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Doc. No.VQC1000V-OMM0002-B
PRODUCT NAME
Solenoid Valve
MODEL/ Series
VQC1000/2000 Series
( Pilot Valve V100 )
Contents
Safety Instructions ---------------------------------------------------------------------------- 2,3
Precautions on Design ---------------------------------------------------------------------- 4,5
Selection ---------------------------------------------------------------------------------------- 4,5
Mounting ---------------------------------------------------------------------------------------- 5
Piping -------------------------------------------------------------------------------------------- 5,6
Wiring -------------------------------------------------------------------------------------------- 6
Lubrication -------------------------------------------------------------------------------------- 6,7
Air Supply --------------------------------------------------------------------------------------- 7
Operating Environment ---------------------------------------------------------------------- 7
Maintenance ------------------------------------------------------------------------------------ 7,8
Specific Product Precautions --------------------------------------------------------------- 9
～
15
Valve construction ---------------------------------------------------------------------------- 16,17
Manifold Options ------------------------------------------------------------------------------ 18
～
30
Trouble shooting ------------------------------------------------------------------------------- 31, 32
- 1 -
No.VQC1000V-OMM0002-B
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems
IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -- Safety
Caution
Danger
Caution
indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.
Warning
Warning
indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
Danger
indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.
3.Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.
1.Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.
2.Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog.
3.An application which could have negative effects on people, property, or animals requiring special safety analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.
- 2 -
No.
VQC1000V-OMM0002-B
Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.*2)
Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.
2.For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.
3.Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1.The use of SMC products with production equipment for the manufacture of weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
2.The exports of SMC products or technology from one country to another are govemed by the relevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules goveming that export are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests relevant to the metrology (measurement) laws of each country. Therefore, SMC products cannot be used for business or certification ordained by the metrology (measurement) laws of each country.
- 3 -
No.
VQC1000V-OMM0002-B
VQC1000/2000 Series
Precautions for 5 Port Solenoid Valve ①
Be sure to read before handling.
Warning
Design / Selection
1. Confirm the specifications
Products represented in this catalog are designed only for use in compressed air systems (including vacuum).
Do not operate at pressures or temperatures, etc., beyond the range of specifications, as this can cause damage or malfunction.(Refer to the specifications.)
Please contact SMC when using a fluid other than compressed air (including vacuum).
We do not guarantee against any damage if the product is used outside of the specification range.
2. Actuator drive
When an actuator, such as a cylinder, is to be driven using a valve, take appropriate measures (such as the installation of a cover or the restricting of access to the product) to prevent potential danger caused by actuator operation.
3. Intermediate stops
● Rubber seal: Use a closed center type valve.
● Metal seal: For the exhaust center type valve, use in combination with either a double check spacer or a double check block.
● For the 3-position closed center, it is difficult to make the piston stop at the required position accurately due to the compressibility of air.
Furthermore, since valves and cylinders are not guaranteed for zero air leakage, it may not be possible to hold a stopped position for an extended period of time.
However, as the metal seal closed center type valve leaks more air than the rubber seal, the intermediate stopping time will be shorter.
4. Effect of back pressure when using a manifold.
Use caution when valves are used on a manifold because actuators may malfunction due to back pressure.
Especially when using a 3-position exhaust center valve or a single acting cylinder, take appropriate measures to prevent malfunction by using it with an individual EXH spacer assembly, a back pressure check valve, or an individual exhaust manifold.
5. Holding pressure (including vacuum).
Since the valve are subject to air leakage, they cannot be used for applications such as holding pressure (including vacuum) in a pressure vessel.
6. Not suitable for use as an emergency shut-off valve, etc.
The valves listed in this instruction manual are not designed for safety applications such as an emergency shutoff valve. If the valves are used for the mentioned applications, additional safety measures should be adopted.
7. Release of residual pressure
For maintenance and inspection purposes install a system for releasing residual pressure. Especially in the case of the
3-position closed center valve, ensure that the residual pressure between the valve and the cylinder is released.
8. Operation in a vacuum condition
When a valve is used for switching a vacuum, take measures to install a suction filter or similar to prevent external dust or other foreign matter from entering inside the valve.
In addition, at the time of vacuum adsorption, be sure to supply a constant supply of vacuum. Failure to do so may result in foreign matter sticking to the adsorption pad or air leakage, causing the workpiece to drop.
9.
Regarding vacuum switch valves and vacuum release valves
If a non-vacuum valve is installed in the middle of a piping system that contains a vacuum, the vacuum condition will not be maintained. Use a valve designed for use under vacuum conditions.
10. Double solenoid type
When using the double solenoid type for the first time, actuators may travel in an unexpected direction depending on the switching position of the valve. Implement measures to prevent any danger from occurring when operating the actuator.
11. Ventilation
Provide ventilation when using a valve in a confined area, such as in a closed control panel. For example, install a ventilation opening, etc. in order to prevent pressure from increasing inside of the confined area and to release the heat generated by the valve.
12.Extended periods of continuous energization
● If a valve will be continuously energized for an extended period of time, the temperature of the valve will increase due to the heat generated by the coil assembly. This will likely adversely affect the performance of the valve and any nearby peripheral equipment. Therefore, if the valve is to be energized for periods of longer than 30 minutes at a time or if during the hours of operation the energized period per day is longer than the de-energized period, we advise using a valve with specifications listed below.
・ A 0.4 W or lower valve, such as the SY series, or a valve with a power-saving circuit
If conflicting instructions are given in the “Specific Product
Precautions” or on the “How to Order Valves” page, give them priority.
13.Do not disassemble the product of make any modifications, including additional machining.
Doing so may cause human injury and/or an accident..
14.
Resumption after a long period of holding time
When resuming operation after a long period of holding time, there are cases in which, regardless of whether the product is in an ON or OFF state, there is a delay in the initial response time due to adhesion. Conducting several cycles of running-in operation will solve this problem. Please consider implementing this before resumption.
Caution
1. Precautions for 2-position double solenoid valves
If a double solenoid valve is operated with momentary energization, it should be energized for at least 0.1 seconds.
However, depending on the piping conditions, the cylinder may malfunction even when the double solenoid valve is energized for
0.1 seconds or longer. In this case, energize the double solenoid valve until the cylinder is exhausted completely.
2. Leakage voltage
Take note that the leakage voltage will increase when a resistor is used in parallel with a switching element or when a C-R circuit
(surge voltage suppressor) is used for protecting a switching device because of the leakage voltage passing through the C-R circuit. The suppressor residual leakage voltage should be as follows.
DC coil
Should be 3% or less of the rated voltage.
- 4 -
No.VQC1000V-OMM0002-B
VQC1000/2000 Series
Precautions for 5 Port Solenoid Valve ②
Be sure to read before handling.
Design / Selection
Caution
3. Surge voltage suppressor
1) The surge voltage suppressor built into the valve is intended to protect the output contacts so that the surge generated inside valve does not adversely affect the output contacts. Therefore, if an overvoltage or overcurrent is received from an external peripheral device, the surge voltage protection element inside the valve is overloaded, causing the element to break. In the worst case, the breakage causes the electric circuit to enter short-circuit status. If energizing continues while in this state, a large current flows. This may cause secondary damage to the output circuit, external peripheral device, or valve, and may also cause a fire. So, take appropriate protective measures, such as the installation of an overcurrent protection circuit in the power supply or a drive circuit to maintain a sufficient level of safety.
2) If a surge protection circuit contains nonstandard diodes, such as Zener diodes or varistor, a residual voltage that is in proportion to the protective circuit and the rated voltage will remain.
Therefore, take into consideration the surge voltage protection of the controller.
In the case of diodes, the residual voltage is approximately 1 V.
4. Surge voltage intrusion
With non-polar type solenoid valves, at times of sudden interruption of the loading power supply, such as emergency shutdown, surge voltage intrusion may be generated from7 loading equipment with a large capacity (power consumption), and a solenoid valve in a de-energized state may switch over
(see Figure 1).
When installing a breaker circuit for the loading power supply, consider using a solenoid valve with polarity (with polarity protection diode), or install a surge absorption diode between the loading equipment COM line and the output equipment COM line
(see Figure 2).
5. Operation in low temperature condition
It is possible to operate a valve in extreme temperature, as low as -10 ℃. Take appropriate measures to avoid freezing of drainage, moisture etc. in low temperature.
6. Operation for air blowing
When using a solenoid valve for air blowing, use an external pilot type.
Use caution because the pressure drop caused by the air blowing can have an effect on the internal pilot type valve when internal pilot type valves and external pilot type valves are used on the same manifold.
Additionally, when compressed air within the pressure range of the established specifications is supplied to the external pilot type valve’s port, and a double solenoid valve is used for air blowing, the solenoids should be energized when air is being blown.
7. Mounting orientation
Rubber seal : Mounting orientation is free.
Metal seal : Mounting orientation of a single solenoid is universal.
No specific orientation is necessary. When installing a double solenoid or a 3-position configuration, mount the valve so that spool valve is horizontal.
8. Initial lubrication of main valve
The following initial lubricant has already been applied to the main valve.
• Rubber seal, spool valve: Grease
• Metal seal, spool valve: Turbine oil
Turbine oil is applied to the spool valve of the metal seal type.
Therefore, turbine oil may seep out when a new product is delivered or while the valve is in storage.
9. For the pilot EXH (PE) port
If the solenoid valve and the manifold’s pilot EXH (PE) port is restricted extremely or blocked, abnormal operation of the solenoid valve may occur.
Mounting
Warning
1. Operation manual
Install the products and operate them only after reading the operation manual carefully and understanding its contents. Also, keep the manual where it can be referred to as necessary.
2. Ensure sufficient space for maintenance activities.
When installing the products, allow access for maintenance and inspection.
3. Tighten threads with the proper tightening torque.
When installing the products, follow the listed torque specifications.
4. If air leakage increases or equipment does not operate properly, stop operation.
Check mounting conditions when air and power supplies are connected. Initial function and leakage tests should be performed after installation.
5. Painting and coating
Warnings or specifications printed on or affixed to the product should not be erased, removed, or covered up.
Please consult with SMC before applying paint to resinous parts, as this may have an adverse effect due to the solvent in the paint.
.
Piping
Caution
1. Refer to the Fittings and Tubing Precautions
(Best Pneumatics No.6) for handling One-touch fittings.
2. Preparation before piping
Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe.
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No.VQC1000V-OMM0002-B
VQC1000/2000 Series
Precautions for 5 Port Solenoid Valve ③
Be sure to read before handling.
Piping
Caution
3. Winding of sealant tape
When screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do not enter the piping.
Also, if sealant tape is used, leave 1 thread ridge exposed at the end of the threads.
4. Closed center
For the closed center, check the piping to prevent air leakage from the piping between the valve and the cylinder.
5. Connection of piping and fittings
When screwing piping or fittings into the valve, tighten them as follows.
1) When using SMC’s fittings, follow the procedures below to tighten them.
Ⅰ Connection thread: M5
First, tighten by hand, then use a suitable wrench to tighten the hexagonal portion of the body an additional 1/6 to 1/4 turn.
The reference value for the tightening torque is 1 to 1.5 N·m.
Excessive tightening may damage the thread portion or deform the gasket and cause air leakage.
Insufficient tightening may loosen the threads or cause air leakage.
Ⅱ When using a fitting other than an SMC fitting, follow the instructions given by the fitting manufacturer.
2) For a fitting with sealant R or NPT, first, tighten it by hand, then use a suitable wrench to tighten the hexagonal portion of the body an additional two or three turns. For the tightening torque, refer to the table below.
3) If the fitting is tightened with excessive torque, a large amount of sealant will seep out. Remove the excess sealant.
4) Insufficient tightening may cause seal failure or loosen the threads.
5) For reuse
(1) Normally, fittings with a sealant can be reused up to 2 to 3 times.
(2) To prevent air leakage through the sealant, remove any loose sealant stuck to the fitting by blowing air over the threaded portion.
(3) If the sealant no longer provides effective sealing, wind sealing tape over the sealant before reusing. Do not use any form of sealant other than the tape type of sealant.
(4) Once the fitting has been tightened, backing it out to its original position often causes the sealant to become defective. Air leakage will occur.
6. Uni thread fittings
1) First, tighten the threaded portion by hand, then use a suitable wrench to tighten the hexagonal portion of the body further at wrench tightening angle shown below. For the reference value for the tightening torque, refer to the table below.
2) The gasket can be reused up to 6 to 10 times. It can be replaced easily when it has sustained damage. A broken gasket can be removed by holding it and then turning it in the same direction as loosening the thread. If the gasket is difficult to remove, cut it with nippers, etc. In such a case, use caution not to scratch the seat face because the seat face of the fitting’s 45° gasket is the sealing face.
7. Piping to products
When piping to a product, refer to the operation manual to avoid mistakes regarding the supply pert, etc.
Wiring
Warning
1. The solenoid valve is an electrical product. For safety, install an appropriate fuse and circuit breaker before use.
Caution
1. Polarity
When connecting power to a solenoid valve with a DC specification and a light or surge voltage suppressor, check for polarity.
If there is polarity, take note of the following.
Without diode to protect polarity:
If a mistake is made regarding the polarity, damage may occur to the diode in the valve, the switching element in the control device, power supply equipment, etc.
With diode to protect polarity:
If the polarity connection is wrong, the valve will not operate.
2. Applied voltage
When electric power is connected to a solenoid valve, be careful to apply the proper voltage. Improper voltage may cause malfunction or coil damage.
3. Check the connections.
Check if the connections are correct after completing all wiring.
4. External force applied to the lead wire
If an excessive force is applied to the lead wire, this may cause faulty wiring. Take appropriate measures so that a force of 30 N or more is not applied to the lead wire.
When instructions are given in the Specific Product Precautions, follow these specifications.
Lubrication
Warning
1. Lubrication
[Rubber seal]
1) Have been lubricated for life by the manufacturer and therefore do not require lubrication while in service.
2) If a lubricant is used in the system, use class 1 turbine oil (no additives), ISO VG32. For details about lubricant manufacturers’ brands, refer to the SMC website. Additionally, please contact
SMC for details about class 2 turbine oil (with additives) ISO
VG32.
Once lubricant is utilized within the system, since the original lubricant applied within the product during manufacturing will be washed away, please continue to supply lubrication to the system.
Without continued lubrication, malfunctions could occur.
If turbine oil is used, refer to the Safety Data Sheet (SDS) of the oil.
- 6 -
No.VQC1000V-OMM0002-B
VQC1000/2000 Series
Precautions for 5 Port Solenoid Valve ④
Be sure to read before handling.
[Metal seal]
1) These valves can be used without lubrication.
2) If a lubricant is used in the system, use class 1 turbine oil (no additives), ISO VG32. For details about lubricant manufacturers’ brands, refer to the SMC website. Additionally, please contact
SMC for details about class 2 turbine oil (with additives) ISO
VG32.
2. Lubrication amount
If the lubrication amount is excessive, the oil may accumulate inside the pilot valve, causing malfunction or response delay.
So, do not apply a large amount of oil. When a large amount of oil needs to be applied, use an external pilot type to put the supply air on the pilot valve side in the non-lube state. This prevents the accumulation of oil inside the pilot valve.
Air Supply
Warning
1. Type of fluids
Please consult with SMC when using the product in applications other than compressed air.
2.
When there is a large amount of drainage.
Compressed air containing a large amount of drainage can cause the malfunction of pneumatic equipment. An air dryer or water separator should be installed upstream from filters.
3.
Drain flushing
If condensation in the drain bowl is not emptied on a regular basis, the bowl will overflow. This may cause the malfunction of pneumatic equipment.
If the drain bowl is difficult to check and remove, the installation of a drain bowl with an auto drain option is recommended.
For compressed air quality, refer to the SMC Best Pneumatics No.
6 catalog.
4. Use clean air
Do not use compressed air that contains chemicals, synthetic oils that include organic solvents, salt, corrosive gases, etc., as it can cause damage or malfunction.
Caution
1. When extremely dry air is used as the fluid, degradation of the lubrication properties inside the equipment may occur, resulting in reduced reliability (or reduced service life) of the equipment. Please consult with SMC.
2. Install an air filter.
Install an air filter upstream near the valve. Select an air filter with a filtration size of 5 μm or smaller.
3. Take measures to ensure air quality, such as by installing an aftercooler, air dryer, or water separator.
Compressed air that contains a large amount of drainage can cause the malfunction of pneumatic equipment, such as valves.
Therefore, take appropriate measures to ensure air quality, such as by providing an aftercooler, air dryer, or water separator.
4. If an excessive amount of carbon powder is present, install a mist separator on the upstream side of the valve.
If excessive carbon dust is generated by the compressor, it may adhere to the inside of a valve and cause it to malfunction.
For compressed air quality, refer to the SMC Best Pneumatics No.
6 catalog.
Operating Environment
Warning
1. Do not use in an atmosphere containing corrosive gases, chemicals, sea water, water, water steam, or where there is direct contact with any of these.
2. Products with IP65 and IP67 enclosures (based on IEC60529) are protected against dust and water.
However, these products cannot be used in water.
3. Products compliant with IP65 and IP67 satisfy the product specifications when mounted properly.
Be sure to read the precautions for each product.
4. Do not use in an environment where flammable gas or explosive gas exists. Usage may cause a fire or explosion. The products do not have an explosion proof construction.
5. Do not use in a place subject to heavy vibration and/or shock.
6. The valve should not be exposed to prolonged sunlight. Use a protective cover. Note that the valve is not for outdoor use.
7. Remove any sources of excessive heat.
8. If it is used in an environment where there is possible contact with oil, weld spatter, etc., exercise preventive measures.
9. When the solenoid valve is mounted in a control panel or it’s energized for a long period of time, make sure the ambient temperature is within the specifications of the valve.
Caution
1. Temperature of ambient environment
Use the valve within the range of the ambient temperature specification of each valve. In addition, pay attention when using the valve in environments where the temperature changes drastically.
2. Humidity of ambient environment
• When using the valve in environments with low humidity, take measures to prevent static.
• If the humidity rises, take measures to prevent the adhesion of water droplets on the valve.
Maintenance
Warning
1. Perform maintenance and inspection according to the procedures indicated in the operation manual.
If handled improperly, human injury and/or malfunction or damage of machinery and equipment may occur.
2. Removal of equipment, and supply/exhaust of compressed air
Before components are removed, first confirm that measures are in place to prevent workpieces from dropping, run-away equipment, etc. Then, cut off the supply air and electric power, and exhaust all air pressure from the system using the residual pressure release function.
For the 3-position closed center, exhaust the residual pressure between the valve and the cylinder.
When the equipment is operated after remounting or replacement, first confirm that measures are in place to prevent the lurching of actuators, etc. Then, confirm that the equipment is operating normally.
In particular, when a 2-position double solenoid valve is used, releasing residual pressure rapidly may cause the spool valve to malfunction, depending on the piping conditions, or the connected actuator to operate.
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No.VQC1000V-OMM0002-B
VQC1000/2000 Series
Precautions for 5 Port Solenoid Valve ⑤
Be sure to read before handling.
3. Low-frequency operation
Valves should be operated at least once every 30 days to prevent malfunction. (Use caution regarding the air supply.)
4. Manual override
When the manual override is operated, connected equipment will be actuated.
Operate after safety is confirmed.
5. If the volume of air leakage increases or the valve does not operate normally, do not use the valve.
Perform periodic maintenance on the valve to confirm the operating condition and check for any air leakage.
Caution
1. Drain flushing
Remove drainage from the air filters regularly.
2. Lubrication
In the case of rubber seals, once lubrication has been started, it must be continued.
Use class 1 turbine oil (with no additives), VG32. If other lubricant oil is used, it may cause a malfunction. Please contact SMC for information on the suggested class 2 turbine oil (with additives),
VG32.
3. Manual override operation
When switching a double solenoid valve via the manual override operation, instantaneous operation may cause the malfunction of the cylinder. It is recommended that the manual override be held until the cylinder reaches the stroke end position.
- 8 -
No.VQC1000V-OMM0002-B
VQC1000/2000 series
Specific Product Precautions 1
Be sure to read this before handling
Manual Override
Connected actuator is started by manual operation.
Use the manual override after confirming that there is no danger. Push type is standard. (Tool required)Locking type is semi-standard. (Tool required)
Push down on the manual override with a small screwdriver until it stops.
Release the screwdriver and the manual override will return.
Push down on the manual override with a small flat head crew driver until it stops. Turn it clockwise by 90
to lock it. Turn it counterclockwise to release it.
Push down on the manual override with a small screwdriver or with your fingers until it stops. Turn it clockwise by 90
to lock it. Turn it counterclockwise to release it.
Do not apply excessive torque when turning the locking type manual override. (0.1 N·m or less)
The manual override is locked by sliding it all the way to the pilot valve side
(ON side) with a small flat head screwdriver or with your fingers. Slide it to the fitting side (OFF side) to release it. In addition, it can also be used as a push type by using a screwdriver, etc., of ø1.7 or less. (ø2 or less for
VQC2000)
How to Mount/Remove Solenoid Valves
Removing
1. Loosen the clamp screw until it turns freely. (The screw is captive.)
2. Lift the coil side of the valve body while pressing down slightly on the screw head and remove it from the clamp bracket B. When the screw head cannot be pressed easily, gently press the area near the manual override of the valve.
Mounting
1. Press down on the clamp screw. Clamp bracket A opens. Diagonally insert the hook on the valve end plate side into clamp B.
2. Press the valve body downward. (When the screw is released, it will be locked by clamp bracket A.)
3. Tighten the clamp screw. (Proper tightening torque: VQC1000, 0.25 to
0.35 N·m; VQC2000, 0.5 to 0.7 N·m)
Dust on the sealing surface of the gasket or solenoid valve can cause air leakage.
- 9 -
No.VQC1000V-OMM0002-B
VQC1000/2000 series
Specific Product Precautions 2
Be sure to read this before handling
Cylinder Port Fittings Replacement
One-touch fittings on the cylinder port are a cassette for easy replacement. The fittings are blocked by a clip. After removing the corresponding valve and take out the clip with a flat head screwdriver, etc., then replace the fittings. For mounting, insert the fitting until it strikes against the inside wall and then insert the clip to the specified position.
1) Use caution that O-rings must be free from scratches and dust.
Otherwise, air leakage may result.
2) After screwing in the fittings, mount the M5 fitting assembly on the manifold base. (Tightening torque: 0.8 to 1.2 N·m)
3) Purchasing order is available in units of 10 pieces.
Light/Surge Voltage Suppressor
The lighting positions are concentrated on one side for both single solenoid type and double solenoid type. In the double solenoid type, A side and B side energization are indicated by two colors which match the colors of the manual overrides.
(Drawing shows a VQC1000 case.)
- 10 -
No.VQC1000V-OMM0002-B
VQC1000/2000 series
Specific Product Precautions 3
Be sure to read this before handling
How to Mount/Remove DIN Rail
IP67 Enclosure
Wiring connection for models conforming to IP67 should also have enclosures equivalent to or of stricter than IP67.
Built-in Silencer Element
A filter element is incorporated in the end plate on both sides of the manifold base. A dirty and choked element may reduce cylinder speed or cause malfunction. Clean or replace the dirty element.
How to Calculate Flow Rate
Conversion with sonic conductance C:
S=0.5XC
Q : Air flow rate [dm 3 /min(ANR)]
S : Effective area [mm 2 ]
P
1
: Upstream pressure [MPa]
P
2
: Downstream pressure [MPa] t : Temperature [ ℃ ]
- 11 -
No.VQC1000V-OMM0002-B
VQC1000/2000 series
Specific Product Precautions 4
Be sure to read this before handling
EX500/EX250/EX126 Precautions
1. These products are intended for use in general factory
12. Do not remove the name plate.
13. Perform periodic inspections and confirm normal automation equipment.
Avoid using these products in machinery/equipment which affects human safety, and in cases where malfunction or failure can result in extensive damage.
2. Do not use in explosive environments, in the presence of inflammable gases, or in corrosive environments. This can cause injury or fire.
3. Work such as transporting, installing, piping, wiring, operation, control and maintenance should be performed by knowledgeable and qualified personnel only. As handling involves the risk of a danger of electrocution, injury or fire.
4. Install an external emergency stop circuit that can promptly stop operation and shut off the power supply.
5. Do not modify these products. Modifications done to these products carry the risk of injury and damage.
1. Read the instruction manual carefully, strictly observe the precautions and operate within the range of the specifications.
2. Do not drop these products or submit them to strong impacts. This can cause damage, failure or malfunction.
3. In locations with poor electrical conditions, take steps to ensure a steady flow of the rated power supply. Use of a voltage outside of the specifications can cause malfunction, damage to the unit, electrocution or fire.
4. Do not touch connector terminals or internal circuit elements when current is being supplied. There is a danger of malfunction, damage to the unit or electrocution if connector terminals or internal circuit elements are touched when current is being supplied.
Be sure that the power supply is OFF when adding or removing manifold valves or input blocks or when connecting or disconnecting connectors.
5. Operate at an ambient temperature that is within the specifications. Even when the ambient temperature range is within the specifications, do not use in locations where there are rapid temperature changes.
6. Keep wire scraps and other extraneous materials from getting inside these products. This can cause fire, failure or malfunction.
7. Give consideration to the operating environment depending on the type of enclosure being used.
To achieve IP65 and IP67 protection class, provide appropriate wiring between all units using electrical wiring cables, communication connectors and cables with M12 connectors.
Also, provide waterproof caps when there are unused ports, and perform proper mounting of input units, input blocks, SI units and manifold valves. Provide a cover or other protection for applications in which there is constant exposure to water.
8. Use the proper tightening torques.
There is a possibility of damaging threads if tightening exceeds the tightening torque range.
9. Provide adequate protection when operating in locations such as follows:
• Where noise is generated by static electricity
• Where there is a strong electric field
• Where there is a danger of exposure to radiation
• When in close proximity to power supply lines
10. When these products are installed in equipment, provide adequate protection against noise by using noise filters.
11. Since these products are components whose end usage is obtained after installation in other equipment, the customer should confirm conformity to EMC directives for the finished product. operation, otherwise it may be impossible to guarantee safety due to unexpected malfunction or erroneous operation.
14. Do not use in places where there are cyclic temperature changes.
In case that the cyclic temperature is beyond normal temperature changes, the inside product is likely to be adversely effected.
15. Do not use in direct sunlight.
Do not use in direct sunlight. It may cause malfunction or damage.
16. Do not use in places where there is radiated heat around it.
Such a place is likely to cause malfunction.
Safety Instructions on Power Supply
1. Operation is possible with a single power supply or a separate power supply. However, be sure to provide two wiring systems (one for solenoid valves, and one for input and control units).
2. When it is UL compliant, use a class 2 power supply unit in accordance with UL1310 for a combined direct current power supply.
Safety Instructions on Cable
1. Avoid miswiring, as this can cause malfunction, damage and fire in the unit.
2. To prevent noise and surge in signal lines, keep all wiring separate from power lines and high-voltage lines.
Otherwise, this can cause malfunction.
3. Check wiring insulation, as defective insulation can cause damage to the unit when excessive voltage or current is applied.
4. Do not bend or pull cables repeatedly, and do not place heavy objects on them or allow them to be pinched. This can cause broken lines.
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No.VQC1000V-OMM0002-B
VQC1000/2000 series
Specific Product Precautions 5
Be sure to read this before handling
Design/Selection
1. Use this product within the specification range.
EX600 Precautions
4. When lifting a large size manifold solenoid valve unit, take
Using beyond the specified specifications range can cause fire, malfunction, or damage to the system.
Confirm the specifications when operating.
2. When using for an interlock circuit:
• Provide a multiple interlock system which is operated by another system (such as mechanical protection function).
• Perform an inspection to check that it is working properly.
This may cause possible injury due to malfunction.
1. When it is UL compliant, use a class 2 power supply unit in care to avoid causing stress to the valve connection joint.
The connection parts of the unit may be damaged.
Because the unit may be heavy, carrying and installation should be performed by more than one operator to avoid strain or injury.
5. When placing a manifold, mount it on a flat surface.
Torsion in the whole manifold can lead to trouble such as air leakage or defective insulation.
Wiring
1. Confirm grounding to maintain the safety of the reduced accordance with UL1310 for a combined direct current power supply.
2. Use this product within the specified voltage range.
Using beyond the specified voltage range is likely to cause the units and connecting devices to be damaged or to malfunction.
3. The power supply for the unit should be 0 V as the standard for both power supply for output as well as power supply for control/input.
4. Do not install a unit in a place where it can be used as a foothold.
Applying any excessive load such as stepping on the unit by mistake or placing a foot on it, will cause it to break.
5. Keep the surrounding space free for maintenance.
When designing a system, take into consideration the amount of free space needed for performing maintenance.
6. Do not remove the name plate.
Improper maintenance or incorrect use of instruction manual can cause failure and malfunction. Also, there is a risk of losing conformity with safety standards.
7. Beware of inrush current when the power supply is turned on.
Some connected loads can apply an initial charge current which will trigger the over current protection function, causing the unit to malfunction.
Mounting
1. When handling and assembling units:
• Do not touch the sharp metal parts of the connector or plug.
• Do not apply excessive force to the unit.
The connecting portions of the unit are firmly joined with seals.
• When joining units, take care not to get fingers caught between units.
Injury can result.
2. Do not drop, bump, or apply excessive impact.
Otherwise, the unit can become damaged, malfunction, or fail to function.
3. Observe the tightening torque range.
Tightening outside of the allowable torque range will likely damage the product.
IP67 protection class cannot be guaranteed if the screws are not tightened to the specified torque. wiring system and for anti-noise performance.
Provide a specific grounding as close to the unit as possible to minimize the distance to grounding.
2. Avoid repeatedly bending or stretching the cable and applying a heavy object or force to it.
Wiring applying repeated bending and tensile stress to the cable can break the circuit.
3. Avoid miswiring.
If miswired, there is a danger of malfunction or damage to the reduced wiring system.
4. Do not wire while energizing the product.
There is a danger of malfunction or damage to the reduced wiring system or input/output equipment.
5. Avoid wiring the power line and high-pressure line in parallel.
Noise or surge produced by signal line resulting from the power line or high pressure line could cause malfunction.
Wiring of the reduced wiring system or input/output device and the power line or high-pressure line should be separated from each other.
6. Confirm the wiring insulation.
Defective insulation (contact with other circuits, improper insulation between terminals, etc.) may cause damage to the reduced wiring system or input/output device due to excessive voltage or current.
7. When a reduced wiring system is installed in machinery/ equipment, provide adequate protection against noise by using noise filters, etc.
Noise in signal lines may cause malfunction.
8. When connecting wires of input/output device or handheld terminal, prevent water, solvent or oil from entering inside from the connecter section.
This can cause damage, equipment failure, or malfunction.
9. Avoid wiring patterns in which excessive stress is applied to the connector.
This may cause malfunction or damage to the unit due to contact failure.
- 13 -
No.VQC1000V-OMM0002-B
VQC1000/2000 series
Specific Product Precautions 6
Be sure to read this before handling
EX600 Precautions
Operating Environment
1. Do not use in an atmosphere containing an inflammable gas or explosive gas.
Use in such an atmosphere is likely to cause a fire or explosion.
This system is not explosion-proof.
1. Select the proper type of enclosure according to the environment of operation.
IP65/67 protection class is achieved when the following conditions are met.
1) The units are connected properly with wiring cable for power supply, communication connector, and cable with M12 connector.
2) Suitable mounting of each unit and manifold valve.
3) Be sure to mount a seal cap on any unused connectors.
If using in an environment that is exposed to water splashes, please take measures such as using a cover.
11. Do not use in direct sunlight.
Do not use in direct sunlight. It may cause malfunction or damage.
12. Use this product within the specified ambient temperature range.
This may cause malfunction.
13. Do not use in places where there is radiated heat around it.
Such a place is likely to cause malfunction.
Adjustment/Operation
1. Do not perform operation or setting with wet hands.
There is a risk of electrical shock.
<Handheld Terminal>
2. Do not apply pressure to the LCD display.
There is a possibility of the crack of LCD display and injuring.
3. The forced input/output function is used to change the signal status forcibly. When operating this function, be sure to check the safety of the surroundings and installation.
Otherwise, injury or equipment damage could result.
4. Incorrect setting of parameters can cause malfunction. Be sure to check the settings before use.
This may cause injury or equipment damage.
When EX600-D E or EX600-D F are connected, the enclosure of the manifold should be IP40.
Also, the Handheld Terminal confirms to IP20, so prevent foreign matter from entering inside, and water, solvent or oil from coming in direct contact with it.
2. Provide adequate protection when operating in locations such as the following.
Failure to do so may cause damage or malfunction. The effect of countermeasures should be checked in individual equipment and machine.
1) Where noise is generated by static electricity, etc.
2) Where there is a strong electric field
3) Where there is a danger of exposure to radiation
4) When in close proximity to power supply lines
3. Do not use in an environment where oil and chemicals are used.
Operating in environments with coolants, cleaning solvents, various oils or chemicals may cause adverse effects (damage, malfunction) to the unit even in a short period of time.
4. Do not use in an environment where the product could be exposed to corrosive gas or liquid.
This may damage the unit and cause it to malfunction.
5. Do not use in locations with sources of surge generation.
Installation of the unit in an area around the equipment
(electromagnetic lifters, high frequency induction furnaces, welding machine, motors etc.), which generates the large surge voltage could cause to deteriorate an internal circuitry element of the unit or result in damage. Implement countermeasures against the surge from the generating source, and avoid touching the lines with each other.
6. Use the product type that has an integrated surge absorption element when directly driving a load which generates surge voltage by relay, solenoid valves or lamp.
When a surge generating load is directly driven, the unit may be damaged.
7. The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes in your system.
8. Keep dust, wire scraps and other extraneous material from getting inside the product.
This may cause malfunction or damage.
9. Mount the unit in such locations, where no vibration or shock is affected.
This may cause malfunction or damage.
10. Do not use in places where there are cyclic temperature changes.
In case that the cyclic temperature is beyond normal temperature changes, the internal unit is likely to be adversely effected.
1. Use a watchmaker’s screwdriver with thin blade for the setting of each switch of the SI unit.
When setting the switch, do not touch other unrelated parts.
This may cause parts damage or malfunction due to a short circuit.
2. Provide adequate setting for the operating conditions.
Failure to do so could result in malfunction.
Refer to the instruction manual for setting of the switches.
3. For the details of programming and address setting, refer to the manual from the PLC manufacturer.
The content of programming related to protocol is designed by the manufacturer of the PLC used.
<Handheld Terminal>
4. Do not press the setting buttons with a sharp pointed object.
This may cause damage or malfunction.
5. Do not apply excessive load and impact to the setting buttons.
This may cause damage, equipment failure or malfunction.
Trademark
DeviceNet™ is a trademark of ODVA.
Product names described in this catalog may be used as trademarks by each manufacturer.
- 14 -
No.VQC1000V-OMM0002-B
VQC1000/2000 series
Specific Product Precautions 7
Be sure to read this before handling
EX600 Precautions
Maintenance
1. Do not disassemble, modify (including circuit board replacement) or repair this product.
Such actions are likely to cause injuries or breakage.
2. When an inspection is performed,
• Turn off the power supply.
• Stop the air supply, exhaust the residual pressure in piping and verify that the air is released before performing maintenance work.
Unexpected malfunction of system components and injury can result.
1. When handling and replacing the unit:
• Do not touch the sharp metal parts of the connector or plug.
• Do not apply excessive force to the unit.
The connecting portions of the unit are firmly joined with seals.
• When joining units, take care not to get fingers caught between units.
Injury can result.
2. Perform periodic inspection.
Unexpected malfunction in the system composition devices is likely to occur due to malfunction of machinery or equipment.
3. After maintenance, make sure to perform an appropriate functionality inspection.
In cases of abnormality such as faulty operation, stop operation.
Unexpected malfunction in the system composition devices is likely to occur.
4. Do not use benzene and thinner for cleaning units.
Damage to the surface or erasure of the display can result.
Wipe off any stains with a soft cloth.
If the stain is persistent, wipe off with a cloth soaked in a dilute solution of neutral detergent and wrung out tightly, and then finish with a dry cloth.
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No.VQC1000V-OMM0002-B
- 16 -
No.VQC1000V-OMM0001-B
- 17 -
No.VQC1000V-OMM0001-B
- 18 -
No.VQC1000V-OMM0001-B
- 19 -
No.VQC1000V-OMM0001-B
- 20 -
No.VQC1000V-OMM0001-B
- 21 -
No.VQC1000V-OMM0001-B
- 22 -
No.VQC1000V-OMM0001-B
- 23 -
No.VQC1000V-OMM0001-B
- 24 -
No.VQC1000V-OMM0001-B
- 25 -
No.VQC1000V-OMM0001-B
- 26 -
No.VQC1000V-OMM0001-B
- 27 -
No.VQC1000V-OMM0001-B
- 28 -
No.VQC1000V-OMM0001-B
- 29 -
No.VQC1000V-OMM0001-B
- 30 -
No.VQC1000V-OMM0001-B
Trouble
Operating failure
The air supply does not switch the valve .
Response failure
The operation of the valve is delay.
When the valve is failing, use this flow chart to clarify the cause of the failure and take countermeasures appropriate for the cause.
Can manual override move the valve
NO
YES
Does the indicator light keep turning on during energization?
YES
NO
Possible cause Countermeasures
1) Sliding failure or stick of main valve.
A foreign material included in supplied air is caught by main valve and makes the main valve unable to slide smoothly or sticky.
2) Pressure drop.
The pressure of supplied air lowers the valve which can operate the valve (min. operating pressure).
1) Failure of electrical system
Incorrect wiring
Blow of fuse and breakage of lead wire.
Poor contact at contactor wire or connection part
Failure of sequencer
Lack of supply voltage
1) Voltage drop
Even if the indicator light keeps turning on, the valve can ’t be operated due to the voltage drop.
2) Leakage current
When the power turns off, the valve can
’t be switched due to residual voltage.
3) Failure of pilot valve
Foreign matter caught in
core of pilot valve.
Disconnection coil
wire of pilot valve
Swelled out poppet
of pilot valve
Burnt coil of pilot valve
(Higher voltage or wrong coil used, Coil splashed by water)
1) Current leakage
When the power turns off, the valve can be switched late due to residual voltage.
2) Clogging of filter element of manifold.
3) Sliding failure or stick of main valve.
A foreign material included in supplied air is caught by main valve and makes the main valve unable to slide smoothly or sticky.
Replace with new valve.
Clean the supplied air.
Raise the pressure of supplied air up to operating pressure of the valve.
Check these items and replace part and re-wire positively.
Replace part or re-wire positively.
Check voltage. Replace valve.
(Pilot valve)
Replace valve (pilot valve). Protect the valve so that water does not splash the coil. follows.
Check the voltage and if it is not enough to operate the valve, take appropriate measures.
Confirm the residual voltage is follows.
DC is 3% or less of rated voltage.
DC is 3% or less of rated voltage.
Confirm the residual voltage is
Clean the element or replace with new element.
Replace with new valve.
Clean the supplied air.
Trouble When the valve is failing, use this flow chart to Possible cause Countermeasures
- 31 -
No.VQC1000V-OMM0002-B
Air leakage clarify the cause of the failure and take countermeasures appropriate for the cause.
Confirm there is air leakage.
1. Between valve and base
2. Air leaks through One-touch fitting
3. Air leaks through exhaust port (R port)
Note) The valve with metal seal allows air leakage from main valve approx. 200Ncc for each port ( at 0.5MPa). The air leakage within the range should not be considered abnormal.
4. Air leaks through manifold.
1-1) Looseness of clamp screw or mounting bolt.
Give more torque to clamp screw.
・ VQC1000 : 0.25
～ 0.35N
・ m
・ VQC2000 : 0.5
～ 0.7N
・ m
If the damage is seen on the gasket, replace with new gasket.
1-2) Caught gasket Replace with new gasket.
1-3) Intrusion of foreign matter To remove foreign matter by air blow of piping and when a gasket damaged, replace with new gasket.
2-1) Tube is not inserted
enough deeply.
2-2) Tube has a flaw.
Check these items and replace part and re-wire positively.
2-3) Tube is cut diagonally.
2-4) Packing of one touch fitting is damaged.
3-1) Looseness of clamp screw or mounting bolt.
Replace with one-touch fitting.
Give more torque to clamp screw.
Tightening torque
・ VQC1000 : 0.25
～ 0.35N
・ m
・ VQC2000 : 0.5
～ 0.7N
・ m
If the damage is seen on the gasket, replace with new gasket.
3-2) A foreign material included into supplied air is caught by the main valve and increases internal air leakage.
Insufficient bolt tightening
Replace with new valve.
Clean the supplied air.
After stopping air and re-tighten the bolts.
- 32 -
No.VQC1000V-OMM0002-B
S
Revision history
Ｂ
Safety Instructions
Specific Product Precautions
Valve construction
Manifold Options 2020.7
4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN
Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL http://www.smcworld.com
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2020 SMC Corporation All Rights Reserved
No.VQC1000V-OMM0002-B
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