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Triton ™
Advanced Dental System ®
Operation & Service Manual
Dental Operative Unit
Models: 2025M | 2025M/DV | 2025M/AR
PN: 65-2025M | Rev. B
This Operation and Service Manual includes sections for optional components that may or may not be included in your system.
Your system may contain built-in accessory instruments from other manufacturers. Please refer to the original manufacturer’s instructions for operation and maintenance of those instruments.
Advanced Dental Systems ® & Advanced Endodontic Systems ®
Online: www.asimedical.net | Main: (303) 766-3646 | Toll Free: (800) 566-9953
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
1.0 PRODUcT DeScRiPTiOn, inSTAllATiOn, AnD SAFeTy PRecAUTiOnS ....................................4
1.1 Symbols ..............................................................................................................................4
1.2 General Safety Precautions .....................................................................................................4
1.3 Indications for Use, Product Description, and Theory of Operation ...................................................5
1.4 Unpacking ......................................................................................................................... 11
1.5 Dual Voltage Conversion ...................................................................................................... 13
1.6 Quick Start-Up List ............................................................................................................... 14
1.7 Dimensional Specifications, Capacities and Technical Data .......................................................... 16
1.8 Operating Environment and Classification of Equipment ............................................................... 17
2.0 cOMPOnenT OPeRATinG inSTRUcTiOnS .........................................................................22
2.1 Closed Water System. ......................................................................................................... 22
2.2 Air/Water Syringe .............................................................................................................. 22
2.3 Handpiece Connections & Fiber Optics Operation ..................................................................... 23
2.4 Handpiece Operation .......................................................................................................... 25
2.5 Other Installed Instruments ..................................................................................................... 26
2.6 Oral Evacuation System (Optional) ..........................................................................................27
2.7 Self-Contained Vacuum Pump ................................................................................................27
3.0 MAinTenAnce ................................................................................................................28
3.1 Equipment Care and Inspection .............................................................................................. 28
3.2 Cleaning, Disinfection & Sterilization ....................................................................................... 28
3.3 Self-Contained Models .........................................................................................................30
4.0 STORAGe AnD SHiPPinG ..................................................................................................32
4.1 Prepare for Storage ............................................................................................................. 32
4.2 Shipping Preparation ........................................................................................................... 32
5.0 liMiTeD WARRAnTy ReV 0907 .........................................................................................33
5.1 Specific Warranty Modifications ............................................................................................ 33
5.2 Specific Warranty Modifications for Self-Contained Systems ......................................................... 33
5.3 Specific Supplemental Electronic Instrument Warranty..................................................................34
5.4 Replacement Parts Limited Warranty REV 0806 .........................................................................34
6.0 TROUBleSHOOTinG .........................................................................................................35
6.1 Basic Troubleshooting Guide ................................................................................................. 35
6.2 Troubleshooting the Delivery Unit ............................................................................................ 35
7.0 SeRVice ...........................................................................................................................42
7.1 Customer Support ............................................................................................................... 42
7.2 Replacement Parts ............................................................................................................... 42
7.3 Repairing an Air/Water and Air Only Syringe ........................................................................... 42
7.4 Servicing the Foot Control .....................................................................................................43
7.5 Opening Cover to Delivery System .........................................................................................43
7.6 Adjusting Handpiece Pressure ................................................................................................44
7.7 Opening Back Panel ............................................................................................................44
7.8 Servicing or Replacement of Air Compressor (85-0001) ..............................................................44
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
7.9 Replacing the Vacuum Pump .................................................................................................. 47
7.10 Replacing Tubing in Purge Pump ............................................................................................. 47
7.11 Replacing the Water Relay ...................................................................................................48
7.12 Replacing Bulkhead Connector .............................................................................................48
7.13 Replacing Pucks in Control Block ........................................................................................... 49
7.14 Fiber Optics & Instruments .....................................................................................................50
7.15 Closed Water System ......................................................................................................... 52
7.16 Compressed Air System ........................................................................................................ 53
7.71 Vacuum System ................................................................................................................... 55
8.0 ScHeMATicS ....................................................................................................................57
8.1 Schematic, Delivery System Tubing .......................................................................................... 57
8.2 Schematic, Control Block Diagram .......................................................................................... 58
8.3 Schematic, Electrical 115V~ 60Hz Voltage Selected .................................................................. 59
8.4 Schematic, Electrical 230V~ 50Hz Voltage Selected ..................................................................60
8.5 Schematic, Electrical Wiring of Delivery System (Upper Compartment) ............................................ 61
8.6 Schematic, Electrical Wiring – Compressor & Vacuum Utilities (Lower Compartment) .......................... 62
8.7 Schematic, Pressure Switch – Air Compressor (Lower Compartment) ...............................................63
9.0 illUSTRATeD PARTS liST .....................................................................................................64
9.1 Delivery System ..................................................................................................................64
9.2 Delivery Instrument Components .............................................................................................66
9.3 Air/Water Syringe (PN 20-0008) ..........................................................................................68
9.4 Closed Water System (PN 80-0215) ....................................................................................... 70
9.5 Delivery System Rear View .................................................................................................... 72
9.6 Cart System ....................................................................................................................... 74
9.7 Air Compressor, Complete Assembly (PN 85-0001) ................................................................... 76
9.8 Air Compressor, Main Component (PN 40-0019) ...................................................................... 78
9.9 Vacuum Pump, Complete Assembly (PN 85-0002) .....................................................................80
9.10 Vacuum Pump, Main Component (PN 40-0020) ....................................................................... 82
9.11 Air Tank, Dual Bracketed Complete Assembly (PN 80-0192) ........................................................84
9.12 Sediment Separator and Holding Tank (PN 80-0188 ..................................................................86
9.13 Purge Pump (PN 80-0214) .................................................................................................... 87
9.14 Foot Control, Wet/Dry (PN 80-0112) ...................................................................................... 88
9.15 Satelec/Acteon Ultrasonic .....................................................................................................90
9.16 KaVo ................................................................................................................................ 91
9.15 Service Parts Kit (PN 95-0107) ...............................................................................................92
9.16 Cross Reference Parts List ...................................................................................................... 94
10.0 ReFeRence liSTS ...............................................................................................................98
10.1 Delivery System Preventative Maintenance Schedule ................................................................... 98
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
1.0 SAFeTy, PRODUcT DeScRiPTiOn & inSTAllATiOn
1.1 Symbols
Important information for users and technicians
Action Required
Warning Symbol
65-2025M Rev. B
Description of Danger levels
cAUTiOn
CAUTION – Indicates a hazardous situation that can lead to property damage or minor to moderate injury.
WARninG
WARNING – Indicates a hazardous situation that can lead to serious injury or death.
DAnGeR
DANGER indicates a maximum hazardous situation that can directly cause serious injury or death.
1.2 General Safety Precautions
In addition to observing the normal precautions associated with standard dental practices and procedures, the following precautions should be strictly noted and observed during the set-up, operation and maintenance of this system.
WARninG – compressed Air
The compressed air system that operates this unit is under pressure. Compressed air can propel dust or loose particles and can cause bodily injury or damage. Always turn the system off and bleed off air pressure before attaching or removing air lines or accessories or servicing this unit. All air lines should be periodically inspected and replaced if worn or damaged.
If an outside compressed air supply is used to power this unit, the air supply must be regulated to 80 psi or below. Excessive air pressure could cause certain components to rupture.
WARninG – electrical Voltage
This system is powered by high voltage electricity. Like any other electrically powered device, if it is not used properly, it can cause electrical shock. Always plug the power cord into an electrical outlet with adequate fuse protection and proper grounding. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. Improper grounding of the unit can result in a risk of electric shock. Always unplug the unit before doing any service or repair to the unit.
WARninG – Presence of Heavy Metals/Amalgam
This cart may be equipped with optional suction instruments. As part of dental procedures, particles of amalgam may be suctioned into the dental suction handpieces and collected within the system and trap filter.
WARninG – infectious Materials
Infectious disease workplace safety protocols to safeguard against cross contamination of infectious disease should always observed. When maintaining the suction system or emptying the contents of the suction waste container, safe precautions and practices including the wearing of face mask, eye protection and gloves are to be followed.
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B cAUTiOn – correct Operating Voltage
Check the correct operating voltage on the rating plate and ensure that the product is correctly configured for the voltage before plugging in and energizing.
WARninG – Qualified Personnel Only Should Operate This Device.
The Product should only be operated by qualified personnel only. The operator bears responsibility for the correct settings and proper use of the system. ASI Medical, Inc. (ASI) cannot be held liable for any malfunction of this product, or performance failure and/or its designed or desired utility, nor can ASI be held liable for injuries to persons or animals, in any case when the device is misused or not operated, applied or maintained in strict accordance with user/owner instructions set out in the operation manual. In the event of any doubt or question, the user is to contact ASI for clarification or assistance.
cAUTiOn – Damage From Unsuitable Accessories
Responsibility for the use of accessories, parts or assemblies from other manufacturers rest solely with the user.
WARninG – electromagnetic compatibility (eMc)
Changes or modifications to this product not expressly approved by the manufacturer may result in increased emissions or decreased immunity performance of the product and could cause EMC issues with this or other equipment. This product is designed and tested to comply with applicable regulation regarding EMC and shall be installed and put into service according to the EMC information stated below:
WARninG
Use of portable phones or other portable or mobile radio frequency (RF) emitting equipment near the product may cause unexpected or adverse operation.
WARninG
The use of accessories, transducers and cables other than those supplied may result in increased emissions or decreased immunity performance of the product. The product shall not be used adjacent to, or stacked with, other equipment.
If adjacent or stacked use is necessary, the user shall be responsible to test to verify normal operation in the configuration in which it is being used.
1.3 indications for Use, Product Description & Theory of Operation inDicATiOnS FOR USe
The ASI Triton ™ Advanced Dental System® is a self-contained dental treatment unit that contains a built-in water supply, air compressor and vacuum system. It is designed to provide air, water, vacuum and electricity to operate various dental handpieces, accessories and attachments and to serve as a base for other dental devices and accessories.
The device is intended for use to provide general dental restorative care and hygiene procedures in both traditional dental office settings and/or mobile applications by or under the supervision of a licensed dentist or a hygienist if permitted by applicable law.
PRODUcT DeScRiPTiOn
The Dental System product is a cart-based operative dental treatment unit requiring connection to an AC electrical power supply. The product is constructed of aluminum chassis with powder coat paint finish, high grade dual wheel type casters and composite work surface top. The product is hard wired with the appropriate type mains plug provided for the electrical specification Model as listed.
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
The system functions to operate dental handpieces and to serve as an integrated base for other dental devices and accessories.
Use of the system is intended only to support dental treatment and hygiene procedures, and operation of dental instruments by or under the supervision of a licensed dentist. All model configurations include two fiber optic highspeed connections, one lowspeed connection, air/water syringe, low pressure air-only syringe and water supply with two 1-Liter bottles.
The Triton ™ Series is available with different configurations for various deployable options.
• 2025M – Includes full standard 2025 self-contained system with the addition of the shipping case, handpiece bag set, repair kit, upgrade to 4” locking casters and grounding strap. This model is for use with 120volt/60Hz only.
• 2025M/DV – Includes all features of 2025M above plus special HERM mounts on the air compressor and vacuum pump for added durability during transport and with dual voltage power input capability. The dual voltage capability allows the system to be operated either from a 120volt/60Hz input or 120volt/50Hz input.
• 2025M/AR – Includes all features of the 2025M/DV above, plus a power conditioner, KaVo electric motor handpiece, piezo ultrasonic handpiece, Valo curing light and accessory handpieces as listed below and shown on next page:
Part number Description
90-5138 KaVo E25L Contra Angle
90-5144 KaVo 68LH Latch Head
90-5147
90-5148
90-5150
90-5151
90-5282
KaVo 10LP Straight Attachment
NSK NL9000s Highspeed Handpiece
KaVo 181L Air Motor
NSK NL10Ti 6-Pin Coupler
KaVo 7LP attachment
2
4
4
1
4
Qty
4
8
Part number Description
90-5414/A Satelec Ultrasonic Handpiece
90-5714 NSK Pana Spray
90-5714/N NSK Highspeed Nozzle
90-5715 KaVo Spray 6-Pack
90-5715/N KaVo Quick Nozzle
90-5715/N2 KaVo MULTIFlex Nozzle
1
1
1
1
Qty
4
1
2025M Back With Shipping Case
6
Power Conditioner Repair Kit & Manual
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
TRiTOn-AR MiliTARy HAnDPiece KiT 90-2025M/AR – See Handpiece Setup 1.4.1 for guidance on handpiece connections
Weight: 9lbs, Dimensions: 14 1/2” x 13” x 4 1/2”
KaVo 25lcR Highspeed contra Angle
Ratio 1:5
ASI PN: 90-5138
Qty: 4
KaVo 7lP lowspeed for
Removable Attachments
Ratio 2.7:1
ASI PN: 90-5282
Qty: 4
KaVo 68lH latch Head 1:1
ASI PN: 90-5144
Qty: 8
KaVo 10lP Straight lowspeed
Ratio 1:1
ASI PN: 90-5147
Qty: 2
KaVo 181l intralux Air Motor
ASI PN: 90-5150
Qty: 4
Acteon/Satelec Ultrasonic
Handpiece - Piezo
ASI PN: 90-5414/A
Qty: 4 nSK-X600l Highspeed
Handpiece
ASI PN: 90-5148
Qty: 4
KaVo Spray
ASI PN: 90-5715
Qty: 1 box of 6 nSK-nl10Ti Titanium coupler
6-Pin
ASI PN: 90-5151
Qty: 1
KaVo Quick nozzle
ASI PN: 90-5715/N
Qty: 1 nSK PAnA Spray lubricant Oil
ASI PN: 90-5714
Qty: 1
Spray nozzle –
PAnA Spray
ASI PN: 90-5714N
Qty: 1
KaVo MUlTiflex nozzle
ASI PN: 90-5715/N2
Qty: 1
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
THeORy OF OPeRATiOn
The Advanced Delivery System is a pneumatically controlled system that uses standard compressed air for operation of dental tools and accessories and for pressurizing a closed water supply. The system uses air pressure from a foot control to operate air driven tools and also to provide a signal to turn electric instruments on and off. This pneumatic control capability provides flexibility in that additional instruments can be included on the system for operation from the same foot control as described below:
Handpiece control and Operation
The system utilizes common dental industry type technology for selection and activation of air driven drills and instruments via a five (5) position control block. The block contains individual gasket diaphragms that are held in the closed position by compressed air supplied by the handpiece holders. When a dental handpiece is removed from its holder, the compressed air is relieved off the gasket diaphragms for that particular instrument thereby allowing compressed air and water to flow to the handpiece when the foot control is depressed. The flow rate of this compressed air is controlled by individual stems on the top of the block and the flow of water by individual needle valves with knobs located on the front and side of the unit.
Electric instruments such as the ultrasonic handpiece and electric motor are controlled via the same control block. However the compressed air that flows from the block is routed to an air/electric switch that uses an air driven piston to close contacts when activated to thereby send an electric signal for the ultrasonic and electric motor to operate. When the foot control is released, these instruments will then turn off.
The System uses an air driven poppet style foot control valve that when depressed will send compressed air to the control block to operate whichever handpiece is removed from its holder. The foot control also features a toggle valve for selecting water to spray from the handpieces. When the toggle is activated and the foot control is depressed, it will allow an air signal to travel through the foot control tubing to open a water relay valve allowing water to flow to the selected handpiece.
When the foot control is released it will exhaust off the air to the water relay valve and allow it to shut. closed Water System
The Closed water system uses two one liter plastic bottles designed for holding pressure.
The bottles can be filled with clean tap or distilled water for the source of water supply to the dental handpieces and air/water syringe. The system works by supplying regulated compressed air which pressurizes the water within the bottle and forces it up through the pick up tubing in the bottle.
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B compressed Air System
The ASI compressed air system is designed to deliver oil-free air to run handpieces. The compressed air system is ideal for mobile dental systems due to the small footprint, oil-less design, quiet sound level and airflow output that it provides.
Air compressor
A motor drives a two stage piston design. Air is drawn into the first piston chamber where it is initially compressed and then sent into the second piston chamber where it is compressed further. A pressure switch controls the operation of the compressor that turns it on and off.
Due to the oil-less design the compressor requires no lubrication and no maintenance.
The pistons are dynamically balanced to high tolerances that enable a smooth running and quiet design.
The portable dental air compressor is controlled by an air pressure switch that senses when the pressure drops in the air tank to activate the motor and then once air consumption ceases, it will sense when the air pressure has reached a pre-set point and then will turn off the motor. This keeps the motor from running when the system is not in use.
The air compressor is mounted on special spring type isolators that allow it to float and thereby reduce vibration to the chassis.
A proprietary multi-stage intake muffler design attenuates and muffles sound waves to dampen sound.
Air Tanks and Dry, clean Air
The Triton™ system uses a special two stage air tank design to remove condensation from the air stream. The tanks are constructed of non-corroding aluminum that are lightweight. The dual air tank design utilizes an in-line air regulator and moisture separator. Compressed air is sent to the first tank and then the air stream is sent through the regulator where it is regulated down. Decompressing the air cools the air and allows condensation to drop out of the air stream to assist in drying air. The regulator has an automatic float bowl design that will lift whenever the system is fully depressurized and allow moisture droplets to escape.
Dental Suction System
The ASI dental suction system is designed to provide suction to perform dental procedures.
Vacuum Pump
A motor drives a two headed oil-less piston pump.
The pistons require no lubrication and maintenance due to their oil-less design. The pistons are dynamically balanced to high tolerances that enable a smooth running and quiet design.
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
Sediment Separator and Holding Tank
Equally Important to the suction design of mobile dental equipment is how the liquid contents are handled. The suction system has a holding tank to provide capacity for a normal day of procedures and is able to handle caustic chemicals and can be purged and cleaned at the end of the day.
The system separates the air stream from the liquid and provides a sediment bowl that can be removed.
Built into the top of the holding tank is a float switch to prevent over filling of the canister. Once the liquid rises to a pre-set level, the float switch will cut off the power to the vacuum pump.
Purge System
The system uses an electric purge pump that can be turned on that will siphon the liquid from the holding tank and empty out though the purge hose at the back of the system. At the end of the day’s procedures the purge hose can be placed into a sink drain or quick connected to a sink’s P-trap and then the pump turned on to purge the tank. Once complete, water with evacuation cleanser can be suctioned up through the HVE and saliva ejector to rinse the tubes and the holding tank.
The pump squeezes the specially designed tubing to pull and push contents through the tube. This pump design allows it to pull granular or sticky paste-like materials.
65-2025M Rev. B
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
1.4 Unpacking
The cart is contained in a hardened transport case. The case is heavy and requires two or more people to unpack.
65-2025M Rev. B
1 – Lay case flat and remove lid by releasing the latches on all four sides.
2 – Stand the case up so that wheels are on the ground; unfold ramp.
3 – Remove foam on top of cart.
4 – Locate foot pedal on bottom of case; set aside, making sure that it is out of the way of the cart as it is rolled out of the case.
5 – Carefully grasp tubings and handpiece holder bag while removing cart;
Two people are required.
6 – Prepare to place handpieces in holders; remove foot pedal from bag and place on the floor beside the cart.
7 – Unroll handpiece holder bag, but be careful so as not to drop any handpieces.
8 – Lift handpiece holders so they are facing upwards.
Ensure levers on right side of holder is pointing down toward the floor.
8 – Place handpieces in their holders; tubings should not be twisted.
Note: Handpiece holders are labeled to help determine which handpieces are to go into which holders.
See next page for handpiece setup info.
Units shown are sample configurations.
Your unit may vary slightly from the ones pictured here.
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1.4.1 Handpiece Setup
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
KaVo 68LH
65-2025M Rev. B
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
Verify Mechanical integrity and Safe Use
After unpacking the unit, look for any damage that could affect safe and proper operation. Ensure there are no missing parts or accessories. Carefully inspect components for tightness and the absence of cracks, excessive wear or frayed electrical cords. If there is any adverse damage or the lack of mechanical integrity that would prevent the safe use or operation of the system, it should not be used until repair or replacements correcting the defects are made.
1.5 Dual Voltage conversion iMPORTAnT nOTe: This system is capable of operation from either a
120volt/60 Hz or a 230volt/50 Hz power source.
CAUTION: All selector switches must be properly selected for the correct voltage and frequency input for proper operation and to prevent damage to electrical components.
nOTe: The cart system has three selector switches and an optional fourth switch if equipped with a KaVo electric motor. Two voltage selectors are located on top plate, and the other two where the power cord enters the cart at the back of the cart.
Step 1: Ensure cart is unplugged from the power source. Worktop is held in place with commercial grade Velcro. Carefully remove top – note that Velcro is very strong and will require a firm grasp.
Step 2: Locate the voltage switch located at the rear of the top panel and select either “230V” for 230V/50 Hz or “115V” for 120V/60 Hz. Use a small flat screwdriver to select the desired voltage
Step 2
Step 3
Step 3: If the cart is equipped with a KaVo brand Electric Motor, it will be necessary to switch it to the correct voltage as well. Locate the Voltage Selector
Switch Located at the right side of the top panel. Use a small flat screwdriver to select the desired voltage.
Step 4.
Locate the power cord inlet plate on the back of the cart. Remove the plate by removing the two screws. Flip both of the voltage selectors on the back of the cart to the desired voltage. Replace the power inlet plate.
Step 4
Step 5.
Replace the power cord plug with the correct type if necessary. The cart has been supplied with both a 115 Volt
NEMA type U.S. plug and Schuko 230 Volt European type Plug.
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
1.6 Quick Start-Up list
The operator is expected to fully read and understand all aspects of the operation manual for operation of this dental system.
The following is a brief condensed highlight of steps to use the system.
Verify Mechanical integrity and Safe Use – After unpacking the unit, look for any damage that could affect safe and proper operation. Ensure there are no missing parts or accessories. Carefully inspect components for tightness and the absence of cracks, excessive wear or frayed electrical cords. If there is any adverse damage or the lack of mechanical integrity that would prevent the safe use or operation of the system, it should not be used until repair or replacements correcting the defects are made.
Verify Handpiece Placements – Ensure all handpieces are placed into their correct holders and that the corresponding tubing is correctly situated. This system uses auto holders that activate the instrument once it is removed. If any instruments are incorrectly placed into holders, the selected instrument by the operator will fail to work. Quick Check – Verify all tubings hanging straight down are not crossed and are placed in sequential order from left to right on the holder bar. This will ensure they are placed correctly.
Verify Holder Switches are Active – The auto handpiece holders feature a lock out switch levers which can be used to disable function of that instrument if desired by the operator. Ensure all these levers are pointing straight down towards the floor to ensure all holders are set to active. Otherwise an instrument may fail to operate when removed from the holder.
Verify Voltage Source – The 2025M is dual voltage capable allowing it to operate either from 120 volt/60Hz (North
America typical) or 230volt/50Hz (Rest of World typical). Severe damage can occur to the unit if it is set for the wrong voltage type. Verify wall or generator voltage type. Then verify correct voltage selection is complete for ALL THREE areas of the cart as follows: (see 1.6 for more detailed information)
1. KaVo Transformer inside dental unit.
2. Main Power Terminal block inside dental unit.
3. Voltage Selector Switches behind power cord inlet panel.
ensure enough electrical Power For System – The system requires a heavy power draw due to operation of internal air compressor and vacuum pump motors. Do not use more than one cart on the same circuit unless the amperage of the circuit is ample to provide sufficient power. Low voltage supplied to the carts may cause circuit breaker switches to flip or the motors to overheat and quit working. If in doubt, use dedicated circuits or ensure generators provide enough power for more than one cart to operate at the same time. An optional power conditioner/booster may also be used to boost power to the unit for operation with 120Volts/60Hz.
120 Volt Power Conditioner
Main Power On – If using a generator utilize the grounding strap. (See 1.7) Plug the unit in and make sure the switch for the air compressor is turned on (located on back of unit) and that the vacuum switch is off. Turn on the main power switch and verify the cooling fan on the back panel activates. If air pressure is low in the tanks, the air compressor will also turn on and run until it hits a preset pressure switch level and then will turn off. Quick Check – The Main Power Switch is also a circuit breaker. If it flips off for any reason, verify all voltage supplies and absence of any shorted circuits before trying to continue.
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
Verify Vacuum System Maintenance – Ensure waste tank system was purged and disinfected and that solids trap filters have been replaced or are clean enough for operation.
Vacuum On – Next, open the suction handpiece valves, flip the vacuum switch to on, and lift the handpiece from the holder to activate the vacuum pump. The motor will begin to run. If it does not, turn off and verify the waste tank has been purged. The waste tank has a float switch that will turn off the vacuum pump if the container is filled.
Verify Water System – Check and or fill water bottles appropriately and ensure the air pressure switch is turned on and that air pressure in the gauge reads approximately 30-35 psi.
Verify Handpiece Operation – Handpiece instruments can be picked up and operated briefly by pressing the foot control.
Verify fiber optic illumination systems light and operation of other instruments. Water can also be sprayed from instruments to ensure it is working correctly.
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15
Mains Power:
Type: compressor System
Type:
Duty Cycle:
Working Pressure:
Flow Rate:
Sound Level:
Air Reservoir:
Air Drying:
Vacuum System
Type:
Duty Cycle:
Vacuum:
Vacuum Flow:
Waste receptacle:
Waste Purge Tubing:
Sound Level:
Vacuum Misc.:
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
1.7 Dimensional Specifications, capacities & Technical Data
Technical Specifications
2025M 2025M/DV 2025M/AR
Construction:
Finish:
Dimensions:
Weight:
High grade aluminum sheet metal
Baked on powder coat
19.5” (50 cm) width; 27.5” (70 cm) Depth; 36” (91 cm) height
180lb. (82kg)
Water System
Reservoir Capacity:
Operating Pressure:
All Systems: electrical System
2025M 2025M/DV 2025M/AR
Two (2) 1-Liter bottles; total capacity = 2-Liters
35psi (2.5 bar)
Non-retracting water system
2025M 2025M/DV 2025M/AR
Selectable by switches and Jumpers: 115V~ 60Hz or 230V~ 50Hz
9.15Amp at 115V~ or 4.55Amp at 230V~
B
2025M 2025M/DV
Oil-less piston
Intermittent duty
80 - 100psi (5.5-6.9bar)
1.5cfm
46dB; Measured at 3’ (1m)
4-Liters
Condensation removal system
2025M/AR
2025M 2025M/DV 2025M/AR
Oil-less piston
Intermittent duty
Adjustable 5” - 2” Hg
5.5cfm free flow
4-Liters
12’ (4m) L
46dB; Measured at 3’ (1m)
Auto overflow shutoff; filtered exhaust; solids trap
65-2025M Rev. B
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
1.8 Operating environment & classification of equipment classification of equipment (en-60601-1)
Type/Mode
Types of shock protection
Degree of shock protection
Degree of protection against water ingress
Mode of operation
Flammable Gasses: classification
Class I Equipment: Chair, wall, and cart delivery systems
TYPE B and/or TYPE BF APPLIED PART depending on order configuration
ORDINARY EQUIPMENT
Intermittent
Not suitable for use in the presence of a flammable anesthetic mixture with air, oxygen, or nitrous oxide, where such gasses may accumulate in concentration (closed spaces). environmental Specifications
Temperature/Humidity
Storage/Transportation Temperature:
Operating Temperature:
Indoor Use:
Specification
-40˚C to 70˚C (-40˚F to 158˚F) - Relative humidity 80%
10˚C to 40˚C (40˚F to 104˚F) - Relative humidity 80%
Altitude up to 2,000M (6,563 ft.), installation category II, pollution degree 2. (UL 61010A-1 and CAN/
CSA C22.2, No. 1010.1-92 only) electromagnetic compatibility (eMc)
Although this equipment conforms to the intent of the 2004/108/EC EMC Directive, all medical equipment may produce electromagnetic interference or be susceptible to electromagnetic interference. The following are guidance and manufacturer’s declarations regarding EMC for the Triton™ Advanced Dental System ® .
• The Triton™ Advanced Dental System® needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information provided in the following pages.
WARninG: This equipment is intended for use by healthcare professionals only.
As with all electrical medical equipment, this equipment may cause radio interference or may disrupt the operation of nearby equipment. It may be necessary to take mitigation measures such as re-orienting or relocating the Triton™
Advanced Dental System® unit or shielding the location.
• Portable and Mobile RF communications equipment can affect the performance of the Triton™ Advanced Dental
System®. Please use the guidelines and recommendations specified in Tables 4 and 6 (IEC 60601-1-2, Edition 3.0).
• Other Medical Equipment or Systems can produce electromagnetic emissions and therefore can interfere with the functionality of the Triton™ Advanced Dental System®. Care should not be used when operating the Triton™
Advanced Dental System® adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, the
Triton™ Advanced Dental System® should initially be observed to verify normal operation in the configuration in which it will be used.
• The electrical cables, external power supplies and accessories listed or referenced in this manual have been shown to comply with the test requirements listed in the following tables.
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2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
Care should be taken to use only manufacturer-recommended cables, power supplies and electrical accessories with the Triton™ Advanced Dental System®.
If the user or a third-party supplier offers cables, external power supplies and electrical accessories for use with the
Triton™ Advanced Dental System® and they are not listed or referenced in this manual, it is the responsibility of that third-party supplier to determine compliance with the standards and tests in the following tables.
• The use of electrical cables and accessories other than those specified in this manual or referenced documents may result in increased electromagnetic emissions from the Triton™ Advanced Dental System® or decreased electromagnetic immunity of the Triton™ Advanced Dental System®.
Guidance and Manufacturer’s Declaration – electromagnetic emissions
The Triton™ Advanced Dental System® is intended for use in the electromagnetic environment specified below. The customer or the end user of the Triton™
Advanced Dental System® should assure that it is used in such an environment.
emissions Test compliance electromagnetic environment - Guidance
RF Emissions - CISPR 11
(Radiated & Conducted)
RF Emissions - CISPR 11
(Radiated & Conducted)
Harmonic Emissions
EN/IEC 61000-3-2
Group 1
Class B
Class A
The Triton™ Advanced Dental System® uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment.
The Triton™ Advanced Dental System® is suitable for use in all establishments, including domestic establishments and those directly connected to the public lowvoltage power supply network that supplies buildings used for domestic purposes.
Voltage fluctuations/
Flicker Emissions
EN/IEC 61000-3-3
Complies
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65-2025M Rev. B
Guidance and Manufacturer’s Declaration – electromagnetic immunity
The Triton™ Advanced Dental System® is intended for use in the electromagnetic environment specified below. The customer or the end user of the Triton™
Advanced Dental System® unit should assure it is used only in such an environment.
immunity Test en/iec 60601
Test level compliance level intended electromagnetic environment
Electromagnetic Discharge (ESD) ± 6kV contact
± 8kV air
± 6kV contact
± 8kV air
Floors should be wood, concrete or ceramic tile. If floors are covered with synthetic material, the relative humidity should be at least 30%.
EN/IEC 61000-4-2
Electrical fast transient/burst ± 2kV for power supply lines ± 2kV for power supply lines
Mains power quality should be that of a typical commercial or hospital environment.
EN/IEC 61000-4-4 ± 1kV for input/output lines
Surge ± 1kV differential mode (lineline)
± 1kV for input/output lines
± 1kV differential mode
(line-line)
Mains power quality should be that of a typical commercial or hospital environment.
EN/IEC 61000-4-5
Voltage dips, short interruptions and voltage variations on power supply input lines
EN/IEC 61000-4-11
± 2kV common mode (lineearth)
<5% UT (>95% dip in UT) for
0.5 cycle
40% UT (60% dip in UT) for
5 cycles
70% UT (30% dip in UT) for
25 cycles
± 2kV common mode
(line-earth)
<5% UT (>95% dip in UT) for 0.5 cycle
40% UT (60% dip in UT) for 5 cycles
70% UT (30% dip in UT) for 25 cycles
Mains power quality should be that of a typical commercial or hospital environment. If the user of the
Triton™ Advanced Dental System® requires continued operation during power mains interruptions, it is recommended that the Triton™ Advanced Dental
System® be powered from an uninterruptible power supply or a battery.
<5% UT (>95% dip in UT) for
5 seconds
3A/m Power frequency (50/60Hz) magnetic field
EN/IEC 61000-4-8
Note UT is the a.c. mains voltage prior to application of the test level.
<5% UT (>95% dip in UT) for 5 seconds
3A/m Power frequency magnetic fields should be at levels characteristic of a typical location in a typical commercial or hospital environment.
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65-2025M Rev. B
Guidance and Manufacturer’s Declaration – electromagnetic immunity
The Triton™ Advanced Dental System® is intended for use in the electromagnetic environment specified below. The customer or the end user of the Triton™
Advanced Dental System® should assure it is used in such an environment.
immunity Test en/iec 60601
Test level compliance level intended electromagnetic environment
Conducted RF
EN/IEC 61000-4-6
3Vrms
150kHz to 80MHz
3Vrms
150kHz to 80MHz
Portable and mobile RF communications equipment should be used no closer to any part of the Triton™ Advanced Dental System®, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter.
Radiated RF 3V/m 3V/m
Recommended separation distance
EN/IEC 61000-4-3 80MHz to 2.5GHz
80MHz to 2.5GHz
d = 1.2√P d = 1.2√P 80MHz to 800 MHz d = 2.3√P 800MHz to 2.5GHz
where P is the maximum output power rating of the transmitter in watts
(W) according to the transmitter manufacturer and d is the recommended minimum separation distance in meters (m).
Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey (a), should be less than the compliance level in each frequency range (b).
Interference may occur in the vicinity of equipment marked with the following symbol:
NOTE 1: At 80MHz and 800MHz, the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from objects, structures and people.
a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the Triton™ Advanced Dental System® is used exceeds the applicable RF compliance level above, the Triton™ Advanced Dental System® should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the Triton™ Advanced Dental System®.
b Over the frequency range 150kHz to 80MHz, field strengths should be less than 3V/m.
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
Recommended separation distances between portable and mobile RF communications equipment and the Triton™ Advanced Dental System®.
The Triton™ Advanced Dental System® is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the Triton™ Advanced Dental System® can help prevent electromagnetic interference by maintaining a minimum distance between the portable and mobile RF communications equipment (transmitters) and the Triton™ Advanced Dental System® as recommended below, according to the maximum output power of the communications equipment.
Rated maximum output power of transmitter in watts (W)
Separation distance according to frequency of transmitter in meters (m)
150kHz to 80MHz d = 1.2√P
80MHz to 800MHz d = 1.2√P
800MHz to 2.5GHz d = 2.3√P
0.01
0.1
1.0
0.12
0.38
1.2
0.12
0.38
1.2
0.23
0.73
2.3
10
100
3.8
12
3.8
12
7.3
23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people.
identification of Symbols
Symbol Description
Conforms to UL STD 60601-1; Certified to CSA STD C22.2 NO. 601.1
4004895
Recognized by Underwriters Laboratories Inc. with respect to electric shock, fire, and mechanical hazards only in accordance with UL
61010-1 (2601-1) and under mutual recognition agreement with CAN/CSA C22.2, No.601-1.
Protective earth (ground).
!
Functional earth (ground).
Attention, consult accompanying documents. No user serviceable parts. Attention, line voltage. Only licensed electrician should remove cover.
Type B applied part.
Type BF applied part.
Class II Equipment.
Caution: Metal surfaces can be hot during and following the dry cycle.
Marking on the outside of Equipment or Equipment parts that include RF transmitters or that apply RF electromagnetic energy for diagnosis or treatment.
Manufacture.
Consult user information.
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2.0 component Operating instructions
Locate the Main Power switch and be sure it is in the On position. This switch must be turned on in order to operate, and should be turned off at the end of each day.
65-2025M Rev. B
2.1 clean closed Water System
The Dual Closed Clean Water System (see figure 2.1) features easy-to-fill, pressurized water bottles that enable you to control the quality of water to your handpieces and air/ water syringe. The water bottle is made of non-porous plastic. The bottle is reusable, but should be replaced periodically. See maintenance schedule section.
2.1.1 How it Works
Air, regulated to approximately 35 psi, is supplied to the water bottles through tubing attached to the bottle caps. The air pressure in the bottle forces clean water from the water bottle into the water pick-up tube and out to the handpiece control blocks, syringe,
Figure 2.1
and auxiliary quick connects. The water system is a “closed system,” allowing control of water quality and water system asepsis.
2.1.2 Filling the Bottles
Locate the Dual Closed Clean Water System mounted inside the unit behind the door. Locate the toggle switch for supplying air pressure to the bottles. Flip the switch to the OFF position to turn off the air supply to the bottles.
Slowly unscrew the bottles to allow them to depressurize. Clean as appropriate. Fill the bottles with clean, demineralized water to a level below the screw threaded portion. Re-attach the bottles and hand tighten only.
2.1.3 Operating the Dual closed clean Water System
The closed clean water system features a selector valve that allows the operator to choose solution from bottle 1 or bottle 2.
Turn the air pressure toggle switch to the ON position and ensure that the selector switch is flipped to the desired bottle. The system will now provide solution to the delivery unit and corresponding handpieces.
2.1.4 Disinfecting the Water System
Refer to Cleaning and Disinfection Section of the Manual for disinfection of the clean water system
2.1.5 Purging Water From the System
Running compressed air through the water lines is an easy and effective way to remove water from the lines and prevent stagnant water from residing in the lines during temporary or long term storage of the system. To purge the water, remove the bottles and completely empty them of their liquid contents. Then replace the bottles and turn on the air pressure supply to the bottles. Run the handpiece connections and air water syringe until there is no more water particles exiting them.
2.2 Air/Water Syringe
Check the flow of air, water and spray from the syringe. Press the right button for water stream. Press the left button for air. Press both simultaneously for spray. To adjust the flow of air, turn the syringe air adjustment knob clockwise to increase, counter-clockwise to decrease. To adjust the flow of water, turn the syringe water adjustment knob until the desired level of flow is achieved (see
Figure 2.2).
2.2.1 Tip Removal and Replacement
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Figure 2.2
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
The air/water syringe is a press ring type which accommodates metal or disposable tips supplied by others. To remove the tip, press down on the outside collar (Fig 2.2.1-A). When you feel a soft click the tip may be pulled straight out (Fig 2.2.1-B). Hold the collar down and insert the new tip, pressing it all the way in. Release the collar and test installation. Pull on the tip assuring proper insertion and that the locking mechanism is engaged.
Figure 2.2.1-A
Figure 2.2.1-B
65-2025M Rev. B
2.3 Handpiece connections and Fiber Optics Operation
Prior to connecting any air driven handpiece, it is important to determine the type of connection required for the brand and style of handpieces you desire to use.
Standard Four Hole connection
The pneumatic connections supplied are a standard connection used in the dental industry which will accommodate handpieces made in accordance with ISO standards. The connection provides the following functions (See also Figure 2.3):
Coolant
Spray
Chip
Air
Drive
Air
Blank
Opening
• Drive Air – This air pressure travels up the tubing to operate/drive the turbine in high speed handpieces or the air motor in air lowspeed handpieces.
Figure 2.3
• Exhaust Air – As the drive air leaves the turbine or air motor, it exhausts down this tubing and exits in an oil mist recovery jar. The oil mist recovery jar helps to trap small droplets of oil used to lubricate the handpiece.
Exhaust
Air
• Chip Air – An air stream which blows onto the cutting bur; assists in removing debris and aids in visibility and cutting while using a highspeed handpiece. Also used to atomize coolant spray, generating a fog mist instead of just a stream of water. To adjust coolant spray it is important to adjust the volume of chip air. It may also be turned off to help prevent air from blowing into a treatment such as a surgical procedure. Not all air driven high speed handpieces are ported for chip air, so it is important to verify this option is available for the brand of handpiece being used.
• Coolant Spray – The coolant spray allows water to flow up to high speed handpieces and to be sprayed onto the bur.
• Blank Hole – This hole is non-operative, but is intended to still allow the use of a fiber optic handpiece in the standard non-fiber optic connection.
2.3.1 Fiber Optics
If the system is equipped with fiber optic tubing you will need to ensure the configuration is correct for your handpiece. To determine the style of fiber optics you will need for your handpiece, look at the back of your handpiece or the swivel coupler and compare the connections to the following drawings. For bulb replacement please refer to Service section of this manual.
Fiber Optic Bulb
Five Hole Fiber Optic Systems
These systems are an adaptation of the four hole handpiece connection, adding a fifth hole for the light to enter the back of the handpiece. The light travels from the bulb up through the swivel coupler and through the handpiece via fiber optic glass rods.
Dual Pin Socket
Six Pin Fiber Optic Systems
Instead of having the small bulb in the connector at the end of the tubing, the bulb is contained in the swivel coupler of the handpiece. The connector at the end of the handpiece tubing has two electrical sockets. The swivel coupler has two electrical pins that drop into these sockets when it is attached.
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65-2025M Rev. B
Units purchased with optional Universal Fiber Optics may be set to a five hole or six pin configuration. To modify a five hole handpiece tubing to work with a six pin fiber optic handpiece, remove the fiber optic bulb from the handpiece tubing and insert the ISO adapter.
First, remove bulb.
2.3.1A Fiber Optics Operation
In order for fiber optics to work, the fiber optic handpiece must be
Replace bulb with adapter.
attached to the handpiece tubing. Once the handpiece tubing has been removed from its holder, press the foot control to activate the fiber optics.
The specific handpiece air pressure may need to be increased to create the back pressure, depending on the type of fiber optic handpiece you are using. Please refer to Adjusting Handpiece Pressure for more information.
2.3.2 Attaching non-swivel Handpieces
Once the correct handpiece configuration has been determined, the handpieces can be attached. Ensure that the handpiece you will be using has a gasket at the end, and that it is in good condition to prevent potential air/water leaks.
Place the handpiece onto the coupler and ensure that the tubes from the handpiece align in the connector, and that the gasket on the back of the handpiece is seated against the connector. Then firmly tighten the metal nut onto the handpiece. To get a good seal, it may be necessary to slightly unscrew the metal nut and then retighten to secure.
2.3.3 Attach Swivel coupler Onto Handpiece connector
For handpieces that have a swivel coupler at the base, use the following instructions:
Tools Needed: Manufacturers handpiece/coupler wrench
1. Remove the quick connect coupler from the handpiece. (Fig. 2.3.3–A)
2. Insert coupler into handpiece connector, carefully align the coupler to handpiece connector, making sure the rubber gasket touches. (Fig.2.3.3–B)
3. Firmly tighten the coupler into handpiece nut. Use manufacturers small flat wrench to hold coupler while tightening if necessary.
Fig. 2.3.3–A
4. Place handpiece onto the quick connect coupler. (Fig. 2.3.3–C)
Fig. 2.3.3–B
24
Fig. 2.3.3–C
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
2.4 Handpiece Operation
Refer to the handpiece manufacturer’s instructions for the use and maintenance of the handpiece prior to use. Handpiece operation is performed by pressing down on the foot control to run and then removing pressure from the foot control to stop.
A handpiece will only run if it has been removed from its holder and the lock-out switch disengaged (see Handpiece Holders below).
2.4.1 Handpiece Pressure
Handpiece pressures have been preset to operate handpieces at designated pressure ranges.
Ensure that the handpiece pressure is set correctly for the brand of handpiece prior to using. To adjust the handpiece pressure see the Service section.
2.4.2 Handpieces Holders
The handpieces are automatically activated for use with the foot control whenever they are removed from their holder. (Ensure that only one handpiece is removed from the holder at a time to prevent multiple handpiece activation. If so equipped, engage the handpiece lockout feature for additional safety.)
Handpiece Pressure Gauge
Handpiece holders can slide from side to side on the bar, they can ratchet around the bar, and they can be rotated. For instrument handpieces, a manual lockout lever shuts the holder off so the instrument can be removed without having it activated by the rheostat. To engage the lockout, lift the lever to a horizontal position (
Figure 2.4.2-A)
. To return the holder to normal operation, point the lever back down to the floor (
Figure 2.4.2-B).
Figure 2.4.2-A Figure 2.4.2-B
2.4.3 coolant Operation – Adjusting coolant Spray
To activate the coolant water for a handpiece flip the toggle switch either located on the front of the system or on the foot control. To deactivate the coolant water, flip the toggle switch to the OFF position.
To adjust coolant spray, press the foot control and while the handpiece is operating, locate the adjustment knob on the unit on the side or front. Turn the toggle switch for coolant spray to ON, then turn the adjustment knob (counter-clockwise to decrease, or clockwise to increase) until the desired level of spray is achieved (see Figure 2.4.3).
Note: For multiple instruments that provide coolant, individual adjustments are provided and are located in order from left to right, and are labeled accordingly.
Figure 2.4.3
2.4.4 chip Air – Adjusting chip Air Flow
The Chip Air Control is located on the front left side of the unit and is labeled. To adjust, rotate clockwise to increase and counter clockwise to decrease the flow. Depending on the brand of handpiece, chip air may be used to create the desired atomization of the coolant spray. It may also be desired to shut down chip air flow for some treatment procedures. In this case, rotate the knob counter clockwise until it stops.
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65-2025M Rev. B
2.5 Other installed instruments
For all other optional instruments that may be installed in the delivery system, follow the respective manufacturer’s instructions for proper operation and maintenance prior to using.
2.5.1 Acteon Satelec Analog Ultrasonic (if equipped)
Prior to use, place an ultrasonic tip onto the handpiece and secure. Not all tips provide compatible performance with the ultrasonic system. Use name brand Acteon Satelec tips available for purchase through ASI.
The handpiece is activated by lifting the handpiece out of its autoholder and pressing the foot control. Air pressure is sent from the foot control through the control block and to an air/electric switch. The air pressure pushes a plunger that closes the contacts in the switch which signals the ultrasonic module to provide power to the handpiece. When the foot control is released, air pressure exhausts off and the spring loaded air/electric switch opens and turns off the power to the handpiece.
See section 2.4.3 for adjusting coolant spray for the ultrasonic handpiece.
NOTE: the power indication represents the power to the tip ranging from zero to 100% with 10 being 100%. Many fine tips will break if they receive too much power. Always start at a lower level and gradually increase to the desired power to avoid damaging tips. Use the ultrasonic power setting table to determine the power range for the respective tip being used.
Satelec
Tip
N o
. 1
N o
. 1-S
N o
. 2
N o
. 3
N o
. 5AE
N o
. 10P
N o
. 10X
N o
. 10Z
AS3D
AS6D
AS9D
ASLD
ASRD
C20
Et18D
Et20
Et20D
Et25
Et25S
Et25L
UlTRASOnic POWeR SeTTinGS TABle WiTH SATelec BRAnD TiPS
ASi Medical
Display Setting
70 to
80
Satelec
Tip
Et40
ASi Medical
Display Setting
30 to
50
Satelec
FILES
Tip
ASi Medical
Display Setting
30 to
40
70 to
80
70 to
80
70 to
80
100
70 to
80
60 to
70
60 to
70
10 to
30
10 to
30
20 to
40
30 to
50
30 to
50
70 to
80
30 to
50
30 to
50
30 to
50
30 to
50
30 to
50
30 to
50
Et40D
EtBD
EtPR
EX1
EX2
EX3
EXL
EXR
GI-1
H1
H2L
H2R
H3
H4L
H4R
IRR20-21
IRR20-25
IRR25-21
IRR25-25
30
30
100
60 to
70
60 to
70
60 to
70
60 to
70
60 to
70
90 to
100
10 to
20
10 to
20
10 to
20
10 to
20
10 to
20
10 to
20
30
30
30
30 to to to to to to
50
40
40
40
40
40
P14D
P15LD
P15RD
P2L
P2R
PH1
PH2L
PH2R
PM1/PMS1
PM2
PMS2
PM3/PMS3
PM4
So4 tK1-1S tK1-1L tK2-1L tK21R
30 to
50
30 to
50
30 to
50
20 to
50
20 to
50
10 to
20
10 to
20
10 to
20
70 to
80
70 to
80
40 to
50
50
70 to
80
40 to
50
10 to
20
10 to
20
10 to
20
10 to
20
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2.5.2 Valo leD curing light (if equipped) cAUTiOn – Refer to complete Manufacturer’s instructions for warnings and proper use. The following is quick operation steps only.
65-2025M Rev. B
Valo LED Curing Light
To use, select the desired mode by pressing the lower Time/Mode Change button for 2 seconds and then releasing. The
Mode/Status Light will indicate the mode by color as follows:
Green – Standard Power Orange – High Power
See Manufacturer’s instructions for power selection.
Flashing Orange – Xtra Power
Press the upper Power button to activate the light for curing. Press the power button again if it is desired to turn off the light prior to it reaching its time cycle.
To change desired time intervals, press the Time/Mode button quickly to change intervals of time between 5, 10, 15 and 20 seconds.
2.6 Oral evacuation System
How it Works
To use an evacuation handpiece, remove the valve from the holder and insert the desired tip into the valve. The saliva ejector valve accommodates standard disposable saliva ejector tips and the HVE valve accommodates standard disposable 7/8” tips.
To ensure maximum suction flow, periodically check and replace the solids trap screen located on the front of the system.
Remove the cover to the solids trap, lift out the old screen, insert the new screen and replace the cover to the solids trap.
2.7 Self-contained Vacuum Pump
The vacuum pump is activated when the Suction/Vacuum On/Off switch, located on the rear of the unit, is in the ON position, and a suction handpiece is removed from the holder.
To use, open the lever on the evacuation handpiece. To maximize vacuum strength of the evacuation handpiece, close the lever valve of the other evacuation handpiece whenever it is not in use.
NOTE: The strength of the vacuum pull to the oral evacuation system is regulated by the vacuum relief valve. The relief valve on the system is pre-set to approximately 12” Hg, which is ideal for most general dental as well as surgical procedures.
2.7.1 Sediment Separator and Holding Tank cAUTiOn: The self-contained suction system includes a suction canister for holding liquid contents obtained from evacuation by the suction handpieces. The contents must be emptied daily. The suction canister has an overflow switch to help prevent accidental overfilling of the canister. However it is important to empty the liquid before it reaches capacity to prevent potential liquid being pulled into the vacuum pump. Follow the instructions under maintenance for purging and cleaning the suction system.
The bottom of the suction canister has a sediment bowl which is designed to provide an internal separator. The system uses the settling method for heavy particles including fine particles of dental filling amalgam which may be captured in the sediment bowl. The sediment bowl should be checked every three months. See Maintenance instructions for checking and replacing the
Sediment Separator bowl.
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3.0 Maintenance
3.1 equipment care & inspection
The equipment should be thoroughly cleaned and disinfected after use each day to maintain optimal performance. All components should be maintained in proper working order and replaced as required.
65-2025M Rev. B
3.1.1 inspection
The following visual checks and inspections should be performed before operating the unit:
• Look for mechanical damage that could affect safe operation
• Ensure there are no missing parts or accessories.
• Inspect components for tightness, cracks, wear or frayed electrical cords.
• Should mechanical or other damage be evident that would affect the safe use or operation of the system, it should not be used until repair or replacements correcting the defects are made.
3.1.2 Preventative Maintenance
See Schedule 10.1 for a recommended preventative maintenance schedule for the delivery system.
3.2 cleaning, Disinfection & Sterilization
3.2.1 Disinfecting the Dual closed clean Water System & Handpiece Tubing
It is recommended to use the DentaPure Cartridge in the clean water system bottles to disinfect the water system. The DP365 is designed for use for one year without requiring daily maintenance. This cartridge is manufactured by MLRB International and is available for purchase directly from ASI. To order online, visit asimedical.net/store or call 800.566.9953 and request part number 95-0281.
To use, the cartridge can be attached to the pick up tube that hangs down in the water bottle by screwing it into the supplied fitting. To replace, unscrew the old cartridge and screw in the new one. Place the Date
Changed label on the outside of the clean water system as a reminder of when the next change is required.
cAUTiOn: Do not use the DentaPure DP365 Cartridge for longer than its rated one-year period. The cartridge will no longer provide disinfection for the system and may plug the unit and obstruct the water flow.
cAUTiOn: Do not use the DentaPure DP365 if using a shock treatment to disinfect lines as it will damage the cartridge.
The cartridge must be removed and a standard tubing used in the bottle for performing shock disinfection treatment of the water system.
cAUTiOn: Do not use bleach to disinfect the water system. Due to its caustic nature, it can corrode certain internal parts. Any damage is excluded from warranty coverage.
cAUTiOn: The user assumes all responsibility for maintaining and disinfection of the water system, and for periodically having water sample tests performed to ensure that disinfection is satisfactory.
There are many other established methods for disinfecting a closed water system that consist of liquids, powders and tablets.
However, the chemicals used in these cleaners may damage the materials of the diaphragms used in the control block and other valves in the delivery system. Further, tablets may not dissolve completely and may cause blockage of the water system.
Any damage to the system as a result of the use of these alternate cleaners is excluded from warranty coverage.
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As an alternate, the bottles may be filled with a solution of 10 parts water and 1 part mouthwash that contains alcohol.
For more information on this protocol, please see abstract entitled “A Chemical Treatment Regimen to Reduce Bacterial
Contamination in Dental Water Lines” in the May 1997 issue of JADA. If using another type of disinfectant, follow the instructions provided with your disinfectant for effective control of the growth of biofilms in the water line.
3.2.2 Syringe Tips
For reusable tips follow the manufacturer’s suggested guidelines for tip cleaning.
3.2.3 Sterilization
The Triton™ Advanced Dental System® and the Attachments offered with it (Air/Water Syringe, Saliva Ejector, and High
Volume Evacuator) are not provided sterile. The air/water syringe and suction handpieces are designed for use with disposable tips. If using reusable tips supplied by others, they must be properly sterilized before each use according to their manufacturer’s instructions. In addition to the disinfection of these parts, a disposable barrier sleeve must be used to cover the air/water syringe, saliva ejector and high volume evacuator (HVE). The disposable barrier sleeve must be discarded and replaced between each patient.
Follow all manufacturer’s instructions for sterilization of any optional accessories and dental handpieces made by others.
3.2.4 Silestone™ care & Maintenance
Follow the guidelines listed below to keep your Silestone™ composite solid surface worktop looking as good as new.
Routine care
Most dirt and stains
Water marks
Use soapy water or ammonia-based cleaner.
Wipe with damp cloth; towel dry.
Disinfecting
Occasionally wipe surfaces with diluted household bleach (1 part water/1 part bleach).
3.2.5 Solid Trap
WARninG – infectious Materials
The suction system may contain infectious materials. Always wear personal protective equipment and follow appropriate protocol.
Check the solid trap filter and if partially obstructed or full replace with new filter. To replace filter, remove lid, lift out filter and dispose of according to hazardous waste protocol.
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3.3 Self-contained Models
3.3.1 Purging the Holding Tank and cleaning the evacuation System
WARninG – infectious Materials
The suction system may contain infectious materials. Always wear personal protective equipment and follow appropriate protocol.
65-2025M Rev. B
The tank should be purged and the oral evacuation system cleaned whenever the waste collection tank is full, or at the end of the day’s treatment procedures.
cAUTiOn: The vacuum receptacle has an overflow shut-off device to prevent the tank from being over-filled with liquid flowing into the vacuum pump. It is important to regularly empty this container to avoid inadvertently filling the canister to capacity during a treatment procedure.
To purge the contents from the tank, position or move the unit near a sink or other acceptable sewer drain. Unwind the purge tubing, located on the back of the unit Place the end of the tubing into a sink drain or other acceptable receptacle.
Locate the waste pump toggle switch on the back of the unit, above the waste purge tubing. Flip the switch ON to purge the contents of the waste collection tank.
cAUTiOn: The waste pump will remove the liquid under high pulsating pressure.
Therefore, it is necessary to hold the hose by hand or ensure that it is firmly in place before pumping out the contents.
Note: For “hands free” purging of the system, the tubing can also be connected to a receptacle to drain directly into the “P” trap of sinks Please refer to 1.5
Installation of Optional Purge Hose Quick Connect Kit for more information.
After the waste contents have been emptied, fill a one quart reservoir with any properly prepared NON-FOAMING vacuum cleanser or ASI’s KeepClear™ Evacuation System
Cleaner (P/N 95-0101).
Using the high volume evacuator, suction the prepared cleaner solution into the system and leave overnight, or longer, if necessary. This will allow the enzyme solution to properly clean.
Purge contents before starting dental procedures. Suction one-half ounce (0.5oz.) of concentrated vacuum cleanser prior to the day’s dental procedures to start enzyme breakdown as fluids are drawn in to system.
cAUTiOn: Due to its caustic nature, DO NOT use BLEACH as a disinfectant, as it will corrode certain internal parts.
Small amounts used as an irrigating solution for dental procedures is acceptable.
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3.3.2 Sediment Bowl checking and Replacement
WARninG – infectious Materials
The suction system may contain infectious materials. Always wear personal protective equipment and follow appropriate protocol.
65-2025M Rev. B cAUTiOn: Due to its caustic nature, DO NOT use BLEACH as a disinfectant, as it will corrode certain internal parts.
Small amounts used as an irrigating solution for dental procedures is acceptable.
Use qualified service personnel to open the back panel of the system and remove the sediment bowl. See service instructions for access. The holding tank is located on the left above the vacuum pump. Loosen the Velcro straps under the separator (Fig
3.4-A). Grab the sediment bowl with both hands and remove by rotating while pulling down (Fig 3.4 - B). Once removed, empty contents into an appropriate hazardous waste receptacle to send to an authorized mercury disposal service provider.
Replace the bowl by sliding it into the Holding Tank until seated. Secure with Velcro straps. Close back panel and secure.
Figure 3.4-A Figure 3.4-B
3.3.3 System Air Pressure
An air filter/regulator (see Figure 3.4 - A) controls system air pressure and is preset to 75-80 psi.
The air/filter regulator is located inside the unit, at the base of the aluminum air tanks. To access, remove the panel screws and open the panel. Read the air gauge provided. If the system pressure is not 75-80 psi, lift the adjustment knob and turn clockwise to increase pressure or counter-clockwise to decrease pressure. To release excess pressure, press the Air Syringe button before reading the gauge. When the desired pressure is reached, push the adjustment knob back down to lock it in place and prevent accidental pressure change.
Figure 3.4-A
3.3.4 Oil Mist Recovery Jar
The dental unit utilizes a container to assist in capturing excess handpiece lubricant. This Oil Mist Recovery Jar is located under the left side of the system behind the holder bar. Exhaust lines of the pneumatic handpiece connections are routed through it and then exhausted out through a separate tubing. The jar uses standard 2 by 2 gauze to capture oil mist droplets from the exhaust air. The gauze should be replaced every three months or whenever it becomes visibly noticeable that it is discolored from oil mist. To change: unscrew the jar, remove and dispose of the old gauze. Unfold a new gauze, fluff it up, place it in the jar and reattach.
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4.0 Storage And Shipping
4.1 Prepare for Storage
To prepare for either storing or shipping, follow the instructions below:
1. Empty the water containers and purge handpiece coolant lines and the water syringe. See Operation Instructions. Run air through the handpieces for an additional three minutes to air dry.
2. Purge the waste container and flush clean. See Operation Instructions.
3. Remove sediment bowl from amalgam separator and properly dispose of liquid. See section 3.3. Clean well and dry.
4. Remove and dispose of solids trap filter and the HVE and saliva ejector tips. Run the suction pump with both the HVE and Saliva Ejector open for three minutes to air dry.
5. Unplug unit from power and carefully wind the purge hose and power cord around the brackets on the rear of the cart.
4.2 Shipping Preparation cAUTiOn: The cart and trunk are very heavy. Two people are required to safely pack up this system. To pack the 2025M into the reusable ECS Shipping container trunk, follow these instructions:
1. Carefully place all of the handpiece tubing connections down into the individual slots of the handpiece holder bag. Once all the connections are complete, roll the bag and tie to secure.
2. Remove the lid from the trunk and set the main part of the trunk on end. Lift out the caster ramp and remove the foam insert from the top.
3. Carefully roll and push the cart into the trunk. Ensure that the handpiece tubings and bag clear the center and are placed into the top cut out area of the trunk. The foot control and tubing will need to be placed in the bottom portion of the trunk.
4. Place the foam insert into the top section and flip the caster ramp inside the case.
5. Using two people, pull on the handles provided and lower the trunk onto its back.
6. Insert the service kit, optional power cords and operation manual into the storage areas provided.
7. Place the lid onto the trunk and secure the latches.
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65-2025M Rev. B
5.0 liMiTeD WARRAnTy ReV 0907
ASI Medical, Inc. (ASI) warrants this product against defects in material and/or workmanship for one year for parts, 90 days for labor, from the time of delivery. During this coverage period, ASI’s sole obligation will be to repair, adjust or replace defective parts only. ASI is not responsible for any time lost, inconvenience caused, or for any other incidental or consequential damages. The warranty shall be voided by alteration (except by ASI), tampering, improper installation or maintenance, accidental damage, or misuse of the product.
This warranty is made in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability of fitness for particular purpose. No employee, agent, franchise, dealer or other person is authorized to give any warranties of any nature on behalf of ASI, except as provided herein.
ASI shall have no liability or responsibility to the customer, any other person, or entity with respect to any liability, loss, or damage caused directly or indirectly by the product. Notwithstanding the above limitations and warranties, ASI’s liability hereunder for damages incurred by the customer or other shall not exceed the amount paid by the customer for the particular product involved.
ASI shall not be responsible for any warranty work done without first obtaining consent from ASI.
5.1 Specific Warranty Modifications
The following items and/or occurrences are not covered under the warranty:
Accidental Damage & Theft, including but not limited to the following:
• Damage from accident or misuse including cuts, tears and crushes to tubing, cracks in suction solids trap filters, housings, broken casters, etc.
• Damage from use including scratches, dings, dents and deterioration to paint and overlays
• Theft or vandalism
Damage from neglect or improper Maintenance, including but not limited to the following:
• O-ring lubrication to all valves including the air water syringes and foot controls
• Flushing of handpiece or micro irrigation lines
• Removal of condensation from air lines
• Obstructions in water lines and handpiece tubing caused by foreign particles or chemical agents dispensed through the lines
• Obstructions in suction lines caused by foreign particles or improper maintenance of trap filters
Disposable Type items including but not limited to the following:
• Light bulbs, all filters, gaskets, o-rings and certain types of tubing.
5.2 Specific Warranty Modifications for Self-contained Systems
The following items and/or occurrences are not covered under the warranty for Self-Contained Systems with Internal Air
Compressor And/Or Suction Systems:
Damage, Clogs or Malfunctions to Canister and Purging System – Due to the inability to control items and solutions that are pulled into the suction system and their proportion levels, including but not limited to adhesives, cements, impression materials, caustic irrigants; and the unpredictable maintenance regime that may be followed to mitigate clogging or malfunction, the suction canister, its components, the purge pump of the suction system, and the tubing is excluded from warranty coverage.
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Damage to Vacuum Pump from Liquid Contamination – The waste canister has an overflow float switch that will cut power to the vacuum pump in the event the canister begins to fill completely. This will prevent liquid and other contaminants from being pulled into the internal pistons of the vacuum pump. However, improper maintenance can result in a malfunction of the overflow float switch or constant overfilling of the canister can result in liquid contamination of the vacuum pump. This type of damage is specifically excluded from warranty coverage.
Damage to Vacuum Pump and Air Compressor from Chemical Vapor Contamination – If certain caustic chemicals used in dental procedures (specifically bleach used in Endodontic procedures) is repeatedly used in concentrated forms without rinsing with water, this can cause highly concentrated gases to be pulled into the vacuum pump and air compressor system, causing corrosion to the internal working components. Corrosion damage to the vacuum pump or the air compressor system from chemical gases is specifically excluded from warranty coverage.
5.3 Specific Supplemental electronic instrument Warranty
As a convenience to our customers, ASI offers to install new or used brands of instruments, not manufactured by ASI, into our systems. This benefit enables customers to configure their systems with various instruments and to realize the cost savings of incorporating already owned instruments. ASI’s standard one year warranty is further modified for these installed instruments, as follows:
ASI’s supplemental warranty does not extend the original term of the manufacturer’s warranty, include items not covered under the manufacturer’s warranty, or warranty problems caused by, or resulting from, misuse or accidental breakage.
Any installed instruments requiring repair will need to be removed and sent back to the respective manufacturer for inspection and repair. It will be the responsibility of the customer for any labor costs incurred in the removal, replacement, shipping, or packaging of these instruments. ASI will not be responsible for these costs or the ability of the manufacturer to complete any necessary repairs in a timely manner.
ASI Medical, Inc. will provide a supplemental warranty for a period not to exceed one year from the date of purchase of new components from other manufacturers that are installed into ASI delivery systems. This supplemental warranty is only valid in the event that the component manufacturer declines to honor its warranty due to the component’s removal from its original housing.
In the event the manufacturer declines to honor its warranty for an item that otherwise would have been covered, ASI will reimburse the customer for the amount of the repairs billed by the instrument manufacturer, not to exceed the selling price of the instrument.
5.4 Replacement Parts limited Warranty ReV 0806
Replacement parts (either purchased or replaced at no charge warranty) do not affect or extend in any way the original warranty term provided. New replacement parts are provided with a ninety day warranty term from the time of shipment, and does not include any other costs such as labor for installation, removal or shipping. These separate costs are the responsibility of the customer. All other terms, modifications and exclusions provided in the system warranty apply to replacement parts.
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6.0 Troubleshooting
6.1 Basic Troubleshooting Guide
The following information is not intended to isolate every problem that could arise with the dental system. It is, however, designed to help you quickly identify problems, many of which can be repaired without any special equipment or training.
6.2 Troubleshooting the Delivery Unit
The system should be maintained and given proper care. If something does go wrong, the information contained herein explains what can be done prior to arranging for or attempting repairs. Additional information may be available in sections covering the individual components.
Handpiece or instrument does not Operate
- Verify the lock out lever on side of the holder is pointing straight down to the floor.
- Make sure the correct adjustment stem on the control block portion for that handpiece has been opened to allow air to flow to the handpiece or activation switch for electric instruments.
not enough Pressure to the Handpiece
- Low pressure from compressor or regulator in junction box. Check air tank pressure gauge. Ensure 75psi prior to adjusting handpiece block.
- Make sure the correct adjustment stem on the control block portion for that handpiece has been opened.
- Ensure that the exhaust air tubes and oil mist recovery jar are allowing the air to exhaust freely.
- Diaphragm(s) in control block needs to be replaced (P/N 95-0215 see section for complete list of control block part numbers).
- Verify that there is no kinked exhaust tubing to the oil mist recovery jar or any obstructions such as cotton two by twos in the exhaust port of the jar lid.
- Check to be sure the handpiece gaskets are secure. These are located on the back end of the handpiece or the swivel coupler. The handpiece tubing nut also needs to be firmly tightened onto the handpiece in order to seal against this gasket.
- Make sure the bulkhead gasket is secure where it connects to the delivery system and there are no cracks.
- Check for kinks in the foot control tubing. The air that runs the handpiece is coming all the way from the foot control.
Any kinks or bends can restrict the air and limit the pressure.
- A worn out handpiece consumes more air to operate than a new one. Check to see if the turbine is the problem by switching to another handpiece and checking the pressure.
Air or Water coming out of Handpieces When Hung Up
- Diaphragm(s) in the control block are worn or have holes. Replace the diaphragm(s) (P/N 95-0215 see section for complete list of control block part numbers).
- Oil Mist Recovery Jar exhaust line is clogged. Free the obstruction.
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Water Filling Up Oil Mist Recovery Jar
- Bad gasket on handpiece or coupler is not tight. Remove handpiece coupler, verify gasket and firmly tighten.
- Water condensation from main air compressor is in the air lines. Check central compressor.
Water not Flowing From Handpieces or Air/Water Syringe
- Check the water bottles and ensure they are full, switched on and that the air pressure gauge is reading around 25-
35psi.
- Try switching the bottle selector valve from one bottle to the other as it may be clogged and need replacement (P/N
95-0143).
- Air leak in pick up tube or gasket needs replacement. Verify gasket and change if necessary (P/N 95-0156 see Parts
Catalog for complete list of gasket options and part numbers).
- Bottle threads worn and not sealing correctly. Replace bottles annually or sooner if necessary (P/N 95-0140 or 95-
0140QT).
- Blocked or pinched tubing. Make sure tubing is not pinched. If tubes are not pinched, inspect for blockage.
Water Flows from Air/Water Syringe but not Handpieces
- Needle valve off or pinched water line. Ensure needle flow control valve is opened.
- Check to see if water is not flowing from any handpiece to determine if it is isolated to just one tubing. Ensure that all the flow control valves for water have been opened. Delivery systems made before 12/06 used an anti-retraction valve in each handpiece line. If clogged, remove the anti-retraction valve and replace the water relay with ASI’s new style (P/N 95-0135) that does not over retract.
- Check the water on/off toggle located either on the foot control or on the delivery system to see if it is working.
Remove the cover on the foot pedal from the toggle to see if the signal line could be kinked. Remove the gray air signal line from the relay and activate the foot pedal and ensure that an air stream is coming out.
- Check the water output side of the relay by disconnecting the tubing from the relay to the control block and pressing the foot control. If still no flow, replace the water relay valve (see page 10 for water relay options and part numbers).
Water Dripping After Using a Handpiece
- If water drips from only one handpiece, check to see if there is a cracked connector in either end of the handpiece tubing or the bulkhead itself. Replace the bulkhead or handpiece tubing (see Parts Catalog for tubing options and part numbers).
- For systems with a foot control toggle switch, check the foot control signal line. If there is a slight kink in the foot control tubing, it can delay the air from exhausting off the relay and allows water to drip. Replace if necessary (P/N 95-0084 or 95-0242 See section for more information).
- If water drips from several handpieces or if water slowly builds and drips out, the water relay may not be working or has a small piece of debris in it. Replace the water relay valve (P/N 95-0135).
- Check for air in the water line. Run the handpieces for a minute or two to clear any air bubbles out of the system then check the air water syringe connection at the bulkhead to be sure it is tight and secure. For models with an air purge feature, check that this valve is not leaking air into the water side. If this is the problem, replace the valve with a newer, non-air purge type (P/N 95-0143).
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Water Squirts out of Handpiece When Removed from Holder
- The water relay valve is stuck open allowing water to flow and may need to be replaced. Check the foot control tubing is not kinked and holding air pressure on the plunger which will hold the valve open. Replace valve if required
(P/N 95-0135).
Syringes leaking
- If air or water keeps flowing, the button O-rings are worn and require that the button cartridges be replaced (P/N 95-
0089). Button O-rings may need to be greased with silicone grease (95-0085). Caution – Use only silicone lubricant when lubricating instrumentation O-rings. Petroleum products will cause permanent damage to the o-rings.
- Spray mist occurs when depressing air valve immediately following water valve depression can be caused by worn nozzle assembly O-rings. Replace O-rings.
Foot control Sticking or leaking Air
- If the disc is sticking or leaking air may need rebuild kit (P/N 95-0094) or grease the valve O-rings with silicone grease (P/N 95-0085). Caution – Use only silicone lubricant when lubricating instrumentation O-rings. Petroleum products will cause permanent damage to the o-rings.
- If air is blowing out of foot control, the diaphragm in the control block may have a hole in it allowing hold-back air from the handpiece holders to leak through the block and out of the foot control. Replace the control block diaphragm
(P/N 95-0215 See section for complete list of part numbers available).
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6.3 Troubleshooting the Ultrasonic Handpiece System
Theory of Operation – Electrical power (115volt/230volt) is supplied from the terminal block and
65-2025M Rev. B wires run from the module through the tubing up to the ultrasonic handpiece where it creates
Satelec Ultrasonic Notes:
allows water coolant spray to be used on the tip.
Figure 2.5.1
additional Purple wire to same location as black connection to panel.
Replace if required (P/N 90-5414A).
- Ensure US Tip is tight on Handpiece.
Testing line continuity using a multi meter will determine broken wires in the tubing
[See Figure 1, Figure 2, Figure 3 ].
Satelec Ultrasonic Notes:
Strain relief size changed on 06/22/06 from ¾” to 7/8” 95-0123. exhausting correctly when handpiece is removed from holder.
- Check circuit breaker for the ultrasonic located on the back of the dental unit is
[See Figure 1, Figure 2, Figure 3 ].
Strain relief size changed on 06/22/06 from ¾” to 7/8” 95-0123. pressed in.
- Check handpiece pressure gauge is reading between 60 to 80 psi when pressing the foot control with the ultrasonic handpiece removed from the holder.
If no reading, make sure the correct adjustment stem on the control block portion for the Ultrasonic [marked “US”] is open sufficiently to allow the air pressure to reach the air/electric switch. To open, turn the stem in a counter-clockwise
direction to fully open. This ensures the Normally Open Air Electric Switch is o Cannot be repaired, replace handpiece.
Replace if required (P/N 90-5414A).
receiving pressure from control block.
Satelec Ultrasonic Notes:
- Check continuity output from Newtron Module (5.0 v AC @ 100% intensity),
Transformer (24v AC), Terminal Block (120v AC) (Figure 6.2a).
Testing line continuity using a multi meter will determine broken wires in the tubing
[See Figure 1, Figure 2, Figure 3 ]. - Testing line continuity using a multimeter will determine broken wires in the tubing (Figure 6.2a, 6.2b)
Strain relief size changed on 06/22/06 from ¾” to 7/8” 95-0123.
Figure 1. Figure 2.
Satelec Ultrasonic notes
38
Figure 3.
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Figure 3.
02/24/2014, S:\Technician Guide\Ultrasonics Tech Guide.docx
Figure 3.
02/24/2014, S:\Technician Guide\Ultrasonics Tech Guide.docx
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65-2025M Rev. B low or intermittent Power to Ultrasonic Tip
- Using a worn tip or “incorrect brand” of tip with module. Replace the tip with a new and correct brand style to match the brand of ultrasonic system. Satelec Ultrasonic tips are available through ASI.
- Check wire connections on circuit board and Newtron Module are tight.
- Check Potentiometer/Satelec on panel is connected properly. Potentiometer may require replacement. Replace if required (P/N 95-0081).
Ultrasonic Handpiece Runs When not Pressing Foot control, Stops Running When Foot control is Pressed
- Contacts in air electric switch aren’t working or stuck resulting in reversed operation. Replace switch (P/N 95-0137).
- Make sure the correct adjustment stem on the control block portion for that handpiece has been opened to allow air to flow to the activation switch for electric instruments. Make sure the correct adjustment stem on the control block portion for the Ultrasonic [marked “US”]. Turning the stem in a counter-clockwise direction to fully open ensures the Normally
Open Air Electric Switch is receiving pressure from control block.
no Water through Ultrasonic Handpiece, Water to Other Handpieces
- Make sure switch on foot pedal is in correct water position indicated by blue dot.
- Check the adjustment needle valve is fully open on front of cart.
- Check Ultrasonic Tip is secure and is correct type with a water port. (Some tips are made to run dry.) If in doubt, remove the tip and run the handpiece to see if water exits the handpiece.
- Check flow of water through handpiece tubing. Remove handpiece from holder, remove handpiece, depress foot pedal to check water flow through tubing. If water flows through tubing, clean the handpiece or replace with a new handpiece. Replace if required (P/N 90-5414A).
- Check gauge on water bracket system are pressurized between 30-35 psi. Ensure bottles are filled with water.
- For units manufactured prior to 12/2006, check water flow through water check valve. Replace check valve if no water flows. Replace if required (P/N 95-0134).
- Trace where water is stopping from control block Ultrasonic port, needle adjustment valve, handpiece tubing and correct accordingly.
- Ensure stem on control block port marked “US” is opened.
- Control block diaphragm may have hole/tear if water is intermittent. Replace if required (P/N 95-0215).
Threaded Stem on Handpiece Broken/Worn Where Tip Attaches
- Cannot be repaired; replace handpiece (P/N 90-5414A)
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6.4 Troubleshooting the Self contained compressed Air and Suction Systems
Self-Contained – top four avoidable ServiCe iSSueS: check these on your system to avoid future problems
#1 Over-filling the canister when flushing at end of day and pulling debris into the vacuum pump.
Always follow instructions for cleaning the system and use limited quantities of water to flush the system appropriately.
Do not flood it.
#2 Using bleach in the system to clean.
Bleach will corrode internal parts of vacuum pump and requires rebuild kit (P/N 95-0068). Do not use bleach to clean the system. Only Use an Enzyme based suction line cleaner (P/N 95-0278).
#3 Odor build-up from not purging the suction canister daily or using enzyme based cleaner.
(P/N 95-0278). Clean daily and follow instructions.
#4 low Voltage Power Source.
If operating at 120Volts/60Hz, the unit requires 115 - 125 volts for operation. Voltage levels below 115 will cause the motors to work harder, overheat, and may shut off temporarily until they cool down sufficiently.
Vacuum is low
- Replace solids trap screens (P/N 95-0088 see section for complete list of part numbers available).
- Crack in tubing or solids trap collector housing. Replace the housing if required. (P/N95-0247 or 95-0175 see section for complete list of part numbers available).
- Piston cups in vacuum pump are worn. Use the Rebuild Kit to replace. (P/N95-0068)
Vacuum Motor will not Start
- The suction canister is full and the overflow switch is engaged. Purge the suction canister completely.
- The autoholder for the suction handpiece may be locked out. Remove the suction handpiece from the holder and ensure the lever is pointing down to the floor.
- Start up capacitor may need replacement (P/N 95-0064 see section for full list of available part numbers).
- Motor overload protection switch may have tripped. Let motor cool off for two hours and the compressor will automatically restart.
- Low voltage power input. Verify 120 Volts or 230 Volts with multimeter. Correct lower voltage situation or switch to a dedicated outlet. For 120 Volts use optional power conditioner.
Suction canister will not Purge or empty Out
- The pick-up tube in the canister is clogged. Remove and clean amalgam sediment bowl per instructions.
- Peristaltic purge hose tubing is clogged or misaligned in the pump. Try massaging tubing to clear or adjust tubing in the pump. Replace tubing if necessary (P/N 95-0205).
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65-2025M Rev. B compressed Air Volume is Reduced
- Piston cups in pump are worn. Use the Rebuild Kit to replace.
(P/N95-0069)
- Leak in Regulator. Replace Regulator Assembly (95-0178).
- If the compressor is running constantly, the unloader solenoid may be sticking open. Replace solenoid (95-0177 see section for complete list of part numbers available).
- Water bottles not sealing allowing air to escape. Replace gaskets (P/N 95-0156) or bottles (P/N 95-0140QT).
- Gasket on handpiece is worn or not tight. Tighten handpiece adapter firmly or replace gasket.
- Air leaks in tubing. Troubleshoot to locate leak and replace tubing and/or fittings.
compressor will not Start
- If the compressor has a pungent electrical smell, the compressor may be stalling when attempting to start. Problem is usually check valve allowing air back in and back pressuring the heads. Remove check valve clean out and clean or replace Check Valve (P/N 95-0161).
- Start up capacitor may need replacement (P/N 95-0063 see section for full list of available part numbers).
- Motor overload protection switch may have tripped. Let motor cool off for two hours and the compressor will automatically restart.
- Low voltage power input. Verify 120 Volts or 230 Volts with multimeter. Correct lower voltage situation or switch to a dedicated outlet. For 120 Volts use optional power conditioner.
Troubleshooting the Purge Pump
- Low flow caused by kinked tubing. Open back panel and adjust tubing to remove any kinks or tight bends. Verify that slides on pump head are opened to maximum position.
- Low flow caused by amalgam separator being full. Empty bowl to remove sediment.
- No flow caused by pump not running our bound. Open up pump and adjust tubing; run pump to clear bind.
- Leak inside caused by tear or cut in hose. Replace tubing.
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7.0 Service
7.1 customer Support
In the event you require assistance with the set-up, operation or maintenance of your system, please call (800) 566-9953 or
(303) 766-3646 and speak with one of our Customer Service Representatives. Our service hours are from 8:00 a.m. to 4:30 p.m., in Colorado which is on Mountain Standard Time, Monday through Friday.
In many instances, problems may be solved over the telephone. When requesting service, please have the following information ready:
• Product / Model Number
• Date of Manufacture
• Serial Number of affected unit
This information can be found on the back of cart units. If service is required, you may need a service technician to go to your office or have the unit sent to us for service. Please refer Storage/Shipping for instructions before shipping the unit.
Warranty service will be performed in accordance with ASI’s Warranty. Non warranty service will be provided at reasonable parts and labor costs.
7.2 Replacement Parts
New or replacement parts may be ordered directly from ASI online or by telephone. To place an order, please contact our
Customer Support Department:
Online: http://asimedical.net/store/
Tel: (303) 766-3646
7.3 Repairing an Air/Water and Air Only Syringe
If there is water or air leakage around the button:
Replace the O-ring on the button assembly. To remove the button, press it down and hold while using a paper clip or small wire to push the retaining pin out of the syringe head, then gently pry the button assembly out of the syringe head. After removing the button, slide the o ring from the stem and pull the button from the spool.
When reinstalling the buttons, be sure the springs are properly seated, with the smaller end facing upward. While holding both buttons down, insert the retaining pin through the syringe head.
If there is a momentary spurt of water when the air button is pressed:
First, check to ensure that the syringe tip is undamaged and is fully seated in the Quick-Change Tip adapter. If it is, the
O-ring under the tip adapter should be replaced. Remove the tip and use a 5/32” hex key to unscrew the adapter from the syringe head.
Use a dental pick or a bent paper clip to remove the small O-ring from the bottom of the bore in the syringe body. Be careful not to nick or scratch the sealing surfaces. The best way to install the replacement is to slip it onto the end of a syringe tip, apply silicone lubricant and insert it into the bore.
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Before reinstalling the adapter and collar assembly, look down into the bore in the syringe body and ensure that the alignment pin is in place. With the spring in place in the collar, align the slot in the collar with the pin, then push the collar into the syringe body. Tighten the adapter firmly (30-35 in. lbs. torque). If you don’t have a torque measuring device, hold the hex key by the short end, with the long end in the tip adapter. If you tighten the adapter as tightly as you can while holding the tool this way, you will have approximately the right torque.
7.4 Servicing the Foot control
If the foot control (see Figure 7.4 - A) is leaking air or sticks after being pressed, the
O-ring may require lubrication or replacement.
cAUTiOn: The valve is under air pressure and the stem and spring will pop out. Ensure that the air pressure is turned off to the foot control and that the pressure has been exhausted.
After relieving the air pressure to the foot control, turn it over and remove the outside screws from the bottom. This will allow the dome and the retaining ring to be removed.
Figure 7.4-A
Once the dome and the retaining ring have been removed, remove the valve stem and spring from the valve body. Lubricate the stem with O-ring grease and replace. Ensure that the springs are properly seated around the stem. Replace the screws that hold the retaining ring and dome in place.
7.5 Opening cover to Delivery System
WARninG: electrical Shock
Electrical Shock Caution: Electrical connections and circuit boards are exposed. Unplug the system or shut off the power before accessing internal components.
1. Lift up and remove the worktop.
The worktop is secured using high grade plastic Velcro. Due to its weight and the holding power of the plastic Velcro, it will require firm lifting in order to remove.
2. To access the electrical and pneumatic components, locate and remove the top screws securing the rear electrical safety cover (see Figure 7.5-A). Carefully lift the safety cover (see Figure 7.5-B) and set aside.
Figure 7.6-A Figure 7.6-B
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7.6 Adjusting Handpiece Pressure
Drive air pressures for handpieces are pre-set at the factory to the recommended operating pressures for handpieces. To adjust the drive air pressure setting for each handpiece, you will need to access the control block located underneath the cover of the system. To gain access to the control block, please refer to Opening
Cover to Delivery System.
The adjustment controls for the control block are inside the delivery system in the center of the bottom panel (see Figure 7.6–A).
The handpiece pressure adjustments are small set screws or knobs and will be labeled with abbreviations for the type of instrument installed as follows:
FHS - Fiber Optic High Speed (air driven)
HS - High Speed (air driven)
Figure 7.6–A
65-2025M Rev. B
EHLS - Electric High Low Speed
ELS - Electric Low Speed
LS - Low Speed (air driven)
US - Ultrasonic
Adjustment screws for electric instruments should be left in a fully open position to allow free air flow to pressurize and exhaust off of the air/electric switches. Knobs are placed on adjustment screws to allow easier adjustment of operating air pressures for air operated high and low speed handpieces.
To adjust the drive air pressure for each handpiece, perform the following steps:
1. Remove the handpiece from its holder. A handpiece must be connected to the tubing in order to register pressure on the gauge.
2. Depress the foot control and read the handpiece pressure gauge on the front of the unit.
3. Rotate the handpiece air adjustment (clockwise to decrease, or counter-clockwise to increase pressure) until the desired air pressure range is achieved, as specified by the handpiece manufacturer’s instructions.
7.7 Opening Back Panel
WARninG: electrical Shock – Unplug unit before opening service panel.
Access to the internal air compressor and air tanks, vacuum pump, canister and purge pump and cooling fan is provided through the back panel. To gain access, use a medium sized flat blade screwdriver and turn the two slotted cam latches on the left side of the door. Completely unwind the purge hose and the power cord. Then open the door.
7.8 Servicing or Replacement of Air compressor instructions for Replacing the Air compressor and/or Manifold
WARninG: electrical Shock – Unplug unit before opening service panel.
Before starting, ensure that the power cord is unplugged to prevent accidental electrical shock!
To replace an entire air compressor assembly, follow the instructions below. To also service the manifold or install a rebuild kit, it will be necessary to remove and replace the air compressor.
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65-2025M Rev. B
1. Relieve all air pressure from system. To depressurize, you can operate an air handpiece connection or the air water syringe.
2. Remove the black wire on the terminal block, then the white wire. Refer to the wiring schematic. Carefully cut the wire ties holding wiring on the clear nylon tube .375 OD x .275 ID tubing and pull wires out and out of the way. The tubing is connected by a “Push In” type fitting which makes it easier to disconnect and reconnect. To remove the tubing, push the outer gray ring of the fitting down and firmly pull out the clear tubing in one motion to remove tubing from compressor.
3. Locate the bottom plate under the compressor. Remove the two hex head bolts that are retaining the compressor plate.
4. Pull the compressor out of the compartment by sliding backwards. Hold the chassis while pulling out the compressor
(Note: it may pull hard) until it is removed completely from the slides.
For servicing of the manifold, refer to those separate instructions.
Once the compressor has been serviced, reverse the above steps to replace. Ensure that all tubing and wiring are placed inside the compartment to avoid vibrating against the air compressor as this can cause significant noise.
WARninG: electrical Shock
The electrical terminal block is exposed. Ensure that your HANDS and TOOLS are out of the unit before turning it on.
7.8.1 installing compressor Rebuild Kit, Replacement of low Pressure Side – Disassembly
Refer to the exploded view parts list (9.6) during the repair procedures.
Note: The air compressor is a two stage design in which the first head compresses the air and then the second head compresses the air further. The first head is a larger diameter with a thin wall sleeve. The first part of the instructions covers replacing the low pressure inlet side of compressor and then the second part will cover replacing the high pressure side.
1. IMPORTANT: Note the orientation of the ports; so that the head covers are reassembled correctly (label them if necessary).
2. Remove the head bolts and remove the head covers, set aside.
3. Remove the valve plate with the valve and note the position of the valve on intake or exhaust sides of plate (mark them if necessary) and remove valve.
4. Remove the tube with the filter from the valve plate.
5. Remove the retainer plate (1/8” Allen head, two screws), the piston cup and cylinder.
6. Discard the 1/8” Allen head screws for the retainer plate, piston cup, and cylinder, O-rings on the tube, O-ring for the cylinder, and O-ring for the head, valves and valve retainers (these will be replaced with new parts in the kit).
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7.8.2 Re-assembly of the low pressure input side
1. Place new piston cup on rod (facing up).
2. Install the retainer plate and new screws, torque to 34-38 in lbs.
3. Install the cylinders over the piston cup.
4. Clean valve plates and install the valves and valve retainers in their original position (as noted earlier on disassembly), use the new screw in kit and torque to 11-13 in lbs.
5. Install new tube O-ring and install tube to valve plate.
6. Install the new cylinder O-ring in the bottom of the valve plate and position over the cylinder; make sure they are aligned.
7. Make sure the port orientation is correct (as noted earlier and marked).
8. Place the head O-ring in the O-ring groove on top of the valve plate.
9. Place the head covers over the valve plate and check for correct port orientation. Then torque head bolts to
34-38in lbs.
7.8.3 Replacement of high pressure (outlet side) of compressor-Disassembly
1. Remove the valve plate from the tube and filter. (Do not remove the tube from the filter).
2. Remove the eight head cover screws, the cover and O-ring, note orientation for reassembly of the valves limiter and retainer (mark if necessary).
3. Remove the O-ring and cylinder; be sure to keep the same number and location of all shims.
4. Remove the retainer screws, retainer plate and piston cup.
5. Discard the old cup, cylinder, retainer screws, cylinder O-ring, head O-ring, valves and retainers (these will be replaced by new parts in kit).
7.8.4 Re-assembly of parts for the high pressure outlet side
1. Place the new piston cup on the rod (cup face up) and reinstall the retainer plate, use the new retainer screws provided in kit and torque to 34-38 in lbs.
2. Carefully place the cylinder over the piston cup and align the screw holes, install the cylinder O-ring.
3. Clean valve plate; be careful not to damage valve vent area. Replace the valves and valve limiter making sure notched or “X” marked side is up and the valves are in their original position (as marked or noted earlier). Install new valve screw and torque to 14-15 in lbs.
4. Install new O-rings on the tube and install into valve plate. Make sure the orientation of the ports are correct as noted and marked earlier, place the head O-ring in the groove of the valve plate.
5. Place the head cover over the valve plate and torque the four outside screws to 34-38 in lbs, the four inside screws to
100 in lbs.
7.8.5 Test Unit
Reconnect to Power source and turn on the compressor. Verify that the system is operating correctly.
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7.9 Replacing the Vacuum Pump
Instructions for Replacing the Vacuum Pump Unit
65-2025M Rev. B
WARninG: electrical Shock
Before starting, ensure that the power cord is unplugged to prevent accidental electrical shock!
1. Unscrew back panel and open.
2. Trace the black (or brown), white (or blue) and green wires leading from the vacuum pump to the terminal block. Loosen the screws holding the power wires and remove from the terminal block.
3. Remove the valve plate with the valve and note the position of the valve on intake or exhaust sides of plate (mark them if necessary) and remove valve.
4. Remove the tube with the filter from the valve plate.
5. Remove the two black wires from the top of the capacitor by pulling on the push-on connectors. (The capacitor is black and rectangular, with terminals on the top.)
6. If it is necessary to replace the capacitor, unscrew the nut holding the capacitor and remove the capacitor.
7. Pull the vacuum pump back out of the compartment and locate the vacuum line leading to the brass barb fitting on the vacuum pump. Remove the vacuum line from the barb.
8. Remove the vacuum pump and service using separate instructions or replace with a new one. Reverse the above steps.
NOTE: Ensure that the vacuum line tubing is securely pushed onto the fitting (it should slide on at least ½”).
You may wish to do a function check on the system before replacing the back panel.
WARninG: electrical Shock
The electrical terminal block is exposed.
Ensure that your HANDS and TOOLS are out of the unit before turning it on.
7.10 Replacing Tubing in Purge Pump
The purge pump is a roller type that squeezes the tubing to pull liquids out of the suction canister. The pump uses a special type of tubing for this application.
In the event this tubing wears out or is torn and needs to be replaced, follow the below instructions.
Fig 7.10.1-A Fig 7.10.1-B
7.10.1 Remove Old Tubing
1. Unplug the power cord, then completely unwind the power cord and purge hose from the back and open the back panel to gain access to the purge pump.
Fig 7.10.1-C
2. Open the latch to roller pump (Fig 7.10.1-A) and remove the tubing (Fig 7.10.1.B).
Fig 7.10.1-D
3. The tubing connects from the suction canister and runs through the roller pump and then to the back port chassis.
Note the orientation of the tubing to assist when placing in the new tubing assembly. Remove the tube end from the suction canister by pushing on the outer ring of the connector (Fig 7.10.1-C) and then pulling out the tubing.
4. Remove the other end of the tubing from the chassis by pushing down on the outer ring and pulling the tubing out.
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65-2025M Rev. B
7.10.2 install new Tubing Assembly
1. Take the short end of the hose assembly and push the tube connector into the push in fitting of the waste canister until it is securely seated.
2. Carefully place the longer part of the tubing into the roller assembly of the pump. (Fig 4) CAUTION – The tubing can be easily cut or torn. Take care not to pull the tubing against the sharp edges of the outer housing or the latch of the pump.
3. Pull the tubing up so that the bottom elbow is close to the bottom of the pump. Ensure that the tubing is located correctly within the roller assembly and that there are no twists or kinks. Then close the latch on the pump. NOTE:
Ensure that the adjustable pinch dial gauges on each side of the latch are opened up to maximum.
4. Place the other end of the tubing into the connector of the chassis unit firmly seated.
5. Test unit for correct operation.
7.11 Replace Water Relay
Tools Needed: Wire Cutters/Scissors
WARninG: electrical
Shock
1. Turn off main power and air supply to unit.
Fig. 7.11-A
2. Run Air/Water syringe to relieve compressed air in system.
Fig. 7.11-B
Fig. 7.11-C
3. Open the cover to the delivery system and locate the water relay valve near the control block. (Fig. 7.11-A)
4. Make note of the location for the blue water lines and the grey air signal line. Clip all the tubings close to the barbs.
Fig. 7.11-D
5. Attach the blue water lines and grey air signal line to the new barb using the provided sleeves to secure. (Fig. 7.11-C)
6. Use provided Zip Tie to hold the relay in place. (Fig. 7.11-D)
7. Turn main power back on and test handpiece to ensure that there are no leaks.
7.12 Replacing Bulkhead connector
Tools Needed: Phillips head screwdriver, Wire Cutters or scissors, Large Adjustable Wrench
Fig. 7.12-A
WARninG: electrical Shock
1. Turn off main power and air supply to unit.
2. Run Air/Water syringe to relieve compressed air in system.
3. Locate black bulkhead on underside of delivery system, loosen the black nut on bulkhead, and remove connector. (Fig. 7.12-A) (Fig. 7.12-B)
Fig. 7.12-B
48
4. From the inside of the cart locate tubing’s connected to the bulkhead and cut all four of them leaving approximately 5 inches. (Fig. 7.12-C)
Fig. 7.12-C
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5. After you have cut the tubing look on underside of system again to locate the brass nut securing the bulkhead, and loosen with a large adjustable wrench. (Fig. 7.12-D)
Fig. 7.12-D
6. From the inside if the cart remove the bulkhead from hole.
(Fig. 7.12-E)
7. All of the tubing on the new bulkhead will come with a sleeve and straight through connector attached. Re-attach existing tubing to the connectors on the new bulkhead; secure using the
Fig. 7.12-G supplied sleeve and sleeve tool. (Fig. 712-F)(Fig. 7.12-G)
8. Attach new bulkhead following instructions in reverse order. (Fig. 7.12-H)
Fig. 7.12-F
Fig. 7.12-H
9. Fill bottles and attach. Turn system on to pressurize bottles. Test for leaks by running the handpiece.
7.13 Replace Pucks in control Block
Tools Needed: 7/64 Allen Wrench
WARninG: electrical Shock
65-2025M Rev. B
1. Turn off main power and air supply to unit.
2. Run Air syringe to relieve compressed air in system.
3. Open the cover to the delivery unit per your operating instructions for the model of your system.
Fig. 7.13-A
Fig. 7.13-B
4. Depending on the model of your system, the control block is held in place with a bracket or screwed in from underneath the baseplate. Remove the (2) screws or the hold-down bracket to release the control bracket.
5. Orient the control block with the heads of the socket cap screws facing up.
6. Using a 7/64 Allen Wrench, loosen all (13) screws from control block. Turn the block over and carefully collect all the screws into your hand and then set aside.
7. Lay the block flat and carefully separate the control block in the center, open slowly so as not to lose any pucks.
8. Replace any defective or non-functioning puck gaskets with the provided pucks. Note: The puck gaskets have two distinct sides. One side is smooth and the other side has a small ridge around the perimeter. When placing the puck gasket, make sure the ridge side faces into the counter bore block side. This is the same side that has the air adjustment screws in it. Once you place the puck gasket into the counter bore with the ridge down, the smooth side will be facing out.
9. Make sure all of the pucks are placed into the counter bores. Hold this side of the block and then carefully place the other side of the block on top and align. Be careful not to dislodge any of pucks.
10. Carefully hold together and flip over and insert screws, lightly tighten all screws first, then go back and firmly tighten.
11. Carefully place control block back in place, insuring no tubing gets pinched or kinked. Replace air pressure and electrical to the system and test all functions.
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7.14 Fiber Optics and instruments
7.14.1 Replacing a Fiber Optic Bulb
To replace a bulb in a five hole tubing configuration (see Figure 7.14)
1. Remove the handpiece from the tubing.
2. Using the PVC bulb handle, insert lamp into the lamp socket. Do not touch glass portion of the bulb with your fingers.
To modify a five-hole configuration to work with a six pin fiber optic handpiece,
Figure 7.14
remove the fiber optic bulb from the handpiece tubing and insert the ISO adapter provided in the Accessory Kit.
7.14.2 Replace Fiber-Optic HP Tubing
Tools Needed: Small Flat-head screwdriver
WARninG: electrical
Shock
1. Turn off main power and air supply to unit.
Fig. 7.14.2-A
2. Open top of delivery system and the Fiber Optic power pack. Locate the 2 black wires that are attached to the port labeled HP 1. Loosen the set screws with a small flathead screwdriver and remove the wires. (Fig. 7.14.2-A)
3. From the outside of the cart locate the black bulk-head for highspeed handpiece and remove. (Fig. 7.14.2-B) (Fig.
7.14.2-C)
Fig. 7.14.2-B
Fig. 7.14.2-D
Fig. 7.14.2-C
Fig. 7.14.2-E
65-2025M Rev. B
are not crossed or tangled. Thread wires through the small holes in the bulk-head attached to cart (Fig. 7.14.2-D) (Fig.
7.14.2-E)
5. From the outside lineup pins on bulk-head. Tighten the black plastic nut. NOTE: Be sure 2 black wires do not get pinched
6. From inside the cart locate the black wires you just pulled through, slide the exposed metal end into the 2 ports on
Fiber-Optic power pack labeled HP 1. Once you have inserted them, tighten down the screws with a small flathead screwdriver
7. Gather the extra length in wires and slide into provided clip to keep from getting tangled
8. Close the delivery system top, turn on power and run the fiber-optic handpiece to test proper connection.
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7.14.3 Replace Ultrasonic Handpiece cord
Tools Needed: Needle nose Pliers, Wire Cutters or Scissors
WARninG: electrical Shock
65-2025M Rev. B
1. Turn off main power and air supply to unit.
2. Run Air syringe to relieve compressed air in system
Fig. 7.14.3-A
3. Locate the ultrasonic bulkhead that attaches under delivery system (Fig.
7.14.3-A)
Fig. 7.14.3-B
Fig. 7.14.3-C
4. Locate the bulkhead inside the cart and follow the attached wires to the ultrasonic board. Pinch the black plastic fitting to disconnect the wires from the board harness (Fig. 7.14.3-B)
5. Follow the clear waterline tubing inside the ultrasonic cord to the straight through barb/ connector and cut connecting blue tube from the coolant control valve. (Fig. 7.14.3-C)
Fig. 7.14.3-D
6. Locate bulkhead inside cart and loosen the black plastic nut with Needle nose pliers turning counter clock-wise, then remove.
(Fig. 7.14.3-D)(Fig. 7.14.3-E)
Fig. 7.14.3-F
7. On the new ultrasonic cord, remove the black plastic nut. It is just like the one you removed in step 6 (Fig. 7.14.3-F)
8. Feed new wires and tubing up through the existing hole in the baseplate.
Fig. 7.14.3-E
Fig. 7.14.3-G
9. Once tubing is through the hole, re-string the black plastic nut onto tubing and tighten using Needle nose pliers, like Step 6 (Fig. 7.14.3-G)
Fig. 7.14.3-H
10. Re-connect the black plastic fitting to connect the wires to the board.
11. Locate both ends water line tubing. One will be inside the new ultrasonic cord (clear tubing); the other will be coming from the control block (blue tubing). Using supplied sleeve, place sleeve over the clear waterline tubing, then using supplied straight through barb/connector insert barb into clear waterline tubing, then push the sleeve over barb after the tubing is seated. Repeat for other tubing to join both ends together. NOTE: pulling back on tubing while sliding the sleeve over, will help seat and secure the sleeve. (Fig. 7.14.3-H)
12. Close the delivery system top, turn on unit and run the ultrasonic to test proper connection.
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7.15 closed Water System
7.15.1 Replace Water Routing Toggle
Tools Needed: #2 Phillips head screwdriver, 9/16” Socket or Wrench, Wire Cutters, or Scissors cAUTiOn: Pressurized Air Supply
65-2025M Rev. B
1. Turn off air supply to unit.
2. Slowly unscrew bottles to relieve all air pressure in the bottles.
3. Remove existing bottles from bracket.
4. Locate routing toggle on top of Closed Water system bracket
5. Using 9/16” socket or wrench, unscrew the nut holding existing valve in place, then remove valve.
6. Locate Blue waterline tubing on sides of existing valve and clip noting the locations of each tubing
7. Re-attach tubing to new valve in same order as it was removed. The bottom barb should go to #2 bottle head and the very top barb to the #1 bottle head. The center barb is the output tube that will flow to the dental unit.
8. Place new valve through valve hole and tighten nut.
9. Re-attach water bottles and fill with water and test function.
10. Turn system on and test water flow from bottle #1 and bottle #2 by flipping the valve back and forth while running the water button on the Air/Water syringe.
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7.15.3 Replace Pressure Head
Tools Needed: Wire Cutters/Scissors, #2 Phillips head screwdriver cAUTiOn: Pressurized Air Supply
65-2025M Rev. B
1. Turn off air supply to unit.
2. Slowly unscrew bottles to relieve all air pressure in the bottles.
3. Remove existing bottles from bracket.
4. To gain access to the screws holding the pressure heads, it will be necessary to peel the label back from the top. It is not necessary to completely remove. Just peel back far enough to gain access to the screws.
5. Remove screws to release the pressure head.
6. Grasp pressure head and clip off tubing right at the barb, noting the location of each tubing.
NOTE: The tubing on bottom barb is blue and the top is yellow.
7. Re-attach tubing to new pressure head barbs. Make sure the tubing is completely seated and sleeved
8. Place pressure head back up inside bracket and align the holes on top of pressure head with the holes in bracket with the screws, then tighten the screws.
9. Press the label back onto the top of the bracket.
10. Fill bottles and attach. Turn system on to pressurize bottles. Test for leaks and proper water flow by running the Air/
Water syringe or Micro Irrigator handpiece.
7.16 compressed Air System
7.16.1 Remove/Replace Air compressor
Tools Needed: Wire Cutters, 10/32 Hex Head screwdriver, 7/16” Allen Wrench, Wire Crimper, #2 Phillips Head cAUTiOn: Pressurized Air Supply
1. Unplug cart from main power.
2. Run Air syringe to relieve all compressed air in system.
3. Open Door located on the back of the cart to access the compressor and vacuum.
4. Locate Main Air tubing coming from compressor, it is a white semi-opaque tubing.
Disconnect white tubing from compressor by pressing down on green ring with one thumb, push tubing down into connector then lift tubing out of connector. (Fig.1)
5. Locate wires coming from compressor and follow them to the voltage selection switch.
6. Press the bottom and top tabs on back of the switch and push out. Carefully remove wires by pulling off slide connectors. (Fig.2)
Fig. 1
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Fig. 2
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7. Using a flathead screwdriver loosen screw in (location
4) White wire and disconnect wires. (Fig.3)
8. Locate locking bolts attaching the compressor to the bottom of cart. (Fig.4) Using 7/16” socket, remove bolts.
NOTE: The third bolt is located in the middle of the plate and will be difficult to reach, you will need to lean the compressor to reach in and unscrew.
Fig. 3
9. Remove compressor
10. To replace the compressor follow all of the above instructions in reverse order.
Fig. 4
65-2025M Rev. B
7.16.2 Replace Master Air Regulator
Tools Needed: Short Stubby Phillips Screwdriver, Medium Flat Screwdriver, Small Flat Screwdriver
1. To gain access to the screws holding the air tank, remove the bowl and filter from the Master
Regulator. (Fig.1)
2. Using short stubby Phillips screwdriver, remove Fig. 1 the three screws from underneath the LEFT air tank. (Fig. 2)
Fig. 2
3. Once screws have been removed, firmly grasp the Regulator and pull to the left until it slides out of the air tanks.(Fig.3)
Fig. 3
4. Apply provided silicon grease to each side of regulator. (Fig. 4)
5. Slide the brass fitting into the Left air tank until it completely seats
6. Repeat on the right side until it completely seats.
(Fig.5) Fig. 4
Fig. 5
7. Hand start all three screws that go into the bottom of the LEFT air tank. Then firmly tighten with short stubby Phillips
Screwdriver.
8. Replace the Amalgam Separator by reversing the instructions for (Remove/Replace Amalgam Separator).
9. To ensure the absence of all air leaks, turn on system and power up the air compressor. Adjust to 75 psi if necessary by lifting the cap on the Regulator and turning clockwise to increase – counter clockwise to decrease.
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7.16.3 cleaning or Replacing Felt Dust Filter
The air compressor and vacuum pumps use a similar muffler/ filter. To clean or replace, unscrew the black plastic outer cap from the housing. Pull off filter. It can be cleaned with water and mild soap if necessary and allowed to dry before replacing. If the filter is damaged or torn replace with a new one.
7.17 Vacuum System
7.17.1 Remove Amalgam Separator
Tools Needed: Wire Cutters or Scissors, Flathead
Screwdriver
1. Turn off power to unit. Move Suction tube and electrical cord out of the way of back panel. (Fig. 1)
2. Open back panel of unit using a flathead screwdriver, there are two quick turn screws on the back of unit. (Fig.2)
Fig. 1
3. Using flathead screwdriver loosen hose clamp screw where tubing attaches to Suction connector on separator, then pull tubing off the connector. (Fig. 3)
Fig. 3
4. Repeat Step 3, on the Vacuum connector on separator.
5. Locate purge pump connector. (Fig. 4) There will be a small plastic ring on the inside of the connector that needs to be pressed in using a flathead screwdriver to disconnect. (Fig.5)
6. Loosen Velcro straps around the amalgam separator
(Fig. 6)
7. Locate wires on top of separator and follow to find all of the zip ties that hold the wires together, then clip the zip ties. (Fig.7)
Fig. 5
8. Locate white wire on the top of the separator and follow it to the relay. Using a flathead screwdriver loosen the screw (location 3/A1) to release wire. (Fig.8)
Fig. 7
9. Locate other white wire on the top of the separator and follow it to the terminal block (location 6). Using a flathead screwdriver loosen the screw to release wire
(Fig.9)
10. Remove Amalgam Separator from cart. (Fig.10)
Fig. 9
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Fig. 2
Fig. 4
Fig. 8
Fig. 10
65-2025M Rev. B
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11. To install new separator, follow above instructions in reverse.
NOTE: When attaching white wire to relay, ensure that it is securely seated or the float switch may not function.
65-2025M Rev. B
12. To verify absence of leaks, vacuum up some clean rinse water.
7.17.2 cleaning or Replacing Felt Dust Filter
See section 7.16.3.
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8.0 Schematics
8.1 Schematic, Delivery System Tubing
AIR SUPPLY
REGULATOR
Optional
Fiber Optic
UNUSED
POSITIONS
CONTROL
BLOCK
(SIDE VIEW)
CONTROL
BLOCK
Pressure
Gauge
HS
65-2025M Rev. B
FOOT
CONTROL
HS
Water
Relay
CHIP AIR
CONTROL
WATER SYRINGE
ADJUSTMENT
OIL MIST
FILTER JAR
HS HS LS
3-Way
Syringe
AIR SYRINGE
ADJUSTMENT
DRIVE AIR
CHIP AIR
SUPPLY AIR
SUPPLY AIR
WATER
HOLDER TUBING
EXHAUST AIR
SIGNAL
HANDPIECE ABBREVIATION CODES
HS – High Speed (air driven)
LS – Low Speed (air driven)
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Schematic, Delivery System Tubing
06/23/14
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8.0 Schematics
8.2 Schematic, control Block Diagram
Approval Date: 01/14/11
Title: Control Block Diagram
Control Block Diagram
Output Ports to Handpieces
5 Position Control Block: Front
65-2025M Rev. B
Hand-piece air adjustment knobs
Tracer line from auto-holder tubing attaches here
Drive Air
(To handpiece on air/electric switch)
Chip Air
Non-Tracer line from autoholder tubing attaches here
To Flow control Valve
58
Document2
Water
From water bottles and water relay valve
Hand-piece air adjustment knob
Pressure
Gauge
Chip Air
From Chip Air flow control
Drive Air
From foot control
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8.0 Schematics
8.3 Schematic, electrical 115V~ 60Hz Voltage Selected
65-2025M Rev. B
6
B
115V JUMPER SETTINGS 7
C
8
D
4
A
3
A
5
A
1
L
2
N
9
D
TB1
P/N 80-0175
POWER
SWITCH
G
L
N
PURGE PUMP
SWITCH
PURGE
PUMP
FAN
SUCTION
VACUUM
SWITCH
AIR COMPRESSOR
SWITCH
KCVO
POWER
SUPPLY
TRANSFORMER
9VAC
FHS #1
FHS #2
3 2 1 9V
POWER
PACK
TB2
5
6
L
N
1
2
3
4
RELAY
LEVEL
SWITCH
INPUT
115V OR
230V
L1
L2
A
B
A
B
115V
1
2
T1
M
T2
COMPRESSOR
MOTOR
A
B
A
B
115V
1
2
M
VACUUM
MOTOR
120V SCHEMATIC
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8.0 Schematics
8.4 Schematic, electrical 230V~ 50Hz Voltage Selected
65-2025M Rev. B
TB1
P/N 80-0175
230V
5
A
6
B
3
A
4
A
1
L
2
N
7
C
8
D
9
D
POWER
SWITCH
G
N
L
PURGE PUMP
SWITCH
PURGE
PUMP
FAN
SUCTION
VACUUM
SWITCH
AIR COMPRESSOR
SWITCH
KCVO
POWER
SUPPLY
TRANSFORMER
9VAC
FHS #1
FHS #2
3 2 1
9V
PHOTON
POWER
PACK
TB2
3
4
1
2
L
N
5
6
RELAY
LEVEL
SWITCH
INPUT
115V OR
230V
A
B
A
B
230V
1
2
L1
L2
T1
M
T2
COMPRESSOR
MOTOR
A
B
A
B
230V
1
2
M
VACUUM
MOTOR
230V SCHEMATIC
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8.0 Schematics
8.5 Schematic, electrical Wiring of Delivery System (Upper compartment)
OUTLET
G
L
N
POWER SWITCH
REFER TO DIAGRAMS
TBD &TBD FOR LARGER VIEW
AND JUMPER CONFIGURATION
GRN/YEL
1
L
2
N
4
A
5
A
6
B
7
C
8
D
9
D
BLK
BRN
WHT
ORN
TERMINAL
BLOCK (TB1)
P/N 80 0175
JUMPER
LOCATION
TO
FAN
TRANSFORMER
65-2025M Rev. B
GRN/YEL
KCVO
EHLS
POWER SUPPLY
BRN
WHT
TB2-1 TB2-2
Schematic
6.3
Line Cord
PURGE
PUMP
SWITCH
BRN
PURGE
PUMP
BLK
BLU
WHT
UPPER SECTION WIRING DIAGRAM
SUCTION
VACUUM
SWITCH
PHOTON
POWER
PACK
AIR
COMPRESSOR
SWITCH
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8.0 Schematics
8.6 Schematic, electrical Wiring – compressor and Vacuum Utilities (lower compartment)
65-2025M Rev. B
Vacuum
Switch
Brown from Main
Power/Outlet
VOLTAGE
SELLECTOR
SWITCH
Black to Relay
Muffler
Vacuum
Pump Vacuum
Assy
1A 2A
1
115V
2
1B 2B
Relay
WHT
Float
Switch
Main Terminal
Block (TB1)
Schematic 6.2
Muffler
Filter/ Dryer
Pressure
Relief Valve
VOLTAGE
SELLECTOR
SWITCH
Compressor
(Optional)
1A 2A
1
1B
115V
2
2B
Brown from Main
Power/Outlet
Air
Compressor
Switch
Pressure
Switch
Capacitor
Brown
Brown
ORG
Terminal
Block (TB2)
L N 1 2 3 4 5 6
White to Vacuum Pump
White to Pressure Switch
Black to Pressure Switch
Black to Air Compressor Switch
Schematic, Electrical Wiring
Sub (Lower) Utilities
Effective PRELIMINARY 3/10
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8.0 Schematics
8.7 Schematic, Pressure Switch – Air compressor (lower compartment)
Power Input 120/230 VAC
White/Neutral Black/Line
L1 T1 T2 L2
65-2025M Rev. B
Pressure Switch
1A 2A
1
115V
2
1B 2B
Black/Line
RED
ORG
BLK
BLU
White/Neutral
Compressor
Motor
Schematic, Pressure Switch Wiring
Effective PRELIMINARY 3/2010
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63
9.0 illustrated Parts list
9.1 Dental Delivery System
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
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30 7
1
7
2
4
4
16
5
6
64
15
8
19
18
29
28
10
22
13
23
14
17
20
22
24
26
25
32
11
8
8
8
12
31
9
20
21
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3
65-2025M Rev. B
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9.1a Parts list – Delivery System
29
30
31
32
33
34
25
26
27
28
19
20
21
22
23
24
15
16
17
18
9
10
11
12
13
14
7
8
5
6
Figure
1
2
3
4
15-0019
95-0295
90-2794B
90-2794A
90-2793A
15-0020
04-0246P
04-0271P
04-0272P
15-0032
20-0161
15-0002
95-0135
04-0275P
12-0083P
05-0037P
15-0122
15-0057
95-0204
04-0309
ASI PN
40-0069
95-0229
40-0045
40-0046
95-0300
80-0175
15-0010
15-0080
21-0092
11-0012P
20-0188
11-0196
95-0136
15-0083
Description
Receptacle / IEC
Fiber Optic System, 3HP / Drive Air
Switch / Illuminated Rocker, 2 Pole for AC120
Rocker Switch, On / Off
Transformer / 123VA, Ultrasonic Power Supply
Terminal Bus,
Lock Nut, 6 - 32 Nylon Insert
Nut / Hex - 12mm (.472”), Nickel Plated
Coupler -Female w/Barb QD 1/4”,
Finishing Plug, 1/2”, Painted - Colorado Beige
Muffler - oil collector, for Triton and Designer series
Plug, Rectangular Plastic, 3/4” x 1 -1/2”
Pressure Gauge (0-100), Drive Air
Nut - Hex, 4 - 40 / S.S.
Knob / Stainless Steel,
Hex Nut M/S 18-8 S.S., 11841
Valve / Water Relay, Stainless Steel
Bracket / Holder Bar, Painted - Colorado Beige
Holder Bar, Painted - Colorado Beige
Cube - Holder Bar, Painted - Colorado Beige
Screw - Socket Set Screw /S.S., 10 - 32 x 3/16”
Screw - Phillips Panhead, 10/32 X 3/8” SS
Valve - Needle- High Precision, Left Hand Threads - W/SidePort
Bracket / Control Block,
6-32 X 1/4” Panhead Screw
Control Block - w/Expanded Top, 5 Position
Holder - HVE, Universal Holder - 12 Sided Bar (not shown)
Holder - Standard, Universal Holder - 12 Sided Bar
Holder - Standard Size, Auto Holder - 12 Sided Bar
Screw - Phillips Panhead, 6/32 X 3/8” SS
Pan / Ergo Elite, Painted - Colorado Beige
Cover / Access, Painted - Colorado Beige (not shown)
Cover / Drop-in, Painted - Colorado Beige (not shown)
6-32 X 1/4” Flathead Screw (not shown)
65-2025M Rev. B
1
1
1
4
3
10
1
2
4
1
4
6
5
1
1
2
1
1
5
4
1
1
1
2
2
7
2
9
1
1
Qty
1
1
1
2
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9.2 Delivery System instrument components
10 9 8
65-2025M Rev. B
1
7
2 3 4 5 6
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9.2a item Description – Delivery System Rear View*
Figure
1
2
3
4
7
8
5
6
9
Description
Piezo Ultrasonic Generator Board
Power Supply-Kavo Motor
Power Controller-Kavo Motor
Transformer Dual Output 24 VAC, 9VAC
Main Terminal Block
Power Supply-Curing Light
Controller Fiber Optic System
Oil Collection Jar -Handpiece Exhaust
Control Block - 5 Position
10 Water Relay Valve
*See Individual Part Descriptions for Detailed Part Number Information
1
1
1
1
1
1
Qty
1
1
1
1
65-2025M Rev. B
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9.3 Air/Water Syringe (Pn 20-0008) Standard Syringe
65-2025M Rev. B
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9.3a Parts list – Air/Water Syringe (Pn 20-0008)
1
2
3
Figure
**
ASI PN
95-0235
95-0010
95-0012*
95-0089*
Description
Syringe, Air/Water, No tubing
Syringe Tip
Syringe Repair Kit
Syringe Button Repair Kit
** Complete Assembly
1
1
1
Qty
1
65-2025M Rev. B
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9.4 closed Water System, Self contained (Pn 80-0215)
65-2025M Rev. B
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9.4a Parts list – closed Water System, Self contained (Pn 80-0215)
9
10
11
12
13
14
7
8
4
6
Figure
**
1
2
3
ASI PN
80-0215
04-0266P
95-0259
95-0143
15-0080
15-0139
95-0266
15-0083
95-0216
95-0142
95-0284
21-0049
95-0140/QT
41-0023
Description
Water Bottle Housing, Self Contained Chassis
Bracket / Interior CWS, Painted - Colorado Beige
Valve, On/Off Relieving
Valve / Selector, Routing
Nut / Hex - 12mm (.472”), Nickel Plated
Screw - Phillips Flat Head, 10-32 x 1/2”
Pressure Gauge (0-60), CWS System
Nut - Hex, 4 - 40 / S.S.
Regulator / Mini - Inline, 35 PSI / 1/16” Barbs
Pressure Head, Clean Water Unit
Tubing / Water Line 1/4”, Printed - ASI P/N
Filter / Pick-up 75 Micron, 1/8” Barb / Polypropylene
Water Bottle
Eurostrip, 12 Poles, 300 Volt
65-2025M Rev. B
2
2
2
1
1
2
1
2
2
4
Qty
1
1
1
1
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71
9.5 Delivery System Rear View
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Refer to illustration 9.1
65-2025M Rev. B
72
16
12
14
15
10
3
11
10
Delivery System Rear View Photo effective
3/26/10
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6
2
1
8
5
4
13
7
9
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9.5a Parts list – Delivery System Rear View
10
11
8
9
12
13
6
7
4
5
14
15
16
17
Figure
1a
1b
2
3
ASI PN
95-0274
95-0274L
04-0264P
04-0265P
04-0273P
11-0183
04-0268P
80-0061
04-0007P
80-0110
11-0182
95-0306
24-0001
21-0093
95-0299
20-0187
95-0250
41-0152
Description
Caster 4” diameter, #16 Plate
Caster, locking 4” diameter
Caster Base, Painted
Chassis / Cart Body, Painted
Door / Interior CWS, Painted
Latch / Knurled Cam, Stainless Steel
Panel / Back Door, Painted
Cable / Power, Arm & Cart Unit,
Bracket / Cord Wrap, Painted - Colorado Beige
Fan - Self Contained, Back Panel
Latch / Slotted Cam, Stainless Steel
Purge Hose Assembly
Union, Bulkhead, 3/8”,
Coupler - Female QD 3/8”,
Bulkhead / Suction, Panel Mount - PVC
Plug / Suction, PVC
Toggle Switch, On / Off
Grounding Strap
65-2025M Rev. B
2
1
1
1
4
1
1
1
1
1
1
1
1
1
Qty
2
2
1
1
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73
1
2
3
4
9.6 cart System
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12
65-2025M Rev. B
5 6 7 8
11
9
10
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9.6a Parts list – cart System
Figure
1
2
ASI PN Description
80-0188 Waste Container-Amalgam Separator
42-0037 Relay -Vacuum Pump Float Switch
5
6
3
4
7
8
9
10
11
12
95-0209 Sediment Bowl - Amalgam Separator
95-0168 Vacuum Relief Valve
95-0167D Vacuum Pump
95-0178 Air Tank Regulator
95-0108 Check Valve
95-0159 Air Compressor
95-0205 Purge Hose Tubing
95-0293 Purge Pump Complete Assembly
95-0160 Pressure Switch
40-0067 Cooling Fan
65-2025M Rev. B
1
1
1
1
1
1
1
1
1
1
Qty
1
1
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75
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.7 Air compressor, complete Assembly (Pn 80-0001)
3
3c
3a
3b
4
65-2025M Rev. B
5
1 1b
1a
2
76
7
6a
6b
ASI – The leader in Advanced Systems Integration | www.asimedical.net
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.7a Parts list – Air compressor, complete Assembly (Pn 80-0001)
3a
3b
2
3
3c
4
Figure
**
1
1a
1b
ASI PN
95-0159
04-0350
15-0008
15-00071
11-0222
80-0001D
95-0161
95-0160
95-0228
40-0065
Description
Air Compressor, Complete Assembly (Dual Voltage)
Mounting Plate, HERM Isolators
Finished Hex Nut 1/4-20 S.S.
Screw / Phillips Flathead, 1/4”- 20 x 3/4”
HERM Isolator
Compressor Manifold (Dual Voltage)
Valve - Check 1/4” NPT Female Bronze Spring-Loaded
Switch, Pressure / Air Comp 125-psi
Solenoid Valve Dual Voltage
Compressor - 1/2 HP With Filter Silencer (Dual Voltage)
5
6a
6b
7
95-0124
95-0163
95-0093*
95-0162
Capacitor
Filter Silencer
Felt / Filter For Muffler (B-300A)
Attenuator Assembly - Air Compressor
* Included in 95-0107 – Field Service Repair Kit for 2025
** Complete Assembly
65-2025M Rev. B
1
1
4
1
1
1
Qty
1
1
8
12
1
1
1
1
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77
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.8 Air compressor, Main component (Pn 40-0019)
65-2025M Rev. B
78 ASI – The leader in Advanced Systems Integration | www.asimedical.net
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.8a Parts list – Air compressor, Main component (Pn 40-0019)
Figure ASI PN Description
8
9
10
5
6
7
11
12
3
4
**
1
2
95-0069
*
*
*
*
*
*
*
*
*
*
95-0117
95-0118
Air Compressor Repair Kit
Air Compressor Repair Kit - Head O-Ring
Air Compressor Repair Kit - Valve Limiter
Air Compressor Repair Kit - Leaf Valve
Air Compressor Repair Kit - Valve Retainer
Air Compressor Repair Kit - Valve Screw
Air Compressor Repair Kit - Cylinder O-Ring
Air Compressor Repair Kit - Cylinder
Air Compressor Repair Kit - Piston Cup
Air Compressor Repair Kit - Tube O-Ring
Air Compressor Repair Kit - Retainer Screw
Fan
Shroud
* Included in 95-0069
** Complete Assembly
Qty
1
4
2
1
2
2
1
1
1
2
1
2
3
65-2025M Rev. B
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79
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.9 Vacuum Pump, complete Assembly (Pn 85-0002D)
3
4
3a
65-2025M Rev. B
6
6c
2
1
6a
6b
1a
1c
1b
5
80 ASI – The leader in Advanced Systems Integration | www.asimedical.net
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.9a Vacuum Pump, complete Assembly (Pn 85-0002D)
4
5
6
6a
6b
1c
2
3
3a
Figure
**
1
1a
1b
ASI PN
95-0167D
04-0350
15-0008
15-0016
15-0071
11-0222
80-0036
95-0168
40-0066
95-0125
95-0169
95-0163
95-0093*
Description
Vacuum Pump. Complete Assembly (dual voltage)
Mounting Plate, HERM Isolator
Finished Hex Nut 1/4-20 S.S.
Hex Head Bolt 1/4”-20 x 3/4” S.S.
Screw / Phillips Flathead 1/4-20x3/4” S.S.
HERM Isolator
Manifold / Vacuum Pump
Valve - Vacuum Relief
Vacuum Pump, 1/3 HP (dual voltage)
Capacitor (dual voltage)
Muffler / Exhaust Vacuum Pump
Filter Silencer
Felt / Filter For Muffler (B-300A)
* Included in 95-0107 – Field Service Repair Kit for 2025
** Complete Assembly
65-2025M Rev. B
1
1
1
1
1
1
1
12
4
Qty
1
1
8
4
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81
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.10 Vacuum Pump, Main component (Pn 40-0020)
65-2025M Rev. B
82 ASI – The leader in Advanced Systems Integration | www.asimedical.net
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.10a Parts list – Vacuum Pump, Main component (Pn 40-0020)
Figure ASI PN Description
9
10
11
6
7
8
12
4
5
**
1
3
95-0068
*
*
*
*
*
*
*
*
*
95-0117
95-0118
Vacuum Pump, Main Component
Vacuum Pump Repair Kit - Head O-Ring
Vacuum Pump Repair Kit - Leaf Valve
Vacuum Pump Repair Kit - Valve Retainer
Vacuum Pump Repair Kit - Valve Screw
Vacuum Pump Repair Kit - Cylinder O-Ring
Vacuum Pump Repair Kit - Cylinder
Vacuum Pump Repair Kit - Piston Cup
Vacuum Pump Repair Kit - Tube O-Ring
Vacuum Pump Repair Kit - Retainer Screw
Fan
Shroud
* Included in 95-0068
** Complete Assembly
Qty
4
4
1
1
2
2
2
1
2
2
2
2
65-2025M Rev. B
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83
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.11 Air Tank, Dual Bracketed complete Assembly (Pn 80-0192)
65-2025M Rev. B
1
2
84 ASI – The leader in Advanced Systems Integration | www.asimedical.net
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.11a Parts list – Air Tank, Dual Bracketed complete Assembly (Pn 80-0192)
Figure ASI PN Description
**
2
80-0192
95-0178
Air Tank Dual / Bracketed, Complete Assembly
Filter Regulator
** Complete Assembly
Qty
1
1
65-2025M Rev. B
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85
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.12 Sediment Separator and Holding Tank (Pn 80-0188)
65-2025M Rev. B
9.10a Parts list – Sediment Separator and Holding Tank(Pn 80-0188)
Figure ASI PN Description
2
3
**
1
80-0188
80-0187
42-0022
95-0209
Holding Tank, Complete
Holding Tank Body
Switch / Liquid Level, Polypropylene
Sediment Bowl
** Complete Assembly
86 ASI – The leader in Advanced Systems Integration | www.asimedical.net
Qty
1
1
1
1
9.13 Purge Pump (Pn 80-0214)
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
9.11a Parts list – Purge Pump (Pn 80-0214)
Figure ASI PN Description
**
1
2
3
95-0293
95-0307
95-0308
95-0205
Pump Assembly / Peristaltic,
Pump / Peristaltic, 3 Roller / 1.6 mm Tubing
Motor / Gear, 110 Volt / 360 RPM
Purge Hose Assembly/Peristaltic, Inner Purge Hose
** Complete Assembly
Qty
1
1
1
1
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87
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.14 Foot control, Wet/Dry (Pn 80-0112)
65-2025M Rev. B
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.14a Parts list – Foot control (Pn 80-0112)
Figure ASI PN Description
**
1
2
90-0254
95-0240
95-0242
Foot Control, Wet/Dry
Main Valve Repair Kit for Foot Control Wet/Dry
Switch, Toggle Assembly for Foot Control, Wet/Dry
Qty
1
1
1
65-2025M Rev. B
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89
9.15 Satelec/Acteon Ultrasonic
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
95-0201 95-0198 95-0100
95-0123, 95-0123L
95-5414A
95-0081
95-0137
9.15a Parts list – Ultrasonic
ASI PN Description
95-0201
95-0198
95-0100
95-0081
Harness/Wiring for Satelec Ultrasonic (Analog)
Module/Satelec Ultrasonic SP Newtron
O-Ring/Satelec Handpiece
Potentiometer
95-0123 (50”) Tubing/Handpiece, Ultrasonic (Satelec) – Specify serial number for proper strain relief
95-0123L (60”) Tubing/Handpiece, Ultrasonic (Satelec) – Specify serial number for proper strain relief
95-5414A Satelec Ultrasonic Handpiece
95-0137 Switch/Air Electric, Normally Open
90 ASI – The leader in Advanced Systems Integration | www.asimedical.net
9.16 KaVo elecTROtorque Tlc
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
65-2025M Rev. B
9.16a Parts list – KaVo elecTROtorque Tlc
ASI PN Description
95-0309
95-0310
95-0311
95-0312
95-0313
95-0314
95-0315
ELECTROtorque TLC Basic Unit
Display Circuit Board
Membrane Keypad
Motor Hose
IntraLux Motor KL702
Water Relay
Transformer, ELECTROtorque
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91
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.17 Service Parts Kit (Pn 95-0107) – included with each model 2025M
65-2025M Rev. B
1 2 3
4
5 6 7
8
9 10 11 12
92
13 14 15
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16
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
9.17a Service Parts Kit (Pn 95-0107) – included with each model 2025M
10
11
8
9
12
13
6
7
4
5
Figure
**
1
2
3
14
15
16
ASI PN
95-0107
95-0215
95-0093
95-0205
95-0089
95-0012
95-0070
95-0127
95-0084
95-0156
95-0094
95-0096
95-0224
95-0091L
95-4040
95-4041
95-0088
Description
ASI Service Repair Kit Complete
Control Block Diaphragm Pucks (one set)
Filter Silencer- replacement felt
Tubing / Peristaltic Pump
Syringe Button Cartridge
Syringe Repair Kit
Repair Kit - Leaf Valve Vacuum Pump
Repair Kit - Leaf Valve Compressor
Switch - Toggle Assembly for Foot Control - Wet/Dry
Washer, Pressure Head
Foot Control Kit
Kit / Fittings with Grease
Screwdriver
Solids Trap O-Ring
O-Ring/HVE Barb
O-Ring/SE Tip
Solids Trap Screen, Large
** Complete Assembly
65-2025M Rev. B
1
2
1
1
1
4
4
4
2
1
2
2
1
Qty
1
1
2
1
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93
9.18 cross Reference Parts list
11-0182
11-0183
12-0071P
12-0071P
13-0018
13-0018
15-0008
15-0008
15-0016
15-0016
04-0268P
04-0273P
04-0274
04-0274
04-0275P
05-0037P
09-0027C
11-0045
11-0051
11-0052
15-0057
15-0080
15-0080
15-0083
15-0139
15-0150
15-0150
20-0008
20-0026
20-0027
ASi Pn
04-0007P
04-0053P
04-0053R
04-0055P
04-0055P
04-0077P
04-0090P
04-0091P
04-0112P
04-0186P
04-0186P
04-0264P
04-0265P
04-0266P
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
Description
Bracket / Cord Wrap, Painted - Colorado Beige
Cover Cart, Large
Cover, Cart Large
Base Plate/Cart
Baseplate
Adapter Panel, Side/blank
Chassis / Cart Body, Painted
Caster Base, Painted
Door / Painted
Pan Baseplate
Pan, Baseplate
Caster Base, Painted
Chassis / Cart Body, Painted
Bracket / Interior CWS, Painted - Colorado Beige
Panel / Back Door, Painted
Door / Interior CWS, Painted
Plate / Pump Slide Self Contained
Plate / Pump Slide Self Contained
Bracket / Holder Bar, Painted - Colorado Beige
Cube - Holder Bar, Painted - Colorado Beige
Worktop, Classic Cart
Hinge, Black, Panel
Hinge/Swing tip- left
Hinge/Swing tip- right
Latch / Slotted Cam, Stainless Steel
Latch / Knurled Cam, Stainless Steel
Holder Bar/12 Sided
Holder Bar, 12 sided
Caster 4” diameter, #16 Plate
Caster 4” diameter, #16 Plate
Finished Hex Nut 1/4-20 S.S.
Finished Hex Nut 1/4-20 S.S.
Hex Head Bolt 1/4”-20 x 3/4” S.S.
Hex Head Bolt 1/4”-20 x 3/4” S.S.
Screw- Phillips Panheaded, 10/32 x 3/8” SS
Nut/Hex- 12mm(.472”), Nickel Plated
Nut / Hex - 12mm (.472”), Nickel Plated
Nut - Hex, 4 - 40 / S.S.
Screw - Phillips Flat Head, 10-32 x 1/2”
Screw / Socket Cap 1/4-20x1/2” S.S.
Screw / Socket Cap 1/4-20x1/2” S.S.
Syringe, Air/Water, No tubing
Barb – Hex 10 - 32 x 1/16”
Barb, Hex, 10-32 X 1/8”
94 ASI – The leader in Advanced Systems Integration | www.asimedical.net
65-2025M Rev. B
9.2
9.2
9.5
9.7
9.5
9.7
9.2
9.2
9.1
9.2
9.1
9.1
9.2
9.2
9.1
9.1
9.2
9.2
9.5
9.7
9.3
9.5
9.7
9.4
9.9
9.9
9.1
9.1
9.3
9.3
illustration
9.2
9.1
9.2
9.1
9.2
9.1
9.2
9.2
9.2
9.3
9.2
9.1
9.2
9.2
24-0184
40-0019
40-0019
40-0020
40-0020
40-0042/3
40-0042/3
40-0045
40-0048
40-0048
40-0058
21-0107
21-0109
21-0118
22-0102
22-0130*
23-0049
23-0050
24-0001
24-0167
24-0173
21-0030*
21-0030*
21-0049
21-0069
21-0092
21-0092
21-0093
21-0104
21-0105
21-0106
ASi Pn
20-0028
20-0094
20-0106
20-0139
20-0161
20-0164
20-0176
20-0187
20-0188
21-0011
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
Description
Washer / Plastic #10
Control Block - w/Expanded Top, 5 Position
Pinch Toggle, Black
Valve, Needle
Knob / Stainless Steel,
Bulkhead / Suction, Panel Mount - PVC
Knob / Black, Closed Water System
Plug / Suction, PVC
Muffler - oil collector, for Triton and Designer series
Valve - Vacuum Relief
Filter Silencer
Filter Silencer
Filter / Pick-up 75 Micron, 1/8” Barb / Polypropylene
Valve - Check 1/4” NPT Female Bronze Spring-Loaded
Coupler- Female w/Barb QD 1/4”
Quick Disconnect Coupler
Coupler - Female QD 3/8”,
Valve / Water Relay, Stainless Steel
Pump / Peristaltic, 3 Roller / 1.6 mm Tubing
Tank Body / Air Input
Tank Body / Air Output
Regulator / Mini - Inline, 35 PSI / 1/16” Barbs
Pressure Head, Clean Water Unit
Tubing / Water Line 1/4”, Printed - ASI P/N
Purge Hose Tubing Assy
Elbow - 45 degree 1/4” Brass
Connector - Male Pipe to Tube 1/4”x3/8” Brass
Union, Bulkhead, 3/8”,
Sediment Bowl
Tube to Hose 3/8” x 3/8”, PVDF
Elbow / Tube to Tube, Kynar / 3/8” to 3/8”
Compressor - 115V 1/2 HP With Filter Silencer
Air Compressor – Compete Assembly
Vacuum Pump, 115V, 1/3 HP
Vacuum Pump, Main Component
Circuit Breaker- optional if installed instrument
Circuit Breaker- optional if installed instrument
Switch / Illuminated Rocker, 2 Pole for AC120
Fan/115 Volt
Fan, 115V- 50/60Hz
Motor / Gear, 110 Volt / 360 RPM
65-2025M Rev. B
9.8
9.1
9.2
9.1
9.11
9.5
9.6
9.7
9.1
9.2
9.11
9.11
9.9
9.9
9.2
9.10
9.11
9.9
9.3
9.3
9.3
9.1
9.2
9.2
9.1
9.11
9.9
9.5
9.7
9.3
9.5
illustration
9.9
9.1
9.3
9.1
9.1
9.2
9.3
9.2
9.1
9.7
ASI – The leader in Advanced Systems Integration | www.asimedical.net
95
80-0215
80-0229
80-0230
85-0001
85-0002
95-0010
95-0012*
95-0063
95-0064
95-0068*
80-0110
80-0112
80-0143
80-0175
80-0185
80-0187
80-0188
80-0192
80-0212
80-0214
95-0068*
95-0068*
95-0068*
95-0068*
95-0068*
80-0021
80-0021
80-0022
80-0027
80-0036
80-0044
80-0044/1
80-0055
80-0061
80-0109
ASi Pn
41-0023
42-0001
42-0007
42-0022
42-0029
45-0027
47-0009
80-0001
80-0002
80-0018
96
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
Description
Eurostrip, 12 Poles, 300 Volt
Switch, Pressure / Air Comp 125-psi
Toggle Switch, On / Off
Switch / Liquid Level, Polypropylene
Valve / Three Way 120 Volt
Fiber Optic System, 3HP / Drive Air
Transformer / 123VA, Ultrasonic Power Supply
Compressor Manifold (Standard)
Filter Regulator
Attenuator - Vacuum
Isolator / Wire Rope
Isolator / Wire Rope
Muffler - Intake Compressor
Umbilical Tubing, 10’ Length
Manifold / Vacuum Pump
Pressure Gauge (0-60), CWS System
Pressure Gauge (0-100), Drive Air
Muffler / Exhaust Vacuum Pump
Cable / Power, Arm & Cart Unit,
Purge Hose Assembly
Fan - Self Contained, Back Panel
Foot Control, Wet/Dry
Micro Air Pressure Gauge Assembly
Terminal Bus,
Attenuator - Air Compressor
Amalgam Separator Body
Amalgam Separator, Complete
Air Tank Dual / Bracketed, Complete Assembly
Optional Accessory Outlet, GFI
Pump Assembly / Peristaltic,
Water Bottle Housing, Self Contained Chassis
Exhaust Valve w/Harness Air Compressor Manifold
Purge Hose Assembly/Peristaltic, Inner Purge Hose
Air Compressor, Complete Assembly
Vacuum Pump. Complete Assembly
Syringe Tip
Syringe Repair Kit
Capacitor
Capacitor
Vacuum Pump Repair Kit - Cylinder
Vacuum Pump Repair Kit - Cylinder O-Ring
Vacuum Pump Repair Kit - Head O-Ring
Vacuum Pump Repair Kit - Leaf Valve
Vacuum Pump Repair Kit - Piston Cup
Vacuum Pump Repair Kit - Retainer Screw
ASI – The leader in Advanced Systems Integration | www.asimedical.net
9.7
9.4
9.4
9.5
9.7
9.8
9.3
9.5
9.11
9.5
9.8
9.8
9.8
9.8
9.8
9.5
9.10
9.10
9.9
9.2
9.11
9.2
9.12
9.1
9.1
9.7
9.3
9.1
9.7
9.2
9.2
9.5
9.7
9.5
9.2
9.5
9.9
9.7
9.10
9.5
9.1
9.1
illustration
9.3
9.5
9.2
65-2025M Rev. B
95-0069*
95-0069*
95-0069*
95-0084*
95-0089*
95-0093
95-0093
95-0094*
95-0117
95-0117
ASi Pn
95-0068*
95-0068*
95-0068*
95-0069*
95-0069*
95-0069*
95-0069*
95-0069*
95-0069*
95-0069*
95-0118
95-0118
95-0140/QT
95-0143
TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
Description
Vacuum Pump Repair Kit - Tube O-Ring
Vacuum Pump Repair Kit - Valve Retainer
Vacuum Pump Repair Kit - Valve Screw
Air Compressor Repair Kit - Cylinder
Air Compressor Repair Kit - Cylinder O-Ring
Air Compressor Repair Kit - Head O-Ring
Air Compressor Repair Kit - Leaf Valve
Air Compressor Repair Kit - Piston Cup
Air Compressor Repair Kit - Retainer Screw
Air Compressor Repair Kit - Tube O-Ring
Air Compressor Repair Kit - Valve Limiter
Air Compressor Repair Kit - Valve Retainer
Air Compressor Repair Kit - Valve Screw
Switch, Toggle Assembly for Foot Control, Wet/Dry
Syringe Button Repair Kit
Felt / Filter For Muffler (B-300A)
Felt / Filter For Muffler (B-300A)
Main Valve Repair Kit for Foot Controls Wet/Dry
Fan
Fan
Shroud
Shroud
Water Bottle
Valve / Routing
9.4
9.5
9.7
9.12
9.6
9.8
9.6
9.6
9.6
9.12
9.6
9.8
9.3
9.3
9.6
9.6
9.6
9.6
9.6
9.6
9.6
illustration
9.8
9.8
9.8
65-2025M Rev. B
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
10.0 Reference lists
10.1 Delivery System Preventative Maintenance Schedules
Category Time Needed/
Minutes
Frequency
Daily Weekly Monthly Annually 3 yrs
Delivery Systems
Wipe down work top, and entire delivery system including holders, with warm water and surface disinfectant recommended for dental equipment perform all manufacturers recommendations for daily sterilization, lubrication, and maintenance of optional instruments
Verify all external warning labels are still readable, replace if needed
Inspect oil mist recovery jar and replace cotton 2X2 if saturated
Inspect hand-piece pressure gauge for correct pSI, replace if needed pN# 95-0136
Verify air pressure from main air connection is at 65-80 pSI, adjust if needed.
Verify all door and drawer hinges and latches are undamaged, lubricate if necessary.
Verify operation of water relay valve for opening and shutting. Replace if necessary
Replace gasket pucks in control block
Replace gaskets in handpiece tubing bulkheads
Replace handpiece tubing if worn or brittle
Inspect display overlay, replace if needed.
Foot Pedal
Clean and disinfect pedal and tubing
Clean and inspect under dome, then lubricate o-rings and poppet valve pN# 95-0085 (grease)
Install rebuild kit pN# 95-0240
Replace water toggle pN# 95-0242
Replace foot control tubing pN# 22-0016
Closed Water System
Clean and disinfect closed water system housing
Inspect closed water system gauge for correct 35 pSI, replace if needed pN# 95-0266
Inspect gaskets inside pressure head and replace if torn pN# 95-0146
Clean and disinfect pick up tubes pN# 22-0115 and filters pN# 21-0049, replace if needed
Replace water bottles pN# 95-0140Qt
Replace pressure head regulators pN# 95-0142
Replace 35 pSI inline regulator pN# 95-0216
10
Varies
10
5
5
10
10
10
5
5
10
5
5
90
30
60
30
45
5
15
90
30
120
10
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
65-2025M Rev. B
X
X
X
X
X
5 yrs or greater
X
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TRiTOn ™ ADVAnceD DenTAl SySTeMS ®
2025M | 2025M/DV | 2025M/AR
Category Time Needed/
Minutes
Frequency
Daily Weekly Monthly Annually 3 yrs
Air/Water Syringe
Install syringe rebuild kit pN# 95-0012 or syringe button repair kit pN# 95-0089, then lubricate button o-rings pN#
95-0085 (grease)
30
Replace tubing pN# 95-0214=50”, pN# 95-0213=60” 30
Fiber Optics
Verify bulb is operational, Replace if burn out
Check integrity of tubing and examine small wires for potential breakage
Miscellaneous Electrical
Inspect input wiring cord and internal wiring harnesses and ensure no damage or fraying
10
10
15
Optional Suction Instruments and Accessories
Clean and lubricate suction valve lever o-ring and disconnect o-ring. p/N 95-0085 (grease)
Inspect, clean and lubricate solids trap lid o-ring
10
10
Inspect all suction tubing for leaks and replace if necessary 10
Replace suction lever o-rings and connector barb o-rings p/Ns 95-0040 and 95-4034
15
Replace solids trap lid o-ring pN 95-0091L 15
Cart Systems
Clean wheels and casters of all debris with warm water and disinfectant, then lubricate.
30
X
X
X
X
X
X
X
X
X
X
65-2025M Rev. B
5 yrs or greater
X
ASI – The leader in Advanced Systems Integration | www.asimedical.net
99
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