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CAT.ES11-80
A
5-Port Solenoid Valve
Series
VQC
NEW CONCEPT
Connector Type Manifold
Series
VQC1000/2000/4000
Outstanding response times and long life
(Metal seal: Single type with light and surge suppressor)
VQC1100: 10ms
±
2ms; 200 million cycles
VQC2100: 20ms
±
2ms; 200 million cycles
VQC4100: 17ms
±
3ms; 100 million cycles
Conforming to IP67 for protection from dust
(Based on IEC529)
and moisture
(For kits S and T)
Connector
Compact and high flow
Type
(Series)
Manifold pitch (mm)
C[dm 3 /(s
• bar)]
Flow characteristics Note)
Metal seal b Cv C[dm
Rubber seal
3 /(s
• bar)] b
VQC1000 10.5
0.72
0.25
0.18
1.0
Cv
0.30
0.25
Applicable cylinder size (mm) to ø50
VQC2000 16 2.6
0.15
0.60
3.2
0.30
0.80
to ø80
VQC4000 25 6.9
0.17
1.7
7.3
0.38
2.0
Note) Values for 2-position single from the cylinder port to the exhaust. (From 2 to 3 and from 4 to 5) to ø140
Connector entry direction can be changed with a single push
The connector entry direction can be changed from the top to the side by simply pressing the manual release button.
It is not necessary to use the manual release button when switching from the side to the top.
Side entry
Top entry
Accommodates gateway type serial wiring
• Gateway unit types are DeviceNet, PROFIBUS-DP and
Remote I/O.
• Because just one gateway unit controls up to 4 branch lines, it offers much more freedom in choosing valve mounting locations than do conventional serial units.
• Manifolds and input blocks can be mounted in close proximity of actuators, thus effectively shortening air piping and electrical wiring lengths.
• Since wiring is “prepackaged” into one multi-connector type cable, wiring work is not only made easier, but much more accurate.
• A single cable from the gateway provides both signal and power to each branch, thus eliminating the need for separate power connections for each manifold valve and input block.
• The use of a multi-connector for input blocks makes manifold station expansion or reduction a breeze.
For I/O SI unit
(DeviceNet compatible)
Serial transmission
EX250
Features 1
M12/M8 connector selection available
Input blocks
Series
EX500
NEW CONCEPT
A wide variety of prepackaged wiring configurations
S Kit
(Serial transmission)
F Kit
(D-sub connector)
P Kit
(Flat ribbon cable)
T Kit
(Terminal block box)
Series
EX500
25-pin
26-pin, 20-pin
Protective enclosure conforms to IP 67
Protective enclosure conforms to IP 67
• Our four standard wiring packages bring a world of ease to wiring and maintenance work, while the protective enclosures of two of them conform to IP67 standards.
• The S Kit is compatible with a combined I/O unit.
(If used with gataway unit, SI must be output only.)
Connector wiring diagram (mixed wiring)
Connector type manifold
• The use of multi-pin connectors to replace wiring inside manifold blocks provides flexibility when adding stations or changing manifold configuration.
• Connector clusters give a new dimension to the notion of interchangeability. For example, changing from F Kit (D-sub connector) to S Kit (serial transmission) is achieved by simply changing the kit piece.
Output
1
2
3
8
9
10
6
7
4
5
COM
1
A
2
B
3
4
5
6
1
2
7
8
9
10
19
20
9
10
7
8
5
6
3
4
1
2
19
20
3
A
7
8
5
6
3
4
1
2
9
10
19
20
5
6
3
4
1
2
9
10
7
8
19
20
4
A
5
B
5
6
3
4
1
2
7
8
9
10
19
20
6
A
6
7
4
5
1
2
3
8
9
10
19
20
5
6
3
4
1
2
9
10
7
8
19
20
5
6
3
4
1
2
9
10
7
8
19
20
Serial transmission
EX500
Wiring
Single mounting screw, clamp construction
Replaceable
One-touch fittings
D-sub connector Flat ribbon cable Terminal block box
Station 1
Double wiring
Station 2
Single wiring
Station 3
Double wiring
Station 4
Single wiring
(Refer to the connector wiring diagram)
Printed circuit board patterns between connectors are shifted at every station.
This allows for viable connections to take place without necessarily specifying whether the manifold station is double, single, or mixed wiring.
Dual 3-port valves, 4 positions
VQC1000/2000 (Rubber seal type only)
• Two 3-port valves built into one body.
• The 3-port valves on the A and B sides can operate independently.
• When used as 3-port valves, only half the number of stations is required.
• Can also be used as a 4-position, 5-port type valve.
Exhaust center : VQC1A01
VQC2A01
Pressure center: VQC1B01
VQC2B01
Model A side B side
R1 A P B R2
JIS symbol
4
(A)
2
(B)
VQC1A01
VQC2A01
N.C.
valve
N.C.
valve
5
(R1)
4
(A)
1
(P)
3
(R2)
2
(B)
VQC1B01
VQC2B01
N.O.
valve
N.O.
valve
5
(R1)
4
(A)
1
(P)
3
(R2)
2
(B)
VQC1C01
VQC2C01
N.C.
valve
N.O.
valve
5
(R1) 1
(P)
3
(R2)
Features 2
Base-Mounted type: Variations
Sonic
Conductance
C[dm
3
/(s
•
bar)]
Values of
CYL to EXH
(From 4 to 5 and from 2 to 3)
Gateway application
Compatible network
• Remote I/O
• DeviceNet
• PROFIBUS-DP
Decentralized Serial Wiring
Gateway application requires a gateway unit and communication cable separately.
Contact SMC for more details.
S
Kit
Serial transmission
Compatible network
• DeviceNet
• PROFIBUS-DP
I/O
Series
Ex500
Serial unit:
EX250
Conforms to IP67 Serial unit:
EX500
Conforms to IP67
Series
VQC1000
VQC1 00 0.72
0.72
VQC1 01 1.0
0.65
to ø50
Series
VQC2000
VQC2 00 2.6
2.0
VQC2 01 3.2
2.2
to ø80
Series
VQC4000
VQC4 00 6.9
6.3
VQC4 01 7.3
6.4
to ø140
Features 3
— —
Series
Ex500
Compatible network
• DeviceNet
• PROFIBUS-DP
I/O
F
Kit
D-sub connector
P
Kit
Flat ribbon cable
T
Kit
Terminal block box
Port size
D-sub connector
( Compatible with
D-sub connector that complies with MIL standard.
)
Flat ribbon cable that complies with MIL standard.
Terminal block box
(Terminal blocks)
Terminals are concentrated in compact clusters within the terminal block box.
SUP
port
EHX
1, 3
(P, R)
Cylinder port
2, 4
(A, B)
Serial unit:
EX240
Conforms to IP67
25-pin
26-pin
20-pin Conforms to IP67
—
C8 (for ø8)
C3 (for ø3.2)
C4 (for ø4)
C6 (for ø6)
M5 (M5 thread)
N9 (ø5/16") N1 (ø1/8")
N3 (ø5/32")
N7 (ø1/4")
—
— —
C10 (for ø10)
C4 (for ø4)
C6 (for ø6)
C8 (for ø8)
N11 (ø3/8") N3 (ø5/32")
N7 (ø1/4")
N9 (ø5/16")
<SUP port>
C8 (for ø8)
C10 (for ø10)
C12 (for ø12)
Rc 1/2
(NPT, NPTF, G)
N7 (ø1/4")
N9 (ø5/16")
N11 (ø3/8")
<EXH port>
Rc 3/4
Rc 1/4
Rc 3/8
Rc 1/4
(bottom ported)
(NPT, NPTF, G)
(NPT, NPTF, G)
Features 4
Series
VQC1000/2000
Base-Mounted Type
Plug-in Unit
How to Order Manifolds
VV5QC 1 1 08 C6 FD1
VV5QC 1 1 08 C6 SDQ
1
2
Series
VQC1000
VQC2000
1
Manifold type
Plug-in unit
Stations
Cylinder port size
Kit designation/Electrical entry/Cable length
S Kit
(Decentralized wiring type serial transmission kit)
B
⋅⋅⋅⋅⋅⋅
B
⋅⋅⋅⋅⋅⋅
S
Kit
Kit
Options
Input block COM
(Indicate for I/O unit only)
Input block type
(Indicate for I/O unit only)
Number of input blocks
(Indicate for I/O unit only)
SI unit COM
Refer to manifold specification sheet on pages 23 to 26 for detailed information on models.
S Kit
(I/O serial transmission kit)
Serial unit: EX500
Conforms to IP67
Note) A separate gateway unit and communication cable are required.
SD0
SDA1
SDA2
Serial kit without SI unit
Serial kit for Remote I/O
Serial kit for DeviceNet/PROFIBUS-DP
1 to 8 stations
(16 stations)
F Kit
(D-sub connector kit)
P
SD0
SDQ
SDN
Kit
(Flat ribbon cable kit)
Conforms to IP67
Serial unit: EX250
Serial kit without SI unit
Serial kit for DeviceNet
Serial kit for PROFIBUS-DP
T
1 to 12 stations
(24 stations)
Kit
(Terminal block box kit)
1
FD0
FD1
FD2
FD3
25-pin Conforms to IP40
D-sub connector kit (25P) without cable
D-sub connector kit (25P) with 1.5m cable
D-sub connector kit (25P) with 3.0m cable
D-sub connector kit (25P) with 5.0m cable
1 to 12 stations
(24 stations)
PD0
PD1
PD2
PD3
26-pin
20-pin
Conforms to IP40
Flat ribbon cable kit (26P) without cable
Flat ribbon cable kit (26P) with 1.5m cable
Flat ribbon cable kit (26P) with 3.0m cable
Flat ribbon cable kit (26P) with 5.0m cable
1 to 12 stations
(24 stations)
PDC Flat ribbon cable kit (20P) without cable
1 to 9 stations
(18 stations)
TD0
Conforms to IP67
Terminal block box kit
1 to 10 stations
(20 stations)
VQC1000/2000
Base-Mounted Type
Plug-in Unit
VQC 1 1 0
How to Order Valves
0 5
1
2
Series
VQC1000
VQC2000
1
2-position single
A B
EA PEB
2-position double (metal)
A B
2
EA P EB
2-position double (rubber)
A B
3
3-position closed center
A B
EA P EB
3-position exhaust center
A B
4
EA P EB
3-position pressure center
A B
5
EA P EB
Type of actuation
A
Note)
4-position dual 3-port valve
(A) 4 2
5
N.C.
1
3
N.C.
B
Note)
4-position dual 3-port valve
(B) 4 2
5
N.O.
1
3
N.O.
4-position dual 3-port valve
(C) 4 2
C
Note) 5
N.C.
1
3
N.O.
Note) For rubber seal type only.
Manifold Options
Blanking plate assembly
VVQ1000-10A-1
VVQ2000-10A-1
SUP block plate
VVQ1000-16A
VVQ2000-16A
Seal type
0
1
Metal seal
Rubber seal
Perfect block
VVQ1000-FPG-
VVQ2000-FPG-
Light/Surge voltage suppressor
Nil
E
With
Without Note)
Note) Not applicable to S Kit.
Coil voltage
5
6
24VDC
12VDC
Function
Nil
K Note 1)
N
R
Y
Standard type (1W)
High voltage type (1.0MPa)
Negative COM
External pilot
Low-wattage type (0.5W)
Note 1) For metal seal type only.
Note 2) When specifying more than one option, enter symbols in alphabetical order.
Dual flow fitting assembly
VVQ1000-52A-C8
VVQ2000-52A-C10
Manual override
Nil: Non-locking push type
(Slotted)
B: Locking type
(Slotted)
C: Locking type
(Manual)
Blanking plate with connector
VVQ1000-1C -
(VQC1000 only)
CYL port
Conforms to IP40
Individual SUP spacer
VVQ1000-P-1-C6
VVQ2000-P-1-C8
C6 (SUP port)
ø6 One-touch fitting
EXH block plate assembly
C3
C4
C6
M5
Individual EXH spacer
VVQ1000-R-1-C6
VVQ2000-R-1-C8
C6 (EXH port)
ø6 One-touch fitting
EXH block plate
VVQ2000-19A
Elbow fitting assembly
VVQ1000-F-L
VVQ2000-F-L
Port plug
VVQ0000-58A (For VQC1000)
VVQ1000-58A (For VQC2000)
DIN rail mounting bracket [-D]
VVQ1000-57A
VVQ2000-57A
(-S)
(-T)
(-S)
(-T)
Silencer (EXH port)
AN200-KM8
(For VQC1000)
AN200-KM10 (For VQC2000)
Conforms to IP40
Back pressure check valve
Assembly [-B]
VVQ1000-18A, VVQ2000-18A
Name plate [-N]
VVQ1000-N-Stations
(1 to max. no. of stations)
VVQ2000-N-Stations
(1 to max. no. of stations)
1
2
3
4
5
6
7
8
9
Direct EXH outlet with built-in silencer [-S]
Exhaust port
Blanking plug
KQ2P-
Electrical wiring specifications [-K]
D-sub connector
Station 1
Station 2
Station 3
Station 4
10
11
12
13
7
8
9
5
6
3
4
1
2
23
24
25
19
20
21
22
14
15
16
17
18
Station 5
Station 6
Station 7
Station 8
Terminal no.
SOL. A
1
SOL. A
14
SOL. A
2
SOL. A
15
SOL. A
3
SOL. B
16
SOL. A
4
SOL. B
17
SOL. A
5
SOL. B
18
SOL. A
6
SOL. B
19
COM
13
Connector terminal no.
Standard manifolds are for double wiring, but mixed wiring (single and double wiring) can be specified as options.
Conforms to IP40
2
3
Series
VQC4000
Base-Mounted Type
Plug-in Unit
How to Order Manifolds
VV5QC 4 1 08 02 TD0
VV5QC 4 1 16 03 SDQW
Series
4 VQC4000
Manifold type
1 Plug-in unit
Stations
Cylinder port size
⋅⋅⋅⋅⋅⋅
T
Kit
⋅⋅⋅⋅⋅⋅
S
Kit
Options
Input block COM
(Indicate for I/O unit only)
Number of input blocks
(Indicate for I/O unit only)
SI unit COM
Refer to manifold specification sheet on pages 27 and 28 for detailed information on models.
Kit designation/Electrical entry
S Kit
(I/O serial transmission kit)
SD0
SDQW
SDNW
Serial unit: EX240
Conforms to IP67
Serial kit without SI unit
Serial kit for DeviceNet
Serial kit for PROFIBUS-DP
1 to 16 stations
T Kit
(Terminal block box kit)
Conforms to IP67
TD0 Terminal block box kit 1 to 10 stations (16 stations)
VQC4000 Base-Mounted Type
Plug-in Unit
VQC 4 1 0 0
Series
4 VQC4000
1
Type of actuation
2-position single
A B
EA PEB
2-position double (metal)
A B
2
EA P EB
2-position double (rubber)
A B
3
3-position closed center
A B
EA P EB
3-position exhaust center
A B
4
EA P EB
3-position pressure center
A B
5
EA P EB
3-position perfect
A B
6
EA P EB
How to Order Valves
5
Light/Surge voltage suppressor
Nil
E
With
Without light, with surge voltage supressor
Manual override
Nil: Non-locking push type
(Slotted)
Coil voltage
5 24VDC
Function
Nil
R
Y
Standard type (1W)
External pilot
Low wattage type (0.5W)
Note) When specifying more than one option, enter symbols in alphabetical order.
Seal type
0
1
Metal seal
Rubber seal
B: Locking type
(Slotted)
Manifold Options
Blanking plate assembly
VVQ4000-10A-1
Individual SUP spacer
VVQ4000-P-1-
02
03
Individual EXH spacer
VVQ4000-R-1-
02
03
SUP/EXH block plate
VVQ4000-16A
Throttle valve spacer
VVQ4000-20A-1
Residual pressure release valve perfect spacer
VVQ4000-25A-1
Note 1)
SUP stop valve spacer
VVQ4000-37A-1
<SUP block plate>
Interface regulator
A
ARBQ4000-00- -1
P
<EXH block plate>
LO
CK
PU
SH
Note1) Perfect spacers with residual pressure release valve cannot be combined with external pilot specifications.
4
5
Symbols
2-position single
(A)( B)
4 2
5 1 3
(R1) (P)(R2)
2-position double (metal)
(A) (B)
4 2
5
(R1)
1 3
2-position double (rubber)
(A) (B)
4 2
5
(R1)
1 3
3-position closed center
(A) (B)
4 2
5
(R1)
1 3
3-position exhaust center
(A) (B)
4 2
5 1 3
(R1) (R2)
3-position pressure center
(A) (B)
4 2
5
(R1)
1 3
3-position perfect
(A)
4
(B)
2
5
(R1)
1
(P)
3
(R2)
4-position dual 3-port valve (A)
4 2
5
N.C.
1
3
N.C.
4-position dual 3-port valve (B)
4 2
5
N.O.
1
3
N.O.
4-position dual 3-port valve (C)
4 2
5
N.C.
1
3
N.O.
Series
VQC
Base-Mounted Type
Plug-in Unit
Models
No. of solenoids
Single
Double
Closed center
Model
Metal seal
Rubber seal
VQC1100
VQC1101
Flow characteristics
1
→
4, 2 (P
→
A, B) 4, 2
→
5, 3 (A, B
→
R1, R2)
C[dm 3 /(s
• bar)] b Cv C[dm 3 /(s
• bar)] b Cv
Note 2)
Response time ms
Standard:
1W
Low wattage
Weight g
0.70
0.85
0.15
0.16
0.20
0.21
0.72
1.0
0.25
0.18
12 or less
0.30
0.25
15 or less
15 or less
20 or less
64
Metal seal VQC1200
Rubber seal VQC1201
0.70
0.85
0.15
0.16
0.20
0.21
0.72
1.0
0.25
0.18
10 or less 13 or less
0.30
0.25
15 or less 20 or less
Metal seal VQC1300
Rubber seal VQC1301
Exhaust center
Metal seal
Rubber seal
VQC1400
VQC1401
Pressure center
Metal seal
Rubber seal
VQC1500
VQC1501
0.68
0.70
0.68
0.70
0.70
0.85
0.15
0.16
0.20
0.16
0.15
0.16
0.20
0.16
0.15
0.16
0.20
0.21
0.72
0.65
0.72
1.0
0.72
0.65
0.25
0.18
20 or less 26 or less
0.42
0.18
25 or less 33 or less
0.25
0.18
20 or less 26 or less
0.30
0.25
25 or less 33 or less
0.25
0.18
20 or less 26 or less
0.42
0.18
25 or less 33 or less
78
Dual
3-port valve
Rubber seal
A
VQC1 01
C
0.70
0.20
0.16
0.70
0.20
0.16
25 or less 33 or less
Single
Double
Closed center
Exhaust center
Metal seal VQC2100
Rubber seal VQC2101
Metal seal VQC2200
Rubber seal VQC2201
Metal seal VQC2300
Rubber seal VQC2301
Metal seal VQC2400
Rubber seal VQC2401
Pressure center
Metal seal
Rubber seal
VQC2500
VQC2501
Dual
3-port valve
A
Rubber seal VQC2 01
C
2.0
2.2
2.0
2.2
2.0
2.0
2.0
2.0
2.4
3.2
1.8
0.15
0.28
0.17
0.28
0.28
0.46
0.55
0.15
0.46
0.28
0.55
0.15
0.46
0.28
0.49
0.15
0.46
0.28
0.49
0.57
0.80
0.46
2.6
3.2
2.6
3.2
2.0
2.2
2.6
3.2
2.0
2.2
1.8
0.15
0.60
22 or less 29 or less
0.30
0.80
24 or less 31 or less
0.15
0.60
15 or less 20 or less
0.30
0.80
20 or less 26 or less
0.18
0.46
29 or less 38 or less
0.31
0.60
34 or less 44 or less
0.15
0.60
29 or less 38 or less
110
0.30
0.80
34 or less 44 or less
0.18
0.46
29 or less 38 or less
0.31
0.60
34 or less 44 or less
0.28
0.46
34 or less 44 or less
90
Single
Double
Closed center
Metal seal
Rubber seal
Metal seal
Rubber seal
Metal seal
Rubber seal
VQC4100
VQC4101
VQC4200
VQC4201
VQC4300
VQC4301
Exhaust center
Metal seal VQC4400
Rubber seal VQC4401
Pressure center
Metal seal
Rubber seal
VQC4500
VQC4501
Perfect
Metal seal VQC4600
Rubber seal VQC4601
6.2
7.2
6.2
7.0
6.2
6.2
7.2
5.9
7.0
7.0
2.7
2.8
0.19
0.43
0.19
0.43
0.23
0.34
0.18
0.38
0.18
0.38
––
––
1.5
2.1
1.5
2.1
1.5
1.9
1.5
1.9
1.9
1.9
––
––
6.9
6.4
6.9
7.3
7.3
6.9
7.3
6.3
6.4
7.1
3.7
3.9
0.17
0.38
0.17
0.38
0.18
0.42
0.17
0.38
0.18
0.38
––
––
1.7
2.0
1.7
2.0
1.6
1.9
1.7
2.0
1.6
2.0
––
––
20 or less
25 or less
12 or less
15 or less
45 or less
50 or less
22 or less
27 or less
12 or less
15 or less
47 or less
52 or less
45 or less 47 or less
50 or less
45 or less
50 or less
55 or less
62 or less
52 or less
47 or less
52 or less
57 or less
64 or less
230
260
280
500
Note 1) Values represented in this column are in the following conditions:
VQC1000: Cylinder port size C6 without a back pressure check valve
VQC2000: Cylinder port size C8 without a back pressure check valve
VQC4000: Cylinder port size Rc 3/8
Note 2) Values represented in this column are based on JISB8375-1981 (operating with clean air and a supply pressure of 0.5MPa. Equipped with light and surge voltage suppressor. Values vary depending on the pressure as well as the air quality.) Values for double types are when the switch is ON.
VQC Base-Mounted Type
Plug-in Unit
Standard Specifications
Valve Configuration
Fluid
Max. operating pressure
Single
Min. operating pressure
Double
3-position
4-position
Max. operating pressure Note 3)
Metal seal
Air/Inert gas
0.7MPa (High pressure type: 1.0MPa) Note 4)
0.1MPa
Rubber seal
0.1MPa
—
0.1MPa
1.0MPa (0.7MPa)
0.15MPa
0.2MPa
0.15MPa
Min. operating pressure
Single
Double
3-position
0.15MPa
0.15MPa
0.2MPa
0.15MPa
0.2MPa
Proof pressure
Ambient and fluid temperature
Lubrication
Manual override
Impact resistance/Vibration resistance
Enclosure
1.5MPa
–10
°
to 50
°
C Note 1)
Not required
Push type/Locking type (tool required) optional
150/30 m/s
² Note 2)
Dust proof (conforms to IP67)
Rated coil voltage
Allowable voltage fluctuation
24VDC
±
10% of rated voltage
Equivalent to B type Coil insulation type
Power consumption (Current) 24VDC 1W DC (42mA), 0.5W DC (21mA)
Note 1) Use dry air to prevent condensation at low temperatures.
Note 2) Impact resistance: No malfunction resulted from the impact test using a drop impact tester. The test was performed one time each in the axial and right angle directions of the main valve and armature, for both energized and de-energized states.
Vibration resistance: No malfunction occurred in a one-sweep test between 8.3 and 2000Hz. Test was performed in the axial and right angle directions of the main valve and armature for both energized and de-energized states.
Note 3) Values in ( ) are for the low wattage (0.5W) specification.
Note 4) Metal seal type only.
Manifold Specifications
Series Base model
VQC1000 VV5QC11-
Connection type
F Kit: D-sub connector
P Kit: Flat ribbon cable
T Kit: Terminal block box
S Kit: Serial transmission
Port direction
Piping specifications
Port size Note 1)
1, 3 (P, R) 2, 4 (A, B)
Side
C8 (for ø8)
Options
Direct outlet with built-in silencer
C3 (for ø3.2)
C4 (for ø4)
C6 (for ø6)
M5 (M5 threads)
Note 2)
Applicable stations
Applicable solenoid valves
5-station weight
(g)
VQC1 00-5
VQC1 01-5
628
(Single)
759
(Double, 3P)
VQC2000 VV5QC21-
VQC4000 VV5QC41-
F Kit: D-sub connector
P Kit: Flat ribbon cable
T Kit: Terminal block box
S Kit: Serial transmission
T Kit: Terminal block box
S Kit: Serial transmission
Side
Side
Bottom
C10 (for ø10)
Options
Direct outlet with built-in silencer
P: Rc 1/2
R: Rc 3/4
Note 1) One-touch fittings in inch sizes are also available.
Note 2) An optional specification for special wiring is available to increase the maximum number of stations.
C4 (for ø4)
C6 (for ø6)
C8 (for ø8)
S Kit
1 to 8 stations:
VQC2 00-5
VQC2 01-5
1051
(Single)
1144
(Double, 3P)
EX250
C8 (for ø8)
C10 (for ø10)
C12 (for ø12)
Rc 1/4
Rc 3/8
T Kit ( )
S Kit ( )
VQC4 00-5
VQC4 01-5
4150
• S Kit
(without unit)
• Solenoid weight is not included.
Rc 1/4
6
S VQC1000/2000
Kit (Serial Transmission Kit) Decentralized Serial wiring Conforms to IP67
Gateway type serial transmission system
• Since wiring is "prepackaged" into one multi-connector type cable, wiring work is not only made easier, but much more accurate.
S Kit can be used by connecting to gateway unit.
Gateway (GW) Unit
EX500
How to Order
EX500 G DN
Communication protocol
DN
PR
AB
DeviceNet
PROFIBUS-DP
Remote I/O (RIO)
1
Applicable GW unit
Nil
-X1
DeviceNet
PROFIBUS-DP
Remote I/O (RIO)
Specifications
Model
Applicable PLC
Communication protocol
EX500-GAB1-X1
Rockwell
⋅
Automation PLC
EX500-GDN1
DeviceNet Release 2.0
EX500-GPR1
PROFIBUS-DP
Communication speed
57.6Kbit/sec, 115.2Kbit/sec
230.4Kbit/sec
125Kbit/sec, 250Kbit/sec
500Kbit/sec
9.6, 19.2, 93.75, 187.5, 500Kbit/sec
1.5, 3, 6, 12Mbit/sec
Rated voltage
Power supply voltage range
24VDC
Input and control unit power supply: 24VDC
±
10%
Solenoid valve power supply: 24VDC +10%/–5% (with power drop warning at approx. 20V)
Current consumption
Number of inputs/outputs
Number of input/output branches
Branch cable
Branch cable length
200mA or less
Maximum 64 inputs/64 outputs
4 branches (16 inputs/16 outputs per branch)
8-core heavy-duty cable
Communication connector
Power connector
Ambient operating temperature and humidity
5m or less (total extension 10m or less)
M12 connector (8-pin, socket)
M12 connector (5-pin, plug)
+5
°
to +45
°
C at 35% to 85% RH (no condensation)
Enclosure IP65
Applicable standard UL, CSA, CE
∗
Communication cables and communication connectors are sold separately.
Input Block
How to Order Input Manifold How to Order Input Block
EEX500 IB1 E 8 EX500 IE 1
Note) When ordering an input block manifold, enter the
Input manifold part no. + Input block part no.
together. The input block, end block and DIN rail are included in the input manifold.
Input unit specifications
Connector type
E
T
M
M8 connector
M12 connector
M8 and M12 mixed
Input block specifications
Connection block
Communication connector
Number of connection blocks
Block supply voltage
Block supply current
Current consumption
Short circuit protection
1
Stations
1 station
8 8 stations
Applicable GW unit
Nil
-X1
DeviceNet
PROFIBUS-DP
Remote I/O (RIO)
5
6
3
4
1
2
Block type
M8 connector, PNP specifications
M8 connector, NPN specifications
M12 connector, PNP specifications
M12 connector, NPN specifications
8-point integrated type, M8 connector, PNP specifications
8-point integrated type, M8 connector, NPN specifications
Applicable GW unit
DeviceNet
Nil
PROFIBUS-DP
-X1 Remote I/O (RIO)
∗
With waterproof cap
Input block specifications
Current source type input block (PNP input block) or
Current sink type input block (NPN input block)
M12 connector (8-pin, plug)
Maximum 8 blocks
24VDC
0.65A maximum
100mA or less (at rated voltage)
Operates at 1A Typ. (power supply cut)
GW unit reset by turning power OFF and back ON.
Applicable sensor
Sensor connector
Number of inputs
Rated voltage
Indication
Insulation
Sensor supply current
Current source type (PNP output) or
Current sink type (NPN output)
M8 connector (3-pin) or M12 connector (4-pin)
2 inputs/8 inputs (M8 only)
24VDC
Green LED
None
Maximum 30mA/Sensor
Cables
How to Order Cable with M12 Connector
EX500 AC 030 SSPS
How to Order Power Cable with Connector
EX500 AP 050 S
Cable length
003
005
010
030
050
0.3m
0.5m
1m
3m
5m
Connector specifications
SSPS
SAPA
Socket side: Straight
Plug side: Straight
Socket side: Angle
Plug side: Angle
7
8
7
6
1 2
4
3
Terminal no.
1
2
3
5
7
4
6
8
5
Socket connector pin arrangement
Connections
Cable core wire colors
1 White
3 Green
2 Brown
5 Gray
4 Yellow
6 Pink
7 Blue
8 Shield
8
3
2 1
7
4 6
5
Plug connector pin arrangement
5
1 2
Terminal no.
2
1
3
4
5
3 4
Socket connector pin arrangement
Connections
Cable length
010
050
1m
5m
Connector specifications
S
A
Straight
Angle
Cable core wire colors
Brown: 0V (solenoid valve power supply)
White: 24VDC +10%/-5% (solenoid valve power supply)
Blue: 0V (input and control power supply)
Black: 24VDC
±
10% (input and control power supply)
Gray: PE
VQC1000/2000
Base-Mounted Type
Plug-in Unit
VV5QC11
S Kit (Serial Transmission Kit: EX500)
65
(12) 13
7
42.5
21
(L4)
(L3)
L2
L1
1.5
P = 10.5
Indicator light
28
1.5
Manual override
SI UNIT
Series
EX 500
M12
Female thread
D-side Stations 1 2 3 4 5 6 7 8
0
1
Mounting hole for 4-M4 n U-side
2-C8
3(R) port
DIN rail clamp screw
L
L1 n
L2
L3
L4
1
55.5
104
125
135.5
2
66
114.5
137.5
148
3
76.5
125
150
160.5
4
87
135.5
162.5
173
5
97.5
146
175
185.5
VV5QC21
S Kit
(Serial Transmission Kit:
EX500)
(12)
76.5
13
6
108
156.5
187.5
198
M12
Male thread 2n-C3, C4, C6, M5
C3: ø3.2 One-touch fitting
C4: ø4 One-touch fitting
P = 10.5
C6: ø6 One-touch fitting
M5: M5 thread
7
118.5
167
187.5
198
20.5
34
2-C8
1(P) port
8
129
177.5
200
210.5
Formulas: L1 = 10.5n + 45, L2 = 10.5n + 93.5 n: Stations (maximum 16 stations)
9
139.5
188
212.5
223
10
150
198.5
225
235.5
11
160.5
209
237.5
248
12
171
219.5
250
260.5
13
181.5
230
250
260.5
14
192
240.5
262.5
273
15
202.5
251
275
285.5
16
213
261.5
287.5
298
38.5
34.5
1
(L4)
(L3)
L2
L1
P = 16
Indicator light
38.5
1
Manual override
SI UNIT
Series
EX500
D-side
C10
3(R) port
Stations 1 2 3 4 5 6 7 8 n
Mounting hole for 4-M5
U-side
2-C12
3(R) port
DIN rail clamp screw
0
1
L
L1 n
L2
L3
L4
1
73
118
137.5
148
2
89
134
150
160.5
3
105
150
175
185.5
4
121
166
187.5
198
5
137
182
200
210.5
6
153
198
212.5
223
C10
2n-C4, C6, C8
1(P) port
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
C8: ø8 One-touch fitting
7
169
214
237.5
248
8
185
230
250
260.5
P = 16 45
25
2-C12
1(P) port
Formulas: L1 = 16n + 57, L2 = 16n + 102 n: Stations (maximum 16 stations)
9
201
10
217
11
233
12
249
13
265
14
281
15
297
16
313
246
262.5
273
262
287.5
298
278
300
310.5
294
312.5
323
310
337.5
348
326
350
360.5
342
362.5
373
358
375
385.5
8
9
S VQC1000/2000
Kit (Serial Transmission Kit) for I/O Conforms to IP67
Compatible network DeviceNet/PROFIBUS-DP
• The serial transmission system greatly reduces connection work, minimizes wiring, and saves space.
DeviceNet/PROFIBUS compatible SI unit
As a DeviceNet/PROFIBUS slave unit, this kit is capable of solenoid valve
ON and OFF control up to 32 points.
Furthermore, by connecting an input block, a maximum 32 sensor signal inputs are possible.
Connector Details
Input block
This expansion block connects to the SI unit and allows for sensor input to the auto switches.
Each input block can receive input from up to two or four sensors, and the common can be matched to the sensor by an NPN/PNP selector switch.
Input connectors are available in both M8 and M12 types.
Input connector: M12, 5 pins (receptacle)
Cable side connector example: OMRON Corporation XS2G
2-input block (EX250-IE1)
4-input block (EX250-IE2)
1
4
2
3
5
No.
Description Function
1
2
∗
SW+
N.C. (SIGNAL)
(+) Sensor power supply
Open
3 SW– (–) Sensor power supply
4 SIGNAL Sensor input signal
5 E Sensor ground
∗
In the case of 4-input block unit (EX250-IE2), this is the sensor input signal.
4
3 1
No.
1
3
4
0
2
1
3
0
2
1
3
Input connector: M8, 3 pins (receptacle)
Cable side connector example: Franz Binder GesmbH
718,768 series
4-input block (EX250-IE3)
Description
24V
0V
IN
Function
(+) Sensor power supply
(–) Sensor power supply
Sensor input signal
0
1
0
1
Communication connector DeviceNet: M12, 5 pins (for plug and DeviceNet only)
Example of corresponding cable assemblies with connector:
OMRON Corporation DCA1-5CN05F1, Karl Lumberg GmbH & Co. KG RKT5-56
5
3
4
2
1
No.
1
2
3
4
5
Description
Drain
V+
V–
CAN_H
CAN_L
Function
Drain/Shield
(+) Circuit power supply
(–) Circuit power supply
Signal H
Signal L
R
Communication connector (PROFIBUS-DP): M12, 5 pins (plug)
5
3
2
4 1
BUS
12
X
3
P
No.
1
Description
VP
Function
Terminal +5V
PWR
2 R x D/T x D(N) Signal –N
1
3 DGND GND terminal
4 R x D/T x D(P) Signal –P
Power connector: M12, 5 pins
5 SHIELD Shield ground
(Boss configuration differs from plug and communication connector.)
Example of corresponding cable assemblies with connector:
Hans Turck FmbH & Co. KG SAKW4.5T-2.
5
3
4
2
1
No.
1
2
3
4
5
Description
SV24V
SV0V
SW24V
SW0V
E
Function
For solenoid valve +24V
For solenoid valve 0V
For sensor unit +24V
For sensor unit 0V
Ground
Indicator Unit (LED) Description and Function
SI unit (DeviceNet) Input block
PWR(V) PWR MOD/NET
1
0
SETTINGS
EX250
Description
PWR(V)
PWR
MOD/NET
Function
ON when solenoid valve power supply is turned ON.
ON when DeviceNet circuit power supply input is turned ON.
OFF: Power supply off, off line, or when checking duplication of MAC_ID.
GREEN BLINKING: Waiting for connection (on line).
GREEN ON: Connection established (on line).
RED BLINKING: Connection time out (minor communication abnormality).
RED ON: MAC_ID duplication error, or BUSOFF error
(major communication abnormality).
0
1
PWR
EX250
2-input type
(EX250-IE1)
2
3
0
1
PWR
EX250
4-input type
(EX250-IE2/3)
SI unit (PROFIBUS-DP)
Description
PWR(V)
RUN
DIA
BF
Function
ON when solenoid valve power supply is turned ON.
OFF when the power supply voltage is less than 19V.
ON when operating (SI unit power supply is ON).
ON when the self diagnosis device detects abnormality.
ON for BUS abnormality.
Description
PWR
Function
ON when sensor power is turned ON.
0 to 1(3) ON when each sensor input goes ON.
∗
Contact your SMC representative for specifications and handling precautions.
VQC1000/2000 Base-Mounted Type
Plug-in Unit
VV5QC11
S Kit
(Serial Transmission Kit: EX250)
(12)
65
13
5.5
21
111
63
(L4)
(L3)
L2
1.5
L1
P = 10.5
28
1.5
Indicator light
Manual override
Input block
0
SI unit
BUS
D-side Stations 1 2 3 4 5 6 7 8 n
Mounting hole for 6-M4
U-side
2-C8
3(R) port
DIN rail clamp screw
1
2
PWR
3
4-M8
2-M12
M3 2n-C3, C4, C6, M5
C3: ø3.2 One-touch fitting
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
M5: M5 thread
P = 10.5
20.5
34
2-C8
1(P) port
L
L1
L2
L3
L4 n 1
55.5
2
66
Formulas: L1 = 10.5n + 45, L2 = 10.5n + 167.5 (for 1 input block. For each additional input block, add 21mm.) n: Stations (maximum 24 stations)
3
76.5
4
87
5
97.5
6
108
7 8 9 10
118.5
129 139.5
150
11 12
160.5
171
13 14
181.5
192
15 16
202.5
213
17
223.5
18
234
19
244.5
20
255
21
265.5
22
276
23
286.5
24
297
178 188.5
199 209.5
220 230.5
241 251.5
262 272.5
283 293.5
304 314.5
325 335.5
346 356.5
367 377.5
388 398.5
409 419.5
200 212.5
225 237.5
250 250 262.5
275 287.5
300 312.5
325 325 337.5
350 362.5
375 387.5
387.5
400 412.5
425 437.5
450
210.5
223 235.5
248 260.5
260.5
273 285.5
298 310.2
323 335.5
335.5
348 360.5
373 385.5
398 398 410.5
423 435.5
448 448
VV5QC21
S Kit
(Serial Transmission Kit:
EX250)
76.5
(12) 13
5.5
21
107
63
(L4)
(L3)
L2
L1
34.5
1 Indicator light
P = 16 38.5
1
Manual override
D-side
C10
3(R) port
Stations 1 2 3 4 5 6 7 8 n U-side
Mounting hole for 4-M5
2-C12
3(R) port
DIN rail clamp screw
BUS
PWR
C10
1(P) port 2n-C4, C6, C8
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
C8: ø8 One-touch fitting
P = 16 45
25
2-C12
1(P) port
Formulas: L1 = 16n + 57, L2 = 16n + 176 (for 1 input block. For each additional input block, add 21mm.) n: Stations (maximum 24 stations)
L
L1 n
1
73
2
89
3 4 5 6 7 8 9 10 11
105 121 137 153 169 185 201 217 233
12 13 14 15 16 17 18 19 20
249 265 281 297 313 329 345 361 377
21 22 23 24
393 409 425 441
192 208 224 240 256 272 288 304 320 336 352 368 384 400 416 432 448 464 480 496 512 528 544 560 L2
L3
L4
212.5
237.5
250
223
262.5
275 287.5
248 260.5
273 285.5
298
312.5
325 337.5
362.5
375 387.5
400 425 437.5
323 335.5
348 373 385.5
398 410.5
435.5
448
450 462.5
487.5
500 512.5
460.5
473 498 510.5
523
537.5
550
548 560.5
562.5
587.5
573 598
10
S VQC4000
Kit (Serial Transmission Kit) for I/O Conforms to IP67
Compatible network DeviceNet/PROFIBUS-DP
• The serial transmission system greatly reduces connection work, minimizes wiring, and saves space.
DeviceNet/PROFIBUS compatible SI unit
As a DeviceNet/PROFIBUS slave unit, this kit is capable of solenoid valve
ON and OFF control up to 32 points.
Furthermore, by connecting a maximum of 4 input blocks, up to 32 sensor signal inputs are possible.
Input block
This expansion block connects to the SI unit and allows for sensor input to the auto switches.
Each input block can receive input from up to 8 sensors, and the common can be matched to the sensor by an NPN/PNP selector switch.
Connector Details
Input block SI unit (DeviceNet) SI unit (PROFIBUS-DP) • Communication connector (PROFIBUS-DP):
CONINVERS ® RC-2RS1N12, 12 pins
Cable side connector example: Siemens AG 6ES5 760-2CB11
SI UNIT
PWR(V) PWR MOD/NET
Communication connector
Input connector
1
0
SETTINGS
Power connector
2
1
4
9
6
12
No.
1
2
4
6
9
12
Description
M5V
A
B
+5V
SHIELD
RTS
Function
GND Terminal
Signal –N
Signal –P
Terminal +5V
Shield ground
Optical fiber (reserve)
• Input connector: M12, 5 pins (OMRON Corporation XS2F compatible) x 8 pcs.
Cable side connector example: OMRON Corporation XS2G
2
No.
1
Description
SW +
Function
(+) Sensor power supply
Open
∗
1 2 N.C.
3 3 SW – (–) Sensor power supply
4
5
4 SIGNAL Sensor input signal
5 PE Protective sensor ground
∗
The second pin of the connector with input no. 0, 2, 4, 6 (the connector at the right side of the input block) is connected internally to the fourth pin (sensor input no.) of the connector with input no. 1, 3, 5, 7. This makes it possible to directly input two inputs that are combined together by the common connector.
Connector: Input no. 0, 2, 4, 6
SW +
SIGNAL -n + 1
SW–
SIGNAL -n
PE
1
2
3
4
5
Input no. 1, 3, 5, 7
3
4
1
2
5
• Pin no. 3, 5, 7, 8, 10 and 11 marked with " " are open.
∗
The connector configuration and the pin arrangement are compatible with Siemens AG ET200C.
• Power connector: Franz Binder GesmbH Series723, 5 pins (72309-0115-80-05)
Cable side connector example: Franz Binder GesmbH 72309-0114-70-15, etc.
∗
DIN type 5 pins
5
4
5
3
3
2
2
1
No.
1
2
3
4
5
No.
1
2
Description
SV24V
SV0V
PE
SW24V
SW0V
Function
For solenoid valve +24V
For solenoid valve 0V
Protective ground
For solenoid valve +24V
For solenoid valve 0V
• Communication connector (DeviceNet): M12, 5 pins (for DeviceNet only)
Example of corresponding cable assemblies with connector:
OMRON Corporation DCA1-5CN05F1, Karl Lumberg GmbH & Co. KG RKT5-56.
Description
Drain
V +
Function
Drain/Shield
(+) Circuit power supply
Caution
When IP65 or equivalent enclosures are required, install a waterproof cover on the input connector that is not being used. Order waterproof covers separately.
Example: OMRON Corporation XS2Z-12
4 1
3
4
V –
CAN_H
(–) Circuit power supply
Signal H
5 CAN_L Signal L
Compatible with DeviceNet specification Micro
Style connector.
Indicator Unit (LED) Descriptions and Functions
SI unit (DeviceNet) SI unit (PROFIBUS-DP) Input block
PWR
0
2
4
6
1
3
5
7
PWR(V) PWR MOD/NET
1
0
SETTINGS
PWR(V)
ADDRESS
H
DIA
RUN
BF
L
FB
PS
Description
PWR(V)
PWR
Function
ON when solenoid valve power supply is turned ON.
ON when DeviceNet circuit power supply input is turned ON.
OFF: Power supply off, off line, or when checking duplication of MAC_ID.
GREEN BLINKING: Waiting for connection (on line).
MOD/NET GREEN ON: Connection established (on line).
RED BLINKING: Connection time out (minor communication abnormality).
RED ON: MAC_ID duplication error, or BUSOFF error
(major communication abnormality).
11
FB
PS
Description Function
ON when solenoid valve power supply is turned ON.
PWR(V)
OFF when the power supply voltage is less than 19V.
RUN
DIA
BF
ON when operating (SI unit power supply is ON).
ON when self diagnosis device detects abnormality.
ON for BUS abnormality.
Description
PWR
Function
ON when sensor power is turned ON.
OFF when short circuit protection is working.
0 to 7 ON when each sensor input goes ON.
VQC4000 Base-Mounted Type
Plug-in Unit
VV5QC41
S Kit (Serial Transmission Kit: EX240)
14.5
8
(128.5)
54
Min.0 to Max. 4 unit
(0 to 216mm)
L2 (1 input block: 8 inputs)
L1
Indicator light
Manual override
P = 25 65.5
A A B A B A B A B A B A
6.5
101 SI unit
Input block
Mounting hole for 2-M5, with input block only
D-side Stations 1 2 3 4 5 6 7 8 n U-side
2-Rc 3/4
3(R) port
2-Rc 1/2
1(P) port
2-Rc 1/8
(External pilot port)
2-Rc 1/4, 3/8, C8, C10, C12
(2(B), 4(A) port)
2-Rc 1/8
(Pilot EXH port)
21.5
(6.5)
27
31
38.5
L
L1
L2 n
1
131
266
2
156
291
Formulas: L1 = 25n + 106, L2 = 25n + 241 (for 1 input block. For each additional input block, add 54mm.) n: Stations (maximum 16 stations)
3
181
316
4
206
341
5
231
366
6
256
391
7
281
416
8
306
441
9
331
466
10
356
491
11
381
516
12
406
541
13
431
566
14
456
591
15
481
616
16
506
641
12
VQC1000/2000
Kit (D-sub Connector Kit) Conforms to IP40
U-side F
• Using our D-sub connector for electrical connections greatly reduces labor, while it also minimizes wiring and saves space.
• We use a D-sub connector (25P) that conforms to MIL standards and is therefore widely compatible with many standard commercial models.
• Top or side entry for the connector can be changed freely, allowing for changes even after mounting, to meet any changing needs for space.
Electrical wiring specifications
D-sub connector
18
19
20
21
14
15
16
17
22
23
24
25
Station 1
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
7
8
5
6
3
4
1
2
9
10
11
12
13
As the standard electrical wiring specification used is for 12 stations or less, double wiring
(connected to SOL. A and SOL. B) is used for the internal wiring of each station regardless of valve and option types.
Mixed single and double wiring are available as options.
Refer to special wiring specifications (options) below.
Connector terminal no.
Lead wire colors for
D-sub connector assemblies
015
(AXT100-DS25- )
050
SOL. A
Terminal no.
1
SOL. B
14
SOL. A
2
SOL. B
15
(–)
(–)
(–)
(–)
SOL. A
3 (–)
SOL. B
16 (–)
SOL. A
4
(–)
SOL. B
17 (–)
SOL. A
5
(–)
SOL. B
18 (–)
SOL. A
6 (–)
SOL. B
19 (–)
SOL. A
7 (–)
SOL. B
20 (–)
SOL. A
8
(–)
SOL. B
21 (–)
SOL. A
9 (–)
SOL. B
22 (–)
SOL. A
10 (–)
SOL. B
23 (–)
SOL. A
11 (–)
SOL. B
24 (–)
SOL. A
12 (–)
SOL. B
25 (–)
Polarity
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
COM
13 (+)
Positive
COM spec.
Lead wire color
Black
Yellow
Brown
Pink
Red
Blue
(–)
Note)
Negative
COM spec.
Orange
Orange
Purple
Yellow
Gray
Pink
Orange
Blue
Red
Purple
Brown
Gray
Pink
White
Gray
White
Black
Yellow
White
Dot marking
None
None
None
None
None
Black
None
White
White
White
Black
Red
Black
Red
Red
White
Red
None
None
Black
None
Black
None
White
Red
1 2 3
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ stations
D-side
Cable assembly
AXT100-DS25-
015
030
050
D-sub connector cable assemblies can be ordered with manifolds.
Refer to manifold ordering.
Lead wire colors for
D-sub connector cable assembly terminal numbers
Cable
0.3mm
²
x 25 cores
O.D. ø1.4
Approx. ø10
Terminal no.
1
Lead wire color
Black
Dot marking
None
2
3
Brown
Red
Seal (length indication)
None
None
015
4 Orange None
5 Yellow None
Molded cover
6 Pink None
7 Blue None
2-M2.6 x 0.45
SMC
8
9
Purple
Gray
White
Black
55
14
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
25
Connector DB-25SF-N manufactured by
Japan Aviation
Electronics Industry, Ltd.
Socket side
10
11
12
13
White
White
Yellow
Orange
Black
Red
Red
Red
14 Yellow Black
Terminal no.
15 Pink Black
1
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
13
47.04
16
17
Blue
Purple
White
None
18
19
20
Gray
Orange
Red
None
Black
White
21 Brown White
D-sub connector cable assemblies (optional)
22 Pink Red
Cable length (L)
Part no.
Note
23
24
25
Gray
Black
White
Red
White
None 1.5m
3m
AXT100-DS25-015
AXT100-DS25-030
Cable
0.3mm
² x 25 cores
5m AXT100-DS25-050
∗
When using a standard commercial connector, use a type 25P female connector conforming to MIL-C-24308.
∗
Cannot be used for transfer wiring.
Note) When using the negative COM specification, use valves for negative COM.
Special wiring specifications (options)
(For 25P)
Electrical characteristics Some connector manufacturers:
Item
Conductor resistance
Ω
/km, 20
°
C
Characteristic
65 or less
Withstand pressure
V, 1 minute, AC
1000
Insulation resistance
M
Ω
/km, 20
°
C
5 or more
Note) The minimum bending radius for D-sub connector cables is 20mm.
• Fujitsu, Ltd.
• Japan Aviation Electronics Industry, Ltd.
• J.S.T. Mfg. Co., Ltd.
• HIROSE ELECTRIC CO., LTD.
18
19
20
21
14
15
16
17
22
23
24
25
7
8
9
10
3
4
1
2
5
6
11
12
13
Mixed single and double wiring are available as options. The maximum number of manifold stations is determined by the number of solenoids. Count one point for a single solenoid type and two points for a double solenoid type. The total number of solenoids
(points) must not exceed 24.
COM
13
VV5QC11
(12)
65
13
VQC1000/2000 Base-Mounted Type
Plug-in Unit
51
1.5
(L4)
(L3)
L2
L1
P = 10.5
28
1.5
Indicator light
Manual override
Applicable connector: D-sub connector (25P)
(Conforms to MIL-C-24308)
Manual release for switching connector direction D-side Stations 1 2 3 4 5 6 7 8
Mounting hole for 4-M4 n U-side 2-C8
3(R) port
DIN rail clamp screw
2n-C3, C4, C6, M5
C3: ø3.2 One-touch fitting
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
M5: M5 thread
P = 10.5
20.5
34
2-C8
1(P) port
L
L1
L2
L3
L4 n 1
55.5
2
66
3
76.5
4
87
5 6 7 8 9 10 11 12
Formulas: L1 = 10.5n + 45, L2 = 10.5n + 102 n: Stations (maximum 24 stations)
13 14 15 16 17 18 19 20 21 22 23 24
97.5
108 118.5
129 139.5
150 160.5
171 181.5
192 202.5
213 223.5
234 244.5
255 265.5
276 286.5
297
112.5
123 133.5
144 154.5
165 175.5
186 196.5
207 217.5
228 238.5
249 259.5
270 280.5
291 301.5
312 322.5
333 343.5
354
137.5
150 162.5
175 175 187.5
200 212.5
225 237.5
237.5
250 262.5
275 287.5
300 300 312.5
325 337.5
350 362.5
375 375
148 160.5
173 185.5
185.5
198 210.5
223 235.5
248 248 260.5
273 285.5
298 310.5
310.5
323 335.5
348 360.5
373 385.5
385.5
VV5QC21
(12)
76.5
13
47
34.5
1
(L4)
(L3)
L2
L1
Indicator light
Manual override P = 16 38.5
1
Applicable connector: D-sub connector (25P)
(Conforms to MIL-C-24308)
Release for switching connector direction
1 2 5 6 7 8
C10
3(R) port
D-side Stations 3 4 n
Mounting hole for 4-M5
U-side
2-C12
3(R) port
DIN rail clamp screw
C10
2n-C4, C6, C8
1(P) port
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
C8: ø8 One-touch fitting
P = 16 45
25
2-C12
1(P) port
Formulas: L1 = 16n + 57, L2 = 16n + 110.5 n: Stations (maximum 24 stations)
L
L1 n
L2
L3
L4
1
73
2
89
3 4 5 6
105 121 137 153
7 8 9 10 11 12 13 14 15 16 17 18 19
169 185 201 217 233 249 265 281 297 313 329 345 361
20 21 22 23 24
377 393 409 425 441
126.5
142.5
158.5
174.5
190.5
206.5
222.5
238.5
254.5
270.5
286.5
302.5
318.5
334.5
350.5
366.5
382.5
398.5
414.5
430.5
446.5
462.5
478.5
494.5
150 162.5
187.5
200 212.5
237.5
250 262.5
275 300 312.5
325 350 362.5
375 387.5
412.5
425 437.5
450 475 487.5
500 525
160.5
173 198 210.5
223 248 260.5
273 285.5
310.5
323 335.5
360.5
373 385.5
398 423 435.5
448 460.5
485.5
498 510.5
535.5
14
15
Station 1
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
P VQC1000/2000
Kit (Flat Ribbon Cable Kit) Conforms to IP40
• Using our flat ribbon cable for electrical connections greatly reduces labor, while it also minimizes wiring and saves space.
• We use flat ribbon cables whose connectors (26P and 20P) conform to MIL standards, and are therefore widely compatible with many standard commercial models.
• Top or side entry for the connector can be changed freely, allowing for changes even after mounting, to meet any changing needs for space.
Electrical wiring specifications
Flat ribbon cable connector
19
17
15
13
11
25
23
21
9
7
5
3
1
20
18
16
14
12
26
24
22
10
8
6
4
2
Double wiring (connected to SOL. A and SOL. B) is used for the internal wiring of each station regardless of valve and option types.
Mixed single and double wiring are available as options.
Refer to special wiring specifications (options) below.
Connector terminal number
Triangle mark indicator position
6
D-side
1 2 3
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ stations
Cable assembly
1
2
3
Type 26P flat ribbon cable connector assemblies can be ordered with manifolds. Refer to manifold ordering.
Terminal no.
Red
28AWG
U-side
<26P>
SOL. A
Terminal no.
1
SOL. B
2
SOL. A
3
SOL. B
4
SOL. A
SOL. B
SOL. A
SOL. B
5
6
7
8
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
Polarity
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
SOL. A
SOL. B
9
10
(–)
(–)
(+)
(+)
SOL. A
11 (–) (+)
SOL. B
12 (–) (+)
SOL. A
SOL. B
13
14
(–)
(–)
(+)
(+)
SOL. A
15 (–) (+)
SOL. B
16 (–) (+)
SOL. A
SOL. B
17
18
(–)
(–)
(+)
(+)
SOL. A
19 (–) (+)
SOL. B
20 (–) (+)
SOL. A
21 (–) (+)
SOL. B
22 (–) (+)
SOL. A
23 (–) (+)
SOL. B
24 (–) (+)
Station 1
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
COM
COM
25
26
(+)
(+)
(–)
(–)
Positive
COM spec.
Negative
COM spec.
<20P>
SOL. A
Terminal no.
1 (–)
SOL. B
Polarity
2 (–)
(+)
(+)
SOL. A
SOL. B
3
4
(–)
(–)
(+)
(+)
SOL. A
SOL. B
SOL. A
SOL. B
5
6
7
8
(–)
(–)
(–)
(–)
(+)
(+)
(+)
(+)
SOL. A
SOL. B
9
10
(–)
(–)
(+)
(+)
SOL. A
11 (–) (+)
SOL. B
12 (–) (+)
SOL. A
SOL. B
13
14
(–)
(–)
(+)
(+)
SOL. A
15 (–) (+)
SOL. B
16 (–) (+)
SOL. A
SOL. B
17
18
(–)
(–)
(+)
(+)
COM
COM
19
20
(+) (–)
(+)
Positive
COM spec.
(–)
Negative
COM spec.
(15.6)
L
Flat ribbon cable connector assemblies (optional)
Cable length (L)
1.5m
3m
5m
26P
AXT100-FC26-1
AXT100-FC26-2
AXT100-FC26-3
Part no.
20P
AXT100-FC20-1
AXT100-FC20-2
AXT100-FC20-3
∗
When using a standard commercial connector, use a type 26P connector conforming to MIL-C-83503 or a type 20P with strain relief.
∗
Cannot be used for transfer wiring.
Some connector manufacturers:
• HIROSE ELECTRIC CO., LTD.
• Sumitomo/3-M Limited
• Fujitsu, Ltd.
• Japan Aviation Electronics Industry, Ltd.
• J.S.T. Mfg. Co., Ltd.
• Oki Electric Cable Co., Ltd.
COM
Special wiring specifications (options)
COM
Note) When using the negative COM specification, use valves for negative COM.
18
16
14
12
26
24
22
20
10
8
6
4
2
(For 26P)
17
15
13
11
25
23
21
19
9
7
5
3
1
COM
20
18
16
14
12
10
8
6
4
2
(For 20P)
19
17
15
13
11
5
3
9
7
1
COM
Mixed single and double wiring are available as options.
The maximum number of manifold stations is determined by the number of solenoids. Count one point for a single solenoid type and two points for a double solenoid type. The total number of solenoids (points) must not exceed 24.
VQC1000/2000 Base-Mounted Type
Plug-in Unit
VV5QC11
(12) 13
65 51
1.5
(L4)
(L3)
L2
L1
P = 10.5
Indicator light
28
1.5
Manual override
Applicable connector:
Flat ribbon cable connector (26P)
(Conforms to MIL-C-83503 )
Manual release for switching connector direction
D-side Stations 1 2 3 4 5 6 7 8 n
Mounting hole for 4-M4
U-side
2-C8
3(R) port
DIN rail clamp screw
2n-C3, C4, C6, M5
C3: ø3.2 One-touch fitting
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
M5: M5 thread
P = 10.5
20.5
34 2-C8
1(P) port
L
L1
L2
L3
L4
Formulas: L1 = 10.5n + 45, L2 = 10.5n + 102 n: Stations (maximum 24 stations) n 1
55.5
2
66
3
76.5
4
87
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
97.5
108 118.5
129 139.5
150 160.5
171 181.5
192 202.5
213 223.5
234 244.5
255 265.5
276 286.5
297
112.5
123 133.5
144 154.5
165 175.5
186 196.5
207 217.5
228 238.5
249 259.5
270 280.5
291 301.5
312 322.5
333 343.5
354
137.5
150 162.5
175 175 187.5
200 212.5
225 237.5
237.5
250 262.5
275 287.5
300 300 312.5
325 337.5
350 362.5
375 375
148 160.5
173 185.5
185.5
198 210.5
223 235.5
248 248 260.5
273 285.5
298 310.5
310.5
323 335.5
348 360.5
373 385.5
385.5
VV5QC21
(12) 13
76.5
47
34.5
1
(L4)
(L3)
L2
L1
P = 16
Indicator light
38.5
1
Manual override
Applicable connector:
Flat ribbon cable connector (26P)
(Conforms to MIL-C-83503 )
Manual release for switching connector direction Mounting hole for 4-M5
D-side
C10
3(R) port
Stations 1 2 3 4 5 6 7 8 n U-side
2-C12
3(R) port
DIN rail clamp screw
C10
1(P) port
2n-C4, C6, C8
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
C8: ø8 One-touch fitting
P = 16 45
25
2-C12
1(P) port
Formulas: L1 = 16n + 57, L2 = 16n + 110.5 n: Stations (maximum 24 stations)
L
L1 n
L2
L3
L4
1
73
2
89
3 4 5 6 7 8 9 10 11
105 121 137 153 169 185 201 217 233
12 13 14 15 16 17 18 19 20
249 265 281 297 313 329 345 361 377
21 22 23 24
393 409 425 441
126.5
142.5
158.5
174.5
190.5
206.5
222.5
238.5
254.5
270.5
286.5
302.5
318.5
334.5
350.5
366.5
382.5
398.5
414.5
430.5
446.5
462.5
478.5
494.5
150 162.5
187.5
200 212.5
237.5
250 262.5
275 300 312.5
325 350 362.5
375 387.5
412.5
425 437.5
450 475 487.5
500 525
160.5
173 198 210.5
223 248 260.5
273 285.5
310.5
323 335.5
360.5
373 385.5
398 423 435.5
448 460.5
485.5
498 510.5
535.5
16
T VQC1000/2000/4000
Kit (Terminal Block Box Kit) Conforms to IP67
• This kit has a small terminal block inside a junction box. The provision of a G3/4 electrical entry allows connection of conduit fittings.
Terminal Block Connection
Step 1. How to remove terminal block cover
Loosen the 4 mounting screws (M4) and remove the terminal block cover.
Terminal block cover
Mounting screw (M4)
Gasket
Step 2. The diagram below shows the terminal block wiring.
All stations are provided with double wiring regardless of the valves which are mounted.
Connect each wire to the power supply side, according to the markings provided inside the terminal block.
M3 screw
6mm
Electrical entry
2-G3/4
Step 3. How to replace the terminal block cover
Securely tighten the screws to the torque shown in the table below, after confirming that the gasket is installed correctly.
Proper tightening torque (N
⋅ m)
0.7 to 1.2
• Applicable crimp terminal (fork tongue type): 1.25-3S, 1.25Y-3
1.25Y-3N, 1.25Y-3.5
Electrical wiring specifications (conforms to IP67)
The internal wiring is double (connected to SOL. A and SOL. B) for all stations regardless of the type of valve or options.
Mixed single and double wiring are available as options.
Note) There is no polarity. This device can also be used as a negative common.
Station 1
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Standard wiring
SOL. A
Terminal no.
1A
SOL. B
1B
SOL. A
2A
SOL. B
2B
SOL. A
3A
SOL. B
3B
SOL. A
4A
SOL. B
4B
SOL. A
5A
SOL. B
5B
SOL. A
6A
SOL. B
6B
SOL. A
7A
SOL. B
7B
SOL. A
8A
SOL. B
8B
SOL. A
9A
SOL. B
9B
SOL. A
10A
SOL. B
10B
COM
Polarity
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(–)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(–)
(–)
(–)
(+)
(+)
(+)
(+)
Positive
COM
(–)
Negative
COM
(+)
(+)
(+)
(+)
(+)
(+)
17
Special wiring specifications (options)
Mixed single and double wiring are available as options. The maximum number of manifold stations is determined by the number of solenoids. Count one point for a single solenoid type and two points for a double solenoid type. The total number of solenoids (points) must not exceed 20.
1. How to order
Indicate option symbol "-K" in the manifold part number and be sure to specify station positions for single or double wiring on the manifold specification sheet.
2. Wiring specifications
Connector terminal numbers are connected from solenoid station 1 on the A side in the order indicated by the arrows without skipping any terminal numbers.
VV5QC11
(12) 13
VQC1000/2000 Base-Mounted Type
Plug-in Unit
7
103
(L4)
(L3)
L2
1.5
L1
P = 10.5
28
1.5
Indicator light
Manual override
2-G3/4
Conduit port D-side Stations 1 2 3 4 5 6 7 8
Mounting hole for 4-M4 n U-side
2-C8
3(R) port
DIN rail clamp screw
L
L1 n
L2
L3
L4
1
55.5
165
187.5
198
2
66
175.5
200
210.5
3
76.5
186
212.5
223
4
87
196.5
212.5
223
5
97.5
207
225
6
108
217.5
237.5
235.5
248
7
118.5
228
250
8
129
238.5
262.5
260.5
273
2n-C3, C4, C6, M5
C3: ø3.2 One-touch fitting
20.5
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
M5: M5 thread
P = 10.5
34
2-C8
1(P) port
Formulas: L1 = 10.5n + 45, L2 = 10.5n + 154.5 n: Stations (maximum 20 stations)
9
139.5
249
275
10
150
259.5
275
285.5
285.5
11
160.5
270
287.5
298
12
171
280.5
300
310.5
13
181.5
291
312.5
323
14
192
325
335.5
15
202.5
301.5
312
337.5
348
16
213
322.5
337.5
348
17
223.5
333
350
18
234
343.5
362.5
360.5
373
19
244.5
354
375
20
255
364.5
387.5
385.5
398
Indicator light
VV5QC21 (L4)
(L3)
L2
(12) 13
76.5
7
99
1
L1
P = 16 38.5
1
Manual override
2-G3/4
Conduit port
C10
3(R) port
D-side Stations 1 2 3 4 5 6 7 8 n
Mounting hole for 4-M5
U-side
2-C12
3(R) port
DIN rail clamp screw
L
L1
L2
L3
L4 n 1
73
179
200
2
89
195
212.5
210.5
223
3
105
211
237.5
248
4
121
227
237.5
248
5
137
243
262.5
273
6
153
259
262.5
273
7
169
275
287.5
298
C10
1(P) port 45
25
2n-C4, C6, C8
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
C8: ø8 One-touch fitting
P = 16
2-C12
1(P) port
Formulas: L1 = 16n + 57, L2 = 16n + 163 n: Stations (maximum 20 stations)
8
185
291
312.5
323
9
201
307
325
335.5
10
217
323
371
360.5
11
233
339
362.5
373
12
249
355
375
385.5
13
265
371
408.5
398
14
281
387
412.5
425
423
15
297
403
435.5
16
313
419
437.5
448
17
329
435
462.5
473
18
345
451
496
485.5
19
361
467
487.5
498
20
377
483
500
510.5
18
19
T
VV5QC41
VQC1000/2000/4000
Kit (Terminal Block Box Kit) Conforms to IP67
7
79.5
A
L2
L1
Indicator light
Manual override
P = 25 65.5
A B A B A B A B A B A
6.5
101
Mounting hole for 2-M5
D-side Stations 1 2 3 4 5 6 7 8 n U-side
2-Rc 3/4
3(R) port
2-Rc 1/2
1(P) port
2-Rc 1/8
(External pilot port)
2-Rc 1/4, 3/8, C8, C10, C12
(2(B), 4(A) port)
2-Rc 1/8
(Pilot EXH port)
21.5
27
31
38.7
(6.5)
L
L1
L2 n
1
131
217
2
156
242
3
181
267
4
206
292
5
231
317
6
256
342
7
281
367
8
306
392
9
331
417
10
356
442
Formulas: L1 = 25n + 106, L2 = 25n + 192 n: Stations (maximum 20 stations)
11
381
467
12
406
492
13
431
517
14
456
542
15
481
567
16
506
592
17
531
617
18
556
642
19
581
667
20
606
692
20
21
Manifold Exploded View
Housing assembly and SI unit
VQC1000
VQC2000 w q
D-side end plate assembly Manifold block assembly U-side end plate assembly e
VQC1000
VQC2000 r
!2
VQC4000 y t
!3
!1
u
VQC1000
VQC2000 i
VQC1000
VQC2000 o
VQC1000
VQC2000
VQC4000 !0
Note) Drawing shows VQC1000 type.
VQC Base-Mounted Type
Manifold Exploded View
Manifold Assembly Part No.
Housing assembly and SI unit/Input block
No.
1
2
3
4
5
6
7
8
SI unit
Input block
Description
End plate assembly
SI unit
SI unit
Input block
End cover assembly
D-sub connector housing assembly
9
10
Flat ribbon cable housing assembly
Terminal block box housing assembly
D-side end plate assembly
!1 D-side end plate assembly part no.
VQC1000/2000
VVQC 1 000-3A-1-- C8 --
1
2
Series
VQC1000
VQC2000
Port size
Symbol
C8
C10
N9
N11
VQC1000 VQC2000
VQC4000
Part no.
EX250-SDN1
EX250-SPR1
EX250-IE1
EX250-IE2
EX250-IE3
EX250-EA
EX500-Q001
EX500-Q001-X1
EX500-Q101
EX500-Q101-X1
EX240-SDN2
EX240-SPR1
EX240-IE1
EX240-EA2
EX240-EA4
VVQC1000-F25-1
VVQC1000-P26-1
VVQC1000-P20-1
VVQC1000-T0-1
Options
Nil
R
S
Centralized exhaust
External pilot
Direct exhaust outlet with built-in silencer
Note
DeviceNet (–COM)
PROFIBUS-DP (–COM)
M12, 2 inputs
M12, 4 inputs
M8, 4 inputs
1: Standard 2: DIN rail mounting
DeviceNet ( +COM)
Remote I/O (+COM)
DeviceNet (–COM)
Remote I/O (–COM)
DeviceNet (+COM)
PROFIBUS-DP (–COM)
M12, 8 inputs
For manifold with input block
For manifold without input block
F Kit, 25-pin
P Kit, 26-pin
P Kit, 20-pin
T Kit
VQC1000
Applicable model
VQC2000 VQC4000
—
—
—
—
—
—
—
—
—
—
Manifold block assembly
!3
Manifold block assembly part no.
—
—
—
—
—
—
—
—
Wiring specification
Double wiring
Single wiring
Series
1
2
4
VQC1000
VQC2000
VQC4000
Note) Tie-rods (2 pcs.) for additional stations included.
Options
Nil None
B Note)
With back pressure check valve
Note) Except for VQC4000.
1
2
Kit type
S Kit
T Kit
Thread type
F
T
Rc
G
NPT/NPTF
U-side end plate assembly
!2 U-side end plate assembly part no.
VQC1000/2000
--
1
2
Series
VQC1000
VQC2000
Supply/Exhaust port entry direction
1
2 Note)
Front
Front and back
Note) VQC2000 only
Port size
Symbol
C8
C10
C12
N9
N11
N13
VQC1000 VQC2000
Note)
Note)
Note) For supply/exhaust port with front and back entry type only.
VQC4000
VVQC4000-2A-- 1
Thread type
Nil
F
T
Rc
G
NPT/NPTF
Options
Nil
R
S
Centralized exhaust
External pilot
Direct exhaust outlet with built-in silencer
Port size
Symbol
C3
C4
C6
C8
C10
C12
N1
N3
N7
N9
N11
M5
02
03
B
Port size
ø3.2 One-touch fitting
ø4 One-touch fitting
ø6
ø8
ø10
ø12
ø1/8"
ø5/32"
ø1/4"
ø5/16"
ø3/8"
M5 thread
Rc 1/4"
Rc 3/8"
Rc 1/4" bottom ported
VQC1000 VQC2000 VQC4000
22
Manifold Specification Sheet
Series VQC1000: Base-Mounted Type/Plug-in Unit
q
How to order manifolds
VV5QC 1 1 08 C6 FD1 B ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
Kit
1 2 3 8
C3
C4
C6
M5
CM
Series VQC1000
Base-Mounted plug-in
1
01
Stations
1 station
The maximum number of stations differs depending on the electrical entry. Refer to e .
2 Cylinder port size
L3
With ø3.2 One-touch fitting
With ø4 One-touch fitting
With ø6 One-touch fitting
M5 thread
Mixed sizes and with port plug
Top ported elbow
Wtih ø3.2 One-touch fitting
L4
L6
L5
B3
B4
Top ported elbow
With ø4 One-touch fitting
Top ported elbow
With ø6 One-touch fitting
M5 thread
Bottom ported elbow
With ø3.2 One-touch fitting
Bottom ported elbow
With ø4 One-touch fitting
B6
B5
LM
Bottom ported elbow
With ø6 One-touch fitting
M5 thread
Elbow port, mixed sizes
Note 1) Indicate the size in the specification sheet in the case of CM and LM.
Note 2) Symbols for inch sizes are as follows:
<For One-touch fittings>
N1: ø1/8"
N3: ø5/32"
N7: ø1/4"
NM: Mixed
The top ported elbow is LN and the bottom ported elbow is BN .
3 Electrical entry/Cable length
D-side entry
FD0
FD1
FD2
FD3
PD0
PD1
PD2
PD3
PDC
TD0
Kit, Cable length
D-sub connector kit (25P) without cable
D-sub connector kit (25P) with 1.5m cable
D-sub connector kit (25P) with 3.0m cable
D-sub connector kit (25P) with 5.0m cable
Flat ribbon cable kit (26P) without cable
Flat ribbon cable kit (26P) with 1.5m cable
Flat ribbon cable kit (26P) with 3.0m cable
Flat ribbon cable kit (26P) with 5.0m cable
Flat ribbon cable kit (20P) without cable Note 1)
Terminal block box kit
Stations Note 2)
1 to 12 (24)
1 to 12 (24)
1 to 9 (18)
1 to 10 (20)
SD0
SDQ
SDN
SDA1
SDA2
Input/Output serial kit (EX250)
Serial kit without SI unit
Serial kit DeviceNet compatible
Serial kit PROFIBUS-DP compatible
Decentralized wiring serial kit (EX500)
Serial kit for Remote I/O
Serial kit DeviceNet/PROFIBUS-DP compatible
Note 1) P Kit: Order the cable assembly separately for the type 20P.
1 to 12 (24)
1 to 8 (16)
Note 2) Numbers inside ( ) indicate the maximum number of solenoids for mixed single and double wiring. The maximum number of stations is determined by the total number of solenoids. In the case of mixed wiring, use the option symbol "-K".
r SI unit COM
SI unit COM
Nil
N
+COM
–COM
EX250
DeviceNet
—
PROFIBUS-DP
—
EX500
PROFIBUS-DP Remote I/O
Note) Leave the box blank for the SI unit COM without input block (SD0).
u Input block COM (Fill out for I/O unit only)
Nil
N
PNP (+) or without SI unit/input block (SD0)
NPN (–)
DeviceNet w
VV5QC 1 1 08 C6 SDQ
How to order applicable valves
B ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ S Kit
4 5 6 7
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
Fill out for I/O serial kit only.
i Options
Nil None
B All stations with back pressure check valve
Note 1)
D
D
K
With DIN rail (rail length: standard)
With DIN rail (rail length: special)
Note 2)
Special wiring specifications Note 3)
(except for double wiring)
N
R
With name plate
External pilot
Note 4)
S Direct exhaust with built-in silencer
Note 5)
∗
When specifying two or more options, list symbols in alphabetical order. Example: -BRS
Note 1) When using the back pressure check valve for the necessary stations only, enter the back pressure check valve part no. and indicate the number of manifold stations in the specification sheet.
Note 2) For special DIN rail length, indicate "D ."
(Enter the number of stations inside ).
Example: -D08
In this case, stations will be mounted on a
DIN rail for 8 stations regardless of the actual number of manifold stations.
Indicate "-D0" for the option without DIN rail.
Note 3) Be sure to indicate the wiring specifications in the specification sheet.
Note 4) For external pilot option, "-R", indicate the external pilot specification "R" for the applicable valves as well.
Note 5) The built-in silencer type does not satisfy the
IP67 standard. t
Input block (Fill out for I/O unit only)
Nil
0
1
Without SI unit/input block (SD0)
Without input block
With 1 input block
8 With 8 input blocks y Input block type
(Fill out for I/O unit only)
Nil Without input block
1 M12, 2 inputs
2
3
M12, 4 inputs
M8, 4 inputs (3 pins)
VQC 1
Series VQC1000
1
A
0 0 Y
B C
5 E B
D E F
A Type of actuation
1
2
3
4
2-position single
2-position double
3-position closed center
3-position exhaust center
5
A
B
C
Note)
Note)
Note)
3-position pressure center
Dual 3-port valve (N.C. + N.C.)
Dual 3-port valve (N.O. + N.O.)
Dual 3-port valve (N.C. + N.O.)
Note) Available for the rubber seal type only.
B Seal type
0
1
Metal seal
Rubber seal
C Function
Nil Standard type (1W)
K Note 1) High voltage type (1.0MPa)
N Negative COM
R External pilot
Y Low wattage type (0.5W)
Note 1) Available for the metal seal type only.
∗
Wnen specifying two or more options, list symbols in alphabetical order.
23
D Coil voltage
E
5 24VDC
Light/Surge voltage suppressor
D-side Stations
⋅⋅⋅⋅
1
⋅⋅⋅⋅
2
⋅⋅⋅⋅⋅
3
⋅⋅⋅⋅
4
⋅⋅⋅⋅
5
⋅⋅⋅⋅
6
⋅⋅⋅⋅
7
⋅⋅⋅⋅
8
⋅⋅⋅⋅⋅⋅ n U-side
∗
Stations are numbered in ascending order from the D-side.
F Manual override
Nil With
Nil Non-locking push type (tool required)
E Without Note)
B Slotted locking type (tool required)
Note) Not applicable to S Kit.
C Locking type (manual)
For ordering: Please copy this page and use it as often as necessary.
Manifold Specification Sheet
Series VQC1000/Plug-in Unit
Date: / /
Manifold Model
VV5QC 1 1
Base-Mounted plug-in
Kit type
Series VQC1000
Specifications
←
D-side
Description/Model
Stations
A B
Single
EA PEB
A B
Double
EA P EB
A B
Closed center
EA P EB
A B
Exhaust center
EA P EB
A B
Pressure center
4
EA P EB
2
Dual 3-port valve
(A) 5
N.C.
4
1
2
3
N.C.
Dual 3-port valve
(B) 5
N.O.
4
1
2
3
N.O.
Dual 3-port valve
(C) 5
N.C.
1
3
N.O.
Blanking plate
VVQ1000-10A-1
Individual SUP spacer
VVQ1000-P-1-C6
SUP shutoff position: Specify 2 positions.
Individual EXH spacer
VVQ1000-R-1-C6
EXH shutoff position: Specify 2 positions.
SUP block plate
VVQ1000-16A
EXH shutoff position
Note 1)
(
When using EXH block base
VVQC1000-19A-C
)
1 2 3 4 5
Fill out for S Kit only
6 7
Customer name
Contact person
Specification sheet no.
Purchase order no.
Equipment name
Quantity set(s) Required date
8
∗
Indicate required stations with a " ".
9 10 11
U-side
→
12 13 14 15 16 17 18 19 20 21 22 23 24
Port plug Note 2)
With ø3.2 (ø1/8")
One-touch fitting
With ø4 (ø5/32")
One-touch fitting
With ø6 (ø1/4")
One-touch fitting
Side port
C3
(N1)
Side port
C4
(N3)
Side port
C6
(N7)
A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
M5 thread Side port M5
Dual flow fitting
VVQ1000-52A-C8
Special wiring specifications
Note 4)
Single wiring
Double wiring
Description/Model
Stations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Note 1) Indicate the shutoff position. The D-side of the EXH block in the EXH passage is blocked.
Note 2) When using port plugs, circle ports to specify.
C3
C4
C6
C3
Note 3) When mounting an elbow fitting assembly (VVQ1000-F-L- ), indicate "L " in the table above.
C6
Note 4) In case of single wiring or mixed wiring, connections to the connector terminals start from the A-side solenoid of station 1 and continue in order without skipping any terminals.
For SMC use only
Applicable valves and options
Part no. Qty.
Part no.
Qty.
Order no.
Clerk (code no.)
Dept. code
24
Manifold Specification Sheet
Series VQC2000: Base-Mounted Type/Plug-in Unit
q
How to order manifolds
VV5QC 2 1 08 C8
1 2
FD1
3
B
8
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
Kit
VV5QC 2 1 08 C8 SDQ B ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ S
Kit
4 5 6 7
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
Fill out for I/O serial kit only.
Series VQC2000
Base-Mounted plug-in q
01
Stations
1 station
The maximum number of stations differs depending on the electrical entry. Refer to e .
w Cylinder port size
C4
C6
C8
CM
L4
L6
L8
B4
B6
B8
LM
With ø4 One-touch fitting
With ø6 One-touch fitting
With ø8 One-touch fitting
Mixed or with port plug
Top ported elbow
With ø4 One-touch fitting
Top ported elbow
With ø6 One-touch fitting
Top ported elbow
With ø8 One-touch fitting
Bottom ported elbow
With ø4 One-touch fitting
Bottom ported elbow
With ø6 One-touch fitting
Bottom ported elbow
With ø8 One-touch fitting
Elbow port, mixed sizes
Note 1) Indicate the size in the specification sheet in the case of CM and LM.
Note 2) Symbols for inch sizes are as follows:
<For One-touch fittings>
N3: ø5/32"
N7: ø1/4"
N9: ø5/16"
NM: Mixed
The top ported elbow is LN and the bottom ported elbow is BN . e Electrical entry/Cable length
D-side entry
FD0
FD1
FD2
FD3
PD0
PD1
PD2
PD3
PDC
TD0
Kit, Cable length
D-sub connector kit (25P) without cable
D-sub connector kit (25P) with 1.5m cable
D-sub connector kit (25P) with 3.0m cable
D-sub connector kit (25P) with 5.0m cable
Flat ribbon cable kit (26P) without cable
Flat ribbon cable kit (26P) with 1.5m cable
Flat ribbon cable kit (26P) with 3.0m cable
Flat ribbon cable kit (26P) with 5.0m cable
Flat ribbon cable kit (20P) without cable Note 1)
Terminal block box kit
Stations Note 2)
1 to 12 (24)
1 to 12 (24)
1 to 9 (18)
1 to 10 (20)
SD0
SDQ
SDN
SDA1
SDA2
Input/Output serial kit (EX250)
Serial kit without SI unit
Serial kit DeviceNet compatible
Serial kit PROFIBUS-DP compatible
Decentralized wiring serial kit (EX500)
Serial kit for Remote I/O
Serial kit DeviceNet/PROFIBUS-DP compatible
1 to 12 (24)
1 to 8 (16)
Note 1) P Kit: Order the cable assembly separately for type 20P.
Note 2) Numbers inside ( ) indicate the maximum number of solenoids for mixed single and double wiring. The maximum number of stations is determined by the total number of solenoids. In the case of mixed wiring, use the option symbol "-K".
r SI unit COM
SI unit COM
Nil
N
+COM
–COM
EX250
DeviceNet
—
PROFIBUS-DP
—
DeviceNet
EX500
PROFIBUS-DP Remote I/O
Note) Leave the box blank for the SI unit COM without input block (SD0).
u Input block COM (Fill out for I/O unit only)
Nil
N
PNP (+) or without SI unit/input block (SD0)
NPN (–) w
How to order applicable valves
VQC 2
Series VQC2000
1
A
0 0 Y
B C
5 E B
D E F i Options
Nil None
B All stations with back pressure check valve
Note 1)
D
D
K
With DIN rail (rail length: standard)
With DIN rail (rail length: special)
Note 2)
Special wiring specifications Note 3)
(except for double wiring)
N With name plate
R External pilot
Note 4)
S Direct exhaust with built-in silencer
Note 5)
∗
When specifying two or more options, list symbols in alphabetical order. Example: -BRS
Note 1) When using the back pressure check valve for the necessary stations only, enter the back pressure check valve part no. and indicate the number of manifold stations in the specification sheet.
Note 2) For special DIN rail length, indicate "D ."
(Enter the number of stations inside .)
Example: -D08
In this case, stations will be mounted on a
DIN rail for 8 stations regardless of the actual number of manifold stations.
Indicate "-D0" for the option without DIN rail.
Note 3) Be sure to indicate the wiring specifications in the specification sheet.
Note 4) For external pilot option, "-R", indicate the external pilot specification "R" for the applicable valves as well.
Note 5) The built-in silencer type does not satisfy the
IP67 standard. t
Input block (Fill out for I/O unit only)
Nil Without SI unit/input block (SD0)
0
1
Without input block
With 1 input block
8 With 8 input blocks y Input block type
(Fill out for I/O unit only)
Nil Without input block
1 M12, 2 inputs
2
3
M12, 4 inputs
M8, 4 inputs (3 pins)
A Type of actuation B Seal type
1
2
2-position single
2-position double
0
1
Metal seal
Rubber seal
3
4
5
A Note)
B Note)
C Note)
3-position closed center
C Function
3-position exhaust center
3-position pressure center
Dual 3-port valve (N.C. + N.C.)
Nil
K
Note 1)
N
Dual 3-port valve (N.O. + N.O.)
Dual 3-port valve (N.C. + N.O.)
R
Y
Standard type (1W)
High voltage type (1.0MPa)
Negative COM
External pilot
Low wattage type (0.5W)
Note) Available for the rubber seal type only.
Note 1) Available for the metal seal type only.
∗
When specifying two or more options, list symbols in alphabetical order.
25
D Coil voltage
5 24VDC
E
Nil
E
Light/Surge voltage suppressor
With
D-side Stations ⋅⋅⋅⋅
1
⋅⋅⋅⋅
2
⋅⋅⋅⋅
3
⋅⋅⋅⋅⋅
4
⋅⋅⋅⋅
5
⋅⋅⋅⋅⋅
6
⋅⋅⋅⋅
7
⋅⋅⋅⋅
8
⋅⋅⋅⋅ n U-side
∗
Stations are numbered in ascending order from the D-side.
Without Note)
Note) Not applicable to S Kit.
F Manual override
Nil Non-locking push type (tool required)
B Slotted locking type (tool required)
C Locking type (manual)
For ordering: Please copy this page and use it as often as necessary.
Manifold Specification Sheet
Series VQC2000/Plug-in Unit
Manifold Model
VV5QC 2 1
Fill out for S Kit only
Base-Mounted plug-in
Kit type
Series VQC2000
Specifications
←
D-side
Description/Model
Stations
A B
Single
EA PEB
A B
Double
EA P EB
A B
Closed center
EA P EB
A B
Exhaust center
EA P EB
A B
Pressure center
4
EA P EB
2
Dual 3-port valve
(A) 5
N.C.
4
1
2
3
N.C.
Dual 3-port valve
(B) 5
N.O.
4
1
2
3
N.O.
Dual 3-port valve
(C) 5
N.C.
1
3
N.O.
Blanking plate
VVQ2000-10A-1
Individual SUP spacer
VVQ2000-P-1-C8
SUP shutoff position: Specify 2 positions.
Individual EXH spacer
VVQ2000-R-1-C8
EXH shutoff position: Specify 2 positions.
SUP block plate
VVQ2000-16A
EXH block plate
VVQ2000-19A
1 2 3 4 5 6
Customer name
Contact person
Specification sheet no.
Purchase order no.
Equipment name
Quantity
Date: / / set(s) Required date
7 8
∗
Indicate required stations with a " ".
9 10 11
U-side
→
12 13 14 15 16 17 18 19 20 21 22 23 24
Port plug Note 1)
With ø4 (ø5/32")
One-touch fitting
With ø6 (ø1/4")
One-touch fitting
With ø8 (ø5/16")
One-touch fitting
Side port
Side port
Side port
C4
(N3)
C6
(N7)
C8
(N9)
A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B A B
Special wiring Note 2) specifications
Description/Model
Single wiring
Double wiring
Stations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Note 1) When using port plugs, circle ports to specify.
Note 2) In case of single wiring or mixed wiring, connections to the connector terminals start from the A-side solenoid of station 1 and continue in order without skipping any terminals.
Applicable valves and options
Part no. Qty.
For SMC use only
Part no.
Qty.
Order no.
Clerk (code no.)
Dept. code
26
Manifold Specification Sheet
Series VQC4000: Base-Mounted Type/Plug-in Unit
q
How to order manifolds
VV5QC 4 1 08 02
1 2
TD0
3 7
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ T
Kit
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ S Kit
VV5QC 4 1 16 02
Series VQC4000
Base-Mounted plug-in q
Stations
01 1 station e
Electrical entry
D-side entry
SDQW
Kit
4 5 6
Stations Note 1)
The maximum number of stations differs depending on the electrical entry. Refer to e .
w
Cylinder port size
C8
C10
C12
02
03
B
CM
With ø8 One-touch fitting
With ø10 One-touch fitting
With ø12 One-touch fitting
Rc 1/4
Rc 3/8
Bottom ported Rc 1/4
Mixed
Note 1) Indicate the size in the specification order sheet in the case of CM.
Note 2) Symbols for inch sizes are as follows:
<For One-touch fittings>
N7: ø1/4"
N9: ø5/16"
N11: ø3/8"
NM: Mixed
<For threads> P, R, A, B port
VV5QC41-0803 TD0
Cylinder port
Thread type
Nil
F
T
Rc
G
NPT/NPTF
Note) P and R ports use the same type of threads.
TD0 Terminal block box kit 1 to 10 (20)
SD0W
SDQW
SDNW
Serial kit without SI unit
Serial kit DeviceNet compatible
Serial kit PROFIBUS-DP compatible
1 to 16 (24)
Note 1) Numbers inside ( ) indicate the maximum number of solenoids for mixed single and double wiring. The maximum number of stations is determined by the total number of solenoids. In the case of mixed wiring, use the option symbol "-K." r
SI unit COM
SI unit COM.
Nil +COM
N –COM
DeviceNet (SDQW)
—
PROFIBUS-DP (SDNW)
—
Note) Leave the box blank for the SI unit COM without input block (SD0).
Nil
0
1
2
3
4 t Input block
Without SI unit/input block (SD0)
Without input block
With 1 input block
With 2 input blocks
With 3 input blocks
With 4 input blocks y Input block COM
Nil
N
PNP (+) or without SI unit/input block (SD0)
NPN (–) u
Options
Nil
K
None
Special wiring specifications
Note 1)
(except for double wiring)
N
With name plate Note 2)
(available for T Kit only)
∗
When specifying two or more options, list symbols in alphabetical order. Example: -KN
Note 1) Be sure to indicate the wiring specifications in the specification order sheet.
Note 2) The mounting position of the name plate is on the top face of the cover for the terminal block box.
U-side
⋅
⋅
⋅
2
3
⋅
⋅
⋅
⋅
1
⋅
⋅
4
5
⋅
⋅
⋅
⋅
6
7
⋅
⋅
⋅
⋅
8 n
⋅
Stations
D-side w
How to order applicable valves
VQC 4 1 0 0 Y 5 E B
Series VQC4000
A B C D E F
A Type of actuation
3
4
5
6
1
2
2-position single
2-position double
3-position closed center
3-position exhaust center
3-position pressure center
3-position perfect
∗
Stations are numbered in ascending order from the D-side.
B Seal type
0
1
Metal seal
Rubber seal
C Function
Nil
R
Standard type (1W)
External pilot
Y Low wattage type (0.5W)
∗
When specifying two or more options, list symbols in alphabetical order.
D Coil voltage
5 24VDC
E Light/Surge voltage suppressor
Nil
E
With
Without
F Manual override
Nil Non-locking push type (tool required)
B Slotted locking type (tool required)
27
For ordering: Please copy this page and use it as often as necessary.
Manifold Specification Sheet
Series VQC4000/Plug-in Unit
Manifold Model
VV5QC 4 1
Fill out for S Kit only
Base-Mounted plug-in
Kit type
Series VQC4000
Specifications
←
D-side
Stations
1 2 3 4
Description/Model
A B
Single
EA PEB
A B
Double
EA P EB
A B
Closed center
EA P EB
A B
Exhaust center
EA P EB
A B
Pressure center
EA P EB
A B
Perfect
EA P EB
Blanking plate
VVQ4000-10A-1
Individual SUP spacer
VVQ4000-P-1-02/03
Individual EXH spacer
VVQ4000-P-1-02/03
Throttle valve spacer
VVQ4000-20A-1
Perfect spacer with residual pressure release valve
VVQ4000-25A-1
Interface regulator (A regulator)
ARBQ4000-00-A-1
Interface regulator (B regulator)
ARBQ4000-00-B-1
Interface regulator (P regulator)
ARBQ4000-00-P-1
5 6
Customer name
Contact person
Specification sheet no.
Purchase order no.
Equipment name
Quantity
Date: / / set(s) Required date
7 8
∗
Indicate required stations with a " ".
9 10 11
U-side
→
12 13 14 15 16 17 18 19 20 21 22 23 24
SUP/EXH block plate
VVQ4000-16A
Rc 1/4
P
R1
R2
02
Rc 3/8
With ø8 (ø1/4")
One-touch fitting
With ø10 (ø5/16")
One-touch fitting
With ø12 (ø3/8")
One-touch fitting
Bottom ported Rc 1/4
Special wiring specifications
Note 1)
Description/Model
Single wiring
Double wiring
03
C8
(N7)
C10
(N9)
C10
(N11)
Stations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Note 1) In case of single wiring or mixed wiring, connections to the connector terminals start from the A-side solenoid of station 1 and continue in order without skipping any terminals.
For SMC use only
Applicable valves and options
Part no.
Qty.
Part no.
Qty.
Order no.
Clerk (code no.)
Dept. code
28
29
Series
VQC
Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe
ISO 4414
Note 1)
, JIS B 8370
Note 2)
and other safety practices.
Caution:
Operator error could result in injury or equipment damage.
Warning:
Operator error could result in serious injury or loss of life.
Danger:
In extreme conditions, there is a possible result of serious injury or loss of life.
Note 1) ISO 4414: Pneumatic fluid power –– Recommendations for the application of equipment to transmission and control systems.
Note 2) JIS B 8370: General rules for pneumatic equipment
Warning
1.
The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility with the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements.
2.
Only trained personnel should operate pneumatically operated machinery and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.
3.
Do not service machinery/equipment or attempt to remove components until safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions.
2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system.
3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. (Bleed air into the system gradually to create back pressure.)
4.
Contact SMC if the product is to be used in any of the following conditions:
1. Conditions and environments beyond the given specifications, or if product is used outdoors.
2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment.
3. An application that has the possibility of having negative effects on people, property, or animals, and therefore requires special safety analysis.
Series
VQC
5-Port Solenoid Valve Precautions 1
Be sure to read before handling.
Design
Warning
1. Actuator drive
When an actuator, such as a cylinder, is to be driven using a valve, take appropriate measures to prevent any potential danger caused by actuator operation.
2. Intermediate stopping
When a 3-position closed center valve is used to stop a cylinder's piston at an intermediate position, accurate stopping of the piston in a predetermined position is not possible due to the compressibility of air.
Furthermore, since valves and cylinders are not guaranteed for zero air leakage, it may not be possible to hold a stopped position for an extended length of time. Contact SMC if it is necessary to hold a stopped position for an extended time.
manifold
Use caution when valves are used on a manifold, as actuator malfunction due to back pressure may occur. Special caution is necessary when using a 3-position exhaust center valve, or when driving a single acting cylinder. In cases where there is a danger of this kind of malfunction, take countermeasures by using a back-pressure check valve, an individual EXH spacer assembly, or an EXH blocking plate.
4. Dealing with pilot exhaust
Operate the pilot exhaust port (PE) with silencers mounted on both the D and U sides, or with release to atmosphere. If merged with the main exhaust, the main valve may malfunction due to back pressure.
5. Holding of pressure (including vacuum)
Since valves are subject to air leakage, they cannot be used for applications such as holding pressure (including vacuum) in a pressure vessel.
6. Not for use as an emergency shutoff valve
None of the valves featured in this catalog is designed for safety applications such as an emergency shutoff valve. If application to this type of system is required, other reliable safety assurance measures should also be adopted.
7. Maintenance space
The installation should allow sufficient space for maintenance activities.
8. Release of residual pressure
Provide a residual pressure release function for maintenance purposes. Special consideration should be given to the release of residual pressure between the valve and cylinder in the case of a 3-position closed center type valve.
9. Vacuum applications
When a valve is used for vacuum switching, take appropriate measures against the suction of external dust or other contaminants through vacuum pads and exhaust ports. An external pilot type valve should be used in such cases.
Contact SMC regarding the use of an internal pilot type or air operated valve.
locations or applications where valves are constantly exposed to water.
Selection
Warning
1. Confirm all specifications.
The products featured in this catalog are designed only for use in compressed air systems (including vacuum). Do not operate at pressures or temperatures beyond the range of specifications, as this can cause damage or malfunction. (Refer to specifications.)
Contact SMC when using a fluid other than compressed air
(including vacuum).
2. Extended periods of continuous energization
Contact SMC if valves will be continuously energized for extended periods of time.
Caution
1. Momentary energization
If a double solenoid valve will be operated with momentary energization, it should be energized for at least 0.1 second.
However, depending on the secondary load conditions, it should be energized until the cylinder reaches the stroke end position. If the valve is to be used in an air blowing application, it should be energized continuously during the application.
2. Leakage voltage
When using a C-R element (surge voltage suppressor) for protection of the switching element, please keep in mind that leakage voltage will increase due to leakage current flowing through the C-R element.
Switching element
OFF
C R
Power supply
Leakage current
Valve
Limit the amount of residual leakage voltage to the following values:
With DC coil
2% or less of rated voltage
3. Low temperature operation
Avoid ambient temperatures outside the range of –10
°
C to
50
°
C. At low temperatures, take any necessary steps to avoid solidification or freezing of drainage and moisture.
4. For air blowing applications
When using solenoid valves for air blowing, use external pilot type valves.
Also, air supply to the external pilot port should be compressed air that is within the pressure range prescribed in the specifications.
5. Mounting orientation
In the case of a single solenoid, the mounting orientation is unrestricted. In the case of double solenoid or 3-position valves, mount so that the spool valve is horizontal.
Also, when mounting for an application that will inevitably involve vibration or impact, mount so that the spool valve is at a right angle to the direction of vibration.
Do not use in applications where vibration or impact exceed the product's specifications.
30
Series
VQC
5-Port Solenoid Valve Precautions 2
Be sure to read before handling.
Mounting
Warning
1. If air leakage increases or equipment does not operate properly, stop operation.
After mounting, repairs, or equipment modification, connect the compressed air and power supplies, and perform appropriate function and leakage inspections to confirm that the unit is mounted properly.
2. Instruction manual
Mount and operate the product only after reading the manual carefully and understanding its contents. Always keep the manual handy for easy reference.
3. Painting and coating
Warnings or specifications printed or pasted on the product should not be erased, removed or covered up.
Piping
Caution
1. Preparation before piping
Before piping is connected, it should be thoroughly flushed out with air or washed out with water to remove chips, cutting oil and other debris.
2. Wrapping of sealant tape
When connecting pipes and fittings, etc., be sure that neither chips from the pipe threads nor sealing material get inside the valve.
When using sealant tape, leave 1.5 to 2 thread ridges exposed at the end of the pipe/fitting.
Winding direction
Expose approx. 2 threads
Sealant tape
Wiring
Caution
1. Polarity
Always confirm whether or not there is polarity when connecting a power supply to a DC specification solenoid valve equipped with a (light) voltage surge suppressor.
If there is a polarity, observe the following precautions:
• If there is no built-in diode for polarity protection:
Switching polarity by mistake poses the danger of burnout to the valve's built-in diode and the switching element on the control mechanism side, as well as to the power supply mechanism.
• If there is a diode for polarity protection:
Switching polarity by mistake will cause the valve's switching function to stop.
∗
Series VQ4000 has no polarity. (It is a polarity-free type valve.)
2. Applied voltage
Be careful to apply the proper voltage when connecting electric power to the solenoid valve. Application of improper voltage may cause malfunction or coil damage.
3. Confirm the connections.
After completing the wiring, confirm that all the connections are correct.
Lubrication
Caution
1. Lubrication
1) The valve has been lubricated for life at the factory, and does not require any further lubrication.
2) Should you wish to apply additional lubrication, however, please be sure to use ISO VG32 Class 1 turbine oil (without additives).
Please be aware, however, that once additional lubrication is applied, it must be continued to avoid malfunctions, as the new lubricant will completely cancel out the original lubrication.
3. When using closed center type valves
When using closed center type valves, check carefully to make sure there are no air leaks from the piping between the valves and cylinders.
4. Ensure tightening to the prescribed tightening torques.
When screwing fittings into valves, tighten according to the torques given below.
Tightening torques for piping
Connection thread
Rc 1/8
Proper tightening torque (N
⋅ m)
7 to 9
Rc 1/4
Rc 3/8
12 to 14
22 to 24
Rc 1/2
Rc 3/4
28 to 30
28 to 30
5. Connection of piping to products
When connecting piping to a particular product, refer to the product's instruction manual to avoid mistakes regarding the supply port and other connections as applicable.
31
Series
VQC
5-Port Solenoid Valve Precautions 3
Be sure to read before handling.
Air Supply
Warning
1. Use clean air.
Do not use compressed air which contains chemicals, synthetic oils containing organic solvents, salts or corrosive gases, etc., as this can cause damage or malfunction.
Caution
1. Install air filters.
Install air filters close to valves at their upstream side. A filtration degree of 5
µ m or less should be selected.
2. Install an air dryer or after-cooler.
Compressed air that includes excessive drainage may cause malfunction of valves and other pneumatic equipment. To prevent this, install an air dryer or after-cooler.
3. If excessive carbon powder is generated, eliminate it by installing mist separators at the upstream side of valves.
If excessive carbon powder is generated by the compressor, it may adhere to the inside of valves and cause malfunction.
Refer to SMC's "Air Cleaning Equipment" catalog for further details on compressed air quality.
Operating Environment
Warning
1. Do not use valves where there is direct contact with, or in atmospheres of, corrosive gases, chemicals, salt water, water or steam.
2. Do not use in an explosive atmosphere.
3. Do not use in locations subject to vibration or impact. Confirm the specifications for each series.
4. A protective cover should be used to shield valves from direct sunlight.
5. Shield valves from radiated heat generated by nearby heat sources.
locations where there is contact with water droplets, oil, or welding spatter.
control panel or are energized for extended periods of time, employ measures to radiate excess heat so that temperatures remain within the valve specification range.
Maintenance
Warning
1. Perform maintenance procedures as shown in the instruction manual.
If handled improperly, malfunction or damage of machinery or equipment may occur.
2. Equipment removal and supply/exhaust of compressed air
When equipment is to be removed, first confirm that measures are in place to prevent dropping of driven objects and run-away of equipment, etc. Then cut the supply air pressure and electric power, and exhaust all compressed air from the system using its residual pressure release function.
When the equipment is to be started again after remounting or replacement, first confirm that measures are in place to prevent lurching of actuators and then confirm that equipment operates normally.
3. Infrequent operation
Valves should be switched at least once every 30 days to prevent malfunction. (Use caution regarding the air supply.)
4. Manual override operation
When the manual override is operated, connected equipment will be actuated. Confirm safety before operating.
Caution
1. Filter drainage
Drain out condensate from air filters regularly. (Refer to specifications.)
2. Lubrication
In the case of rubber seals, once lubrication has been started, it must be continued.
Use VG32 Class 1 turbine oil (without additives). Other lubricating oils will cause malfunctions.
Contact SMC regarding VG32 Class 2 turbine oil (with additives).
How to Find the Flow Rate
(at air temperature of 20 °
C)
Subsonic flow when P 1 + 0.1013 < 1.89 (P 2 + 0.1013)
Q = 226S P(P 2 + 0.1013)
Sonic flow when P 1 + 0.1013
≥
1.89 (P 2 + 0.1013)
Q = 113S (P 1 + 0.1013)
Q: Air flow rate [ l /min (ANR)]
S: Effective area [mm ² ]
P: Pressure drop rate (P 1– P 2 ) [MPa]
P 1 : Upstream pressure [MPa]
P 2 : Downstream pressure [MPa]
∗
Correction for different air temperatures
Multiply the flow rate calculated with the above formulas by a coefficient from the table below.
Air temperature (
°
C)
Correction coefficient
–20
1.08
–10
1.06
0
1.04
10
1.02
30
0.98
40
0.97
50
0.95
60
0.94
32
Series
VQC
Specific Product Precautions 1
Be sure to read before handling.
Refer to pages 29 through 32 for safety instructions and common precautions.
Warning
Manual Override
Since connected equipment will operate when the manual override is activated, confirm that conditions are safe prior to activation.
The non-locking push type (tool required) is standard, and the slotted locking type (tool required) is optional.
VQC1000/2000
Non-locking push type (tool required)
Bore ø4.2
Bore ø3.2
Push down the manual override button with a small screwdriver, etc., until it stops.
The manual override will return when released.
VQC1000 VQC2000
Slotted locking type (tool required) <Optional>
Bore ø4.2
Bore ø3.2
Push down the manual override button with a small flat head screwdriver until it stops, and turn it clockwise
90
°
to lock it. Turn it counterclockwise to release it.
VQC1000 VQC2000
Locking type (manual) <Optional>
Caution
Solenoid Valve Removal and Mounting VQC1000/2000
Removal steps
1. Loosen the clamp screws until they turn freely. (The screws do not come out.)
2. Remove the solenoid valve from clamp B by lifting the coil side of the valve while pushing on the screw top.
If pushing down on the screw is difficult, you can alternately press down on the valve gently in the area near the manual override.
Mounting steps
1. Push the clamp screws. Clamp A opens. Now insert the end plate hook of the valve into clamp B from an angle.
2. Push the valve down into place. (When you release the screws, the valve will be locked into clamp A.)
3. Tighten the clamp screws with a tightening torque of 0.25 to
0.35N
⋅ m for VQC1000 and 0.5 to 0.7N
⋅ m for VQC2000.
Caution
Do not let foreign matter stick on the seal side of the gasket and solenoid, as this will cause air leakage.
10mm
Push down the manual override button with a small flat head screwdriver or with your finger until it stops, and turn it clockwise 90
°
to lock it. Turn it counterclockwise to release it.
VQC1000 VQC2000
VQC4000
Non-locking push type (tool required)
Bore ø5
Push down the manual override button with a small screwdriver until it stops.
The manual override will return when released.
Caution
Valve Mounting VQC4000
After confirming that the gasket is installed correctly, securely tighten the mounting screws according to the tightening torque shown below.
Proper tightening torque (N
⋅ m)
0.8 to 1.2
Mounting screw (M3)
33
Locking type (manual) <Optional>
Bore ø5
Push down the manual override button with a small flat head screwdriver until it stops, and turn it clockwise
90
°
to lock it. Turn it counterclockwise to release it.
PUSH
TURN
LOCK
Series
VQC
Specific Product Precautions 2
Be sure to read before handling.
Refer to pages 29 through 32 for safety instructions and common precautions.
Caution
Replacing One-touch fittings
Cylinder port fittings are available in cassette type and can be replaced easily.
Fittings are secured with a retaining clip that is inserted from the top side of the valve. After removing the valve, remove the clip with a flat head screw driver to replace the fittings.
To mount a fitting, insert the fitting assembly until it stops and reinsert the retaining clip to its designated position.
VQC1000/2000
Caution
Light/Surge voltage suppressor VQC1000/2000
Indicator lights are all positioned on one side for both single solenoid and double solenoid type valves.
For double solenoid type, 2 colors that are same as the manual override are used to indicate the energization of A-side or B-side.
Manual override: Green Indicator light: Orange
Single solenoid type
Double solenoid type
Manual override: Orange
Indicator light
A: Orange
B: Green
(For VQC1000)
DC circuit
Single solenoid type Double solenoid type
Applicable tube O.D.
ø3.2
ø4
ø6
ø8
M5
ø1/8"
ø5/32"
ø1/4"
ø5/16"
VQC4000
Fitting assembly part no.
VQC1000 VQC2000
VVQ1000-50A-C3
VVQ1000-50A-C4
VVQ1000-50A-C6
—
VVQ1000-50A-M5
VVQ1000-50A-N1
VVQ1000-50A-N3
VVQ1000-50A-N7
—
—
VVQ1000-51A-C4
VVQ1000-51A-C6
VVQ1000-51A-C8
—
—
VVQ1000-51A-N3
VVQ1000-51A-N7
VVQ1000-51A-N9
Clip
Note) A-side energized: Light (orange) ON
B-side energized: Light (green) ON
With miswiring prevention mechanism
With surge absorbing mechanism (surge absorbing diode) mechanism
Caution
Internal Wiring Specifications VQC4000
Applicable tube O.D.
ø8
ø10
ø12
ø1/4"
ø5/16"
ø3/8"
Fitting assembly part no.
VQC4000
VVQ4000-50B-C8
VVQ4000-50B-C10
VVQ4000-50B-C12
VVQ4000-50B-N7
VVQ4000-50B-N9
VVQ4000-50B-N11
Fitting assembly
SOL
ZNR
– (+)
+ (–)
Light circuit assembly
(orange)
DC: Single
A-side – (+) B-side – (+)
SOL
A-side light circuit assembly
(orange)
SOL
ZNR ZNR
COM+ (–)
DC: Double
B-side light circuit assembly
(green)
34
Series
VQC
Specific Product Precautions 3
Be sure to read before handling.
Refer to pages 29 through 32 for safety instructions and common precautions.
Serial wiring EX500/EX250/EX240 Precautions
Warning
1. These products are intended for use in general factory automation equipment.
Avoid using these products in machinery/equipment which affects human safety, and in cases where malfunction or failure can result in extensive damage.
2. Do not use in explosive environments, in the presence of inflammable gases, or in corrosive environments. This can cause injury or fire.
3. Work such as transporting, installing, piping, wiring, operation, control and maintenance should be performed by knowledgable and qualified personnel only. As handling involves the risk of a danger of electrocution, injury or fire.
4. Install an external emergency stop circuit that can promptly stop operation and shut off the power supply.
5. Do not modify these products. Modifications done to these products carry the risk of injury and damage.
Caution
1. Read the instruction manual carefully, strictly observe the precautions and operate within the range of the specifications.
2. Do not drop these products or submit them to strong impacts. This can cause damage, failure or malfunction.
3. In locations with poor electrical conditions, take steps to ensure a steady flow of the rated power supply. Use of a voltage outside of the specifications can cause malfunction, damage to the unit, electrocution or fire.
4. Do not touch connector terminals or internal circuit elements when current is being supplied. There is a danger of malfunction, damage to the unit or electrocution if connector terminals or internal circuit elements are touched when current is being supplied.
Be sure that the power supply is OFF when adding or removing manifold valves or input blocks or when connecting or disconnecting connectors.
5. Operate at an ambient temperature that is within the specifications. Even when the ambient temperature range is within the specifications, do not use in locations where there are rapid temperature changes.
Caution
6. Keep wire scraps and other extraneous materials from getting inside these products.
This can cause fire, failure or malfunction.
7. Give consideration to the operating environment depending on the type of enclosure being used.
To achieve IP65 and IP67 protection, provide appropriate wiring between all units using electrical wiring cables, communication connectors and cables with M12 connectors. Also, provide waterproof caps when there are unused ports, and perform proper mounting of input units, input blocks, SI units and manifold valves. Provide a cover or other protection for applications in which there is constant exposure to water.
8. Use the proper tightening torques.
There is a possibility of damaging threads if tightening exceeds the tightening torque range.
9. Provide adequate protection when operating in locations such as the following:
• Where noise is generated by static electricity
• Where there is a strong electric field
• Where there is a danger of exposure to radiation
• When in close proximity to power supply lines
10. When these products are installed in equipment, provide adequate protection against noise by using noise filters.
whose end usage is obtained after installation in other equipment, the customer should confirm conformity to EMC directives for the finished product.
12. Do not remove the name plate.
13. Perform periodic inspections and confirm normal operation, otherwise it may be impossible to guarantee safety due to unexpected malfunction or erroneous operation.
35
Series
VQC
Specific Product Precautions 4
Be sure to read before handling.
Refer to pages 29 through 32 for safety instructions and common precautions.
Power Supply Safety Instructions
Caution
1. Operation is possible with a single power supply or a separate power supply. However, be sure to provide two wiring systems (one for solenoid valves, and one for input and control units).
2. Use the following UL approved products for
DC power supply combinations.
(1) Controlled voltage current circuit conforming to UL508
Circuit uses the secondary coil of an isolated transformer as the power supply, satisfying the following conditions.
• Max. voltage (with no load): 30Vrms (42.4V peak) or less
• Max. current: q 8A or less (including shorts), and w When controlled by a circuit protector
(fuse) with the following ratings:
No-load voltage (V peak)
0 to 20 [V]
Over 20 [V] and up to 30 [V]
Max. current rating
5.0
100
Peak voltage value
(2) A circuit (class 2 circuit) with maximum 30Vrms (42.4V peak) or less, and a power supply consisting of a class 2 power supply unit conforming to UL1310, or a class 2 transformer conforming to UL1585
Cable Safety Instructions
Caution
1. Avoid miswiring, as this can cause malfunction, damage and fire in the unit.
2. To prevent noise and surge in signal lines, keep all wiring separate from power lines and high voltage lines. Otherwise, this can cause a malfunction.
3. Check wiring insulation, as defective insulation can cause damage to the unit when excessive voltage or current is applied.
4. Do not bend or pull cables repeatedly, and do not place heavy objects on them or allow them to be pinched. This can cause broken lines.
36
37
SMC'S GLOBAL MANUFACTURING, DISTRIBUTION AND SERVICE NETWORK
EUROPE
AUSTRIA
SMC Pneumatik GmbH
CZECH
SMC Industrial Automation CZ s.r.o.
DENMARK
SMC Pneumatik A/S
FINLAND
SMC Pneumatiikka OY
FRANCE
SMC Pneumatique SA
GERMANY
SMC Pneumatik GmbH
HUNGARY
SMC Hungary Ipari Automatizálási Kft.
IRELAND
SMC Pneumatics (Ireland) Ltd.
ITALY
SMC Italia S.p.A.
NETHERLANDS
SMC Pnuematics BV.
NORWAY
SMC Pneumatics Norway A/S
POLAND
SMC Industrial Automation Polska Sp.z.o.o.
ROMANIA
SMC Romania s.r.l.
RUSSIA
SMC Pneumatik LLC.
SLOVAKIA
SMC Priemyselná automatizáciá, s.r.o.
EUROPE
SLOVENIA
SMC Industrijska Avtomatika d.o.o.
SPAIN/PORTUGAL
SMC España, S.A.
SWEDEN
SMC Pneumatics Sweden AB
SWITZERLAND
SMC Pneumatik AG.
UK
SMC Pneumatics (U.K.) Ltd.
ASIA
CHINA
SMC (China) Co., Ltd.
HONG KONG
SMC Pneumatics (Hong Kong) Ltd.
INDIA
SMC Pneumatics (India) Pvt. Ltd.
MALAYSIA
SMC Malaysia (S.E.A.) Sdn. Bhd.
PHILIPPINES
SMC Pneumatics (Philippines), Inc.
SINGAPORE
SMC Pneumatics (S.E.A.) Pte. Ltd.
SOUTH KOREA
SMC Pneumatics Korea Co., Ltd.
TAIWAN
SMC Pneumatics (Taiwan) Co., Ltd.
THAILAND
SMC Thailand Ltd.
1-16-4 Shimbashi, Minato-ku, Tokyo 105-0004, JAPAN
Tel: 03-3502-2740 Fax: 03-3508-2480
URL http://www.smcworld.com
© 2001 SMC CORPORATION All Rights Reserved
1st printing June, 2001 D-SMC.L.A. P-80 (D)
This catalog is printed on recycled paper with concern for the global environment.
NORTH AMERICA
CANADA
SMC Pneumatics (Canada) Ltd.
MEXICO
SMC Corporation (Mexico) S.A. de C.V.
USA
SMC Corporation of America
SOUTH AMERICA
ARGENTINA
SMC Argentina S.A.
BOLIVIA
SMC Pneumatics Bolivia S.R.L.
BRAZIL
SMC Pneumaticos Do Brazil Ltda.
CHILE
SMC Pneumatics (Chile) S.A.
VENEZUELA
SMC Neumatica Venezuela S.A.
OCEANIA
AUSTRALIA
SMC Pneumatics (Australia) Pty. Ltd.
NEW ZEALAND
SMC Pneumatics (N.Z.) Ltd.
All specifications in this catalog are subject to change without notice.
Printed in Japan.

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