VIPER (E) 3 FLAVOR
Illustrated Parts List
Release Date: March 10, 2009
Publication Number: 621360142IPL
Revision Date:
October 2 7
,
2021
Revision: A
B
Visit the Cornelius web site at www.cornelius.com for all your literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
Printed in U.S.A.
Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Foam Pack/Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Faceplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Motorman Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Delivery System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
E-Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Merchandiser Assembly Classic model (Tall Version shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Viper Illustrated Parts List Manual
18
17
Item
1
2
3
4
5
Table 1. Cladding Assembly
Part No.
Description
620521771
620047146
620054961
620064908
620054960
620064909
Merchandiser Assy - Tall (See Figure
8.)
Merchandiser Assy - Short (See Figure 8.)
Side Panel Right
Panel Side Right Hemmed 2FL & 3FL
VPR Red
Side Panel Left
Panel Side left Hemmed 2FL & 3FL
VPR Red
620048343
620049768
Top Panel 3FL -SS
Top Panel 3FL - SS (For Short Merchandiser)
620064918S Panel Top Cover Assy 3FL VPR Red
620066532S
Panel Top Cover Assy 3FL VPR SH
Red
620053955 Rear Panel 3FL - SS
620064920S Panel Rear Assy 3FL VPR Red
Figure 1. Cladding Assembly
Item
Table 1. Cladding Assembly
Part No.
6
620045346
629096951
629096963
620064917
7 620043016
8 620043018
9 620054953
10 560001783
11 620045298
12 620045297
13 620054014
14 70970
15 620058284
16 620042842
Description
Panel Splash Back 3FL Viper ICEE
Kit-Splash Panel 3FL
Kit-Splash Panel 3 FL - Extended
Panel Splash Back 3FL VPR Red
Drip Tray -3FL
Cup Rest -3FL
Strut Gas Lift 3FL Viper
Latch Door 2 Piece PLSTC
Screw 10-323 X 3/8" Type F Trph Stzi
Screw 10-32 X 3/4'' Type F TRPH
STZ1
Brkt Mtg Tray Drip 2fl Vpr
Leg 04.00" Adj 3/8-16 Black Pastc W/ nkl Plated Foot
Screw 10-24x1 PAPH Self Tap Type F
SS
Diffuser Downlight Merchndsr 2fl
Viper
© 2009-
2021
, Cornelius Inc.
- 1 Publication Number: 621360142IPL
Viper Illustrated Parts List Manual
Item
Table 1. Cladding Assembly
Part No.
Description
17 620053881
18 620053880
Brkt Hinge Mtg Right Viper
Brkt Hinge Mtg Left Viper
* 629096928 Kit-Install 3B
Item
Table 1. Cladding Assembly
Part No.
* 620047537
* 620043063
Description
Cord Power 230/50 32a Australia Vpr
Cord Service 230v 30a
* Indicates Not Shown.
NOTE: When switching merchandiser types
(item #1), correct top panel must also be used. Order #4, if necessary.
Publication Number: 621360142IPL - 2 © 2009-
2021
, Cornelius Inc.
Viper Illustrated Parts List Manual
11
Figure 2. Foam Pack/Drive Assembly
Table 2. Foam Pack/Drive Assembly
Item Part No.
Description
1
2
3
4
5
6
7
629096940
629096854
620045519
2392
620715735
620049806
Kit-Serv Foam Pack Viper 3 Barrel
Kit-Adapter Drive Shaft w/Set Screw
& Dowel
620314938
Motor- Gear Viper 220V 50/60Hz 4
Capac 180 Rpm
620314941
560004631
Motor- Gear Viper 50Hz
Door Frz Cyl Assy. Kit SPH (See Fig.
Figure 3.)
620057726 Door Frz Cyl Assy Kit Sph Ada
Door Frz Cyl Assy. Kit Motorman
(See Fig Figure 3.)
Bushing Split Flange .5011D NYL
Body Beater Viper
Blade Scraper Freeze Cyl Viper
Table 2. Foam Pack/Drive Assembly
Item Part No.
8
620067617
620047179
620045383
620043064
9 620043162
10 560003345
620057821
620057820
11
629097285
629097286
* 620052296
Description
Seal Rotary Rubber Blue Viper
Seal Rotary Rubber Grey Viper
Seal Viper Barrel (Pack of 10)
Seal Rotary Rubber Viper (Single)
Spacer Plastic for Utex Seal Viper
Bolt Mach 1/4-20 X 5/8'' Slotted Hex
STZ1
Capacitor Motor Run Viper 50hz
Capacitor Motor Run Viper 60hz
Kit Motor Run Capac. Vpr 3fl 50 Hz
Kit Motor Run Capac. Vpr 3fl 60hz
Plate Motor Mounting
* Indicates Not Shown.
© 2009-
2021
, Cornelius Inc.
- 3 Publication Number: 621360142IPL
Viper Illustrated Parts List Manual
Table 3. Faceplate Assembly
Item Part No.
Description
629097266 Kit Sph-valve Replacement-ada
1
2
3
629096997 Kit Sph-valve Replacement
620045520
325954000
Valve Disp Assy Motorman (See
Figure Figure 4.)
Stem Assy R-Val FCB
4 325918000
5 320678000
6 2361
7 321269001
Door Frz Cyl 2FCB VA
O-Ring 4.60ID 210CS 70DU EY-P
Shaft Pivot Faceplate FCB V3+
Spinner Frz Cyl
Figure 3. Faceplate Assembly
Item
Table 3. Faceplate Assembly
Part No.
Description
8 322441000
9 2358
10 620047188
11 320553001
12 320916000
Sensor Visc Mld
Pin Beater Bar FCB V3+
Retaining Ring
Nut Hex 7/16-14 Brch
Washer Ft 450 1.1 062 Ss
* 321653000 O-Ring 862ID 103CS 70DU EY-P
* 620047347 Kit Sph-valve Repair
* Indicates Not Shown.
Publication Number: 621360142IPL - 4 © 2009-
2021
, Cornelius Inc.
Viper Illustrated Parts List Manual
11
14
Figure 4. Motorman Valve Assembly
Table 4. Motorman Valve Assembly
Item Part No.
Description
1 620046168 Body Valve FCB w/Stop
2 1554
3 1576
Body Valve Ribbed
Housing Spring FCB Valve
4 1575 Retainer Spring Valve
5 325305000 Spring Torsion HC FCB
6 321651000 Lever Valve
7 1555 Knob White
8 325647000 Plate Val FCB
9 317784000 Screw, TC 08-18 TRPH 16 SSPA 25
Table 4. Motorman Valve Assembly
Item Part No.
Description
10 2818 O-Ring Caged FCB Val
11 321653000 O-Ring 862ID 103CS 70DU EY-P
12 1544 Spring Compression .500LG .42OD SS
13 1543 Tube Release .438OD.049 Wall
14 321652000 Nut-Shank 1-1/16-16Thd
15 325936000 Spacer Val 2F FCB VA
* 322859000 Tool-wrench Spanner
* Indicates Not Shown.
© 2009-
2021
, Cornelius Inc.
- 5 Publication Number: 621360142IPL
Viper Illustrated Parts List Manual
Item
Table 5. Product Delivery System
Part No.
1
2
620059116
629097339
620061583
629097390
3 629096937
4 620054693
5 620043083
620709841
6
910705026
7 620313290
8
183460016
910705027
9 620608747
10 620608746
11 620313722
12 560002991
13 620313291
14 620609162
15 620609161
16 620709847
17 620609164
18 620716343
Description
Transducer, Barrel Fill - Viper
Kit 3 Barrel Fill Transducer Viper
Tank Expansion 21.5oz Flojet
Kit Viper Expansion Tank
Kit-Pump Water FloJet
Reg Water 30 PSIG W 3/8 Fittings
Switch Sold Out Water - Viper
Reg CO
2
S 1x30/1x100 2 1/4fl
Reg Assy. 1 x 30 psi mod. for venting
Switch Sold Out CO2 - 3 FL Viper
Reg S SQ 60 RV CRTN
Reg Assy. 3 x 60 psi mod. for venting
Valve Solnd Assy Wtr 0.82GPM
Valve Solnd Assy Syr 0.21GPM
Solenoid Pull 24VAC 50/60 C.D.
Valve Chk 7/16F X 7/16M CHUD
Switch Sold Out Syrup - 3 FL Viper
Valve Chk 1/4 BARB (2) SMC
Valve Sol CO 2 KIP
Reg CO
2
S 4x60 2 1/4 Fl 4fl Vpr
Valve Shut Off 3-Way Brix Valve
Orifice .030ID SS
Figure 5. Product Delivery System
Item
Table 5. Product Delivery System
Part No.
19 620720662
20 620522937
21 620047684
22 620061927
23 77900300
24 620720663
25 620720658
26 5083
27 178025100
28 560002700
29 77040700
30 620059276
31 620720673
32 620720672
33 620045337
* 174478100
* 174292100
* 183099000
* 620047065
* 620709068
Description
Fitg U-Brb 1/4 X 1/4 FL (2)
Condensation Tray
Cap Vinyl .437 Id With Tether
Insulation W/adhes Mini Exp Tank
VPR
Tube U 1/4 Barb(2) Ss
Fitting-Push L3/8 Stem X 1/4 Barb
Ftng L-Brb10/13 MM X Port FloJet
Fitg T-brb 1/4(2) X 1/8fpt
Gasket 1/4 Male Flare Fitg
Fitg T-brb 3/8(2) X 1/8fpt SS
Splicer Barb 250 X 375 Stn Stl
Tube Asy Product Barrel Inlet Vpr
Transducer
Fitting Barb3/8 X Port SS FloJet
Fitting CO
2
L-Brb 1/4 Port BR FloJet
Cover Flow Control Solenoid Viper
1/4'' Beverage Tubing X 100' Roll
3/8'' Beverage Tubing X 100' Roll
Kit Repair Reg. Secondary
Tube Assy, CO
2
Venting 3 FL
FITG L-MIX 1/4BRB X 1/4
* Indicates Not Shown.
Publication Number: 621360142IPL - 6 © 2009-
2021
, Cornelius Inc.
13
Viper Illustrated Parts List Manual
Table 6. Refrigeration System
Item Part No.
Description
1 629096902 Kit Condenser Fan Viper 50/60Hz
1*
620073140
Fan Condenser Viper
2 620045372 Accum Suction Foamed Viper
3
629096901 Kit-Comp Scroll Copeland 404A 60 Hz-ZB19
629096900 Kit-Comp Scroll Copeland 404A 50 Hz-ZB21
3* 620070871 Comp Vpr ZS19KAE-PFV/60HZ
4 620045290 Receiver, 90 Cu In.
5 60686 Dryer 27 IN3 Sngl 381ID R404
6 629096938 Kit-Sensor Thermistor 5K Ohm Viper
7 629096942
Kit-Sw. Therm. C/O Leaded Set 120F
TCO
8 620313726 Solenoid Coil EVU 24VAC 50/60HZ
9 620609157
Valve, Solenoid EVU-3 Hot Gas and
Liquid line
10 620609156 Valve, Expansion Automatic A7-B
10
** 620071188 Valve, Expansion Automatic
R448a
Figure 6. Refrigeration System
Table 6. Refrigeration System
Item Part No.
Description
11 620608618 Filter, Air 18.00" X 19.00" 3 FL Viper
12 620608016 Cond-Coil Assy - 3 FL Viper
12* 620071625 Cond-Coil Asy 3FL/4 Viper
13 620057820 Capacitor Motor Run Viper 60hz
620314319 Cap., Run 45uF 370VAC Stud-Mnt-60Hz
14
620043082 Cap., Run 50uF 370VAC Stud-Mnt-50Hz
15 620314540 Sensor Transducer 500 PSI Refrig
16 620314539 Sensor Transducer 300 PSI Refrig
17 2636 Core Access Valve
18 315499000 Cap Quick Seal 1/4
19
*
* 620072408 Switch Thermostat R448A
20** 620072074 Txv Tub EFD-1/5-L1
* - Applies to units produced after March 1, 2020 or units with
R448a refrigerant.
**- Applies to R448a units only
© 2009-
2021
, Cornelius Inc.
- 7 Publication Number: 621360142IPL
Viper Illustrated Parts List Manual
Item
2
Table 7. E-Box Assembly
Part No.
1 620710739
620314869-100
620314869-200
3 620314871-100
4 629096275
5 620045351-100
6 620314029
7 620710737
8 620314870
Description
Transformer 60+75VA 120V:24V
50/60HZ
Kit Board Viper Ctl-main I/o Board
Kit Board Vpr Ctl Main V3.x Software Tb
Kit Board Viper Ctl-main U/i Board
Kit-Key Pad Ctl Viper
Kit Control Motor Asy 3/4 Barrel
Relay Compress 24VAC Coil
600VAC Contacts
Transformer 80VA 240V; SEC
Fastons
Kit Brd Expander 3FL Viper CTL
Main IO Brd
Figure 7. E-Box Assembly
Table 7. E-Box Assembly
Item Part No.
9 620047160-200
10 560003953
* 629096930SC
* 629096931SC
* 629096931KR
* 629096931FR
* 629096931LOFR
Description
Board, PCBA 0-50 psig
Filter, RFI Single Phase-50 HZ
Kit, Language Chip - Chinese
Simple UI Software Ver. 2
Kit, Language Chip - Chinese
Simple UI Software Ver. 3
Kit, Language Chip - Korean UI
Software Ver. 3
Kit, Language Chip - French UI
Software Ver. 3
Kit, Language Chip - Low overrun
French UI Software Ver. 3
* Indicates Not Shown.
Publication Number: 621360142IPL - 8 © 2009-
2021
, Cornelius Inc.
Viper Illustrated Parts List Manual
Table 8. Harness Assemblies (Not Shown)
Item Part No.
Description
* 620043067 Harness, Secondary, Exp Transformer
* 620045291 Harness, Motor Ground
* 620323247 Harness, Main E-Box IO PCBA to 24VAC Strip
* 620323348 Harness, Main E-Box Mtr Cont PCBA to Motor 1
* 620323657 Harness, Main Power E-Box 240VAC Pwr Sply
* 620323662 Harness, Mn E-Box IO PCBA to AC Loads
* 620323663 Harness, Mn E-Box IO PCBA to LCD Usr Intrfc PCBA
* 620323664 Harness, Mn E-Box 24VAC Strip to Mtr PCBA
* 620323665 Harness Pwr E-Box IO PCBA to Mtr Cntrl PCBA, Comm
* 620323667 Harness, Mn E-Box Mtr Cntrl PCBA to 24VAC Sply Pwr E-Box
* 620323670 Harness, Pwr E-Box 240VAC Compr Cont.
* 620323671 Harness, Pwr 240VAC to Condenser Fan Contact
* 620323700 Harness, Mn E-Box to TCO
* 620323706 Harness, Mn E-Box Mtr Cntrl PCBA to Motor 2
* 620323717 Harness, Mn E-Box Mtr Contrl PCBA to Motor 3
* 620323718 Harness, Mn E-Box IO PCBA to Sold-Out Sw Brl 3
* 620323719 Harness, Mn E-Box IO PCBA to Therm 3-Brl
* 620323729 Harness, Dual Pres. Transducer
* 620323731 Harness, Condenser Fan, Long
* 620323733 Harness, Primanry, Second Transformer
* 620323738 Harness, Mn E-Box to Mn Transformer
* 620056073 Harn Barrel Fill Switch
* 620047350 Harn Press Sensor Packard To Molex Mirco-fit 3.0 20"
* 620047351 Harn 24vac 1/4" Fast-ons To Amp Mate-n-lock 36"
* 620055123 Harn Viper 3fl/4fl Wire Harn PCBA To AC Loads
#* 620071573 Harn Pcba To Ac Loads Viper
#* 620071842 Power Cable-molded Plug
#- Applies to R448a units and units produced after March 1, 2020.
© 2009-
2021
, Cornelius Inc.
- 9 Publication Number: 621360142IPL
Viper Illustrated Parts List Manual
Figure 8. Merchandiser Assembly Classic model (Tall Version shown)
Table 9. Merchandiser Assembly Classic model
Item Part No.
Description
1 620314875
Kit-Board Viper Ctl_Barrel Status
Extender
2 620518917 Plate Mtg Viper Ctl Barrel Status
3 620928781 Graphic Board Viper Ctl Barrel Status
4 620042855 Diffuser Flavor Card 3FL Viper
5 620050816 Display Flavor Card CT PCL
620518246 Lens Graphic Merchandiser 3FL Viper
6
620047145
Lens Graphic Merchandiser 3 FL Vipershort
7
620053953
620047144
Kit-Diffuser Inside MErchandiser 3FL
Viper
Kit-Diffuser Inside Merchandiser 3FL
Viper-Short
8
9
620521775
629096926
Kit-Merchandiser Assy Downlight PCBA
Kit-Hinge Plastic Merchandiser 3FL
Viper 2Pcs
Kit-Board 3FL Viper Ctl_Barrel Status 10 620314874
11
620061825
Merchndsr Assy Backlight Pcba W/led
Circuit
629097425 Kit Led Backligh Merch 3 Fl Viper
12 629096936 Kit-Pin Hinge 3FL Viper 2Pcs
13 620323668
Harness Main LED Status to Extender
LED Status
Table 9. Merchandiser Assembly Classic model
Item Part No.
Description
14
620046410 Graphics Viper 3FL
620047173 Graphics Piper 3 FL-short
620071723
620071724
Graphics Merch Translite Viper 3 Barrel Tall
Graphics Merch Translite Viper 3 Barrel Short
15 398034400 Pin Htch 080D 1.562 STZI
620050225 Merchndsr Box 3fl Viper
16
620047147 Merchndsr Short Box 3fl Vpr
* 620042868 Flavor Card - 18 Card Set (Not Shown)
* 620046771
Hinge for Short Merchandiser Viper
(Not Shown)
* 620061826 Harn Merchndsr Viper Led Backlight
* 620052148 Card Flavor Bp Viper
* 620051378 Card Flavor Coke Viper
* 620051379 Card Flavor Pepsi Viper
* 620065324 Card Flavor Viper 6.5 X 4.0 - Bk
* 620043061
Harness Main E-Box to Merchandiser
W/24VAC
* Indicates Not Shown.
Publication Number: 621360142IPL - 10 © 2009-
2021
, Cornelius Inc.
Cornelius Inc.
www.cornelius.com
