10,000 feet)

OPERATING

TEMPERATURE

40°C

(104°F)

TRANSPORT &

STORAGE

TEMPERATURE

65°C

(149°F)

95% 1013.3

hPa

0°C

(32°F)

-20°C

(-4°F)

10% 697 hPa

41EJ

MEDICAL -- GENERAL MEDICAL EQUIPMENT

AS TO ELECTRICAL SHOCK, FIRE AND MECHANICAL

HAZARDS ONLY, IN ACCORDANCE WITH:

UL 60601-1: First Edition - Medical Electrical

Equipment, Part 1: General Requirements for Safety.

ANSI/AAMI ES60601-1:2005/(R)2012 and A1:2012,

C1:2009/(R)2012 and A2:2010/(R)2012 - Medical electrical equipment—Part 1: General requirements for basic safety and essential performance.

CAN/CSA C22.2 NO. 60601-1-08 (2013) - Medical

Electrical Equipment - Part 1: General Requirements for Basic Safety and Essential Performance (Adopted

IEC 60601-1:2005, third edition, 2005-12), Includes

Corrigendum 1:2011.

IMPORTANT

Transport III unit at 50Hz, expect approximately 17% less vacuum and pressure volume due to slower turning of the compressor.

NOTE the handpieces pressure, 'kgcm2' and

'bar' are equivalent.

This device has been tested and found to comply with the emissions requirements of

IEC 60601-1-2:2001-09. These requirements provide reasonable protection against harmful electromagnetic interference in a typical medical installation. However, high levels of radio-frequency (RF) emissions from electrical devices, such as cellular phones, may disrupt the performance of this device. To mitigate disruptive electromagnetic interference, position this device away from RF transmitters and other sources of electromagnetic energy.

Page 55

WARRANTY

Aseptico warrants its products against defects in material or workmanship for a period of two (2) years, from date of original invoice. Some handpieces are warranted for one year under the same conditions. Other handpieces and expendable components, such as air turbines and light bulbs, are covered by shorter warranty periods, or have no warranty. Aseptico's sole obligation under product warranty is (at its sole option and discretion) to repair or replace any defective component or product in part or whole. Aseptico shall be the sole arbiter of such action.

In the event of alleged defect under warranty, the purchaser is to notify Aseptico's Customer Service Department promptly. Customer Service will provide instructions, usually directing that the product be returned for service. Shipment to Aseptico and the cost thereof is always the responsibility of the purchaser.

Accidental misuse, inappropriate installation, or failure to perform directed maintenance voids the warranty.

Deliberately defacing, modifying, or removing the serial number voids the warranty.

Aseptico does not assume, under this warranty, any risks or liabilities arising from the clinical use of its products, whether or not such use involves coincidental utilization of products manufactured by others.

REPAIRS

Aseptico repairs carry a ninety (90) day limited warranty against defects in material and workmanship. This warranty pertains only to the specific repair. Any new and different defect in materials or workmanship will be treated as a new repair. If the product is not covered under warranty, Aseptico offers Repair Services for a fee.

Page 56

Notes

Page 57

P/N: 420990

Rev. G

ECO 14684

03/2019

For Further Service And/Or Technical Assistance Contact:

P.O. Box 1548 • Woodinville, WA 98072-1548

1-800-426-5913 • 425-487-3157 • Fax: 425-487-2608 www.aseptico.com • [email protected]

PRINTED IN THE USA